User Manual - SharePoint
Contents
1. a 33 IAAI 33 24 1 DATAPLATE and TECHNICAL DATA Electrolux Professional S p A Made in Italy Pordenone 169000 169001 169002 169003 169004 169005 ACG12 ACG24 ACG36 ACG48 ACFG24 ACFG36 305m 12 610m 24 915m m 36 1220m 48 610m 24 915m m 36 Nominal heat output Btu h 65000 130000 194500 259500 164000 229000 MJ h 128 192 256 164 228 TABLE Technical data MODELS 169034 169035 169036 169037 ACFG24T ACFG36T ACG12T ACG24T ACG36T ACG48T TECHNICAL DATA 305m 12 610m 24 915m 36 1220m m 48 610m 24 915m m 36 Gas connection Burners Nominal heat output 65000 130000 194500 259500 164000 229000 128 192 256 164 228 25 GENERAL INSTRUCTIONS amp e Keep the instruction handbook for future reference e RISK OF FIRE Keep the area around the appliance free and clear of combustibles Do not keep flammable materials in the vicinity of the appliance Inadequate ventilation causes asphyxia Do not obstruct the ventilation system in the place where N 2 this appliance is installed Do not obstruct the vents or ducts of this or other appliances 7 Place emergency telephone numbers a visible position sos Keep the instructions to be followed in case of smell of gas in the room in a visible position This in2. below 32 VII CLEANING 1 EXTERNAL PARTS SATIN FINISH STEEL SURFACES daily e Clean all steel surfaces dirt is easily removed when it has just formed e Remove grime fat and other cooking residuals from steel surfaces when cool using soapy water with or without detergent and a cloth or sponge Dry the surfaces thoroughly after cleaning e Incase of encrusted grime fat or food residuals go over with a cloth or sponge wiping in the direction of the satin finish and rinsing often rubbing in a circular motion combined with the particles of dirt on the cloth sponge could spoil the steel s satin finish e Metal objects can spoil or damage the steel damaged surfaces become dirty more easily and are more subject to corrosion e Restore the satin finish if necessary SURFACES BLACKENED BY HEAT when necessary Exposure to high temperatures can cause the formation of dark marks These do not constitute damage and can be removed by following the instructions given in the previous section NOTE Avoid dirtying the inside of the Venturi tubes The presence of dirt inside the appliance can obstruct the nozzles affecting the flame Use hole A to drop any food residuals into the removable grill at the bottom of the appliance 2 IDLE PERIODS If the appliance is not going to be used for some time take the following precautions e Close cocks or main switches ahead of the app
3. burners so to have the maximum gas consumption Regulate the adjustment screw until the pressure gauge shows the working pressure value section 5 1 4 Gas pressure regulator Replace the seal cap and gasket and screw tightly closed Remove the pressure gauge and close the test point pressure Prior to operation test the gas pressure regulator for leaks ie seal cap seal gasket qH spring adjusting screw 29 5 1 6 5 MINIMUM FLAME SCREW REPLACEMENT hob Unscrew minimum flame screw from the cock and replace it with one suitable for the type of gas screw down fully Table B fig 2B 5 1 6 6 PILOT FLAME ADJUSTMENT hob without thermocouple Pilot flame height is factory set if necessary it can be adjusted by proceeding as follows Remove the control panel and locate the cock corresponding to the flame to be adjusted B1 front ring B2 rear Turn the screw to increase or decrease the height of the pilot flame 30 5 1 6 7 PILOT FLAME ADJUSTMENT hob with thermocouple e Remove the control panel and turn screw to increase or decrease the height of the pilot flame e Refit the control panel after completing the operation STE 6 BEFORE COMPLETING THE INSTALLATION OPERATIONS Use soapy water to check all connections for gas leaks DO NOT use a naked flam
4. CONTENTS I INSTALLATION DIAGRAM JOINING APPLIANCES TABLES 2 DATAPLATE and TECHNICAL 25 GENERAL INSTRUCTIONS 26 IV THE ENVIRONMENT cect eae ice tee 27 2 6 4 Cee ee ee ee eRe eRe ene 27 2 SE a caer asec es reese st esses 27 CLEANING ce ce ct cs eS sea acta cc cece 27 27 V INSTALLATION 27 e REFERENCE STANDARD S 27 26 UNPACKING 27 Ce a ene OnE E 28 4 FUME EXHAUST AND VENTILATION 28 5 CONNECTION S 28 6 BEFORE COMPLETING INSTALLATION OPERATIONS 30 Vi USER INSTRUCTIONS 31 COOKER USE 31 2 COOKER WITHOUT THERMOCOUPLE 31 3 COOKER WITH THERMOCOUPUE 31 4 SWITCHING THE OVEN ON 32 32 i EXTERNAL PARTS 32 2 DLE 33 INTERNAL PARTS reece 33
5. OZZLE REPLACEMENT oven fig 3B 3C 3D 3E e Remove the oven floor e Remove protection shield fig Loosen screw and lift the retainer of burner fig 3C Loosen the screw of bushing fig Pull out and remove burner fig 3D Replace nozzle F with one suitable for the type of gas according to that given in Table B nozzle diameter is given in hundredths of mm on the nozzle body e Refit the burner and retainer retighten screws and refit the oven floor 5 1 6 3 PILOT BURNER NOZZLE REPLACEMENT oven fig 3B 3F Remove the oven floor Remove protection shield A fig Remove pilot burner protection cover Unscrew nipple H and replace nozzle L with one suitable for the type of gas Table B fig 3F The nozzle identification number is given on nozzle body Retighten nipple H and refit the protection and oven floor 5 1 6 4 REPLACING THE ADJUSTMENT SPRING OF THE PRESSURE REGULATOR e Replace the spring of the pressure regulator with one suitable for the gas pressure type given in table B see handbook Appendix as follows Remove the seal cap seal cap gasket adjusting screw and the spring Insert the new spring and replace the adjusting screw Connect a pressure gauge to the appliance s test point pressure fig 2A 2B Ignite the appliance s
6. dicates the gas flow direction AUSTRALIA the gas pressure regulator supplied with theappliance must be fitted to the appliance inlet Adjust thetest point pressure with one burner operating at maximum setting as follow 0 7 KPa for Natural gas 1 8 KPa for Propane gas NB These models are designed and certified for use with natural or propane gas 5 1 5 PRIMARY AIR CHECK When the primary air is correctly adjusted the flame does not float with burner cold and there is no flareback with burner hot 5 1 6 CONVERSION TO ANOTHER TYPE OF GAS Table B technical data gas nozzles gives the type of nozzles to be used when replacing those fitted by the manufacturer the number is stamped on the nozzle body At the end of the procedure carry out the following check list id Fearectaaismenofpimaryaratouners correct adjustment of pilot s necessary a correct adjustment of supply pressure see technical data gas nozzles table apply the sticker supplied with data of new gas type used 5 1 6 1 MAIN BURNER NOZZLE REPLACEMENT hob fig Lift and remove the main burner e Unscrew nozzle and replace it with one suitable for the type of gas according to that given in Table B The nozzle diameter is given in hundredths of mm on the nozzle body Tighten down nozzle B 5 1 6 2 MAIN BURNER N
7. e room When possible preheat only before use 3 CLEANING In order to reduce the emission of pollutants into the environment clean the appliance externally and when necessary internally with products that are more than 90 biodegradable for further information refer to section VII CLEANING 4 DISPOSAL Do not disperse in the environment Our appliances are manufactured using more than 90 in weight recyclable metals stainless steel iron aluminium galvanised sheet copper etc Make the appliance unusable by removing the power cable and any compartment or cavity closing devices when present in order to avoid the risk of someone becoming trapped inside V INSTALLATION e Carefully read the installation and maintenance procedures given in this instruction manual before installing the appliance Installation maintenance and conversion to another type of gas must only be carried out by qualified personnel authorised by the manufacturer Failure to observe the correct installation conversion and modification procedures can result in damage to the appliance danger for people and invalidates the Manufacturer s warranty 1 REFERENCE STANDARDS The electrical connection when provided for must be carried out in conformity with the local safety regulations in force e This appliance must comply with the applicable federal state or local regulations These installation procedures mus
8. e to check for gas leaks Light all the burners separately and also together to check correct operation of the gas valves rings and lighting Adjust the flame regulator to the lowest setting for each burner separately and together after completing the operations the installer must instruct the user on the correct method of use If the appliance does not work properly after carrying out all the checks contact the local after sales service centre VI OPERATING INSTRUCTIONS 1 COOKER USE 11 GENERAL PRECAUTIONS The appliance is intended for industrial use by trained personnel Do not use the appliance empty or in conditions that compromise its optimum efficiency Also if possible preheat the appliance immediately before use e This appliance is designed for cooking food in containers pots pans any other use is deemed improper 2 COOKERWITHOUT THERMOCOUPLE 21 SWITCHING ON Open the shutoff valve located on the back of the appliance paying attention as gas will start flowing freely from hob pilot burners immediately after opening the gas cock Light all the pilot burners of the top rings The cock control knob A has 2 positions Off On Turn the knob of the required burner anticlockwise to A to light it 2 3 SWITCHING OFF e Close the cocks of the top rings turning the knobs clockwise To turn off the pilot burners operate the shutoff val
9. er to prevent any negative consequences for the environment and the health of people For further information regarding the recycling of this product contact the product agent or local dealer the after sales service or the local body responsible for waste disposal e Warnings Donotstore or use gasoline or other flammable vapours liquids or items in the vicinity of this or any other appliance Do spray aerosols in the vicinity of this appliance while it is in operation Never check for leaks with an open flame The appliance is not suitable for a marine environment Failure to observe the above can compromise the safety of the appliance Failure to observe the above invalidates the warranty 26 IV THE ENVIRONMENT 1 PACKING The packing materials are environmentally friendly and be stored without risk or burned in an appropriate waste incineration plant Recyclable plastic components are marked with Polyethylene outer wrapping instruction booklet PE gas nozzle bag Polypropylene roof packing panels straps A Polystyrene foam corner protectors PS 2 USE Our appliances offer high performance and efficiency To re duce electricity water or gas consumption do not use the appliance empty or in conditions that compromise its optimum efficiency the appliance must be used in a well ventilated place to avoid the creation of dangerous mixtures of unburnt gases in th
10. formation is available from the gas company e Installation and maintenance must only be carried out by qualified personnel authorised by the manufacturer For assistance contact an authorised after sales service centre Demand original replacements parts This appliance is designed for cooking food It is intended for industrial use Any use different from that indicated is improper e This appliance is not intended for use by people including children with limited physical sensory or mental abilities or without experience and knowledge of it unless they are supervised or instructed in its use by a person responsible for their safety e Personnel using the appliance must be trained Do not leave the appliance unattended when in use Turn the appliance off in case of a fault or poor operation Do not use products even if diluted containing chlorine sodium hypochlorite hydrochloric or muriatic acid etc to clean the appliance or the floor under it Do not use metal tools to clean steel parts wire brushes or Scotch Brite type scouring pads Soe Do not allow oil or grease to come into contact with plastic parts Do not allow dirt fat food or other residuals to form deposits the appliance Do not clean the appliance with direct jets of water The symbol L given on the product indicates that it should not be regarded domestic waste but must be correctly disposed of in ord
11. he gas connection on the bottom of the appliance e Remove the plastic protection if present from the appliance gas union before connecting e After installation use soapy water to check connections for leaks e The gas connection is male 1 2 BSP 5 1 3 SUPPLY PRESSURE CHECK Make sure the appliance is suitable for the type of gas available according to that specified on the dataplate otherwise follow the instructions given in the section Conversion to another type of gas The supply pressure must be measured with the appliance operating using a pressure gauge min 0 1 mbar e Remove the control panel e Remove screw from the pressure test point and connect pressure gauge O fig 2A e Compare the value read on the pressure gauge with that given in Table B see handbook Appendix the pressure gauge gives a reading outside the range of values in Table B do not use the appliance Consult the gas company 5 1 4 GAS PRESSURE REGULATOR e Agas pressure regulator supplied in a plastic bag with the appliance must be installed in an easily accessed posi tion ahead of the appliance The pressure regulator should preferably be fitted horizontally to ensure the right outlet pressure 1 connection side gas from mains 2 pressure regulator 3 3 x2 9 x2 7 85x75x71mm 3 connection side gas towards the appliance The arrow on the regulator gt gt in
12. ing before and after unloading e Make a complaint to the forwarder in case of visible or hidden damage reporting any damage or shortages on the dispatch note upon delivery driver must sign the dispatch note The forwarder can reject the claim if the dispatch note is not signed the forwarder can provide the necessary form BGS Unpack taking care not to damage the appliance W Wear protective gloves e Carefully remove the protective film from metal surfaces and clean any traces of glue with a suitable solvent For hidden damage or shortages becoming apparent only after unpacking request the forwarder for inspection of the goods within and not later than 15 days of delivery Keep all the documentation contained in the packing 27 3 POSITIONING Handle the appliance with care in order to avoid damage or danger to people Use a pallet for handling and positioning The installation diagram provided in this instruction manual gives the appliance dimensions and the position of connections Check that they are available and ready for making all the necessary connections The appliance can be installed separately or combined with other appliances of the same range The appliances are not designed for built in installation ensure a distance of at least 4 100mm from the rear wall to allow connection and aeration of the burners in case of any combustible side walls leave at least 10 250 mm othe
13. isk of asphyxia and danger to people gt 0005 For Australia ventilation mustbe in accordance with australian building codes and kitchen exhaust hoods must comply with AS NZS1668 1 and AS 1668 2 28 5 CONNECTIONS Any installation work or maintenance to the supply system must only be carried out by the utility company or an authorised installer e Refer to the appliance dataplate for the product code See the installation diagram for the type and position of appliance connections 5 1 GAS APPLIANCES IMPORTANT This appliance is arranged and tested to ope rate on Natural gas G20 7mbar 3 wc to convert it to another type of gas follow the instructions in par 5 1 6 of this section 5 1 1 BEFORE CONNECTING e Make sure the appliance is arranged for the type of gas to be used Otherwise carefully follow the instructions given in the section Gas appliance conversion adjustment e Fit a rapid gas shutoff cock valve ahead of each appliance Install the cock valve in an easily accessed place e Clean the pipes to remove any dust dirt or foreign matter which could block the supply e gas supply line must ensure the gas flow necessary for full operation of all the appliances connected to the system A supply line with insufficient flow will affect correct operation of the appliances connected to it 5 1 2 CONNECTION See the installation diagram for the position of t
14. liance e Go over all stainless steel surfaces vigorously with a cloth moistened with paraffin oil in order to create a protective film e Periodically air the premises e Have the appliance checked before using it again prevent too rapid evaporation of accumulated moisture with consequent breakage of elements switch electrical appliances on at minimum heat for at least 45 minutes before reuse 3 INTERNAL PARTS every 6 months IMPORTANT Operations to be carried out only by specialised technicians e Check the condition of internal parts Remove any deposits of grime inside the appliance e Check and clean the discharge system Remove the 4 screws V and back S to access the inner rear part of the appliance NOTE In particular conditions e g intensive appliance use salty environment etc the above mentioned cleaning should be more frequent Vill MAINTENANCE 1 MAINTENANCE All the components requiring maintenance are accessible from the front of the appliance after removing the control panel and front panel Disconnect the power supply before opening the appliance 1 1 BRIEF TROUBLESHOOTING GUIDE Even with normal use malfunctions can occur The pilot burner of open rings does not light Possible causes e Insufficient pressure in gas pipes e Incorrect cock adjustment e Faulty gas cock The oven pilot burner does not light Possible causes e Insufficient pre
15. rwise non combustible walls they can be brought near 0 Omm e Suitably insulate surfaces that are at distances less than those indicated in the installation diagram Do not store or use flammable materials and liquids near the appliance e Check if necessary level the appliance after positioning Incorrect levelling can cause appliance malfunctioning at JOINING APPLIANCES Fig 1A 1B 1C 1D 1E 1F Remove knobs and control panels of the appliances removing the 4 fixing screws V Fig 1A e Remove precut PT FIG 1B from each side to be joined Bring the appliances together and level them by turning the feet until the tops match FIG 1C From inside the control panel of the appliances join them at the front part tightening one M5x40 hex head screw on the nut supplied FIG 1D Remove screws V FIG 1E Position plate P to match the holes and fix it using the screws supplied FIG 1F Refit the control panels and knobs e Use NSF silicone to seal the gaps between joined appliances and tops on refrigerated or compartment base 4 FUME EXHAUST AND VENTILATION e Only install the appliance in a well ventilated place Do not obstruct the ventilation system in any way Donot obstruct the vent and discharge holes of this appliance or others present in the room ATTENTION Inadequate ventilation causes appliance malfunction and creates the r
16. ssure in gas pipes e Blocked nozzle e Faulty gas valve The pilot burner goes out when the igniter knob is released Possible causes e The pilot burner is not heating the thermocouple enough e Faulty thermocouple The gas cock knob is not being pressed properly e Lack of gas pressure at cock e Faulty gas cock or gas valve pilot burner is still lit but the main burner does not light Possible causes Loss of pressure in gas pipe Thermopile faulty or not heated enough by the pilot flame e Blocked nozzle or faulty gas cock or valve e Burner with gas outlet holes clogged e Faulty thermopile e Faulty electrical system contacts e Faulty thermostat oven temperature cannot be adjusted Possible causes e Faulty gas cock or gas valve e Faulty electric thermostat e Faulty electrical system contacts 1 2 MAINTENANCE SCHEDULE e It is advisable to have the appliance inspected by an authorised person at least every 12 months For this purpose it is advisable to stipulate a servicing contract AUSTRALIA For service and spare parts please contact Electrolux Tom Stoddart Pty Ltd Zanussi JL Lennard Pty Ltd 33
17. t be carried out by qualified personnel otherwise the warranty will be invalidated The NFPA National Fire Protection Association Inc states in its latest 96 edition that the local regulations are the competent authority regarding the installation requirements for appliances Therefore all connections gas electrical water discharges etc must comply with all the local regulations In the lack of local regulations installation must be car ried out in compliance with the National Fuel Gas Code ANSI 2223 1 54 or the Natural Gas and Propane Installation Code CSAB 149 1 in particular 1 the appliance must be disconnected from the gas sup ply during any operation on the system pressure exceed ing 1 2 psi 35 mbar 3 5 kPa 2 the appliance must be isolated from the gas supply during any operation on the system pressure below or equal to 1 2psi 35 mbar 3 5 kPa e AUSTRALIA this appliance shall be installed only by authorised persons in accordance with the manufacturer s installation instructions local gas fitting regulations municipal building codes electrical wiring regulations local water supply regulations AS5601 gas installation health authorites and any other statutory regulations 2 UNPACKING ATTENTION Immediately check for any damage caused during transport The forwarder is responsible for the safety of the goods during transport and delivery e Inspect the pack
18. ve turning the cock to stop the delivery of gas 3 COOKER WITH THERMOCOUPLE 3 1 SWITCHING ON e Open the shutoff valve located on the back of the appliance 3 2 LIGHTING HOB BURNERS The cock control knob A has 3 positions V Off Pilot On A e Press down the knob of the required burner and turn it anticlockwise to C e Light the pilot burner keep the knob of the cock pressed e Keep the knob pressed for about 15 seconds release it and check that the flame remains lit Repeat the operation if it goes out Turn the knob anticlockwise to light the main flame 3 3 SWITCHING OFF e Close the cocks of the top rings turning the knobs clockwise to C e Press the knobs lightly to turn them to V e Close the shutoff valve ahead of the appliance 31 SWITCHING THE OVEN ON Press down safety valve button A Turn door C on the bottom of the compartment to access the oven pilot burner and light it using a long neck lighter keeping button A of the safety valve pressed for at least 15 seconds after the pilot burner is lit If the pilot flame goes out on releasing button A repeat the operation from the beginning Once the pilot burner is lit close door C and close the oven door Set the required temperature with knob D the burner will start working after about 1 minute figure
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