IFC-MD15A Interface Free Controller Brush Motor Card User`s Manual
Contents
1. Created by Cytron Technologies Sdn Bhd All Rights Reserved 15 G yer on 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A If user needs to supply 12V from external battery user may de solder the 24V pad and solder 12V pad to MD15A board Unsolder 24V pad then solder 12V pad to supply 12V from external There are 12V 1 x 12V Battery connected This connection is only suitable for MD15A which will drive brush motor with 12V The battery connected in this figure is Sealed Lead Acid Battery However user is free to connect any type of 12V battery as external power source al H AGLA p os J as m F pe a i p ic f rA al fiii a l Hi e Bem a ly FF E T ra a 2 Created by Cytron Technologies Sdn Bhd All Rights Reserved 16 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A User may follow the steps below to build a cable connector for connecting the external power source from 2 extra batteries Materials needed a 4xcable b 1x 3961 3 female connector c 3x 3961 iron pins Solder some lead on it Solder some lead on it cable on it Created by Cytron Technologies Sdn Bhd All Rights Reserved 17 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A q Ensure the iron pins are fully inserted to the connector Connect the cable to batteries Please ensure the polarity2. Cytron Technologie IFC MDI5A Interface Free Controller Brush Motor Card User s Manual V1 0 Oct 2008 Information contained in this publication regarding device applications and the like is intended through suggestion only and may be superseded by updates It is your responsibility to ensure that your application meets with your specifications No representation or warranty is given and no liability is assumed by Cytron Technologies Incorporated with respect to the accuracy or use of such information or infringement of patents or other intellectual property rights arising from such use or otherwise Use of Cytron Technologies s products as critical components in life support systems is not authorized except with express written approval by Cytron Technologies No licenses are conveyed implicitly or otherwise under any intellectual property rights Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A Index 1 Introduction and Overview 1 1 Introduction of Interface Free Controller 1 2 System Overview 2 Packaging List 3 Product Specification 3 1 Communication Address 3 2 Programmer 3 3 Input and Output device 3 4 Operating Voltage Board or Product Layout Nn KR A BR A BW Ww YY Installation hardware NO p lt Installation software NY A Nn A NO N Getting Started 7 1 Basic Setup IFC PC00 IFC MB00 IFC MD154A 7 2 Basic Setup with Control Panel IFC
3. Technologie Product User s Manual FC MD15A E Ties a kaa ha Ensure that all card pins are not shifted when stacking Examples of stacking cards with shifted pins Please AVOID this Cautions Please ensure that all card pins are not shifted when stacking IFC system will NOT function 1f the pins are shifted Created by Cytron Technologies Sdn Bhd All Rights Reserved 9 Cytr on ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A User can use the mini jumper provided on IFC MDI5A to select the communication address of IFC MDI5A For example figure below shows the communication address 000011 selected Please make sure the address selected is compatible with the program Each slave card must have unique address Please refer chapter 7 for details of writing program for IFC MDIS5A User also needs to select power source for the encoder if it is connected to MDI5SA There is an encoder voltage selector beside the encoder connector User can use the mini jumper to select SV 12V or 24V for voltage supplied to encoder Please ensure the voltage selected is suitable with the encoder and only ONE input voltage SV 12V or 24V is selected Figure below shows that 12V was selected for encoder voltage 12V was selected for Encoder Caution Please ensure that only ONE input voltage range SV 12V or 24V selected for encoder voltage selector If user need to supply 24V to enco
4. Jalan Kebudayaan IA Taman Universiti 81300 Skudai Johor Malaysia Tel 607 521 3178 Fax 607 521 1861 URL www cytron com my Email support cytron com my sales cytron com my Created by Cytron Technologies Sdn Bhd All Rights Reserved 33
5. Card IFC PCOO IFC Extension Board IFC EBO2 or external battery There are 2 types of voltage for MDI5A to run brush motor which are 12V and 24V MDI5A will be sold fix 12V However user can de solder the 12V pad and solder 24V pad if 24V is needed as voltage input However please be caution Only power pad can be soldered to MD15A board Created by Cytron Technologies Sdn Bhd All Rights Reserved 4 Cytr on 5 ROBOT HEAD to TOE __ Technologies Product User s Manual FC MD15A Technologie 4 BOARD OR PRODUCT LAYOUT UeRWi ade oS c E V E E ia A Encoder connector __ Motor Power In status indicator LED _ B_ Encoder voltage selector J Motor s test button CCW ____ C__ Motor s direction indicator LED K _ Motor s test button CW D_ Brush Motor connector L _ Communication address selectors E Orientation marking M Status indicator LED _ __ F Heat sink for Motor driver N PIC Microcontroller ____ G Sideconnector O Manufacturing Test Points Arow S O H Motor Power In connector O P Arrow A Connector for encoder connection User can connect 5V 12V or 24V encoder with the suitable voltage selected Please ensure the pins are correct when connect encoder to the board Please refer to the marking at the back of connector for wiring polarity and signal B Encoder voltage selector User can use the mini jumper to select 5V 12V or 24V for voltage
6. Cytron Technologies Sdn Bhd All Rights Reserved 20 Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 6 INSTALLATION SOFTWARE User need only to write program for IFC MBO0O in order to send data and communicate with IFC MDI5A A program editor C compiler and UICOOA software are required to be installed in order for user to write program compile it and further loading program to IFC main board User is recommended to use MPLAB IDE as source code editor and MPLAB C18 as C compiler Both this software is from Microchip and it is provided freely to download Please refer user s manual of IFC MBO0 for the installation of MPLAB IDE and MPLAB C18 As for the installation of UICOOA software please refer to UICOOA User s Manual Please refer to MBOO User s Manual Chapter 6 for details step to install MPLAB IDE and C18 compiler Created by Cytron Technologies Sdn Bhd All Rights Reserved 21 Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 7 GETTING STARTED IFC is being design with the aim of 3 simple steps to use it Configure card address Stack it Load program and run There must be at least power card IFC PCOO and main board IFC MBOO for this system to function This section will show the example to operate it with Brush Motor Card IFC MDIS5A 1 step Address Configure Card s address 2 step Stacking Stack the card s Conn
7. Window Help A X Oe tM AH Release vla ot GO a Check ff ff Author gt Cytron Technologies f Project gt Interface Free Controlle ff Project description Samplel for IFC MD154 is Date gt l pril 200s fF f feeeessssssssssssssssssssssssssssssssssssssssssss Object Files Vee oe ae oe oe ae Cae ae Gdn nee ee eS ae o ico ff include h file for cards lt User has to include h file for all the cards vt bis jic_md o a ee ne eee Library Files Finclude lt pl rt26e5 h gt finclude iic_h Finclude lic md h Ff pragqma config OSC HSPLL fpraqma config FCMEN OFF f pragqma config IESO OFF fpraqma config PWET OFF fpraqma config BOREM OFF f pragqma config WET OFF Find in Files BUILD SUCCEEDED Sun Mar 4J i gt PICLSF2685 Wed novzdec bar j For those wanted to understand the program please refer to c file named Samplel_MD c which is provided with this card k Compile this project to generate hex file Connect UICOOA IDC connector to IFC MB00 as show The hex file generated is named IFC_MD hex Connector from UICOOA programmer Created by Cytron Technologies Sdn Bhd All Rights Reserved 26 Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A l Load the hex file generated to UICOOA using PICkit2 window refer to UICOOA User s Manual for details Power up IFC system if it is OFF m There ar
8. installation of IFC MD15A user will first need the Main Board card IFC MBO0O and Power Card IFC PCOO of IFC system IFC MB0O0 is the main controller of the IFC system while IFC PCO0O is the main power supply of the system For the installation of IFC MBO0 and IFC PC00 please refer to the user s manual of IFC MBOO After user obtain the IFC MD15A user can stack it on IFC system as shown in Figure Ensure the arrow points to the same direction Ensure the orientation marking at the same side Cautions Please ensure that every card is being stacked properly in correct orientation Whole IFC system will be damaged if one of the cards is being stacked wrongly when it is powered up Created by Cytron Technologies Sdn Bhd All Rights Reserved 7 Ci tron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A Besides stack every card in correct orientation user must also require to ensure all card pins are not shifted when stacking Figures show the example of stacking cards in proper location and example of stacking cards with shifted pins Ensure that all card FL eee aa pins are not shifted Q ENLA I ii ii A when stacking Tiimin irrena HILLEL ODRA Examples of stacking cards with shifted pins Please AVOID this ETUATI S oot PERETTI TDD Pae LLL LLY Created by Cytron Technologies Sdn Bhd All Rights Reserved 8 Cytron 5 ROBOT HEAD to TOE
9. motor will change the status based on program The motor s status will be display on Control Panel Buzzer on IFC MBOO beeps for 3 times 3 Sw3 Brush Motor is activated The motor s speed will increase gradually The motor s status will be display on Control Panel p Please refer the comment in source code for the details of mode q To remove a card from IFC system the power should be switched OFF r Please use proper tool to remove the card User may refer last section in chapter 5 0 Installation hardware for the method to open card with provided IFC card opener Notel User can refer to IFC MD15A Card Function Library for the program function list It will help user in writing program for IFC MDI5A Note2 Each time open a new project for IFC user need to add ALL header files and object files for all related IFC cards used User also needs to include ALL cards header file at the beginning of the program Please refer sample source code for the example to include card h file Created by Cytron Technologies Sdn Bhd All Rights Reserved 32 Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 8 WARRANTY gt Product warranty is valid for 6 months gt Warranty only applies to manufacturing defect gt Damage caused by miss use is not covered under warranty gt Warranty does not cover freight cost for both ways Prepared by Cytron Technologies Sdn Bhd 19
10. D15A at top layer as shown in following figure Ensure the arrow points to the same direction Ensure the orientation marking at the same side Created by Cytron Technologies Sdn Bhd All Rights Reserved 23 E tron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A c Besides stacking every card in correct orientation user must also require to ensure all card pins are not shifted when stacking Ensure that all card RTF eye pins are not shifted amp NP RRO RR DERE nih when stacking a L araraya itl LL d Connect the brush motor and encoder if necessary to Brush Motor Card Please refer hardware setup for connecting input devices to Brush Motor Card e Connect the battery to Power card as shown please ensure the polarity is correct Connect 1 x 12V battery to supply operating voltage to IFC Ensure the polarity is correct If 24V is needed in the system connect polarity is correct Created by Cytron Technologies Sdn Bhd All Rights Reserved 24 Cytr on 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A f Connect the External power source for Brush Motor Card Please refer hardware setup in chapter 5 0 Installation hardware for connecting power to Brush Motor Card Please ensure the external power source pad soldered on MDI5A board is compatible with external power source 12V or 24V g Turn ON the IFC power by pushing the t
11. O IFC MDI5A and IFC CP04 have to be included in the project If user did not use the provided sample source code Sample2_MD c user also needs to include card s header file at the beginning of the program Figure shows the example to include header file object file and card s header file Created by Cytron Technologies Sdn Bhd All Rights Reserved 30 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A IFC MPLAB IDE v8 00 C Sample _MD c E File Edit View Project Debugger Programmer Tools Configure Window Help Hel fariti T DSH hS Sei Release v S a DOL a Check IFC mcw LE EEEE ff ff Athor Cytron Technologies ff Project gt Interface Free Controllei ff Project description Samplez for IFC MD1LSA wit if Date z 1 April 008 Header Files rF ae iic F ff PSSSSSSSSSes Sees aeSSSSaSSSSaeSSSsaeSSsSaaSSSaaaSss ee lic_co hi Pid include h file for cards Object Files l B i rf 5 z o include h file for all the cards u leo SSS Se SS ea SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS lic_cp o iic_md o finclude lt plerz6egs hh finclude iic_h Hinclude iic_md h J Library Files finclude iic cp h fpraqma config OSC HSPLL fpraqma config FCHEN OFF fpraqma config IESO OFF fpragma config FWET OFF fpraqma config BOREN OFF PICISF2685 Wed noyvz2dcc bar j For those wanted to un
12. PC00 IFC MBOO IFC MD15A IFC CP04 28 8 Warranty 33 NO oS Created by Cytron Technologies Sdn Bhd All Rights Reserved Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 1 INTRODUCTION AND OVERVIEW 1 1 Introduction of Interface Free Controller IFC Interface Free Controller offer a new concept of developing microcontroller embedded system and also robotics system With IFC no more frustration in determine hardware interface and configuring peripheral in software Checking few hundreds pages of data sheet can be waved With the concept of interfacing card user may stack as many as 64 cards in a system to get infinite combination of peripherals The design aims to offer 3 simple steps in microcontroller system development Configure card s address Stack IFC cards Write Program and Run Furthermore with functions based software library user save valuable time during software development by concentrating on algorithm development No more flipping or scrolling PIC data sheet looking for ADCONO TICON or even TRISA With just a programming hand book user may simply copy the header file call comprehensive functions and it s ready to rock IFC come with a brain card main controller where the main program is loaded There are several cards available for robotics development such as control panel 15A brush motor driver brushless motor controller counter and digital input output ca
13. der 2 x 12V batteries must be connected to Power Card or to provide 24V Created by Cytron Technologies Sdn Bhd All Rights Reserved 10 Cytron 5 ROBOT HEAD to TOE Technologies Product User s Manual FC MD15A Figure below shows how to connect an Encoder and motor to MDI5A The encoder voltage is selected as 12V Do ensure that the pins connected to encoder are correct for VCC for GND and s for signal Created by Cytron Technologies Sdn Bhd All Rights Reserved 11 G yer on 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A User should connect external power source from IFC Power Card IFC PC00 IFC Extension Board IFC EBO2 or external battery There are 2 types of voltage for MDI5A to run brush motor which are 12V and 24V Please ensure supply the suitable voltage for the motor MDI15A will be sold fix 12V However user may de solder the 12V pad and solder 24V pad if 24V is wanted as power source for brush motor 24V pad is soldered on MD15A board Unsolder 24V pad and solder 12V pad to supply 12V to brush motor Created by Cytron Technologies Sdn Bhd All Rights Reserved 12 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A The following figures show the connection of external Power In from Power Card Extension Board and external battery User needs to make sure the polarity is correct when connect external power so
14. derstand the program please refer to c file named Sample2_MD c which is provided with this card k Compile this project to generate hex file Connect UICOOA IDC connector to IFC MB0O0 as show The hex file generated is named IFC_MD2 hex Connector from UICOOA programmer Created by Cytron Technologies Sdn Bhd All Rights Reserved 31 Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A l However user can also add the tic_cp h and 1ic_cp o in project opened in chapter 7 1 remove the C file Samplel_MD c in the project and replace it with Sample2_MD c without creating a new project for Control Panel m Load the hex file generated to UICOOA using PICkit2 window refer to UICOOA User s Manual for details Power up IFC system if it is OFF n This sample project will print message at LCD on Control panel after reset The message print after reset are Welcome IFC User o There are 3 modes for user to select in program Sample2_MD c User can select mode by pressing push button on IFC CP04 Each time after selecting the mode user needs to press reset to exit if other mode is require to be tested The modes are Push Button Buzzer on IFC MBOO beeps for 1 time 1 sW Brush Motor is activated and run based on program The motor s status will be display on Control Panel Buzzer on IFC MBOO beeps for 2 times gt sw The
15. e also 3 modes for user to select in program Samplel_MD c User can select mode by pressing push button on IFC MBOO Each time after selecting the mode user needs to press reset to exit 1f other mode is require to be tested The modes are Push Button Buzzer on IFC MBOO beeps for 1 time 1 SW1 Brush Motor is activated and run based on program Buzzer on IFC MBOO beeps for 2 times Brush Motor is activated The motor will 2 SW2 change the running direction to counter clockwise and speed to 100 when encoder value 1000 Buzzer on IFC MBOO beeps for 3 times 3 SW3 Brush Motor is activated The motor s speed will increase gradually n Please refer the comment in source code for the details of mode o To remove a card from IFC system the power should be switched OFF p Please use proper tool to remove the card User may refer last section in chapter 5 0 Installation hardware for the method to open card with provided IFC card opener Created by Cytron Technologies Sdn Bhd All Rights Reserved 27 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 7 2 Basic Setup with Control Panel IFC PC00 IFC MB00 IFC MDI15A IFC CP04 Adding a control panel which comes with a 2 x16 character LCD and 4 programmable push buttons will offer more interesting demonstration Following steps show the installation of this system and method to operate it a 1 step config
16. ect the necessary battery Connect necessary sensor or motor Turn it ON 3 step Program Include the necessary header and object file s Write program using template given Call necessary function referring to Program Reference Notes Compile and Load Program through UICOOA There are 2 basic setups in this chapter for IFC MD15A the 1 example includes 3 cards IFC PCOO IFC MB00 and IFC MD15A while 2 example includes one extra card which is IFC CP04 Please refer to the following section of this chapter for setup details Created by Cytron Technologies Sdn Bhd All Rights Reserved 22 Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 7 1 Basic Setup IFC PC00 IFC MB00 IFC MDIS5A This is the basic and minimum setup for IFC MDI5A which comes with 1 brush motor terminal and one encoder terminal Though without other card this basic setup can still perform some task such as drive a brush motor or controlling the motor based on value counted in encoder Following steps show the installation of this system and method to operate it a 1 step configure the address of card Brush Motor Card has 6 mini jumpers to configure communication address A5 AQ It should be set to 000011 if sample source code is being used b 2 step is to stack all 3 cards together Power card IFC PCOO should be at the bottom while Main board IFC MBOO at layer and Brush Motor Card IFC M
17. is correct Red for positive while black for negative 12V Battery Battery Created by Cytron Technologies Sdn Bhd All Rights Reserved 18 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A After power is connected to Motor Power in the Motor Power In status indicator LED will turn ON The Motor Power In status indicator LED will turn ON no matter 12V or 24V external power is connected If the indicator LED does not turn ON when power is connected please check the polarity and connection DO NOT simply on the IFC system The Motor Power In status indicator LED turn ON when either 12V or 24V external power is connected Next please turn ON the power on Power Card the PWR LED of IFC MDI5A will ON as shown in Figure Initially if there are no functions related to IFC MDI5A being called in Main Board s program the busy LED will not ON or blink PWR LED on IFC MDI5A PWR LED on IFC MBOO 12V LED on IFC PCOO Created by Cytron Technologies Sdn Bhd All Rights Reserved 19 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A To open the cards user should use the IFC card s opener to open the stacked cards Figure shows the method to open cards with the opener Please turn OFF the IFC system before open IFC cards j E E Caution Please use the opener to open IFC cards to avoid damage of the pins or cards Created by
18. lave card 3 3 Input and Output device The output devices on MDISA are as below e 2 status indicator LED Power and busy LED Power LED PWR will turn ON when power is supplied to MDI5A Busy LED Busy will turn ON or blinking when MDIS5A is communicating with master card IFC MBOO e Motor Power In status indicator LED e A brush motor port to connect brush motor The brush motor connected can run in very high current which is up to 15A MDI5A will be sold fixed 12V However user may de solder the 12V pad and solder 24V pad if 24V is needed as voltage input e 2 motor s direction indicator LED clockwise CW and counter clockwise CCW The input devices on MD15A are as below e encoder input port ready with selectable power source Selectable power source for encoder input port SV 12V or 24V User can select the encoder power source by using the mini jumper e 2 push buttons to test motor in two directions clockwise CW and counter clockwise CCW 3 4 Operating Voltage e The operation voltage of IFC MDI5A is 12V User needs to stack a Power Card IFC PCOO and connect a 12V battery on Power Card to supply 12V to the Brush Motor Card However user needs to connect external power source through Power In connector on IFC MDI5A to supply voltage to brush motor The Motor Power In status indicator LED will turn ON when either 12V or 24V external power is connected User can connect external power source from IFC Power
19. ockwise CCW User can simply test the motor connected to MDIS5A by pressing this test button without any programming K Motor s test button for motor to run in clockwise CW User can simply test the motor connected to MDIS5A by pressing this test button without any programming L 6 set of 1x3 headers use as communication address selector on IFC MD15A User can set the card address by using the mini jumper M 2 status indicator LEDs are used to indicate the status for power ON PWR and busy in communicating with Main Board card Busy PWR LED will turn ON when power supplied to the board Busy LED will turn ON when the card is busy in communicating with master card IFC MBOO N Microcontroller which used as controller for this slave card O Reserved for Manufacturing Test Point Please DO NOT short or connect wire to any of these pins P An arrow to help user in ensuring the cards are stack correctly Every IFC card has this arrow user needs to ensure that the arrow points to the same direction when IFC cards are stack together Cautions Only 1 power input 12V or 24V can be soldered to MD15A as power source for motor If user accidently solders both pad to power input the PCOO and battery will be damaged Created by Cytron Technologies Sdn Bhd All Rights Reserved 6 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 5 INSTALLATION HARDWARE For the hardware
20. oggle switch to ON There should be at least 3 LED 12V LED on Power Card PWR LED on Main Brain and PWR LED on Brush Motor Card light up as shown rere reee i PWR LED on IFC MD15A PWR LED on IFC MBOO 12V LED on IFC PCOO h 3 step is to write program and load it IFC comes with comprehensive function to save program development time Functions library will come with the interfacing card in the form of header file h and object file o In order to call these functions particular header file and object file must be included under a project i Open MPLAB IDE please ensure MPLAB C18 is being installed User can follow the step in chapter 6 2 of user s manual for IFC MBOO to open project named TFC_MD for IFC Brush Motor Card Please note that the header file ic h and 1ic_md h and object file jic o and 11c_md o for IFC MBOO and IFC MDI5A have to be included in the project If user did not use the provided sample source code Samplel_MD c user also needs to include card s header file at the beginning of the program Figure shows the example to include header file object file and card s header file Created by Cytron Technologies Sdn Bhd All Rights Reserved 25 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A IFC MPLAB IDE v8 00 C Sample1_MD c File Edit View Project Debugger Programmer Tools Configure
21. onnect polarity is correct Created by Cytron Technologies Sdn Bhd All Rights Reserved 29 Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A f Connect the External power source for Brush Motor Card Please refer hardware setup in chapter 5 0 Installation hardware for connecting power to Brush Motor Card Please ensure the external power source pad soldered on MDI5A board is compatible with external power source 12V or 24V g Turn ON the IFC power by pushing the toggle switch to ON There should be at least 4 LED 12V LED on Power Card PWR LED on Main Brain and PWR LED on Brush Motor Card and PWR LED on Control Panel light up as show PWR LED on IFC PC04 PWR LED on IFC MDI5A PWR LED on IFC MBOO 12V LED on IFC PCOO h 3 step is to write program and load it IFC comes with comprehensive function to save program development time Functions library will come with the interfacing card in the form of header file h and object file o In order to call these functions particular header file and object file must be included under a project 1 Open MPLAB IDE please ensure MPLAB C18 is being installed User can follow the step in chapter 6 2 of user s manual for IFC MBOO to open project named TFC_MDI15A for IFC Brush Motor Card Please note that the header file iic h lic_md h and iic_cp h and object file iic o 11c_md o and tic_cp o for IFC MBO0
22. rd play station 2 Controller card analog input card and power card This document will focus on the 15A Brush Motor card IFC MDI5A This card has been designed with capabilities and features of e Industrial grade PCB e Every component is soldered properly and tested before board is shipped e Circuit power and busy indicator LED e 12V operation e 6 set of 1x3 headers to select communication address e brush motor port e encoder port e Selectable power source for encoder 5V 12V or 24V e Drive brush motor in 2 different ranges of voltage 12v or 24 V default is 12V e 2 push buttons to test motor in clockwise or counter clockwise e 2 motor status indicator LED to indicate the direction of motor CW and CCW e A Motor Power In status indicator LED e Dimension 11 1cm x 6 9cm e Template and sample source code is provided for MPLAB C18 compiler Created by Cytron Technologies Sdn Bhd All Rights Reserved l Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 1 2 System Overview With serial communication perception IFC offer million of possibilities to develop embedded system creatively and easily In IFC several cards are stacked to get a complete embedded system The minimum card requires is Power card and Main Board Analog sensor Encoder digital sensor Relays etc Brushless motors Brushless motors Brush motor Power and communication This documen
23. supplied to encoder Please ensure the voltage selected is suitable with the encoder and only ONE input voltage range 5V 12V or 24V selected C 2 Motor s direction indicator LED The CW LED will turn ON will motor run in clockwise while CCW LED will turn ON will motor run in counter clockwise D The connector to connect brush motor The brush motor connected can run in very high current which is up to 15A E The orientation marking on IFC MDI5A Every IFC card will have this orientation marking this is to help user in ensuring the cards are stack correctly Created by Cytron Technologies Sdn Bhd All Rights Reserved 5 Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A F A heat sink for motor driver which help to absorbs and dissipates heat from motor driver on MDISA G Side connector for stack card and communication between cards H Motor Power In connector for user to connect external power source for motor The external power source must be provided to IFC MDI5A in order to run motor User may just connect the standard connector however the voltage for motor will depends on pad soldered on the MDI5A card either 12V or 24V Only 1 input can be soldered as input I Motor Power In status indicator LED The Motor Power In status indicator LED will turn ON when either 12V or 24V external power is connected J Motor s test button for motor to run in counter cl
24. t explains the method to use IFC MDIS5A Created by Cytron Technologies Sdn Bhd All Rights Reserved 2 Cytron 5 ROBOT HEAD to TOE _ Technologies 1 Product User s Manual FC MD15A Technologie 2 PACKAGING LIST Please check the parts and components according to the packing list If there are any parts missing please contact us at sales cytron com my immediately 5 Y C E e sd 1 1x IFC Brush Motor Card JFC MD15A with 7 x mini jumper 1 x Female Connector 3961 03 1 x Female Connector 3961 02 1 x Female Connector 2510 03 5 x iron pin 3911 3 x iron pin 2511 Created by Cytron Technologies Sdn Bhd All Rights Reserved 3 Cytr on gt ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 3 PRODUCT SPECIFICATION 3 1 Communication Address There are 64 2 communication address of IFC MDI15A that can be selected The 6 bits communication address is determine by selector A5 through AO 6 set of 1x3 headers on IFC MDI15A User may set the card address by using the mini jumper However user is required to make sure the communication address chosen on board is compatible with program written in Main Board 3 2 Programmer User does no need to prepare programmer for IFC MDI5A IFC MDI5A is one of the slave cards of IFC system The slave program is preloaded before shipped to customer User will only need the Main Board of IFC system IFC MB00 to control this s
25. urce for Brush Motor Card If user need to supply 24V to Brush Motor from Power Card 2 x 12V batteries must be connected to provide 24V Besides that user needs to ensure 24V pad on MDIS5A board is soldered Please refer User s Manual for IFC MBO0O for the connection of battery to Power Card Do ensure that the polarity and connection of cables are correct Created by Cytron Technologies Sdn Bhd All Rights Reserved 13 G yer on 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A 24V pad is soldered on MDI5A board Following figure shows the example of connect external power source from IFC Extension Board Please refer User s Manual for IFC EBO2 for the more details Note User is recommended not to use external power source from IFC Power Card if the brush motor is running at more than 10A Created by Cytron Technologies Sdn Bhd All Rights Reserved 14 Cytron 5 ROBOT HEAD to TOE Technologie Product User s Manual FC MD15A User can connect the external power source from external battery as shown in figures below If user needs to supply 24V from external battery ensure 24V pad is soldered on MDISA board 24V pad is soldered on MD15A board There are 24V 2 x 12V Batteries connected The batteries connected in figure are Sealed Lead Acid Battery However user is free to connect any type of 12V battery as external power source
26. ure the address of cards IFC MD15A and IFC CP04 Brush Motor Card has 6 mini jumpers to configure communication address A5 A0O It should be set to 000011 if sample source code is being used As for Control Panel it should be set to CP1 Upper side b 2 step is to stack all 4 cards together Power card IFC PCOO should be at the bottom Main board IFC MBO00 at 2 layer Brush Motor Card IFC MD15A at 3 layer and Control Panel at the top layer as shown in following figure Ensure the arrow points to the Same direction Ensure the orientation marking is at the Same side Created by Cytron Technologies Sdn Bhd All Rights Reserved 28 Cytr on 5 ROBOT HEAD to TOE Technologies l Product Useer s Manual IFC MD15A Technologie c Besides stacking every card in correct orientation user also needs to ensure that all the pins when stacking are not shifted and inserted to correct location Ensure that all the rege s a pins when stacking Git vj Tatlin Lil min are not shifted and inserted to correct location S ARR ee MR d Connect the brush motor and encoder if necessary to Brush Motor Card Please refer hardware setup for connecting input devices to Brush Motor Card e Connect the battery to Power card as shown please ensure the polarity is correct Connect 1 x 12V battery to supply operating voltage to IFC Ensure the polarity is correct If 24V is needed in the system c
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