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SPA2_HLPRG_Installation_Manual_Moore_Industries

1. 45 CE eo Cnr er ce 46 46 2 MM 46 troppi igecil olero Qe 46 SPA in Safety Instrumented Systems esses 47 Fail R te EENE 47 Product ea wes aia eae Ta ccc Das cede eee 47 RN C ee PET ENT 47 OMIT I MC Er 47 Maintenance E EERE EE OEE 48 e aaa E Ree e EE R RT EE 49 Recording and Reporting of SPA Performance 49 Declaration of ERR ERR DAMM nnmnnn 52 Return Procedures and Warranty Information 53 Introduction This is the user s manual for Moore Industries SPA HLPRG Programmable Current Voltage Limit Alarm The instrument is configured using a combination of front panel pushbuttons and a dedicated PC Configuration Program The SPA monitors a process variable and provides up to four fully user configurable contact closure outputs that can be individually programmed to trip whenever the input falls outside a user s
2. 2 5 Program Status mp ME i nalog PRESIDE Input Display Alarms 1 amp 2 Alarms 3 amp 4 Uutput Scal ing Custom Curve SPA Status Mode r Output Current Voltage fi 3 598 m r Process Variable Range NE B Variable PV r Trimming Process 4 o I5 5 999 Volts Fix Output at Lower Output Range Lower Tag Programmed Date Output Range dne T er CR12774 Jan 2010 fa to 0 3 Measured Loop Current 7 7 5 Descriptor ERIS Dutput Voltage Trim CLEAN ROOM ALARM p 4 i Message Enabled gt Unfix Output mie TEST SET OVERVOLTAGE MONITOR Fall Mode High Resets analog output trimming Reset Low HoldiLast m Output Test Hold Last Then E g 2 ix Fix current voltage r Progress 1 Unfix Hold Time r Communications Communication OK Quick Set Program must be idle to exit Once the default configuration has been saved to disk it is safe to program other parameters The PC Software is made up of these sections 1 Tool Bar Status Bar Dropdown menus and corresponding icons allow you to perform various functions throughout the PC Configuration Program Refer to the Status and Tool Bar Legend for a complete description
3. VOLTAGE SOURCE h o CURRENT SOURCE TO SERIAL COM PORT 2WIRE OF PC TRANSMITTER lets To USB 0000060000 Port of PC READY INPUT TRIP 1 TRIP2 TRIPS TRIP 4 COM UP DOWN SELECT imoore INDUSTRIES M 2 js PROGRAMMABLE ALARM AC OR DC SUPPLY RB GND Table 3 Necessary Equipment to Configure the SPA HLPRG Device Current or Voltage Source optional Power Supply Multimeter optional Personal Computer Moore Industries PC Configuration Software Communication Cable or USB Cable Specifications Accurate to 0 05 of span for the intended application 24Vdc 10 or 117 230Vac 110Vdc depending on model Accurate to 0 009 of span e g HP Model 3478A Microsoft Windows based PC 16Mb free RAM 20MB free disk space on hard drive Microsoft Windows XP Vista or 7 1 one serial port or one available USB port Version 1 0 or greater successfully installed to the hard drive Part Communications Cable 803 053 26A USB Cable Part 208 236 00A or Fuse Protected USB Cable 804 030 26A The Interface Solution Experts 33 Programmable Current Voltage Limit Alarm Trips PC Configuration Software Summary Figure 20 SPA HLPRG Main PC Screen ij Untitled SPA2 Configuration File View Transfer Monitoring Custom Curve Help 1
4. Standard Ranging D SEL u A XXXXX u ENTER 5 SEL DBAND EGU T ji SEL y CONFG U A ALARM3 U ENTER SEL XXX D DELAY SEC D i 1 SEL Y CONFG ALARMA SET TOGGLE D HI LO SEL ALARM U D 1 HI LO U SET LATCH SEL E U D D m SET FSAFE SEL TOGGLE FSAFE U D NONFS o Al U 8 INPUT 2 FAULT SEL 5 TOGGLE penes iU 0 S U RANGE SEL SEL ALARM EXIT TOGGLE Y ON OFF IF ON SEL EXIT SEL ALRM X SEL The alarm channel being programmed PASSWORD menu Proceed to ALARM EXIT if no more alarms are to be programmed 26 The Interface Solution Experts Fault Alarm Configuration Figure 16 gives an overview of the Fault Alarm Con figuration menu Fault alarms are set in order to notify you of any fault conditions during your process If you wish an alarm condition when a malfunction occurs use the Fault Alarm 1 Atthe CONFG ALARM menu press SELECT Use the UP and DOWN buttons to toggle between the four alarms When the desired alarm appears press SELECT 2 Atthe ALARM TYPE menu press SELECT From here you will choose your alarm type Use the UP and DOWN buttons to scroll through the selections Press SELECT once ALARM FAULT is displayed Below are the configuration options you are given in setting up the fault alarm You may choose any combination of alarms including all three INPUT FAULT You are notified upon breakdown of your input
5. The Trip Point is the process input level at which the user wants an alarm relay to change state typically going into an alarm condition or tripping In the SPA the user sets the trip point for each installed relay High Low Alarms High Alarms trip when the process input goes above the trip point Low Alarms trip when the process input drops below the trip point Each of the SPA outputs can be set by the user to function independently as either high or low alarms Latching and Non latching Alarms once tripped a latching alarm remains in alarm until the input returns to a non alarm level AND is manually reset Non latching alarms return to a non alarm state whenever the process input returns to the Reset Point The SPA relays can be set by the user to function as either latching or non latching How Alarms Work with the Process Input IN ALARM IN NON ALARM HIGH ALARM TRIP POINT 1 DEADBAND RESET RESET 7 DEADBAND 22 LOW ALARM TRIP POINT 2 TIME 6 The Interface Solution Experts The Reset Point is the process input level at which the user wants an alarm relay to change state typically going from alarm to non alarm The reset point is not necessarily the same as the trip point because most applications call for a buffer zone or Deadband around the trip point to allow for minute fluctuations in the process input In the SPA the reset point is determi
6. Program is idle before making any selections or configuration changes to the parameters and windows of the program Also when attempting to download upload or Quick Set monitoring must be stopped To do this click Stop in the Monitoring dropdown menu or click the Stop Monitoring icon Input Figure 21 Input Tab Input Display Alarms 1 amp 2 Alarms 3 amp 4 Analog Output Scaling r Input Type r Input Range Input Limits 0 to 10 Volts Upper Range 0 Capture 10 volts 3 Lower Range Capture Input Trimming Temperature Filter Deol C 50Hz r Point 1 Point 2 DegF 60Hz Set Value et Value 4 C Fast p fi 0 DegA Set Set Broken Wire Detection IV Enabled Level 01 erm 0 0 Running Average Filter Settings Enabled 4 l Trim Trim Quick Set Input Type Select your input configuration Current or Voltage and the respective range of your input Filter This setting is used to configure the input filter This filter is designed to reduce the effects of mains induced noise The input filter frequency value should be set to the frequency of the local AC supply either 50Hz or 60Hz For units with software V2 11 or greater there is a FAST option which allows for a faster response time to be achieved Note A faster
7. be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation 2 Provide us with the following documentation a A note listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair The name and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping con tainer 4 Ship equipment to the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries rep resentative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WAR RANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SERVICES SOLD BY THE COMPANY THE COMPANY DIS CLAIMS ALL WARRANTIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR S
8. you selected SCALE ON proceed to Step 4 4 Next SCALE ZERO is displayed Use the UP and DOWN buttons to adjust your scaled zero value This is the value that will be displayed when you are at the zero end of your display range Press SELECT 5 SCALE FULL appears Press SELECT to enter the menu Enter the value you wish as your full scaled range the value displayed when you are at the full end of your range Press SELECT 6 EXIT SCALE appears If all scaling parameters have been set press SELECT The next menu selection to appear is TRIM INPUT Programmable Current Voltage Limit Alarm Trips Figure 8 SCALE INPUT Menu NOTES 1 When scaling the input the value displayed represents the actual input 2 When the SCALE INPUT menu is accessed the APPLY INPUT menu is skipped and the TRIM INPUT menu appears SCALE INPUT Ir U INPUT SEL XXXXX ZERO EGU D SEL U INPUT XXXXX FULL DE EL D SEL Wo If Scale JE 3 amp JE Mode ON B Zero ZERO SEL XXXXX D EGU 2 SEL U Ta FULL SEL XXXXX D ou EGU 5S SEL 8 gt D SEL TRIM INPUT menu The Interface Solution Experts 17 Programmable Current Voltage Limit Alarm Trips Applying Input Bench Scaling Figure 9 gives an overview of the Apply Input menu With Bench Scaling also
9. 2005 Explosive atmospheres Part 15 Equipment protection by type of protection n Special Conditions of Use When installed as Category 3 equipment the apparatus shall be mounted within a tool secured enclosure which meets the requirements of EN 60079 0 and EN 60079 15 and is capable of accepting the applicable wiring methods specified in EN 60079 14 The enclosure shall at a minimum meet the requirements of IP54 On installation the apparatus shall be provided with supply transient protection external to the apparatus such that the voltage at the supply terminals of the apparatus does not exceed 364V peak or 364Vdc The COM port shall not be used in Hazardous areas On Behalf of Moore Industries International Inc declare that on the date the equipment accompanied by this declaration is placed on the market the equipment conforms with all technical and regulatory requirements of the above listed directives Signature Deanna Esterwold Quality Manager RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty
10. 24Vdc 10 24mA regulated Relay Outputs Single pole double throw SPDT 1 form C rated 5A 250Vac 50 60Hz or 24Vdc non inductive DPDT option Double pole double throw DPDT 2 form C rated 5A 250Vac 50 60Hz 24Vdc noninductive WITH ANALOG OUTPUT Output Accuracy Current 0 01 of max span 2 microamps Voltage 0 01 of max span x1mV Response Time 256msec maximum 128msec typical for the output to change from 10 to 90 of its scale for an input step change of 0 to 100 Ripple up to 120Hz Current output 10mVp p when measured across a 250 resistor Voltage output 50mVp p max Output Limiting Current outputs Output Failure Limits 0 20mA 0 23 6mA 4 20mA 3 6 23 6mA X 20MA 99 of X 23 6mA 0 lt lt 4 Voltage output 0 5 11V Load Capability Source mode internal power supply 0 1000 ohms for current output greater then or equal to to 2000 ohms resistance on current output Load Effect current outputs 0 01 of span from 0 to 1000 ohms resistance on current output Operating Range 40 C to 85 C 40 F to 185 F Storage Range 40 C to 85 C 40 F to 185 F Ambient Temperature Effect Current 2 microamps C Voltage 1mV C Output 0 009 of max span C Relative Humidity 0 95 non condensing Programmable Current Voltage Limit Alarm Trips Ambient Conditions continued RFI EMI Protection With
11. Current Output SPDT Single Pole Double Throw Analog Output AO option CM Relay Common MR Manual Reset TX Power for 2 wire transmitter 3 Your input power requirement AC or DC ACC or DCC will depend COM Analog Common NO Normally Open V Voltage Input upon your unit s power need DPDT Double Pole Double Throw NC Normally Closed Vo Voltage Output GND Ground Sink Current Sink The Interface Solution Experts 9 Programmable Current Voltage Limit Alarm Trips Figure 3 SPA HLPRG Hook Up Diagram For Front Panel Configuration VOLTAGE SOURCE N _ lt CURRENT SOURCE 2 WIRE TRANSMITTER READY INPUT TRIP1 TRIP2 TRIP3 TRIP 4 COM UP DOWN SELECT imoore INDUSTRIES 2 lt lt E SUPPLY GND 10 The Interface Solution Experts SPA Configuration Front Panel Pushbuttons The SPA HLPRG operating parameters may be set using front panel pushbuttons and or Moore Industries PC Configuration Software This section describes configuration via the front panel pushbuttons There are three pushbuttons on the unit s front panel UP DOWN and SELECT Together with the prompting messages displayed on the LCD these are used to access menus and to view and change the settings Use SELECT as your Enter button to make your selections Use the UP and DOWN buttons to navi
12. INPUT SAT Should the input become overloaded or saturated your alarm would activate SPA FAULT Choosing this parameter activates the alarm at any failure that occurs in the SPA itself Note Enabling all fault alarm configurations will activate the alarm at any failure that occurs refer to Table 4 in the Error Codes section of this manual 3 INPUT FAULT appears Press SELECT at INPUT FAULT Dependent upon whether you wish the alarm activated due to an input fault use the UP and DOWN buttons to scroll through the ALARM ON and ALARM OFF options Once you have made a selection press SELECT 4 Press SELECT at the INPUT SAT display You are given the choice of ALARM ON or ALARM OFF by using the UP and DOWN buttons Choose your setting and press SELECT 5 Next the SPA FAULT menu is displayed Press SELECT Toggle between ALARM ON and ALARM OFF by using the UP and Programmable Current Voltage Limit Alarm Trips DOWN buttons and press SELECT when the setting you desire is displayed Press SELECT at ENTER DELAY and enter your desired delay time by using the UP and DOWN buttons At the SET LATCH display press SELECT and choose LATCH ON or LATCH OFF using the UP and DOWN buttons press SELECT Refer to the Trip Alarm Configuration section for a description of delay and latching alarms Press SELECT at SET FSAFE to enter the menu Then u
13. Programmable Current Voltage Limit Alarm Trips Configuration The unit can be configured using the front panel buttons or pc configuration software as described in this manual Do not attempt to connect the SPA pc communication cable to the SPA while the output relays are connected to a load WARNING While the system is in configuration mode the system should not be operational in the safety function Using Relays as Safety Output The following considerations and restrictions will apply when using the SPA in a safety application All relays which are used in the safety function must be configured as failsafe de energized on trip The SPA must have one relay that is configured as a fault alarm which detects input failure input saturation and SPA failure In addition at least one trip alarm must be connected to the actuator equipment under control EUC The fault relay must either be connected in series with the trip alarm OR connected to a separate indicator or logic solver to provide notification that the SPA is in a fault state Separating the process and fault loads increases availability but its use must be authorized only after a careful hazard and operability study involving suitably qualified persons WARNING With this configuration an internal SPA fault would not trip the EUC Using Analog Output as Safety Output The SPA may optionally be provided with an analog output Data is provided to use the AO in
14. Resistor Burnout Watchdog failure Software Watchdog failure The input is out of the custom table or RTD TC table limits Process variable out of range lt 99999 or gt 99999 Input saturation condition reaches 11096 of calibrated range Input error condition Maths division by zero error Configuration information bad Wire 1 broken Wire 2 broken Wire 3 broken Wire 4 broken or more than one wire broken This will induce a SPA Failure condition in a configured Fault Alarm 44 The Interface Solution Experts What to Do Cycle power to the unit and if the error occurs again return the unit to the factory for service Check input signal to ensure that it is within table limits Check input signal to ensure that it is within sensor limits Cycle power and download configuration data If the error occurs again return the unit to the factory for service Cycle power to the unit then run through the configuration menus to ensure that the technician made the correct sensor selections range settings etc Check your system for a broken wire s Fasten any loose wiring replace broken wires Installation Installation consists of physically mounting the unit and completing the electrical connections Mounting The SPA is housed in a universal DIN case that can be mounted on both 35mm G type EN50035 and 35mm Top Hat EN50022 DIN rail To mount the SPA on a Top Hat DIN rail s
15. TYPE menu press SELECT From here you will choose your alarm type Use the UP and DOWN buttons to scroll through the selections Press SELECT once ALARM is displayed At ENTER DELTA press SELECT and use the UP and DOWN buttons to set your delta value Press SELECT DELTA This is the amount by which the process variable must change You may enter a value less than one through the PC Configuration Program only At the ENTER TIME menu press SELECT Using the UP and DOWN buttons set the time and press SELECT TIME The span 1 60sec in which the delta must change before the alarm is set Note When configuring a Rate of Change alarm LATCH ON must be selected in the SET LATCH menu 5 At the SET LATCH display press SELECT and choose LATCH ON using the UP and DOWN buttons press SELECT Refer to the Trip Alarm Configuration section for a description of latching alarms Press SELECT at SET FSAFE to enter the menu Then use the UP and DOWN buttons to switch from ALARM to ALARM 5 Make your selection and press SELECT Refer to the Trip Alarm Configuration section for a description of fail safe and non fail safe alarms Programmable Current Voltage Limit Alarm Trips INPUT FAULT appears Select whether or not to enable the input failure alarm by using the UP and DOWN buttons press SELECT INPUT FAULT Alarm If enabled this alarm wil
16. Typical Alarm Response time for Running Average Filter equal to 1 is 256ms Input Range Allows you to set your upper and lower range values within the range chosen in the nput Type section The desired Upper and Lower Range settings can be entered via your PC keyboard or captured To capture an input follow the steps below 1 Apply the desired Upper Range input and press the corresponding Capture button 2 Repeat Step 1 to configure the Lower Range value Input Trimming Input Trimming increases the measurement accuracy of your instrument by matching the reading of its actual input to either a calibrated source or the device to which it is connected This verifies that the input to the transmitter is being interpreted correctly You may trim any point between 0 and 100 along the scale Note that one point trimming applies an offset to the input reading while two point trimming applies both an offset and a gain 36 The Interface Solution Experts Follow the steps below in order to perform input trimming 1 Select either 1 Point one point trimming or 2 Points two point trimming by clicking the appropriate button Each pair consists of Set Value and Trim fields 2 Enter the values that require trimming into the Set Value field and click Set 3 Apply the targeted signal to the input wait until it settles and click Trim to capture the measured value If you chose 2 Points repeat
17. UpsE Cua 5 Lj eC OP T 5 boil c 5 Pls I 5 ijo Ec ejjef t P 5 6 MIP PONT RE II 6 High Low Pg mE 6 oue E Ada sonent depu 6 Hes PIDE esM MR M ME MEDIE M AU LM 6 PERRE A ee ee nen LL LT 6 ete e dt o E UTR E 6 Nofmal M 6 amp eR 7 une PD 8 SPA Configuration Front Panel Pushbuttons 11 Main Men NView 2100 pet Lc 11 li ro M 11 Configuring the INDU sse een eee ea ee DL OO eee 10 oe 14 Configuring deeem ooo T 14 eir equino Heec Pp E rU 17 Applying Input Bench 18 Input R E 18 Configuring the Analog Output 20 Sc
18. accessible only when the security jumper is not installed or when the password is entered correctly XX PASS Password 0 9999 The Interface Solution Experts 31 Programmable Current Voltage Limit Alarm Trips SPA Configuration PC Configuration Software One of the benefits of the SPA is that you may either use the external push button controls to set up the instrument or use a PC and Moore Industries Intelligent PC Configuration software In using the software program settings are downloaded to the instrument in the form of a Configuration File and stored in the instrument s memory You can save a backup copy of the file on your PC hard drive or disk The SPA communicates with the PC through an RS 232 connection to the PC s serial port USB Communications Cable or Fuse Protected USB Communications Cable Note Refer to the SPA HLPRG QuickStart Guide to see the default factory settings for your unit Installing the Configuration Software Refer to Table 3 for the equipment needed 1 Insert the Moore Industries Interface Solution PC Configuration Software CD into the CD drive of the PC Access the CD and open the SPA PC Configuration Software folder 2 Double click the installation program located in the folder Follow the prompts to correctly install the program Once the Configuration Program is installed onto your PC the SPA can be connected to equipment to simulate input and mo
19. alarm Trip Notifies you if your process input drops below or exceeds your trip point setting Fault Alerts the user of a fault whenever one has been sensed Rat e of Change Used if you wish to be notified when deviations occur outside of ranges you have set Common Alarm Features When selecting Trip Fault or Rate of Change Modes you can additionally select one or both of the following alarm features 38 Sensor Failure You are notified upon breakdown of your input Out of Range When selected you can specify the lower point and upper point in which you want to be notified when readings occur outside of upper or lower range points you have set The Interface Solution Experts Note When setting Out of Range Lower Point the Lower Point must be less than Lower Range Value set in the Senor Range section in Input Tab and greater than the Lower Sensor Limit Additionally when setting the Out of Range Upper Point the Upper Point must be greater than the Upper Range Value set in the Senor Range section in Input Tab and less than the Upper Sensor Limit Delay When your unit is in an alarm condition the delay is the amount of time you set 0 120sec to elapse before a relay trip Enter your delay time into the Delay text box Fail Safe Non Fail Safe A Fail Safe alarm if in the alarm condition will remain in the alarm condition even if power to the unit is removed Its alarm trip relays are
20. or greater U SEL SET BWIRE BWIRE LEVEL D SEL SEL if BWIRE OFF SCALE SEL XX U MODE EGU D D y U EXIT OPTNS D SEL 16 The Interface Solution Experts SCALE INPUT menu Scaling the Input Figure 8 gives an overview of the Input Scaling menu Scaling allows you to take your PV Process Variable reading and manipulate it to a more customized display range PV is the unit read after selecting your input type For example choosing a Current input would then produce a PV displayed in mA Also known as Smart Ranging scaling of the SPA HLPRG allows the user to set the zero and full scale values of the input from the intended application without having to connect the unit to any calibration equipment Continue with the SCALE INPUT if you enabled scal ing in the previous menu To proceed follow the steps below Note When using the front panel push buttons to enter your scaling values you may enter only whole number increments To adjust your value past the decimal point you must use the PC Configuration Program 1 Atthe SCALE INPUT display press SELECT 2 Press SELECT at the INPUT ZERO parameter and enter the value you want displayed when your input is at zero Press SELECT 3 Press SELECT at the INPUT FULL screen Enter the value you wish displayed when your input is at full scale Press SELECT If you selected SCALE OFF in the CONFG OPTNS menu the menu skips to Step 6 If
21. response time can be achieved when selecting the Fast option but this also will produce a reduced accuracy and increase the possibility of mains induced noise Selecting FAST option will also disable the Running Average Filter Setting automatically The Interface Solution Experts 35 Programmable Current Voltage Limit Alarm Trips Broken Wire Detection Refer to the Caution on Page 14 regarding Broken Wire Detection The SPA monitors your process variable If the monitored value falls equal to or below a set value then a state of Bro ken Wire is declared 1 Check the Enabled box in order to activate Broken Wire Detection 2 Inthe Level textbox enter the set value you choose as your limit The value that you enter must be greater than zero and less than your Lower Range value see Input Range Running Average Filter Settings This function is for filtering the input signal The SPA provides this filter with a user selected range between 1 and 64 for units with software V2 11 or greater and between 1 and 16 for units with software V2 8 or lower Factory default is 4 This setting is only available through the PC Configuration Software and cannot be set using push button menus on the SPA2 unit Note A higher Running Average Filter setting provides smoother output transitions however reduces response time Conversely a lower setting provides a faster response time but may seem more unstable
22. 2 Program Status This portion of the program displays the activity of the connected unit It will display such messages as Reading SPA Info Idle Monitoring Variables and Monitor Fail 3 SPA Status Indicates if there are problems or faults with the instrument 4 Process Variable PV Displays the selected Process Variable 5 Identification Parameters Use this parameter to place an identifying Tag 12 alphanumeric characters max Descriptor 16 alphanumeric characters max or Message 32 alphanumeric characters max 34 The Interface Solution Experts You may also use the Quick Set feature to set these features and download them 6 SPA Device Info This read only display indicates instrument configuration device identification hardware revision and software revision 7 Communications Notifies user of current PC connection communications status 8 Input Tab Use this tab to set your input parameters Refer to the nput section for a complete description 9 Display Tab Used to set up the appearance of the SPA s LCD screen Refer to the Display section for a complete description 10 Alarms Tab 1 amp 2 and 3 amp 4 Alarm parameters are configured using these windows Alarms 1 amp 2 are located in the same window Alarms 3 amp 4 are grouped together in another window Refer to the Alarms section for a complete description 11 Analog Output Tab Configuration of the analog
23. 22424424 REO INPUT TRIPS 0020 gt U D m VIEW MENU PROCESS VALUE DISPLAY SEL If PW jumper fitted If no PW jumper Av Inc count 0 PASS y D Dec count SEL if incorrect PW SEL if correct PW 12 The Interface Solution Experts L SEL yk CONFG INPUT menu SEL y CONFG OPTNS menu SEL gt SCALE INPUT menu SEL p APPLY INPUT menu SEL p TRIM INPUT menu CONFG AOUT menu f no AO option SCALE AOUT menu uondo OY TRIM AOUT menu L SEL y CONFG ALARM menu LL SEL PASSWORD menu SEL p CONFG EXIT menu Programmable Current Voltage Limit Alarm Trips Figure 5 View Menu set as a 9 9 TRIP alarm trip point value is displayed along with an H high alarm or an L low alarm depending upon configuration SERES FAULT alarm FAULT is displayed ROC Rate of Change alarm ROC is displayed f no button is pressed for 10 seconds the display returns to the Process Value reading TH Moore INDUSTRIES PROCESS VA
24. DSPLY SRC 2 value 4 The DSPLY EGU 1 prompt is brought up Press SELECT and choose the desired appearance of your display Press SELECT If you selected TOGLE MODE you will next be asked to enter your DSPLY EGU 2 value 5 Next the SET DPS display appears Press SELECT Scroll through the available choices by using the UP and DOWN buttons and press SELECT once you have made your selection 6 SET FILTR appears press SELECT you must select the proper line frequency of your AC source 50Hz or 60Hz or you can choose the FAST option press SELECT Note A faster respond time can be achieved when selecting the Fast option but this will also produce a reduced accuracy and increase the possibilty of mains induced noise FAST option available only for units with software V2 11 or greater 7 When SET BWIRE appears press SELECT to enter the menu You must choose whether or not to enable Broken Wire Detection Press SELECT Broken Wire Detection The SPA monitors your process variable If the monitored value falls equal to or below a set value then a state of Broken Wire is declared Caution Moore Industries does not recommend use of broken wire detecton if using a voltage input on the SPA Various factors may hinder the unit s performance and greatly slow the broken wire response time If broken wire detection is used on a voltage input testing must be done on a regularly sc
25. Download in the Transfer dropdown menu located in the Status Bar Or click the 4 amp button in the Tool Bar You may also use the Quick Set feature to configure your Analog Output parameters and download the settings Configure your parameters and click the Quick Set button in the window The settings you have chosen will be applied and downloaded to your unit Output Current Voltage Displays the value pres ently at your output Trimming Output Trimming increases the accuracy of your instrument by calibrating its analog output to the device that is receiving the output This ensures that the instrument is being correctly interpreted Re fer to Figure 25 for hook up 1 Click the Lower button to trim the Lower Output Range 2 fine tune trimmed values place the value read on the external multimeter connected to your instrument for trimming in the Measured Loop Current Output Voltage text box and click Trim 3 the Upper button and repeat Step 2 to trim the Upper Output Range 4 Once you have perfomed your output trimming click Unfix Note Do not click the Reset button in the Trimming menu unless you want to disregard your trimmed values and return to the manufacturer s trim values Output Test This test may be performed in order to check output performance and accuracy and to trim other instruments in your setup Your output will be a current value i
26. ERVICES FROM THE COMPANY ACKNOWLEDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IMPLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REM EDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CON SEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RE CEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WARRANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOV ERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipme
27. LU moore INDUSTRIES February 2014 Programmable Current Voltage 224 790 00F Limit Alarm Trips S ri 00009090006 2 Programmab Limit Alarm Ti READY INPUT TRIP 1 TRIP2 TRIP3 TRIP 4 gt J COM UP DOWN SELECT ral 000000 690000 All product names are registered trademarks of their respective companies SPA HLPRG Quickstart Guide Use the front pushbuttons to quickly and easily set up the SPA for your application After programming your alarm using the diagram below install the unit into your application using the connection diagrams and terminal designation table located in this manual Default Factory Configuration The following are the default factory settings for your unit Input mA 4 20mA Display Normal Mode PV 60Hz Filter Broken wire enabled level set to 0 1 Running Average Filter set to 4 All alarms set to Trip High at 12mA with Deadband set to 0 All alarms range set to 4 20mA All alarms have OOR amp Input Failure disabled All alarms are configured as Fail Safe latching disabled 0 delay AO if fitted Current 4 20mA fail high hold duration of 1 second Use the UP and DOWN pushbuttons Front Panel Pushbuttons to scroll through menus and sub menus Use the SELECT pushbutton to access menus and or make a choice UP DOWN SELECT Security Jumper installed in OFF position Configure Input Select volt or current in
28. LUE DISPLAY XXXXX ZERO IF AOUT XXXXX FULL IF AOUT If no AOUT LNOV ou XXXXX AL1 XXXXX AL2 If 2 alarms XXXXX ALS XXXXX AL4 The Interface Solution Experts 13 Programmable Current Voltage Limit Alarm Trips Configuring the Input Figure 6 gives an overview of the Input Configuration menu If the Password Jumper is not installed the password sub menu is bypassed and the CONFG INPUT menu is accessed by pressing SELECT from the process variable display 1 From the CONFG INPUT display press SELECT 2 At INPUT TYPE press SELECT The display shows CURNT or VOLTS current or voltage parameter Use the UP or DOWN arrow buttons to scroll through the two options for input type The default display for this menu is always the last setting 3 When the display shows the type of input current or voltage that you choose to use press SELECT 4 Next the available input values are displayed Use the UP or DOWN buttons to scroll through the selections choose a value that is greater than or equal to the maximum value for the input you will be monitoring and press SELECT when the value has been displayed 5 EXIT INPUT appears If all values in this parameter have been set press SELECT If not return to the menu and set your values 6 The next display is the menu for the selection of functional options CONFG OPTNS
29. Limit Alarm Trips Figure 16 CONFG ALARM Menu Fault Alarm PASSWORD menu no more alarms are to be programmed 28 The Interface Solution Experts CONFG ALARM CONFG ALARM1 CONFG ALARM2 CONFG ALARM3 a CONFG ALARMA D ALARM EXIT SEL Proceed to ALARM EXIT if If more alarms are to be programmed If FAULT FAULT SEL DELAY SEL LATCH SEL FSAFE SEL ALARM TRIP FAULT un ROC SEL TOGGLE ON OFF U D SEL TOGGLE ON OFF U D TOGGLE 107 8 U U FSAFE ALARM NONFS A XXX SEC D SEL v TOGGLE LATCH ON TOGGLE ON OFF The alarm channel being programmed LATCH OFF up U D U D IF ON SEL SEL Rate of Change Alarm Configuration Figure 17 gives an overview of the Rate of Change Alarm configuration menu If you wish to be notified when deviations outside of ranges you have set occur use the Rate of Change Alarm The alarm will be set according to the rate of change of the process variable over a set time period 1 At the CONFG ALARM menu press SELECT Use the UP and DOWN buttons to toggle between the four alarms When the desired alarm appears press SELECT At the ALARM
30. NFG ALARM4 D If more alarms are to be programmed SEL Proceed to ALARM EXIT if no more alarms are to be programmed The Interface Solution Experts RANGE ALARM EXIT ALRM X SEL SEL SEL SEL SEL SEL SEL The alarm channel being programmed ALARM TRIP FAULT wb ROC If ROC SEL XXXXX EGU SEL XXX SEC SEL v TOGGLE LATCH OFF U D LATCH ON SEL TOGGLE ALARM FSAFE UD ALARM NONFS SEL TOGGLE ON FF SEL TOGGLE ON OFF IF ON SEL IF OFF SEL Password Configuration Figure 18 gives an overview of the Password Configuration menu The password menu is accessible only when the security jumper is not installed Figure 2 or when the password is entered correctly The last of your menus CONFG PASWD is for password configuration 1 At CONFG PASWD press SELECT This puts you in the PASS menu The previously saved password appears 2 Use the UP and DOWN buttons to set a new password to any number between 0 and 9999 Press SELECT 3 The CONFG EXIT option appears Press SELECT to return to the process variable display Programmable Current Voltage Limit Alarm Trips Figure 18 CONFG PASWD Menu NOTES 1 The Password menu is
31. POWER SUPPLY GND HOOK UPS FOR OUTPUT TRIMMING EXTERNAL POWER SUPPLY MULTIMETER OR MULTIMETER OR DCS x 005 ANNANN CURRENT OUTPUT SOURCE CURRENT OUTPUT SINK VOLTAGE OUTPUT The Interface Solution Experts 23 Programmable Current Voltage Limit Alarm Trips Configuring the Alarm s The SPA offers you four alarms Each of these alarms may be configured as trip fault or rate of change alarms The instructions below will explain the steps to follow in order to set each type of alarm This section will be divided into three sub sections Trip Alarm Configuration Fault Alarm Configuration and Rate of Change Alarm Configuration Depending upon the type of alarm you are setting you may refer to the section specific to your need at the time Trip Alarm Configuration Figure 15 gives an overview of the Trip Alarm Configuration menu Trip alarms are used if the user desires an alarm condition if a process value deviates from a set trip point 1 Atthe CONFG ALARM menu press SELECT Use the UP and DOWN buttons to toggle between the four alarms When the desired alarm appears press SELECT 2 Atthe ALARM TYPE menu press SELECT From here you will choose your alarm type Use the UP and DOWN buttons to scroll through the selections Press SELECT once ALARM TRIP is displayed 3 At ENTER TRIP press SELECT and enter your alarm
32. Password Configuration section of this manual for a more detailed description of the password feature 1 If the jumper is installed pressing SELECT from the display of the process variable input will bring up the ENTER PASS screen 2 Press SELECT again to enter the PASS screen Use the UP and DOWN buttons to enter 55 the default screen for this point in the menu 3 Ifa password has been set four characters maximum use the UP or DOWN buttons to display the correct password When the correct password number is displayed press SELECT Note If the correct password is not known the unit settings can be viewed but not changed 4 If you have entered the correct password the input configuration menu CONFG INPUT will be accessed If not the display will show a VIEW ONLY message 5 VIEW ONLY press SELECT to go back to the process variable input Use the UP and DOWN buttons to view the settings in the various menus The VIEW ONLY mode locks out any attempt to make changes to the settings Note The menu to set or change the password stored in SPA memory is presented in the Password Configuration section of the manual The Interface Solution Experts 11 Programmable Current Voltage Limit Alarm Trips Figure 4 Main Menu and Password Menu U UP Key D DOWN Key SEL SELECT Key 40 No action D No action PW Password 2222
33. TER OR MULTIMETER CURRENT OUTPUT SOURCE CURRENT OUTPUT SINK MULTIMETER OR VOLTAGE OUTPUT The Interface Solution Experts 41 Programmable Current Voltage Limit Alarm Trips Scaling Figure 26 Scaling Tab Input Display Alarms 1 amp 2 3 amp 4 Analog Output Scaling Scaling 2 Full 0 10 Process Variable fa 20 Input Range Quick Set Note Using the Scaling feature will disable the Custom Curve capability Since both are scaling features used to manipulate the appearance of your process variable only one of these functions may be used at a time Scaling This allows you to customize your display for your application By example if your process is sending a 4 20mA signal to the SPA and you wish to view the input as 0 100 then this can be accomplished with the Scaling feature To scale your instrument perform the following steps Click the Enabled check box 2 Input Range boxes in the Scaling Tab will display the range selected in the Input Range section of the nput screen 3 In the Process Variable text boxes enter the values you wish displayed when your input is at its Lower Range and Upper Range Once downloaded your unit will display the scaled values on its LCD Note In our above example you may also wish to go to the Display screen and click on Use Custom Label and
34. USER 1 PNT U D USER 2 PNT SEL If Factory Trim If USER 1 or 2 TRIM SEL SEL XXXXX yj ZERO APPLY m EGU U D ZERO A 4 SEL If USER 1PNT D U If USER 1PNT 8 If USER 2PNT U TRIM SEL XXXXX FULL EGU SEL mM SEL CONFG AOUT menu CONFG ALARM menu If no AOUT The Interface Solution Experts 19 Programmable Current Voltage Limit Alarm Trips Configuring the Analog Output AO Option Figure 11 gives an overview of the Analog Output Configuration menu If your unit is equipped with the AO option use this menu for configuration 1 Press SELECT at the CONFG AOUT display This sends you to the SEL AOUT section Press SELECT and use the UP and DOWN buttons to toggle between current and voltage When the selction you desire is displayed press SELECT Once you reach the SET DAMP field you may skip the damping parameter by using the Down button to reach the next field To set damping proceed to Step 3 Figure 11 CONFG AOUT Menu 20 CONFG AOUT SEL SEL DAMP SEL MODE SEL SEL The Interface Solution Experts TOGGLE Damping Output Damping allows you to introduce a delay 0 30sec into the response of your unit in order to stop momentary input variations from setting off alarms To set damping press SELECT at the SET DAMP display Use the UP and DOWN butt
35. Universal Power Supply or RF Option 8096 AM at 1Khz 20V m 20 1000Mhz per IEC61000 4 3 All other units 80 AM at 1Khz 10V m 20 1000Mhz per 1 61000 4 3 Noise Rejection Common Mode 100dB 50 60Hz Normal Mode Current Input 70dB typical 9 50mAp p 50 60Hz Voltage Input 709 typical Q 1Vp p 9 50 60Hz Adjustments Front panel pushbuttons parameter configurations Internal jumper and menu password protect parameter settings Indicators LCD 2x5 14 segment characters backlit alphanumeric readout accurate to the nearest digit Range 99999 to 99999 Decimal point can be user set LED Type INPUT LED Dual color LED indicates input failure READY LED Green LED indicates unit is operating properly ALARM 1 2 3 and 4 LED Dual color LED per relay indicates alarm status Display Accuracy 1 digit when scaling the display or in Custom Mode high input to display span ratios decrease display accuracy Weight 544 gto 601 g 19 2 oz to 21 2 oz Specifications and information subject to change without notice Voltage Inputs 0 093 0 066 0 114 0 147 The Interface Solution Experts 7 Programmable Current Voltage Limit Alarm Trips Figure 1 SPA HLPRG Dimensions REF 136mm 5 35 in 131mm RER 5 17 in A A r war TRIP 4 REE 52mm 2 06 in 100mm COM UP DOWN SELECT 3 9 in Y 1 mo
36. aling the Analog Output SAO OPON isisisi acasin ERE DRM P 21 Trimming the Analog Output AO Option itecto cusa oq oii en Ferte td du 22 Configuring The PLAN IAS usas Lucr erasa bec sande uad eC RM 24 Password Configuratio RERO a PT 31 SPA Configuration PC Configuration Software 32 Installing the Configuration Software 2 Deme Rae RU nda kr aee 32 Connecting SPA ous 32 PC Configuration Software Summary ee 34 Status and Tool Bar Legend e nnne 35 Config ration uc iiin 35 Lj de C 35 38 Analog H 40 Scaling rre M TEN 42 C stom CUVE me CI 43 l ct 44 MVS CAN AMON 45 Mounting M 45 Making the Electrical Connections mem 45 Recommended Gound
37. and repeat Step 2 Press SELECT FCTRY TRIM is shown on the display 4 If you wish to disable the user configured trimming values and use factory trimming press SELECT at the FCTRY TRIM screen Use the UP and DOWN buttons to choose YES press SELECT TEST AOUT is brought up on the display By selecting NO at the FCTRY TRIM screen the user configured trim values will be used 5 In order to check output performance and accuracy you may want to perform an output test If you choose to enable this test follow the instructions in Step 6 To bypass this feature use the DOWN button and scroll to EXIT TRIM 6 To enable the analog output test press SELECT at the TEST AOUT display Use the UP and DOWN buttons to set your output test value this figure must fall within your sensor configuration range value and press SELECT EXIT TRIM appears press SELECT 22 The Interface Solution Experts Figure 13 TRIM AOUT Menu CONFG ALARM menu Programmable Current Voltage Limit Alarm Trips Figure 14 SPA HLPRG Trimming Hook Up Diagram For Front Panel Configuration VOLTAGE SOURCE A _________e CURRENT SOURCE 2WIRE TRANSMITTER READY INPUT TRIP 1 TRIP2 TRIP3 TRIP 4 COM UP DOWN SELECT ER ooo I moore INDUSTRIES 2 PROGRAMMABLE LAT AC OR DC
38. assified as a Type B device in accordance with IEC 61508 and has undergone a hardware assessment only For full certification of the safety application all requirements of IEC61508 must be considered Failure Rate Data Failure data including PFD and SFF required for calculations to use the SPA as part of a Safety Instrumented System is provided in the SPA U FMEDA Report Moore Industries Document No 700 702 34 for Universal Power Supply models and in the SPA FMEDA report Moore Industries Document No 700 702 19 for all other models An FMEDA option is available on the SPA which provides a copy of the FMEDA report Certificate of Conformance and 1509001 certificate for each order In addition test data is provided for each unit which is subjected to a 72 hour burn in at 65 C and a commitment to perform root cause failure analysis in case of unit failure Product life The product life of the SPA is 10 20 years based on worst case component life data However IEC 61508 2 section 7 4 states that a useful lifetime based on experience has more weight than the calculated figures Note 3 in the section comments that the useful lifetime of a transmitter is most often within 8 to 12 years Installation No special installation is required in addition to the standard installation practices in this user manual Refer to the specifications table of this user manual for ambient conditions and required power input
39. called Standard Ranging inputs are captured at their zero and full scale levels using external calibrated equipment 1 Atthe APPLY INPUT screen press SELECT 2 APPLY ZERO appears Apply the input you wish as your zero and press SELECT Wait until it is flashed on the display and press SELECT to capture 3 Next APPLY FULL is displayed Apply the value of your full range and press SELECT When this is flashed press SELECT to capture 4 Press SELECT at EXIT APPLY and exit the menu Figure 9 APPLY INPUT Menu APPLY INPUT TRIM INPUT menu 18 The Interface Solution Experts Input Trimming Figure 10 gives an overview of the Input Trimming menu Input trimming increases the measurement accuracy of the parameter you are trimming by matching the reading of its actual input to its scaling The SPA offers the use of a factory configured trimming feature FCTRY TRIM or user set one point or two point USER 1PNT OR USER 2PNT trimming Unit default is FCTRY TRIM If another trimming se lection had been made and you wish to return to the FCTRY TRIM feature follow the instructions below 1 Press SELECT at the TRIM INPUT SCREEN Once the TRIM MODE appears press SELECT 2 FCTRY TRIM is displayed press SELECT This takes you to the EXIT TRIM screen 3 To exit press SELECT To input user speci
40. ch the process variable must change You may enter a value less than one through the PC Configuration Program only Enter your delta value in the Delta text box Delta Time The span 1 60sec in which the delta must change before the alarm is set Enter your time in the Delta Time text box Note Once you have configured all parameters download to the unit by selecting Download in the Transfer dropdown menu located in the Status Bar Or click the amp button in the Tool Bar You may also use the Quick Set feature to configure your Alarm parameters and download the settings The settings you have chosen will be applied and downloaded to your unit Note If both alarms have been set with one configured to trip in the case of a broken wire and the other to trip due to another selected parameter and an actual Broken Wire failure occurs both the Out of Range and Broken Wire alarms may trip The Interface Solution Experts 39 Programmable Current Voltage Limit Alarm Trips Analog Output Figure 24 Analog Output AO Tab Input Display Alarms 1 amp 2 Alams 3 amp 4 Analog Output Scaling Custom Curve r Mode d4 Output Current Voltage i C Voltage 13 598 mA Process Variable Range mE r Trimming to 10 Fix Output at Lower Output Range Lower r Dutput Range P Fix Output at Upper Dutput Range Upper Measured Loop Curr
41. cted by the SPA and consequently alarmed WARNING For HIGH LEVEL INPUT the Lower Range Value LRV must be set higher than zero Broken Wire Detection will be disabled if LRV is set to zero and will invalidate the safety function Sensor Trimming Enable Disable Sensor trimming should be used with extreme care as this facility is allowed to trim the sensor accuracy by more than 2 of the trimming point value which could impair measurement accuracy It is the user s responsibility to ensure that the safety application can tolerate this 48 The Interface Solution Experts Latching Mode Enable Disable The SPA is provided with the capability to latch on a trip or fault i e once the output process or fault alarm relays have de energized they will remain de energized until either the manual reset contact is closed or the unit is power cycled The use of this facility will be determined by the application It is recommended that if the output state is latched externally to the SPA the SPA latching option is disabled Remote Manual Reset Procedural Issues The SPA has a facility for the connection of a remote switch to release the latch on the outputs This function is meaningful only when automatic latching of outputs is selected in the configuration If the manual reset is made part of the safety procedure it must only be used under strict supervisory and procedural control The use of a key operated momentary contact is suggest
42. del SPA2 Indicates any input output power options and housing as stated in the product data sheet Directive 2004 108 EC EMC Specifications Conformed To EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements Equipment Description Site Programmable Limit Alarm Trip Model SPA2 110DC or UAC or U Indicates any input output options and housing as stated in the product data sheet Directive 2006 95 EC LVD Specifications Conformed To EN 61010 1 2001 Electrical Safety requirements for electrical equipment for measurement C22 2 No 1010 1 2004 control and laboratory use Part 1 General requirements imoore EC Declaration of Conformity WORLDWIDE Date Issued 21 Feb 2013 No 100 100 207 Rev C Page 2 of 2 Moore Industries International Inc 16650 Schoenborn Street North Hills CA 91343 6196 U S A Equipment Description Site Programmable Limit Alarm Trip Model SPA2 Indicates any input output power options and housing as stated in the product data sheet Directive 94 9 EC ATEX Provisions of the Directive Fulfilled by the Equipment Group II Category 3G Ex nA IIC T4 85 C T5 50 C Conformity Assessment Procedure Internal Control of Production Annex VIII Module A Technical File Mil 13ATEX0220X Standards Referenced EN 60079 0 2006 Explosive atmospheres Part 0 Equipment General requirements EN 60079 15
43. eat the upper extrusion on the unit back panel over the top lip of the rail and pivot downward until the housing locks into place To mount the unit on a G type rail seat the extrusion under the top lip of the rail and again pivot downward When mounting multiple units like a rack or cabinet make sure to allow adequate vertical spacing for pivoting the units Making the Electrical Connections Refer to Figure 3 SPA Front Panel Configuration or Figure 19 SPA PC Configuration for electrical connections Programmable Current Voltage Limit Alarm Trips Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded The protective earth conductor must be connected to a system safety earth ground before making other connections All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair wiring technique Shields should be connected to an earth or safety ground For the best shielding the shield should be run all the way from the signal source to the receiving device see Note below The maximum length of unshielded input and output signal wiring should be 2 inches Note Some of Moore Industries instruments can be classified as receivers IPT IPX etc and some can be classified as transmitters TRX TRY etc while
44. ed Operation and Maintenance Proof Test Procedure It is normal practice with SIS that the components undergo periodic proof tests to expose dangerous faults that are not detected by internal diagnostic tests Thus this section specifies how the dangerous undetected faults determined during the FMEDA can be detected during proof testing Calculation of the required proof test interval can be made using data in the FMEDA report Moore Industries Document No 700 702 34 or 700 702 19 A proof test interval of 18 months is recommended for a single SPA used in a typical SIL 2 low demand application 1596 of the SIL band being allocated to the SPA2 at 40 C ambient The proof tests described in Tables 5 and 6 are designed to cover all possible dangerous undectected faults that can be detected without opening the unit 9896 coverage The proof test steps in Table 6 are only applicable if the Analog Output is used as a in the safety path Periodically testing the SPA using the proof test steps outlined below the accumulated PFDave value can be reduced to a smaller but non zero value To completely test for all possible dangerous undetected faults the unit must be sent back to the factory for a comprehensive proof test inspection Repair and Replacement The SPA2 is not intended to be repaired on site and has no components needing maintenance or regular replacement On device failure the SPA2 should be returned to Moore Indust
45. energized whenever the process input is in a non alarm condition including any dead band setting These relays de energize when the process input trips the alarm Non Fail Safe alarm trip relays are energized whenever the process input is in an alarm condition These relays de energize when the process input returns to the reset point including any dead band To Select a Fail Safe or Non Fail Safe alarm and click the corresponding button Latching The alarm will latch after being activated and requires a manual reset Select the Latching check box if you choose this alarm type Manual Reset A latching alarm requires a manual reset There are two connections labeled MR on the SPA top terminal block These terminals work inconjunction with the latching alarm function When a SPA is configured with latching alarms an alarm condition will not clear thatis the relay will not change state until the input returns to a non alarm state AND these manual reset terminals are shorted Note If manual reset terminals remain shorted this will disable the alarm latching function Trip Alarm Choosing the Trip Alarm you are prompted to com plete the following fields Input Failure Select this box if you choose to be notified upon breakdown of your input Trip Point The reference value used for notification In choosing your limits you are setting the parameters for your unit to notify you if your process input dr
46. ent fi r Damping 4 Output Voltage Enabled 0 Unfix Output Fail Mode C High Resets analog output trimming Reset Low r Output Test Fix current voltage 0 Untix Hold Last old Last Then High Quick Set If your instrument is equipped with the AO option proceed with the following instructions Mode Your desired output mode 1 Select your mode Current or Voltage Process Variable Range Displays the selected process variable range in the Measurement Mode section of the nput screen Output Range Sets your output limits 2 Set your Output Range Enter a low and high value Damping Output Damping allows you to introduce a delay 0 30sec into the response of your unit in order to stop short lived spikes from setting off alarms 3 Select Enabled if you choose to use Damping 4 Enter your damping time into the Damping text box Fail Mode In the case of an input failure you have the ability to set a mode you choose to alert of the failure High Low Choosing either of these options will send the output to a High 23 6mA for current 11 0V for voltage or Low 3 6mA for current 0 5V for voltage fail mode respectively 5 Select your Fail Mode 40 The Interface Solution Experts Note Once you have configured all parameters download to the unit by selecting
47. enter PCT percent as your new label 42 The Interface Solution Experts Note Once you have configured all parameters download to the unit by selecting Download in the Transfer dropdown menu located in the Status Bar Or click the amp button in the Tool Bar You may also use the Quick Set feature to configure your Scaling parameters and download the settings Configure your parameters and click the Quick Set button in the window The settings you have chosen will be applied and downloaded to your unit Custom Curve Figure 27 Custom Curve Tab Input Display Alarms 1 amp 2 Alarms 3 amp 4 Analog Output Custom Curve gt Mode Custom Curve File v Enabled No Df Points e Custom PV Y Range Upper Range 100 Lower Range Quick Set Note Using the Custom Curve feature will disable the Scaling capability Since both are scaling features used to manipulate the appearance of your process variable only one of these functions may be used at a time Custom Curve The Custom Curve feature allows you to set up your own custom curve table This allows you to tell the transmitter what it should output when it receives a certain input This feature also allows you the ability to write a table in Microsoft Excel save it in a csv format and import it into the Configuration Software This makes
48. et high or low trip point The SPA is typically used to activate a warning light bell or buzzer or to initiate a system shutdown Thus the instrument acts as a simple but highly reliable and effective means of monitoring and safe guarding a process About this Manual Wherever you see a Note Caution or WARNING pay particular attention WARNING Hazardous procedure or condition that could injure the operator Caution Hazardous procedure or condition that could damage or destroy the unit Note Information that is helpful for a procedure condition or operation of the unit Model and Serial Numbers Moore Industries uses a system of model and serial numbers to keep track of all of the information on every unit it sells and services If a problem occurs with your SPA check for a tag affixed to the unit listing these numbers Supply the Customer Support representative with this information when calling Inputs The SPA HLPRG High Level Programmable input handles either current inputs from 0 50mA 1mA minimum span or voltage inputs from 0 10V 250mV minimum span Programmable Current Voltage Limit Alarm Trips Outputs Alarms The SPA can be ordered with two 2PRG or four 4PRG contact closure alarms Each alarm can be individually programmed 2PRG This is a two relay output with 5A 9 250Vac or 24Vdc 50 60Hz non inductive contact rating The contact arrangement is SPDT how
49. ever the 2PRG output is also available in a DPDT contact arrangement All relay contacts NO NC and COM are available for use No jumpers are required 4PRG This is a four relay output with 9 250Vac or 24Vdc 50 60Hz non inductive contact rating The contact arrangement is SPDT All relay contacts NO NC and COM are available for use No jumpers are required TX Power A transmitter excitation power supply 24Vdc 10 24mA is standard on the SPA HLPRG You may access this externally at the terminals shown in Figure 3 Options Analog Output AO The SPA can be equipped with a scaleable output option to provide a 0 20mA or 0 10V output AO equipped units are set by the user to provide either current user configurable between source or sink or voltage Internal Settings The password security function of the SPA is controlled by a single jumper inside the top of the unit housing You will need to remove the top cover in order to access the jumper Refer to Figure 2 for location and jumper settings The Interface Solution Experts 5 Programmable Current Voltage Limit Alarm Trips Alarm Terminology Before setting up the 2 or incorporating the unit in your application Moore Industries suggests that all users take a few moments to become familiar with some of the terms associated with the use of process instrumentation alarms The figure below illustrates the way the SPA alarms operate
50. ff scaling will not restore custom curve The custom curve can only be restored using the PC configuration Software The custom data points will remain unchanged Scale Mode This allows you to customize your display for your application By example if your process is sending a 4 20mA signal to the SPA and you wish to view the input as 0 100 then this can be accomplished with the Scale Mode feature 9 EXIT OPTNS appears Press SELECT Proceed to the SCALE INPUT menu The Interface Solution Experts 15 Programmable Current Voltage Limit Alarm Trips Figure 7 CONFG OPTNS Menu When FROM PC is selected CONFG the actual text is input from the OPTNS 5 PC Configuration Program SEL The display shows the PC default until the proper EGU is downloaded from the PC program 2 OGG T LE DSPLY SEL jme MODE NORM TOGLE D U SEL PV U AOUT SEL Y bor E 8 SRC2 AOUT EGU SELECTION LIST gt SEL y 2 AUTO MODE 2 u FROM PC 2 DSPLY SEE EGU DEG SEL SELECTION DEGF NS 5 LIST KELVN i SEL SEE EGU Bs d a E SELECTION EGU2 LIST D U SET AUTO DPS SEL XXXXX U 4 D SEL XXXX X XXX XX D u XX XXX 60 HZ U SET SEL 50 HZ FILTR FAST D FAST option available D only for units with V2 11
51. fic trim values perform the following steps 1 Atthe TRIM INPUT display press SELECT When TRIM appears press SELECT again Use the UP and DOWN buttons to reach the user set trimming menus Press SELECT once the desired parameter is displayed USER 1PNT or USER 2PNT 2 TRIM ZERO appears To program press SELECT Your present zero scaling value is shown and prompts you to APPLY your value Press SELECT once your value is present and flashing at the appropriate input terminals press SELECT again If you selected USER 1PNT trimming EXIT TRIM appears Press SELECT to reach the CONFG AOUT menu or CONFG ALARM menu if the AO option is not enabled Proceed to Step 3 for USER 2PNT trimming 3 If you selected USER 2PNT trimming repeat the instructions in Step 2 for the TRIM FULL setting Press SELECT when EXIT TRIM is displayed to reach the CONFG AOUT menu or CONFG ALARM menu if the AO option is not enabled Note Trim only the zero and full values entered in the SCALE INPUT menu through the front panel pushbuttons To trim values other than those specified in the SCALE INPUT menu you must use the PC Configuration Software program Programmable Current Voltage Limit Alarm Trips Figure 10 TRIM INPUT Menu TRIM INPUT SEL FCTRY TRIM
52. figuration Restore the loop to full operation Remove the bypass from the safety logic solver or otherwise restore normal operation Confirm the configured logic solver complies with the system specification N 50 The Interface Solution Experts Programmable Current Voltage Limit Alarm Trips Table 6 Additional Proof Test Steps for Analog Output Bypass the safety PLC or take other appropriate action to avoid a false trip Configure the SPA2 for 2 10V input with broken wire set at 2V Provide an input of 4V Verify that the analog output is within 2 of 8 0mA This in addition to the next step verifies that there are no failures that cause the AO to have more than 296 error as well as lose linearity Provide an input of 8V Verify that the analog output is within 2 of 16 0mA This in addition to the previous step verifies that there are no failures that cause the AO to have more than 2 error as well as lose linearity Restore the loop to full operation Restore the SPA to its original configuration Remove the bypass from the safety logic solver or otherwise restore normal operation The Interface Solution Experts 51 imoore EC Declaration of Conformity WORLDWIDE Moore Industries International Inc Date Issued 21 Feb 2013 16650 Schoenborn Street No 100 100 207 Rev C North Hills CA 91343 6196 U S A Page 1 of 2 Equipment Description Site Programmable Limit Alarm Trip Mo
53. figured all parameters download to the unit by selecting Download in the Transfer dropdown menu located in the Status Bar Or click the button in the Tool Bar Programmable Current Voltage Limit Alarm Trips You may also use the Quick Set feature to configure your Display parameters and download the settings Configure your parameters and click the Quick Set button in the window The settings you have chosen will be applied and downloaded to your unit The Interface Solution Experts 37 Programmable Current Voltage Limit Alarm Trips Alarms Figure 23 Alarms Tab Input Display Alarms 1 amp 2 Alarms 4 Analog Output Scaling r Alarm 1 2 m Mode C Tip Fault Rate of Change m Mode C Tip Faut Rate of Change Input Failure Input Failure Out Of Range Out Of Range Lower Point 4 Upper Point 20 Lower Point 4 Upper Point 20 Input Saturation SPA2 Failure Trip Paint fi Dead Band fo High Alarm Low Alarm igh Alarm Low Alarm Delta Delta 10 Delta Time 10 Seconds Delta Time 10 Seconds Delay 0 Seconds Delay 0 Seconds FailSafe C Non Fail Safe C Fail Safe Ne 3 Latching Latching Quick Set These instructions apply to Alarms 1 through 4 Mode Click the appropriate button to configure your alarm as a Trip Fault or Rate of Change
54. gate within the menus Note Refer to the SPA HLPRG QuickStart Guide to see the default factory settings for your unit All parameters except the Custom Curve Table feature can be configured using the front panel pushbuttons The Custom Curve table can only be configured using the PC Configuration Software Program Main Menu View Settings Figure 4 gives an overview of the Main menu the View menu is shown in Figure 5 Upon power up the SPA defaults to a display of the measured value Pressing the DOWN button accesses a series of displays that show in succession the settings currently stored in unit memory Depending upon whether or not the Security Jumper has been installed Figure 2 pressing SELECT will access either the first screen in the main configuration menu CONFG INPUT or the password code query screen ENTER PASS Once the Main Menu has been accessed the DOWN button is used to move through all of the sub menus in a loop Pressing the SELECT button accesses the first screen of the sub menu shown on the LCD Programmable Current Voltage Limit Alarm Trips Password This menu is bypassed if the Password Security Jumper is not installed If the jumper is installed the menu comes up when SELECT is pressed from the display of the process variable input To access the security jumpers you must remove the top cover refer to Figure 2 The menu is shown as part of Figure 4 Refer to the
55. heduled basis both with near end and far end open circuits on each of the wires Leakage current into a broken wire can prevent the voltage from dropping to the broken wire threshold For example on a 1 5V input with a broken wire threshold of 0 6V a leakage current of 1microamp into the broken wire will hold the input voltage at approximately 1 1V indefinitely No alarm results under these conditions If the external wiring is long and has significant capacitance broken wire response time is slowed by the RC time constant of the SPA input resistance and the external wire capacitance For example 1 km of wire with 100pf m capacitance and a far end break has a capacitance of 0 1microfarad The time constant will be 0 11 seconds Using a starting voltage of 3V and a broken wire threshold of 0 6V the threshold is reached in approximately 0 18 seconds The instrument response time must be added to this time If both leakage and capacitance exist the time to threshold can extend greatly Using a 5V starting voltage 0 6V threshold voltage 1 km of wire and 0 5 microamps leakage current the threshold is reached in 0 42 seconds The instrument response time must then be added to this time 8 SCALE MODE appears press SELECT Choose whether or not to enable scaling This will be configured in the next menu Select SCALE OFF or SCALE ON and press SELECT Caution Turning on scaling will disable custom curve and turning o
56. it simple to save the custom table for downloading to multiple units or for backup purposes Programmable Current Voltage Limit Alarm Trips To create a custom curve 1 Click the Enabled box 2 Select the number of points for your curve 128 points maximum and enter it into the No Of Points text box 3 Inthe Custom PV Y Range text boxes enter the values you wish displayed when your input is at its upper and lower ranges 4 Type your individual values in the X and Y columns Source variables are inserted into the X Column while the corresponding data is inserted into the Y Column 5 After all of your data has been entered you must use the Custom Curve dropdown menu to save your newly created custom table Save Custom Curve and to download it to your SPA Download Custom Curve See Figure 28 Figure 28 Custom Curve Dropdown Menu Custom Curve Help Mew Custom Curve Open Custom Curve Save Custom Curve Save As Custom Curve Upload Custom Curve Download Custom Curve Note Once you have configured all parameters download to the unit by selecting Download in the Transfer dropdown menu located in the Status Bar Or click the amp button in the Tool Bar You may also use the Quick Set feature to configure your Custom Curve parameters and download the settings Configure your parameters and click the Quick Set button in the window Note When the Custom Curve featu
57. l notify the user upon a breakdown of input RANGE ALARM appears Select whether or not to enable the range alarm by using the UP and DOWN buttons press SELECT If enabled LOWER POINT appears then use the UP and DOWN buttons to set your lower point value press SELECT UPPER POINT appears then use the UP and DOWN buttons to set your upper point value press SELECT EXIT RANGE appears Press SELECT EXIT ALRM appears If range alarm not enabled EXIT ALRM appears Note When setting the Range Alarm the values in Lower Point must be greater than those of the Sensor Lower Limit and less than those set in Lower Range When setting the Upper Point the value must be less than the Sensor Upper Limit and greater than those set in Upper Range If you are to program other alarms use the UP and DOWN buttons to reach your next alarm and follow the steps described in the appropriate alarm configuration section If you have completed your alarm configurations use the UP and DOWN buttons to bypass the alarm menu To exit press SELECT at the ALARM EXIT display ALARM X denotes the alarm 1 2 3 or 4 that you are currently configuring The Interface Solution Experts 29 Programmable Current Voltage Limit Alarm Trips Figure 17 CONFG ALARM Menu Rate of Change Alarm PASSWORD menu 30 CONFG ALARM SEL ALARM2 ft CONFG ALARMS vt CO
58. ls remain shorted this will disable the alarm latching function These manual reset terminals labeled MR are located on the top row of the SPA Press SELECT at SET FSAFE to enter the menu Then use the UP and DOWN buttons to switch from ALARM FSAFE to ALARM 5 Make your selection and press SELECT Fail Safe ALARM FSAFE Will remain in an alarm condition even if power to the unit is removed Its alarm trip relays are energized whenever the process input is in a non alarm condition including any dead band setting These relays de energize when the process input trips the alarm Non Fail Safe ALARM NONFS With this type of alarm relays are energized whenever the process input is in an alarm condition These relays de energize when the process input returns to the reset point including any dead band Programmable Current Voltage Limit Alarm Trips 9 INPUT FAULT appears Select whether or not to enable the input failure alarm by using the UP and DOWN buttons press SELECT Input Fault Alarm INPUT FAULT If enabled this alarm will notify the user upon a breakdown of input 10 RANGE ALARM appears Select whether or not to enable the range alarm by using the UP and DOWN buttons press SELECT If enabled LOWER POINT appears then use the UP and DOWN buttons to set your lower point value press SELECT UPPER POINT appears then use the UP and DOWN buttons to set your upper p
59. me Maintenance Moore Industries suggests a quick check for terminal tightness and general unit condition every 6 8 months Always adhere to any site requirements for programmed maintenance 46 The Interface Solution Experts Customer Support Moore Industries is recognized as the industry leader in delivering top quality to its customers in products and services We perform a battery of stringent quality assurance checks on every unit we ship If any Moore Industries product fails to perform up to rated specifications call us for help Our highly skilled staff of trained technicians and engineers pride themselves on their ability to provide timely accurate and practical answers to your process instrumentation questions Factory phone numbers are listed on the back cover of this manual If problems involve a particular SPA there are several pieces of information that can be gathered before you call the factory that will help our staff get the answers you need in the shortest time possible For fastest service gather the complete model and serial number s of the problem unit s and the job number of the original sale SPA in Safety Instrumented Systems This user manual contains all of the information needed to configure install operate and maintain this product For safety applications the SPA must only be used in accordance with this information and the restrictions and limitations as detailed below The SPA is cl
60. n mA or a voltage equal to the value you enter into the text box You can check the other devices on the system and calibrate them to this signal This feature is independent of the input If you find that the output requires adjustment you may perform the Trimming function 1 Ensure that SPA monitoring is stopped In the Fix current voltage text box enter a value between 0 20mA for current or 0 10V for voltage and click the Fix button Programmable Current Voltage Limit Alarm Trips 2 Return to monitoring the SPA You will see the fixed value in the Output Current Voltage display and on the external multimeter 3 Once you have finished click Unfix Note While performing Analog Output Trimming functions you may notice a message in the SPA 2 Status display reading OUTPUT FIXED Clicking the Unfix button will clear this message Figure 25 SPA HLPRG Trimming Hook Up Diagram For PC Configuration 1 TRIP2 TRIP 4 UP DOWN SELECT o0 000 SITE AC OR DC POWER ose see SUPPLY GND VOLTAGE SOURCE 4 o CURRENT SOURCE RE TO SERIAL COM PORT 2 NIRE OF PC TRANSMITTER e To USB Port of PC HOOK UPS FOR OUTPUT TRIMMING EXTERNAL POWER SUPPLY MULTIME
61. ned by the deadband setting Latching SPA alarms will not clear unless the reset point has been reached or passed AND the manual reset contacts have been shorted The Deadband is the range in which an alarm remains tripped even after the process input has returned to or passed the trip point Deadband is not required When it is not incorporated into an alarm application the trip point and reset point are the same The deadband of the SPA is set by the user Failsafe Alarms are de energized when tripped energized when the process input is at a non alarm level Non failsafe Alarms are energized whenever tripped de energized when the process input is at a non alarm level The relays in the SPA can be switched from failsafe to non failsafe at any time by the user Normal is the term used to describe the shelf state of relay contacts The contacts of a Normally Open relay are open infinite resistance when the relay is not energized The contacts of a Normally Closed relay are open when the relay is energized closed when not energized NOTE Sometimes a non alarm input level is referred to as being in a normal condition This practice is intentionally avoided in this manual Do not confuse the term normal as in Normally Open or Normally Closed with a non alarm input condition In this manual normal is an exclusive reference to the shelf state or quiescent state of an alarm s relay contacts whether open or cl
62. nitor output You can then change the operating parameters of the alarm No Alarm Needed It is not necessary to connect the SPA to a PC to create configuration files using the software The Configuration Program can be run without connecting an alarm and most parameters can be set without benefit of input from a sensor or SPA This makes it easy to create a set of operating parameters save them to disk and download them to one or more instruments at a later time 32 The Interface Solution Experts The SPA most be connected to the PC in order to trim input trim output assign a tag perform a loop test receive via download a configuration file and save the configuration file via upload from the SPA s memory Connecting the SPA to the PC Connect the RS 232 end of the cable to the PC s COM port See Table 3 for information on the necessary equipment Selecting Model Type User must select model type when the software is opened without a unit connected as shown below Unit type is determined by software version and input type When a unit is connected the software will select the correct type automatically SPA2 Model Type xj Version SPA2 v2 11 or later C SPA2 v2 8 or earlier C High Level Input Figure 19 SPA HLPRG Hook Up Diagram For PC Configuration Programmable Current Voltage Limit Alarm Trips
63. nt and under normal conditions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manufactured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers orthe users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident neglect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WORLDWIDE www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales mooreind com Tel 01293 514488 FAX 01293 536852 Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971 FAX 0 344 615920 LII MOORE rit tee INDUSTRIES erste 2014 Moore Industries International Inc Specifications and Information subject to change without notice
64. oint value press SELECT EXIT RANGE appears Press SELECT EXIT ALRM appears If range alarm not enabled EXIT ALRM appears Note When setting the Range Alarm the values in Lower Point must be greater than those of the Sensor Lower Limit and less than those set in Lower Range When setting the Upper Point the value must be less than the Sensor Upper Limit and greater than those set in Upper Range 11 If you are to program other alarms use the UP and DOWN buttons to reach your next alarm and follow the steps described in the appropriate alarm configuration section If you have completed your alarm configurations use the UP and DOWN buttons to bypass the alarm menu To exit press SELECT at the ALARM EXIT display The Interface Solution Experts 25 Programmable Current Voltage Limit Alarm Trips Figure 15 CONFG ALARM MENU Trip Alarm NOTES 1 Smart Ranging skips standard ranging and goes to dead band 2 Input flashing during standard ranging ALARM ALARM SEL TRIP CONFG ALARM TYPE FAULT ROC D ITRIP SEL u 7 ENTER EGU Smart Ranging D i 1 SEL v U INPUT SEL XXXXX iu TRIP EGU 410
65. ons to enter a value between 0 and 30 seconds press SELECT Press SELECT at FAIL MODE to program the setting Choose FAIL HIGH or FAIL LOW This sends you to EXIT AOUT HIGH LOW Choosing either of these options will send the output to a High 23 6mA for current 11 0V for voltage or Low 3 6mA for current 0 5V for voltage respectively VOLT CURRENT SEC XX 0 30 XX U D SEL FAIL LOW U D FAIL HIGH SEL SCALE AOUT menu Scaling the Analog Output AO Option Figure 12 gives an overview of the Analog Output Scaling menu Follow these instructions to scale the analog output after you have performed the configuration Note When using the front panel pushbuttons to enter your scaling values you may enter only values to one decimal place tenths To adjust your value past one decimal place you must use the PC Configuration Program 1 At the SCALE AOUT display press SELECT 2 Press SELECT at the AOUT ZERO parameter and enter the value you want to output when your input is at zero Press SELECT 3 Press SELECT at the AOUT FULL screen Enter the value you want to output when your input is at full scale Press SELECT 4 EXIT SCALE appears If all scaling parameters have been set press SELECT Programmable Current Voltage Limit Alarm Trips Figure 12 SCALE AOUT Menu NOTES 1 When setting zero and full value
66. ops below Low Alarm or exceeds High Alarm your trip point setting 1 Select the High Alarm or Low Alarm button 2 Enter the value you wish set as the trip point in the Trip Point text box Dead Band The Dead Band is the range in which an alarm relay remains in an alarm condition even after the monitored process variable input has returned to a safe level at or below above the trip point setting 3 If choosing to use a dead band value enter it into the Dead Band text box Fault Alarm The Fault Alarm enables the fields outlined below Select the type of Fault Alarm you require in your ap plication Input Failure You are notified upon breakdown of your input Input Saturation Should the input become overloaded or saturated your alarm would activate SPA Failure Choosing this parameter activates the alarm at any internal failure that occurs Note Enabling all fault alarm configurations will activate the alarm at any failure that occurs refer to Table 4 in the Error Codes section of this manual Programmable Current Voltage Limit Alarm Trips Rate of Change Alarm The fields below must be configured in order to set up your Rate of Change Alarm properly The alarm will be set according to the rate of change of the process variable over a set time period Input Failure Select this box if you choose to be notified upon breakdown of your input Delta This is the amount by whi
67. ore INDUSTRIES SPA 47mm 1 87 in Y 123mm 4 8 in gt Figure 2 Setting the Internal Jumper for Password Security or OFF SPA TOPSIDE REMOVE PANEL BY UNSCREWING TOP FOUR SCREWS 0 Source 7 e lo Source lo Sink Vo Vo Os SET PASSWORD SECURITY nn PASSWORD SECURITY IS OFF NO PASSWORD ies REQUIRED PASSWORD SECURITY IS ON PASSWORD s REQUIRED FRONT BACK 8 The Interface Solution Experts Programmable Current Voltage Limit Alarm Trips Table 2 SPA HLPRG Terminal Designations 2PRG DPDT 1 WITH AO 1 OPTION 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I Lrevay d 1 1 1 1 1 1 1 1 2PRG AO 2PRG DPDT AO 4PRG AO 1 AO OPTION f 1 OUTPUTS i i 1 1 1 i i 1 i i i 1 i 1 i i 1 i 1 i 1 4 20mA Output Loop 4 20mA Output Loop Voltage Signal 1 i Voltage sourced by DCS Voltage sourced by SPA Output from SPA i i i i 1 i NOTES KEY 1 Terminal blocks can accommodate 14 22 AWG solid wiring AC DC Power Input Current Input Source Current Source 2 lo Vo labeling is present only when the unit is equipped with the ACC DCC Power Input lo
68. osed Specifications Performance Performance continued Input Range Current Input 0 50mA 1mA minimum span Voltage Input 0 11V 250mV minimum Input Accuracy and Alarm Trip Repeatability Current inputs 2 microamps 0 01 of 20mA span Voltage inputs x1mV 0 01 of max span Stability Refer to Table 1 Dead Band 11 5V or 50mA maximum in Linear Mode equivalent of maximum input range in user set engineering units in Scaling Custom Mode Response Time 256msec maximum Defined as the time from step change on input to alarm state change when alarm is set to trip at mid point Alarm Trip Delay Programmable from 0 120 seconds Power Supply Effect 0 002 of span for a 1 change in line voltage AC or DC Isolation 500Vrms between case input output units with AO option and power continuous Dielectric Strength Will withstand a 1966Vdc dielectric strength test for two seconds with no breakdown Power Supply Universal 21 6 375Vdc or 90 260Vac 24DC range 18 30Vdc UAC range 90 260Vdc 110DC range 75 150Vdc Power Consumption 3 5W typical 6W max Input Impedance Current inputs 20ohms Voltage inputs 1Mohm Input Over Range Protection Voltage inputs 30Vdc of max input span Current inputs 100mA of max input span Performance with Analog Output AO Option Ambient Conditions Table 1 Long Term Stability Stability of maximum span TX Power Supply
69. output if your instrument is equipped with the AO option is performed here Refer to the Analog Output section for a complete description 12 Scaling Tab If you choose to enable the scaling feature the parameter would be configured at this window Refer to the Scaling section for a complete description 13 Custom Curve Tab The SPA has two modes of operation linear mode and custom mode In linear mode the scaled output is proportional to the scaled input In custom mode reached by selecting the Custom Curve tab you define a special linearization function Refer to the Custom Curve section for a complete description Note The Custom Curve parameter can ONLY be configured using your PC and PC Configuration Software Program It cannot be configured using he front panel push buttons Status and Tool Bar Legend 8 Allows such functions as New Ele Open Save and Print Controls whether Tool and Status View Bars are viewed on the screen Allows you to Upload and Transfer Download configurations Select the PC Port C duis Com Port that you will use Allows you to Monitor and Monitorin drm Stop monitoring processes PENES Provides functions specific to your Custom Curve table Displays the version of the SPA Hel ES Configuration Program Programmable Current Voltage Limit Alarm Trips Configuration Screens Note Unless otherwise noted ensure that the PC
70. put Defaults to mA Scale Input Smart Scaling Set the values to be displayed at zero and full scale without calibration equipment Trim Input u Match the actual reading of your TRIM SPA to a calibrated or known INPUT value D 1 u CONFG AOUT Scale Analog Output Connect the SPA into a calibration set up as shown the manual SCALE and scale the analog output AUT Requires AO Option f TRIM AOUT D Configure Alarm Y Set trip point dead band CONFG high low trip delay and ALARM latching non latching D Exit Configuration Menu Return to process display CONFG INPUT Security Jumper installed in ON position Enter the password code to enable settings changes Default 2 55 Configure Options Set engineering units decimal places 50 60Hz filter broken wire detection and scaling Apply Input Bench Scaling Using calibration equipment capture the zero and full scale values Select volt or current output Configure Analog Output Choose damping value and fail mode Trim Analog Output Connect the SPA into a calibration set up as shown in the manual and trim the analog output Requires AO Option Password View or change password Table of Contents Introduction 5 e D M 5 Model Serial NUITIDBES isa dust apE dE capi spud
71. re is enabled for your unit the SPA will display CC in the lower left corner of its LCD The Interface Solution Experts 43 Programmable Current Voltage Limit Alarm Trips Error Codes Every SPA is subjected to an exhaustive battery of operational checks and tests prior to its shipment Occasionally however units can sustain damage getting from the factory to the user As a safeguard your unit is equipped with a full set of internal diagnostics that check operation and configuration upon power up If there are problems with the microprocessor or with conflicting operating parameter settings the LCD will display an error code upon unit start up Table 4 lists the error codes For most of these problems it will be necessary to return the instrument to the factory Table 4 SPA HLPRG LCD Error Codes Error Message ERROR ADC ERROR RAM ERROR CALIB ERROR CKSUM ERROR BLANK ERROR SPA2 ERROR RJC ERROR WDOG ERROR SWDOG ERROR OUT OF LIMIT ERROR UNDER RANGE or ERROR OVER RANGE ERROR INSAT ERROR INPUT ERROR DZERO ERROR CONFG WIRE 1 BROKE WIRE 2 BROKE WIRE 3 BROKE WIRES BROKE ADC watchdog failure EEPROM Error The internal processor failed Calibration data bad The factory set calibration of the unit has failed to initialize Configuration or calibration data checksum mismatch EEPROM blank Other or combination of errors Reference Junction Compensation
72. ries World Headquarters in North Hills CA U S A for repair and refurbishment refer to Returns Procedures at the end of this manual Repair or replacement of any component without authorization from Moore Industries will invalidate any remaining warranty and FMEDA data Programmable Current Voltage Limit Alarm Trips Recording and Reporting of SPA2 Performance It is the end user s responsibility to maintain records of all safety component failures especially those that might be classified as potentially dangerous This feedback data not only helps the supplier identify and rectify reliability issues but also to provide quantitative data to increase confidence in the FMEDA analysis of dangerous failure rates Please ensure that any components returned to Moore Industries are returned with a clear report identifying the fault experienced The Interface Solution Experts 49 Programmable Current Voltage Limit Alarm Trips Table 5 Proof Test Steps Bypass the safety PLC or take other appropriate action to avoid a false trip Connect the SPA2 to a PC running the SPA2 configuration program Configure all alarm outputs such that i Each alarm is set to the midpoint of the configured range ii Alarm 1 is set to trip when the input is below the midpoint Alarm 2 is set to trip when the input is above the midpoint and so on Run the SPA2 configuration program in monitoring mode Apply a calibrated inpu
73. s the values displayed are the analog output Zero and full in mA or Volts depending upon the output configuration Update your analog output during AO scaling Rearranging values nulls your trim value Implement auto increment when incrementing and decrementing zero and full counts XXXXX r MA VOLT D v MA VOLT D Y TRIM AOUT menu The Interface Solution Experts 21 Programmable Current Voltage Limit Alarm Trips Trimming the Analog Output AO Option Figure 13 gives an overview of the Analog Output Trimming menu Output trimming increases the measurement accu racy of the SPA by calibrating its analog output to the device that is receiving the output This ensures that the instrument is being correctly interpreted Connect the unit as shown in Figure 14 and allow five minutes for warm up and stabilization 1 Atthe TRIM AOUT display press SELECT 2 TRIM ZERO appears Press SELECT The value 0 000 mA or V depending on the set up is shown While monitoring your reading on the meter use the UP and DOWN buttons to adjust the output to the desired level Use the meter in the set up to monitor the output as it is adjusted When the output is set as desired press SELECT Note The value on the LCD is the value that must be trimmed in order to adjust to the desired level 3 Press SELECT at TRIM FULL
74. se the UP and DOWN buttons to switch from ALARM FSAFE to ALARM 5 Make your selection and press SELECT Refer to the Trip Alarm Configuration section for a description of fail safe and non fail safe alarms RANGE ALARM appears Select whether or not to enable the range alarm by using the UP and DOWN buttons press SELECT If enabled LOWER POINT appears then use the UP and DOWN buttons to set your lower point value press SELECT UPPER POINT appears then use the UP and DOWN buttons to set your upper point value press SELECT EXIT RANGE appears Press SELECT EXIT ALRM appears If range alarm not enabled EXIT ALRM appears Note When setting the Range Alarm the values in Lower Point must be greater than those of the Sensor Lower Limit and less than those set in Lower Range When setting the Upper Point the value must be less than the Sensor Upper Limit and 10 greater than those set in Upper Range If you are to program other alarms use the UP and DOWN buttons to reach your next alarm and follow the steps described in the appropriate alarm configuration section If you have completed your alarm configurations use the UP and DOWN buttons to bypass the alarm menu To exit press SELECT at the ALARM EXIT display ALARM X denotes the alarm 1 2 3 or 4 that you are currently configuring The Interface Solution Experts 27 Programmable Current Voltage
75. skip the rest of the configuration menus and return to the process variable display press the UP button twice to CONFG EXIT and press SELECT 14 The Interface Solution Experts Figure 6 CONFG INPUT Menu Use the UP and Down buttons to cycle through the lists CONFG INPUT s Current List INPUT 50mA TYPE 25mA 12 5mA D 6 25mA Volt List 10V 5V 2 5V 1 25V CONFG OPTNS menu Configuring the Options Figure 7 gives an overview of the Options Configuration menu You may configure the process variable display decimal places 50 60Hz filter selection broken wire detection and the scaling mode from this menu To configure the options of the the SPA 1 Atthe CONFG 5 screen press SELECT 2 DSPLY MODE appears Press SELECT to enter the menu Choose between NORM MODE and TOGLE MODE by using the UP and DOWN buttons Press SELECT NORM MODE Displays only your PV or AOUT value whichever you select TOGLE MODE Every four seconds your display will toggle between two displays that you choose Programmable Current Voltage Limit Alarm Trips 3 Next DSPLY SRC 1 appears Press SELECT and choose between AOUT if your unit is equipped with the AO option or PV by using the UP and DOWN buttons Press SELECT If you selected TOGLE MODE you will next be asked to enter your
76. some are both a receiver and a transmitter SPA HIM etc Hence your shield ground connections should be appropriate for the type of signal line being shielded The shield should be grounded at the receiver and not at the signal source The Interface Solution Experts 45 Programmable Current Voltage Limit Alarm Trips Contact Load Suppression When the instrument relays are used to switch external relay coil contactor solenoid or some other inductive load large voltage spikes may be created in nearby cable harnesses When excessive these voltage spikes can disrupt the operation of all nearby electronics including this product Please follow the external relay manufacturer instructions for their recommended relay coil suppression kits Inductive loads should have suppression devices installed on the relay right across the relay coil itself Usually this is a simple diode for dc circuits AC circuits routinely use an R C snubber CE Conformity Installation of any Moore Industries products that carry the CE marking must adhere to the guidelines in the Recommended Ground Wiring Practices section in order to meet the EN 61326 requirements set forth in the applicable EMC directive Operation Once programmed calibrated installed and supplied with the correct power the SPA alarm begins to operate immediately Depending upon environmental conditions it can be expected to operate unattended for extended periods of ti
77. t near the high limit of the selected input configuration Verify that the input as reported by the SPA2 configuration program matches what is expected This tests for failures in the input connections to the A D converter near the high limit operation Verify that for the configured alarms the output is as expected This test verifies signaling for the tested relay and for issues in the relay to the output connections Apply a calibrated input near the low limit of the selected input configuration Verify that the input as reported by the SPA2 configuration program matches what is expected This test completes the full test for failures in the input connections to the A D converter near the low limit operation This also covers the CPU and A D clocks Verify that for the configured alarms the output is as expected This test ensures that there is no crosstalk between the relays Use the SPA2 configuration program to change the input to a different gain Verify the gain change by i If the original input range was smaller Verify by applying an input that is out of range for the original configuration and is in range for the new range being tested ii If the original input range was larger Verify by applying an input that is in range for the original configuration and is out of range for the new range being tested This tests all of the communication lines between the CPU and the A D converter Restore the SPA to its original con
78. the safety path in the SPA U FMEDA report with the following configuration Universal Power Supply models using the AO set to 4 20mA The logic solver connected to the AO must be either configured to detect a fail low condition anything less than 4 0mA is detected as a fault or fail windowed condition anything outside the 4 20mA range is detected as a fault The Interface Solution Experts 47 Programmable Current Voltage Limit Alarm Trips Process Safety Time Process safety time is the minimum time from the initiation of a hazardous event to the point where the hazardous event is unavoidable Any safety function designed to either prevent the event or at least mitigate its effect must be capable of performing its specified safety function in a time period very much less than the process safety time Please ensure that any configured delay 1 120secs in the SPA trip alarm is well within the process safety time Sensor Types The SPA is designed for use with a wide variety of inputs See Table 4 of this manual for valid inputs and ranges It is the end user s responsibility to ensure that the chosen sensor is capable of achieving the required loop SIL Broken Wire Detection The SPA is provided with the facility to detect both open circuit and short circuit input This broken wire detection must always be enabled This is essential to ensure that dangerous failure of the sensor or signal input is dete
79. the step above for the second point Note Once you have configured all parameters download to the unit by selecting Download in the Transfer dropdown menu located in the Status Bar Or click the 3 button in the Tool Bar You may also use the Quick Set feature to configure your nput parameters and download the settings Configure your parameters and click the Quick Set button in the window The settings you have chosen will be applied and downloaded to your unit Display Figure 22 Display Tab Input Display Alarms 1 amp 2 Alarms 3 amp 4 Analog Dutput Scaling r Display Source Process Variable x Use Custom Label Custom Label fox Use Custom Label Custom Label Precision Decimal Places 4 Display Source By selecting the Toggle check box you can choose to view multiple forms of your dis play Your selections will toggle every few seconds to display each setting Toggle Mode Every four seconds your display will toggle between two displays that you choose Normal Mode Displays only your PV or AOUT value whichever you select Use Custom Label You can choose to assign a specific label or EGU Engineering Unit 1 Check the Use Custom Label box 2 Enter the value you wish viewed into the Custom Label text box Precision Select the number of decimal places resolution of your display Note Once you have con
80. trip value Use the UP and DOWN buttons to select your trip value press SELECT 4 Press SELECT at ENTER and enter your dead band value if using dead band Press SELECT once your desired setting appears Dead Band The Dead Band is the range within which an alarm relay remains in an alarm condition even after the monitored process variable input has returned to a safe level at or below above the trip point setting 5 Press SELECT at ENTER DELAY and input your desired delay time by using the UP and DOWN buttons Delay When your unit is in an alarm condition the delay is the amount of time you set 0 120sec to elapse before a relay trip 24 The Interface Solution Experts 6 Pressing SELECT at the SET HI LO menu directs you to configure the alarm as an ALARM HI or ALARM LO Use the UP and DOWN buttons to reach your selection and press SELECT ALARM LO You are notified if your process input drops below your trip point setting ALARM HI You are notified if your process input exceeds your trip point setting At the SET LATCH display press SELECT and choose LATCH ON or LATCH OFF using the UP and DOWN buttons press SELECT Latching Alarm When a SPA is configured with latching alarms an alarm condition will not clear the relay will not change state until the input returns to a non alarm state AND manual reset terminals are shorted Note If manual reset termina

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