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SMVector User Manual

1. Commissioning on 4 5 7 Diagnostic Parameters Code Display Range READ ONLY IMPORTANT No Name P500 Fault History e Displays the last 8 faults e Format n xxx where n 1 8 1 is the newest fault xxx fault message w o the F e Refer to section 5 3 P50 i Software Version Format x yz P592 Drive ID A flashing display indicates that the Drive ID stored in the EPM does not match the drive model it is plugged into P503 Internal Code Alternating Display xxx yy P505 DC Bus Voltage 0 VDC 1500 P506 Motor Voltage 0 VAC 1000 PS1 Load 0 Yo 255 Motor load as of drive s output current rating Refer to section 2 3 P506 Motor Current 0 0 A 1000 Actual motor current P509 Torque 0 500 Torque as of motor rated torque vector mode only P5 1G Output Power kW 0 00 kW 650 0 PS 4 Total kWh 0 0 kWh 9999999 Alternating display xxx yyyy when value exceeds 9999 P5 i2 Heatsink Temp 0 C 150 Heatsink temperature P520 0 10 VDC Input 0 0 VDC 10 0 jActual value of signal at TB 5 See P162 P52 j 4 20 mA Input 0 0 mA 20 0 Actual value of signal at TB 25 See P162 P528 TB 5 Feedback P204 P205 TB 5 signal value scaled to PID feedback units See P162 P523 TB 25 Feedback P204 P205 TB 25 signal value scaled to PID feedback units See P162 P524 Network Feedback P204 P205 Network signal value scaled to PID feedback units P525 Analog Output 0
2. 4 5 6 Network Parameters 4 5 7 Diagnostic Parameters 4 5 7 1 Terminal amp Protection Status Display 4 5 7 2 Keypad Status Display 4 5 8 Onboard Communications Parameters 15 60HP 11 45kW 4 5 9 Sequencer Parameters 4 5 9 1 Sequencer Flow Diagram Left 4 5 9 2 Sequencer Flow Diagram Right 4 5 9 3 Sequencer Status 5 Troubleshooting and Diagnostics 5 1 Status Warning Messages 5 2 Drive Configuration Messages 5 3 Fault Messages Appendix A AT Permissable Cable Lengths Lenze SV01M AC Tech For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com About These Instructions This documentation applies to the SMV frequency inverter and contains important technical data regarding the installation operation and commissioning of the inverter These instructions are only valid for SMV frequency inverters with software revision 4 23 or higher For version 4 23 software the drive nameplate illustrated below would show 42 in the F location Please read these instructions in their entirety before commissioning the drive A B C D E F lenze Gaede a eee eee i SEH C 50 60 Hz 075 KW Geh 00000000000000d001 Weer USA Hero d TYPE 4X INDOOR USE ons hiz ESV751NO4TXBOOOXX SMVector INO CONT Ea NEA NN
3. same is true for the digital outputs On the End Segment the output voltage is not present until after the end segment delay P792 has expired On the other segments the output voltage is present on entry to the segment The SV01M The drive can only be restarted if the error message has been reset Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 5 Troubleshooting and Diagnostics Troubleshooting and Diagnostics 5 1 Status Warning Messages Status Warning Cause Remedy kr DC injection brake active DC injection brake activated Deactivate DC injection brake e activation of digital input e deactivate digital input P121 P124 18 e automatically P110 2 4 6 e automatically after P175 time has e automatically P111 1 3 expired LGE Drive ID warning The Drive ID P502 stored on the EPM e Verify motor data P302 P306 and does not match the drive model perform Auto Calibration e Set drive mode P300 to 0 or 1 e Reset the drive P199 to 3 or 4 and reprogram CAL Motor Auto calibration active Refer to P300 P399 Motor Auto calibration is being performed cE An EPM that contains valid data from An attempt was made to change Parameter settings can only be changed after a previous software version has been parameter settings
4. as Technical Data 240V Three Phase 3 PE 170 264V 48 62Hz Type Power Mains Current Output Current Heat Loss Watts 240V Cont I Max N1 IP31 N4X IP65 N4X IP65 Hp kw A A K No filter W filter ESV112 2T 1 5 1 1 6 9 6 200 64 ESV152 2T 2 15 8 1 7 200 75 ESV222 2T 3 2 2 10 8 9 6 200 103 ESV402 2T 5 4 0 18 6 16 5 200 154 139 ESV552 2T 7 5 5 5 26 23 200 225 167 ESV752 2T 10 7 5 33 29 200 274 242 ESV113 2T 15 11 48 42 180 485 468 ESV153 2T 20 15 59 54 180 614 591 NOTES Output Current The Output Current Maximum is a percentage of the Output Current Continuous Amps In rating and is adjustabi e in parameter P171 400 480VAC Models 400 480V Three Phase 3 PE 400V 340 440V 480V 340 528V 48 62Hz Type Power Mains Current Output Current Heat Loss Watts 400V 480V Cont Max N1 IP31 N4X IP65 N4X IP65 Hp kw A A A No filter W filter 400v 480V 400v 480V ESV371 4T 0 5 0 37 17 1 5 1 3 1 1 175 200 23 21 25 ESV751 4T 1 0 75 2 9 2 5 2 4 2 1 175 200 37 33 37 ESV112 4T 1 5 11 4 2 3 6 3 5 3 0 175 200 48 42 46 ESV152 4T 2 1 5 4 7 44 4 0 3 5 175 200 57 50 54 ESV222 4T 3 2 2 6 1 5 4 5 5 4 8 175 200 87 78 82 ESV302 4T 4 3 0 8 3 7 0 7 6 6 3
5. 4 63 118 1 50 38 88 22 n a ABT 4 02 102 5 00 127 1 85 47 1 06 27 n a ACI 4 48 114 5 00 127 1 85 47 1 06 27 n a AE1 471 120 5 70 145 2 00 51 1 375 35 1 125 28 AFi 471 120 5 70045 20061 1 375 35 1 125 28 14 Su Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremi H Installation S 3 2 Electrical Installation Installation After a Long Period of Storage STOP 707 Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors If input power has not been applied to the drive for a period of time exceeding three years due to storage etc the electrolytic DC bus capacitors within the drive can change internally resulting in excessive leakage current This can result in premature failure of the capacitors if the drive is operated after such a long period of inactivity or storage In order to reform the capacitors and prepare the drive for operation after a long period of inactivity apply input power to the drive for 8 hours prior to actually operating the motor 3 2 1 Power Connections STOP If the KVA rating of the AC supply transformer is greater than 10 times the input kVA rating of the drive s an isolation transformer or 2 396 input line re
6. i disabled i i i Start from Remote Keypad Start from Network SMV communications i i module Segment P702 Start Segment P703 WARNING If none of the digital inputs TB 13A B C or D are asserted but a start signal is given from the Start Stop source P100 then the drive will run at the output frequency value governed by the frequency reference source P101 Start Segment P704 Refer to relevant communications module user guide for starting from a communications network RS485 etc Refer to P100 description in the SMV Operating instructions for further combinations of start sources 1B 13D available on SMV models rated 15HP 11kW or greater 3 Selections shown as default values Gren Joere Ge Notes A WARNING If the input defined to Start Sequence is opened during a sequence the drive will exit sequencer mode and will run at the specified standard or alternate speed source dependent on drive configuration 54 For Sales and SV01M Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkerem com Commissioning 4 5 9 2 Sequencer Flow Diagram Right Action after Stop Start P100 transition digital input if setup for sequencer mode transition or restart after trip P706 Action 0
7. 18 Hz and P184 4 Hz skip range is from 18 to 22 Hz P185 Voltage Midpoint 0 0 0 Wu P165 Valid only when P300 0 or 2 V Hz characteristic Use with P187 to define midpoint on V Hz curve P 187 Frequency Midpoint 0 0 0 0 Hz P167 Valid only when P300 0 or 2 V Hz characteristic Use with P185 to define midpoint on V Hz curve P 189 Integrated Dynamic 0 Disabled Brake 1 Enabled 2 Parameter applicable to SMV models 15HP 11kW and higher 3 Parameter applicable to SMV models 40HP 30kW and higher 36 SM Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SV01M 37 D r D F Commissioning on Cod Possible Setti ode ossible Set ings IMPORTANT No Name Default Selection P On Motor Braking 0 Disabled Flux brake OFF 1 Braking with BUS threshold When drive is in deceleration and Vy gt Visco e a ion treeze 114 Of the rated V the flux brake will be turned ON 2 Braking always on with deceleration As long as drive is in deceleration the flux brake will be ON 3 Braking with bus regulator When drive is in deceleration and V gt Visco a ion treeze 114 of the rated V the motor speed will be increased to reduce the bus voltage Determined by the value in P191 the speed increment slip speed P191 9 37 4 Special Consult factory before using
8. 1 0 0 1 1 The corresponding digital output relay must be VO option Relay it o lo lo lo 1 11 11 L eet to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the P142 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 d E P163 Segment 12 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 13 P110 Segment 13 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P71 1 Segment 13 20 0 0 0 sec 3600 0 Accel Decel Time 772 Segment 13 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P113 Segment 13 0 Value setin P773 o J1 2 3 4 5 Je 7 bit 0 OFF De energized Digital Output State Relay Bit 0 o 1 0 1 0 1 0 1 bit 1 ON Energized TB14 itt _ 0 0 1 1 0 0 1 1 The corresponding digital output relay must be 10 option Relay it o lo 0 lo 1 11 11 1 J Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the p149 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 7 P114 Segment 13 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 14 P115 Segment 14 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoin
9. 3 AUTO Reference Preset 1 For frequency mode see P131 P137 Same as TB13A except For PID mode see P231 P233 3 Preset 2 13D 3 Reserved For torque mode see P331 P333 23 Seq Seg 2 4 AUTO Reference MOP Up e Normally open Close input to increase or 5 AUTO Reference MOP Down decrease speed PID or torque setpoint P 123 TB 13C Digital Input e MOP Up is not active while in STOP Priority gt TB13B A 6 AUTO Reference Keypad Same as TB13A except 7 AUTO Reference Network 3 Preset 3 23 Seq Seg 4 8 Control Select Use when P100 4 5 to switch between terminal strip control and local or remote keypad control P 124 18 13D Digital Input 9 Network Enable Required to start the drive through the network Priority gt TB13C B A Same as TB13A except 3 Preset 4 23 Seq Seg 8 LI I NOTE P124 is applicable to SMV 15HP 11kW and higher models only 10 Reverse Rotation 11 Start Forward 12 Start Reverse 13 Run Forward 14 Run Reverse 15 Jog Forward 16 Jog Reverse 17 Accel Decel 2 18 DC Brake 19 Auxiliary Ramp to Stop 20 Clear Fault 21 External Fault F_ EF 22 Inverse External Fault F EF 23 AUTO Ref Sequence Segment 1 24 Start Sequence 25 Step Sequence 26 Suspend Sequence Open Forward Closed Reverse Refer to Note for typical circuit Refer to Note for typical circuit Jog Forward speed P134 Jog Reverse speed P135 Active even if P112
10. DANGER Warns of hazardous electrical voltage Death or severe injuries WARNING Warns of potential very hazardous Risk of severe injury to personnel and or situations damage to equipment WARNING Warns of hot surface and risk of burns Risk of severe injury to personnel Hot Surface Labels may be on or inside the equipment to alert people that surfaces may reach dangerous temperatures STOP Warns of potential damage to material and Damage to the controller drive or its equipment environment NOTE Designates a general useful note None If observed then using the controller drive system is made easier 0 eee 4 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com i Safety Information Harmonics Notification in accordance with EN 61000 3 2 EN 61000 3 12 Operation in public supply networks Limitation of harmonic currents i a w EN 61000 3 2 Electromagnetic Compatibility EMC Limits Limits for harmonic current emissions equipment input current up to 16A phase Directive Total Power Additional Measures Required for Compliance connected to Mains public supply lt 0 5kW with mains choke EN 61000 3 2 0 5 TKW with active filter gt 1kW complies without additional measures EN 61000 3 12 16 75amp Additional measures are required for co
11. M32A C32A 30A 4 10 E ESV751N02YXB ESV371NO2Y moa ez WA e 14 SE NT me wa is um _ESV222N02YXB ESV222NO2TXB ESV222N02YX M20 A C20A 20A 25 12 S ESV402NO2TXB ESV402N02T M32 A C32A 30A 40 10 B PE ESV552N02TXB ESV552NO2T_ M40A CAOA 35A 6 0 8 ESV752N02TXB ESV752N02T M50 A C50 A 45A 10 8 ESV113NO2TXB ESV113NO2TX ESV113NO2TM M80 A C80 A 80A 16 6 ESV153N02TXB ESV153N02TX ESV153N02TM M100A C100A 90A 16 4 ESV371N04TXB ESV222N04TXB ESV371NO4T_ ESV222NO4T_ M10A CIOA 10A 15 14 wm LTE SCT ai ESVB02NO4T MI6A C16A 15A 25 14 3 3 PE ESV402N04TXB ESV402N04T_ MI6A C16A 20A 25 14 ESV552N04TXB ESV552N04T_ M20A C20A 20A 25 14 ESV752N04TXB ESV752NO4T_ M25A C25A 25A 40 10 ESV113NO4TXB ESV113NO4T_ M40 A C40 A 40A 4 8 ESV153NO4TXB ESV153NO4T_ M50 A C50A 50A 10 8 wm 1 ESV183NO4TXB ESV183NO4T_ M63 A C63A 70A 10 6 or480v ESV223N04TXB ESV223NO4T_ M80 A C80 A 80A 16 6 3 3 PE ESV303NO4TXB M100A C100 A 100A 25 4 ESV373N04TXB M125A C125A 125A 35 2 ESV453N04TXB M160A C160A 150A 35 1 E wos coe wa 15 4 ESV402N06TXB ESV402NO6T_ MI6A CI6A 12A 15 14 ESV552N06TXB ESV552NO6T_ MI6A CI6A 15A 25 14 ESV752N06TXB ESV752N06T M20A C20A 20A 25 12 vom __ESW113NO6TXB ESV1 13NO6TX ESV113N06TM M32 A C32 A 30A 4 10 3 g PE ESV153N06TXB ESV153NO6TX ESV153N06TM M40 A C40 A 40A 4 8 ESV183NOGTXB ESV183NO6TX ESV183N06TM M50 A C50 A 50A 6 8 ESV223N06TXB ESV223NO6TX ESV223N06TM M63 A C63A 6
12. these are the settings that will be available by the OEM selections from P199 The EPM Programmer is the only way to load the OEM area of the EPM While the EPM can be removed for copying or to use in another drive it must be installed for the drive to operate a missing EPM will trigger an F_F fault SV01M 25 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 4 e r on Commissioning 4 5 Parameter Menu 4 5 1 Basic Setup Parameters Code Possible Settings IMPORTANT No Name Default Selection P 9G Start Control Source 0 0 Local Keypad Use RUN button on front of drive to start 1 Terminal Strip Use start stop circuit wired into the terminal strip Refer to section 3 2 3 2 Remote Keypad Only Use RUN button on optional Remote Keypad to start 3 Network Only e Start command must come from network Modbus CANopen etc e SMV models lt 15HP 11kW require optional communication module refer to the network module documentation e Must also set one of the TB 13 inputs to 9 Network Enable see P121 P124 4 Terminal Strip or Local Keypad Allows start control to be switched between terminal strip and local keypad using one of the TB 13 inputs See note below 5 Terminal Strip or Remote Keypad Allows start control to be switched between terminal strip and optional remote keypad
13. 0 j1 jo 1 0 1 0 i bit 1 ON Energized TB14 it _ 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay Bit2 o o o Jo 1 1 1 1 Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the p149 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 i P164 Segment 11 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value 50 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Commissioning Kala Code Possible Settings a IMPORTANT No Name Default Selection Segment 12 P165 Segment 12 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P7166 Segment 12 20 0 0 0 sec 3600 0 Accel Decel Time P167 Segment 12 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P168 Segment 12 0 Value setin P768 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 o i bit 1 ON Energized TB14 Bit 00 1
14. 11kW require an optional communication module refer to the network module documentation 26 Loss of 0 10V Input Energizes when 0 10V signal is lt P158 27 Sequencer Controlled State set in individual sequencer segments 28 Sequencer Active 29 Sequencer Suspended 30 Sequence Done End Sequence 31 Output Frequency 0 0Hz Output inactive P 142 TB 14 Output 0 0 23 same as P140 24 Dynamic Braking 25 31 same as P140 For use with Dynamic Braking option 32 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com i D r D 4 Commissioning on Code Possible pattings IMPORTANT No Name Default Selection P 144 Digital Output Invert Invert Used to invert the selections for P140 Relay Output Inversion P144 p142 p140 and P142 TB 14 Output EXAMPLE When P140 6 AT SPEED the relay is 0 NO NO 1 NG YES energized when output frequency commanded frequency IF P144 1 or 3 then P140 is inverted 2 YES NO INVERSE AT SPEED and the relay is energized 3 YES YES when the output frequency does not equal the command frequency D NOTE 1 Inverting P140 or P142 when the parameter is set to NONE 0 will result in the output being energized continuously e NOTE 1 For SMVector drives rated at 0 33 to 10 HP 0 25 to
15. 5 3 2 2 7 200 51 43 ESV222 6T 3 2 2 44 3 9 200 68 57 ESV402 6T 5 4 6 8 6 1 200 101 67 ESV552 6T 7 5 5 5 10 2 9 200 148 116 ESV752 6T 10 7 5 12 4 11 200 172 152 ESV113 6T 15 11 19 7 17 180 380 356 ESV153 6T 20 15 25 22 180 463 431 ESV183 6T 25 18 5 31 27 180 560 519 ESV223 6T 30 22 36 32 180 640 592 ESV303 6T 40 30 47 41 180 930 ESV373 6T 50 37 5 59 52 180 1163 ESV453 6T 60 45 71 62 180 1395 NOTES Output Current The Output Current Maximum is a percentage of the Output Current Continuous Amps In rating and is adjustable in parameter P171 STOP e For installations above 1000m a m s l derate by 5 per 1000m do not exceed 4000m a m s l e Operation above 40 C derate by 2 5 per C do not exceed 55 C Output Current In derating for Carrier Frequency P166 for NEMA 1 IP31 Models If P166 2 8 kHz derate to 92 of drive rating If P166 3 10 kHz derate to 84 of drive rating Output Current In derating for Carrier Frequency P166 for NEMA 4X IP65 Models If P166 1 6 kHz derate to 92 of drive rating If P166 2 8 kHz derate to 84 of drive rating If P166 3 10 kHz derate to 76 of drive rating 10 svoiM Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 3 Installation 3 1 Dimensions and Mounting Installation WARNING l i A Drives
16. 500V systems operation is possible but reinforced insulation to control circuits is compromised Humidity lt 95 non condensing Transport 25 70 C Temperature range Storage 20 70 C Operation 10 55 C with 2 5 C current derating above 40 C Installation height 0 4000m a m s l with 5 1000 m current derating above 1000m a m s I Vibration resistance acceleration resistant up to 1 0g A Earth leakage current gt 3 5 mA to PE Max Permissable Cable Length D lt 4 0 Hp 3 0 kW 30 meters shielded 60 meters un shielded gt 5 0 Hp 3 7 kW 50 meters shielded 100 meters un shielded Enclosure IP31 NEMA 1 IP65 NEMA 4X NEMA 1 and NEMA 4X model enclosures are plenun rated in accordance with UL 508C and are suitable for installation in a compartment handling conditioned air Protection measures against short circuit earth fault phase loss over voltage under voltage motor stalling over temperature motor overload Requirements lt 0 5kW with mains choke Compliance with EN 61000 3 2 ETH with active filter Requirements gt 1kW without additional measures Compliance with EN 61000 3 12 16 75amp Additional measures required for compliance with EN 61000 3 12 Operation in public supply networks Limitation of harmonic currents i a w EN 61000 3 2 Electromagnetic Compatibility EMC Limits Limits for ha
17. A B c D E F Certifications Type Input Ratings Output Ratings Hardware Version Software Version Scope of delivery Important e 1 SMV Inverter After receipt of the delivery check immediately whether the items delivered match with EPM installed see Section 4 4 the accompanying papers Lenze AC Tech does not accept any liability for deficiencies e 1 Operating Instructions manual claimed subsequently Claim e visible transport damage immediately to the forwarder e visible deficiencies incompleteness immediately to your Lenze AC Tech representative Related Documents The documentation listed herein contains information relevant to the operation of the SMVector frequency inverter To obtain the latest documentation visit the Technical Library at http www lenzeamericas com Document Description CMVINSO1 SMVector Communications Module Installation Instruction CMVMB401 SMVector ModBus RTU over RS485 Communications Reference Guide CMVLC401 SMVector Lecom Communications Reference Guide CMVCANO1 SMVector CANopen Communications Reference Guide CMVDVNO1 SMVector DeviceNet Communications Reference Guide CMVETHO1 SMVector EtherNet IP Communications Reference Guide CMUPFB01 SMVector PROFIBUS Communications Reference Guide ALSV01 SMVector Additional VO Module Installation and Operation Manual DBVO1 SMVector Dynamic Braking PTVO1 SMVector Potentiometer Install Instructions RKVO1 SMVecto
18. Parameters Dr Ge V0106 4 4 Electronic Programming Module EPM The EPM contains the drives operational memory Parameter settings are stored in the EPM and setting changes are made to the User settings in the EPM An optional EPM Programmer model EEPM1RA is available that allows e An EPM to be copied directly to another EPM e An EPM to be copied to the memory of the EPM Programmer e Stored files can be modified in the EPM Programmer EPM Module e Stored files can be copied to another EPM in SMV Drive As the EPM Programmer is battery operated parameter settings can be copied to an EPM and inserted into a drive without power being applied to the drive This means that the drive will be fully operational with the new settings on the next application of power Additionally when the drives parameter settings are burned into an EPM with the EPM Programmer the settings are saved in two distinct locations the User settings and the OEM default settings While the User settings can be modified in the drive the OEM settings cannot Thus the drive can be reset not only to the factory drive default settings shown in this manual but can be set to the Original Machine settings as programmed by the OEM The user area contents of the EPM are what are copied into the OEM space by the EPM programmer When parameter modifications are made to the drive and then a copy made via the EPM Programmer
19. Restart at beginning of sequence pointed by TB13x 1 Restart at beginning of current segment 2 Start at beginning of prior segment 3 Start at beginning of next segment Go Number of repeat Cycles P707 oe _ Number of No cycles set in P707 completed SUSPEND SEQUENCE Asserting input will suspend P791 p790 sequencer in the currently active end segment and when un asserted Segment sequencer will continue to complete Ramp with DC Brake See P174 P175 P792 the time remaining in the segment Coast with DC Brake See P174 P175 Quick Stop based on P128 Coast to Stop Y et Stop based on P111 I Keep running based on P790 QD L TI P121 2 34 Notes Hl The end segment is entered once the highest number segment with a non zero value in the time in current segment P712 P711 etc parameter has completed and the number of repeat cycles P707 has completed N 26 gt A value of O in the segment time P712 etc will result in the segment being skipped Suspend Sequencer gt Segment time and Accel Decel P712 P711 etc scaling is seconds as default gt The sequencer will start from the segment pointed to by the digital input with the highest priority gt Selections shown as default values Lenze SV01M 55 For Sales
20. Segment 1 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 2 P7 15 Segment 2 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P116 Segment 2 20 0 0 0 sec 3600 0 Accel Decel Time PIN Segment 2 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P7 18 Segment 2 0 Value setinP718 0 J1 2 3 4 5 Je 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 0 1 bit 1 ON Energized B14 itt _ 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay Bi2 o o o Jo 1 1 1 1 Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the P142 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 ii T P7 19 Segment 2 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Lenze SV01M ei For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E 4 r Ss oN Commissioning Cod
21. Time PIYE Segment 7 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 43 Segment 7 0 Value setin P743 o 1 2 3 4 5 Je 7 bit 0 OFF De energized Digital Output State Relay Bit 0 o 1 0 1 0 1 0 1 bit 1 ON Energized TB14 itt _ 0 0 1 1 0 0 1 1 The corresponding digital output relay must be 10 option Relay Bit o 0 0 lo 1 11 H 1 J Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the p442 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 7 P144 Segment 7 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 8 P145 Segment 8 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P146 Segment 8 20 0 0 0 sec 3600 0 Accel Decel Time P7147 Segment 8 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P748 Segment 8 0 Value setinP748 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 o i bit 1 ON Energized TB14 it _ 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay Bi2 o o o o 1 1 1 1 Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of th
22. control P100 3 but is not setup for communications protocol selection network communications E Eet TB25 4 20 mA signal 4 20 mA signal at TB 25 drops below the e Check signal signal wire Threshold fault value set in P164 e Refer to parameters P163 and P164 F GF OEM Defaults data fault Drive is powered up with P199 1 and Install an EPM containing valid OEM Defaults OEM settings in the EPM are not valid data or change P199 to 0 E HE High DC Bus Voltage fault Mains voltage is too high Check mains voltage and P107 Decel time is too short or too much regen Increase active decel time P105 P126 P127 from motor or install Dynamic Braking option E IL Digital Input More than one digital input set for the same Each setting can only be used once except Configuration fault P121 function settings O and 3 P124 Only one digital input configured for MOP One input must be set to MOP Up another must function Up Down be set to MOP Down PID mode is entered with setpoint R reference andi feedback source set tothe Change PID setpoint reference P121 P124 or a feedback source P201 same analog signal One of the digital inputs P121 P124 is set to 10 and another is set to 11 14 One of the digital inputs P121 P124 Reconfigure digital inputs is set to 11 or 12 and another is set to 13 or 14 PID enabled in Vector Torque mode P200 1or2and P300 5 PID cannot be used in Vector Torque mode E dE Remote keypad fault Re
23. cover Lenze SV01M i or Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com D Installation 3 2 1 7 Dynamic Brake Connections For NEMA 1 and NEMA AN Drives rated up to 30HP 22kW the Dynamic Brake connections are made as illustrated herein Refer to the SMV Dynamic Brake Instructions DBV01 for complete information NEMA 1 IP31 up to 30HP 22kW NEMA 4X IP65 up to 30HP 22kW The SMV 40 60Hp 30 45kW models include a dynamic brake transistor as standard and only require the connection of an external resistor kit for dynamic braking operation The dynamic brake resistor connections for 40 60 Hp 30 45kW drives are standard built in connections as illustrated in the diagram below In the 40Hp 30kW model drives the dynamic brake connector is on the right hand side of the drive and the terminals from top to bottom are B BRAKE and B In the 50 60HP 37 5 45 kW model drives the dynamic brake connector is on the left hand side of the drive and the terminals from top to bottom are B BRAKE and B B BRAKE B 40HP 30kW 50 60HP 37 5 45kW External resistor kits must be connected to terminals B and BRAKE no connection to B Refer to the table herein for external resistor kit selection Refer to parameter P189 for enabling the dynamic brake function in the 40
24. must not be installed where subjected to adverse environmental conditions such as combustible oily or hazardous vapors corrosive chemicals excessive dust moisture or vibration direct sunlight or extreme temperatures 3 1 1 NEMA 1 IP31 Models lt 30HP 22kW b2 F a NG A Mounting Screws ALI iLL Ld ee 4x 10 H Z 4 18 Ib in 3 5 3 4xM5 S S 20 Nm qd g q Dn b 3 q g Da Iert Lj oN lTTTTITIIe F al s2 S 7 Z Type a al b b1 b2 c s1 s2 m yp in mm in mm in mm in mm in mm in mm in mm in mm Ib kg D Se Gase D 39999 3 12 79 7 48 190 7 00078 024 435011 0619 2060 2009 Please 8 3 90 99 3 12 79 7 52091 7 00078 0 26 5450389 osas 2060 280 3 G3 Esv4o2 B 39009 31279 7 52091 7 00078 oam 5 80047 06159 2060 320 5 H1 Esvss2 1 B ESV752 B 5 12 130 4 25 108 9 83 250 9 30 236 0267 6 30 160 osas 2060 6020 ESV113 B ESV153 B A l ng 8 B Ga2 17
25. of the P142 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 7 P789 Segment 16 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value End Segment p790 End Segment 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P74 1 End Segment 5 0 0 0 sec 3600 0 Accel Decel Time P192 End Segment Delay 0 0 P708 6553 5 Scaling units depend on P708 before P793 794 amp 0 P708 65535 795 activation p793 End Segment Value setin P793 o 1 2 3 4 5 Je 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 0 i bit 1 ON Energized TB14 it 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay B12 o 0 0 lo l1 111111 Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the P142 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 ES 52 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com D r 2 4 Commissioning on Code Possible Settings IMPORTANT No Name Default Selection P7494 End Segment TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value P195 End Segment 0 0 Keep Runni
26. on Code Possible Settings IMPORTANT No Name Default Selection P164 TB 25 4 20mA 2 0 0 0 mA 20 0 Analog Input Monitoring Level P 165 Base Voltage 15 m 1000 Valid for V Hz mode only Set voltage for bus compensation in V Hz mode DEG Carrier Frequency See 0 4kHz e Ae carrier frequency is increased motor noise Notes 1 6 kHz is decreased 2 8kHz e Observe derating in section 2 3 e Automatic shift to 4 kHz at 120 load 3 10 kHz e NEMA 4X IP65 Models Default 0 4kH2 e NEMA 1 IP31 Models Default 1 6kHz P 1630 Base Frequency 60 0 10 0 Hz 1500 P IBA Fixed Boost 0 0 40 0 V0112 D NOTE rated motor frequency for standard applications 1 P167 rated motor f for standard applicati e P165 P168 default setting depends on drive rating P i69 Accel Boost 0 0 0 0 20 0 Accel Boost is only active during acceleration PNG Slip Compensation 0 0 0 0 40 0 Increase P170 until the motor speed no longer changes between no load and full load conditions Gm Current Limit Max 30 Max e When the limit is reached the drive displays EL Current Limit and either the acceleration time increases or the output frequency decreases e Digital outputs can also indicate when the limit is reached see P140 P142 e Refer to section 2 3 for the maximum output current Max 6 PN Current Limit 0 0 Current Limit Reduction Active In field weakening the Current Limit is inversely Reduction Normal response proportional to th
27. run non programming mode UNITS current display value is a per unit i e sec In Pid mode the Units LEDs follow the setting of P203 min hr etc when the drive is in run non programming mode If P179 gt 0 the Units LEDs will show the unit of the diagnostic parameter that is being displayed 4 2 Drive Display and Modes of Operation Speed Mode Display In the standard mode of operation the drive frequency output is set directly by the selected reference keypad analog reference etc In this mode the drive display will show the drive s output frequency PID Mode Display When the PID mode is enabled and active the normal run display shows the actual PID setpoint When PID mode is not active the display returns to showing the drive s output frequency Torque Mode Display When the drive is operating in Vector Torque mode the normal run display shows the drive s output frequency Alternate Run Screen Display When P179 Run Screen Display is set to a value other than 0 one of the diagnostic parameters P501 P599 is displayed Example if P179 is set to 1 then diagnostic parameter P501 Software version is displayed If P179 2 then P502 Drive ID is displayed 24 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Commissioning on 4 3 Parameter Setting Status Fault messages Change
28. several controllers to the mains at the same time RFI filters ALsw COM ALsw F ALsw mmj mio 20 a 1 2 4 iahh 1 2 4 aaler 2 zoz HV com ott N k 45 Ib in PNP NPN Donny gt 1121516 25 4 1 fsaisehsc 4 30 16 17 eet H12VDG 0 f i 0 25in 0mm LI 5 5 30 VDC 0 O CH os 2 5 2 25 a ANG 26 16 TI I lt 1mm 0 10V 4 20mA Control Terminal Strip for 15HP 11 kW and Greater Drives ALsw 7 COM dl Z2S2 8 O Ka KE 451b in EE Se ae ms Nm 2 5 6 25 4 11 13A 13B 13C 13D 14 30 2 TXA TXB 16 17 1 2 al 13af138 13c i3o 1 2 4 isafiaB rach3o aw con i cee pe ee 1 0 25 in 6 mm d A Bs i i 2k 10k NAA 1 SoS 2 lt 12VDC 0 W I est ALA 30 VDC 0 HE 2 25 T T O 10V 4 20mA NOTE Control and communications terminals provide basic insulation when the drive is connected to a power system rated up to 300V between phase to ground PE and the applied voltage on terminals 16 and 17 is less than 250 VAC between phase to phase and ground PE SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 44
29. 0 www walkeremd com For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Lenze AC Tech Corporation 630 Douglas Street e Uxbridge MA 01569 e USA Sales 800 217 9100 e Service 508 278 9100 www lenzeamericas com Document SV01M e1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com
30. 0 Refer to P125 P126 Refer to P174 close input to override P175 Normally closed Opening input will ramp drive to STOP according to P127 even if P111 is set to Coast 0 or 1 Close to reset fault Normally closed circuit open to trip Normally open circuit close to trip Works in Speed Mode only Transition from non asserted to asserted state A WARNING Jog overrides all STOP commands To stop the drive while in Jog mode the Jog input must be deactivated or a fault condition induced A WARNING If the input defined to Start Sequence is opened during a sequence the drive will exit sequencer mode and will run at the specified standard or alternate speed source dependent on drive configuration 30 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Commissioning Code Possible Settings No IMPORTANT Default Selection NOTE When input is activated settings 1 7 override P101 When TB 13A TB 13D are configured for Auto References other than MOP TB 13D overrides TB 13C TB 13C overrides TB 13B and TB 13B overrides TB 13A Any other Auto Reference will have priority over MOP Settings 10 14 are only valid in Terminal Strip mode P100 1 4 5 6 If Start Run Jog Forward and Start Run Jog Reverse are both activated drive will STOP If
31. 0 s 100 0 e time of setpoint change from P204 to P205 or vice versa e Used to smooth the transition from one PID setpoint to another such as when using the Preset PID Setpoints P231 P233 Pg jy Minimum Alarm 0 0 P204 P205 Use with P140 P142 18 23 P2 15 Maximum Alarm 0 0 P204 P205 P231 Preset PID Setpoint 1 0 0 P204 P205 TB 13A activated P121 3 and P200 1 or 2 P232 PresetPID Setpoint 2 0 0 P204 P205 TB 13B activated P122 3 and P200 1 or 2 P333 PresetPID Setpoint 3 0 0 P204 P205 TB 13C activated P123 3 and P200 1 or 2 P2340 Preset PID Setpoint 4 0 0 P204 P205 TB 13D activated P124 3 and P200 1 or 2 P240 Sleep Threshold 0 0 0 0 Hz 500 0 e If drive speed lt P240 for longer than P241 pay Sleep Delay 30 0 Ton s 300 0 output frequency 0 0 Hz drive display 5LF e P240 0 0 Sleep mode is disabled P242 Sleep Bandwidth 0 0 0 0 Brax e P200 0 2 Drive will start again when speed command is above P240 Where Bra I P205 P204 I e P242 gt 0 0 Drive will restart when the PID feedback differs from the setpoint by more than the value of P242 or when the PID loop requires a speed above P240 POH Feedback Sleep 0 0 P204 P205 Active only when P244 1 or 2 Entry Threshold pPeyy Sleep Entry Mode 0 O Enter SLEEP if Drive Speed lt P240 For time longer than P241 1 Enter SLEEP if Feedback 5P243 For time longer than P241 or same as Sel 0 2 Enter SLEEP if Feedback lt P243 For time longer than P2
32. 00 480V drives only P304 50 Hz P305 1450 RPM P107 0 480 V drives only 5 Translate Refer to Note 5 A WARNING Modification of P199 can affect drive functionality STOP and EXTERNAL FAULT circuitry may be disabled Check P100 and P121 P124 D NOTE 1 1 If the EPM does not contain valid OEM settings a flashing GF will be displayed when P199 is set to 1 or 2 NOTE 2 When P199 is set to 1 the drive operates from the OEM settings stored in the EPM Module and no other parameters can be changed GE will be displayed if attempted NOTE 3 Auto Calibration is not possible when operating from OEM Settings NOTES 4 and 5 on next page Lenze 3 ICCN For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 4 e r oN Commissioning Code Possible Settings IMPORTANT No Name Default Selection P 139 Program Selection D NOTE A 1 Resetting to 50 and 60 Hz default settings will set the Assertion Level P120 to 2 High P120 may need to be reset for the digital input devices being used An F AL fault may occur if P120 and the Assertion switch are not set identically NOTE 5 If an EPM that contains data from a previous compatible software version is installed e The drive will operate according to the previous data but parameters cannot be changed cE will be
33. 01M 33 3 ICCN For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com on Commissioning 4 5 3 Advanced Setup Parameters Code Possible Settings IMPORTANT No Name Default Selection P 156 Analog Inputs 0 O TB5 0 10 VDC TB25 4 20mA Configuration 1 TB5 0 5 VDC TB25 4 20mA 2 TB5 2 10 VDC TB25 4 20mA 4 TBS 0 10 VDC TB25 0 20mA 5 TBS 0 5 VDC TB25 0 20mA 6 TB5 2 10 VDC TB25 0 20mA P 157 TB5 0 10V Analog 0 0 No Action Selects the reaction to a loss of the 0 10V signal Input Monitoring 1 IfTB5 lt P158 Trip Fault F FAu at TBS Action 2 If TBS lt P158 Run Preset 8 500ms is the minimum time above below 3 If TB5 lt P158 Run Preset Seg 16 Monitoring Level P158 before triggering the 4 If TB5 gt P158 Trip Fault F FAU drive to trip or run at a preset speed 5 If TB5 gt P158 Run Preset 8 For P157 3 or 6 the accel decel time is set 6 if TB5 gt P158 Run Preset Seg 16 Halad 57 has priority over P163 and TB 13 presets auto references P121 P124 P 158 TB5 0 10V Analog DD 10 0 VDC 10 0 Negative input voltage is not currently supported Input Monitoring Level ML P 159 0 10V Analog Input 0 0 0 VDC 10 0 Not active if 10 to 10 VDC option is selected Deadband DEU Speed at Minimum 0 0 999 0 Hz 1000 i S
34. 0A 10 8 ESV303NO6TXB M80 A C80A 70A 16 6 ESV373N06TXB M100A C100A 90A 16 4 ESV453NO6TXB M125 A C125A 110A 25 2 Lenze SV01M For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 19 Installation Notes for Fuse and Cable Table 1 Installations with high fault current due to large supply mains may require a type D circuit breaker 2 UL Class CC or T fast acting current limiting type fuses 200 000 AIC preferred Bussman KTK R JJN or JJS or equivalent 3 Thermomagnetic type breakers preferred _ 11th digit of part number Last digit of part number Last digit of part number Observe the following when using Ground Fault Circuit Interrupters GFCIs F Integral EMC Filter L Integral EMC Filter and Integrated Disconnect Switch NEMA 4X IP65 Models only M Integrated Disconnect Switch NEMA 4X IP65 Models only X No EMC Filter No Disconnect Switch C NAX Indoor only convection cooled E N4X Indoor Outdoor convection cooled D NAX Indoor only fan cooled F N4X Indoor Outdoor fan cooled e Installation of GFCI only between supplying mains and controller e The GFCI can be activated by 3 2 3 Control Terminals Control Terminal Strip for 0 33 10 HP 0 25 7 5 kW Capacitive leakage currents between the cable screens during operation especially with long screened motor cables connecting
35. 150VAC between phase to ground Otherwise control and communications terminals provide basic insulation Safety Information in accordance with UL Note for UL approved system with integrated controllers UL warnings are notes which apply to UL systems The documentation contains special information about UL the maximum voltage rating marked on the drive e Use minimum 75 C copper wire only Warnings e Shall be installed in a pollution degree 2 macro environment e NEMA 1 IP31 models shall be installed in a pollution degree 2 macro environment e All models are suitable for installation in a compartment handling Conditioned Air e plenum rated O Suitable for use on a circuit capable of delivering not more than 200 000 rms symmetrical amperes at SOA Torque Requirements in accordance with UL are listed in section 3 2 1 Power Connections Lenze SV01M 5 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com be 2 2 Technical Data Technical Data 1 Standards and Application Conditions Conformity CE Low Voltage 2006 95 EC amp EMC 2004 108 EC Directives Approvals UL508C Underwriters Laboratories Power Conversion Equipment Input voltage phase imbalance lt 2 For central grounded systems operation is permitted TI without restrictions Supported Power Systems TN For corner grounded 400
36. 152N04TX 2 R2 ESV152NO6TX_ ESV222NO6TX_ 6 28 160 5 90 150 8 00 203 6 56 167 0 66 17 6 31 160 2 00 51 2 00 51 5 9 2 68 ESV112N02SF ESV112N04TE a ESV222NO4TF_ ESV302NO4TF_ 1 ESV222NO2YX_ ESV222NO2SF_ 7 12 181 6 74 171 8 00 203 6 56 167 0 66 17 6 77 172 2 00 51 2 00 51 7 1 3 24 ESV552NO2TX ESV752N02TX T1 ESV752N04TX ESV752N06TX 8 04 204 7 56 192 10 00 254 8 04 204 0 92 23 8 00 203 4 00 102 4 00 102 10 98 4 98 ESV752N04TF ESV402N02TX ESV402N04TX ESV552N04TX ESV402N06TX V1 ESV552NO6TX ESV402N04TF 8 96 228 8 48 215 10 00 254 8 04 204 0 92 23 8 00 203 4 00 102 4 00 102 11 58 5 25 ESV552N04TF_ ESV113N02TX ESV153N02TX ESV113N04TX ESV153N04TX ESV113NO4TF ESV153N04TF WI enen ESV153N06TX 942 C40 8 94 228 14 50 368 12 54 319 0 92 24 9 45 241 4 00 102 4 00 102 22 0 10 0 ESV183N04TX ESV183NO4TF ESV183NO6TX oc PSVGRSNOET A ESV229NOATE 9 42 240 8 94 228 18 5 470 16 54 420 0 92 24 9 45 241 4 00 102 4 00 102 25 5 11 6 ESV223NO6TX _ Last digit of part number C N4X Indoor convection cooled Last digit of part number D N4X Indoor fan cooled E NAX In Outdoor convection cooled F NAX In Outdoor fan cooled i d p N P 1 Conduit Hole Dimensions Type e i H A S S in mm in mm in mm in mm in mm a
37. 160 22 51 51 3 58 Esviseno4TL_ esvisanostm_ CO 15 278 242 1 160 e 6D 6D 859 ESV222N04TM ESV222NO4TI ESV222NO6TM_ ESV302NO4TI 712 6 74 10 99 9 54 0 66 6 77 86 2 00 2 00 9 0 ADI ESV222N02S1 ESV222NO2YM_ vuan 171 279 242 17 172 22 61 61 4 08 ar NG ALIN 8 04 7 56 13 00 11 04 0 92 8 00 86 4 00 4 00 13 9 ESV752NO4TL 204 192 330 280 23 203 22 102 102 6 32 ESV402N02TM ESV402NO4TM_ act ESV552N04TM ESV402NO6TM_ 8 96 8 48 13 00 11 04 0 92 8 04 86 4 00 4 00 147 ESV552N06TM ESV402N04TL 228 215 330 280 23 204 22 102 102 6 66 ESVS52NO4TL_ wei ESV113N04TM ESVIS3NO4TM 9 42 8 94 14 50 12 54 0 92 9 45 0 73 4 00 4 00 23 0 ESV113NO6TM ESV153N06TM 240 228 368 319 24 241 19 102 102 10 4 ESV113NO2TM ESV153NO2TM ESVUISNOATL ESVIS3ND4TL ae 8 94 18 5 16 54 0 92 9 45 0 73 4 00 4 00 28 5 AFT ESVIB3NOATL ESV223N04TL 010 228 470 420 24 241 19 102 102 12 9 ESVIBBNOATM Esv22anoaTm 240 228 470 420 2d em 19 102 10 129 ESV183NO6TM ESV223NO6TM _ Last digit of part number C N4X Indoor convection cooled Last digit of part number D N4X Indoor fan cooled s S d N P 1 Conduit Hole Dimensions Type a a Q z s S in mm in mm in mm in mm in mm AA 3 14 80 2 33 69 1 50 38 88 22 n a AA2 3 14 80 4 18 106 1 50 38 88 22 n a AD1 3 56 90
38. 175 200 95 ESV402 4T 5 40 10 6 9 3 9 4 8 2 175 200 128 103 111 ESV552 4T 7 5 5 5 14 2 124 12 6 11 0 175 200 178 157 165 ESV752 4T 10 7 5 18 1 15 8 16 1 14 0 175 200 208 190 198 ESV113 4T 15 11 27 24 24 21 155 180 418 388 398 ESV153 4T 20 15 35 31 31 27 155 180 493 449 459 ESV183 4T 25 18 5 44 38 39 34 155 180 645 589 600 ESV223 4T 30 22 52 45 46 40 155 180 709 637 647 ESV303 4T 40 30 68 59 60 52 155 180 1020 ESV373 4T 50 37 5 85 74 75 65 155 180 1275 ESV453 4T 60 45 100 87 88 77 155 180 1530 NOTES Output Current The Output Current Maximum is a percentage of the Output Current Continuous Amps In rating and is adjustable in parameter P171 For 400 480 VAC models the output current maximum in the 400V column is used when P107 0 For 400 480 VAC models the output current maximum in the 480V column is used when P107 1 Lenze SV01M For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com gt Technical Data 600VAC Models 600V Three Phase 3 PE 425 660V 48 62Hz Type Power Mains Current Output Current Heat Loss Watts Cont I Max N1 IP31 N4X IP65 N4X IP65 Hp kw A A No filter W filter ESV751 6T 1 0 75 2 1 7 200 37 31 ESV152 6T 2 1
39. 203 426 7700 Fax 203 426 7800 www walkeremd com Commissioning Kala Code Possible Settings a IMPORTANT No Name Default Selection Segment 6 P135 Segment 6 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P7136 Segment 6 20 0 0 0 sec 3600 0 Accel Decel Time P131 Segment 6 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P7396 Segment 6 0 Value setinP738 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 0 i bit 1 ON Energized TB14 Bit l 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay it o lo 0 lo l1 11 H L Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the P142 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 d E P133 Segment 6 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 7 P740 Segment 7 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P74 Segment 7 20 0 0 0 sec 3600 0 Accel Decel
40. 3 1 PID Display XXX X P242 P522 P523 2 PID Display XX XX 3 PID Display X XXX 4 PID Display XXXX Pan3 PID Units 0 0 Select the UNITS LED that will be illuminated when 1 UNITS the drive is running in PID control mode 2 AMPS 3 NONE Bou Feedback at 0 0 99 9 3100 0 Set to match the range of the feedback signal Minimum Signal being used pars Feedback at 100 0 99 9 3100 0 Example Feedback signal is 0 300 PSI P204 Maximum Signal 0 0 P205 300 0 2 38 Parameter applicable to SMV models 15HP 11kW and higher svoiM Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SV01M 39 D r D 4 Commissioning on Code Possible Settings IMPORTANT No Name Default Selection P207 Proportional Gain 5 0 0 0 Yo 1000 0 Used to tune the PID loop Pang Integral Gain 0 0 Ton s 20 0 e Increase P207 until system becomes unstable 7 then decrease P207 by 10 15 Pang Derivative Gain 0 0 0 0 s 20 0 e Next increase P208 until feedback matches setpoint e f required increase P209 to compensate for sudden changes in feedback NOTE 1 Derivative Gain is very sensitive to noise on the feedback signal Use with care Derivative Gain is not normally required in pump and fan applications P2160 PID Setpoint Ramp 20 0 0
41. 4 Segment 9 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 10 P155 Segment 10 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P156 Segment 10 20 0 0 0 sec 3600 0 Accel Decel Time P7517 Segment 10 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 58 Segment 10 0 Value setin P758 o J1 2 3 4 5 Je 7 bit 0 OFF De energized Digital Output State Relay Bit 0 o 1 0 1 0 1 0 1 bit 1 ON Energized 714 t __ 0 0 H 1 0 0 1 1 The corresponding digital output relay must Se i aa Sa S Se a be set to accept data from the sequencer f is the Relay Uu 19 j of the optional Digital 1 0 module ESVZALO ESVZAL1 P140 P142 P441 27 P158 Segment 10 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 11 P7160 Segment 11 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P16 Segment 11 20 0 0 0 sec 3600 0 Accel Decel Time P7162 Segment 11 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P7163 Segment 11 0 Value setin P763 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0
42. 40VAC Single Phase Supply Pejt L2 N Pelu L2 N ESV NO1S ESV NO1S PE Li 12 PE Li N PE L1 L2 13 PE L1 L2 13 ESV NO2Y ESV NO2Y 2 PE AC 1 N PE AC PE LD 12 PE Li N PE L1 L2 PE Lt L2 ESV NO2S ESV NO2S 2 PE AC 1 N PE AC PE LD L PE Li N 3 2 1 3 Mains Connection to Three Phase Supply ESV NO2Y ESV NO2T PE L1 L2 L3 ESV NOAT ESV NOGT 3 PE AC PE Li l2 L3 3 2 1 4 Motor Connection ur ve Jee pe A WARNINGI Ss If the cable connection between the drive and the motor has an in line contactor or PES circuit breaker then the drive must be stopped prior to opening closing the contacts ee JI E Failure to do so may result in Overcurrent trips and or damage to the inverter PES J 7 A WARNING 3 Leakage current may exceed 3 5 mA AC The minimum size of the protective S earth PE conductor shall comply with local safety regulations for high leakage PE current equipment PES Protective Earth Shielding STOP In the case of a Spinning Motor To bring free wheeling loads such as fans to
43. 41 or same as Sel 0 P245 Sleep Entry Stop 0 0 Coast to Stop Type 1 Ramp to Stop 2 Stop with P111 settings P246 Feedback Recovery 0 0 P204 P205 Active only when P247 1 or 2 from Sleep Threshold P241 Sleep Recovery 0 0 Recovery if Speed Setpoint gt P240 Mode or if PID feedback differs from setpoint by more than P242 Recovery only if Feedback lt P246 2 Recovery only if Feedback gt P246 2 Parameter applicable to SMV models 15HP 11kW and higher Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com oN Commissioning Code Possible Settings IMPORTANT No Name Default Selection p50 Auto Rinse in Sleep 0 0 Disabled Activated in sleep mode only Mode 1 Enabled Sleep Recovery cancels Auto Rinse P5 Time Delay between 30 0 0 0 min 6553 5 Time delay reset by re entering sleep mode Auto Rinses P252 Auto Rinse Speed 0 0 500 0 Hz 500 0 If P112 1 negative sign reverse direction p253 Auto Rinse Time 0 0 0 0 sec 6553 5 Does not include time to decel back to speed Auto Pump Rinse Setup D GE P250 1 Enabled g P252 P251 minutes between each 3 P105 PumpRinse 3 De ay Time P126 P252 Hz speed of Pump Rinse S one Pump Rinse Time P253 seconds Pump Rinse duration O P251 gt Time Pee Curren
44. 414 0 45 11 4 10 07 256 0 6 15 2 0 50 31 14 1 ESV453 4 B KS ara cacy 8 72 221 7 50 190 20 19 513 19 30 490 0 45 11 4 10 07 256 0 6015 2060 35 15 9 REES N P P1 Q s si Conduit Hole Dimensions TYPE in mm in mm in mm in mm in mm in mm KI 3 75 95 5 42 137 1 50 38 1 1 75 44 4 1 75 44 4 0 875 22 2 P1 1 K2 375 95 5 42 137 1 50 38 1 1 75 44 4 1 75 44 4 0 875 22 2 A K3 375 95 5 42 137 1 50 38 1 1 75 44 4 1 75 44 4 0 875 22 2 12 SVO1M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 3 1 3 NEMA 4X IP65 Models Installation Mounting Screws S 4x 8 32 ka 10 Ib in D Nag 12Nm S a Type a a1 b b1 b2 c s1 s2 m yp in mm in mm in mm in mm in mm in mm in mm in mm Ib kg ESV371NO1SX_ ESV751NO1SX_ ESV371N02YX ESV751N02YX ESV371NO4TX_ g R1 egy75iNosTX ESv371No2sF 28 160 5 90 150 8 00 203 6 56167 06607 4470114 200651 20061 3 6 1 63 ESV751NO2SF_ ESV371NO4TF_ ESV751NO4TF_ ESV112N01SX ESV112N02YX ESV152N02YX ESV112N04TX ESV
45. 44 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com a Installation Control Terminal Strip Descriptions Terminal Description Important 1 Digital Input Start Stop input resistance 4 3kQ 2 Analog Common 5 Analog Input 0 10 VDC input resistance gt 50 kQ 6 Internal DC supply for speed pot 10 VDC max 10 mA 25 Analog Input 4 20 mA input resistance 250Q 4 Digital Reference Common 15 VDC 0 VDC depending on assertion level 11 Internal DC supply for external devices 12 VDC max 50 mA 13A Digital Input Configurable with P121 13B Digital Input Configurable with P122 input resistance 4 3kQ 13C Digital Input Configurable with P123 13D Digital Input Configurable with P124 14 Digital Output Configurable with P142 P144 DC 24 V 50 mA NPN 30 Analog Output Configurable with P150 P155 0 10 VDC max 20 mA 2 Analog Common TXA RS485 TxA TXB RS485 TxB bs Relay output Configurable with P140 P144 Bere e 17 DC 24V 2A 240 V 0 22 A non inductive Terminal is part of the terminal strip for the 15HP 11kW and higher models only Assertion level of digital inputs The digital inputs can be configured for active high or active low by setting the Assertion Level Switch ALsw and P120 If wiring to the drive inputs with dry contacts or with PNP solid state switches set the switch and P120 to High If usin
46. 6 575 149 12 50 318 11 88 802 ag 8 09 205 osas 2060 13 55 6 15 e N P P1 Q S Conduit Hole Dimensions Type in mm in mm in mm in mm in mm oa R G1 18447 19349 70089 1 0025 mea a o S ll ll 62 1844 30377 7018 1 00 25 8822 7 NAI IN DG lyas IN 63 1 84 47 3 38 86 70089 1 00 25 mea LJ Se es C 1 13 29 r i amn en HI 2 46 62 3 55 90 436 1 38 35 p 62 90 3 35 88 22 1 31 33 D 33284 462017 7309 1 40 36 ss 88 22 Lenze SV01M 11 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Pa D Installation 3 1 2 NEMA 1 IP31 Models gt 30HP 22kW b2 ES Lo o o o b1 b A A o q al EES Kl Type a al b b1 b2 c s1 s2 m yp in mm in mm in mm in mm in mm in mm in mm in mm Ib kg ESV303 4 B Kl ease oe oe 8 72 221 7 50 190 14 19 360 13 30 338 0 45 11 4 10 07 256 0 6 15 2 0 50 24 10 9 ESV373 4 B K2 ESV373 6 B 8 72 221 7 50 190 17 19 436 16 30
47. 60Hp 30 45kW models 400 480 VAC SMV Inverter Resistor Kit Type Hp kW Resistance Q Power W Catalog SAP ESV303 4T 40 30 23 5 1020 841 013 13317724 ESV373 4T 50 37 17 1400 841 015 13317626 ESV453 4T 60 45 17 1400 841 015 13317626 600 VAC SMV Inverter Resistor Kit Type Hp kW Resistance Q Power W Catalog SAP ESV303 6T 40 30 35 1070 841 014 13317624 ESV373 61T 50 37 24 1560 841 016 13317628 ESV453 6T 60 45 24 1560 841 016 13317628 18 SV01M For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Installation 3 2 2 Fuses Cable Cross Sections i NOTE Observe local regulations Local codes may supersede these recommendations Recommendations Type Miniature circuit Der or Mah Fuse reser Breaker L1 L2 L3 PE N America mm AWG ESV251N015XB M10A CIOA 10A 15 14 120V ESV371N01SXB ESV371NO1SX MIGA CIGA 15 A 25 14 a WA ESV751NO1SXB ESV751NO1SX M25 A C25A 25A 10 ESV112N015XB ESV112NO1SX M32A C32A 30A 10 TENET VME mme we con wa 15 um _ESV751NO1SXB ESV751NO2VXB ESV751NO2SF M16A CI6A 15A 25 14 E EE ESVIT2NO2SFC ESVIT2NOTSXB moon 0A ma SS a ESV152N02YXB ESV152NO2SF M25 A C25 A 25A 25 12 ESV222N02YXB ESV222NO2SF
48. 65 0 0 Adjusts S ramp curve for smoother ramp P 1010 Line Voltage Selection 1 0 Low 120 200 400 480VAC The default setting is 1 for all drives except when using Reset to 50Hz default settings 1 High 120 240 480 600VAC Parameter P199 selection 4 with 480V models In this case the default setting is 0 P Cp Motor Overload 100 30 100 P108 motor current rating x 100 SMV output rating Example if motor 3amps and SMV 4amps then P108 75 D NOTE 1 Do not set above rated motor current as listed on the motor dataplate The motor thermal overload function of the SMV is UL approved as a motor protection device Cycling power after an overload fault could result in significantly reducing the motor life P 1603 Motor Overload Type 0 0 Speed Compensation 1 No Speed Compensation Example Motor is cooled by forced ventilation as apposed to shaft mounted self cooling fans V0108 1 Any changes to this parameter will not take effect until the drive is stopped Lenze 27 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 SV01M Fax 203 426 7800 www walkeremd com on Commissioning Cod Possible Setti ode ossible Se ings IMPORTANT No Name Default Selection P 110 Start Method 0 0 Normal 1 Start on Power up Drive will automatically start when power is applied 2 Start with DC Brake When start command is applied drive will apply DC braking accordin
49. 7 5 kW P144 is only available with software versions 3 0 and higher refer to P501 P 145 Loss of Load 0 0 Yo 200 P140 P142 10 Output will energize if motor Threshold load falls below the P145 value longer than the P 146 Loss of Load Delay 0 0 0 0 fs 240 0 P146 time P 145 Analog Output Offset 0 0 0 100 Scaled value Example P149 10 Scaled variable freq P150 1 P152 60Hz then TB30 OVDC below 6Hz P 150 TB 30 Output 0 0 None 2 10 VDC signal can be converted to 4 20 mA with 1 0 10 VDC Output Frequency a total circuit impedance of 500 Q 2 2 10 VDC Output Frequency 3 0 10 VDC Load 4 2 10 VDC Load 5 0 10 VDC Torque 6 2 10 VDC Torque 7 0 10 VDC Power kW 8 2 10 VDC Power kW 9 Network Controlled SMV models lt 15HP 11kW require an optional communication module refer to the network module documentation 10 Sequencer Controlled Value set in individual sequencer segments P 152 TB 30 Scaling 60 0 3 0 Hz 2000 If P150 1 or 2 sets the frequency at which output Frequency equals 10 VDC P 153 TB 30 Scaling Load 200 10 500 If P150 3 or 4 sets the Load as a percent of drive current rating at which output equals 10 VDC P 154 TB 30 Scaling 100 10 1000 If P150 5 or 6 sets the Torque as a percent of Torque motor rated torque at which output equals 10 VDC P 155 TB 30 Scaling 1 0 10 1 kW 200 0 If P150 7 or 8 sets the power at which output Power kW equals 10 VDC Lenze SV
50. A WARNING Flux braking can cause heat in the motor To avoid damage to the motor use a PTC to protect the motor If the flux brake is used too frequently the drive will trip fault F_PF P191 Motor Brake Level 0 0 75 Active when P190 gt 0 and drive is in deceleration flux mode Use to reduce deceleration time on high braking inertia loads disabled NOTE Over usage of P190 can cause frequent overload trips F PF Not active for P300 5 Torque mode P ga Motor Braking 0 0 0 P167 Active when P190 gt 0 and P192 gt 0 0 Drive is Deceleration base freq in deceleration mode Use to reduce deceleration Reduction Level time on high inertia loads Raising the value of P191 reduces the NOTE Usage of P192 can cause the drive to drive deceleration rate during flux braking decelerate faster than settings in P105 P127 Not active for P300 5 Torque mode P j34 Password 0 0000 9999 e Must enter password to access parameters e P194 0000 Disables password P197 Clear Fault History 0 D No Action 1 Clear Fault History P 193 Program Selection 0 Operate from User settings 1 Operate from OEM settings Refer to Notes 1 2 and 3 2 Reset to OEM default settings Refer to Note 1 3 Reset to 60 Hz default settings e Refer to Note 4 e Parameters are reset to the defaults listed in this manual e For P199 4 the following exceptions apply P103 P152 P161 P167 50 0 Hz 4 Reset to 50 Hz default settings P165 400V 4
51. BC Drive Display AA B C AA Module Type B Major revision C minor revision 1 2 3 4 5 6 7 8 0 1 2 3 1 1 Pupi2 Module Status 0 0 Not Initialized 1 Initialization Module to EPM 2 Initialization EPM to Module 3 Online 4 Failed Initialization Error 5 Time out Error 6 Initialization Failed Module type mismatch P401 7 __Initialization Error Protocol selection mismatch P400 P403 Module Reset 0 0 No Action Returns module parameters 401 499 to the 1 Reset parameters to default values _ default values shown in the manual P404 Module Timeout Action 3 0 No Fault Action to be taken in the event of a Module 1 STOP see P111 Drive Time out 2 Quick Stop Time is fixed at 200ms 3 Fault F_ntF STOP is by the method selected in P111 P405 Current Network Fault 0 No Fault 1 End Netldle Mode 2 Ent Loss of Ethernet 1 0 connection 3 F nF3 Network Fault 4 F nF4 Explicit Message Timeout 5 F nF5 Overall Network Timeout 6 F nF6 Overall Explicit Timeout 7 Ent Overall 1 0 Message Timeout P406 Proprietary Manufacturer specific ra Refer to the Communications Reference Guide PHOT PASA Module Specific Parameters specific to the network or 1 0 module installed 42 SVOIM Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com
52. Jog input is activated while drive is running the drive will enter Jog mode when Jog input is deactivated drive will STOP Ant H fault will occur if the Assertion Level switch ALsw position does not match the P120 setting and any of the digital inputs P121 P124 are set to a value other than 0 An E IL fault will occur under the following conditions TB 13A TB 13D settings are duplicated each setting except 0 3 and 23 can only be used once One input is set to MOP Up and another is not set to MOP Down or vice versa One input is set to 10 and another input is set to 11 14 One input is set to 11 or 12 and another input is set for 13 or 14 e Typical control circuits are shown below If any input is set to 10 12 or 14 P112 must be set to 1 for Reverse action to function Run Stop Start Forward Run Forward with Direction Start Reverse Run Reverse P121 10 P121 11 P122 12 P121 13 P122 14 1 4 BA 13B 1 4 1A 13B STOP Le RUN no REV RUN FWD RUN REV P l25 Acceleration Time 2 20 0 0 0 fs 3600 e Selected using TB 13A TB 13D P121 Ha P124 17 l Deceleration Time 2 20 0 0 0 s 3600 P i26 RN e For S ramp accel decel adjust P106 P 27 Deceleration Time 20 0 0 0 s 3600 e Selected using TB 13A TB 13D
53. Lenze Ha 4 a SMVector Frequency Inverter Operating Instructions For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Contents SR 1 Safety Information cccccsessssecsseesesseeesessesesseeeseeseseeseeseseeseeesseseesevsnseeseeenvoneeeoes 3 2 Technical Data 2 1 Standards and Application Conditions 2 2 SMV Type Number Designation 2 3 Ratings 3 Installation 3 1 Dimensions and Mounting 3 1 1 NEMA 1 IP31 Models lt 30HP 22kW 3 1 2 NEMA 1 IP31 Models gt 30HP 22kW 3 1 3 NEMA 4X IP65 Models 3 1 4 NEMA 4X IP65 Models with Disconnect Switch 3 2 Electrical Installation 3 2 1 Power Connections 3 2 1 1 Mains Connection to 120VAC Single Phase Supply 3 2 1 2 Mains Connection to 240VAC Single Phase Supply 3 2 1 3 Mains Connection to Three Phase Supply 3 2 1 4 Motor Connection 3 2 1 5 Installation Recommendations for EMC Compliance 3 2 1 6 NEMA 4X IP65 Input Terminal Block 3 2 1 7 Dynamic Brake Connections 3 2 2 Fuses Cable Cross Sections 3 2 3 EE El A Commissioning 4 1 Local Keypad 8 Display 4 2 Drive Display and Modes of Operation 4 3 Parameter Setting 4 4 Electronic Programming Module EPM 4 5 Parameter Menu 4 5 1 Basic Setup Parameters 4 5 2 I O Setup Parameters 4 5 3 Advanced Setup Parameters 4 5 4 PID Parameters 4 5 5 Vector Parameters
54. P121 for Auxiliary Ramp P124 19 to Stop e For S ramp accel decel adjust P106 e Once executed this ramp time has priority over P105 and P126 P 123 Automatic Accel 0 0 0 0 Hz 1000 If Actual Frequency lt P129 Use Accel decel time Decel rate switch 2 P125 P126 threshold If Actual Frequency 5 P129 Use Accel decel time 1 P104 P105 P 3 Preset Speed 1 0 0 0 0 Hz 500 PRESET 13A 13B 13C 13D SPEED P 132 Preset Speed 2 0 0 0 0 Hz 500 1 X Ha 2 Xx P 133 Preset Speed 3 0 0 0 0 Hz 500 3 X a 34 Preset Speed 4 0 0 Ion Hz 500 S E Ee bs WEN p a NG 4 alternatey x P 135 Preset Speed 5 0 0 Jon Ha 500 5 X X 6 xX x P 136 Preset Speed 6 0 0 0 0 Hz 500 7 X X X 8 alternate X X P 131 Preset Speed 7 DD 0 0 Hz 500 8 alternate X y P 138 Preset Speed 8 0 0 Jon Ha 500 Speed setting is used by P158 13D available on 15HP 11kW amp higher drives Lenze SV01M 31 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com on Commissioning Code Possible sengs IMPORTANT No Name Default Selection P 140 Relay Output 0 0 None Disables the output TB 16 17 1 Run Energizes when the drive is running 2 Reverse Energizes when reverse rotation is active 3 Fault De energizes when the drive trips or power is removed 4 Inverse Fault Energizes when
55. P560 Sequencer Currently 0 17 Active Segment P56 I Sequencer Time 0 0 P708 6553 5 Unit depends on P708 0 1sec sec or minutes since Start of Active 0 P708 65535 Segment PS6e Sequencer Time 0 0 P708 6553 5 Unit depends on P708 0 1sec sec or minutes Remaining in Active 0 P708 65535 Segment P563 Sequencer Number 0 65535 of cycles since start P564 Sequencer Number 0 65535 of cycles remaining LI 1 NOTE Parameters P560 P564 are visible only when P700 gt 0 i e the sequencer is enabled 4 5 7 4 Terminal 4 Protection Status Display Parameter P530 allows monitoring of the control terminal points and common drive conditions An illuminated LED segment indicates the protective circuit is active LED 1 the Logic Assertion Switch is set to High LED 1 Current Limit Diagnostic Logic Assertion Switch Input 1 r Input 13B Relay Output y input terminal is asserted LED 2 murag d output terminal is energized LED 4 L LI the Charge Relay is not a terminal this segment will A UV be illuminated when the Charge Relay is energized LED 4 Input 13C Input 13A Factory Reserved Protective Diagnostic 14 Input 13D 3 4 KJ A Z Charge Relay Additional VO Module only Auxiliary Relay Input 13F Input 13E Input 13D available on 15 60HP 11 45kW models only 4 5 7 2 Keypad Status Display Parameter P531 allows monitoring of th
56. Ri 3 14 80 2 33 59 1 50 38 88 22 n a Fim R2 3 14 80 4 18 106 1 50 38 88 22 n a D ce S si 3 56 90 4 63 118 1 50 38 88 22 n a Ti 4 02 102 5 00 127 1 85 47 1 06 27 n a a vi 4 48 114 5 00 127 1 85 47 1 06 27 n a wi 4 71 120 5 70 145 2 00 51 1 375 35 1 125 28 El i D 4 71 120 5 70 145 2 00 51 1 375 35 1 125 28 SV01M les and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com D Installation 3 1 4 NEMA 4X IP65 Models with Disconnect Switch i a Mounting Screws 4x 8 32 101b in ae bt b 12Nm IN a a af a a al b b1 b2 c c1 si s2 m Type in in in in in in in in in Ib mm mm mm mm mm mm mm mm mm kg ESV371NO1SM_ ESV371NO2YM_ ESV371NO2SL_ ESV371N04TM nag ESV371NO4TL_ ESV371NO6TM 6 28 5 90 10 99 9 54 0 66 4 47 86 2 00 2 00 47 ESV751N01SM ESV751N02YM 160 150 279 242 17 114 22 61 61 2 13 ESV751NO2SL_ ESV751N04TM ESV751NO4TL_ ESV751NO6TM_ ESV112NO1SM_ ESV112N02YM ESV112NO2SL_ ESV112NO4TM_ ESV112N04TL ESVIS2NO2YM 6 28 5 90 10 99 9 54 0 66 6 31 86 2 00 2 00 79 AA2 ESVI52NO2SL_ ESVIS2NOATM 160 150 279 242 17
57. SV251 1S 0 33 0 25 6 8 3 4 17 200 24 ESV371 1S 0 5 0 37 9 2 46 2 4 200 32 32 ESV751 1S 1 0 75 16 6 8 3 4 2 200 52 41 ESV112 1S 1 5 11 20 10 0 6 0 200 74 74 NOTES Output Current The Output Current Maximum is a percentage of the Output Current Continuous Amps In rating and is adjustable in parameter P171 240VAC Models Mains 240V Single Phase 2 PE 170 264V 48 62Hz Type Power Mains Current Output Current Heat Loss Watts 240V Cont I Max N1 IP31 N4X IP65 N4X IP65 Hp kW A A Yo No filter W filter ESV251 2S 0 33 0 25 3 4 1 7 200 20 ESV371 2S 0 5 0 37 5 1 2 4 200 30 ESV751 2S 1 0 75 8 8 4 2 200 42 ESV112 2S L 1 1 12 0 6 0 200 63 ESV152 2S 2 1 5 13 3 7 0 200 73 ESV222 2S 3 2 2 17 1 9 6 200 97 240V Single Phase 2 PE 170 264V 240V Three Phase 3 PE 170 264V 48 62Hz Type Power Mains Current Output Current Heat Loss Watts 1 2 PE 3 3 PE Cont I Max N1 IP31 N4X IP65 N4X IP65 Hp kw A A A No filter W filter ESV371 2Y 0 5 0 37 5 1 2 9 2 4 200 27 26 ESV751 2Y 1 0 75 8 8 5 0 4 2 200 41 38 ESV112 2Y 1 5 1 1 12 0 6 9 6 0 200 64 59 ESV152 2Y 2 1 5 13 3 8 1 7 0 200 75 69 ESV222 2Y 3 2 2 174 10 8 9 6 200 103 93 8 svoiM Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com
58. VDC 10 0 Refer to P150 P155 P527 Actual Output 0 Hz 500 0 Frequency P526 Network Speed 0 Hz 500 0 Command speed if Auto Network is selected as the speed Command source P530 Terminal and Indicates terminal status using segments of the LED display Protection Status Refer to section 4 5 7 1 P53 Keypad Status Indicates keypad button status using segments of the LED display Refer to section 4 5 7 2 P540 Total Run Time 0 h 9999999 Alternating display xxx yyyy when value exceeds 9999 PS4 Total Power On Time 0 h 9999999 P550 Fault History 1 8 e Displays the last 8 faults e Format n xxx where n 1 8 1 is the newest fault xxx fault message w o the F e Refer to section 5 3 PSS Fault History Time 0 h 999999 _ Display n hh hhhh mm se fault hours seconds The hhhh screen is displayed after hours exceed 999 P555 Fault History Counter 0 255 Number of sequential occurrences of a fault For example 3 external faults occur over a period of time with no other errors occurring Then P552 will indicate 3 P550 will indicate the error EF and P551 will indicate the time of the first fault occurrence Lenze Sv01M 43 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com on Commissioning Code a No Name Display Range READ ONLY IMPORTANT
59. a rest before starting the drive use the DC injection braking function Starting a drive into a freewheeling motor creates a direct short circuit and may result in damage to the drive Confirm motor suitability for use with DC injection braking Consult parameter P110 for starting restarting into spinning motors 16 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Installation S 3 2 1 5 Installation Recommendations for EMC Compliance For compliance with EN 61800 3 or other EMC standards motor cables line cables and control or communications cables must be shielded with each shield screen clamped to the drive chassis This clamp is typically located at the conduit mounting plate The EMC requirements apply to the final installation in its entirety not to the individual components used Because every installation is different the recommended installation should follow these guidelines as a minimum Additional equipment such as ferrite core absorbers on power conductors or alternative practices may be required to meet conformance in some installations Motor cable should be low Enclosure Backplate capacitance core core lt 75pF m nase kania core shield lt 150pF m Filtered s ges err il drives can meet the class A l
60. active reference e NOTE l If the keypad is selected as the auto reference P121 P124 is 6 and the corresponding TB 13 input is closed the AUTO LED and A V LEDs will both be on FUNCTIONS THAT FOLLOW ARE APPLICABLE TO SMV DRIVES 15HP 11kW AND HIGHER CTRL The CTRL pushbutton selects the start and speed reference control sources for the drive Press KY mode button to accept the new control mode selection CTRL LEDs START CONTROL REFERENCE CONTROL IDE aro LOCAL MAN Keypad P101 Settings lee LOCAL AUTO Keypad Terminal 13x Settings Toca bano REMOTE MAN Terminal Strip P101 Settings NAL Ke REMOTE AUTO Terminal Strip Terminal 13x Settings If P100 6 the CTRL button is used to toggle REM LOC LED indicating the present start control source is ON start control between the terminal strip REMOTE Press CTRL the LED for other start control source will blink and the keypad LOCAL Press M within 4 sec to confirm the change Blinking LED will turn ON the other LED will turn OFF If P113 1 the CTRL button is used to toggle AUT MAN LED indicating present reference control is ON reference control between the TB 13x setup Press CTRL the other reference control will blink AUTO and P101 MANUAL Press M within 4 sec to confirm change Blinking LED will turn ON the other LED will turn OFF If P100 6 and P113 1 it is possible to change
61. actor must be added to the line side of the drive s DANGER Hazard of electrical shock Circuit potentials up to 600 VAC are possible Capacitors retain charge after power is removed Disconnect power and wait at least three minutes before servicing the drive STOP Verify mains voltage before connecting to drive e Do not connect mains power to the output terminals U V W Severe damage to the drive will result gt e Do not cycle mains power more than once every two minutes Damage to the drive may result Mains and Motor Terminations dL Type Torque Strip Length kad lt SHP 12 Ib in 1 3 Nm 5 16 in 8mm ESV552xx2T ESV752xx2T ESV113xx4 6 ESV153xx4 6 ESV183xx6 ESV223xx6 16 Ib in 1 8 Nm 5 16 in 8mm ESV552xx4Txx ESV752xx4Txx ESV552xx6Txx ESV752xx6Txx 12 Ib in 1 3Nm 0 25 in 6mm ESV113xx2xxx ESV153xx2xxx ESV183xx4xxx ESV223xx4xxx ESV303XX4xxx 24 Ib in 2 7 Nm 7 16 in 10mm ESV373xx4xxx ESVA53xx4 xxx 27 Ib in 3 05 Nm 0 75 in 19mm Torque N4X IP65 Door Screws N4X IP65 6 7 Ib in 0 67 0 79 Nm 0 25 in 6mm 3 2 1 1 Mains Connection to 120VAC Single Phase Supply ESV NO1S PEILI L2 N PE Li N Lenze SV01M 15 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com D Installation 3 2 1 2 Mains Connection to 2
62. allation or operation creates the risk of severe injury to personnel and or damage to equipment All operations concerning transport installation and commissioning as well as maintenance must be carried out by qualified skilled personnel who are familiar with the installation assembly commissioning and operation of variable frequency drives and the application for which it is being used Installation Ensure proper handling and avoid excessive mechanical stress Do not bend any components and do not change any insulation distances during transport handling installation or maintenance Do not touch any electronic components or contacts This drive contains electrostatically sensitive components which can easily be damaged by inappropriate handling Static control precautions must be adhered to during installation testing servicing and repairing of this drive and associated options Component damage may result if proper procedures are not followed To ensure proper operation do not install the drive where it is subjected to adverse environmental conditions such as combustible oily or hazardous vapors corrosive chemicals excessive dust moisture or vibration direct sunlight or extreme temperatures This drive has been tested by Underwriters Laboratory UL and is UL Listed in compliance with the UL508C Safety Standard This drive must be installed and configured in accordance with both national and international standards Local codes and regula
63. and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 4 5 9 3 Sequencer Status 1 56 Commissioning Segment 1 active P150 10 Internal 0 10V reference Segment 2 active Segment 3 active Segment 4 active Segment 5 active Segment 6 active Segment 7 active Segment 8 active Segment 9 active Segment 10 active Segment 11 active Segment 12 active Segment 13 active Segment 14 active Segment 15 active Segment 16 active Output Voltage P714 TB30 Output Voltage P719 Output Voltage P724 Output Voltage P729 Output Voltage P734 Output Voltage P739 Output Voltage P744 Output Voltage P749 Output Voltage P754 Output Voltage P759 Output Voltage P764 Output Voltage P769 Output Voltage P774 Output Voltage P779 Output Voltage P784 Output Voltage End Segment active End Segment Delay P789 Output Voltage P792 P794 NOTE
64. displayed if attempted e To update the EPM to the current software version set P199 5 The parameters can now be changed but the EPM is incompatible with previous software revisions 4 5 4 PID Parameters Code Possible Settings IMPORTANT No Name Default Selection Peng PID Mode 0 0 Disabled e Normal acting As feedback increases motor 1 Normal acting speed decreases 2 Reverse actin e Reverse acting As feedback increases motor 9 sa speed increases 3 Normal acting Bi directional e PID mode is disabled in Vector Torque mode 4 Reverse acting Bi directional P300 5 e Selections 3 4 If P112 1 PID controller output sets the speed range max freq to max freq D NOTE 1 To activate PID mode one of the TB 13 inputs P121 P124 must be used to select the Auto Reference that matches the desired PID setpoint reference If the selected PID setpoint reference uses the same analog signal as the PID feedback P201 an F_ L fault will occur Example The desired PID setpoint reference is the keypad A and W Set TB 13x 6 Auto Reference Keypad e TB 13x closed PID mode is active e TB 13x open PID mode is disabled and the drive speed will be controlled by the reference selected in P101 P20 PID Feedback Source 0 0 4 20 mA TB 25 Must be set to match the PID feedback signal 1 0 10 VDC TB 5 2 Drive Load P507 3 Feedback from Network Papa PID Decimal Point 1 0 PID Display XXXX Applies to P204 P205 P214 P215 P231 P23
65. e p442 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 i P143 Segment 8 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Lenze SV01M 49 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E 4 r Ss oN Commissioning Code Possible Settings a IMPORTANT No Name Default Selection Segment 9 p150 Segment 9 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P75 Segment 9 20 0 0 0 sec 3600 0 Accel Decel Time P152 Segment 9 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P153 Segment 9 0 Value setin P753 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 0 1 bit 1 ON Energized TB14 Bit l 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay it o lo 0 lo l1 11 H L Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the P142 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 d E P715
66. e Possible Settings a IMPORTANT No Name Default Selection Segment 3 PI20 Segment 3 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P72 Segment 3 20 0 0 0 sec 3600 0 Accel Decel Time Piece Segment 3 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 p123 Segment 3 0 Value setinP723 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 0 i bit 1 ON Energized TB14 Bit1 l 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay B12 o lo 0 lo 1 111111 eet to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the P142 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 d E P124 Segment 3 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 4 P125 Segment 4 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P126 Segment 4 20 0 0 0 sec 3600 0 Accel Decel Time PISI Segment 4 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 p728 Segment 4 0 Value setin P728 o J1 2 3 4 5 Je 7 bit 0 OFF De energized Digital Output State Relay Bit 0 o 1 0 1 0 1 0 1 bit 1 ON Ene
67. e drive has tripped into a fault and To disable Auto Restart set P110 0 2 will automatically restart P110 3 6 SPd_ PID Mode disabled Drive has been taken out of PID Mode Refer to P200 Stef Output frequency 0 Hz Stop has been commanded from the Apply Start command Start Control source outputs U V W inhibited keypad terminal strip or network depends on P100 1 The drive can only be restarted if the error message has been reset Lenze sv01M 57 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Q 5 2 Troubleshooting and Diagnostics Drive Configuration Messages When the Mode button is pressed and held the drive s display will provide a 4 digit code that indicates how the drive is configured If the drive is in a Stop state when this is done the display will also indicate which control source commanded the drive to Stop the two displays will alternate every second Configuration Display Format x y zz x Control Source y Mode zz Reference L Local Keypad 5 Speed mode CP Keypad A V E Terminal Strip P PID mode EU 0 10 VDC TB 5 r Remote Keypad amp Torque mode E I 4 20 mA TB 25 n Network E Sequencer mode JE Jog nE Network OP MOP P ___P1 Preset 1 7 OL 6 Sequencer Segment Example L_5_CP Local Keypad Start control Speed mode Keypad speed refere
68. e keypad pushbuttons An illuminated LED segment indicates when the button is depressed LED 1 and LED 2 are used to indicate pushbutton presses on a remote keypad that is attached to the drive LED 3 and LED 4 indicate button presses on the local drive keypad 44 SV01M bai BC For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 4 5 8 Commissioning Onboard Communications Parameters 15 60HP 11 45kW The P6xx Onboard Communication parameters are applicable to the 15HP 11kW and higher models only Code Possible Settings Default Selection IMPORTANT P600 Network Enable 0 0 Disabled 1 Remote Keypad 2 Modbus 7 Lecom This parameter enables the onboard network communications NOTE Onboard Communications will be disabled if P600 0 or P600 1 and P400 1 or P600 2 and P400 2 3 4 5 6or7 P600 7 and P400 2 3 4 5 6 or 7 If the onboard communications are disabled the user will not have access to any of the other P6xx parameters Network Address 1 1 247 Modbus 1 1 99 Lecom Network Baud Rate o 2400 bps 2 9600 bps 4800 bps 3 19200 bps Modbus 9600 bps 4800 bps 2400 bps 1200 bps 19200 bps Lecom P5 l2 Network Data Format 8 N 2 8 N 1 SEI 8 0 1 Modbus Only Network Control Level 0 Monit
69. e speed 1 Current Limit Reduction Active Fast response 2 Current Limit Reduction Disabled Normal response 3 Current Limit Reduction Disabled Fast response P113 Decel Override Time 2 0 0 0 s 60 0 Maximum time before drive trips into HF fault P n4 DC Brake Voltage 0 0 0 0 50 0 Setting is a percent of the nominal DC bus voltage 1 Any changes to this parameter will not take effect until the drive is stopped Lenze SV01M 35 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 4 e Ss on Commissioning Code Possible Settings IMPORTANT No Name Default Selection P115 DC Brake Time 0 0 0 0 s 999 9 D NOTE CONFIRM MOTOR SUITABILITY FOR USE WITH DC BRAKING 1 DC Brake voltage P174 is applied for the time specified by P175 with the following exceptions e fP111 1 3 and P175 999 9 the brake voltage will be applied continuously until a run or fault condition occurs e if P110 2 4 6 and P175 999 9 brake voltage will be applied for 15s e fP121 P124 18 and the corresponding TB 13 input is CLOSED brake voltage will be applied until the TB 13 input is OPENED or a fault condition occurs P116 Keypad Setpoint 0 1 0 1 100 0 Used for run screen setpoint editing only Single Press If P176 50 1 then scrolling of keypad set
70. ecel Time P7162 Segment 15 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P183 Segment 15 0 Value setin P783 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 0 i bit 1 ON Energized TB14 Bit1 l 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay it o lo 0 lo 1 11 H L Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the P142 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 d E P164 Segment 15 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 16 P185 Segment 16 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction PIBG Segment 16 20 0 0 0 sec 3600 0 Accel Decel Time 87 Segment 16 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 IBA Segment 16 0 Value setin P788 o J1 2 3 4 5 Je 7 bit 0 OFF De energized Digital Output State Relay Bit 0 o 1 0 1 0 1 0 1 bit 1 ON Energized TB14 itt _ 0 0 1 1 0 0 1 1 The corresponding digital output relay must be 10 option Relay it o 0 lo lo 1 1 11 1 Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21
71. ence Segment 3 P720 26 svoiM Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com D P D 4 Commissioning on Code Possible SE IMPORTANT No Name Default Selection P 102 Minimum Frequency 0 0 0 0 Hz P103 P102 P103 are active for all speed P 7 Maximum Frequency 60 0 17 5 Hz 500 references When using an analog speed reference also see P160 P161 D NOTE 1 e P103 cannot be set below Minimum Frequency P102 e To set P103 above 120 Hz Scroll up to 120 Hz display shows H Fr flashing Release A button and wait one second Press A button again to continue increasing P103 A WARNING Consult motor machine manufacturer before operating above rated frequency Overspeeding the motor machine may cause damage to equipment and injury to personnel P 104 Acceleration Time 1 20 0 0 0 s 3600 e P104 time of frequency change from 0 Hz to P167 base frequency e P105 time of frequency change from P167 P 105 Deceleration Time 1 20 0 0 0 s 3600 to 0 Hz e For S ramp accel decel adjust P106 e EXAMPLE IF P103 120 Hz P104 20 0 s and P167 base frequency 60 Hz then the rate of frequency change from 0 1 Hzto 120 Hz 40 0s P 106 S Ramp Integration 0 0 0 0 fs 50 0 P106 0 0 Linear accel decel ramp Time P10
72. fore performing the Motor Calibration the drive will display E o td and will not operate P300 2 3 Same as above but only need to set P302 P304 P3Q2 Motor Rated Voltage 0 v 600 e Default setting drive rating P303 H Motor Rated Current 0 1 A 500 0 e Set to motor nameplate data 1 Any changes to this parameter will not take effect until the drive is stopped 40 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Commissioning on Code Possible Settings No Name Default Selection IMEORTANT P304 H Motor Rated 60 J0 H2 1000 Frequency P35 Motor Rated Speed 1750 1300 RPM 65000 Setto motor nameplate data P306 H Motor Cosine Phi 0 80 0 40 0 99 D NOTE If motor cosine phi is not known use one of the following formulas 1 cos phi motor Watts motor efficiency X P302 X P303 X 1 732 cos phi cos sin magnetizing current motor current P310 Motor Stator 0 00 Q 64 00 e P310 311 default setting depends on drive rating Resistance e Will be automatically programmed by P399 P3 11 Motor Stator 0 0 mH 2000 e Changing these settings can adversely affect Inductance performance Contact factory technical support prior to changing P345 Dead Time 0 0 50 0 Yo 50 0 le Adjust dead time correction from internal default Compensati
73. g NPN devices for inputs set both to Low Active high is the default setting HIGH 12 30 V LOW 0 3V D NOTE AnF_AL fault will occur if the Assertion Level switch ALsw position does not match the parameter P120 setting and P100 or any of the digital inputs P121 P124 is set to a value other than 0 Lenze SV01M 21 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com on Commissioning 4 Commissioning 4 1 Local Keypad amp Display SMV Models 0 33 10HP 0 25 7 5kW SMV Models 15HP 11kW and greater REMOTE MAN CTRL LOCAL 7 JAUTO 4 Character Display 4 Character plus CTRL Display Display START BUTTON In Local Mode P100 0 4 6 this button will start the drive STOP BUTTON O Stops the drive regardless of which mode the drive is in aon Ah WARNING When JOG is active the STOP button will not stop the drive ROTATION Ku In Local Mode P100 0 4 6 this selects the motor rotation direction R F The LED for the present rotation direction FWD or REV will be on Press R F the LED for the opposite rotation direction will blink Press M within 4 seconds to confirm the change The blinking direction LED will turn on and the other LED will turn off W
74. g to P174 P175 prior to starting the motor 3 Auto Restart Drive will automatically restart after faults or when power is applied 4 Auto Restart with DC Brake Combines settings 2 and 3 5 Flying Start Restart Type 1 e Drive will automatically restart after faults or when power is applied e After 3 failed attempts drive will Auto Restart with DC brake 6 Flying Start Restart Type 1 e P110 5 7 Performs speed search starting at Max Frequency P103 e P110 6 8 Performs speed search starting 7 Flying Start Restart Type 2 at the last output frequency prior to faulting for 2 pole motors requiring a flying or power loss restart e fP111 0 a flying START is performed when 8 Flying Start Restart Type 2 a start command is applied for 2 pole motors requiring a flying P110 7 8 Utilizes P280 281 to set Max restart Current Level and Decel Time for restart NOTE ie e P110 0 2 Start command must be applied at least 2 seconds after power up F UF fault will occur if start command is applied too soon e P110 1 3 6 For automatic start restart the start source must be the terminal strip and the start command must be present e P110 2 4 6 If P175 999 9 dc braking will be applied for 15s e P110 3 6 Drive will attempt 5 restarts if all restart attempts fail drive displays LE fault lockout and requires manual reset P110 5 6 If drive cannot catch the spinning motor drive will tri
75. hen rotation direction is changed while the drive is running the commanded direction LED will blink until the drive is controlling the motor in the selected direction Rotation is set in P112 When P112 0 rotation is forward only When P112 1 rotation is forward and reverse MODE Used to enter exit the Parameter Menu when programming the drive and to enter a changed parameter value UP AND DOWN BUTTONS Used for programming and can also be used as a reference for speed PID setpoint or torque setpoint When the A and V buttons are the active reference the middle LED on the left side of the display will be on WEI e 22 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Commissioning on Display INDICATING LEDs on 4 character display FWD TT FWD LED Indicate the present rotation direction is forward Refer to ROTATION description above REV LED Indicate the present rotation direction is reverse Refer to ROTATION description above AUTO LED Indicates that the drive has been put into Auto mode from one of the TB13 inputs P121 P124 set to 1 7 Indicates that PID mode is active if PID mode is enabled Indicates that sequencer mode is active if sequencer mode is enabled RUN LED Indicates that the drive is running A V LED Indicates that the A V are the
76. ignal LA SS P16 Speed at Maximum 60 0 999 0 Hz 1000 vg Signal t 20mA P160 VO111 D NOTE 1 e P160 sets the output frequency at 0 analog input e P161 sets the output frequency at 100 analog input e P160 or P161 lt 0 0 Hz For scaling purposes only does not indicate opposite direction e P160 gt P161 Drive will react inversely to analog input signal P ISO Analog Input Filter 0 01 0 00 s 10 00 e Adjusts the filter on the analog inputs TB 5 and TB 25 to reduce the effect of signal noise e The P162 delay time will affect the response time of diagnostic parameters P520 P523 P463 TB 25 4 20mA 0 D No Action e Selects the reaction to a loss of the 4 20 mA Analog Input 1 IfTB25 lt P164 Trip FaultF Fo signal at TB 25 Monitoring Action 2 IfTR25 lt P164 Run Preset 7 Signal is considered lost if it falls below the value set in P164 3 IfTB25 lt P164 Run Preset Seg 15 Digital outputs can also indicate a loss of 4 20 4 If TB25 gt P164 Trip Fault F Fal mA signal see P140 P142 5 If TB25 gt P164 Run Preset 7 e For P163 3 or 6 the accel decel time is set in P781 NEESS NOTE P163 has priority over TB 13 presets auto references P121 P124 34 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com D r D 4 Commissioning
77. imits External LEE of EN 55011 and EN 61800 3 Control Category 2 with this type of motor Circuits cable up to 10 meters ronn OPPA i NOTE Refer to Appendix A mr TEE en e EIER TE Al From recommended cable lengths Any AC Supply external line filter should have its 360 shield termination to E a S x backplate using saddle clam chassis connected to the drive g i E Screened motor cable chassis by mounting hardware From A core core lt 75pF M or with the shortest possible wire Motor DL core shield lt 150pF M or braid SA 3 2 1 6 NEMA 4X IP65 Input Terminal Block For NEMA 4X IP65 models with integrated EMC filter and or integrated line disconnect the input terminal block is located on the right hand side of the SMV inverter in the NEMA 4 X IP65 enclosure The single and three phase models are illustrated herein Refer to paragraph 3 2 3 Control Terminals for pin out information als oe SS D u y w E D u v w Pe i mma maa Na Single Phase 2 PE Three Phase 3 PE With Filter and or integrated line disconnect With Filter and or integrated line disconnect WARNING A Power remains present for up to 3 minutes on power input terminals L1 L2 and L3 and output terminals U V and W even when the disconnect switch is in the OFF position Remove input power ahead of the drive and wait 3 minutes before removing the terminal
78. lkeremd com Commissioning Kala Code Possible Settings IMPORTANT No Name Default Selection PINA Sequencer Time 0 0 0 1 sec 6553 5 Setup units scaling for all sequencer time units scaling 11 sec 65535 related parameters 21 min 65535 D NOTE 1 P708 rescales the following sequencer related parameters Segment Times in current step P712 P717 P722 P727 P732 P737 P742 P747 P752 P757 P762 P767 P772 P777 P782 P787 P792 Sequence diagnostic status P561 P562 Segment 1 P7 10 Segment 1 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P7 11 Segment 1 20 0 0 0 sec 3600 0 Accel Decel Time PI i2 Segment 1 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P113 Segment 1 0 Value setinP713 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 0 i bit 1 ON Energized TB14 it O 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay BH2 o lo lolo 1 1 1 1 Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the p442 p441 27 optional Digital 1 0 module ESVZALO ESVZAL1 E P71 14
79. mber entered in the Start Segment parameter the drive will automatically move through each of the segments The time spent in each segment is determined by the values set in the individual Time in Current Step parameters P700 2 Step Sequence Starting at the segment number entered in the Start Segment parameter the sequencer will only move to the next segment when a rising edge is applied to the highest priority digital input which is programmed to Step Sequence selection 24 P700 3 Timer Transition or Step Sequence Starting at the segment number entered in the Start Segment parameter the drive will automatically move through each of the segments The time spent in each segment is determined by the values set in the individual Time in Current Step parameters however if a rising edge is applied to the highest priority digital input which is programmed to Step Sequence selection 24 it will force the sequencer to step into the next segment NOTE A value of 07 in the Time in current step parameter ex P712 will result in the segment being skipped Code Possible Settings IMPORTANT No Name Default Selection P700 Sequencer Mode 0 0 Disabled If P700 0 and no reference P121 P101 1 Enabled transiti ti l points to any of the sequence segments na oe Tans ONON NMEN ory then P701 P799 will not be displayed on the 2 Enabled transi
80. mote keypad disconnected Check remote keypad connections E LE Low DC Bus Voltage fault Mains voltage too low Check mains voltage Fm td No Motor ID fault An attempt was made to start the drive Refer to parameters P300 P399 for Drive Mode in Vector or Enhanced V Hz mode prior to _ setup and calibration performing the Motor Auto calibration F nkF Module communication Communication failure between drive and Check module connections fault Network Module E ot Network Faults Refer to the module documentation for pee Causes and Remedies F nF3 Lenze SV01M 59 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Qa Troubleshooting and Diagnostics Fault Cause Remedy Di F_OF Output fault Output short circuit Check motor motor cable Transistor fault Acceleration time too short Increase P104 P125 Severe motor overload due to e Check machine system e Mechanical problem e Verify drive motor are proper size for e Drive motor too small for application application Boost values too high Decrease P168 P169 Excessive capacitive charging currentof e Use shorter motor cables with lower charging the motor cable current e Use low capacitance motor cables e Install reactor between motor and drive Failed output transistor Contact factory technical support F_DF Output fault Ground fault Grounded motor
81. mpliance with the standard 1 For compliance with EMC regulations the permissable cable lengths may change 2 The additional measures described only ensure that the controller meets the requirements of the EN 61000 3 2 The machine system manufacturer is responsible for the machine s compliance with the regulations Safety Information in accordance with EN 61800 5 1 DANGER Hazard of Electrical Shock Capacitors retain charge for approximately 180 seconds after power is removed Allow at least 3 minutes for discharge of residual charge before touching the drive WARNING A e This product can cause a d c current in the PE conductor Where a residual current operated RCD or monitoring RCM device is used for protection in case of direct or indirect contact only an RCD or RCM Type B is allowed on the supply side of this product e Leakage Current may exceed 3 5mA AC The minimum size of the PE conductor shall comply with local safety regulations for high leakage current equipment e In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required NOTE Control and communications terminals provide reinforced insulation i e considered SELV or PELV providing protection in case of direct contact when the drive is connected to a power system rated up to 300VAC between phase to ground PE and the applied voltage on Terminals 16 and 17 is less than
82. nce baba EU Terminal Strip Start control PID mode 0 10 VDC setpoint reference E_ 12 Terminal Strip Start control Sequencer Operation Speed mode Segment 12 Ak Po Network Start control Vector Torque mode Preset Torque 2 reference n 5 03 Network Start control Speed mode Speed reference from Sequencer segment 03 Stop Source Display Format x DER L 5EP Stop command came from Local Keypad E DER Stop command came from Terminal Strip r 5EP Stop command came from Remote Keypad nm DER Stop command came from Network 5 3 Fault Messages The messages below show how they will appear on the display when the drive trips When looking at the Fault History P500 the F will not appear in the fault message Fault Cause Remedy Di F AF High Temperature fault Drive is too hot inside e Reduce drive load e Improve cooling F AL Assertion Level fault e Assertion Level switch is changed e Make sure the Assertion Level switch and during operation P120 are both set for the type of input P120 is changed during operation devices being used prior to setting P100 or P100 or P121 P124 are set to a value P121 P124 other than 0 and P120 does not match Refer to 3 2 3 and P120 the Assertion Level Switch F bF Personality fault Drive Hardware Cycle Power F CF Control fault An EPM has been installed that is either Power down and install EPM with valid data blank or corr
83. ng Recovery Toggling the START SEQUENCE will Drive Action 1 Stop based on P111 start the cycle from end segment Stop or end segment DC Brake 2 Coast to Stop 3 Quick Stop per P127 4 Coast with DC Brake 5 Ramp with DC Brake A WARNING If P795 0 then toggling the start sequence input will also restart the sequencer cycle but in the interim where TB13X is open the drive will ramp to the standard or specified alternate speed source depending on the drive configuration WARNING If the input defined to Start Sequence is opened during a sequence the drive will exit sequencer mode and will run at the specified standard or alternate speed source dependent on drive configuration Lenze SV01M 53 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Commissioning 4 5 9 1 Sequencer Flow Diagram Left Sequencer Flow Diagram Start Segment number selection Start Digital Input priority y y y TB 13A Lowest DN DN TB 13B d a TB 13C 3 a i mi Drive Stop Start Control TB 13D Highest gt ky Start Sr H H Segment i i Start from pian 1 P122 ks P123 S P124 P701 Local Keypad X 7 m 24 24 a BBG O Ta 1 i 7 ETS p100 P700 H i i Start from T Sequencer A S Terminal Strip i i mode
84. o Calibration S Standard Calibration Complete 5 Advanced Calibration Complete A NOTE To run the Auto Calibration Set P302 P306 according to motor nameplate Set P399 1 or 2 if option 1 failed or in case of non standard motor Make sure motor is cold 20 25 C Apply a Start command Display will indicate FAL for about 40 seconds Once the calibration is complete the display will indicate 520P apply another Start command to actually start the motor Parameter P399 will now be set to 4 or 5 1 Any changes to this parameter will not take effect until the drive is stopped 2 Parameter applicable to SMV models 15HP 11kW and higher Lenze SV01M A For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 4 5 6 Commissioning Network Parameters Code Possible Settings No Name Default Selection IMPORTANT P400 Network Protocol 0 Not Active Remote Keypad Modbus RTU CANopen DeviceNet Ethernet Profibus Lecom B 1 0 Module This parameter setting is based upon the network or VO module that is installed P40 Module Type Installed 0 No Module Installed Basic 1 0 0x0100 1 0 0 RS485 Rem Keypad 0x0200 2 0 0 CANopen 0x0300 3 0 0 1 PROFIBUS 0x1100 11 0 0 2 Ethernet 0x1200 12 0 0 Module type format OxAA
85. on Factor e Takes effect when P399 3 P330 Torque Limit 100 10 400 When P300 5 sets the maximum output torque P331 Preset Torque 100 0 400 TB 13A activated P121 3 and P300 5 Setpoint 1 P332 Preset Torque 100 0 Yo 400 TB 13B activated P122 3 and P300 5 Setpoint 2 P333 Preset Torque 100 0 Yo 400 TB 13C activated P123 3 and P300 5 Setpoint 3 P334 Preset Torque 100 0 Yo 400 TB 13D activated P124 3 and P300 5 Setpoint 4 P340 o Current Loop P Gain 0 25 0 00 16 0 Changing these settings can adversely affect p34 Current Loop Gain 65 12 ms 9990 performance Contact factory technical support z prior to changing P342 Speed Loop Adjust 0 0 10 0 20 0 p343 Slip Compensation 99 90 ms 9999 Low pass filter time constant for varying the slip Response Filter compensation response to changes in the motor current P393 Motor Auto 0 0 Calibration Not Done e If P300 4 or 5 motor calibration must be calibration 1 Standard Calibration Enabled performed if P399 is not set to 3 bypass 2 Advanced Calibration Enabled calibration Na 3 Bypass Calibration enable e fP300 2 or 3 motor calibration is recommended Use option 2 if option 1 failed or in case of non standard motors An alternating CAL Err will occur if attempt motor calibration with P300 0 or 1 motor calibration is attempted before programming motor data operation in vector mode w o Aut
86. or Only Parameter Programming Programming and Setpoint Control Full Control Lecom Only Network Powerup Start Status Quick Stop Controller Inhibit Lecom Only Network Timeout 10 0 0 0 300 0 seconds Modbus 50 65000 milliseconds Lecom Network Timeout Action No action Stop P111 Quick Stop Controller Trip Fault inhibit F nF1 Modbus No action Controller Quick Stop Trip Fault F nF1 inhibit DN oja n elelel z olu n ojo v Oa nN oj Lecom Network Messages Received Read Only 0 9999 counting from 0 NOTE When the number of messages exceeds 9999 the counter resets and resumes Valid network messages received Lenze SV01M 45 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 4 5 9 Commissioning Sequencer Parameters The P700 Sequencer parameters are listed herein Refer to section 4 5 7 for P56x Sequencer Diagnostic Parameters The sequencer function consists of 16 step segments each individual step segment can have its own ramp time time spent in individual segment and output frequency entered The sequencer has 3 different modes to control how the drive moves through each individual step segment Timer Transition Step Sequence or Timer and Step Sequence P700 1 Timer Transition Starting at the segment nu
87. p into F_rF fault P110 5 6 If drive trips into E DE fault try P110 7 or 8 WARNING A Automatic starting restarting may cause damage to equipment and or injury to personnel Automatic starting restarting should only be used on equipment that is inaccessible to personnel Pi 1 i Stop Method 0 0 Coast Drive s output will shut off immediately upon a stop command allowing the motor to coast to a stop 1 Coast with DC Brake The drive s output will shut off and then the DC Brake will activate refer to P174 P175 2 Ramp The drive will ramp the motor to a stop according to P105 or P126 3 Ramp with DC Brake The drive will ramp the motor to 0 Hz and then the DC Brake will activate refer to P174 P175 P 112 Rotation 0 0 Forward Only If PID mode is enabled reverse direction is disabled Forward and Reverse except for Jog 28 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com i e 1 Auto Manual CTRL button select 2 Manual Control Only D r D 4 Commissioning on Code Possible setings IMPORTANT No Name Default Selection P 13 Auto Manual Control 0 0 Terminal Strip Control The reference is dictated by the settings and state of the TB 13x terminals If no AUTO reference has been setup on the terminal strip then reference control is dictated by P101 Allows the reference to be s
88. phase Check motor and motor cable Excessive capacitive charging current of Use shorter motor cables with lower charging the motor cable current F PF Motor Overload fault Excessive motor load for too long e Verify proper setting of P108 e Verify drive and motor are proper size for application CG E Flying Restart fault Controller was unable to synchronize with Check motor load the motor during restart attempt P110 5 or 6 E EE Single Phase fault A mains phase has been lost Check mains voltage F_UF Start fault Start command was present when power e Must wait at least 2 seconds after power up was applied P110 0 or 2 to apply Start command e Consider alternate starting method P110 F FRU TB5 0 10V signal 0 10V signal at TB5 drops below the value Check signal signal wire Threshold fault set in P158 e Refer to parameters P157 and P158 1 The drive can only be restarted if the error message has been reset 60 svoiM Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Appendix LJ Appendix A A 1 Permissable Cable Lengths The table herein lists the permissable cable lengths for use with an SMV inverter with an internal EMC filter D NOTE 1 This table is intended as a reference guideline only application results may vary The values in this table are based on testing with commonly available low capacitance
89. point Increment is disabled P 7 Speed Units 0 0 Hz Select the UNITS LED that will be illuminated when 1 RPM the drive is running in speed control mode For this 2 parameter to be used P178 must be set to a value other than 0 IF P178 is set to 0 the Hz LED will 3 UNITS be illuminated regardless of the value set in P177 4 NONE P na Display Frequency 0 00 000 650 00 e Allows frequency display to be scaled Multiplier e P178 0 00 Scaling disabled e P1785 0 00 Display Actual Frequency X P178 e EXAMPLE 1 If P178 29 17 and actual frequency 60 Hz then Drive displays 1750 rpm P113 Run Screen Display 0 D Parameter Number 599 e 0 Normal Run Screen this display depends on mode of operation Refer to section 4 2 e Other selections choose a diagnostic parameter to display P501 P599 e Parameters P560 P564 are selectable if the sequencer is enabled P700 is not 0 P560 P564 are not visible until P700 is enabled P En Oscillation Damping 0 0 80 0 Damping disabled Control Compensation for resonances within drive PIBI Skip frequency 1 0 0 0 0 Hz 500 e Drive will not run in the defined skip range pa Skip frequency 2 00 Ton Hz 500 used to skip over frequencies that cause mechanical vibration Pi Skip frequency 0 0 0 0 Hz 10 0 e P181 and P182 define the start of the skip bandwidth ranges e P1845 0 defines the bandwidth of both ranges D NOTE 1 Bandwidth Hz f Hz P184 Hz f P181 or P182 EXAMPLE P181
90. put or 240 VAC 2 240 VAC 4 400 480 VAC 6 600 VAC Input Phase S Single Phase Input only Y Single or Three Phase Input T Three Phase Input only Input Line Filter F Integral EMC Filter L Integral EMC Filter and Integrated Disconnect Switch NEMA 4X IP65 Models only M Integrated Disconnect Switch NEMA 4X IP65 Models only X No EMC Filter No Disconnect Switch Enclosure B NEMA 1 IP31 Indoor only C NEMA 4X IP65 Indoor only Convection cooled D NEMA 4X IP65 Indoor only Fan cooled E NEMA 4X IP65 Indoor Outdoor Convection cooled F NEMA 4X IP65 Indoor Outdoor Fan cooled NOTE Prior to installation make sure the enclosure is suitable for the end use environment Variables that influence enclosure suitability include but are not limited to temperature airborne contaminates chemical concentration mechanical stress and duration of exposure sunlight wind precipitation Lenze SV01M 7 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com P Technical Data 2 3 Ratings 120V 240VAC Models Mains 120V Single Phase 1 N PE 90 132V 240V Single Phase 2 PE 170 264V 48 62Hz Type Power Mains Current Output Current Heat Loss Watts 120V 240V Cont I Maxi N1 IP31 N4X IP65 N4X IP65 Hp kW A A A No filter W filter E
91. r ESVZXK1 Remote Keypad RKVU01 SMVector ESVZXHO Remote Keypad for NEMA 1 15 60HP 11 45kW Drives Copyright 2006 Lenze AC Tech Corporation All rights reserved No part of this manual may be reproduced or transmitted in any form without written permission from Lenze AC Tech Corporation The information and technical data in this manual are subject to change without notice Lenze AC Tech Corporation makes no warranty of any kind with respect to this material including but not limited to the implied warranties of its merchantability and fitness for a given purpose Lenze AC Tech Corporation assumes no responsibility for any errors that may appear in this manual All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described Nevertheless discrepancies cannot be ruled out Lenze AC Tech does not accept any responsibility nor liability for damages that may occur Any necessary corrections will be implemented in subsequent editions This document is printed in the United States 2 svoiM Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Safety Information z 1 Safety Information General Some parts of Lenze AC Tech controllers can be electrically live and some surfaces can be hot Non authorized removal of the required cover inappropriate use and incorrect inst
92. re many protection devices that work to protect the drive and the driven equipment by generating a fault and shutting the drive and motor down Mains power variances can also result in shutdown of the drive When the fault condition disappears or is cleared the drive can be configured to automatically restart it is the responsibility of the user OEM and or integrator to ensure that the drive is configured for safe operation SV01M 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Safety Information Explosion Proof Applications Explosion proof motors that are not rated for inverter use lose their certification when used for variable speed Due to the many areas of liability that may be encountered when dealing with these applications the following statement of policy applies Lenze AC Tech Corporation inverter products are sold with no warranty of fitness for a particular purpose or warranty of suitability for use with explosion proof motors Lenze AC Tech Corporation accepts no responsibility for any direct incidental or consequential loss cost or damage that may arise through the use of AC inverter products in these applications The purchaser expressly agrees to assume all risk of any loss cost or damage that may arise from such application Operation Systems including controllers must be equipped with additional monitoring and protec
93. rgized TB14 it 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay it o 0 0 lo 1 11 H 1 J Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the P142 P441 27 optional Digital 1 0 module ESVZALO ESVZAL1 7 P729 Segment 4 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Segment 5 P7390 Segment 5 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction P73 1 Segment 5 20 0 0 0 sec 3600 0 Accel Decel Time P732 Segment 5 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P133 Segment 5 0 Value setin P733 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 o 1 bit 1 ON Energized TB14 it O 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay Bi2 o o o o 1 1 1 1 Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the p442 p441 27 optional Digital 1 0 module ESVZALO ESVZAL1 i P134 Segment 5 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value 48 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel
94. rmonic current emissions equipment input current up to 16A phase 1 The stated cable lengths are permissible at default carrier frequencies refer to parameter P166 2 The additional measures described only ensure that the controller meets the requirements of the EN 61000 3 2 The machine system manufacturer is responsible for the machine s compliance with the regulations SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Ka Technical Data 2 2 SMV Type Number Designation The table herein describes the Type numbering designation for the SMVector Inverter models Electrical Products in the SMVector Series Power Rating in kW 251 0 25kW 0 33HP 113 11 0kW 15HP 371 0 37kW 0 5HP 153 15 0kW 20HP 751 0 75kW 1HP 183 18 5kW 25HP 112 1 1kW 1 5HP 223 22 0kW 30HP 152 1 5kW 2HP 303 30 0kW 40HP 222 2 2KW 3HP 373 37 5KW 50HP 302 3 0KW 4HP 453 45 0kW 60HP 402 4 0kW 5HP 552 5 5kW 7 5HP 752 7 5kW 10HP Installed 1 0 amp Communication Module s C_ CANopen Available all models The _ blank can be D_ DeviceNet Available all models 0 Standard Keypad E_ Ethernet IP Available all models H RS 485 ModBus Lecom Avail all models P ProfiBus DP Available all models N No Communications installed Input Voltage 1 120 VAC doubler out
95. shielded cable and commonly available AC induction motors Testing is conducted at worst case speeds and loads Maximum Permissible Cable Lengths Meters for SMV Model with Internal EMC Filters Mains Model 4 kHz Carrier 6 kHz Carrier 8 kHz Carrier 10 kHz Carrier P166 0 P166 1 P166 2 P166 3 ClassA ClassB ClassA ClassB ClassA ClassB ClassA ClassB ESV251 4 d2SF 38 12 35 10 33 5 30 N A 2 ESV371dd2SF 38 12 35 10 33 5 30 N A T ESV751442SF 4 38 12 35 10 33 5 30 N A sa ESV112442SFd 38 12 35 10 33 5 30 N A pi ESV1524d2SF 38 12 35 10 33 5 30 N A ESV2224 d2SF 38 12 35 10 33 5 30 N A ESV371d d4TFd 30 4 25 2 20 N A 10 N A ESV751d d4TF 30 4 25 2 20 N A 10 N A PA ESV112d 4TF 30 4 25 2 20 N A 10 N A ESV1524 d4TF 30 4 25 2 20 N A 10 N A gt E ESV2224d4TFd 30 4 25 2 20 N A 10 N A 8 ESV3024 d4TF 30 4 25 2 20 N A 10 N A S ESV4024d4TF 54 5 48 3 42 2 N A N A ESV5524 d4TF 54 5 48 3 42 2 N A N A ESV7524d4TF 54 5 48 3 42 2 N A N A NOTE The dd and 4 symbols are place holders in the Model part number that contain different information depending on the specific configuration of the model Refer to the SMV Type Number Designation table in section 2 2 for more information Lenze SV01M 61 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 780
96. t Level Flying 70 0 0 0 P171 Maximum current during Type 2 flying restart Restart Type 2 operation Pag Decel Time Flying 3 0 0 0 sec 3600 0 Deceleration rate used during Type 2 flying Restart Type 2 restart operation 4 5 5 Vector Parameters Code Possible Settings No Name Default Selection ne P300 Drive Mode 0 0 Constant V Hz Constant torque V Hz control for general applications 1 Variable V Hz Variable torque V Hz control for centrifugal pump and fan applications 2 Enhanced Constant V Hz For single or multiple motor applications that require 3 Enhanced Variable V Hz better performance than settings 0 or 1 but cannot use Vector mode due to e Missing required motor data e Vector mode causing unstable motor operation 4 Vector Speed For single motor applications requiring higher starting torque and speed regulation 5 Vector Torque For single motor applications requiring torque control independent of speed NOTE 1 To configure the drive for either Vector mode or Enhanced V Hz mode e P300 4 5 Set P302 P306 according to motor nameplate Set P399 1 or 2 if option 1 failed or in case of non standard motor Make sure motor is cold 20 25 C and apply a Start command Display will indicate CAL for about 40 seconds Once the calibration is complete the display will indicate 5 aP apply another Start command to actually start the motor If an attempt is made to start the drive in Vector or Enhanced V Hz mode be
97. t direction P116 Segment 14 20 0 0 0 sec 3600 0 Accel Decel Time P111 Segment 14 0 0 0 0 P708 6553 5 Scaling units depend on P708 Time in current step 0 0 P708 65535 Skip segment if time 0 P7176 Segment 14 0 Value setinP778 0 1 2 3 4 5 6 7 bit 0 OFF De energized Digital Output State Relay Bit 0 0 j1 jo 1 0 1 0 1 bit 1 ON Energized TB14 t1 _ 0 0 1 1 0 0 1 1 The corresponding digital output relay must be VO option Relay Bit2 o o o Jo 1 1 1 1 Set to accept data from the sequencer P140 NOTE P441 is the Relay Output TB 19 20 21 of the p149 p441 27 optional Digital 1 0 module ESVZALO ESVZAL1 i P113 Segment 14 TB30 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to Analog Output accept this value P150 10 Value Lenze SV01M oi For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E 4 r Ss oN Commissioning Code Possible Settings a IMPORTANT No Name Default Selection Segment 15 P7180 Segment 15 0 0 500 0 Hz 500 0 If P112 1 negative sign forces reverse Frequency Setpoint direction PIB 1 Segment 15 20 0 0 0 sec 3600 0 Accel D
98. the EPM data is converted to the current installed version P199 5 CL Current Limit P171 reached Motor overload e Increase P171 e Verify drive motor are proper size for application def Decel Override The drive has stopped decelerating If drive trips into HF fault to avoid tripping into HF fault due to e Increase P105 P126 excessive motor regen 2 sec max e Install Dynamic Braking option Ere Error Invalid data was entered or an invalid command was attempted FCL Fast Current Limit Overload Verify drive motor are proper size for application EGt Flying Restart Attempt after Fault P110 5 6 G OEM Settings Operation warning An attempt was made to change In OEM Settings mode P199 1 making parameter settings while the drive is changes to parameters is not permitted operating in OEM Settings mode GF OEM Defaults data warning An attempt was made to use or reset to Install an EPM containing valid OEM Defaults the OEM default settings P199 1 or 2 data using an EPM without valid OEM data LC Fault Lockout The drive attempted 5 restarts after ale Drive requires manual reset fault but all attempts were unsuccessful Check Fault History P500 and correct P110 3 6 fault condition PEC PID Deceleration Status PID setpoint has finished its ramp but the drive is still decelerating to a stop PI d PID Mode Active Drive has been put into PID Mode Refer to P200 SLP Sleep Mode is active Refer to P240 P242 SP Start Pending Th
99. the drive trips 5 Fault Lockout P110 3 6 De energizes if all restart attempts fail 6 At Speed Energizes when output frequency commanded frequency 7 Above Preset Speed 6 Energizes when output frequency 5 P136 8 Current Limit Energizes when motor current P171 9 Follower Loss 4 20 mA Energizes when 4 20 mA signal is lt P164 10 Loss of Load Energizes when motor load drops below P145 Refer to P146 also 11 Local Keypad Control Active 12 Terminal Strip Control Active Energizes when the selected source is active for 13 Remote Keypad Control Active start control 14 Network Control Active 15 Standard Reference Active Energizes when P101 reference is active 16 Auto Reference Active Energizes when Auto Reference is activated using TB 13 input refer to P121 P124 17 Sleep Mode Active Refer to P240 P242 18 PID Feedback lt Min Alarm Energizes when PID feedback signal lt P214 19 Inverse PID Feedback lt Min Alarm De energizes when PID feedback signal lt P214 20 PID Feedback gt Max Alarm Energizes when PID feedback signal gt P215 21 Inverse PID Feedback gt Max Alarm De energizes when PID feedback signal gt P215 22 PID Feedback within Energizes when PID feedback signal is within the Min Max Alarm range Min Max Alarm range refer to P214 P215 23 PID Feedback outside Energizes when PID feedback signal is outside the Min Max Alarm range Min Max Alarm range refer to P214 P215 24 Reserved 25 Network Controlled SMV models lt 15HP
100. the start and reference control sources at the same time Lenze SV01M 23 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com on Commissioning Display START CONTROL The REMOTE LOCAL LEDs indicate the current start control source If the start control source is a remote keypad or the network then both LEDs will be OFF REFERENCE CONTROL The AUTO MANUAL LEDs indicate the current reference control source IF P113 0 or 2 the AUTO MANUAL LEDs will match the AUTO LED on the 4 character display IF P113 0 and no AUTO reference has been setup on the terminal strip the MANUAL LED will turn ON and the AUTO LED will turn OFF IF P113 1 the AUTO MANUAL LEDS show the commanded reference control source as selected by the CTRL button If the CTRL button is used to set the reference control source to AUTO but no AUTO reference has been setup on the terminal strip reference control will follow P101 but the AUTO LED will remain ON UNITS LEDs HZ current display value is in Hz In Speed mode if P178 0 then HZ LED will be ON If P178 gt 0 the Units LEDs follow the setting of P177 when the drive is in run non programming mode In Torque mode the HZ LED will be ON when the drive is current display value is in RPM current display value is in RPM AMPS current display value is in Amps in
101. tion devices according to the corresponding standards e g technical equipment regulations for prevention of accidents etc The controller may be adapted to your application as described in this documentation DANGER A e After the controller has been disconnected from the supply voltage live components and power connection must not be touched immediately since capacitors could be charged Please observe the corresponding notes on the controller e Close all protective covers and doors prior to and during operation e Do not cycle input power to the controller more than once every two minutes e For SMVector models that are equipped with a Disconnect Switch 11th character in model number is L or M the Disconnect Switch is intended as a motor service disconnect and does not provide branch circuit protection to the inverter or motor When servicing the motor it is necessary to wait 3 minutes after turning this switch to the off position before working on motor power wiring as the inverter stores electrical power To service the inverter it is necessary to remove mains ahead of the drive and wait 3 minutes Safety Notifications All safety information given in these Operating Instructions includes a visual icon a bold signal word and a description jn Signal Word characterizes the severity of the danger NOTE describes the danger and informs on how to proceed Icon Signal Word Meaning Consequences if ignored
102. tion on rising edge P121 local keypad 122 123 25 step sequence 3 Enabled transition on timer or rising edge PIO Sequencer TB13A 1 1 16 Asserting TB13A with selection 24 Start Trigger Segment Sequence starts the sequence operation from B13A lowest priority he segment specified in this parameter P702 Sequencer TB13B 1 1 16 Asserting TB13B with selection 24 Start Trigger Segment Sequence starts the sequence operation from B13B higher priority than TB13A he segment specified in this parameter P3103 Sequencer TB13C 1 1 16 Asserting TB13C with selection 24 Start Trigger Segment Sequence starts the sequence operation from B13C higher priority thanTB13B A he segment specified in this parameter P7164 Sequencer TB13D 1 1 16 Asserting TB13D with selection 24 Start Trigger Segment Sequence starts the sequence operation from B13D higher priority than TB13C B A he segment specified in this parameter P7606 Sequencer Action 0 0 Restart at beginning of sequence Pointed by TB13x after Stop Start 1 Restart at beginning of current seg transition or Fault Restart 2 Start at beginning of prior segment 3 Start at beginning of next segment 9071 Sequencer Number 1 1 65535 1 single scan 65535 continuous loop of cycles 2 Parameter applicable to SMV models 15HP 11kW and higher 46 SM Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www wa
103. tions take precedence over recommendations provided in this and other Lenze AC Tech documentation The SMVector drive is considered a component for integration into a machine or process It is neither a machine nor a device ready for use in accordance with European directives reference machinery directive and electromagnetic compatibility directive It is the responsibility of the end user to ensure that the machine meets the applicable standards Electrical Connection When working on live drive controllers applicable national safety regulations must be observed The electrical installation must be carried out according to the appropriate regulations e g cable cross sections fuses protective earth PE connection While this document does make recommendations in regards to these items national and local codes must be adhered to The documentation contains information about installation in compliance with EMC shielding grounding filters and cables These notes must also be observed for CE marked controllers The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation Application The drive must not be used as a safety device for machines where there is a risk of personal injury or material damage Emergency Stops over speed protection acceleration and deceleration limits etc must be made by other devices to ensure operation under all conditions The drive does featu
104. upted e Reset the drive back to defaults P199 3 4 F cF Incompatible EPM fault An EPM has been installed that contains and then re program data from an incompatible parameter e f problem persists contact factory technical version support E ett Forced Translation fault An EPM from an old drive put in new drive Press M mode button twice to reset causes drive to trip F_cFT fault 58 SV01M Lenze For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Troubleshooting and Diagnostics Fault Cause Remedy Di Dynamic Braking fault Dynamic braking resistors are overheating Increase active decel time P105 P126 P127 e Check mains voltage and P107 E EE External fault e P121 P124 21 and that digital input Correct the external fault condition has been opened e Make sure digital input is set properly for NC e P121 P124 22 and that digital input or NO circuit has been closed F_E EPM fault EPM missing or defective Power down and replace EPM GC Ee Internal faults Contact factory technical support FEI F_Frr Control Configuration Fault The drive is setup for REMOTE KEYPAD Set P400 1 or P600 1 control P100 2 or 5 but is not setup to communicate with a remote keypad The drive is setup for NETWORK ONLY Set P400 or P600 to a valid network
105. using one of the TB 13 inputs See Note below 6 CTRL button select Allows start control to be switched between terminal strip and local keypad using the CTRL button NOTE P100 Selection 6 is applicable to SMV 15HP 11kW and higher models only A WARNING P100 0 disables TB 1 as a STOP input STOP circuitry may be disabled if parameters are reset back to defaults see P199 D NOTE 1 e P100 4 5 To switch between control sources one of the TB 13 inputs P121 P124 must be set to 08 Control Select TB 13x OPEN or not configured Terminal strip control TB 13x CLOSED Local P100 4 or Remote P100 5 keypad e P100 0 1 4 6 Network can take control if P121 P124 9 and the corresponding TB 13x input is CLOSED e The STOP button on the front of the drive is always active except in JOG mode e TB 1 is an active STOP input if P100 is set to a value other than 0 e Ant RB fault will occur if the Assertion Level switch ALsw position does not match the P120 setting and P100 is set to a value other than 0 P 10 1 Standard Reference 0 0 Keypad Local or Remote Selects the default speed or torque reference Source 1 0 10VDC when no Auto Reference is selected using the 2 4 20mA TB 13 inputs 3 Preset 1 P131 4 Preset 2 P132 5 Preset 3 P133 6 Network 7 Preset Sequence Segment 1 P710 Selections 7 8 amp 9 are not valid for PID setpoint 8 Preset Sequence Segment 2 P715 Or torque reference 9 Preset Sequ
106. witched between auto and manual using the CTRL pushbutton on the drive keypad If the CTRL pushbutton has selected AUTO reference but no AUTO reference has been setup on the terminal strip then reference control is dictated by P101 Reference is dictated by P101 regardless of any AUTO source that may be selected by the TB 13x terminals D NOTE 1 P113 is applicable to SMV 15HP 11kW and higher models only P 115 MOP Speed 0 0 Setto last MOP speed at power up Output frequency at power up last MOP speed Initialization at 1 Set to 0 0Hz at power up Output frequency at power up OHZ Power Up 2 Set to Preset 3 P133 at power up Output frequency at power up P133 Lenze SV01M 29 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com 4 e r on Commissioning 4 5 2 UO Setup Parameters Code Possible SE IMPORTANT No Name Default Selection P j2Q Assertion Level 2 1 Low P120 and the Assertion Level switch must both match the desired assertion level unless P100 2 High P121 P124 are all set to 0 Otherwise an F AL fault will occur P j2 I TB 13A Digital Input 0 0 None Disables input 1 AUTO Reference 0 10 VDC For frequency mode see P160 P161 2 AUTO Reference 4 20 mA For PID mode see P204 P205 P 22 TB 13B Digital Input For vector torque mode see P330 Priority gt TB13A

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