KIC 24/7 Wave Data Sheet
Contents
1. 24 Process Monitoring Automatic profiling of every product Eliminate verification profiling Automatic SPC charting gt Process i traceability for each product Ease of use operations KIC PROBES Automatic Profiling SPC and Traceability for Wave Solder The KIC 24 7 Wave brings an innovative level of automation to the wave solder process around the clock monitoring SPC charting analysis documentation and production traceability ALLinasingle easy to use product Continuous tracking occurs in the background never interrupting your production The real time process data enables engineers and managers to make crucial cost containment and quality control decisions Automatic Profiling The KIC 24 7 Wave includes dual custom 14 TC KIC Probes installed inside the wave solder machine at the product level The probes run the length of the preheat section and gather real time process data The KIC 24 7 Wave uses this data to automatically calculate the preheat profile for every product manufactured Additionally the solder pot temperature and conveyor speed are all continuously monitored Through this automation the need for periodic verification profiles is eliminated Automatic SPC Charting Process data is automatically charted for all critical process specs maximum preheat temperature soak time slope wave temperature etc The data is plotted on real time control2. charts and Process Capability Cpk is calculated for each specification Any process drift outside of control limits or defined Cpk value will trigger a warning The overall Process Window Index PWI is also charted providing a real time Cpk for the entire preheat process Any out of spec process PWI is over 100 will immediately trigger an alarm that can shutdown the in feed conveyor Automated real time SPC helps identify potential defects before they happen Automatic Process Traceability The KIC 24 7 Wave provides full process traceability All process data and its fit to the available process window is automatically recorded and stored for every product and can be retrieved at any point in the future When combined with the barcode option process data for every product is automatically linked to the product s barcode number KIC gives you the optimal wave solder process and keeps you there 24 7 Innovation That Works KIC 24 7 Wave System Base System Components KIC Probes Each probe contains 14 internal TC s for monitoring process temperature The probes run the length of the preheat process and are positioned at the product level One additional TC is installed to monitor the solder pot temperature Sensor Encoder The Sensor monitors tracks and documents all product that passes through the oven The Encoder continuously measures conveyor speed elTPU The Ethernet Thermocouple Pr
3. Free GUARANTEE All KIC products are designed to give maximum value and fast payback by streamlining your thermal process Investment ina KIC product is a step toward total process control and quality management All KIC products come with a no questions asked 30 day money back guarantee THE Process Winpow Inpex Profiling Reduced to a Single Number The PWI measures the profile s fit to the process window in a mathematical and objective manner by using a single number This aids in optimizing the process by comparing and ranking alternative profiles in terms of their fit to the available process window The lower the PWI the more efficient and stable the process See the PWI data sheet for a detailed explanation COMPUTER CONFIGURATION Minimum System Requirements Dual Core 1 GHz Processor PC with 2 GB RAM 2 GB available storage Video 1024 x 768 resolution 16 bit 1 availalbe USB port for data download 1 available USB port for software key 1 available Ethernet port or 1 available USB port with Ethernet to USB Microsoft Windows XP Vista or 7 32 bit or 64 bit Note 2 additional powered USB ports may be needed for optional accessories Corporate Headquarters 16120 West Bernardo Drive San Diego CA 92127 USA 858 673 6050 Phone 1 858 673 0085 FAX sales kicmail com tech kicmail com European Regional Office europe sales kicmail com europe fech kicmail com Asian Regional Office asia sales k
4. icmail com asia tech kicmail com www kicthermal com ry rm gt C AD mi N Q Q N rm O T O gt O N Copyright KIC All rights reserved Patents pending Specifications subject to change without notice KIC and KIC Thermal Profiling are divisions Innovation That Works of and registered trademarks and tradenames of Embedded Designs Inc KIC Explorer SlimKIC 2000 KIC 24 7 KIC 24 7 Wave KIC Vision KIC Navigator KIC Navigator Power KIC Auto Focus KIC Auto Focus Power KIC RPM KIC Carrier Wave Surfer KIC MVP RPI Process Window Index PWI the Lead Free Capable symbol KIC ON BOARD and the KIC logo are trademarks or registered trademarks of KIC All other trademarks and tradenames are the property of their respective holders Rev 1201A
5. ocessing Unit acquires data from the probes and sensors and transmits it to the Computer Communication cables Cables are included for connecting the eTPU to the KIC Probes Product Sensor and computer A USB to Serial Adapter is included for connecting the KIC Profiler to the computer Software and User Manual Optional System Components KIC RPM Remote Process Monitoring Process data for every board is output and monitored remotely in real time See the KIC RPM data sheet for complete product details and specifications Alarm Relay The KIC Alarm Relay connects to the eTPU and allows KIC 24 7 Wave to activate warning lights audible alarms and or stop the process in feed conveyor Barcode Option With a customer supplied serial barcode reader the Barcode Option enables Process Traceability and or Process Control for every product linked to its barcode number eTPU KIC Probe PCC MNOCY vicsieacaneeansess hee Readings second 13 Thermocouples Type K Temperature Range 150 C to 450 C Dimensions eTPU LXWxH 308 6mm x 173 5mm x 35 8mm KIC Probe 00 length and thermocouple spacing is customized to each oven Communications Ethernet RJ 45 connector Computer Capability PC Power Requirements 12V DC 300mMA System Requirements The KIC 24 7 Wave requires a KIC Profiler Please contact KIC for details about the profiler that meets your application requirements Risk
Download Pdf Manuals
Related Search