hP 15 - 22 -30 Pellet boilers User MANUAl
Contents
1. e lt o Wu ous v LO cn o lt S Bd on x E E v e ATUM O Ge v v Q We v gt v prt as SS gt 7 v v z US CO C ga P Dp ER Se ia ivo be Set ES e Gs S SE 2 a t e S m J A 4 4 E M V ra W I m E E E s NE d Pad WW a zum i E m 2 S v Q B Es a By E Ge S Q B 2 ej o m A ee A E i s un V pc s po ak 7 tig S s a i V 7 gt q 2 J a se d s Joo BEN xs REFERENCES NON INFLAMMABLE OBJECTS REFERENCES NON INFLAMMABLE OBJECTS E 8 ENGLISH OExtraflame WARNINGS This instructions manual is an integral part of the product make sure that it always accompanies the appliance even if transferred to another owner or user or if transferred to another place If it is damaged or lost request another copy from the area technician This product is intended for the use for which it has been expressly designed The manufacturer is exempt from any liability contractual and extracontractual for injury damage caused to persons animals and objects due to installation adjustment and maintenance errors and improper use Installation must be performed by qualified staff which assumes comp2. ENGLISH OExtraflame INTRODUCTION The boilers produced in our factory are built with attention to the individual components so as to protect both the user and the installer from any accidents It is therefore recommended that after any intervention on the product the authorised staff pay particular attention to the electric connections especially the stripped parts of the wires These must not escape from the terminal board in any situation thus preventing possible contact with the live parts of the wire The instruction manual is an integral part of the product make sure that it always accompanies the appliance even if transferred to other owners or user or is transferred to another place If it is damaged or lost request another copy from the area technician This generator must be intended for the use it has been specifically made for The manufacturer is exemptded from any liability contractual and extracontractual for injury damage caused to persons animals and objects due to installation adjustment and maintenance errors and improper use INSTALLATION Installation of the generator and auxiliary equipment in relation to the heating system must comply with all current Standards and Regulations and to those envisioned by the law Installation must be carried out by authorised st
3. 30 FNAPET 31 MEAN CIUS T Cc eet ts 31 up TE O e 31 USER dl i 31 Ee EL M 32 BICIS 32 PE QE 32 E e E 33 33 AIR n 33 2 TEORA D aE A E E EE A E E 33 COMBUSTION CHAMBER GLIEAINIING riisiin M 33 CLEANING AND MAINTENANCE 34 Lui gi EN Le 34 CLEANING AND MAINTENANCE BY THE d 34 ROUTINE MAINTENANCE PERFORMED BY QUALIFIED TECHNICIANS Leere eene eene tee
4. 13 f 13 FEATURE 13 E 14 REFERENCE STANDARDS 14 GENERA 15 INSTALLATION M 16 16 FUMES TC SYSTEM a 17 GENERAEBEOUIREMED nidi eoe neu cem n ica DE mE 17 MOE DUCI E 18 FIANE Te EN 20 CHIMNEY E 20 COMBUSTION PRODUCTS OUTLET QUOTA ridisegnata M 21 FUMESEXHAUSI SYSTEMPRODUCT RF UTE EC KK 21 TECHNICAL INSTALLATION DOCUMENTATION ina tiniessturtis ih snt aas aa 22 PELLETS AND FEEDING e a a a 23 CHECKS AND PRECAUTIONS FOR FIRST IGNITION 23 TRE
5. Lack of adequate circulation Lack of or inadequate safety zone Possible circulator anomaly The automatic door of the brazier is blocked The system pressure read by the pressure switch is too low Presence of air in the system Possible lack of water or leaks due to anomalies in some system component Check pellet feed see Pellet feed adjustment If the problem cannot be solved contact an authorised technician Check for the presence of pellets in the feed box Check hermetic door closure Check hermetic closure of the ash drawer Check cleanliness of the fumes pipe of the sensor in the primary air channel and the combustion chamber Contact after sales centre Check for the presence of pellets in the feed box Adjust the pellet flow see Pellet feed adjustment Check the procedures described in the Ignition chapter Set the generator to OFF though the button 1 and repeat the procedures described in Chapter Ignition Adjust the pellet flow see Pellet feed adjustment Check hermetic door closure Check hermetic closure of the ash drawer Check cleanliness of the fumes pipe and the combustion chamber Contact after sales centre Contact after sales centre Contact the after sales centre Contact the after sales centre WATER PROBE H20 probe failure Contact the after sales centre H20 MAX PRESSURE The pressure of the water has exceeded the max threshold Check that the exp
6. SHORT TIME CAUSING PROBLEMS TO THE GENERATOR DRAUGHT Ash deposited in the 90 bend Ash deposited in the 90 bend ENGLISH 19 OExtraflame EXAMPLES OF CORRECT CONNECTION TO THE CHIMNEY Protection from rain Protection from rain n 2 N p and wind and wind E Steel plate airtight tu S a E a P ay qd ad qd dd 9 ly Max 3 mt N A 3 5 T fitting with T fitting with inspection plug inspection plug a Q Insulated T fitting with inspection plug Y an Q Q Vd Q e Q Q x It is mandatory to use airtight pipes CHIMNEY In addition to the general requirements the chimneys for releasing combustion products into the atmosphere must operate under negative pressure operation under positive pressure is not allowed havea preferably circular internal section square or rectangular sections must have rounded corners with a radius of no less than 20 mm hydraulically equivalent sections may be used as long as the ratio between the longer side and the shorter side of the rectangle which circumscribes the section is in any case no greater than 1 5 bedesigned for fumes be designed f
7. STANDARD The temperature safety sensors must be in place on the machine at a distance no greater than 30 cm from the flow connection Whenever the generators lack a device those missing can be installed on the generator flow pipe within a distance no greater than 1 m from the machine COMMISSIONING CHECKS Before connecting the boiler a wash all system piping in order to remove any residues which might compromise the correct functioning of certain system components pumps valves etc b check to verify that the flue has adequate draft is not narrowed and that other appliances do not discharge into the flue This is to prevent unexpected power increases Only after this control can the flue fitting be mounted between the boiler and the flue A check of the connections with pre existing flues is recommended AUTOMATIC THERMOSTATIC MIXER VALVE MANDATORY It is required to create an adequate anti condensation circuit that ensures a return temperature for the appliance of at least 55 C The anti condensation valve for example is applied in solid fuel boilers as it prevents the return of cold water in the heat exchanger Routes 1 and 3 are always open and together with the pump installed on the return they guarantee water circulation inside the biomass boiler exchanger A high return temperature allows efficiency improvement reduces formation of smoke condensation and prolongs the life span of the generator Valves on the market
8. flue ducts UNI 7129 point 4 3 3 Fire Brigade provisions local rules and regulations NATIONAL REGIONAL PROVINCIAL AND TOWN COUNCIL REGULATIONS One must also bear in mind all laws and national regional provincial and town council Standards present in the country in which the appliance has been installed TERMS AND DEFINITIONS Aeration Air renewal is required both for the disposal of the combustion products and to prevent mixtures with a hazardous content of non combusted gases Closed hearth appliance Appliance designed for operation with closed combustion chamber Forced draught appliance Appliance with ventilation in the fumes circuit and combustion with fumes flow at a positive pressure with respect to the environment Chimney Structure consisting in one or several walls containing one or several outflow airways The purpose of this predominantly vertical element is to expel the combustion products at a convenient height from the ground Smoke duct Component or components that connect the outlet of the heat generator to the chimney Chimney cap Device that placed on the chimney outlet allows the dispersion of the combustion products even in presence of adverse weather conditions Condensation Liquid products which form when the fumes temperature is lower or equal to the water dew point Ducting pipe Pipe made up of one or several predominantly vertical elements specifically suitable for collecting and
9. have different calibrations The manufacturer advises use of model 55 c with 1 hydraulic connections Once the valve calibration temperature is reached route 2 is opened and the boiler water goes to the system via the flow Valve sold as an accessory optional ENGLISH 11 OExtraflame BASIC HYDRAULIC SYSTEM DIAGRAM HP 30 he aes RA HP 15 22 T1 A E 13 hs E KEY A Combustion air inlet B Smoke exhaust outlet T1 3 bar safety valve T2 Boiler flow output T3 Boiler return inlet M Pressure Gauge Thermometer G Filling system Safety valve discharge SI System exhaust VB Balance valve VMTA Thermostatic mixer valve 55 C IT IS RECOMMENDED TO CONSULT THE TEMPLATES MANUAL AT FOR
10. order to ensure problem free combustion pellets must be stored in a dry place Open the tank lid and load the pellets using a scoop THE USE OF EXPIRED PELLETS OR ANY OTHER MATERIAL WILL AFFECT THE FUNCTIONALITY OF YOUR C GENERATOR AND MAY LEAD TO THE TERMINATION OF THEWARRANTY AND CESSATION OF ANY ACCOMPANYING RESPONSIBILITY ON THE PART OF THE MANUFACTURER CHECKS AND PRECAUTIONS FOR FIRST IGNITION IMPORTANT IN ORDER FOR THE GENERATOR TO WORK PROPERLY THE HYDRAULIC SYSTEM S PRESSURE MUST BE BETWEEN 0 6 AND 2 5 BAR If the pressure detected by the digital pressure switch is below 0 6 or above 2 5 bar it triggers a boiler alarm Bringing the water pressure within the standard values it is possible to reset the alarm by pressing the button b for 3 seconds The alarm can be reset only if the fumes motor has stopped and 15 minutes have elapsed from the display of the alarm THE PELLET LOADING MOTOR DOES NOT WORK Due to the filling of the system it is normal that there is air inside the circuit During the 1st ignition cycle water movement causes the displacement of air bubbles and their out flow from the automatic vents out of the system This can cause the pressure to drop and activate the minimum pressure switch which stops the motor that transports the pellets and therefore the heat generator Vent out the system if necessary even multiple times to remove the air and reload it if the p
11. our thermo products at the speeds that can be set 1 H 0 0 5 1 1 5 2 25 3 3 5 Flow rate m h ENGLISH 13 OExtraflame DEVICES in the relevant models Door micro switch With the door open the operation of the burn pot cleaning system is blocked Electronic pressure switch in the event of inadequate pression it sends the machine in alarm conditions F 2 5 A 250 V fuse stoves protects the machine from violent current surges 85 C calibrated mechanical bulb with manual rearm intervenes by blocking fuel feed if the pellet tank t reaches the limit of 85 C Rearm must be performed by qualified staff and or the manufacturer s technical after sales assistance Pellet tank temperature control probe if the tank over heats the machine automatically modulates to return to normal temperature values Mechanical air pressure switch blocks the pellet in the event of insufficient depression REFERENCE STANDARDS The installation must be in compliance with UNI 10683 2012 heat generators fed with wood and other solid fuels installation The chimneys must be in compliance with UNI EN 13063 1 and UNI EN 13063 2 UNI EN 1457 UNI EN 1806 in the event of non metallic chimneys 9 EN13384 1 13384 chimneys Thermal and fluid dynamic calculation methods UNI EN 1443 2005 chimneys general requirements UNI EN 1457 2012 chimneys clay ceramic flue liners UNI TS 11278 2008 Metal chimneys flue liners
12. so that it does not come into contact with hot parts of the appliance The power supply plug must be accessible after installation Do not close or reduce the dimensions of the airing vents in the place of installation The airing vents are essential for correct combustion Do not leave the packaging elements within reach of children or unassisted disabled persons The hearth door must always be closed during normal functioning of the product When the appliance is functioning and hot to the touch especially all external surfaces attention must be paid Check for the presence of any obstructions before switching the appliance on following a prolonged period of inactivity The generator has been designed to function in any climatic condition even critical In particularly adverse conditions strong wind freezing safety systems may intervene that switch the generator off If this occurs contact the technical after sales service and always disable the safety systems In the event the flue catches fire use suitable systems for suffocating the flames or request help from the fire brigade This appliance must not be used to burn waste Do not use any flammable liquids for ignition During the filling phase do not put the bag of pellets to into contact with the product The majolicas are top quality artisan products and as such can have micro dots crackles and chromatic imperfections These features highlight their valuable nature Due to their diffe
13. the pump operates alternately 30 seconds on and 30 seconds off To activate the function With the generator cold and in OFF state press and then AIR for 5 secs To stop the air Bleeding function press the button FIRST LOAD This function allows to activate the pellet feeding motor reducer for continuous functioning To activate the function OFF ye 1 6 Ear MER 14 55 STBY OFF With the generator cold and in OFF state press ze LOAD for 5 secs A E e To stop the First load press the key ER LOAD T gt AIR DISCHARGE and then e CLEANING COMBUSTION CHAMBER CLEANING This feature allows you to open the bottom brazier facilitating the cleaning of the combustion chamber To activate the function With the generator cold and in OFF state press and subsequently for 5 sec With the ash hook supplied as standard scrape the walls of the combustion chamber and transfer the residual ash in the brazier room into the ash tray After cleaning press and hold the button OPEN THE DOOR ONLY WHEN THE OPERATION IS PERFORMED THE DISPLAY WILL INDICATE THE SUCCESSFUL OPENING ENGLISH 33 OExtraflame CLEANING AND MAINTENANCE ALWAYS FOLLOW THE INSTRUCTIONS IN MAXIMUM SAFETY CONDITIONS Make sue the power cable is unplugged since the generator could be programmed to start That the generator is cold in its entirety The ashes are completely cold Ensure an effective exc
14. they must be positioned at a distance no less than that indicated in the product specifications from combustible materials the smoke channel duct must allow to collect the soot and to be cleaned using a swab and inspected after being disassembled or through inspection openings when not accessible from inside the appliance ADDITIONAL REQUIREMENTS FOR APPLIANCES FITTED WITH AN ELECTRIC FAN FOR FUMES EXPULSION For the heat generator appliances equipped with electric fan for expelling fumes the instructions below must be followed The horizontal sections must have a minimum upward slope of 3 The length of the horizontal section must be minimal and in any case no longer than 3 metres The number of direction changes including the one due to the use of the T element must not be more than 4 EXAMPLES OF CORRECT CONNECTION THE CHIMNEY Installation with internal external flue Protection from Protection from gt rain and wind rain and wind Ee Installation with internal flue Insulated flue Pd p 2 Wi k gt wa S S Insulated flue je B Insulated condensation proof T fitting with inspection plug Condensation proof T fitting with inspection plug UE LAN IT IS NOT RECOMMENDED TO INSTALL A 90 BEND AS THE FIRST INITIAL PART SINCE THE ASH WOULD BLOCK THE PASSAGE OF THE FUMES IN A
15. water pressure Acoustic alarm INSTALLATION AND SAFETY DEVICES The installation relative system connections commissioning and inspection of correct functioning must be carried out perfectly in total compliance with Standards in force both national regional and municipal as well as these instructions For Italy installation must be carried out by professionally authorised staff Ministerial Decree dated 22 01 08 n 37 The manufacturer declines all responsibility for damages to objects and or persons caused by the system TYPE OF SYSTEM There are two different types of system Open vessel plant and closed vessel plant The product has been designed and realised to work with closed vessel systems CHECK THAT THE PRE FILLING PRESSURE OF THE EXPANSION VESSEL IS 1 5 BAR 10 ENGLISH OExtraflame SAFETY DEVICES FOR CLOSED VESSEL SYSTEM According to the UNI 10412 2 2009 Standard in force in Italy the closed systems must have safety valve pump control thermostat acoustic alarm activation thermostat temperature indicator pressure indicator acoustic alarm regulation automatic circuit breaker switch automatic circuit breaker block switch block thermostat circulation system expansion system safety dissipation system incorporated with the generator with thermal safety valve self activated whenever the appliance does not have a temperature self adjustment system DISTANCES OF SAFETY DEVICES ACCORDING TO THE
16. CIExtraflame Riscaldamento a Pellet PELLET BOILERS USER MANUAL HP 15 22 30 ENGLISH INGLESE OExtraflame 2 ENGLISH OExtraflame We thank you for having chosen our company our product is a great heating solution developed from the most advanced technology with top quality machining and modern design aimed at making you enjoy the fantastic sensation that the heat of a flame gives in complete safety ENGLISH SPECIFICATIONS e 5 PTOI Kee CH KE 6 INTRODUCTION RE 7 RECOMMENDED DISTANCES FOR THE BOILER COMPARTMENT e eene eee eee 2 2 222 9 9992922222 9 9999999 9 aea e e 9 9 929 99 99 9 00209009 8 but 9 xy 9 ROUTINE WMAINTENAN Lei mem 9 BEY DRAULIC SYSTEM 10 10 TYPE OF SYSTEM 10 SAFETY EE WEE 11 DISTANCES OF SAFELY DEVICES ACCORDING TO THE STANDARD dicated posa titel ea aes etu Postes evt bna testo 11 COMMISSIONING e Et 11 AUTOMATIC THERMOSTATIC MIXER VALVE MANDATORY cccccccsssssccsscsccccccccccscccccccccccscscccsesccccccssccscesccssccscccssssccssesscsssssccsssoscessees 11 BASIC e KE e CH ee E 12 STOVE OE II cm
17. ENU SET CLOCK y SET CHRONO Y LANGUAGE Y DISPLAY TECHNIC SET KEYS LOCKED BRIGHTNESS RESERVED TO THE TECHNICIAN Y RESET BASIC INSTRUCTIONS Before igniting the generator the following points must be The following recommendations must be followed the first verified times the generator is ignited The hydraulic system must be completed in compliance tis possible that slight odours are produced due tothe with the guidelines of the regulations and the manual drying of the paints and silicones used Do not remain in the The tank must be full of pellets environment for long periods The combustion chamber must be clean Do not touch the surfaces as they could still be The burn pot must be completely free and clean unstable Check the hermetic closure of the fire door and the ash Airthe room well several times drawer The hardening of the surfaces is terminated after several Check that the power supply cable is connected correctly heating processes The bipolar switch in the rear right part must be positioned This appliance must not be used to burn waste on 1 26 ENGLISH OExtraflame COMMISSIONING SETTINGS Once the power cable at the back of the generator has been connected move the switch located on the back to position I The switch at the back of the generator powers the generator board The generator stays off and the panel shows an initial screen with the word OFF MAIN
18. FURTHER INFORMATION RELATIVE TO THE C HYDRAULIC CONNECTIONS AIR INTAKE FLUE EXHAUST AND DIMENSION SPECIFICATIONS OF THE PRODUCT IN QUESTION 12 ENGLISH OExtraflame STOVE POSITIONING For correct product functioning it is recommended to position it so that it is perfectly level using a spirit level REARMS The figures below illustrate the positions of the tank 85 C and H2O 100 C rearms Contact the qualified technician if one of the rearms should be triggered so as to verify the cause 96 85 C 100 C el 0 HP15 22 HP 30 E ira Water content of the thermo product heat exchanger I Volume of expansion vessel integrated in the thermo product I 3 bar safety valve integrated in the thermo product ENVISION A POSSIBLE ADDITIONAL EXPANSION VESSEL DEPENDING ON THE SYSTEM WATER CONTENT 6 5 _ 4 E 3 O 2 The diagram to the side illustrates the behaviour of the pump I used on
19. IONAL ROOM THERMOSTAT PLEASE NOTE Installation must be performed by an authorised technician Is it possible to thermostat a room adjacent to the room where it was placed the generator just connecting a room thermostat according to the procedure described in the next step it is advisable to position the optional mechanical thermostat at a height of 1 50 m from the floor The generator functioning with the external thermostat connected to the STBY terminal can be different on the basis of the activation or disabling of the STBY function The STBY clamp leaves the factory jumpered therefore it is always with closed contact on request ADDITIONAL ROOM THERMOSTAT FUNCTIONING WITH STBY ACTIVE STBY ON When the contact or the external thermostat is satisfied open contact temperature reached the generator will switch off As soon as the contact or external thermostat switches to the not satisfied status closed contact temperature to be reached it will re ignite PLEASE NOTE the generator operation depends on the temperature of the water inside the thermal product and relevant factory setting If the generator is in H OFF water temperature reached any additional contact or thermostat request will be ignored OPERATION OF THE AMBIENT ADDITIONAL THERMOSTAT WITH STBY DISABLED STBY OFF When the contact or external thermostat is satisfied open contact temperature reached the generator will go to minimum As soon as the contact o
20. MPERATURE The following menu allows the boiler temperature to be set Possible setting are 65 80 C MENU POWER SET EMPERATURE SET USER REGULATION Ie g 555 MENU The USER REGULATION allows you to T POWER SET e Adjust the frequency of the BURNING POT CLEANING HERDER MINE Gel Enable disable the STAND BY Enable disable the CHRONO Adjust the PELLET in percentage e BURN POT CLEANING POT CLEANING L The menu allows to increase the frequency of the automatic Gy cleaning of the brazier Range 0 50 e STAND BY STAND BY The Stby function is used if immediate generator switch off or modulation via an additional thermostat 30 ENGLISH OExtraflame e ENABLE CHRONO It allows to enable disable the chrono and the various time slots of the boiler ENABLE CRONO CRONO ON PRG 1 0N PRG3 ON PRG 2 0FF PRG 4 OFF e PELLET REGULATION The following menu allows to adjust the percentage of pellet ee PELLET ADJUST If the generator has operating problems due to the quantity of o pellets you can adjust the pellet load directly from the control 8 8 n panel Problems related to fuel quantity can be divided into 2 e categories FUEL SHORTAGE the generator never manages to develop an adequate flame tending to remain very low even at high power e at minimum power the generator tends to almost switch off taking the generator into NO PELLETS alarm when the generator displays the a
21. PELLET LOADING MOTOR DOES NOT e 23 ENGLISH 3 OExtraflame TOUCH SCREEN DISPLAY 24 CONTROL PANEL AND ICONS 25 KEY FUNCTIONS 26 MENU STRUCTURE 26 BA SM 26 COMMISSIONING SES TINGS M 27 Mall OEIC GOT m S 27 e ES EE scc A 27 3E T CANGUAGE IM n 27 OPERATION AND Eege 28 STBY ADDITIONAL ROOM THERMOSTAT 25 3552 55s Cosa een ges dn ee ea ea E bab s Isa eege ENEE EENS 29 ADDITIONAL ROOM THERMOSTAT FUNCTIONING WITH STBY ACTIVE STBY ON eneen 29 OPERATION OF THE AMBIENT ADDITIONAL THERMOSTAT WITH STBY DISABLED STBY OEET eessen 29 AUA We 29 SCENE I UI II ILL 30 SET TEMPERATURE 30 USER REGULATION 30 30
22. S FREQUENCY 50 60HZ In the event the generator is installed in a country with 60Hz frequency the generator will display wrong mains frequency Change in the frequency to 60Hz SET CLOCK Setting the clock allows to adjust the time and date SET CLOCK m TUESDAY 14 SET CHRONO a TIME LANGUAGE MINUTES 55 VE AE SET LANGUAGE It enables the user to select one of the available languages Italian English French German Spanish LANGUAGE SET CLOCK SET CHRONO ITALIANO ESE LANGUAGE DO NOT USE ANY INFLAMMABLE LIQUIDS FOR IGNITION C DO NOT ALLOW THE BAG OF PELLETS TO COME INTO CONTACT WITH THE HOT GENERATOR IN THE EVENT OF CONTINUOUS NO IGNITION CONTACT AN AUTHORISED TECHNICIAN ENGLISH 27 OExtraflame OPERATION AND LOGICS IGNITION Once you have checked the basic instructions listed above press the for more than two seconds to turn on the generator 15 minutes are available for the ignition phase After ignition and having reached the control temperature the generator stops the ignition phase and passes to STARTING STARTING During the start up phase the generator stabilises combustion increasing it progressively then switching to WORK mode WORK During the work phase the generator reaches the set power see following item ADJUSTMENT SET POWER Set the operating power from 1 to 5 Power 1 minimum level Power 5 maximum level ADJUSTMENT SET
23. TEMPERATURE H20 Set the boiler temperature between 65 80 C PUMP OPERATION The pump activates water circulation when the in the generator the t of the water reaches 60 C As the pump always functions above 60 an always open heating area is recommended to make product functioning increasingly uniform preventing overheating blocks Normally this area is defined Safety zone BURNING POT CLEANING At pre set intervals the generator performs the brazier cleaning switching the machine off When the cleaning phase is finished the generator will re start automatically and continue its work back to the power level selected MODULATION and H OFF As the water temperature approaches the set point the boiler starts to modulate automatically bringing itself to the minimum power If the temperature increases beyond the set point it will automatically switch off indicating H OFF and will automatically go back on when the temperature drops below the set point SWITCH OFF Press key 1 for three seconds When the operation has been performed the appliance automatically enters the switch off phase blocking the supply of pellets The flue gas exhaust motor will remain on until the generator temperature has dropped below the factory parameters RE IGNITION The genertor can be re ignited both automatically or manually when the cooling cycle conditions and the preset timer have been satisfied 28 ENGLISH OExtraflame STBY ADDIT
24. Y TECHNICAL SERVICE STAFF OR IN ANY CASE BY A SIMILARLY QUALIFIED TECHNICIAN SO AS TO AVOID ALL RISKS 36 ENGLISH OExtraflame ROUTINE MAINTENANCE THE PICTURES ARE PURELY INDICATIVE SA Fumes motor disassembly and cleaning and flue duct and T new silicone in the dedicated points BENE Inspection of gaskets ash drawer and door replace and apply silicone where envisaged C Combustion chamber door air slots and heat exchanger full cleaning including ignition plug pipe cleaning BM Tank complete emptying and cleaning Air intake pipe check and cleaning of the flow sensor where necessary ENGLISH 37 OExtraflame ROUTINE MAINTENANCE THE PICTURES ARE PURELY INDICATIVE HP15 22 ti T Te BM Fumes motor disassembly and cleaning and flue duct and T new silicone in the dedicated points LE Inspection of gaskets ash drawer and door replace and apply silicone where envisaged Combustion chamber door air slots and heat exchanger full cleaning including ignition plug pipe cleaning E Tank complete emptying and cleaning Air intake pipe check and cleaning of the flow sensor where necessary 38 ENGLISH OExtr
25. aff who must provide the buyer with a declaration of conformity for the system and will assume full responsibility for final installation and as a consequence the correct functioning of the installed product It is necessary to bear in mind all laws and national regional provincial and town council Standards present in the country the appliance has been installed The Manufacturer cannot be held responsible for the failure to comply with such precautions It is recommended to wash all the pipes of the system well before installation to remove any residue that could compromise the correct operation of the appliance During installation inform the user regarding a If water leaks he must close the water supply and promptly inform the after sales technical service b The system working pressure must be checked periodically If the generator is not used for a long period of time it is recommended to contact the after sales technical service to carry out at least the following operations Set the master switch to position O Close the water taps of both the heating system and the domestic hot water system Empty the heating system and the domestic hot water system if there is risk of freezing COMMISSIONING After removing the packaging ensure that the content is intact and complete Otherwise contact the dealer where the appliance was purchased When commissioning the product verify that all safety and control devices the generator co
26. aflame DISPLAY START The start up phase is in progress PELLET FEEDING Continuous pellet feeding is in progress during the ignition phase IGNITION The ignition phase is in progress START UP The start up phase is in progress The normal work phase is in progress MODULATION The stove is working at minimum e Automatic burn pot cleaning is in progress CLEANING EM MISIT It s going to clean the brazier insufficient cause depression CLEANING VACUUM FINAL CLEANING The final cleaning is in progress Stove off waiting for re ignition due to an external thermostat The stove will only re start when the external thermostat makes a request STAND BY A new ignition is attempted when the generator has just been switched off when the generator switches off it is necessary to wait for the complete shutdown of the engine smokes then clean the burn pot The stove can only be re ignited when these operations have been performed WAITING COOLING Stove off due to water temperature over set As soon as the water temperature drops below the pre set parameters the stove will switch back on The stove is cooling after a power cut WAITING BLACK OUT Once cooling is completed it will re start automatically The anti freeze function is in progress as the H20 t is below the factory set threshold the pump is active until the water reaches the pre set factory parameter 2 C ANTI FREEZE The pump antilock function is in progress only if the stov
27. ansion vessels are not damaged or under dimensioned Check that the cold system is loaded at the correct pressure Anomalous functioning COMMAND AUGER GET ECH Contact the technical support Anomalous functioning AUGER BLOCKED Contact the technical support SANITARY TANK PROBE BUFFER PROBE 40 Faulty boiler probe Faulty boiler probe ENGLISH Contact the after sales centre Contact the after sales centre OExtraflame ENGLISH OExtraflame ENGLISH OExtraflame ENGLISH CExtrafiame Riscaldamento a Pellet EXTRAFLAME S p A Via Dell Artigianato 12 36030 MONTECCHIO PRECALCINO VI ITALY EN 39 0445 865911 amp 39 0445 865912 info extraflame it EJ www lanordica extraflame com The Manufacturer reserves the right to vary the features and data shown in this booklet at any time and without prior notice in order to improve its products This manual cannot be considered as a contract for third parties 11 14 004205259 MU CALDAIE HP 15 22 30 REV 005
28. are indispensable for correct combustion Do not leave the packaging elements within reach of children or unassisted disabled persons The hearth door must always be closed during normal functioning of the product Avoid direct contact with parts of the appliance that tend to heat up during functioning Check for the presence of any obstructions before switching the appliance on following a prolonged standstill period The generator has been designed to function in any climatic condition also critical In particularly adverse conditions strong wind freezing safety systems may intervene to switch the generator off e If this occurs contact the technical after sales service and always disable the safety system If the flue should catch fire be equipped with suitable systems for suffocating the flames or request help from the fire service Ifthe generator should block indicated by a signal on the display and that is not relative to lack of routine maintenance contact the technical after sales centre 6 9 9 9 THESE BOILERS MUST BE USED TO HEAT WATER TO A TEMPERATURE THAT DOES NOT EXCEED BOILING POINT IN THE CONDITIONS OF INSTALLATION RECOMMENDED DISTANCES FOR THE BOILER COMPARTMENT Below are a few images relative to the minimum distances required in the boiler room The company recommends the following measurements to be complied with
29. at rated power 103 Flue gas reduced power 0 0055 Flue gas rated power 0 0128 Class of the boiler Combustion period Water supply control valve Minimum return water temperature Efficiency at rated power 90 Value measured in an anechoic chamber with a device operating at rated power NO NO N N S 5 i NA Ui Un e NA 62 7 Ov 122 136 0 0065 0 0081 0 0164 0 0194 65 80 65 80 V O V O 1 O I O I O O a en Li QJ Ui I ENGLISH OExtraflame AT 10K ee AT 20K Temperature jump corresponding IDENTIFICATION OF COMPONENTS Display Pellet tank cover Door Power socket for electric cable Safety thermostat manual reset 100 C Safety thermostat manual reset 85 C Combustion flue pipe Air intake tube for combustion Main power switch Serial port A 8 E O H WATER SIDE WATER FLOW RESISTANCE kg h mbar 1312 WATER SIDE WATER FLOW RESISTANCE kg h mbar 1938 AT 10K li la d N 2K 2 959 3 231 WATER SIDE WATER FLOW RESISTANCE mbar AT 10K 2668 AT 20K 1334 22 HP 15 C
30. ated for designation G in the event of fire due to soot one must ensure the restoration of the initial conditions by replacing the gaskets and damaged items and cleaning those remaining in use Ignition tests Operation of the appliance must be verified with an ignition test Le for mechanical feed appliances one must complete the ignition test verify proper operation for at least the next 15 minutes and adjust the switch off For appliances installed in a hot water heating system closed fireplaces thermo stoves testing must also extend to the entire hydraulic circuit ENGLISH 21 OExtraflame Coverings and finishings The coverings and finishings must only be applied after having verified the proper operation of the appliance according to the indicated modalities TECHNICAL INSTALLATION DOCUMENTATION When installation is complete the installer must provide the owner or person acting for him according to the legislation in force with the declaration of conformity supplied with 1 the use and maintenance manual of the appliance and of the system components such as for example the smoke ducts chimney etc 2 photocopy or photograph of the chimney plaque 3 system booklet where applicable The installer must ask to be issued with a receipt stating that the documentation has been provided and must keep it with a copy of the technical documentation relating to the installation Installation performed by several
31. e has been in an OFF state for at least 96 hours the pump is activated for the time pre set by the manufacturer in order to prevent it from blocking ANTILOCK The automatic blow is active AUTO BLOW EXCHANGER BLOCKED The cleaning of the heat exchanger is blocked ALARMS DISPLAY EXPLANATION RESOLUTION On indicates the presence of an alarm Flashing indicates the deactivation of the depression sensor Indicates the presence of an alarm The alarm can be reset by pressing key 1 for 3 seconds only if the fumes motor has stopped and if 15 minutes have elapsed from when the alarm was displayed ENGLISH 39 OExtraflame EMPTY TANK NO IGNITION NO IGNITION BLACK OUT NO PELLETS WARNING VACUUM PRESSURE SENSOR DAMAGED OVERTEMPERATURE H20 TRAPDOOR BLOCK 20 MIN PRESSURE The door is not closed correctly The ash drawer is not closed correctly The combustion chamber is dirty The flue exhaust pipe is blocked The pellet feed box is empty Pellet feed calibration inadequate No current during the ignition phase The pellet feed box is empty No pellet feed The motor reducer does not feed pellets The door is not closed correctly The ash drawer is not closed correctly The combustion chamber is dirty The flue exhaust pipe is blocked Flow sensor faulty Sensor disconnected Pressure sensor faulty The water in the generator has exceeded 95 C Possible air in the system
32. e instructions may damage the surface of the generator and invalidate the warranty CLEANING THE CERAMIC GLASS Never use abrasive or chemically aggressive detergents for cleaning The cleaning of the ceramic glass is allowed only when the latter is completely cold To clean the ceramic glazing simply use a dry brush and some damp newspaper dabbed in the ash If the glazing is very dirty only use a specific ceramic glazing detergent Spray a modest amount onto a cloth and wipe the ceramic glazing Do not spray cleaner or any other liquid directly on the glass or on the gaskets Failure to observe the instructions may damage the surface of the ceramic glass and invalidate the warranty CLEANING THE TANK PELLETS When the tank empties completely unplug the power cord from the generator and remove residues dust chips etc from the tank empty before filling it 34 ENGLISH OExtraflame DAILY BRAZIER Through a mechanical system the burn pot is cleaned at set intervals automatically by the boiler In the picture below one can see the burn pot with the opening underneath it It is in any case recommended to remove any ash residue using a vacuum cleaner at least once every 2 days DAILY SCRAPERS HP15 22 The heat exchangers must only be cleaned when the generator is cold Cleaning the heat exchangers allows to ensure constant heat output over time This type of maintenance must be performed at least once a day To do
33. eas Reflux area The outlet quota must be outside the reflux area calculated according to the indications below Near the ridge one considers the lowest between the two Buffer area for outlet quota Clear area for outlet quota above the roof slope 6 gt 10 REFERENCE DESCRIPTION CLEAR AREA MM Distance measured at 90 from the roof surface 1300 Height above the ridge of the roof 500 The outlet of a chimney ducted system must not be near obstacles that may create turbulence areas and or prevent proper expulsion of combustion products and maintenance operations to be carried out on the roof Verify the presence of other chimney caps or skylights and dormers FUMES EXHAUST SYSTEM PRODUCT REQUIREMENTS Temperature class In the event of a pellet appliance temperature classes below T200 are not allowed Soot fire resistance class The fumes exhaust system interlocked with appliances supplied by solid fuels require soot fire resistance and the specification must be indicated by the letter G followed by the distance from combustible materials in millimeters XX in compliance with UNI EN 1443 In the event of pellet appliances the fumes exhaust systems must be airtight if double designation elements are used G and O with or without seal elastomer for connecting the appliance to the chimney one must comply with the minimum distance XX in millimeters indic
34. expelling the fumes as well as to withstand the relative components and any condensate over time suitable to be installed in a chimney existing or new technical compartment even in new buildings Sealed installation Installation of an appliance with sealed operation so that all the air required for combustion is taken from outside Maintenance Set of procedures required to ensure and maintain safety and functionality over time and maintain the efficiency of the system within the prescribed parameters Chimney system Chimney installed using a combination of compatible components manufactured or specified by a sole manufacturer whose product liability covers the entire chimney Fumes exhaust system Flue gas exhaust system independent from the appliance made up of a smoke duct chimney or individual flue and chimney cap Radiation area Area immediately in front of the hearth in which the radiant heat caused by combustion is diffused Reflux area Area beyond the extrados of the roof in which overpressure or depressions occur which may affect the proper discharge of the combustion products 14 ENGLISH OExtraflame FUNCTIONAL OPERATIONS DIAGRAM State of the art installation and proper system operation include a series of activities 1 Preliminary activities Verification of the suitability of the power of the heat generator based on the characteristics of the system verification of the suitability of the installation
35. hange of air in the room during the cleaning of the product A poor cleaning is detrimental to the proper functioning and safety 6 9 MAINTENANCE For correct operation the generator must undergo routine maintenance by a qualified technician at least once a year The routine checks and maintenance operations must always be performed by qualified trained technicians in accordance with the applicable regulations in force and with the instructions provided in this use and maintenance manual EVERY YEAR MAKE THE EXHAUST FUMES SMOKE DUCTS AND T FITTINGS INCLUDING CAPS AND INSPECTION DOORS BE CLEANED IF ANY CURVES AND ANY HORIZONTAL SECTIONS A THE CLEANING OF THE GENERATOR FREQUENCY IS APPROXIMATE THEY DEPEND ON THE QUALITY OF THE PELLETS USED AND THE FREQUENCY OF USE IT CAN HAPPEN THAT THESE OPERATIONS SHOULD BE PERFORMED MORE FREQUENTLY CLEANING AND MAINTENANCE BY THE USER Routine cleaning operations as specified in this use and maintenance manual must be performed with the utmost care according to the instructions procedures and frequency intervals described in this use and maintenance manual CLEANING THE SURFACES AND COVERING Never use abrasive or chemically aggressive detergents for cleaning The surface cleaning must take place when both the generator and the coating are completely cold For the maintenance of surfaces and metal parts simply use a damp cloth with water or mild soap and water Failure to observe th
36. have a suitable load bearing capacity to support the weight of the appliance of the accessories and coatings The adjacent side and rear walls and the supporting surface must be made of non combustible material Installation near combustible materials or those sensitive to heat is permitted as long as there is a suitable safety distance which for pellet stoves is equal to REFERENCES INFLAMMABLE OBJECTS NON INFLAMMABLE OBJECTS A C 1500 mm SE Flue e E 5 B C Air inlet Z L Inspection S floor protection figure 1 7 7 figure 2 In any case the temperature of the adjacent combustible materials must not reach a temperature equal to or greater than the room temperature increased by 65 C The minimum volume of the premises in which to install the appliance must be greater than 15 INSERTS INSTALLATION In the event of installation of inserts access to the internal parts of the device is to be prevented and during extraction it should not be possible to access to live parts Any wiring such as a power supply cable or room sensors must be positioned so as not to be damaged during movement of the insert or come into contact with hot parts 16 ENGLISH OExtraflame VENTILATION AND AERATION OF THE INSTALLATION PREMISES Ventilation is deemed sufficient
37. he inspection and maintenance report must include the main information of the technician or company who performed the inspection and or maintenance operations with their contact details date of intervention and the signature of the operator 22 ENGLISH OExtraflame PELLETS AND FEEDING Pellets are made by applying high pressure to sawdust or wood waste products not containing paint from sawmills carpentry and other activities related to processing and working with wood Given that it does not use any glue to hold it together this type of fuel is completely environmentally friendly In fact the compactness of the pellets over time is guaranteed by a natural substance found in the wood itself wood coal In addition to being an environmentally friendly fuel in that it pushes wood residues to the limits pellets also have technical advantages While wood has a calorific value of 4 4kWh kg with 15 humidity after around 18 months of seasoning the calorific value of pellets is 5 kWh kg Pellet density is 650kg m3 and the water content is equal to 8 of its weight For this reason they do not require seasoning in order to arrive at a sufficiently adequate degree of heat yield The pellets used must comply with the characteristics described by the following standards e ENPLUS UNI EN 14961 2 UNI EN ISO 17225 2 class A1 or A2 The manufacturer always recommended using pellets with a diameter of 6 mm with its products PELLET STORAGE In
38. larm for NO PELLETS there may be non burnt pellet inside he brazier EXCESS FUEL thegenerator develops a very high flame even at low power the panoramic glass tends to get very dirty almost completely darkening it the burn pot tends to become encrusted blocking the holes for air intake due to the excessive pellet feed as it is only burned partially The adjustment to be performed is in percentage Therefore a modification of this parameter will lead to a proportional variation of all generatorfeeding speeds Feeding is from 30 to 20 STATUS References reserved to the technician USER MENU The USER MENU allows you to MENU USER REGULATION Set date and time See chapter before ignition aaron re Set the programming CHRONO z USER MENU Set the LANGUAGE 9 9 Set the DISPLAY SET ESE Use the RESET ENGLISH 31 OExtraflame e CHRONO The chrono allows to program 4 time spans within a day to use every day of the week The switch on and switch off time can be set in every time slot along with the days of use of the programmed time slot and the desired water temperature 65 80 C TO ENABLE THE CHRNONO FOLLOW THE INSTRUCTIONS DESCRIBED IN ENABLE CHRONO CHAPTER PAG Shutdown hours Setting RECOMMENDATIONS EXAMPLE SET CHRONO CHRONO 2 CHRONO 3 Days enabled v Days not enabled _ 1 Monday 2 Sunday The ignition and switch off times must be
39. lete responsibility for the definitive installation and consequent good functioning of the product installed One must also bear in mind all laws and national regional provincial and town council Standards present in the country in which the appliance has been installed as well as the instructions contained in this manual The Manufacturer cannot be held responsible for the failure to comply with such precautions After removing the packaging ensure that the content is intact and complete Otherwise contact the dealer where the appliance was purchased All electric components that make up the product must be replaced with original spare parts exclusively by an authorised after sales centre thus guaranteeing correct functioning SAFETY The generator must not be used by persons including children with reduced physical sensory and mental capacities or who are unskilled persons unless they are supervised and trained regarding use of the appliance by a person responsible for their safety Children must be checked to ensure that they do not play with the appliance Do not touch the generator when you are barefoot or when parts of the body are wet or damp The safety and adjustment devices must not be modified without the authorisation or indications of the manufacturer Do not pull disconnect twist electric cables leaving the stove even if disconnected from the electric power supply mains It is advised to position the power supply cable
40. n nnn nenas assetto teet ens 999 sese sea eese 9 2 9 9 9 sese 6609 36 DECDMINISSIONIBIGTEND OF SEASON EE 36 DISPLAYS P 39 ALARMS X a 39 4 ENGLISH OExtraflame SPECIFICATIONS FEATURES T T Width 5 N Un N UJ UJ Un 1304 1408 CH O UI O N CO O S Depth 685 785 775 Exhaust tube diameter 120 120 120 3 Un Air intake tube diameter Max global thermal power 16 9 Rated output thermal power made with water 15 2 Min global thermal power Min thermal power output Max hourly fuel consumption 3 5 Min hourly fuel consumption 1 Pellet tank capacity kg Recommended chimney draught 0 03 0 1 Rated electric power 450 Electric power to Q min 140 Electric power to Qn Stand By power Rated voltage Vac 3 NA Ui Es M Ui N A UJ 339 22 5 N Ko W 0 03 0 1 0 03 0 1 D gt UI O D gt UI O 140 160 180 2 Se Ui m o A N W NO W NO W Rated frequency N UI d d UI O Water inlet outlet tube diameter Automatic exhaust tube diameter BEEN Pump head rating Maximum operating water pressure allowed Min operating water pressure allowed bar Flue gas temperature at reduced power 56 5 Flue gas temperature
41. nd ensure adequate dispersion of the combustion products into the atmosphere The combustion products must discharged above the roof Direct discharge from the wall or towards closed spaces is forbidden even with clear skies In particular it is forbidden to use flexible and extendible metal pipes The chimney should only receive the exhaust of the smoke duct connected to the appliance collective flues or conveying exhausts from hoods above cooking appliances of any kind or exhausts from other generators into the chimney itself or smoke duct are not allowed The smoke duct and the chimney must be connected with a continuity solution in order to prevent the chimney from resting on the appliance It is forbidden to have other air supply channels and pipes for plant engineering transit inside the fumes exhaust systems especially if over sized The components of the fumes exhaust system must be chosen in relation to the type of appliance to be installed in compliance with in the event of metal chimneys UNI TS 11278 with particular attention to what is stated in the specification inthe eventof non metallic chimneys UNI EN 13063 1 and UNI EN 13063 2 UNI EN 1457 UNI EN 1806 considering especially temperature class pressure class fumes seal at least equal to the seal required for the appliance moisture resistance resistance to condensation class or level of corrosion and specification of the materials constituting the inner wall in co
42. ng the existence of documentation relating to the system existence and content of the chimney plaque suitability of the internal section of the chimney absence of obstructions all along the chimney predominantly vertical height and development of the chimney existence and suitability of the chimney cap distance of the outside wall of the chimney and of the smoke duct from combustible materials chimney type and material absence of other chimney connections 6 6 06 9 ENGLISH 15 OExtraflame INSTALLATION Installation in premises with fire hazards is forbidden Installation in residential premises except for sealed operation appliances is also forbidden in which there are liquid fuel operated appliances with continuous or intermittent operation which draw the combustion air in the room in which they are installed or e in which there are type B gas appliances intended for room heating with or without production of domestic hot water and in adjacent and adjoining premises or in which in any case the depression measured during installation between the internal and external environment is greater than 4 Pa Installations in bathrooms bedrooms and studio flats Installation in bathrooms bedrooms and studio flats is only allowed for sealed or closed hearth appliances with ducted combustion air taken from the outside Installation premises requirements The support surfaces and or points must
43. no icon activates the weekly programming function DISPLAYING THE VARIOUS TEXT MESSAGES WORK et d ess gt ACTUAL POWER 77 5 MONDAY o 05 11 2013 W Y DAY DATE TIME YEAR TEMPERATURE H20 BOILER O By briefly pressing appear additional information such as CHRONO ACTIVE OR MANUAL MODE gt STATUS OF THE CONTACT EXTERNAL DETECTED PRESSURE IN THE STEY OER LI gt STAND BY FUNCTION BOILER ENGLISH 25 OExtraflame KEY FUNCTIONS FUNCTION KEY FUNCTION Press and hold for more than 2 seconds to cb Allows increases select or decrease turn on or turn off the boiler a mode SET Press and hold for more than 2 seconds to exit the menu Briefly pressing you can go back to a step Allows you to scroll through the menus OFF Allows to enable ON or disable OFF Allows access to additional info 1 iT It allows to go back a step if pressed briefly if held longer allows to exit until the main Allows access to the user menu ESC scream 3 5 M MENU STRUCTURE Ai SET POWER SET POWER y A y oe icy SET TEMPERATURE S USER REGULATION Gy BURN POT CLEANING Y e STATUS Q STATUS 1 2 STAND BY e Y ENABLE CHRONO Y PELLET R USER M
44. nsists of work properly All electrical components that make up the generator must be replaced with original spare parts exclusively by an authorised technical assistance centre thereby guaranteeing correct operation Before leaving the system the staff in charge of commissioning must monitor the operation of the generator for at least one complete work cycle The geneerator must be serviced at least once a year programming it in advance with the technical assistance centre STANDARDS The boilers have been designed and realised in compliance with the following Directives UNI EN 303 5 Boilers for central heating Boilers for solid fuel with manual and automatic feeding with a nominal heat output of up to 500 kW DIRECTIVES 2004 108 EC EMC directive 2006 95 EC Low voltage directive 2006 42 EC Machinery directive 2011 65 EU RoHS 2 directive 49 9 FOR SAFETY It is forbidden for the generator to be used by children or unassisted disabled persons Do not touch the generator when you are barefoot or when parts of the body are wet or humid The safety and adjustment devices must not be modified without the authorisation or indications of the manufacturer Do not pull disconnect twist electric cables leaving the gnerator even if disconnected from the electric power supply mains ENGLISH 7 9 9 OExtraflame Do not close or reduce the dimensions of the airing vents in the place of installation The airing vents
45. ntact with the fumes soot fire resistance class minimum distance from combustible materials Where due to high efficiency a pellet stove has fumes at a temperature of less than 160 C ambient see technical data it must be resistant to moisture The installer of the fumes exhaust system once the installation is complete and the relevant checks and inspections have been made must fix the chimney plaque supplied by the manufacturer with the product in a visible manner near the fireplace and which must be completed with the following information 9 gt 9646 ENGLISH 17 OExtraflame nominal diameter distance from combustible materials indicated in millimetres followed by the arrow and flame symbol installer data and date of installation Every time one must cross combustible materials the following indications must be complied with a b 1 gt mb Minimum distance of combustible materials from the intrados of the framework floor wall Minimum distance of combustible materials from the extrados of the framework floor 5 Minimum distance from combustible materials defined by the manufacturer DESCRIPTION QUOTAIMM 500 500 The single wall pipes are indicated in white The insulated double wall chimney systems are indicated in grey One can disregard the quota only in the event of using an appropriate heat protection screen for e
46. oe Xxx Be 4 e peccet EA x 2 TOUCH SENSITIVE PART The manufacturer has an additional card option that allows the boiler the following additional functions in system management The table below shows the various possibilities which the optional can offer Management of domestic water accumulation Puffer management NM 3 heating areas Wa bs Option of instant domestic water E 2 Management puffer pump or 4th heating area Anti Legionnaires disease management for domestic water accumulation EE A E A S Chrono domestic water management accumulation Auxiliary output management and control 24 ENGLISH OExtraflame CONTROL PANEL AND ICONS ICON MEANING Indicates the presence of an alarm The machine will turn off e This indicates the system pressure detected by the machine nr e It indicates the pump operation Off pump OFF ON pump on Flashing ling the safety device is active H2O temperature gt 85 C e Indicates the contact of the external additional thermostat Contact closed the contact of the additional external thermostat is closed Contact open the contact of the additional external thermostat is open Indicates the operating status of the machine with manual operation or weekly programming FIIR d Be Hand icon the weekly programming function is off manual management Chro
47. or fumes expulsion be predominantly vertical and have no narrowing along their entire length have no more than two direction changes with a slope angle no greater than 455 be fitted with in the event of operating in damp conditions a device for reflux drainage condensation rainwater 49 9 Ducted system A ducted system can be installed with one or more ducts operating only with negative pressure with respect to the environment The flexible hose compliant with UNI EN 1856 2 with T400 G characteristics meets the requirements CHIMNEY CAPS The chimney caps must meet the following requirements they must have a useful outlet section no less than double of that of the chimney ducted system on which it is installed they must be adapted in order to prevent the penetration of rain and snow in the chimney ducted system they must be built so that in the event of winds coming from all directions and from any angle the expulsion of combustion products is in any case ensured they must be free from mechanical intake aids 20 ENGLISH OExtraflame COMBUSTION PRODUCTS OUTLET QUOTA The outlet quota is determined by measuring the minimum height between the roof covering and the lower point of the fumes expulsion section into the atmosphere this quota must be outside the reflux area and at an adequate distance from obstacles which hinder or make the expulsion of the combustion products difficult or from openings or accessible ar
48. parties If the individual installation steps are carried out by different parties each must document the work carried out for the customer and the for the operator working on the next step INSPECTION AND MAINTENANCE Frequency of operations Maintenance of the heating system and of the appliance must be carried out on a regular basis according to the table below Water Pese ooo appliances Pear reesen closed fireplaces thermo stoves thermo kitchens d Fumes exhaust system 4 t of fuel used 4 t of fuel used For further details refer to the cleaning and maintenance chapter Inspection and maintenance report At the end of the inspection and or maintenance operations a report must be issued and released to the owner or person acting for him who must confirm its receipt in writing The report must indicate the situations encountered the action taken any components replaced or installed and any comments recommendations and requirements The report must be kept with the relative documentation In the inspection and maintenance report one must mention anomalies detected that cannot be removed which pose a risk to the safety of the user or serious damage to building components that have been tampered with If anomalies as per above were detected the owner or person acting for him must be warned in writing in the maintenance report to refrain from using the system until the safety conditions have been fully restored T
49. r external thermostat switches to the not satisfied status closed contact temperature to be reached the generator will start to work again at the pre set power PLEASE NOTE the generator operation depends on the temperature of the water inside the general and relevant factory setting If the generator is in H OFF water temperature reached any additional contact or additional thermostat request will be ignored ADDITIONAL ROOM THERMOSTAT INSTALLATION Switch the appliance off using the master switch positioned on the rear of the generator Remove the plug from the socket Refer to the electrical diagram to connect the two thermostat cables onto the relative clamps positioned on the rear of the machine one is red and the other one is black STBY clamp HP30 AUX In case you are using the manufacturer s Power Line Communication devices a qualified technician must perform the connection directly on the board For more information contact your local dealer ENGLISH 29 OExtraflame SET POWER The following menu allows to set the power Minimum power 1 maximum power 5 MENU POWER SET TEMPERATURE SET USER REGULATION SET SET TE
50. rent dilation coefficient they produce crackling which demonstrate their effective authenticity To clean the majolicas it is recommended to use a soft dry cloth If a detergent or liquid is used the latter could penetrate inside the crackles highlighting them 6 0 9 9 9 9 9 9 ROUTINE MAINTENANCE Based on Decree 22 January 2008 n 37 art 2 routine maintenance means interventions aimed at reducing degradation due to normal use as well as dealing with accidental events entailing the need of first interventions which however do not modify the structure of the system upon which one is intervening or its intended use according to the requirements laid down by the technical standards in force and by the manufacturer s use and maintenance manual ENGLISH 9 OExtraflame HYDRAULIC SYSTEM Certain concepts referring to the Italian UNI 10412 2 2009 Standard are described in this chapter As previously described when installing all national regional provincial and town council Standards in force provided by the country in which the appliance has been installed must be complied with Automatic circuit breater switch managed by board program Pressure transducer with minimum and maximum pressure switch alarm Water overheating automatic circuit breaker blocking thermostat Circulation system pump During installation of the stove it is MANDATORY to adjust the system with a manometer in order to display the
51. ressure is too low It is not a malfunction but a normal occurrence due to its filling After filling the plumber must always thoroughly vent the system using the special vents in the circuit and running the air breather function on the machine After the first ignition and with a cold machine re activate the function air breather see chapter OTHER FUNCTIONS BULB THERMOSTATS RESET Check by pressing the reset buttons 85 100 C located on the back of the appliance before contacting a technician see section RESET ENGLISH 23 OExtraflame TOUCH SCREEN DISPLAY The boiler is equipped with a modern touch screen display that allows the adjustment of the individual device functions in an easy and intuitive way to the user All adjustments and settings depicted in the screens can be performed directly via the integrated touch screen display Tapping the buttons icons on the display surface the different actions are activated The surface of the touch screen display reacts with the touch of a finger WARNING 9 Do not use protective films this may cause the malfunction of the display Do not put the touch screen to direct or indirect contact with the water The touch screen display may malfunction in humid conditions or when exposed to water avoid damaging the touch screen display it should not be touched with sharp objects and too much pressure must be exerted with your fingers Ce XIE joco t 0
52. site verification of the suitability of the fumes exhaust system verification of the suitability of the outside air inlets 9 9 2 Installation implementation of ventilation and connection to the outer air inlets implementation and connection to the fumes exhaust system assembly and installation electric and hydraulic connections installation of insulation ignition and operation test installation of finishings and coverings 9 9 gt 9 9 3 Issue of complementary documentation 4 Inspection and maintenance Other actions may be required in relation to specific requests of the competent authority PRELIMINARY ACTIVITIES GENERAL Verification of compatibility of the system of any restrictions required by local administrative regulations special or conventional requirements resulting from condominium regulations constraints laws or administration deeds must precede any other assembly or installation operation One must especially verify the suitability ofthe installation premises of the appliances already installed in the installation premises and in the adjacent and adjoining premises also powered by different fuels with particular reference to non compliant installations ofthe fumes exhaust system of the outside air inlets SUITABILITY OF THE FUMES EXHAUST SYSTEM Installation must be preceded by a compatibility test between the appliance and the fumes exhaust system by verifyi
53. this just use the relevant scrapers positioned in the upper part of the generator making the upward movements and vice versa several times HP30 The cleaning of the heat exchangers is carried out automatically using a mechanical system that allows to guarantee over time constant heat output WEEKLY COMBUSTION CHAMBER AND THE ASH TRAY It is recommended to remove the ash in the combustion chamber at least once a week using a suitable vacuum cleaner To facilitate cleaning we recommend the activation of the CLEAN COMBUSTION CHAMBER See chapter c OTHER FUNCTIONS Weekly or when necessary e empty the ashes from the drawer e Clean the holes inside the door ENGLISH 35 OExtraflame A CLEAN BRAZIER ENSURES SUCCESSFUL OPERATION KEEPING THE BRAZIER AND ITS HOLES ALWAYS THOROUGHLY CLEAN FROM ANY RESIDUE FROM THE COMBUSTION GUARANTEES EXCELLENT COMBUSTION OF THE GENERATOR OVER TIME TO AVOID im ANY MALFUNCTIONS THAT MAY REQUIRE THE INTERVENTION OF THE TECHNICIAN IT IS POSSIBLE TO USE THE FUNCTION IN THE USER MENU ADJUSTMENT SET PELLET LOAD TO ADJUST COMBUSTION BASED ON THE DESCRIBED REQUIREMENTS BURN POT HOLES ROUTINE MAINTENANCE PERFORMED BY QUALIFIED TECHNICIANS Routine maintenance must be performed at least once a year Since the generator uses pellets as its solid fuel it requires an annual routine maintenance operation which must be performed by a qualified technician using original spare par
54. ts only Failure to comply with the above can compromise the safety of the appliance and void the the guarantee conditions Complying with the cleaning intervals dedicated to the user described in the use and maintenance manual will guarantee the correct combustion by the generator over time avoiding any malfunctioning and or failures which could require further intervention by the technician Routine maintenance requests are not covered by the product guarantee DOOR GASKETS ASH DRAWER AND BURN POT Gaskets guarantee the hermetic seal of the stove and its ensuing correct operation They must therefore be checked regularly should they be worn or damaged replace them immediately This must be performed by a qualified technician CONNECTION TO THE CHIMNEY Suction and clean the flue duct leading to the chimney once a year or whenever necessary If the installation entails horizontal flue duct sections suction all residue before it obstructs the passage of fumes DECOMMISSIONING END OF SEASON At the end of every season before you turn the stove off it is advisable to empty the pellet tank completely suctioning any pellet residue and dust from the inside In addition disconnect the generator from the electricity supply and for increased safety particularly if children are present remove the power supply cable Routine maintenance must be performed at least once a year C IF THE POWER SUPPLY CABLE IS DAMAGED IT MUST BE REPLACED B
55. when the room is equipped with air inlets according to the table Air inlet See figure 2 Percentage of the net opening section with Minimum net opening value of respect to the appliance fumes the ventilation duct outlet section In any case ventilation is deemed sufficient when the pressure difference between the external and internal environment is equal to or less than 4 Pa In the presence of type B gas appliances with intermittent operation not intended for heating they must have their own aeration and or ventilation opening The air inlets must meet the following requirements Appliance categories Reference standard they must be protected with grids metal mesh etc but without reducing the net useful section they must be made so as to make the maintenance operations possible positioned so that they cannot be obstructed The flow of clean uncontaminated air can also be obtained from a room adjacent to that of installation indirect aeration and ventilation as long as the flow takes place freely through permanent openings communicating with the outside The adjacent room cannot be used as a garage warehouse of combustible material or for any other activity with a fire hazard bathroom bedroom or common room of the building FUMES EXHAUST SYSTEM GENERAL REQUIREMENTS The heat generator works in a vacuum and has an output fan for fume extraction Each appliance must be connected to a suitable fumes exhaust system a
56. within the arc of one day from 0 to 24 and not over several days Before using the chrono function set the current day and time Therefore check that the points listed in the Set clock sub chapter have been followed so that the chrono function works As well as programming it activate it as well Switch on time 07 00 CORRECT Switch off time 18 00 Switch on time 22 00 INCORRECT Switch off time 05 00 e LANGUAGE See chapter before ignition e DISPLAY Buzzer Brightness Contrast The Display menu allows you to Enable disable the buzzer Adjust the brightness of the display Adjust the contrast of the display 32 ENGLISH esr NN imu LANGUAGE OExtraflame BUZZER When set to OFF the acoustic signal is disabled BRIGHTNESS It allows you to adjust the backlight of the display DISPLAY The possible settings range from OFF 10 to 30 JZ7ER OFF Activating OFF the back light of the display will go off after a Soe 16 preset delay CONTRAST 16 The back light will go on as soon as a key is pressed or if an alarm should be triggered in the machine OM OFF ESE CONTRAST Allows you to change the display contrast Range from 2 50 e RESET LANGUAGE Allows to reset all values modifiable by the user to the DISPLAY default values RESET ser 43 OTHER FUNCTIONS AIR DISCHARGE This function allows to bleed any air in the thermal product For 15 minutes
57. xample wall plate to protect the intrados of the framework floor SMOKE DUCT General requirements The smoke ducts must be installed in compliance with the following general requirements beequipped with at least one sealed outlet for eventual fumes sampling they must be insulated if they cross through rooms that are not to be heated or outside the building they must not cross rooms in which the installation of combustion appliances is forbidden nor in other premises compartmentalised against fire or with a fire hazard nor in rooms and or areas that cannot be inspected they must be installed so as to allow normal thermal expansion they must be fitted to the opening of the chimney without protruding inwards the use of flexible metal pipes to connect the appliance to the chimney is not allowed II EE L Lu f Lu f die E ALLY Chimney Chimney uf Me 7 P VS SLL S a J E A Incorrect A Coma P ri fof Jg MX 7 Da 7 d E S FA GC Mok 18 ENGLISH OExtraflame counter slope sections are not allowed thesmoke ducts must have along their entire length a diameter that is no less than that of the attachment of the appliance exhaust pipe any section changes are allowed only on the inlet to the chimney they must be installed so as to limit the formation of condensation and prevent their release from the joints
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