high table semi-automatic strapping machine user`s manual
Contents
1. WEL BILT HIGH TABLE SEMI AUTOMATIC STRAPPING MACHINE USER S MANUAL A aine Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury ltem 22063 Thank you very much for choosing a Wel Bilt product For future reference please complete the owner s record below Model Purchase Date Save the receipt warranty and these instructions It is important that you read the entire manual to become familiar with this product before you begin using it This air compressor is designed for certain applications only The distributor cannot be responsible for issues arising from modification We strongly recommend this item not be modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use this product until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions please call 1 800 222 5381 TABLE OF CONTENTS TECHNICAL SPECIFICATIONG 0ccceceeceeceereeeeeeeeeeeseeeeeseneeesenseeeeeseesenseetseseneenseneones 1 GENERAL SAFETY REGULATIONG cecceeeeeeeeee eee eeenseeeeeseeeenseeeenteneeeeeeeenseneenseeees 1 SPECIFIC OPERATION WARNINGS 0 ecceeeeeeeeeeeeeeseeeenseeeense eee eeeeeeeeeeeeeeeeeeeeeeeensee2. No Specification Description Qty 111 XG520 bolt 5 20 1 112 SP310 cross pan head screw M3 10 8 113 DP38 flat washer 3 8 8 114 DP616 flat washer q6 16 2 10 115 SY616R semi socket head screw M6 16 1 116 DC04 external tooth washer 4 option 2 117 SY612 socket head screw M6 12 2 118 power line s plug optioned as per manufacturing cell 1 120 ML04 hexagon nut M4 2 121 SP516 cross pan head screw M5 30 option 2 122 HY078021 compression spring to break q0 7 q8 2 20 5 2 123 MD06 butterfly nut M6 2 124 DT04 spring washer 4 2 125 SP516 cross pan head screw M5 16 8 126 DP512 flat washer 5 12 8 127 DT05 spring washer 5 option 10 129 ML05 hexagon nut M5 option 8 130 MLO3 hexagon nut M3 8 Page 29 of 38 Chat 7 Tape reel assembly Page 30 of 38 Chat 7 Tape reel assembly No Specification Description Qty 11 AS1 700 plastic tape reel 2 13 AS1 703 tape reel claw 3 14 AS1 809 AS 11 12 13tape reel axis 1 16 AS1 706 tape reel washer 1 17 AS1 707 big round head tape reel pin axis 98 1 19 AS1 709 tape reel handle 1 20 AS1 710 nylon bracket left 1 21 AS1 711 nylon bracket right 1 23 AS1 1110 AS 11tape reel left 1 24 AS1 1111 AS 11tape reel right bracket 1 100 KH25 ouch axis used S 25 1 101 SY612 socket head screw M6 12 4 102 SY620 socket head screw M6 20 6 103 XRO8 galvanization M R model pin08 1 104 S612 hexagon screw with washer M6 12 4 Page 31 of 38 Tr
3. 3 Manual feeding When the machine is in the reset model the Manual retracting reset button s green light is on press the button 3 the straps can be fed manually While the Manual retracting button 2 is functioning its yellow light is on press the Manual feeding button 3 will stop retracting and start feeding straps Page 3 of 38 4 Length adjustment knob Rotating the knob can adjust the feeding length of the straps automatically so that you can set up a standard length of the strap to fit the same packages Wi spon inus SS jjo S uu iH 2 Fal Jine CIEL O eee PO TI 5 W1 Motor Stop Time Adjustment Switch NWARNING Before making any switch changes power must be OFF This machine can automatically switch off after a while of inactivity and restart as the strap is inserted Please follow the steps below to adjust the time for the motor to switch off automatically The switch W1 in Fig 3 is used to make this adjustment Time for the machine in inactivity will be longer before the motor switches off automatically by turning the switch W1 clockwise while time will be shorter by turning the switch W1 anticlockwise The time can be adjusted from 10 seconds to 60 seconds INSTALLATION OF THE STRAP COIL Screw off the hand wheel and take off the plastic flange B 2 Place a coil of strap on the plastic flange A with correct direction allowing the shaft to poke through the plastic wrap Make sur
4. 127 202A122105 flat washer 12 21 0 5 2 131 SY58 socket head screw M5 8 2 132 DT05 spring washer 5 2 Page 23 of 38 cane yp m7 f CAA LAMA Abe bbial 107 109 119 SEE FIGURE 9 8 ITEM 16 125 102 oan Co Aarne Q D All parts must be periodically inspected and replaced if worn or broken Failure to do this can affect a tool s operation and present a safety hazard WAAAAAA Chat 5 Galvanothermy and straps feeding tension assembly Page 24 of 38 Chat 5 Galvanothermy and straps feeding tension assembly 1 2 NO Specification Description Qty 1 AS1 51 galvanothermy sway rocker assemble 1 2 AS1 52 quick heater sheet steel combination 1 3 AS1 53 rail combination 1 5 AS1 55 adjustable plastic coneuelion band groove 4 combination 11 AS1 501 galvanothermy side iron 1 12 AS1 502 galvanothermy sway rocker 1 13 AS1 503 galvanothermy sway rocker screw 1 14 AS1 504 galvanothermy white iron frame 1 15 AS1 505 quick heater sheet steel 1 16 AS1 506 strong or not nut 1 17 AS1 507 rail 1 18 AS1 508 bullet combination 1 21 AS1 511 rail spring glue sleeve 4 22 AS1 512 electromagnet semi automatic angle iron 1 23 AS1 513 rail screw 1 26 AS1 516 adjustable conduction band groove main body 1 glued 27 AS1 517 adjustable conduction band groove adjust block 1 glued 28 AS1 518 adjustable conduction band
5. 18 5 135 SP35 cross pan head screw M3 5 2 136 DP38 flat washer 3 8 2 Page 15 of 38 s A f f All parts must be periodically inspected f and replaced if worn or broken Failure to f y do this can affect a tool s operation f f and present a safety hazard f opp222p2 222 f 120 A 124 i TIN 132 108 j 17 Sey d 4 44 4 128 W 3 129 E 12 A 120 AN QNA uz 108 5 ae We oh re om 108 109 Mee E M 14 7 131 G 18 130 16 131 15 131 19 140 pe 121 10577 Urt O 119 140125 A a A LS 5 138 LS 3 116 Chat 2 Cam and gearbox assembly Page 16 of 38 Chat2 Cam and gearbox assembly 1 2 No Specification Description Qty 1 AS1 21 reducer combination 1 2 AS1 22 cam combination 1 3 AS1 23 motor fan combination 1 11 AS1 201 clutch strap wheel 1 12 AS1 202 aluminum reducer 1 14 AS1 204 cam burnish axes 1 15 AS1 205 1 knife cam 1 16 AS1 206 2 knife cam 1 17 AS1 207 3 knife cam 1 18 AS1 208 Heating grippinf device jaw 1 19 AS1 209 Gripping device jaw 1 20 AS1 210 Refeed jaw 1 21 AS1 211 Big bearing base 1 22 AS1 212 Small bearing base 1 23 AS1 213 motor strap wheel 1 24 AS1 214 motor fan 1 25 AS1 215 micro switch base plate 1 27 AS1 217 micro switch spacer 1 28 AS1 218 clutch iron washer 1 101 SP412 cross pan head screw M4 12 9 102 DT04 spring washer 4 9 103 ML10H hexagon nut M10 thic
6. LS3 CN1 7 2L GF GY 13 OO LL 6 LS2 CNI 6 4 NCC12V voc 12V e MAIN MOTOR 22 RD CN215 MB FAN MOTOR 22 BL CN2 14 er BL 23 CN2 13 CLI CLUTCH 22 BN CN2 12 Os 24 BN d FUSE RATE J a ems Tiov 230V 21CN6 53 1OCN6 52 GND CN2 11 SOL o o ELECTROMAGNETISM FEED 1 16 GR o 0 CN321 CN3 22 CN3 23 CN3 24 CN325 a 21 12 28 RESET OR 10 BL AS 10B 11B 13B APC 108 FEED 16 21 AS 10 11 13 44 Page 38 of 38 WARRANTY 1 year limited warranty TI Distributed by Northern Tool Equipment Co Inc Burnsville Minnesota 55306 6936 NorthernTool com Made in China Page 39 of 38
7. machine cannot detect position when retracting strap so it can not stop 3 PCB fails Replace PCB Page 12 of 38 DRAWING amp PART LIST 101 p X s HX N e B SA N S LAJIN De d N79 13 N a elt amp 15 12 uL B1 16 m 125 4 14 e 3 xX S p AI my 118 jh 102 6 129 N 29 y e Z nT 86 site L 116 128113117 1 30 Q Yt cs o 132 32 108 qub 105 33 N WAARAAAAA 103 yt 4eh552ssTT T P PrPr All parts must be periodically inspected and replaced if worn or broken Failure to do this can affect a tool s operation and present a safety hazard IIPPPPOPIPZ IL IOZ ZL LL 126 a 133 WAAAAAA B Am iN Chat 1 Knife and slide combination Page 13 of 38 Chat 1 Knife and slide combination 1 2 NO Specification Description Qty 1 AS1 11 1 knife combination 1 2 AS1 12 2 knife combination 1 3 AS1 13 3 knife combination 1 4 AS1 14 lower slide combination 1 5 AS1 15 gripping device assembly 1 11 AS1 101 cutting head 1 12 AS1 102 right plate 1 13 AS1 103 left plate 1 14 AS1 104 upper slide 1 15 AS1 105 upper slide baffle plate 1 16 AS1 106 start up switch 1 17 AS1 107 start up switch contact plate 1 18 AS1 108 screw with hole 1 19 AS1 109 micro switch contact plate screw 2 20 AS1 110 knife block 1 21 AS1 111 knife block platen 1 22 AS1 112 L type knife adjustment 1 23 AS1 113 knife block
8. spring frame 1 24 AS1 11 1 knife 1 25 AS1 115 knife neck 3 26 AS1 116 knife screw 3 27 AS1 12 2 knife 1 28 AS1 13 3 knife 1 29 AS1 119 lower slide 1 30 AS1 120 lower slide shrapnel 1 32 AS1 122 gripping device 1 33 AS1 123 gripping device bushing 2 34 AS1 124 gripping device screw 1 101 SY512 socket head screw M5 12 4 102 SY56 socket head screw M5 6 1 103 SY516 socket head screw M5 16 2 Page 14 of 38 Chat 1 Knife and slide assembly 2 2 No Specification Description Qty 104 SY520 socket head screw M5 20 2 106 SY625 socket head screw M6 25 2 107 SY650 socket head screw M6 50 2 108 SJ68 tightening screw M6 8 2 109 SP416 cross pan head screw M4 16 1 111 SP316 cross pan head screw M3 16 2 112 MLO3 hexagon nut M3 2 113 ML04 hexagon nut M4 1 114 MLO5 hexagon nut M5 1 115 ML08 hexagon nut M8 2 116 DTO3 spring washer 3 2 117 DT04 spring washer 4 4 118 DT05 spring washer 5 6 119 DTO8 spring washer 8 1 120 DT06 spring washer 6 5 123 SY416 socket head screw M4 16 1 124 SP48 cross pan head screw M4 8 2 125 DP410 flat washer q4 10 2 126 HY231042 spring in knife 2 3 10 42 3 127 HL121020 short pull spring1 2 10 20 1 128 HL101122 long pull spring 1 0 q10 8 22 4 129 EWO001 Micro switch no idler wheel 1 130 ZC635 bearing 635ZZ 4 131 XG414 barrel bolt 4 14 1 132 XG520 barrel bolt 5 20 1 133 XG514 barrel bolt 5 14 3 134 XG318 barrel bolt 3
9. 4 136 XG414 bolt 4 14 1 137 SY616 socket head screw M6 16 4 138 DP512 flat washer p5 12 8 139 DP410 flat washer 4 10 1 Page 26 of 38 OPTION Chat 6 Frame work assembly Page 27 of 38 Chat 6 Frame work assembly 1 2 No Specification Description Qty 11 AS1 1101 AS 11case 1 14 CD50 magnet 4 15 AS1 605 stopper plastic 1 16 AS1 1106 AS 11 13 stainless cover 1 17 LA75 plateau versatile truckle 2 17 LB75 plateau brake versatile truckle 2 18 AS1 608 door holder plastic 2 19 AS1 609 module motherboard 1 20 AS1 601 door used of conduction band groove 1 21 AS1 611 circular arc support 1 22 AS1 612 lift cover support cyrto set 1 23 SY613RA semi socket head screw M6 13 2 24 AS1 614 lead belt pulley 1 25 AS1 615 lead belt pulley axis 1 26 AS1 624 AS 11 12 lead belt pulley frame 1 27 AS1 617 de energize micro switch spacer option 1 28 AS1 618 de energize Deren ge cheigize stainless 1 iron option 29 AS1 1102 AS 11 13front plate 1 101 8612 hexagon nut with washer M6 12 18 102 DTO06 spring washer 6 8 104 MLO6 hexagon nut M6 7 107 S620 hexagon nut with washer M6 20 6 108 DP410 flat washer 4 10 2 109 SP412 cross pan head screw M4 12 option 4 110 DT03 spring washer Q3 8 Page 28 of 38 Chat 6 Frame work assembly 2 2
10. EWO002 MICRO SWITCH WITH IDLER WHEEL 1 HL101122 LONG PULLED SPRING 1 0 10 8 22 1 HL121020 SHORT PULLED SPRING 1 2 10 20 1 HL050565 GALVANOTHERMY SMALL SPRING 00 5 5 6 5 1 GB25 HEXAGON SPANNER M2 5 1 GB30 HEXAGON SPANNER M3 1 GB40 HEXAGON SPANNER M4 1 GB50 HEXAGON SPANNER M5 1 GA04 CROSS LAW APPROVED 4 1 Installation of the machine requires that the machine be uncrated placed in its proper position and secured in place see Fig 1 for reference Remove the screw on the top cap of speed reducer for ventilation Make sure the power cord is plugged into the appropriate electrical outlet Page 2 of 38 2 25in ae _ amp u ur amp in ui TN Fig1 Installation Dimension START UP 1 INTRODUCTION TO THE CONTROL PANEL The control panel is at the upper left corner of the machine front plate see Fig 2 1 2 G9 qq Fig 2 Control Panel 1 Power switch Turn on the switch Power switch lights up in red indicating all electrical circuits and the electric motor are active Then you can operate the machine Turn off the switch cut down the power then the machine stops 2 Manual retracting reset button The button has either green or yellow light to indicate the 2 status alternatively When its green light is on press the button the straps will be retracted and the light turns to yellow When its yellow light is on press the button the machine will be reset and the light changes to green
11. after ang down 1 conduction band piece 33 AS1 323 up extension after ang up 4 conduction band piece 100 SP316 cross pan head screw M3 16 1 101 SP48 cross pan head screw M4 8 6 102 SC46 cross pan head screw M4 6 2 103 SC48 cross pan head screw M4 8 10 105 SY512 socket head screw M5 12 106 SJ58 tightening screw M5 8 2 Chat 3 Strap feeding retracting and tension assembly 2 2 Page 20 of 38 No Specification Description Qty 108 DTO06 spring washer 6 4 109 SY620 socket head screw M6 20 4 110 ET002 magnetism armature spring switch 1 111 DT04 spring washer 4 1 112 DP410 flat washer q4 10 7 114 DT05 spring washer 5 1 116 DP621 flat washer 6 21 2 1 117 SJ68 set screw M6 8 1 119 ML04 hexagon nut M4 2 120 SP420 cross pan head screw M4 20 1 121 DT03 spring washer p3 1 122 DP38 flat washer 3 8 1 123 ZC6002 bearing 6002ZZ 8 124 DJ15225 glue washer q15 22 5 3 125 DW152110 steel washer 15 21 10 4 126 DJ15224 glue washer q15 22 4 6 127 JY5512 double round key 5 5 12 1 128 JY5516 double round key 5 5 16 5 129 JP5532 crue cut key 5 5 32 1 130 KS15 Retainer S 15 9 131 KS10 Retainer S 10 2 132 JY5514 double round key 5 5 14 1 135 EUO1 alnico 1 137 JY5510 double round key 5 5 10 1 Page 21 of 38 hhh hehehehehe hehehehe hehehehehe Lg Cie T o gt All parts must be periodically inspected P b f f f and rep
12. at 10 Electrical box assembly Page 36 of 38 Chat 10 Electrical box assembly No Specification Description Qty 11 AS1 B01 AS 10 11 13 e box 1 12 AS1 B02 AS 10 11 13e box cover 1 13 DS3575 mat beads plastic p3 5 p7 5 4 17 APC 10B1 PC plate combination APC 10B1 1 102 EY 1122 control transformer 110V 22V option 1 102 EY2322 control transformer 230V 22V option 1 104 EX115 fuse 15A option 1 105 EX103 fuse 3A option 0 1 105 EX102 fuse 2A option 1 2 106 EX01 fuse seat 3 108 SY48 socket head screw M4 8 4 109 UE001 speedness cramp white 4 112 SC316 cross deep head screw M3 16 4 113 DT03 spring washerg3 4 114 MLO3 hexagon nut M3 8 115 APC 10S Pc plate combination APC 10S 1 116 EP001 potentiometer 500K 1 122 UN002 knob red 1 124 SP412 cross pan head screw M4 12 2 125 DP410 flat washer q4 10 6 126 DT04 spring washer q4 6 127 ML04 hexagon nut M4 2 128 ML05 hexagon nut M5 option 4 129 DT05 spring washer 5 option 4 130 DP512 flat washer q5 12 option 4 For replacement parts and technical questions please call 1 800 222 5381 Page 37 of 38 N L PE SI Ls LS power switcH eof oo o fo pea bay Ba b omm HEATER TEMPERATURE 3 CONTROL BN Brown BL Blue RD Red BK Black GY Gray WH White AM Amethyst GR Green OR Orange CN1 10 BL 21 LS1 CN1 9 21 BN BN 11 s LS5 CNI1 8 21 BK BE
13. cation Description Qty 1 AS1 56 fan combination 1 12 AS1 902 de energize switch option 1 3 13 AS1 903 fan bracket 1 14 AS1 904 heat proof cover 1 15 AS1 905 heat proof seat 1 16 AS1 906 heat proof line 2 17 AS1 907 white glue sheath 2 19 AS1 909 galvanothermy transformer cover 1 100 SE416 big flat head self tapping screw M4 16 3 101 SP416 cross pan head screw M4 16 4 102 Z38 cross pan head self tapping screw M3 8 2 106 DP410 flat washer q4 10 12 107 ML04 hexagon nut M4 4 112 DT04 spring washer 4 4 115 SP412 cross pan head screw M4 12 4 117 ENO01 yellow knob option 1 118 EN002 green knob option 1 119 EKO001 black without light springboard switch 1 121 EP001 potentiometer 500K option 1 2 122 UNOO1 knob black 1 124 EF001 micro fan 24VDC 1 125 EY1101 galvanothermy transformer 110V option 1 125 EY2301 galvanothermy transformer 110V option 1 126 ELO01 double loop de energize switch option 1 3 127 UN002 knob red option 1 2 128 APC 10D1 PC plate combination APC 10D 1 110V option 1 128 APC 10D Pc plate combination APC 10D 220V option 1 129 EK002 red with light springboard switch option 1 130 SP516 cross pan head screw M5 16 option 2 131 SP56 cross pan head screw M5 6 4 132 DT05 spring washer 5 option 2 134 DP510 flat washer 5 10 option 8 136 ML05 hexagon nut M5 option 2 138 SL610 hexagon nut M6 10 2 139 DP613 flat washer q6 13 2 140 UCO001 down leed groove H35 W25mm 2 Page 35 of 38 Ch
14. e the straps wheel inner diameter clip in reel center claw If the inner diameter is wrong adjust it as below 3 Replace the plastic flange B and reinstall the hand wheel Fig 3 Switch W1 gt N reel center claw plastic flange B hand wheel d plastic flange A dispenser shaft Fig 3 Dispenser Assembly Please follow instructions below to adjust the reel center claw for various inner coils Refer to Fig 4 1 For 200mm inner coil diameter position 2 holes on the reel center claw to 1 and 3 holes of the plastic flange A 2 For 230mm inner coil diameter position 2 holes on the reel center claw to 2 and 4 holes of the plastic flange A Page 4 of 38 3 For 280mm inner coil diameter position 2 holes on the reel center claw to 3 and 5 holes of the plastic flange A plastic flange A reel center claw TAUN gt Fig 4 Reel Hole Site 3 FEEDING STRAPS as shown in fig 5 Fig 5 Feeding straps 1 Turn off the machine by press power switch 1 as shown in fig 2 and pull the cord plug off the electric outlet to cut off the power supply 2 Open the door on the left side see fig 3 and put the loaded strap reel in the case with the right direction so that the reel should turn clockwise when the straps are pulled off refer to detailed Notes on how to assemble the straps onto the reel as stated below 3 Close the left side door and open the right side door pull the PP straps end until abou
15. eas 2 INSTALLATION So 5 52 EET creo Eee cete Hehe eene devicta re ee eu adr Gens 2 START UP ihe cise eee eee t eeu erre paese ce olde vende tuat Quads edv iaaiiai 3 OPERATION ET ecu cre evke e o reo sac Rau cr idee prae ciipeselerdap stes e IRA ERE ORE 6 ADJUSTMENT INSTRUCTIONS eeeseeeeeeeeneene nennen nnne nnne nnne nnn inn nnn nnn 6 ELECTRICAL DESCRIPTION iss rre eren n o Fera euer ye eo erect vn Ron Dao RR uo uir piu de erm 8 PARTS CLEANING civ P 8 MAINTENANCE AND LUBRICATION 0cceseeeeeeeeeeeeeeeeeeeeeeneeeseneeeseeeentneeeeeeuseneenseneones 9 TROUBLESHOOTING trece vecectececetawnneceteetinn cactuerstedecyevicuedeecdstoesiesdedensaee 10 DRAWING amp PART LIST siu cc anaa a ere rna ce techno ne rene Eon a Rara AE an a ind stanceete teed 12 Page 1 of 38 TECHNICAL SPECIFICATIONS Item Description Packing Speed lt 3 second cycle Min Package 2 3 8in 60mm Tension Force 17 6lbs 110lbs 8kgs 50kgs Width of PP Tape 0 24in 0 6in 6 15mm Thickness of PP Tape 0 02in 0 033in 0 5mm 0 85mm Power Voltage AC110V Power Frequency 60HZ Single phase Power lt 0 4kw Machine Weight 220lbs 100KG Ambient Temperature 41 F 104 F 5 40 C Relatively Humidity 35 85 RH Transportation Storage Temperature 13 131 F 25 55 C GENERAL SAFETY REGULATIONS 1 Keep the work area clean and dry Damp or wet work areas ca
16. g 110 109 108 16 14 i 408 ae 13 105 PIT 107 12 Chat 8 Brake assembly Page 32 of 38 Chat 8 Brake assembly No Specification Description Qty 11 AS1 801 brake pole pulley axis 1 12 AS1 802 brake pulley 1 13 AS1 803 brake pole pulley frame 1 14 AS1 814 brake rubber block 1 15 AS1 815 spring seat 1 16 AS1 816 brake pole axis 1 17 AS1 817 AS 11 12brake pole 1 18 AS1 811 AS 11 12brake frame 1 102 DTO6 spring washer 6 4 104 MLO6 hexagon nut M6 6 105 SL620 hexagon screw M6 20 2 106 HL121347 brake spring 1 2 913 47 1 107 KE05 ouch axis used E 5 2 108 KS10 ouch axis used S 10 3 109 SS620 hexagon screw with washer M6 20 2 110 DP616 flat washer q6 16 2 2 Page 33 of 38 ygd447 075mxmT7T7 T nm o4P A d All parts must be periodically inspected 130 126 f and replaced if worn or broken Failure to BU Y do this can affect a tool s operation and present a safety hazard M40p0 0549999955555555 V T f Y e 134 15 V 106 T 106 N P N _ option p 189 138 132 N ue QM 121 PE S 122 pus 5j NN See figure 6 1 item19 119 129 121 121 197 117 118 127 Chat 9 Electrical system Page 34 of 38 Chat 9 Electrical system No Specifi
17. groove stator 1 29 AS1 519 adjustable insert strap slot up piece 1 30 AS1 520 adjustable insert strap slot down piece 1 101 SL690A hexagon nut M6 90 1 102 SL6105A hexagon nut M6 105 1 103 SY650 socket head screw M6 50 1 104 SP416 cross pan head M4 16 1 105 SY512 socket head screw M5 12 5 106 DT05 spring washer 5 9 107 MLO4S stainless hex nut M4 7 108 ML05 hexagon nut M5 2 Page 25 of 38 Chat 5 Galvanothermy and straps feeding tension assembly 2 2 No Specification Description Qty 109 DT04S spring washer 4 stainless 6 110 MLO6 hexagon nut M6 13 111 DTO06 spring washer 6 11 112 MLO8 hexagon nut M8 1 113 DT08 spring washer 8 1 114 SP416 cross pan head screw M4 16 1 115 SY425 socket head screw M4 25 2 116 SL512 hexagon screw M5 12 6 117 DP512 flat washer p5 12 2 118 DP613 flat washer 6 13 2 119 DG4103 copper washer 4X10X0 3 4 120 DP616 flat washer 6 16 2 1 121 DP621 flat washer q6 21 2 1 122 HL050565 galvanothermy small spring 0 5 0 5 6 5 1 123 HL101122 long pulled spring x1 0 q10 8 22 1 124 HY081251 strong or not compressed spring 0 8 12 51 2 125 ZC635 bearing 635ZZ 2 126 HY402439 rail spring p4 924 39 1 127 KE12 ouch axis used E 12 1 129 HL161026 electromagnet spring q1 6 q10 26 1 130 XG440 bolt 4 40 2 131 XG520 bolt 5 20 1 132 ES001 electromagnet 24VDC 1 133 OF16 O model leather ring 916 1 134 SL410S stainless hexagon screw M4 10
18. ight lubrication to the slot between slides and guides If the upper slide can move smoothly but cannot move back check if the pull spring is flexible fatigue If so change it or cut it shorter left guide right guide clearance NZ Fig 11 upper slide upper slide MIDDLE KNIFE AND FRONT POINT KNIFE Middle knife and front point knife must cooperate precisely to cut off strap So it is very important to keep them clean Do the cleaning following the instructions below Refer to Fig 12 gt VV VV ON Remove the pull springs of middle knife and front point knife Move back the upper slide take out the middle knife first and then the front point knife Wipe the middle knife front point knife and grooves clearly After cleaning assemble the front point knife and then the middle knife and the springs Add some light lubrication around middle knife front point knife and rear knife around If the machine has been used for long time and the middle knife and front point knife can not cut off the strap smoothly take out the middle knife remove the screws of spring and assemble them to the other side then reassemble the middle knife Page 9 of 38 front point knife Fig 12 middle knife 4 rear point knife adjustment MAINTENANCE AND LUBRICATION The machine requires periodic maintenance and lubrication Do not keep the product in the wet and moist place in order to prevent the danger of fine or electrical damage Al
19. ion ADJUSTMENT INSTRUCTIONS to adjust accordingly ADJUSTMENT INSTRUCTIONS 1 TEMPERATURE ADJUSTMENT Open the top cover of the machine and find the switch for temperature adjustment The temperature increases when turning the switch on the transformer clockwise The larger the number pointed is the higher the temperature is The adhesive affection will not be very good if the temperature too high or too low so adjust in small increments Normally switch it on 4 6 NOTE If the temperature is adjusted too high above 6 the high temperature heating filament is easy to be burnt out 2 TENSION ADJUSTMENT Find the switch for tension adjustment on the backside of the machine Adjust the screw cap Fig 6 on the backside of the machine Tighten the tension by turning clockwise while loosen by anticlockwise The change can also be seen from the pointer Fig 7 T Fig 6 Screw cap Fig 7 Pointer Page 6 of 38 3 WIDTH ADJUSTMENT This machine is designed specially for use with PP straps with length between 0 24in 6mm and 0 6in 15mm Adjust the width of strap guide to fit various width of PP strap by the two ways below Refer to Fig 8 1 Loosen the socket head cap screws item 5 amp 6 and put the upper strap guide item 3 against the side of main body block item 9 Place PP strap between upper strap guide item 3 and lower strap guide item 4 properly Screw the two socket head cap screws item 5 amp 6 tight
20. its the touch contact switch through inserting slot LS2 It is magnetic switch which positions between up and down rollers LS2 will sent out signal twice if magnet rotates one circuit LS3 Retract straps when this switch is open while cool when off LS5 It is beside of LS3 The contact point will be pushed by cam of micro switch when the machine is set to zero After one packing the electromagnet will be activated then the strap can be fed automatically Quick heater system Quick heater system is upon the bottom plate It can make the machine to get the suitable temperature in 30 seconds LS1 LS2 LS5 LS3 Fig 10 PARTS CLEANING UPPER SLIDE Always keep the upper slide well fitted with both guides and keep it move smoothly Thus it is important to keep the upper slide clean Do the cleaning following the instructions below Refer to Fig 11 Remove the pull springs on the swaying rocker Page 8 of 38 VV VV NON v v Take out the upper and lower slides Wipe the slot between slides and guides Insert the lower slide into upper one then screw the upper slide to the slot of lower one Slide both slides to the lots of both guides then fix the spring pin with ungula slot of the upper slide After the slides are set down put on the springs Check if the upper slide moves smoothly If not keep the right guide stay and adjust the left guide till the upper slide works well Add some oil or l
21. kening 2 104 DT10 spring washer 10 1 105 MLO3 hexagon nut M3 2 106 SS625 socket head screw with washer M6 25 6 107 DP410 flat washer 4 10 2 108 DTO06 spring washer 6 12 109 MLO6 hexagon nut M6 8 110 SS620 socket head screw with washer M6 20 2 112 SJ610 tightening screw M6 10 2 113 SY512 socket head screw M5 12 2 Page 17 of 38 Chat2 Cam and gearbox assembly 2 2 No Specification Description Qty 114 SY620 socket head screw M6 20 3 115 SY645 socket head screw M6 45 1 116 SP330 cross pan head screw M3 30 2 118 DP512 flat washer q5 12 2 119 DT03 spring washer 3 2 120 DP616 flat washer 6 16 2 12 121 KS17 retainer S 7 4 122 ZC62012 bearing 6003ZZ 2 123 EA001 Motor 110 220V 60Hz 1 124 ZC6003 bearing 6003ZZ 2 125 DH12164 Pad ring 12 16 4 1 126 DW12172 steel washer q12 17 0 2 1 127 JY5514 Double round key 5 5 14 1 128 JY5580 Double round key 5 5 80 1 129 JY5516 Double round key 5 5 16 2 130 DJ17296 glue washer q17 29 6 1 131 DJ172910 glue washer q17 29 10 3 132 DJ172912 glue washer q17 29 12 2 133 DH12168 pad ring 12 16 8 1 135 OF16M reducer oil plug 1 136 OF 16 O type apron 916 1 138 EWO002 Micro switch with idler wheel 2 139 SL616 socket head screw M6 16 3 140 DJ17298 glue washer q17 28 8 1 141 DP38 flat washer 3 8 2 142 SZ38 cross pan head screw M3 8 1 143 EMO006 O6clutch loop 1 144 EMO01 O6clutch acetabula 1 145 EMO000 O6brake bl
22. laced if worn or broken Failure to f do this can affect a tool s operation f and present a safety hazard VIOPIPIIZZL LL CLL LLL Chat 4 Transmission and extension adjustment assembly Page 22 of 38 Chat 4 Transmission and extension adjustment assembly NO Specification Description QTY 12 AS1 402 spring plastic cover nut 2 13 AS1 403 elastic outposting cover nut 1 14 AS1 404 elastic outposting sleeve 1 15 AS1 405 Tension control roll 1 16 AS1 406 elastic outposting pointer 1 17 AS1 407 big tension strap wheel 1 18 AS1 408 tight bundle strap wheel with climb 1 19 AS1 409 small tight bundle strap wheel 2 20 AS1 410 repeating slide 2 27 AS1 417 transmission frame connect axis 1 28 AS1 418 Transmission frame polished axis 1 29 AS1 419 transmission frame aluminum base 1 30 AS1 420 transmission frame 1 31 AS1 421 dicolpate strap wheel 1 32 AS1 422 monocolpate strap wheel 1 35 AS1 425 glue bushing 1 102 SY616 Socket head screw M6 16 5 103 SL670A hexagonal head screw M6 70 1 104 SJ610 set screw M6 10 4 105 SJ66 set screw M6 6 1 106 MLO6 hexagon nut M6 5 111 DTO06 spring washer 6 7 112 DP616 Flat washer Q6 16 2 6 113 DP613 flat washer Q6 13 1 118 KR32 Ouch hole used R 32 1 120 HY453952 elastic spring 4 5 q39 52 1 121 FV19K strapK 19 2 122 FV30M strapM 30 1 123 ZC6002 bearing 6002ZZ 4 125 ZC60000 bearing 6000ZZ 1 126 KS15 ouch axis S 15 2
23. ly 2 Loosen the socket head cap screws item 7 amp 8 Place PP strap between strap guide item 2 and adjusting strap item 1 Adjust item 1 to a proper room for the PP strap then tighten the socket head cap screws item 7 amp 8 Fig 8 Guide Location 4 FEED ROLLERS AND TENSION ROLLERS ADJUSTMENT To make the machine work well with PP straps with different thickness please adjust the rollers following the instructions as below Refer to Fig 9 1 The adjustment must be done after the machine is set to zero 2 Adjust the four lock nuts 1 and 2 upward the clearance of the tension rollers is smaller 3 Adjust the four lock nuts 1 and 2 downward the clearance of the tension rollers is larger 4 Normally keep the clearance 0 05MM 0 1MM more than the thickness of strap 5 It is important to note A Do not tighten the lock nuts 1 and 2 too much each time B Always leave 0 3MM 0 5MM gap between the nuts and the holder arm C Make sure that the idler wheels assembly can move smoothly up and down V ee a as Page 7 of 38 D Lock Nut Feed Rollers Tenslon Rollers 81482 Compression spring Fig 9 roller assembly adjustment details ELECTRICAL DESCRIPTION A circuit diagram of the electrical description is illustrated in the DIAGRAM amp PARTS LIST section Below are functions of each main switch on circuit Refer to Fig 10 LS1 It s at the left hand of board The machine begins to pack when strap head h
24. n idler wheels Adjust the clearance according to ADJUSTMENT INSTRUCTIONS section ADJUSTMENT FOR IDLER WHEELS OF FEEDING Page 10 of 38 RETRACTING STRAP 5 PP strap is too thin or too thick Use straps with a length from 0 24in 6mm to 0 6in 15mm 6 Electromagnet worked abnormally Check if the electromagnet contact point falls off or burns out Check if the electromagnet moved away or was blocked by crumbs Check PCB Trouble phenomena Strap can not be cut off Cause Troubleshooting 1 The bearing of middle knife is broken Replace the bearing 2 The middle knife is dull Bring new cutting surface into play according to PARTS CLEANING section MIDDLE KNIFE AND FRONT POINT KNIFE 3 Tension is too large Adjust according to ADJUSTMENT INSTRUCTIONS section TENSION ADJUSTMENT 4 There is oil on belts and pulleys Remove it and wipe the oil then reinstall 5 Drive belt is loose Tighten the belt by taking down the belt seat or moving backward the motor 6 Strap is too thick or clearance of the idler wheels is too large Adjust the clearance according to ADJUSTMENT INSTRUCTIONS section ADJUSTMENT FOR IDLER WHEELS OF FEEDING RETRACTING STRAP 7 LS2 is malfunctioned While retracting strap the reset button doesn t work and the manual feeding button works That means the LS2 doesn t work Page 11 of 38 Trouble
25. n result in injury 2 Keep children away from work area Do not allow children to handle this product 3 Store idle equipment When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children 4 Use the right tool for the job Do not attempt to force small equipment to do the work of larger industrial equipment There are certain applications for which this equipment was designed It will do the job better and more safely at the capacity for which it was intended Do not modify this equipment and do not use this equipment for a purpose for which it was not intended 5 Check for damaged parts Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replace damaged or worn parts immediately 6 Do not overreach Keep proper footing and balance at all times to prevent tripping falling back injury etc 7 DO NOT use the equipment when tired or under the influence of drugs alcohol or medication A moment of inattention while operating this equipment may result in serious personal injury 8 Industrial applications must follow OSHA requirements Page 1 of 38 SPECIFIC OPERATION WARNINGS WARNING Read and understand all instructions BEFORE operating WARNING The warnings cautions and instructions disc
26. ock 1 Page 18 of 38 14 1 T sy 0044004000 0 00 0 LL P 414 112 110 All parts must be periodically inspected 120 Y and replaced if worn or broken Failure to f do this can affect a tool s operation f and present a safety hazard M 0opp2p22252552 2 522225 fh WAAAAAA Chat 3 Strap feeding retracting and tension assembly Page 19 of 38 Chat 3 Strap feeding retracting and tension assembly 1 2 No Specification Description Qty 1 AS 1 31 up extension combination 1 2 AS1 32 down extension combination 1 11 AS1 301 up extension fore axle 1 12 AS1 302 down extension rear axle 1 13 AS1 303 up extension 1 14 1 AS1 304 Roll 40mm 2 14 2 AS1 304A Roll 39 5mm 2 15 AS1 305 small glue gear 2 16 AS1 306 up extension thin iron gear 1 47 AS1 307 up extension fore ane after 2 conduction band piece 18 AS1 308 up extension adele conduction 1 band piece 20 AS1 310 up down extension coupling shaft 1 21 AS1 311 turbine pulley axis 1 22 AS1 312 down extension short axis 1 23 AS1 313 down extension long axis 1 24 AS1 314 down extension 1 25 AS1 315 big glue gear 1 27 AS1 317 down extension thick glue gear 1 28 AS1 318 wheel glue slide 1 29 AS1 319 up Senso front ang down 1 conduction band piece 30 AS1 320 up RED front and up 1 conduction band piece 31 AS4 321 up extension middle conduction 4 band piece 32 AS1 322 up extension
27. phenomena Strap can not be retracted Cause Troubleshooting 1 Blocked with many foreign materials Remove any debris 2 Improper adjustment damaged the rail bearing Only trained or professional personnel can service the machine 3 Improper clearance between idler wheels Adjust the clearance according to ADJUSTMENT INSTRUCTIONS section ADJUSTMENT FOR IDLER WHEELS OF FEEDING RETRACTING STRAP Trouble phenomena Strap can not be completely sealed Cause Troubleshooting 1 Improper temperature Adjust according to ADJUSTMENT TEMPERATURE ADJUSTMENT Repair or replace the fan if the temperature is too high INSTRUCTIONS section 2 Unnormal voltage The rated voltage is 110V The range for the power voltage is 5 10 3 The spring on galvanothermy loses efficacy Replace the spring 4 The bearing of middle knife is broken 5 Heatresisting wire was wrongly installed or burned out Change the bearing Check if the nut is loose If so coat it with conductive adhesive and tighten it Replace a new heat resisting wire 6 Tension is too large Adjust according to ADJUSTMENT INSTRUCTIONS section TENSION ADJUSTMENT Trouble phenomena Strap is cut off when strapping is not strong Cause Troubleshooting 1 Tension is too small Adjust according to ADJUSTMENT INSTRUCTIONS section TENSION ADJUSTMENT 2 LS3 fails The
28. t 1 meter 3 fee straps are off the reel 4 Put the end of the straps through ring B to transition wheel C and make it go out from the side face then close the right side door 5 Plug the cord into the appropriate electrical outlet and press the Power switch on 6 Press the Manual feeding button 3 the machine will run In the way indicated by the arrows in fig 2 let the end of the straps go through the slot D Feed the straps manually the machine will pull the straps in Do not release the button until the end of straps comes out from point E Page 5 of 38 OPERATION Fig 6 Sample Operation Install coil A on dispenser Refer to Section 2 Installation of the Strap Coil in START UP Feed the strap Refer to Section 3 Feeding Straps in START UP Connect power plug F to power source AC 110V 60Hz Turn on the power switch G and run the machine for 5 seconds to warm up to the operating temperature Place package K on the table top directly above the sealing head Allow the package to contact the two package stops Manually pull the strap L to encircle the package Or press feed button L to gain enough for encircling package Insert strap end into slot M then machine will work automatically Keep your hands away of the strap and slot M during strapping 8 After strapping take the package away aon gt nO NOTE Some adjustments may be required to let the machine work well Please refer to the below sect
29. ussed in this instruction manual cannot cover all possible conditions or situations that could occur It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be supplied by the operator Before operating the machine pleases fit over voltage and under voltage protection to the machine Wear eye or face and hand protection Do not wear loose clothing Keep hands or other parts of the body out of the strap chute area during operation The temperature of the heater plate is very high Do not touch Do not insert strap while there is not a package on the operation table Do not replace any safety parts of different specifications Shut off all electric power after machine operation or servicing machine Do not use water or steam to clean the machine Do not remove the electric control box cover if not necessary Only trained engineers are allowed to open the electric box Before opening be sure to pull the power plug off 10 Keep this operation manual at your strapping machine Refer to it often INSTALLATION One set of tools and spare parts is packed with each machine for use in making adjustments and for replacement of parts as needed Please compare your supplied tools with the following list OONGDA PWNS SPECIFICATION NAMES QTY EX102 FUSE 2A 1 EX103 FUSE 3A 1 EX115 FUSE 15A 1 EWO01 MICRO SWITCH WITHOUT IDLER WHEEL 1
30. ways keep it dry 1 Ona weekly basis clean out the rubbish in the machine gu Ro Do not add oil to the parts below All belts and pulleys Skid piece and around All the gears moom r On a monthly basis make the cleaning to the parts in PARTS CLEANING section On three month basis lubricate axis and bearings On two year basis make up the machine oil in gearbox Feeding rollers and tension rollers Electromagnetic clutch and clutch disc 6 Do not add too much oil once or oil may go into micro switches causing malfunction NWARNING Only trained or professional personnel can service the machine Make sure the machine is cool and the wire plug has been disconnected before servicing TROUBLESHOOTING Trouble phenomena Band is not inserted properly Cause Troubleshooting 1 Blocked with a lot of foreign materials Remove any debris L Itage 2 Clutch works abnormally iid The clearance of clutch is too big 3 Something wrong with PCB Replace PCB Trouble phenomena Strap can not be fed automatically Cause Troubleshooting 1 Length adjustment knob was turned to zero Turn the knob in clockwise direction to lengthen the strap Gradation is about 40 1m 2 Feed the strap in wrong way Re feed the strap according to the instructions in STRAPS FEEDING section 3 Blocked with many foreign materials Remove any debris 4 Improper clearance betwee
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