CQ Compact Recorder User`s Manual
Contents
1. AC model Recommended product Instrument Insulation 81446364 001 power transformer Line filter CO Single phase AC 50 60 Hz Other circuits DC model bere V 100 100 V Recommended product Instrument Insulation 81446364 001 power transformer Line filter CO Other circuits Other circuits GND 1 Handling Precautions Take rush current into consideration when installing a power switch or fuse outside the CQ Open the power wiring cover transparent by loosening the screws Connect the power leads and earth cables to the power terminals Close the power wiring cover transparent by tightening the screws Power lead L AC DC F JI Earth cable 21 Chapter 3 INSTALLATION amp WIRING 3 5 I O Signal Leads AN CAUTION Do not connect any wiring to unused channel terminals or connection inhibited terminals Do not use unused terminals as relay terminals Doing so may result in faulty operation or unfavorable influence on the mea surement of the used channel O Thermocouple input signal lead In the case of thermocouple input connect the bare thermocouple lead to the terminal If the thermocouple is located a long way from the CQ or the thermocouple is connected to a terminal extend the connection using a compensating lead and then connect to the terminal Use shielded compensating leads only O Resistance temperature detector input signal lead e Use three conductors e For the conductor use2. Lower limit None CQ2 CQ1 CQ2 Uv Z Servo lock recording stop Lower limit None Upper limit CQ1 CQ2 CQ2 DO Servo lock recording stop Upper limit Servo lock recording stop Lower limit None None Upper limit Lower limit Lower limit Lower limit Upper limit CQ2 CQ2 Servo lock Upper limit Lower limit GO 1 109 1 GO Servo lock Lower limit Upper limit Recording stop Upper limit Lower limit Recording stop Lower limit Upper limit Servo lock recording stop Servo lock recording stop Upper limit Lower limit Lower limit Upper limit 3 One of none lower limit and upper limit can be selected for burnout only when a ther mocouple input is used The burnout function is not available when resistance tempera ture detector and DC current inputs are used When these inputs are used select none Table 7 Alarm pen type model Model No Code Alarm Type None Upper limit Lower limit Upper limit lower limit Upper limit upper limit Lower limit lower limit Note Alarms for pen type models can be installed only on channel 1 Chapter 1 INTRODUCTION Table 8 External Switch Burnout and Alarm dot printing models excluding 2 type input Model External Switch Burnout 4 Alari Tune Applicable Model No Code Function YD basic model No 00 OA None None None None CQ3 CQ6
3. O Changing procedure 1 Make sure that the power switch 1s set to OFF 2 Open the door 3 Pull down the lock lever and draw out the inner mechanism 4 Remove the chart cassette from the main unit 5 Loosen the inner mechanism fixing screw as shown in the figure and remove the inner mechanism 1 Handling Precautions The screw need not be removed completely lt can be removed loosening halfway 6 Remove the spare gear 1f necessary 7 Change the combination of the gears on the left panel of the chassis Gears can be removed by pulling them towards you When inserting gears push them in with the gear shaft aligned with the shaft chamfer Factory setting 2X speed of factory setting 4X speed of factory setting 8 Make sure that gears are properly engaged 9 Return the unused gear to the spare gear storage space 10 Return the inner mechanism to its original position and tighten the inner mechanism fixing screws 36 5 3 Chapter 5 BASIC CONFIGURATION Changing the Power Frequency pen type AC model only If you are using a pen type AC model at a frequency different from the one specified on the nameplate the gear combination must be changed O items to prepare O Procedure Allen key provided 1 Open the door and draw out the chart cassette 2 Set the power switch to OFF 3 Lift up the switching gear with your finger so that the fixing screw of the frequency switching gear can b
4. Moves the indicator to the span right side in the alarm setup mode 6 Alarm setup switch ALARM optional function Used to set up the alarm When this switch is flipped to the left alarm LED O is set to the alarm setup mode and the ink pad moves to the currently preset alarm set point When this switch is flipped to the right alarm LED is set to the alarm setup mode and the ink pad moves to the currently preset alarm set point When this switch 1s in the center position regular operation 1s carried out and the pen moves according to input values 7 Alarm LED optional function Lights when an alarm occurs 8 button optional function Moves the indicator to zero left side in the alarm setup mode 15 Chapter 2 NAMES AND FUNCTION OF PARTS O Terminals on Rear Panel The following shows the arrangement of the terminals on the rear panel There are three sets of terminals on the rear panel of the main unit power terminals alarm output terminals and input terminals Alarm output or external switch input terminal Power terminal Input terminal 2 tak 21 185301 ATTENTION ELECTROSTATIC LE 1 Handling Precautions On some dot printing models the alarm output terminal plate is used as the external switch input terminal plate E Material The following table is for plastic parts that weigh more than 50 g trem Material Code Material Name Case m PPE Deformed Polyphenylen e
5. Do not touch electrically charged parts on the CQ such as the power termi nals Doing so might cause electric shock Do not allow lead clippings chips or water to enter the CQ case Doing so might cause fire or faulty operation Be sure to attach the terminal cover after wiring the CQ Failure to do so might cause electric shock Firmly tighten the terminal screw at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminal on the CQ as relay terminals Doing so might cause electric shock fire or faulty operation Before connecting the CQ to the measurement target or external control cir cuits make sure that the FG terminal is properly grounded 100 2 max Failure to do so might cause electric shock Be sure to ground the FG terminal properly 100 Q max Failure to do so might cause electric shock or fire Use the relays on the CQ within the service life listed in the specifications Continued use of the relays after the recommended service life might cause faulty operation or fire Before changing the chart feed speed be sure to turn the power OFF Failure to do so might cause electric shock To prevent danger before you replace the fuse turn the power OFF and dis connect the CQ from its power supply Failure to do so might cause electric shock Use only the specified fuse Do not use other fuses O Doing so might ca
6. ses s secs sese ao ge Har 3 Input terminals 22 23 aE Loading the chart gt oo o aaa 26 Loading the ink pad o 30 Loading the pen ooo o 29 Lock lever es ea des 13 15 M Maintenance a a a a a e e Bw w eee 18 Maintenance parts s hee we ewe ee ws 12 Material aaa Be EA Ew Ge Eo 16 Mode switch 14 15 31 Mounting bracket ee a 17 N Noise countermeasures 53 rAS 20 O Operation panel eee ee eee ee eee eS 14 15 Optional parts gt ee 12 P Peli si 22 ee ni n sae 29 Pen up lever ee bbw eee ERS ewe BS 13 Power supply cable set 12 Power switch a a a a a a 6 4 x 14 15 R Range TERA 4to6 Recording stop function lt lt 32 S Servo lock function e e 44 sp rd Es 32 Spare gears o oo 36 Starting and stopping recording gt 31 Te Tag plate ear ss ss 12 Terminals on rear panel 14 16 Terminal position of alarm output 24 U Unit Bee ee bee ee eee eee ee dmir 7 V Varister a 64 24 2 20 W Wiring alarm output 24 Wiring inputs Pe eee ee ee ee ee ee ee ee 23 Revision History Date CP SP 1048E ist Edition J _______________ Feb 2002 RESTRICTIONS ON USE changed Safety precautions added Do not wiring unused terminals Range code T30 added 50 to 150 Range code T40 E40 J40 T43 K43 T44 E44 J44 K44 deleted Range code B40 chan
7. 60 11 0 to 150 0 to 150 20 to 80 20 to 80 12 0 to 250 0 to 250 38 10 to 40 10 to 40 13 14 4 50 to 100 50 to 100 1 43 44 100 to 50 100 to 50 45 5 6 7 8 9 100 to 100 100 to 100 1 2 3 4 5 100 to 200 100 to 200 2 6 2 48 Chapter 1 INTRODUCTION DC Current Voltage Range Model No Code Model No Code DC Current Voltage Range 200 to 100 Model No Code DC Current Voltage Range O to 9000 00 Blank 01 0 to 100 50 to 100 50 to 200 O to 3 O to 4 02 O to 200 03 O to 300 80 to 100 100 to 50 0 to 6 0to 7 04 0 to 400 05 0 to 500 100 to 100 100 to 200 0 to 8 O to 12 06 O to 600 07 O to 700 200 to 0 200 to 50 Oto 15 Oto 16 08 O to 800 09 O to 900 150 to 200 2 to 10 0to 18 0 to 25 1 to 0 1 to 1 1to5 17 to 27 O to 35 O to 45 1 to 5 13 1 to 10 2 to 12 2 to 14 0 to 150 0 to 250 k a k N 0 14 1 to 20 15 1 to 35 16 1 to 50 15 to 25 4 to 20 O to 760 760 to O 0 to 350 0 to 450 0 to 1500 16 to 26 800 to 1200 0 to 2500 5 5 5 5 5 5 5 5 5 5 25 to 25 20 5 to 55 Oto 14 Oto 1 O to 2 O to 3500 O to 4500 O to 0 1 5 to 60 5 to 5 4 to 4 k k 0
8. COB CAC CQD COE OB 0C None None Upper limit CQ3 CQ6 CQB CQC CQD COE Lower limit CQ3 CQ6 CQB CQC CQD COE None None OD OE None None None Upper limit lower limit CQ3 CQ6 CQB CQC CQD CQE Upper limit upper limit CQ3 CQ6 CQB CQC CQD CQE None 20 AO Recording stop None Lower limit lower limit CQ3 CQ6 CQB CQC CQD CQE None None CQ3 CQ6 CQB CQC CQD CQE AA AB AC None None None Lower limit Upper limit CQ3 CQ6 CQB CQC CQD COE Lower limit Lower limit AD None Lower limit Upper limit upper limit CQ3 CQ6 CQB CQC CQD CQE AE BO None None Lower limit Lower limit lower limit CQ3 CQ6 CQB CQC CQD COE BA BB None None Upper limit None CQ3 CQ6 CQB CQC CQD COE Upper limit Upper limit CQ3 CQ6 CQB CAC CQD COE BC BD None None Upper limit Lower limit CQ3 CQ6 CQB CQC CQD CQE Upper limit Upper limit lower limit CQ3 CQ6 CQB CQC CQD CQE Upper limit Upper limit upper limit CQ3 CQ6 CQB CQC CQD CQE BE None Upper limit Lower limit lower limit CQ3 CQ6 CQB CQC CQD CQE Recording stop Lower limit CQ3 CQ6 CQB CQC CQD COE Recording stop Upper limit CQ3 CQ6 CQB CQC CQD COE 4 One of none lower limit and upper limit can be selected for burnout only when a thermocouple input is used The burnout function is not available when resi
9. Chea Peder beer ded saben ne 40 Chapter 7 TROUBLESHOOTING Chapter 8 SPECIFICATIONS R General Specifications lt lt lt eee 44 R Performance Specifications 000 cee eee ees 45 MW External Dimensions 0 x e e cee es 46 Index Conventions Used in This Manual The following conventions are used in this manual 1 Handling Precautions Note 1 2 3 Handling Precautions indicate items that the user should pay attention to when handling the CQ Notes indicate useful information that the user might benefit by Knowing The numbers with the parenthesis indicate steps in a sequence or indicate corresponding parts in an explanation Vil Chapter 1 INTRODUCTION The CQ Compact Recorder accommodates 100 mm wide chart and comes in two types pen type or dot printing type The user can also choose from four available input types thermocouple resistance temperature detector DC voltage or DC current MW Features e Five recording modes are provided 1 pen 2 pen 2 dot printing 3 dot printing and 6 dot printing e The CQ is designed compact and has a depth of only 150 mm This responds to customers needs for shallower panels e Recording start and stop and servo lock enable and disable can be controlled by external switch inputs e Alarm and burnout functions can be added depending on the model No e The carrying handle kit allows the CQ to be installed late
10. When using mounting brackets tighten screws pushing brackets firmly against the panel so that there is no space between the bracket and the panel Failure to do so might cause the CQ to fall from the panel or wobble which is dangerous E Installation Dimensions Use a metal sheet 2 mm or more thick or equivalent as the panel The panel cutout dimensions are as follows 138 0 Unit mm ae EEF 175 nin min _ 138 175 min 1 Handling Precautions The CQ cannot be gang mounted E Procedure 1 Insert the main unit case from the panel front 2 Install the CQ into the panel using the mounting brackets 1 Handling Precautions The recommended tightening torque for the mounting bracket is 0 5 to 0 8 Nem Tightening the mounting bracket at a torque higher than this might deform or damage the case Chapter 3 INSTALLATION amp WIRING 3 3 Wiring Precautions N WARNING Before wiring the CQ be sure to turn the power OFF Failure to do so might cause electric shock Do not touch electrically charged parts on the CQ such as the power termi nals Doing so might cause electric shock Do not allow lead clippings chips or water to enter the CQ case Doing so might cause fire or faulty operation After wiring the CQ attach the terminal cover Failure to do so might cause electric shock Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of
11. alarm 2 setting trimmer Upper limit alarm 2 LED HIGH2 Lower limit alarm 2 setting trimmer Lower limit alarm 2 LED LOW2 1 Slide the mode switch to ALARM ON center or right side mode 2 Flip the alarm setup switch ALARM to the desired alarm LED to be set In this example flip the alarm setup switch to the left to use lower limit setting 2 Yo LOW MEAS HIGH 3 Turning the alarm setup trimmer with the flathead screwdriver provided moves the indicator of pen and changes the alarm set point 4 When the indicator reaches the desired alarm set point stop turning the trimmer and return the alarm setup switch ALARM to the center 5 Flip the alarm setup switch ALARM again and make sure the indicator moves to the set point 1 Handling Precautions The alarm setting value data is not cleared from memory even if the power is turned OFF 34 E How to Set Up the Alarm dot printing type model Five alarm types are provided on CQ models upper limit lower limit 99 66 limit lower limit The operation panel of each model is as follows Upper limit 4 Button N Lower limit 4 Button Lower limit alarm LED green ETE TE Upper limit Lower limit LOW 4 Button Lower limit alarm LED L Upper limit Upper limit LOW 4 Button Upper limit 1 alarm LED ia Lower limit Lower limit HIGH1 4 Button Lower limit 1 alarm LED e L
12. grooves on the main unit and push the chart cassette in Make sure that the chart cassette 1s locked and fixed in place 11 Turn the chart feed dial a few times to make sure that the chart 1s fed correctly 1 Handling Precautions The chart is not fed immediately due to gear backlash play between pairs of engaging gears To reduce backlash turn the chart feed dial and then turn it lightly again in the opposite direction until the dial comes to a stop We recommend this operation to align the chart time axis line 28 Chapter 4 PREPARATION 8 OPERATION E Loading replacing the Pen pen type model Note Read this section when using a pen type model If you are using a dot printing type model see MW Loading replacing the Ink Pad dot printing type model 1 Open the door 2 Set the power switch to OFF 3 Pull down the lock lever on the right side and draw out the inner mechanism 4 With the pen holder facing up align the groove on the uncapped pen with the claw on the Pen holder and lightly push in When you are using a 2 pen type model attach the red pen for A Y_ Pen holder channel 1 on the lower holder and the blue pen for channel 2 on the upper holder os 1 Handling Precautions Match the indicator color with the pen color 5 Insert the pen into the pen holder as far as possible and gently bring the pen tip into contact with the recording paper 1 Handling Precautions e Do not fo
13. rising noise and varister for noise with a high wave height Note Recommended CR filter Model No 81446365 001 Recommended varister Model No 81446366 001 100 V 8 1446367 001 200 V 1 Handling Precautions The varister may be short circuited when trouble occurs Pay attention to this when providing a varister on the CQ Chapter 3 INSTALLATION 8 WIRING 3 4 Connecting the Power Supply and Ground e Use 600 V vinyl insulated power lead JIS C 3307 as the power supply lead Obtain the CQ power supply from a single phase instrumentation power supply not subject to excess noise e On DC models use a power supply unit within the specification e If the power supply generates excessive electrical noise add an insulating transformer and use a line filter recommended line filter Model No 81446364 001 e Keep the wiring from the line filter as short as possible Bundling this wiring together is effective against electrical noise e After providing anti noise countermeasures do not bundle primary and secondary power leads together or pass them through the same piping or wiring duct Connect the CQ by one point grounding to the protective ground terminal Do not perform any jump wiring When it is difficult to ground shielded cables prepare a separate ground terminal earth bar Grounding type Resistance 100 2 max Grounding conductor Annealed copper wire more than 2 mm AGW 14 Grounding conductor length Max 20 m
14. the power correctly Is power supplied correctly Check the power and frequency specifications and supply the power correctly Has the fuse blown Remove the cause of the fuse blowing and replace the fuse See 6 3 Replacing the Fuse Is the input correctly wired e Wire correctly e Tighten the terminal screw correctly e Make sure that the resistance temperature detector is insulated from the earth e Replace the broken thermocouple Close the external switch inputs Does the servo lock operate pen type Set the alarm setup switch to the center Is the unit in alarm setup status with alarm position option 41 Chapter 7 TROUBLESHOOTING O The chart is not being fed Is the power switch on the main unit ON Set the power switch at the top right on the main unit to ON Is power supply correctly connected Connect the power correctly Is power supplied correctly Check the power and frequency specifications and supply the power correctly Has the fuse blown Remove the cause of the fuse blowing and replace the fuse See 6 3 Replacing the Fuse Is the mode switch set to REC 0N Set the mode switch to REC ON Is the chart cassette correctly inserted Insert the chart cassette correctly Is the chart loaded correctly Has the chart Load the chart correctly come loose from the sprockets Has the chart feed gear come loose Make sure that the chart feed gear i
15. to 5 AO to 10 None 50 to 150 30 to 10 2 to 2 20 to 40 20 to 85 25 to 25 50 to 50 50 to 150 20 to 60 Chapter 1 INTRODUCTION Model No Code DC Current Voltage Range Scale No of sections Unit 50 to 0 None 2 50 None p89 45toa70 None 50 None 200 to 100 ea A 2 None 41 50 to 100 None 42 50 to 200 None 43 80 to 100 None Cu 0 ene 80 None 45 100 to 100 None 46 100 to 200 None 47 200 to 0 None 48 200 to 50 None do 15016 200 None None 50 2 to 10 None 51 1105 None 52 17 to 27 None Cs eer ima so ion 54 2to 14 None 55 4 to 20 None 56 0 to 760 None 57 760 to 0 None 800 to 1200 None M ED None 59 O to 14 pH 60 0 to 5 0 to 10 None 61 O to 2 0 to 20 None p62 Oto5 URB 00010 50 None 2 63 to 10 0to5 0t010 50 None 64 O to 2 0 to 20 None 65 0 to 30 0 to 60 None 66 0 to 4 0 to 8 None p67 Oto50 URB 0t010 50 None 68 0 to 5 0 to 12 None 69 0 to 35 0 to 70 None 70 0 to 4 0 to 8 None o na Oto Oteo 5 None 72 Ototw0 0to5 0t010 50 None 73 0 to 2000 0 to 2 0 to 20 None 74 0 to 3000 0 to 30 0 to 60 None 75 O
16. to 4000 O to 4 O to 8 None A O None 77 O to 6000 O to 5 0 to 12 None 78 0 to 7000 0 to 35 0 to 70 None 79 O to 8000 0 to 4 0 to 8 None 80 0 to 9000 O to 90 None 0 to 3 0 to 30 0 to 60 DI None 82 Oto4 0to 8 None 83 0 to 30 0 to 60 None 84 0 to 35 0 to 70 None 2 8B tO Oto40t8e 40 None Pee O oon Oto6Oto12 60 None 87 Oto 15 None 88 None None 89 0 to 6 O to 12 None p90 O25 0to5 0t010 50 None 91 0 to 35 0 to 35 0 to 70 None 92 0 to 45 None E None 93 O to 150 Oto 15 None o mm Otoeso 0to5 0t010 50 None gq gt T E None 96 O to 450 None None h b Chapter 1 INTRODUCTION E Optional Parts Model No Code 7 0 to 1500 Oto 15 0 to 2500 0 to 5 0 to 10 0 to 3500 0 to 4500 0 to 35 0 to 70 0 to 5 0to 10 0 to 2 O to 20 0 to 30 0 to 60 0to 4 0to 8 0 to 5 0to 10 0 to 6 O to 12 0 to 35 0 to 70 0to 4 0to8 Oto 15 0 to 5 0to 10 0 to 35 0 to 70 0 to 1200 0 to 1400 0 to 6 O to 12 0 to 1600 9 99 A1 A2 A3 A4 AG A7 A8 BO B1 B2 B3 B5 B6 B7 9 Model No 81446695 001 100 to 300 Carrying handle kit Applicable model All models Remarks Power supply lead set sold separately 81446696 001 E Maintenance Parts 12 Model No 81446691 001 Power supply cable set carrying handle kit Applicable model 1
17. to the currently preset alarm set point When this switch is in the center position regular operation is carried out and the pen moves according to input values 6 Setup trimmer optional function Sets the alarm set point in the alarm setup mode 7 Alarm LED optional function Lights when an alarm occurs O Terminals on Rear Panel The following shows the arrangement of the terminals on the rear panel There are three sets of terminals on the rear panel of the main unit power terminals alarm output terminals and input terminals Alarm output terminal Power terminal Input terminal 60378 G LJ a E Dot Printing Type O Main Unit O Operation Panel Chapter 2 NAMES AND FUNCTION OF PARTS Ink pad Case Chart cassette Inner mechanism Lock lever The following describes the names and functions of parts on the operation panel on the dot printing type model The figure below shows the panel with full options Some options are not mounted depending on the model 000000 1 Power switch Turns the CQ ON and OFF 2 Mode switch Starts or stops recording When the alarm setting option is provided it also starts and stops the alarm 3 Ink pad button INK PAD Push this button to replace the ink pad Use this button also to fix register the setting value when the alarm setting optional 1s used 4 Alarm LED optional function Lights when an alarm occurs 5 gt button optional function
18. 00 to 120 Vac model One cable provided for 100 Vac Remarks 1 set 5 p ces 81446691 002 81446691 003 81446691 004 81446691 005 Fuse 200 to 240 Vac model 12 Vdc 1 pen model and dot printing model 24 Vdc 2 pen model 12 Vdc 2 pen model 24 Vdc 1 pen model and dot printing model 1 set 5 p ces 1 set 5 p ces 1 set 5 p ces 1 set 5 p ces 81446692 001 81446694 001 CRN 50 CRN 30 Mounting bracket Flathead screwdriver Tag plate Allen key All models Pen type with alarm All models CQ1 CQ2 1 set 2 brackets 1 1 for each of all models 1 81446697 001 Chart cassette All models 81446698 001 81446699 001 Chart guide Chart holding spring All models All models Plastic formed com ponent transparent Stainless component 81446700 001 81446701 001 81446701 002 81446702 001 Power terminal cover Analog input terminal cover pen type Analog input terminal cover dot printing type Alarm terminal cover All models CQ1 CQ2 CQ3 CQ6 CQA CQB CQC CQD CQE Model with alarm With screw With screw With screw With screw 81446703 001 Door unit All models W pin and spring 81446704 001 81446705 001 Chart drive gear Screws M4 All models All models 1 set large 1 middle 2 small 1 10 pieces Chapter 2 NAMES AND FUNCTION OF PARTS E Pen Type O Main unit Sca
19. 1 N 21 22 23 Oto 5 0 to 0 2 10 to 10 NO 50 to 150 26 30 to 10 N al 0 to 40 27 2 to 2 28 3 to 3 29 69 0 to 80 A9 30 20 to 40 31 20 to 85 32 25 to 25 40 to 80 L de 0 to 90 0 to 1000 0 to 2000 0to 1 5 0 to 2 5 0 to 3 5 0 to 4 5 ow ms 50 to 50 0 to 3000 0 to 1200 50 to 150 0 to 4000 0 to 1400 20 to 60 37 20 to 80 0 to 5000 0 to 6000 0 to 1600 100 to 300 40 41 42 43 44 45 46 47 48 49 0 1 2 3 4 5 6 7 8 9 61 64 65 67 68 70 71 72 73 74 75 76 77 78 79 38 50 to O 39 45 to 70 GQ 1 CO O Ol O to 7000 O to 8000 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 97 98 99 AO A1 A2 A3 A4 A5 A6 A7 A8 BO B1 B2 B3 B4 B5 B6 B7 B8 B9 200 to 400 50 to 100 Chapter 1 INTRODUCTION Table 3 Unit Model Model Model No Code No Code No Code m min m n m n Normal No unit C pH ppm min UY hilo L N n molo Io 550 O1 Aw GO gt E Model Power Supply Model Power Supply Model No Code Specification No Code Specification No Code 100 Vac 50 Hz 115 Vac 50 Hz 230 Vac 50 Hz 100 Vac 60 Hz 8 115 Vac 60 Hz 230 Vac 60 Hz 200 Vac 50 Hz 9 120 Vac 50 Hz 240 Vac 50 Hz A 200 Vac 60 Hz 120 Vac 60
20. 2 type Input Double scale Model 4567 891011 14 15 16 Input type Power Additional function Additional Descriptions Range voltage External Alarm treatment Unit switch burnout 6 dot printing 2 type input double scale Table tto3 P Input type range and unit of channels 1 to 3 Table 1 to 3 o Input type range and unit of channels 4 to 6 Table 5 Select from Table 5 X 10 mm h changeable to 20 or 40 mm h 1 A 20 mm h changeable to 40 or 80 mm h 1 Table 9 Select from Table 9 0 Alarm function cannot be selected Table 10 Select from Table 10 1 The chart feed speed can be changed by replacing the gear provided O Model Configuration of Input Type Range and Unit Input 1 Input 2 4 5 6 7 8 9 kol 11 Input type q L Unit Range Range Unit Input type 2 1 pen type Input type range and unit of channel 1 0000 2 pen type Input type range and unit of channel 1 Input type range and unit of channel 2 Dot printing type 1 type input Input type range and unit of all chan 0000 nels Dot printing type 1 type input Input type range and unit of all chan Range and unit of No 2 scale 2 double scale nels 6 dot printing type 2 type input Input type range and unit of chan Input type range and unit of channels double scale nels 1 to 3 4to6 2 When using 1 type input double scale model enter X in the input 2 input type box Exa
21. CQ No CP SP 1048E Compact Recorder User s Manual Thank you for purchasing the CQ Compact Recorder This manual contains information for ensuring correct use of the CQ Compact Recorder This manual should be read by those who design and maintain control panels and devices that use the CQ Compact Recorder It provides necessary information not only for installation but also maintenance and troubleshooting Be sure to keep this manual nearby for handy reference Yamatake Corporation RESTRICTIONS ON USE This product has been designed developed and manufactured for general purpose application in machinery and equipment Accordingly when used in applications outlined below special care should be taken to implement a fail safe and or redundant design concept as well as a periodic maintenance program e Safety devices for plant worker protection e Start stop control devices for transportation and material handling machines e Aeronautical aerospace machines e Control devices for nuclear reactors Never use this product in applications where human safety may be put at risk REQUEST Make sure that this User s Manual is handed over to the user before the product is used Copying or duplicating this User s Manual in part or in whole is forbid den The information and specifications in this User s Manual are sub ject to change without notice Considerable effort has been made to ensure that this User s Manual is f
22. Hz 240 Vac 60 Hz 110 Vac 50 Hz B 220 Vac50Hz R 12 Vde 110 Vac 60 Hz C 220 Vac 60 Hz 24 Vdc Table 5 Power Supply dot printing type model Model Power Supply Model Power Supply Model Power Supply No Code Specification No Code Specification No Code Specification 100 Vac 50 60 Hz 120 Vac 50 60 Hz 200 Vac 50 60 Hz 220 Vac 50 60 Hz 110 Vac 50 60 Hz 230 Vac 50 60 Hz 7 115 Vac 50 60 Hz F 240 Vac 50 60 Hz Chapter 1 INTRODUCTION Table 6 External Switch and Burnout pen type model Model No Code 0 External Switch Function None Burnout 3 Channel 1 None Channel 2 None Applicable Model basic model No COT CQ2 h Servo lock Recording stop None None None None CQ1 CQ2 COT CQ2 DIIN Servo lock recording stop None None None Upper limit Lower limit None None None CQ1 CQ2 COT CQ2 COT CQ2 None Upper limit Upper limit CQ2 None Lower limit Lower limit CQ2 Servo lock Upper limit None COT CQ2 Oln m olo 0 Servo lock Lower limit None Upper limit CQ1 CQ2 CQ2 c L Servo lock Upper limit Servo lock Lower limit Lower limit CQ2 Recording stop Upper limit None CQ1 CQ2 A Recording stop Recording stop Lower limit None CQ1 CQ2 Upper limit Upper limit CQ2 Zir Recording stop Servo lock recording stop Lower limit Upper limit
23. JKEV SB JCS4364 instrument cable or equivalent product This is generally referred to as twisted shielded cable for instruments e The wiring resistance is 10 Q max e Balance the resistance of the three conductors so that they are the same values O Digital I O leads other than thermocouple and resistance temperature detector e Use twisted shielded cable for instruments e Shielded multi core microphone cord MVVS can be used if there is relatively little electromagnetic induction E Wiring Inputs Set the power switch to OFF Remove the screws of the terminal cover transparent to remove the cover Connect the input leads to the input terminals Attach the terminal cover transparent and tighten the screws O Input terminal positions pen type model INPUT HED 165299 1CH lt 1CH 1 5 A R eS sch er y B 13 B 15 Al 14 G BCH P D T 9 L NZ 50 MAX AY 1 pen type 2 pen type 1 Handling Precautions The number of terminal screws and wiring labels differ between 1 pen type model and 2 pen type model This figure shows the 2 pen type without optional functions supported 22 Chapter 3 INSTALLATION 8 WIRING O Input terminal positions dot printing type model INPUT HED 165299 1CH 1CH lt 1CH 1 A 3 lt 2CH 2CH 2CH l 4 e A La 3CH 3CH TA 2 Ta 4 CH Ka nZ L 80H 13 SE 15 KO SOY MAL AE 2 dot printing 3 dot p
24. NTRODUCTION E Consumables 10 Model No Name CRHLUILI 6 Folding chart length 16 m Applicable model All models 1 set Remarks 10 packets CRP100R No 1 pen red CRP100B No 2 pen blue 81446688 001 Ink pad for 2 dot printing CQ1 CQ2 CQ2 CQB CQE 1 set 1 set 1 set 10 pens 10 pens 5 p ces 81446689 001 Ink pad for 3 dot printing 81446690 001 Ink pad for 6 dot printing CQ3 CQC CQ6 CQA CQD 1 set 1 set 5 p ces 5 p ces 6 LILI is configured as followed using Table 1 Input Type and Table 2 Range CRHL K 04 LL Select 0 to 400 from Table 2 Range Select thermocouple K from Table 1 Input Type CRHL V 01 qua Select 0 to 100 from Table 2 Range Select DC voltage 1 to 5 V from Table 1 Input Type When the input type is DC current or DC voltage the scale number of sections and chart paper unit are as shown below Model No Code DC Current Voltage Range Scale No of sections Unit 7 Blank None 0 to 100 0 to 5 O to 10 02 0 to 200 0 to 2 O to 20 40 A A 03 0 to 300 0 to 30 0 to 60 04 0 to 400 06 O to 600 Oto 4 0to 8 0 to 6 O to 12 40 07 0 to 700 0 to 35 0 to 70 0 to 800 0to 4 0to 8 0 to 900 1 to 20 None None None None 1 to 35 None 1 to 50 15 to 25 16 to 26 5 to 55 5 to 60 5
25. OW1 ALARM MEAS ALARM MEAS ALARM MEAS Chapter 5 BASIC CONFIGURATION 99 66 upper upper limit upper limit and lower limit lower limit Button Upper limit alarm LED red Button Button Upper limit alarm LED Button Upper limit 2 alarm LED HIGH2 Button Lower limit 2 alarm LED pg LOW2 1 Slide the mode switch to the ALARM ON center or right side mode 2 When you flip the alarm setup switch ALARM to the desired alarm LED to be set the indicator moves to the alarm set point and comes to a stop 3 To change the alarm set point press the t or s button 4 When the ink pad button INK PAD is pressed the print head prints twice and the set point is registered 5 Return the alarm setup switch ALARM to the center 6 Flip the alarm setup switch ALARM again and make sure the indicator moves to the set point 1 Handling Precautions The alarm setting value data is not cleared from memory even if the power is turned OFF 35 Chapter 5 BASIC CONFIGURATION 5 2 Changing the Chart Feed Speed N WARNING Before changing the chart feed speed be sure to turn the power OFF Q Failure to do so might cause electric shock The chart feed speed can be changed to 2X or 4X the factory setting by changing the combination the gears Three gears are provided large medium sized and small gears O items to prepare Phillips screwdriver
26. angle to 30 from horizontal Transportation storage Ambient temperature 20 to 60 C conditions Ambient humidity 10 to 95 RH no condensation allowed Shock resistance 300 m s max continuously for 11 ms max Vibration resistance 5 m s max 10 to 60 Hz for two hours in each of X Y and Z axes Rated power voltage frequency According to the model No specification 100 110 120 200 220 240 Vac 50 Hz or 60 Hz and 12 and 24 Vdc pen type 100 110 120 200 220 240 Vac 50 60 Hz and 12 and 24 Vdc dot printing model 7 VA max 1 pen type AC power supply model 11 VA max 2 pen type AC power supply model 13 VA max dot printing type AC power supply model 7 W max 1 pen type DC power supply model 11 W max 2 pen type DC power supply model 13 W max dot printing type DC power supply model Power consumption Rush current 8 A max 10 ms max Material Deformed PPE glass window Deformed PPE Color Black standard Case Black standard Imbedded in indoor panel changeable to a carrying type using carrying handle kit Mounting Mass Approx 1 8 kg 1 pen type approx 2 0 kg 2 pen type and dot printing type Folding chart 1 roll mounting bracket 1 set User s manual CP SP 1048E 1 pen 1 set pen type or ink pad 1 dot printing type Allen key 1 pen type screwdriver 1 pen type with alarm Standard accessories 44 Chapter 8 SPECIFICATIONS E Performa
27. ation is located on the left side of the unit After removing the screw using a Phillips screwdriver store it in a safe place for when the CQ is next transported a Screw for transportation The Role of This Manual This manual describes both pen type and dot printing type models Functions and operation might differ according to the model you use Read the sections corresponding to your model Pen type or Dot printing type is indicated if there is a difference according to the models Organization of This User s Manual This manual is organized as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 INTRODUCTION This chapter describes CQ applications and features and gives a list of model Nos NAMES amp FUNCTION OF PARTS This chapter describes the names and functions of parts of the CQ INSTALLATION amp WIRING This chapter describes precautions sitting conditions and installation method when installing the CQ into devices and how to connect to peripheral equipment PREPARATION amp OPERATION This chapter describes checks to carry out before operating the CQ and daily operational procedures BASIC CONFIGURATION This chapter describes how to set the power frequency and how to set the alarms MAINTENANCE amp INSPECTION This chapter describes inspection items and how to replace maintenance parts to ensure prolonge
28. d right edges of the chart cassette 3 Open the chart cassette by lifting up the chart holder 4 Lower the chart guide transparent plastic towards you The chart guide is located on the front of the chart cassette 26 Chapter 4 PREPARATION 8 OPERATION 5 Before you load the chart lightly fan the chart 6 Insert the chart into the chart holder making sure that it 19 facing the direction of the arrow 1 Handling Precautions Load the chart delivery section so that the chart is fed from the front Loading the chart delivery section so that the chart is fed from the inside may cause malfunction 7 Draw out the leading edge of the chart by approx 15 cm 2 to 3 folds and align the chart so that the sprockets fit into the holes on both sides of the chart Oblong holes 1 Handling Precautions Load the chart correctly Make sure that the square holes are located on the left side and the oblong holes are located on the right side 8 Make sure that the chart is not lifting up from the platen and then return the chart holder to its original position Also close the chart guide transparent plastic on the front side 27 Chapter 4 PREPARATION amp OPERATION 9 Turn the chart feed dial a few times to make sure that the chart is fed correctly Also make sure that the chart 1s loaded in the cassette correctly 10 Hook the protrusions of the chart Chart dial cassette into the
29. d use of the CQ TROUBLESHOOTING This chapter describes points to check when the CQ is not working properly and how to remedy trouble that might occur SPECIFICATIONS This chapter describes the general specifications performance specifications and external dimensions of the CQ Contents SAFETY PRECAUTIONS Screw for Transportation The Role of This Manual Organization of This User s Manual Conventions Used in This Manual Chapter 1 Chapter 2 Chapter 3 3 1 3 2 3 4 3 5 Chapter 4 4 1 4 2 INTRODUCTION E FeaQuires ceros aaa ada arsenales 1 R How the Model Nos are Configured 00 cee eee eee ees 1 R CONSUMADIES oa bases stewed a dea ene eee eee ees 10 R Optional Parts 0 002 ecuestre 11 E Maintenance Parte ss es s e dr e a a a ee 12 NAMES amp FUNCTIONS OF PARTS Mm PCN TUDO cx E tes ese o sane ts eee wees eens 13 R Dot Printing TY PGs oc lt sss s s s e cee eae wee ae Ce eee eee 15 Ml Malertal oscilaciones Be 16 INSTALLATION 8 WIRING INSTANATON SING e556 ows oes e a ao e R eee ed a 17 ae AAA O eee ee ee ee ee 18 R Installation Dimensions lt lt e eee es 18 E IPrOCOQUPO csc ce cece ees these sees teed eee es erent neee sees ne 18 Wiring Precautions asss sir re ote ee we cn da A mr ne ence Re we a 19 M Noise Countermeasures lt e x lt eee ees 20 Connecting Power Supply and Ground 0000e cece eee eee 21 UO Signal Leads ss s cou
30. e chart fed correctly without paper jamming etc If trouble occurs see MW Loading the Chart in Chapter 4 Preparation and Operation O Are recorded lines faint For details on how to replace the pen see MW Loading the Pen in Chapter 4 Preparation and Operation For details on how to replace the ink pad see M Loading the Ink Pad in Chapter 4 Preparation and Operation O Is there remaining chart When the CQ begins to run out of chart paper a red warning mark is printed on the right side of the recording paper Replace with new chart referring Wi Loading the Chart in Chapter 4 Preparation and Operation O Is the shaft dirty If the shaft is dirty see 6 2 Cleaning Note e The periodic inspection cycle is dependent on the installation environment and operating conditions Perform the periodic inspection every six months in dusty environments or when changes in indicator movement are excessive and once every year in environments that are hardly subject to dust or when there is little change in indicator movement e Clean the unit every month 38 Chapter 6 MAINTENANCE amp INSPECTION 6 2 Cleaning To maintain the CQ in proper working order clean the shaft every month The procedure is as follows Wipe the shaft with a soft cloth or paper that does not produce any fluff Wipe the shaft with soft cloth or paper moistened with ethyl alcohol only when it is difficult to remove dirt or stain
31. e countermeasures been adopted Have external temperature change countermeasures been adopted e Separate the input wiring from the electrical source of the noise e Ground the CQ e Ground the measurement target e Make sure that the thermocouple and the measurement target are insulated e Use a shielded cable for the input signal lead e Use an input filter Attach the input terminal cover correctly Is the input wiring correct O Chart feed timing is incorrect e Wire correctly e Tighten the terminal screw correctly e Make sure that the resistance temperature detector is insulated from the earth e Replace the broken thermocouple Check item Remedy Is the power frequency correct pen type AC model Has the chart feed gear been changed e Supply power with the appropriate frequency e Change power supply frequency or chart feed speed as necessary e Change the chart feed speed as necessary Is the mode switch set to ALARM 0N Set the mode switch to ALARM ON Is the alarm setting value set correctly Set the alarm setting point correctly Is the alarm output wiring correct e Wire correctly e Tighten the terminal screw correctly O External switch inputs do not operate Is the external switch input wiring correct e Wire correctly e Tighten the terminal screw correctly Is the contact switch within the specification Use a contact switch withi
32. e even if PV input changes Contact closed Normal recording is carried out O Recording stop function pen type dot printing type Chart feed can be stopped by external switch inputs Recording is started and stopped by opening and closing the dry contact connected to the external switch input terminals across 8 and 8 pen type and across and dot printing type 1 Handling Precautions This function is valid only when the mode switch on the operation panel is set to recording stop REC OFF Mode Switch External Switch Input Recording REC ON Open Recording starts REC ON Closed Recording starts REG OFF Open Recording stops REC OFF Closed Recording starts 32 Chapter 5 BASIC CONFIGURATION 5 1 Alarm Setting optional function Read this section if you have selected the model with the alarm display option On pen type models two alarms can be set only on 1 pen type models On dot printing models two alarms can be set common to all channels When the alarm set points are set the LED lights when the measurement value reaches this preset value and the alarm relays are actuated E Alarm Operation Lower limit alarm LOW The LED lights when the measurement value falls below the set point and alarm relay 1s actuated Upper limit alarm HIGH The LED lights when the measurement value rises above the set point and alarm relay is actuated The figure below shows the concept of alarm op
33. e seen l L lli Hli e 1 Handling Precautions If the frequency switching gear fixing screw is not facing the front turn the power ON and set the CQ to the recording mode until the fixing screw faces the front Then turn the power OFF again 4 Loosen the frequency switching gear fixing screw on the left inside of the inner mechanism with an Allen key so that the frequency switching gear can be moved to the left and the right Frequency switching fixing screw 5 Tighten the frequency switching gear fixing screw at the 50 Hz or 60 Hz position at a tightening torque of 0 2 to 0 3 Nem After you have changed the frequency setting we recommend entering the power frequency on the nameplate ES HEN us Position at 50 Hz Position at 60 Hz 1 Handling Precautions e Tightening at a torque higher than the recommended torque might damage the gears e When a frequency different from the power frequency is set a feed error occurs in the chart feed amount 37 Chapter 6 MAINTENANCE amp INSPECTION 6 1 Periodic Inspection To ensure prolonged use of the CQ periodically inspect the operating status of the CQ and maintain it in proper working order Perform the following inspections and replace consumables and maintenance parts as required O Do display and recording operate normally If trouble occurs see Chapter 7 Troubleshooting O Is th
34. edure 1 Draw out the chassis For details on how to draw out the chassis see 5 2 Changing the Chart Feed Speed 2 The fuse holder is located at the bottom right of the transformer Turn the screw counterclockwise to remove the fuse Transformer Fuse holder 3 Insert the new fuse in the fuse holder and turn the screw clockwise to fasten the fuse holder 4 Return the chassis to its original position fasten the chassis with the screw and turn the power ON 40 Chapter 7 TROUBLESHOOTING This section describes possible causes when trouble occurs and how to remedy trouble If the CQ is not working properly even though a remedy has been carried out a probable cause is that the CQ is malfunctioning Turn the power OFF and contact us for repair No operation at all Check item Remedy Is the power switch on the main unit ON Set the power switch at the top right on the main unit to ON Does the power switch operate normally Is power supply correctly connected Connect the power correctly Is power supplied correctly Check the power and frequency specifications and supply the power correctly Has the fuse blown Remove the cause of the fuse blowing and replace the fuse See 6 3 Replacing the Fuse O No indicator operation Is the power switch on the main unit ON Set the power switch at the top right on the main unit to ON Is power supply correctly connected Connect
35. eration Control output differential Control output differential 1 F S 1 F S Alarm OFF A A Lower limit setting point Upper limit setting point Operation Status Alarm output terminal Alarm ON Alarm OFF Goes out At power OFF Goes out 1 Handling Precautions When the CQ is turned ON OFF alarm output is sometimes switched to the alarm mode momentarily When controlling other equipment directly with alarm outputs from the CQ use a delay timer 33 Chapter 5 BASIC CONFIGURATION R How to Set Up the Alarm pen type model Five alarm types are provided on CQ models upper limit lower limit upper 99 66 limit lower limit The operation panel of each model is as follows Upper limit Lower limit Lower limit alarm setting trimmer Lower limit alarm LED green L Upper limit Lower limit LOW Lower limit alarm setting trimmer Lower limit alarm LED L Upper limit Upper limit LOW Upper limit alarm 1 setting trimmer Upper limit alarm 1 LED L Lower limit Lower limit HIGH1 Lower limit alarm 1 setting trimmer Lower limit alarm 1 LED O ALARM MEAS ALARM MEAS ALARM MEAS ALARM MEAS ALARM MEAS gt upper limit upper limit and lower limit lower limit Upper limit alarm setting trimmer Upper limit alarm LED red HIGH Upper limit alarm setting trimmer Upper limit alarm LED red HIGH Upper limit
36. g Channel 1 red Channel 2 blue Channel 3 green Channel 4 pink Channel 5 purple Channel 6 brown Pen speed pen type Approx 1 s FS or less Recording cycle dot printing 2 dot 12s type 3 dot 18s 6 dot 36 s Recording accuracy 0 5 FS Standard conditions without burnout Except the range with an asterisk on page 4 Chart type Folding type eff width of recording area 100 mm length 16 m Chart feed speed Specify according to the model No 10 mm h changeable to 20 or 40 mm h 20mm h changeable to 40 or 80 mm h 10 mm min changeable to 20 or 40 mm min applicable only on pen type 20 mm min changeable to 40 or 80 mm min applicable only on pen type Alarm option 0 85 FS 1 0 F5 max Alarm relay SPDT NO NC 250 Vac 3A 30 Vdc 3A max at resistive load A Min applicable load 5 Vdc 100 mA 24 Vac 50 mA Alarm type Can be specified from one upper limit one lower limit one upper limit one lower limit two upper limits and two lower limits On dot printing models operation is carried out without the channel recognized Note Alarms are not supported on 6 dot printing 2 type input model On pen type models only 1 channel models are recognized and alarms are not supported on 2 channel models Recording start stop dot printing type pen type and servo lock enable disable pen type only Note The servo lock is a function for latching the pen at the current recording pen position regardless of PV i
37. ged 0 to 1800 Display accuracy changed marked range Range code 32 changed 25 to 23 CQC model added for all code in Table 8 Note added in Wiring inputs Description on loading the ink pad changed Handling precautions added Trouble shooting added Ink pad cannot be mounted Input bias current added Display accuracy changed refer to Table 2 Range page 4 Nov 2003 3rdEdition RESTRICTIONS ON USE changed 3 Model No code S B W N deleted 4 5 Table 2 Range changed 20 Instrument cable changed July 2006 10 Model No 81446699 001 Model name changed Chart holder to Chart holding spring 6th Edition 10 11 B Consumables discription added Apr 2008 7th Edition 11 SAFETY PRECAUTIONS changed 45 Recording accuracy added Yamatake Corporation Advanced Automation Company 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com Printed on recycled paper 07 azbil Specifications are subject to change without notice Printed in Japan 7th Edition Issued in Apr 2008 A
38. le Pen for Channel 2 blue K Input terminal C Alarm output terminal lt Power terminal SS Pen for Channel 1 red Case Pen up lever Inner mechanism Chart cassette Lock lever Scale for Channel 2 Blue pen for Channel 2 Scale for Channel 1 Red pen for Channel 1 Offset 4 mm Platen The pen can be raised and lowered using the pen up lever This lever is useful for pausing recording Power switch Operation panel 13 Chapter 2 NAMES AND FUNCTION OF PARTS 14 O Operation panel The following describes the names and functions of parts on the operation panel on the pen type model The figure below shows the panel with full options Some options are not mounted depending on the model 0O 1 Power switch Turns the CQ ON and OFF 2 Mode switch Starts or stops recording When the alarm setting option is provided it also starts and stops the alarm 3 Alarm LED optional function Lights when an alarm occurs 4 Alarm setup trimmer optional function Sets the alarm set point in the alarm setup mode 5 Alarm setup switch ALARM optional function Used to set up the alarm When this switch is flipped to the left alarm setup trimmer and alarm LED are set to the setup mode and the pen moves to the currently preset alarm set point When this switch is flipped to the right alarm setup trimmer and alarm LED are set to the setup mode and the pen moves
39. ls Use round crimped terminals with insulation shield When wiring with round crimped terminals take care to prevent contact with adjacent terminals Connect the CQ by one point grounding using the FG terminal terminal No 27 Do not perform any jump wiring When there are many shielded cables grounded prepare a separate ground terminal earth bar Grounding type Resistance 100 2 max Grounding conductor Annealed copper wire more than 2 mm AGW 14 Grounding conductor length Max 20 m Wiring analog input wiring to other equipment in parallel may adversely affect mutual measurement values The burnout function may not function for thermocouple inputs If this happens set the burnout function to none Alternately if the power of one of the connected equipment is turned OFF during operation this may also adversely affect the measurement values on the other equipment Resistance temperature detectors cannot be connected in parallel E Noise Countermeasures O Noise generating sources Generally the followings generate electrical noise 20 1 Relays and contacts 2 Solenoid coils solenoid valves 3 Power lines 4 Induction loads 5 Motor commutators 6 Phase angle control SCR 7 Wireless communications equipment 8 Welding equipment 9 High voltage ignition equipment O Noise reducing countermeasures If the influence of electrical noise cannot be eliminated we recommend using a CR filter for fast
40. ltage Input type Range Unit Additional treatment Additional function External Alarm switch burnout Descriptions 1 pen Table 1 to 3 Input type range unit 1 The chart feed speed can be changed by replacing the gear provided O 2 pen Type 123 4567 891011 12 Input type Power Range voltage Unit Enter 0000 Select from Table 4 10 mm h changeable to 20 or 40 mm h 1 20 mm h changeable to 40 or 80 mm h 1 10 mm min changeable to 20 or 40 mm min 1 Table 6 Table 7 Table 10 Additional treatment Additional function External Alarm switch burnout 20 mm min changeable to 40 or 80 mm min 1 Select from Table 6 Select from Table 7 Select from Table 10 Descriptions 2 pen Table 1 to 3 Input type range and unit of channel 1 Table 1 to 3 Input type range and unit of channel 2 Table 4 1 The chart feed speed can be changed by replacing the gear provided A A Om changeable to 20 or 40 mm Select from Table 4 20 mm h changeable to 40 or 80 mm h 1 10 mm min changeable to 20 or 40 mm min 1 oo gt O Dot Printing Type 1 type Input Model 12 4567 891011 14 15 16 Power voltage Input type Range Unit Additional treatment Additional function External switch burnou
41. mple K 041 0000 No Input 2 Unit C Range 0 to 400 Input type thermocouple K Table 1 Input type CE Thermocouple E JIS C 1602 1981 S J Thermocouple J JISC 1602 1981 o O Thermocouple K JIS C 1602 1981 Thermocouple R JIS C 1602 1981 B Resistance temperature detector Pt 100 Q JIS C 1604 1989 Q Resistance temperature detector JPt 100 Q JIS C 1604 1989 DC current 4 to 20 mA DC voltage 1 to 5 V oa DCvoltage0to 10V DC voltage 0 to 10 mV DC voltage 5 to 5 mV Chapter 1 INTRODUCTION Table 2 Range Model ea i d b No Code aa A I E poof tos on 0 to 600 ar 0 to 800 0 to 800 0 to 1000 Oto 1200 Oto 1200 0 to 1400 lt k dh o Or O1 amp 0 to 1600 50 to 150 50 to 150 50 to 100 50 to 100 100 to 200 Display accuracy recording accuracy 1 0 FS Standard conditions without burnout Chapter 1 INTRODUCTION Resistance Resistance Resistance Resistance Temperature Temperature Temperature Temperature Detector Detector Detector Detector Pt100 JPt100 Pt100 JPt100 01 0 to 100 0 to 100 02 0 to 200 0 to 200 03 0 to 300 0 to 300 0 0 to 400 0 to 400 5 0 to 500 0 to 500 oe OC 32 2510 25 2510 25 33 4 0 07 40 to 80 40 to 80 08 50 to 50 50 to 50 09 50 to 150 50 to 150 0 1 0 to 50 0 to 50 20 to 60 20 to
42. n mewn Sees eas oes cee eee eee ene 22 R Wiring Inputs 00 io ss e a ee We eee howe de ee eee 22 R Wiring Alarm Output optional function 24 R Wiring External Switch Input optional function 25 PREPARATION amp OPERATION Preparation lt eter ke wees ee ae aa ie e ieee ee ae ee wt ee 26 NW Loading replacing the Chart 0 0 0 cee es 26 R Loading replacing the Pen pen type model 28 R Loading replacing the Ink Pad dot printing type model 30 ODGIGUON 6 a ch eae eka toe R ba eee od Gee eek Ge 31 R Turning the Power ON 00 00 cece es 31 R Starting and Stopping Recording 0c cece eee eee 31 R External Switch Input Function optional function 32 vi Chapter 5 BASIC CONFIGURATION 5 1 Alarm Setting optional function e lt e lt e lt e e eee 33 R Alarm Operations 6056650 ee s lt x e twee evens cee ewe tense eeee eee 33 R How to Set Up the Alarm pen type mode 35 R How to Set Up the Alarm dot printing type model 35 5 2 Changing the Chart Feed Speed 2 000 cece eee 36 5 3 Changing the Power Frequency pen type AC model only 37 Chapter 6 MAINTENANCE amp INSPECTION 6 1 Periodic Inspection e s e lt e ces 38 62 CIGANING 5252 650 9 e ee R RR eee a aaa ee 39 6 3 Replacing the Fuse ss i e adbcus eeew dase
43. n the specification 43 Chapter 8 SPECIFICATIONS E General Specifications Insulation resistance Min 20 MQ across power terminal and GND terminal by 500 Vdc megger Min 20 MQ across input terminal and GND terminal by 500 Vdc megger Dielectric strength Across power terminal and GND terminal 1500 Vac for 1 minute AC power supply model leak current 5 mA max Across input terminal and GND terminal 1000 Vac for 1 minute AC power supply model leak current 5 mA max Across power terminal and GND terminal 500 Vac for 1 minute DC power supply model leak current 5 mA max Across input terminal and GND terminal 500 Vac for 1 minute DC power supply model leak current 5 mA max Induction resistance Common mode rejection rate 120 dB 250 Vac max Normal mode rejection rate Max 2X of 40 dB span Standard conditions 23 20 Humidity 55 10 RH Voltage fluctuation 1 of rated power voltage Power frequency fluctuation 1 of rated power frequency AC power supply model Vibration electrical noise surge Not allowed voltage Influence from other equipment Not allowed Operating conditions ee a to 50 C Humidity 30 to 30 to 85 RH condensation not allowed condensation not allowed Power voltage 10 of rated power voltage Power frequency fluctuation 2 Hz of rated power frequency AC power supply model Vibration electrical noise surge 0 2 m s max 10 to 60 Hz la Bottom rear
44. nce Specifications Input Input type Thermocouple resistance temperature detector DC voltage DC current See the model listing table Range See the model listing table Allowable wiring resistance Thermocouple DC voltage input 2 kQ or less However 250 Q or less in case of thermocouple input with burnout upper limit or lower limit Resistance temperature detector 10 Q per lead However resistance of three leads must be balanced Input impedance 1 MQ min thermocouple resistance temperature detector and DC voltage input 250 Q DC current input Burnout Selectable from none upper limit and lower limit according to the model No only thermocouple input Input bias current Thermocouple DC voltage input 50nA max 100nA max for a thermo couple input with burnout Resistance temperature detector Approx 2mA Display Scaling method Horizontal scale eff width of overal scale 100 mm Scaling characteristics Thermocouple resistance temperature detector input Scaling of temperature characteristics DC voltage DC current input linear scaling Display accuracy 0 5 FS standard conditions without burnout See Table 2 Range page 4 for exceptions to the above 0 3 FS standard conditions Recorder Recording method and 1 pen red recording color 2 pen Channel 1 red Channel 2 blue 2 dot printing Channel 1 red Channel 2 blue 3 dot printing Channel 1 red Channel 2 blue Channel 3 green 6 dot printin
45. nput Only dry contacts Note Open collector cannot be used Contact capacity Servo lock 20 Vdc 500 mA min Recording start stop 20 Vdc 100 mA min Pen up function Pen can be raised by the lever pen type only Limitter function Connecting false inputs to unused channels is not necessary Function External switch inputs option 45 Chapter 8 SPECIFICATIONS E External Dimensions 29 150 Unit mm 164 mounting bracket N a a e Mounting panel thickness 2 to 10 46 Index A Additional treatment 9 Alarm LED 0 0 ee ee 14 15 Alarm Operation 28 Alarm setup switch gt 14 15 Alarm setup trimmer gt lt lt 14 aC Carrying handle kit 0 12 Changing the chart feed speed gt 36 Changing the power frequency 37 Chart feed dial o 28 Cll ros he oo a eee ye Go ee 39 Connecting the power supply 21 Consumables 00 ee a 10 CR filter aa a a 20 E External switch inputs da F Frequency switching gear gt oo o 37 Fuse 0 a 12 40 Tes Gear o aa a a 36 H How the model nos are configured gt 1 How to setup the alarm 34 35 A Installation o a a a a a 17 Installation dimensions 18 Installation site 7 Inner mechanism s sos s 44 sw saa 13 15 a
46. r on site and makes it ideal for portable applications e Light weight 1 pen type 1 8 kg e The pen can be raised using a lever pen type only e The chart feed speed can be changed by replacing the gear provided e The pen can be replaced easily pen type only e Refilling of ink 1s not necessary and the ink pad can be replaced easily dot printing type only E How the Model Nos are Configured O Example of Model No 123 4567 891011 12 13 14 15 16 CQ1 K041 0000 1 X 1 pen type el E Additional treatment Not ilabl Thermocouple K era vane 0 to 400 C Alarm upper limit Enter 0000 External switch Stops recording Burnout OFF Chart feed speed 10 mm h 20 40 mm h CQE C671 X01 5 3 X 0 0 D 2 dot printing E Additional treatment 1 type input Inspection Certificate provided Double scale External switch alarm Not supported 4 to 20 mA Chart feed speed 10 mm h 20 40 mm h Power supply 100 Vac 50 Hz 0 to 50 C No 2 scale 0 to 100 RH Power supply 200 Vac 50 60 Hz CQA K061 M014 1 A J 0 Y 6 dot printing ai E Additional treatment 2 type input Traceability Certificate provided Double scale Thermocouple K Alarm support cannot be selected 0 to 600 C O to 10 mV External switch Stops recording 0 to 100 Burnout Channels 1 to 3 upper limit Power supply 100 Vac 50 60 Hz Chart feed speed 20 mm h 40 80 mm h Chapter 1 INTRODUCTION O 1 pen Type 123 4567 891011 12 Power vo
47. rcibly move the holder to the left or right Doing so might cause faulty operation e Do not grab the pen tip Applying excessive force might deform the pen e Do not attach the pen with its cap still attached Doing so might cause a damage e When you are not using a pen remove it from the CQ and store it with its cap attached to prevent the pen tip from drying 6 Return the inner mechanism to its original position and make sure that the lock lever 1s firmly locked Model No of pen red CRP100R one set 10 pieces Model No of pen blue CRP100B one set 10 pieces The service life of pens 1s generally 800 meters or more of chart paper 29 Chapter 4 PREPARATION 8 OPERATION E Loading replacing the Ink Pad dot printing type model 30 Note Read this section when using a dot printing type model If you are using a pen type model see MW Loading replacing the Pen pen type model In the case of a model with the alarm function conduct the following operation after setting the alarm setting switch ALARM to the center position The ink pad is replaced with the power ON 1 Open the door 2 Set the power switch to ON 3 Push in the ink pad button INK PAD once to move the indicator to the center of the scale When the indicator comes to a stop the ink pad can be replaced 1 Handling Precautions Keeping the ink pad button INK PAD held down continuously moves the indicator 4 Pull down
48. ree from inaccuracies and omissions If you should find any inaccuracies or omissions please contact Yamatake Corporation In no event is Yamatake Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 1998 Yamatake Corporation ALL RIGHTS RESERVED The Kim Wipe is a registered trademark of Crecia Co Ltd NY SAFETY PRECAUTIONS J E About Icons The safety precautions described in this manual are indicated by various icons Please be sure you read and understand the icons and their meanings described below before reading the rest of the manual Safety precautions are intended to ensure the safe and correct use of this prod uct to prevent injury to the operator and others and to prevent damage to proper ty Be sure to observe these safety precautions Warnings are indicated when mishandling this N WARN NG product might result in death or serious injury Cautions are indicated when mishandling this AN CAUTION product might result in minor injury to the user or only physical damage to the product E Examples Use caution when handling the product The indicated action is prohibited Be sure to follow the indicated instructions WARNING Before removing mounting the CQ be sure to turn the power OFF Failure to do so might cause electric shock Before wiring the CQ be sure to turn the power OFF Failure to do so might cause electric shock
49. rent to remove the cover Connect the external switch input leads to the input terminals Attach the terminal cover transparent and tighten the screws For the external switch use a contact switch which satisfies the following specifications e Servo lock function pen type only Type dry contact Capacity 20 Vdc 500 mA min e Recording stop function Type dry contact Capacity 20 Vdc 100 mA min 1 Handling Precautions For external switch inputs be sure to use dry contacts such as relays External switch inputs do not function on open collectors O Pen type 1 pen servo lock 2 pen servo lock Recording start stop 16 K Connect external switch inputs to the terminal for the respective function O Dot printing type Recording start stop 25 Chapter 4 PREPARATION amp OPERATION 4 1 Preparation AN CAUTION Do not touch moving parts during operation Y Doing so might cause injury This section describes how to load the chart pen for pen type and ink pad for dot printing type before you start operation Be sure that the mode switch is set to recording stop This can be done with the power ON E Loading replacing the Chart 1 Open the door pull down the lock lever on the right side and draw out the inner mechanism towards you 2 Remove the chart cassette from the main unit by lightly pressing in the chart cassette stoppers located on the left an
50. rinting 6 dot printing O Wiring inputs Shunt resistor 250 Q provided S 7 lt lel A B B Voltage input Current input Thermocouple input Resistance temperature detector input Note Since an over swing protection limiter is incorporated to prevent the occurrence of any problems caused by input opening short circuiting of the unused channel input terminals is not required 23 Chapter 3 INSTALLATION 8 WIRING E Wiring Alarm Output optional function 24 Set the power switch to OFF Remove the screws of the terminal cover transparent to remove the cover Connect the output leads to the input terminals Attach the terminal cover transparent and tighten the screws The specifications of output relays are as follows Output type relay contact output both normally open and normally closed Output capacity 250 Vac 3A 30 Vdc 3 A resistive load O Terminal positions of alarm outputs Model Upper limit Lower limit UPPer limit Upper limit Lower limit lower limit upper limit lower limit Upper limit Upper limit Upper limit 2 Lower limit Upper limit 1 Lower limit 1 1 Handling Precautions The alarm output relays are not compatible with switching of minute loads Min applicable load 5 Vdc 100 mA 24 Vdc 50 mA Chapter 3 INSTALLATION 8 WIRING E Wiring External Switch Inputs optional function Set the power switch to OFF Remove the screws of the terminal cover transpa
51. s correctly attached in place O Recording is not carried out Check item Remedy Is the power switch on the main unit ON Set the power switch at the top right on the main unit to ON Is power supply correctly connected Connect the power correctly Is power supplied correctly Check the power and frequency specifications and supply the power correctly Has the fuse blown Remove the cause of the fuse blowing and replace the fuse See 6 3 Replacing the Fuse Is the mode switch set to REC ON Set the mode switch to REC ON Is the chart cassette correctly inserted Insert the chart cassette correctly Is the pen up lever up pen type Lower the pen up lever Is the pen filled with a sufficient amount of Replace with a new pen ink pen type Is the ink pad loaded correctly dot printing Load the ink pad correctly type Does the ink pad have enough ink dot Replace with a new ink pad printing type O Ink pad cannot be moutned dot printing type model Are the conditions for ink pad replacement Refer to page 28 met Is the ink pad positioned correctly Refer to page 28 Verify right and left sides and the top and bottom 42 O No alarm operation O The indicator is at the zero or span positions Chapter 7 TROUBLESHOOTING Check item Is the input within the specification Connect an input within the specification Have electrical nois
52. s from the shaft Note The figure above shows a pen type model On dot printing type models the printing section is different 1 Handling Precautions Do not apply lubrication oil to the shaft Doing so might cause faulty operation Do not use paint thinner benzene or other volatile solvents or wipe parts with a cloth moistened with these solvents Doing so might cause discolor or deform parts Note Recommended cleaning cloth Kim Wipe made by Crecia Co Ltd 39 Chapter 6 MAINTENANCE amp INSPECTION 6 3 Replacing the Fuse N WARNING To prevent danger before you replace the fuse turn the power OFF and dis connect the CQ from its power supply Failure to do so might cause electric shock Use only the specified fuse Do not use other fuses Doing so might cause fire Model No of maintenance parts Model No Hem Applicable Model Remarks 81446691 001 100 to 120 Vac model 1 set 5 pieces 81446691 002 200 to 240 Vac model 1 set 5 pieces 81446691 003 12 Vdc 1 pen type and dot printing type 1 set 5 pieces 24 Vdc 2 pen type 81446691 004 12 Vdc 2 pen type 1 set 5 pieces 81446691 005 24 Vdc 1 pen type 1 set 5 pieces 1 Handling Precautions Replace fuses periodically about every two years to prevent unexpected fusing O items to prepare e Phillips head screw driver e Flat whead screw driver e Maintenance parts Fuse Differs according to the power supply O Replacement proc
53. stance temperature detector and DC current inputs are used When these inputs are used select none Table 9 External Switch and Burnout 6 dot printing 2 type input double scale Model External Switch No Code Function Channels 1 to 3 Burnout 5 Channels 4 to 6 None Applicable Model basic model No CQA 0 None None Recording stop None NO None CQA CQA None None e Upper limit Lower limit None CQA CQA None Upper limit None Upper limit None Lower limit JIO CQA CQA Lower limit None Recording stop Upper limit Recording stop Lower limit Recording stop NKC None CQA Upper limit Upper limit Recording stop Lower limit Lower limit None Upper limit Lower limit None Lower limit Upper limit olal iT Recording stop Upper limit Lower limit CO Recording stop Lower limit Upper limit 5 One of none lower limit and upper limit can be selected for burnout only when a thermocouple input is used The burnout function is not available when resistance temperature detector and DC current inputs are used When these inputs are used select none Model Inspection l TASE Ten Certificate provided TOPICA iaaiiai Table 10 Additional Treatment Traceability Certificate RX RX A X Black O X X Black lt W Black Black Gray Gray N Gray Gray A Chapter 1 I
54. t alarm Table 6 Table 7 20 mm min changeable to 40 or 80 mm min 1 Select from Table 6 Select from Table 7 Table 10 Select from Table 10 3 dot printing 1 type input 6 dot printing 1 type input 2 dot printing 1 type input Table 1 to 3 Input type range unit 1 The chart feed speed can be changed by replacing A Enter 0000 Select from Table 5 10 mm h changeable to 20 or 40 mm h 1 20 mm h changeable to 40 or 80 mm h 1 the gear provided Table 8 Select from Table 8 Table 10 Select from Table 10 O Dot Printing Type 1 type Input Double scale Model 123 4567 8 91011 12 13 14 15 16 Basic Input type No 2 scale Power Chart Additional function Additional Descriptions model Range Range voltage feed External treatment No Unit Unit speed switch burnout alarm CQC 3 dot printing 1 type input double scale CQD 6 dot printing 1 type input double scale CQE 2 dot printing 1 type input double scale Table 1 to 3 Input type range unit X Enter X Table 2 3 Specify range and unit of the No 2 scale range Table 5 Select from Table 5 X 10 mm h changeable to 20 or 40 mm h 1 1 The chart feed speed can A 20 mm h changeable to 40 or 80 mm h 1 be changed by replacing Table 8 Select from Table 8 the gear provided Table 10 Select from Table 10 Chapter 1 INTRODUCTION O 6 dot Printing Type
55. terminal screws might cause electric shock or fire Do not use unused terminal on the main unit as relay terminal Doing so might cause electric shock fire or faulty operation Be sure to ground the FG terminal with grounding resistance 100 Q max Failure to do so might cause electric shock Before connecting the CQ to the measurement target or external control cir cuits make sure that the FG terminal is properly grounded 100 Q max Failure to do so might cause electric shock or fire Use the relays on the CQ within the service life listed in the specifications Continued use of the relays after the recommended service life might cause faulty operation or fire AN CAUTION When wiring terminals be sure to use crimped terminals Q 9 9 Q O 9 o Q Q Maintain a distance of at least 50 cm between UO signal leads communications leads and power leads of 100 V or more Also do not pass these leads through the same piping or wiring duct To protect terminals and cables even when wiring cable is pulled be sure to keep all wiring cables fixed behind the mounting panel Chapter 3 INSTALLATION 8 WIRING 1 Handling Precautions Before wiring the CQ check the model Nos of instruments and terminal Nos on the affixed labels After wiring the CQ be sure to check the wiring for any mistakes before turning the power ON When installing the CQ in locations subject to vibration or impact be sure to use round crimped termina
56. the lock lever on the right side and draw out the inner mechanism f inkpad 5 Align the protrusion on the ink pad with daolas the groove on its holder and lightly push Protrusion 1n 1 Handling Precautions e An error in operation may occur if the ink pad has been mounted or dismounted under conditions other than those listed for ink pad replacement e An error in operation may occur if a ink pad is forced into the holder in revese 6 Return the inner mechanism to its original position and make sure that the lock lever is firmly locked 7 Press the ink pad button INK PAD again to enable recording 1 Handling Precautions e Ink pads differ according to model No e Do not replace ink pad until the indicator is moved to the center of the scale by pressing the ink pad button INK PAD e Do not move the holder forcibly to the left or right Doing so might cause faulty operation e Do not fill the ink pad with ink Doing so might cause faulty operation Model No of ink pad for 2 dot printing 81446688 001 Model No of ink pad for 3 dot printing 81446689 001 Model No of ink pad for 6 dot printing 81446690 001 The service life of ink pad is generally two rolls of chart paper 16 m Chapter 4 PREPARATION 8 OPERATION 4 2 Operation E Turning the Power ON The recorder s power switch is located at the right bottom of the front inside when you open the door Pressing the power switch turns the po
57. ther Chart cassette main part PC GF10 Polycarbonate containing 10 glass fiber 16 Chapter 3 INSTALLATION amp WIRING 3 1 Installation Site NCAUTION Use the CQ within the operating ranges recommended in the specifications temperature humidity voltage vibration shock installation direction atmosphere etc Failure to do so might cause faulty operation Install the CQ at a location that satisfies the following conditions Locations that are not subject to excessive temperature and humidity changes Locations that are not subject to direct sunlight wind and rain Locations that may not splashed with water oil or chemical mist Locations that are not subject to corrosive and flammable gasses Locations that are hardly subject to dust or oil smoke Locations that are hardly subject to vibration or shock Locations that are not subject to strong electrical and magnetic fields Locations that are hardly subject to the influence of electrical noise near by high voltage ignition equipment welding equipment etc Keep the mounting angle to within O to 30 degrees from the bottom rear Panel thickness 2 to 10 mm Panel OS Door 0 to 30 bottom rear angle from horizontal position 17 Chapter 3 INSTALLATION 8 WIRING 3 2 Installation N WARNING Q Before removing or mounting the CQ be sure to turn the power OFF Failure to do so might cause electric shock AN CAUTION
58. use fire CAUTION Use the CQ within the operating ranges recommended in the specifications temperature humidity voltage vibration shock mounting direction atmos phere etc Failure to do so might cause faulty operation When using mounting brackets tighten screws pushing brackets firmly against the panel so that there is no space between the bracket and the panel Failure to do so might cause the CQ to fall from the panel or wobble which is dangerous When wiring terminals be sure to use crimped terminals Maintain a distance of at least 50 cm between I O signal leads communica tions leads and power leads of 100 V or more Also do not pass these leads through the same piping or wiring duct To protect terminals and cables even when wiring cable is pulled be sure to keep all wiring cables fixed behind the mounting panel Do not connect any wiring to unused channel terminals or connection inhibited terminals Do not use unused terminals as relay terminals Doing so may result in faulty operation or unfavorable influence on the mea surement of the used chamnel Do not touch moving parts during operation Doing so might cause injury Q When disposing of the CQ unit observe local bylaws Screw for Transportation The inner mechanism is fixed by screw for transportation to protect the CQ from vibration and shock during transportation Remove this screw as shown below The screw for transport
59. wer ON and pressing it again turns the power OFF 1 Handling Precautions e The CQ s warm up time is approx 30 minutes e f input wiring is connected in parallel to other equipment avoid turning the power ON or OFF during operation Doing so might adversely influence measurement values E Starting and Stopping Recording Start and stop recording by sliding the mode switch O Standard model Mode Switch Recording Chart is not fed OFF ON REC Chart is fed and recorded OFF O Model with alarm optional function Mode Switch Recording A ON OFF ON REC Chart is fed and Does not operate MN recorded OFF ON ON ALARM Chart is not fed LED lights and relay is actuated when ON OFF ON REC 9 y E E alarm conditions are satisfied OFF ON ON ALARM ON OFF ON REC Chart is fed and LED lights and relay is actuated when R recorded alarm conditions are satisfied OFF ON ON ALARM 31 Chapter 4 PREPARATION 8 OPERATION E External Switch Input Function optional function This function is disabled if the external switch input option is not supported O Servo lock function pen type model The pen motor can be controlled externally The servo lock is enabled and disabled by opening and closing the dry contacts connected to the external switch input terminals across 0 and 42 1 pen type and across 3 and 45 2 pen type Contact open Servo lock is enabled and the pen does not mov
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