UE403 switching amplifier
Contents
1. For reset override control switch on UE403 Wire cross section 0 34 mm 5 pin M12 plug PUR halogen free Plug straight 2 0 m 6026133 Plug straight 5 0 m 6026134 Muting lamps Muting lamp version with incandescent lamp incl 2 m cable with 2033116 M12 plug for connection to UE403 mounting bracket and mounting kit Muting lamp version with incandescent lamp incl 10 m cable with 2033117 M12 plug for connection to UE403 and mounting bracket Muting lamp version with LED incl 2 m cable with M12 plug for 2033118 connection to UE403 mounting bracket and mounting kit Muting lamp version with LED incl 10 m cable with M12 plug for 2033119 connection to UE403 and mounting bracket Software CDS Configuration amp Diagnostic Software on CD ROM including 2032314 online documentation and operating instructions in all available languages Mountings 2 fixing screws with sliding nuts for mounting UE403 to M4000 2033250 Protective caps For M12 sockets 6011170 9 Included in the delivery 8010854 WP71 2012 11 28 SICK AG Industrial Safety Systems e Germany e All rights reserved 37 Subject to change without notice Chapter 12 38 Annex SICK AG Industrial Safety Systems e Germany e All rights reserved Annex Operating Instructions UE403 12 1 EC declaration of conformity It 16866 8006 440 0499 BK BK SICK EC Declaration of conformity en Ident No 9097431 The undersigned represe2. These operating instructions are only applicable to the UE403 switching amplifier with the following entry on the type label in the field Operating Instructions 8010851 WP71 This document is part of SICK part number 8010851 operating instructions UE403 Switching amplifier in all available languages Scope For the configuration and diagnostics of these devices you require CDS Configuration amp Diagnostic Software version 3 1 0 or higher To determine the software version select the Module Info option in the menu 1 5 Application diagnostic output configurable signal output that indicates a specific status of the protective device Abbreviations SICK Configuration amp Diagnostic Software software for the configuration of your UE403 External device monitoring Enhanced function interface safe SICK device communication Electro sensitive protective equipment e g M4000 or C4000 M4000 Advanced multiple light beam safety device Output signal switching device switching output that drives the safety circuit Programmable logic controller Safety Data Link SICK safety interface connection for OSSD and EFI of an ESPE 1 6 Recommendations are designed to give you some assistance in your decision making process with respect to a certain function or a technical measure Symbols used Refer to notes for special features of the device Display indications reflect the state of the 7 segment display on an ES
3. 2 Meaning of the status LEDs of the UE403 Product description Operating Instructions UE403 3 4 Status indicators The UE403 has a status LED for the input and output 1 0 on each M12 connection Other indications during operation are also indicated on the 7 segment display on the M4000 receiver Status LED Configuration connection under RES OVR protective cover Reset override C1 belt stop A1 Muting sensor A2 Muting sensor B1 Muting sensor B2 Muting sensor amp External muting lamp COM EFI connection Status LED COM connection Display Meaning O Yellow LED off No supply voltage Yellow LED illuminated Device ready for operation 30 Yellow LED flashing Error See chapter 9 3 Error displays of the LEDs on page 3Off Connections RES OVR A1 A2 B1 B2 9 Display Meaning O Yellow LED off No signal O V LOW Yellow LED illuminated Signal is present 24 V HIGH Notes e The combined RES OVR connection can process several signals However the status LED only indicates whether a signal is present or not A decision as to which signal is present is not made e The electrical connection is described in chapter 5 4 Reset override additional signal C1 belt stop connection M12 x 5 on page 21 14 SICK AG Industrial Safety Systems Germany All rights reserved 8010854 WP7 1 2012 11 28
4. Connector strip Polyamide Packaging Corrugated cardboard Circuit boards Glass fibre reinforced epoxy resin with flame retarding agent TBBPA 8010854 WP71 2012 11 28 SICK AG Industrial Safety Systems e Germany All rights reserved 33 Subject to change without notice Chapter 10 Technical specifications Operating Instructions UE403 10 2 Dimensional drawings 10 2 1 UE403 Fig 14 Dimensional drawing UE403 switching amplifier 30 mm Gi Cd ris o o x ME a N Zo S 9 o m Y c de l 9 75 30 5 76 5 Note The fixing holes D and slots are suitable for cheese head screws M5 x 30 as per DIN EN ISO 4762 34 SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 Fig 15 Dimensional drawing muting lamp version with incandescent lamp mm Technical specifications 10 2 2 Muting lamp version with incandescent lamp Chapter 10 57 H 1 lo A i Oo CN Kr CN 4 y i 4 4 25 8 46 Part No 2033116 Note You will find detailed information on the muting lamp delivery in c
5. Directive 93 68 EC EMC directive 2004 108 EC Low Voltage Directive 2006 95 EC Previous standard or directive Machinery Directive 98 37 EC Directive 93 68 EEC EMC directive 89 336 EEC Low Voltage Directive 73 23 EC DIN 40050 EN 60529 IEC 536 1976 EN 61140 DIN EN 50178 1998 04 EN 50178 VDE 0160 1998 04 EN 775 EN ISO 10218 1 EN 292 1 EN ISO 12100 1 EN 292 2 EN ISO 12 100 2 EN 954 1 EN ISO 13849 1 EN 418 EN ISO 13850 EN 999 EN ISO 13855 EN 294 EN ISO 13857 EN 811 EN ISO 13857 EN 1050 EN ISO 14 121 1 IEC 68 part 2 27 or IEC 68 IEC 68 part 2 29 EN 60068 2 27 EN 60068 2 27 IEC 68 part 2 6 EN 60068 2 6 prEN 50 100 1 EN 61496 1 ANSI B11 19 1990 ANSI B11 19 2003 04 Annex D SICK AG Industrial Safety Systems e Germany e All rights reserved i Update Technical specifications Operating Instructions UE403 Safety related parameters according to EN ISO 13 849 EN 62061 IEC 61508 General system data Type Type 4 EN 61 496 1 Safety Integrity Level SIL3 IEC 61508 SIL claim limit SILCL3 EN 62061 Category Category 4 EN ISO 13849 1 Performance Level PL e EN ISO 13849 1 PFHd mean probability of a dangerous failure per hour 10x 10 in connection with M4000 Advanced M4000 Advanced A P Ty mission time 18 years EN ISO 13849 1 re
6. 13 Has the protective function been checked in compliance with the test notes of this Yes No documentation 14 Are the given protective functions effective at every setting of the operating mode selector Yes No switch 15 Are the switching elements activated by the ESPE e g contactors valves monitored Yes No 16 Is the ESPE effective over the entire period of the dangerous state Yes No 17 Once initiated will a dangerous state be stopped when switching the ESPE on or off and when Yes No changing the operating mode or when switching to another protective device 18 Has the information label Important Information for the daily check been attached so that itis Yes No easily visible for the operator This checklist does not replace the initial commissioning nor the regular inspection by qualified safety personnel 8010854 WP71 2012 11 28 SICK AG Industrial Safety Systems e Germany All rights reserved 39 hange without notice Subject to change w Chapter 12 40 Annex Operating Instructions UE403 12 3 List of tables Tab 1 Overview on disposal by components ener 10 Tab 2 Meaning of the status LEDs of the UEAO EE 14 Tab 3 Pin assignment system connection M12 X 5 oo E 18 Tab 4 Pin assignment for muting sensors connection M12 X 5 E 19 Tab 5 Pin assignment for muting lamp connection M12 X5 ceeeeeeeeeseeeeeesteeeeeeeeee 20 Tab 6 Pin assignment reset override additional signal C1 belt stop M12 x 5 sses 21
7. 28 Subject to change without notice Operating Instructions UE403 Fig 9 Pin assignment reset override additional signal C1 belt stop M12 x 5 Tab 6 Pin assignment reset override additional signal C1 belt stop M12 x5 Electrical installation Chapter 5 5 4 Reset override additional signal C1 belt stop connection M12 x5 The UE403 switching amplifier has a combined connection for reset override for the additional signal C1 or for belt stop Pin Wire colour Description l Brown 24 V DC output voltage supply 2 White Output Reset required 3 Blue O V DC voltage supply 4 Black Input e Reset override combined or e Input reset 5 Grey Input e Override or e Input additional signal C1 or e Belt stop input Notes e The maximum cable length is 10 m 8010854 WP7 1 2012 11 28 Subject to change without notice e Connection cables are available as SICK accessories see Accessories on page 36ff SICK AG Industrial Safety Systems e Germany All rights reserved 21 Chapter 5 Electrical installation Operating Instructions UE403 5 5 Configuration connection M8 x 4 serial interface Fig 10 Pin assignment configuration connection M8 x4 Pin 2 Pin 1 Pin 4 Pin 3 Tab 7 Pin assignment Pin UE403 PC side RS 232 D Sub 9 pin configuration connection M8x4 1 Notassigned 2 RxD Pin 3 3 OVDC voltage supply Pin 5 4 Tx
8. Industrial Safety Systems e Germany All rights reserved 23 Subject to change without notice Chapter 6 Connection diagrams Operating Instructions UE403 6 2 M4000 Advanced A P with UE403 and UE10 30S 24 V SET 1 8 1 b l lt Reset 2 I gt E S1 EDM A r o II a legt 2 e FEES Elek 7 10 4 D pun siad OSSD2 Reset A1 A2 Belt 4 Override st C1 P COM SICK ADO UE403 Reset req Te GI B2 B1 GND TTT aTe TMT TNT FE FE COM Com 9 H1 9 5 B1 B3 Y1 i i ii 41 SICKE m m iMi M4000 Advanced A P GE l N B2 B4 Y2 14 24 34 42 KREE d a PELV Fig 12 Connection diagram M4000 Advanced A P with UE403 and UE10 30S 24 SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions Connection diagrams Chapter 6 UE403 6 3 M4000 Advanced A P with UE403 and relay 24 V ki A1 gt S7 l gt p 24 V poly L FI An E Reset n X gt gt EDM i EF e Lh EFlg P E J OSSD1 UAAUVUA js AA M E ats OSSD2 Em Reset A1 A2
9. Subject to change without notice Operating Instructions UE403 Mounting Note Fig 4 Mounting on the rear of the M4000 Mounting Chapter 4 This chapter describes the preparation and completion of the installation of the UE403 switching amplifier The UE403 switching amplifier can either be mounted directly on the M4000 multiple light beam safety device or on the system The maximum length of the connection cable between the UE403 switching amplifier and the M4000 multiple light beam safety device is 10 m The following steps are necessary after mounting and installation e completing the electrical connections chapter 5 e commissioning chapter 7 e configuration chapter 8 4 1 Mounting on the M4000 multiple light beam safety device The UEAOS switching amplifier can be mounted directly on the M4000 multiple light beam safety device using the mounting kit included with the delivery A distinction is made between two types of mounting e mounting on the rear of the M4000 e mounting on the side of the M4000 4 1 1 Mounting on the rear of the M4000 ra le d e Note The mounting screws and the sliding nuts are included with the delivery 8010854 WP7 1 2012 11 28 Subject to change without notice SICK AG Industrial Safety Systems e Germany All rights reserved 15 Chapter 4 Mounting Operating Instructions UE403 4 1 2
10. Tab 7 Pin assignment configuration connection M8 x A 22 Tab 8 Error displays of the LEDS ccccssssssececeseesssencesecessssneesececessessnansesecessessnanseseeeees 30 Tab 9 Data sheet UEAO3 1 eiein dese nente cirea centers evil ree rra daa pride o vea 31 Tab 10 Part number UEAOS switching amplifier eese 36 Tab 11 P rt numbers accessories n etg t ere Ee E rta in RE Faso X e HR ERR EE FER a Res 36 SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 8010854 WP71 2012 11 28 Subject to change without notice Annex Chapter 12 12 4 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 Fig 11 Fig 12 Fig 13 Fig 14 Fig 15 Fig 16 List of illustrations Principle of the device UEAOS ENEE 12 Example for a muting application 13 Status LED ofthe UE403 ee Reed eie dede ied deelt 14 Mounting on the rear of the M4000 ue 15 Mounting on the side of the M4000 EEN 16 Pin assignment system connection M12 X 5 ENEE 18 Pin assignment for muting sensors connection MI2xb EE 19 Pin assignment for muting lamp connection M12 X 5 EE 20 Pin assignment reset override additional signal C1 belt stop M12 x 5 21 Pin assignment configuration connection M8 si 22 Connection diagram M4000 Advanced with UE403 and UE10 308S ssassn 23 Con
11. antud toode vastab j rgneva te EU direkt vi de s tetele kaasa arvatud k ikidele asjakohastele muudatustele ja et on kohaldatud vastavaid n udeid ja v i tehnilisi kirjeldusi EY vaatimustenmukaisuusvakuutus fi Allekirjoittanut joka edustaa alla mainittua valmistajaa vakuuttaa t ten ett tuote on seuraavan ien EU direktiivin ien vaatimusten mukainen mukaan lukien kaikki sovellettavat muutokset ja ett vastaavia standardeja ja teknisi erittelyj on sovellettu D claration CE de conformit fr Le soussign repr sentant le constructeur ci apr s d clare par la pr sente que le produit est conforme aux exigences de la des directive s CE suivantes y compris tous les amendements applicables et que les normes et ou sp cifications techniques correspondantes ont t appliqu es EK megfelel s gi nyilatkozat hu Alulirott az al bbi gy rt k pviselet ben ezennel kijelenti hogy a term k megfelel az al bbi EK ir nyelv ek k vetelm nyeinek bele rtve azok minden vonatkoz m dos t s t s kijelenti hogy a megfelel szabv nyokat s vagy m szaki el r sokat alkalmazta EB samr misyfirl sing is Undirrita ur fyrir h nd framlei andans sem nefndur er h r a ne an l sir v h r me yfir a varan er samr mi vi kv i eftirtalinna EB tilskipana a me t ldum llum breytingum sem vi eiga og a varan er i samr mi vi vi eigandi sta la og e a t kniforskriftir Dichiarazione CE d
12. de overeenkomstige normen en of technische specificaties zijn toegepast EF samsvarserkl ring no Undertegnede som representerer nedennevnte produsent erkl rer herved at produktet er i samsvar med bestemmelsene i f lgende EU direktiv er inkludert alle relevante endringer og at relevante normer og eller tekniske spesifikasjoner er blitt anvendt Deklaracja zgodno ci WE pl Ni ej podpisany reprezentuj cy nast puj cego producenta niniejszym o wiadcza e wyr b jest zgodny z postanowieniami nast puj cych dyrektyw WE wraz z odno nymi poprawkami oraz e zastosowano odpowiednie normy i lub specyfikacje techniczne Declara o CE de conformidade pt O abaixo assinado que representa o seguinte fabricante declara deste modo que o produto est em conformidade com as disposi es da s seguinte s directiva s CE incluindo todas as altera es aplic veis e que foram aplicadas as respectivas normas e ou especifica es t cnicas Declaratie de conformitate CE ro Semnatarul in calitate de reprezentant al produc torului numit mai jos declar prin prezenta c produsul este in conformitate cu prevederile directivelor CE enumerate mai jos inclusiv cu toate modific rile aferente si c s au intrunit normele si sau specificatiile tehnice corespunz toare ES vyhl senie o zhode sk Dolu podp san z stupca v robcu t mto vyhlasuje Ze v robok je v s lade s ustanoveniami nasleduj cej nasleduj cich smernice smernic E
13. 3 switching amplifier in connection with the M4000 Advanced multiple light beam safety device e mounting e fault error diagnosis and e electrical installation troubleshooting e commissioning and configuration e part numbers e conformity and approval Planning and using protective devices such as the M4000 Advanced also require specific technical skills which are not detailed in this documentation When operating the UE403 in connection with the M4000 Advanced multiple light beam safety device the national local and statutory rules and regulations must be observed General information on accident prevention using opto electronic protective devices can be found in the brochure Safe Machines with opto electronic protective devices We also refer you to the SICK homepage on the Internet at www sick com Here you will find information on e sample applications e alist of Frequently Asked Questions regarding the M4000 in connection with the UE403 switching amplifier e these operating instructions in different languages for viewing and printing e EC Declaration of Conformity SICK AG Industrial Safety Systems Germany All rights reserved 5 Chapter 1 Note ADO CDS EDM EFI ESPE M4000 OSSD PLC SDL Recommendation Note Eee O Ze WI Take action AN WARNING SICK AG Industrial Safety Systems e Germany All rights reserved About this document Operating Instructions UE403 1 4
14. Belt ii S Override st C1 Ty COM SICK ADO gt UE403 ar amp B2 B1 GND P PiVatahats PiPatataty TiPahatats EPa COM Q X y z PI M4000 Lg d Advanced A P vie Gi Q X y e 0 V bd d ki ki d d PELV Fig 13 Connection diagram M4000 Advanced A P with UE403 and relay 8010854 WP71 2012 11 28 SICK AG Industrial Safety Systems e Germany All rights reserved 25 Subject to change without notice Chapter 7 Commissioning Operating Instructions UE403 Commissioning gt Deploy the protective device in accordance with the instructions contained in the chapter titled Commissioning of the M4000 Advanced multiple light beam safety device operating instructions Commissioning requires a thorough check by qualified safety personnel Before you operate a system protected by the M4000 Advanced multiple light beam safety WARNING device in connection with the UE403 for the first time make sure that the system is first checked and released by qualified safety personnel On this issue pay attention to the notes in chapter On safety on page 8 and the test notes in the operating instructions for the ESPE connected 26 SICK AG Industrial Safety Systems e Germany e All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 Configuration Chapter 8 Configuration Notes 8010854 WP71 2012 11 28 Subject to change witho
15. D Pin 2 Notes After configuration always remove the connecting cable from the configuration connection After the configuration of the device has been completed locate the attached protection cap to cover the configuration connection 22 SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions Connection diagrams Chapter 6 UE403 Connection diagrams You can realise numerous applications on the field signal connections This chapter describes some typical installations 6 1 M4000 Advanced with UE403 and UE10 30S 24 V S1 A1 qe 124 V 24 VD F Jr Test Reset m e rn C EDM sch o M C oT 4 one mp EFI m 7 mte vin vu G n c OSSD1 a Reset A1 A2 i e Override CR BM COM SICK M EFI st C1 ES UE403 Cm EF ADO sr amp B2 B1 Reset 3 n pi gt req d B S DA iis d Pty tits rom GND GND E FE m Gg FE H1 amp B2 COM G EN d d d o zi 5 B1 B3 Yi 13 22 33 4 Je M4000 ii Da Advanced Wl M4000 SICK Advanced UE SOS S eas ae ees B2 B4 Y2 1 42 Y Xo Y 0 V e e 2 D PELV Fig 11 Connection diagram M4000 Advanced with UE403 and UE10 30S 8010854 WP71 2012 11 28 SICK AG
16. Mounting on the side of the M4000 Fig 5 Mounting on the side of the M4000 ad a ee oe ae ys Fem ee ge Note The mounting screws and the sliding nuts are included with the delivery 4 2 Mounting on the system Alternatively the UE403 switching amplifier can also be mounted on a suitable mechanical component on the system During this process please observe the following notes Notes e The maximum length of the connection cable between the UE403 switching amplifier and the M4000 multiple light beam safety device is 10 m Pay attention to the maximum cable lengths for devices connected e g for muting sensors control switches etc For the mounting position choose a suitable mechanical component with a flat surface For the UE403 switching amplifier choose a protected mounting position and in this way prevent damage e g caused by approaching forklift trucks contamination Use suitable mounting material Always mount the UE403 switching amplifier so that the status LEDs can be seen clearly by the operator 16 SICK AG Industrial Safety Systems Germany All rights reserved 8010854 WP71 2012 11 28 Subject to change without notice Operating Instructions UE403 Electrical installation Chapter 5 Electrical installation AN WARNING Notes AN WARNING 8010854 WP7 1 2012 11 28 Subject to change without notice Switch the power supply off The machine system could inadvertently sta
17. OPERATING INSTRUCTIONS Switching amplifier SICK Sensor Intelligence Operating Instructions UE403 This document is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 AN WARNING 8010854 WP7 1 2012 11 28 Subject to change without notice Update Update Please take note of the following updates to this document Based on Machinery Directive 2006 42 EC we have added the following supplementary data or change notices on our product to the following document Scope This document is an original document Cited standards and directives The standards and directives cited in these operating instructions might have changed The following list indicates the standards and directives that might have been cited and their successive versions Kindly replace the standards and directives cited in these operating instructions with the successive versions listed in the table Successive standard and directive Machinery Directive 2006 42 EC
18. PE connected e g the M4000 Eed Alternating indication of characters e g t and 2 Please consult the operating instructions of the ESPE for a detailed description of the indicators LED symbols describe the status of an LED e The LED is constantly illuminated The LED is flashing O The LED is off Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action Warning A warning indicates an actual or potential risk or health hazard They are designed to help you to prevent accidents Read carefully and follow the warning notices 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 Ja al 8010854 WP7 1 2012 11 28 Subject to change without notice About this document Chapter 1 Software notes show the location in the CDS Configuration amp Diagnostic Software where you can make the appropriate settings and adjustments The software notes contained in the operating instructions for the M4000 Advanced multiple light beam safety device apply accordingly in connection with the UE403 Sender and receiver In drawings and diagrams symbol ll denotes the sender and symbol Il denotes the receiver of an electro sensitive protective equipment The term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part In
19. S vr tane v etk ch platn ch zmien a e sa pou ili pr slu n normy a alebo technick pecifik cie Izjava ES o skladnosti sl Podpisani predstavnik spodaj navedenega proizvajalca izjavljam da je proizvod v sk adu z dolo bami spodaj navedenih direktiv ES vklju no z vsemi ustreznimi spremembami in da so bili uporabljeni ustrezni standardi in ali tehni ne specifikacije EG f rs kran om verensst mmelse sv Undertecknad som representerar nedanst ende tillverkare f rs krar h rmed att produkten verensst mmer med best mmelserna i f ljande EU direktiv inklusive samtliga till mpliga till gg till dessa och att relevanta standarder och eller tekniska specifikationer har till mpats AB Uygunluk Beyan tr A a daki reticiyi temsil eden imza sahibi b ylelikle r n n a a daki AB Y nergesinin lerin direktifleri ile t m ilgili de i iklikleri kapsayacak ekilde uyumlu oldu unu ve ilgili normlar n ve veya teknik spesifikasyonlarin uyguland n beyan eder Directives used MAS DIRECTIVE 2006 42 EC EMC DIRECTIVE 2004 108 EC You can obtain the EC declaration of conformity with the standards used at www sick com so mmm pe S tze pel 24 Erwin Sick StraRe 1 Date ppa Dr Georg Plasberg rgit Knobloch D 79183 Waldkirch Management Board Division Manager Production Germany Industrial Safety Systems Industrial Safety Systems authorized for technical documentation SICK AG Industri
20. TBeTHATe HODMM n N TEXHNYECKN cneuncbukaynn 3a npunoxenue ES prohlaSeni o shod cs N e podepsan zastupuj c n sleduj c ho v robce t mto prohla uje Ze v robek je v souladu s ustanoven mi nasledujici ch sm rnice sm rnic ES v etn v ech platn ch zm n a e byly pou ity odpov daj c normy a nebo technick specifikace EF overensstemmelseserkl ring da Undertegnede der repr senterer f lgende producent erkl rer hermed at produktet er i overens stemmelse med bestemmelserne i f lgende EF direktiv er inklusive alle g ldende ndringer og at alle tilsvarende standarder og eller tekniske specifikationer er blevet anvendt EE A won cuup pqpoong el O Yrroypaquy skrrpogurr v rov ak AouBo katraokeuaot SnAWvEl pE TO Trap v Eyypago OT ro Trpoi v cuppopq yverai ue TOUS poug rnc ro ak Aou8ng wv Odnyiag wv me EE cupmrepi auipavop voov Acv TWV EPAPHO HEVWV rporrorromasov kat TI XOUV egappoor Ta avr ororxa rrp rurra Ko or TEXVIK G Tipo iaypag c Declaraci n de conformidad CE es El abajo firmante en representaci n del fabricante indicado a continuaci n declara que el producto es conforme con las disposiciones de la s siguiente s directiva s de la CE incluyendo todas las modificaciones aplicables y que las respectivas normas y o especificaciones t cnicas han sido aplicadas E vastavusdeklaratsioon et Allakirjutanu kes esindab j rgmist tootjat kinnitab k esolevaga et
21. Wire cross section 0 34 mm 4 pin M12 plug 4 pin M12 socket PUR halogen free Plug straight socket angled 1 0 m 6025974 Plug straight socket angled 2 0 m 6025975 Plug straight socket angled 5 0 m 6025087 For WL12 WL14 WL18 WL23 WL27 Wire cross section 0 34 mm 4 pin M12 plug 4 pin M12 socket PUR halogenfree pin 4 plug rotated to pin 2 socket pin 2 plug not connected Plug straight socket angled 1 0 m 6025944 Plug straight socket angled 2 0 m 6025945 Plug straight socket angled 5 0 m 6025116 For WT27 WL260 WT260 Wire cross section 0 34 mm 3 pin M12 plug 4 pin M12 socket PUR halogen free pin 2 plug not connected Plug straight socket angled 1 0 m 6026106 Plug straight socket angled 2 0 m 6026107 Plug straight socket angled 5 0 m 6025118 36 SICK AG Industrial Safety Systems e Germany e All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions Ordering information Chapter 11 UE403 Part Part number For muting sensors with connection terminals Wire cross section 0 34 mm 5 pin M12 plug PUR halogen free Plug straight 2 0 m 6026133 Plug straight 5 0 m 6026134 Plug straight 10 0 m 6026135 Connection plugs and sockets M12 plug 4 pin straight can be preformed 6009932 M12 socket 4 pin angled can be preformed 6007303 Connection cable for PC For the connection of the PC with the UE403 or M4000 2 0 m 6021195 Connecting cables for control switches
22. al Safety Systems e Germany All rights reserved 8010854 WP71 2012 11 28 Subject to change without notice Operating Instructions Update UE403 Checklist for the manufacturer SICK Checklist for the manufacturer installer for the installation of electro sensitive protective equipment ESPE Details about the points listed below must be present at least during initial commissioning they are however dependent on the respective application the specifications of which are to be controlled by the manufacturer installer This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests 1 Have the safety rules and regulations been observed in compliance with the directives standards applicable to Yes No the machine Are the applied directives and standards listed in the declaration of conformity Yes No Does the protective device fulfil the required PL SILCL and PFHd according to EN ISO 13 849 1 EN 62061 and Yes No the type according to EN 61 496 1 Is the access to the hazardous area hazardous point only possible through the protective field of the ESPE Yes No Have appropriate measures been taken to prevent mechanical protection or monitor unprotected presence in Yes No the hazardous area when protecting a hazardous area hazardous point and have these been secured against removal Are addi
23. combines them with signals from the devices systems that are connected to the UE403 Such signals can come from e muting sensors e muting lamps e control switches for e g reset or override e external controls e g signal for belt stop Reset override Configuration pieikceiscel connection UE403 Muting sensors Configuration connection M4000 M4000 Advanced EFI connection 12 SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 Fig 2 Example for a muting application 8010854 WP71 2012 11 28 Subject to change without notice Product description Chapter 3 3 3 Application example Muting application Muting lamp M4000 Advanced UE403 Control switch for reset override Muting sensors Engine machining station with M4000 Advanced and UE403 The station entrance is safeguarded with a 3 beam multiple light beam safety device together with the UE403 switching amplifier 2 pairs of inductive muting sensors that are connected locally to the UE403 detect the transport platform and trigger muting The muting lamp signals the muting state The control switch for reset and override is also connected locally via the UE403 SICK AG Industrial Safety Systems Germany All rights reserved 13 Chapter 3 Fig 3 Status LED of the UE403 Tab
24. delivered new device or reset device then the error message b configuration incomplete see Error displays of the 7 segment display in the operating instructions for the M4000 Advanced multiple light beam safety device appears on the 7 segment display on the M4000 Advanced receiver or the M4000 Advanced A P The replaced device must be reset with the aid of the CDS or both devices must be re configured together How to reset the M4000 Advanced gt Connect the voltage supply to the M4000 Advanced receiver or the M4000 Advanced A P gt Connect the device without connected switching amplifier UE403 to the CDS Leave the CDS to detect the device but do not receive the current configuration draft The CDS generates the configuration for the status as delivered Transfer the configuration for the status as delivered to the device How to reset the UE403 gt Connect a voltage supply to pin 1 and pin 3 on the UE403 switching amplifier see Tab 3 Pin assignment system connection M12 x 5 on page 18 gt Connect the UE403 switching amplifier without connected M4000 Advanced to the CDS gt Reset the switching amplifier UE403 using the CDS Device symbol UE403 context menu Open device window parameter node Reset SICK AG Industrial Safety Systems Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 Fault diagnosis Chap
25. duct Ed e EE 11 3 1 eise EI sti ecet it e a e reprae dau verse E ea dev exte e Evo eU Ee Eug 11 3 2 Operating principle of the device EE 12 3 2 1 Principle of the device iiiu einer eurer atento Rc s 12 3 3 Application example 2 arre pene ra nre ean reca Env ena doce due ee 13 3 4 StAtUs INGICATOMS E 14 4 Mountlhg coeur eege ee Eege eege 15 4 1 Mounting on the M4000 multiple light beam safety device 15 4 1 1 Mounting on the rear of the M4000 EEN 15 4 1 2 Mounting on the side of the MAOOO sseeeeeeee 16 4 2 Mounting on the system EEN 16 5 Electrical installation eleceeeeiee esee senes eese nenne nnne nnne nunn nnn nn nana nnns nn tnra un 17 5 1 System connection MI2xb EE 18 5 2 Connections for muting sensors MIU2xb ENEE 19 5 3 Connection muting lamp M12 5 nennen nennen 20 5 4 Reset override additional signal C1 belt stop connection M12 x 5 21 5 5 Configuration connection M8 x 4 serial mtertacel EE 22 6 Connection diagrams eee eiie e eese ee eeeeeeen eene nenne nnne nnn nana nunnan nnmnnn sana nannan n 23 6 1 M4000 Advanced with UE403 and UE10 305S sese 23 6 2 M4000 Advanced A P with UE403 and UE10 30S sess 24 6 3 M4000 Advanced A P with UE403 and relay EE 25 FEES vi TUE TU SE 26 EE Inlcuinpe daan 27 8 1 Preparing th
26. e configuration nennen nennen nennen 27 8 2 Configuration memory ceeccceseceeseeeseeeeeeceeseneeeeeeeseaeeeeeeessaeeeensesnaeeeseeeseaeeeeeenes 28 9 Fault dlagnosls eie Aen 29 9 1 Ir the event of TAUNTS OF efTOrs cocer eae renal re eren rers 29 9 2 SICK SUPPOM eL 29 9 3 Error displays of the LEDS i i iere etre eren erroe ant ER dn anaandaa daana aaiae 30 9 4 Extended diagnOStiCs eese ita dede n d en EE ador Lori Para pea Se 30 8010854 WP71 2012 11 28 SICK AG Industrial Safety Systems Germany All rights reserved 3 Subject to change without notice Contents UE403 10 Technical specifications ccsscseeccssscseeesssseeseeessseeeseeesnseesneessneeseeeessnaesnesnseaesneeessnees 31 JEE Data Slhi6etis idee eit dete rie ter Lect ient rers dee ra ik ER eg Re eege 31 10 2 Dimensional drawings KEEN 34 10 2 1 Uoc ORE 34 10 2 2 Muting lamp version with incandescent lamp 35 10 2 3 Muting lamp version with LED E 35 11 Ordering information 2 RER Ee EE Edge 36 11 1 Part number and deier 36 11 2 ee Te 36 DD ANMOX EN 38 12 1 EC declaration of Confort 38 12 2 Manufacturer s checklist AE 39 AD 3 LAS OF tables xti ettet aree teca mede ro reap eO PER ieee 40 RBE Eege 41 SICK AG Industrial Safety Systems e Germany e All rights reserved Operating Instructions 8010854 WP7 1 2012 11 28 Subject to change without notice Operating In
27. e inputs of the connections for muting sensors are compatible with the Type 1 Type 2 and Type 3 digital inputs described in DIN EN 61131 2 Fig 7 Pin assignment for muting sensors connection M12x5 d Tab 4 Pin assignment for Pin Wire colour Description muting sensors connection M12x5 1 Brown 24 V DC output voltage supply 2 White Muting sensor test output 3 Blue O V DC voltage supply 4 Black Muting sensor input 5 Grey Reserved Notes e The maximum cable length is 10 m e Connection cables are available as SICK accessories see Accessories on page 36ff 8010854 WP7 1 2012 11 28 SICK AG Industrial Safety Systems e Germany e All rights reserved 19 Subject to change without notice Chapter 5 Electrical installation Operating Instructions UE403 5 3 Connection muting lamp M12 x 5 The UE403 switching amplifier has a connection for a muting lamp Fig 8 Pin assignment for muting lamp connection M12x5 Tab 5 Pin assignment for Pin Wire colour Description muting lamp connection M12x5 1 Brown Not assigned 2 White Muting lamp output 3 Blue O V DC voltage supply 4 Black Not assigned 5 Grey Not assigned Notes e The maximum cable length is 10 m e Connection cables are available as SICK accessories see Accessories on page 36ff 20 SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11
28. ed diagnostics The CDS software Configuration amp Diagnostic Software supplied with the M4000 Advanced multiple light beam safety device contains extensive diagnostic facilities It allows you to narrow down the problem if the error is non specific or if you experience usage downtime problems Detailed information to be found e inthe online help function of the CDS Configuration amp Diagnostic Software e inthe user manual for the CDS How to conduct an extended diagnostics of the UE403 gt Connect the PC Notebook in which the CDS has been installed to the UE403 switching amplifier or to the M4000 Advanced gt Carry out a diagnostics on the M4000 Advanced receiver Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Diagnostics Display 30 SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 Technical specifications Tab 9 Data sheet UE403 8010854 WP71 2012 11 28 Subject to change without notice 10 1 Data sheet General system data Technical specifications Chapter 10 Minimum Typical Maximum Protection class EN 50 178 1998 Enclosure rating IEC 60529 IP 65 Supply voltage Uy at the UE403 via connected ESPE 19 2V 24V 28 8 V Power consumption 2A Type acc to IEC 61496 Type 4 Housing dime
29. es and properties of the UE4O3 It describes the construction and the operating principle of the device in connection with the M4000 Advanced multiple light beam safety device 8010854 WP7 1 2012 11 28 Subject to change without notice Please read this chapter before mounting installing and commissioning the device 3 1 Special features Properties UE403 RS 232 connection access to the configuration diagnostics either via M4000 Advanced or UE403 IP 65 housing flexible mounting to the M4000 Advanced or directly in the system M12 connection sockets with separate LED displays I O status display directly on the UE403 facility for connecting of 2 to 4 muting sensors muting lamp reset override control switch additional external control signal 1 EFI connection for connection with the M4000 Advanced Storage of the configuration for the M4000 Advanced connected to the EFI in the UE403 Automatic device detection after the replacement of an M4000 and transfer of the saved configuration to the device This makes easy replacement of an M4000 possible SICK AG Industrial Safety Systems Germany All rights reserved 11 Chapter 3 Fig 1 Principle of the device UE403 Product description Operating Instructions UE403 3 2 Operating principle of the device 3 2 1 Principle of the device The UEAO3 is a switching amplifier It processes certain signals from the M4000 Advanced multiple lignt beam safety device and
30. hapter 11 2 Fig 16 Dimensional drawing muting lamp LED version mm Accessories from page 36 10 2 3 Muting lamp version with LED 100 57 Part No 2033118 Note You will find detailed information on the muting lamp delivery in chapter 11 2 8010854 WP7 1 2012 11 28 Subject to change without notice Accessories from page 36 SICK AG Industrial Safety Systems e Germany All rights reserved 35 Chapter 11 Ordering information Operating Instructions UE403 Ordering information 11 1 Part number and delivery Tab 10 Part number UE403 Device type Part Part number switching amplifier UE403 A0930 UE403 switching amplifier 1026287 Delivery e UE403 switching amplifier e 2 fixing screws with sliding nuts e CDS Configuration amp Diagnostic Software on CD ROM including online documentation and operating instructions UE403 11 2 Accessories Tab 11 Part numbers Part Part number accessorles Connection cables for UE403 and M4000 Advanced Wire cross section 0 34 mm 5 pin M12 plug 5 pin M12 socket PUR halogen free Plug straight socket straight 0 6 m 6025930 Plug straight socket straight 1 0 m 6029280 Plug straight socket straight 1 5 m 6029281 Plug straight socket straight 2 0 m 6025931 Plug straight socket straight 5 0 m 6029282 Connection cables for muting sensors For WL24 WT24
31. he programme SICK AG Industrial Safety Systems Germany All rights reserved 27 Chapter 8 28 Notes Notes m Configu ration Operating Instructions UE403 8 2 Configuration memory The UE403 switching amplifier has a configuration memory in which it saves the configuration of the M4000 Advanced receiver or the M4000 Advanced A P connected e The configuration data for the M4000 Advanced receiver or the M4000 Advanced A P and the UE403 switching amplifier are saved both in the multiple light beam safety device and also in the switching amplifier e The configuration data for the M4000 Advanced sender are only saved in the sender After a device replacement the M4000 Advanced sender must be re configured using CDS Device replacement On the replacement of the M4000 Advanced receiver or the M4000 Advanced A P the configuration is automatically restored if the receiver or the A P device is in the delivery status new device or reset device On the replacement of the UE403 switching amplifier the configuration is automatically saved in the switching amplifier if the UE403 switching amplifier is in the status as delivered new device or reset device e f on a device replacement the configuration of the M4000 Advanced receiver or the M4000 Advanced A P and the UE403 switching amplifier are 100 identical the system automatically changes to normal operation e fthe replacement device is not in the status as
32. i conformit it Il sottoscritto rappresentante il seguente costruttore dichiara qui di seguito che il prodotto risulta in conformit a quanto previsto dalla e seguente i direttiva e comunitaria e comprese tutte le modifiche applicabili e che sono state applicate tutte le relative norme e o specifiche tecniche EB atitikties deklaracija It Pasira amp iusysis atstovaujantis iam gamintojui deklaruoja kad gaminys atitinka ios iu EB direktyvos u reikalavimus skaitant visus taikytinus keitinius ir kad buvo taikomi antrajame puslapyje nurodyti standartai ir arba technin s specifikacijos 8010854 WP71 2012 11 28 SICK AG Industrial Safety Systems e Germany e All rights reserved Subject to change without notice EC declaration of conformity page 2 Update Operating Instructions UE403 SICK TYPE UE403 Ident No 9140814 EK atbilstibas deklaracija lv Apak parakstijusies persona kas p rst v zem k min to ra ot ju ar o deklar ka izstr d jums atbilst zem k min tajai m EK direkt vai m ieskaitot visus atbilsto os groz jumus un ka izstr d jumam ir piem roti attiec gie standarti un vai tehnisk s specifik cijas EG verklaring van overeenstemming nl Ondergetekende vertegenwoordiger van de volgende fabrikant verklaart hiermee dat het product voldoet aan de bepalingen van de volgende EG richtlijn en inclusief alle van toepassing zijnde wijzigingen en dat
33. l application possibilities of the M4000 Advanced The UE403 switching amplifier is only intended for use in industrial environments When used in residential areas it can cause interference Additional mechanical protective measures may be required when using the M4000 Advanced in connection with the UE403 2 3 Correct use The UE403 switching amplifier must be used only as defined in chapter 2 2 Applications of the device It must be used only by qualified personnel and only on the machine where it has been installed and initialised by qualified safety personnel in accordance with these operating instructions If the device is used for any other purposes or modified in any way also during mounting and installation any warranty claim against SICK AG shall become void SICK AG Industrial Safety Systems Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 WARNING Notes 8010854 WP7 1 2012 11 28 Subject to change without notice On safety Chapter 2 2 4 General safety notes and protective measures Safety notes Please observe the following procedures in order to ensure the correct and safe use of the M4000 Advanced multiple light beam safety device in connection with the UE403 e Please observe the notes in the chapter titled General safety notes and protective measures of the M4000 Advanced operating instructions e The M4000 Adva
34. n of conformity Yes No 3 Does the protective device comply with the required category according to EN 954 1 Yes No 4 s access to the hazardous area hazardous point only possible through the light path the Yes No protective field of the ESPE Have appropriate measures been taken to prevent mechanical point of operation guarding or Yes No monitor unprotected presence in the hazardous area when protecting a hazardous area hazardous point and have these been secured against removal Are additional mechanical protective measures fitted and secured against manipulation which Yes No prevent reaching under over or around the ESPE Has the maximum stopping and or stopping run down time of the machine been measured Yes No specified and documented at the machine and or in the machine documentation Has the ESPE been mounted such that the required safety distance from the nearest hazardous Yes No point has been achieved 9 Are the ESPE devices correctly mounted and secured against manipulation after adjustment Yes No 10 Are the required protective measures against electric shock in effect protection class Yes No 11 Is the control switch for resetting the protective equipment ESPE or restarting the machine Yes No present and correctly installed 12 Are the outputs of the ESPE OSSDs integrated in compliance with the required category Yes No according to EN 954 1 and does the integration comply with the circuit diagrams
35. national regulations on waste disposal e g European waste code 16 02 14 e We would be pleased to be of assistance on the disposal of this device Contact your local SICK representative e Information on the individual materials in the UE403 is given in chapter 10 Technical specifications on page 31 SICK AG Industrial Safety Systems e Germany All rights reserved 9 Chapter 2 AN WARNING On safety Operating Instructions UE403 2 5 2 Separation of materials Only appropriately trained personnel are allowed to separate materials Caution is required when dismantling devices There is a risk of injuries Before you send the devices for appropriate recycling it is necessary to separate the different materials in the UE403 Separate the housing from the rest of the parts in particular the circuit board Send the separated parts for recycling as appropriate see Tab 1 Tab 1 Overview on disposal Components Disposal by components Product Housing Metal recycling aluminium Circuit boards cable connector and Electronic recycling electrical connecting pieces Packaging Cardboard paper Paper cardboard recycling 10 SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions UE403 Product description Chapter 3 Product description This chapter provides information on the special featur
36. nced and UE403 operating instructions must be made available to the operator of the machine with which the M4000 Advanced multiple light beam safety device is used in connection with the UE403 The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions e Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore check the effectiveness of the protective device The person who makes the change is also responsible for the correct protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure that only authorised persons make changes to the configuration The SICK service team is available to provide assistance if required e The UE403 switching amplifier is connected directly to the M4000 Advanced multiple light beam safety device and supplied with power from the M4000 Pay attention to the related notes on the voltage supply in the operating instructions for the M4000 Advanced 2 5 Environmental protection The UEAOS switching amplifier has been designed to minimise environmental impact It uses only a minimum of power and natural resources gt At work always act in an environmentally responsible manner 2 5 1 Disposal Unusable or irreparable devices should always be disposed as per the applicable
37. nection diagram M4000 Advanced A P with UE403 and UE10 30S 24 Connection diagram M4000 Advanced A P with UE403 and relay 25 Dimensional drawing UE403 switching amplifier mm 34 Dimensional drawing muting lamp version with incandescent lamp mm 35 Dimensional drawing muting lamp LED version mm 35 SICK AG Industrial Safety Systems Germany e All rights reserved 41 8010854 WP7 1 2012 11 28 RV XX 2012 12 A4 sw int39 Australia Phone 61 3 9457 0600 1800 334 802 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 3215 4900 E Mail sacGsick com br Canada Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com Cesk Republika Phone 420 2 57 91 18 50 E Mail sickGsick cz China Phone 86 4000 121 000 E Mail info china sick net cn Phone 4852 2153 6300 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sickGsick dk Deutschland Phone 49 211 5301 301 E Mail kundenservice sick de Espa a Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 6881000 E Mail info sick sensors com Italia Phone 39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 3358 1341 E Mail suppo
38. nsions See dimensional drawing on page 34 Weight 0 6 kg RES OVR connection Inputs Override reset C1 belt stop Switching voltage HIGH Input current HIGH 11V 6 mA 24V 10 mA 30V 15 mA Switching voltage LOW Input current LOW 30V 0 5 mA OV OmA DV 1 5 mA Actuation time for the control Switch reset or override 200 ms Output Reset required Switching voltage HIGH Output power current HIGH short circuit protected 15V 24V 28 8 V 4 W 0 2 A Switching voltage LOW high resistance Flashing frequency OV 1 s 1V Output 24 V DC voltage supply Supply voltage for reset override or C1 15V 24V 28 8 V Supply current for reset override or C1 400 mA 2 Ae per IEC 61131 2 Total of all supply currents from the connections RES OVR A1 A2 B1 and B2 pin 1 in each case max 1000 mA SICK AG Industrial Safety Systems e Germany e All rights reserved Chapter 10 32 Technical specifications Operating Instructions UE403 Minimum Typical Maximum Connections A1 A2 B1 B2 Outputs 24 V DC Voltage supply Supply voltage for muting sensors 15 V 24V 28 8 V Supply current for muting sensors 500 mA per sensor Outputs Sensor test Switching voltage HIGH 15V 24V 28 8V O
39. nting the following manufacturer SICK AG Industrial Safety Systems Sebastian Kneipp Strake 1 79183 Waldkirch Germany herewith declares that the product UE403 is in conformity with the provisions of the following EC directive s including all applicable amendments and that the standards and or technical specifications referenced overleaf have been applied Waldkirch q 205 E d I lt a NEA A ppa Dr Plasberg i V Knobloch Industrial Safety Systems industrial Safety Systems Note You can obtain the complete EC declaration of conformity via the SICK homepage on the Internet at www sick com 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions An nex Chapter 12 UE403 12 2 Manufacturer s checklist SICK Checklist for the manufacturer installer for the installation of electro sensitive protective equipment ESPE Details about the points listed below must be present at least during initial commissioning they are however dependent on the respective application the specifications of which are to be controlled by the manufacturer installer This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests 1 Have the safety rules and regulations been observed in compliance with the directives standards Yes No applicable to the machine 2 Are the applied directives and standards listed in the declaratio
40. practical operation there may be a number of different dangerous states e machine movements e electrical conductors e visible or invisible radiation e acombination of several risks and hazards SICK AG Industrial Safety Systems e Germany All rights reserved 7 Chapter 2 On safety On safety Operating Instructions UE403 This chapter deals with your own safety and the safety of the equipment operators Please read this chapter carefully before starting to work with the UE403 or with machinery protected by the M4000 Advanced multiple light beam safety device in connection with the UE403 2 1 Qualified safety personnel The UE403 switching amplifier must only be installed commissioned and serviced by qualified safety personnel Qualified safety personnel are defined as persons who e have undergone the appropriate technical training and e who have been instructed by the responsible machine operator in the operation of the machine and the current valid safety guidelines and e have access to the operating instructions of the UE403 and have read and familiarised themselves with them and e have access to the operating instructions for the M4000 Advanced multiple light beam safety device connected to the switching amplifier and are familiar with them 2 2 Applications of the device The UE403 switching amplifier is an accessory for the SICK M4000 Advanced multiple light beam safety device It extends the technica
41. presentative SICK AG Industrial Safety Systems e Germany e All rights reserved For detailed information on the safety design of your machine system please contact your local SICK 8010854 WP71 2012 11 28 Subject to change without notice Operating Instructions U pdate UE403 EC declaration of conformity The following declaration of conformity replaces the declaration of conformity that might be depicted in these operating instructions EC declaration of conformity page 1 TYPE UE403 Ident No 9140814 EC declaration of conformity en The undersigned representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EC directive s including all applicable amendments and that the respective standards and or technical specifications have been applied EG Konformitatserklarung de Der Unterzeichner der den nachstehenden Hersteller vertritt erkl rt hiermit dass das Produkt in bereinstimmung mit den Bestimmungen der nachstehenden EG Richtlinie n einschlie lich aller zutreffenden nderungen ist und dass die entsprechenden Normen und oder technischen Spezifikationen zur Anwendung gelangt sind EC neknapauMsi 3a CEOTBeTCTBMe bg Hoanucanusr KOUTO ripeacraBsi nonycnoMeHaTAan npouwsBoAMren o6aBaBa ue NPOAYKTST CBOTBeTBa Ha pasropen wre Ha nonyus6poenure AupextTuBn Ha EC Bkriouurengo Ha BCNYKN nelicreaui UsMeHeHna N ue OTroBapsi Ha CbO
42. rt sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl SICKAG Waldkirch Germany www sick com Norge Phone 47 67 81 50 00 E Mail austefjord sick no sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Rom nia Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail admin sicksgp com sg Slovenija Phone 386 0 1 47 69 990 E Mail office sick si South Africa Phone 27 11 472 3733 E Mail info sickautomation co za South Korea Phone 82 2 786 6321 4 E Mail info sickkorea net Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail info sick se Taiwan Phone 886 2 2375 6288 E Mail sales sick com tw T rkiye Phone 90 216 528 50 00 E Mail info sick com tr United Arab Emirates Phone 971 0 4 8865 878 E Mail info sick ae USA M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies at www sick com SICK Sensor Intelligence
43. rt up while you are connecting the devices Ensure that the entire machine system is disconnected during the electrical installation e The UE403 switching amplifier meets the interference suppression requirements EMC for industrial use interference suppression class A When used in residential areas it can cause interference e The UE403 switching amplifier is connected directly to the M4000 Advanced multiple light beam safety device and supplied with power from the M4000 Pay attention to the related notes on the voltage supply in the operating instructions for the M4000 Advanced e n principle it is permitted to make all connections only when the power supply is switched off The configuration connection however may be connected disconnected with the system on line e Always protect unused connections by using the protective caps which are included in the delivery The protective caps also are available as an accessory see chapter 11 2 Accessories on page 36 Lay all cables for the input and output signals as per the required category as per EN 954 1 e g protected installation e Aseparate plastic sheathed cable must be used for each M12 connection e t must be ensured using the equipotential bonding pin FE that cross circuits between normally isolated and independent components cannot cause a hazardous failure Test the connections after any work has been carried out on the UE403 switching amplifier Because the
44. structions UE403 About this document Chapter 1 About this document Note 8010854 WP71 2012 11 28 Subject to change without notice Please read this chapter carefully before working with this documentation and the UE403 switching amplifier 11 Function of this document These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator in regards to safe mounting installation configuration electrical installation commissioning operation and maintenance of the UE403 switching amplifier in connection with the M4000 Advanced multiple light beam safety device These operating instructions do not provide instructions for operating machines on which the UE403 switching amplifier or the M4000 Advanced multiple light beam safety device is or will be integrated Information on this is to be found in the appropriate operating instructions for the machine 1 2 Target group These operating instructions are addressed to planning engineers machine designers and operators of plants and systems which are to be protected by one or several M4000 Advanced multiple light beam safety devices in connection with a UE403 switching amplifier It also addresses people who integrate the UE403 into a machine initialise its use or who are in charge of servicing and maintaining the device 1 3 Depth of information These operating instructions contain the following information on the UE40
45. switching amplifier has several connections of a similar structural nature these may result in incorrect cut off paths for example if connection plugs are confused Mark all connecting wires and connection plugs unambiguously to avoid confusion Test the connections again after any maintenance or other activities have been carried out on the UE403 switching amplifier SICK AG Industrial Safety Systems e Germany All rights reserved 17 Chapter 5 Electrical installation Operating Instructions UE403 5 1 System connection M12 x5 Fig 6 Pin assignment system connection M12 x 5 Pin 1 Pin 5 Pin 4 Pin 3 Tab 3 Pin assignment Pin Description system connection M12x5 Input 24 V DC voltage supply Device communication EFl O V DC voltage supply Device communication EFlg oy AJ WIN e Functional earth Notes e The maximum length of the connection cable between the UE403 switching amplifier and the M4000 multiple light beam safety device is 10 m e Connection cables are available as SICK accessories see Accessories on page 36ff 18 SICK AG Industrial Safety Systems e Germany All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions Electrical installation Chapter 5 UE403 5 2 Connections for muting sensors M12 x 5 The UE403 switching amplifier has four identical connections for muting sensors Note Th
46. ter 9 Fault diagnosis AN WARNING Note 8010854 WP7 1 2012 11 28 Subject to change without notice This chapter describes how to identify and remedy errors and malfunctions during the operation of the UE403 switching amplifier 9 1 In the event of faults or errors Cease operation if the cause of the malfunction has not been clearly identified Stop the machine if you cannot clearly identify or allocate the error and if you cannot safely remedy the malfunction The lock out status In case of certain faults or an erroneous configuration the system can go into the lock out status The 7 segment display on the connected multiple light beam safety device then indicates Cl or a defined error message see M4000 operating instructions section Error displays of the 7 segment display First check whether the lock out status is still present after switching on and off the UE403 and if necessary the connected multiple light beam safety device e g by disconnecting the system plug and re connecting To place the device back in operation Rectify the cause of the fault following the notes in the M4000 operating instructions gt Switch the power supply of the connected M4000 off and back on again e g by unplugging the system plug and reinserting it The lock out status has the highest priority above all other indications on the 7 segment display 9 2 SICK support If you cannot remedy an error with
47. the dangerous state Yes No 17 Onceinitiated will a dangerous state be stopped when switching the ESPE on or off and when changing the Yes No operating mode or when switching to another protective device 18 Hasan information label for the daily check been attached so that it is easily visible for the operator Yes No This checklist does not replace the initial commissioning nor the regular inspection by qualified safety personnel 8010854 WP71 2012 11 28 SICK AG Industrial Safety Systems e Germany All rights reserved V 3 thout notice Subject to change wi vi Update SICK AG Industrial Safety Systems e Germany e All rights reserved Operating Instructions UE403 8010854 WP71 2012 11 28 Subject to change without notice Operating Instructions Contents UE403 Contents 1 About this dOCUMENM ccceseeceseeeeeseseeeeeseeeeeenseeensnnneeeesneeseecnsneeeesneaeeesnaeeesnsneeenseneaeesees 5 1 1 Function of this documente aene a a 5 1 2 ET SOUP LEITET E A E TT 5 1 3 DE Pt OF Information rose ere Posen eire int ich eren nue Cer aaa da dr aaraa aai pnmo a idade 5 1 4 Neu ERR 6 1 5 joe PIC HIE 6 1 6 SyMbols USed WEE 6 PMBEV IR EE 8 2 1 Qualified safety personnel 8 2 2 Applications of the device EE 8 2 3 el EE 8 2 4 General safety notes and protective measures E 9 2 5 Environmerital ie ege TEE 9 2 5 1 DISDOS ll ES 9 2 5 2 Separation of materials EE 10 3 Pro
48. the help of the information provided in this chapter please contact your local SICK representative SICK AG Industrial Safety Systems e Germany All rights reserved 29 Chapter 9 Tab 8 Error displays of the LEDs H Fault diagnosis Operating Instructions UE403 9 3 Error displays of the LEDs This chapter explains the meaning of the error displays of the LEDs and how to respond Please refer to chapter 3 4 Status indicators on page 14 Display Possible cause Remedying the error O Yellow The yellow LED No operating gt Switch the connected M4000 on the COM voltage or voltage off for at least 1 minute and connection is too low back on again not illuminated If the error continues to occur gt Check the connection to the M4000 connected The UE403 switching amplifier receives it voltage supply from the ESPE connected 39 Yellow The yellow LED Connection error gt Check the connection to the on the COM or M4000 connected for short connection is circuits or cross circuits flashing gt Check the voltage supply for overcurrent gt Switch the connected M4000 off for at least 1 minute and back on again If the error continues to occur gt Replace the UE403 switching amplifier Internal error of the gt Carry out an extended UE403 diagnostics with the aid of the CDS If an internal error is diagnosed Replace the UE403 switching amplifier 9 4 Extend
49. tional mechanical protective measures fitted and secured against manipulation which prevent reaching Yes No under over or around the ESPE Has the maximum stopping and or stopping run down time of the machine been measured specified and Yes No documented at the machine and or in the machine documentation Has the ESPE been mounted such that the required safety distance from the nearest hazardous point has been Yes No achieved Are the ESPE devices correctly mounted and secured against manipulation after adjustment Yes No Are the required protective measures against electric shock in effect protection class Yes No Is the control switch for resetting the protective device ESPE or restarting the machine present and correctly Yes No installed Are the outputs of the ESPE OSSDs AS Interface Safety at Work integrated in compliance with the required Yes No PL SILCL according to EN ISO 13 849 1 EN 62 061 and does the integration comply with the circuit diagrams Hasthe protective function been checked in compliance with the test notes of this documentation Yes No 14 Arethe given protective functions effective at every setting of the operating mode selector switch Yes No 15 Arethe switching elements activated by the ESPE e g contactors valves monitored Yes No 16 Isthe ESPE effective overthe entire period of
50. ut notice The UE403 switching amplifier and the M4000 Advanced are being configured using the CDS Configuration amp Diagnostic Software Access to the configuration is via the M4000 Advanced multiple light beam safety device e Direct access to the configuration is also possible via the configuration connection on the UE403 switching amplifier e The UE403 switching amplifier cannot be configured independently without correctly functioning connection to the M4000 Advanced 8 1 Preparing the configuration How to prepare the configuration Ensure the following points are met The UE403 switching amplifier has been correctly mounted The UE403 switching amplifier has been connected to the extension connection for UE403 on the M4000 Advanced The status LED for the system connection is illuminated on the UE403 switching amplifier gt Plan all necessary settings placement of the sensors monitoring of the muting cycle etc and document them To configure the UE403 switching amplifier you need e CDS Configuration amp Diagnostic Software on CD ROM e user manual for CDS on CD ROM e PC Notebook with Windows NT 2000 XP Vista and a serial interface RS 232 PC Notebook not included e connecting cable for connecting PC and UE403 or M4000 SICK part number 6021195 gt To configure the device please read the user manual for the CDS Configuration amp Diagnostic Software and use the online help function of t
51. utput current HIGH 20 mA Switching voltage LOW OV OV 5 0 V Output current LOW leakage 100 pA current Sensor test duration 1 ms Inputs Muting sensors Switching voltage HIGH 11V 24V 30V Input current HIGH 6 mA 10 mA 15 mA Switching voltage LOW 30V OV 5V Input current LOW 0 5 mA OmA 1 5 mA Input delay 50 ms Connection muting lamp Output Muting lamp Switching voltage HIGH 15V 24V 28 8 V Output current HIGH monitored 20 mA 5 W 0 4 A Output current HIGH O mA 5 W 0 4 A not monitored Switching voltage LOW OV 1V high resistance Flashing frequency 2 s status Override required 3 4 Total of all supply currents from the connections RES OVR A1 A2 B1 and B2 pin 1 in each case max 1000 mA As per IEC 61131 2 SICK AG Industrial Safety Systems e Germany e All rights reserved 8010854 WP7 1 2012 11 28 Subject to change without notice Operating Instructions Technical specifications Chapter 10 UE403 Minimum Typical Maximum Operating data Cable length between ESPE and 10m UE403 Wire cross section 0 34 mm Cable resistance per cable 0 50 Ambient operating temperature 30 C 55 C Air humidity non dewing 15 95 Storage temperature 30 C 70 C Vibration resistance 5 g 10 55 Hz acc to IEC 60 068 2 6 Shock resistance 10 g 16 ms acc to IEC 60 068 2 29 Environmental data Housing Aluminium die cast powder coated
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