PDF Operation Manual
Contents
1. 20 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Level 7 Main Screen gt Dev law Recte gt ENENNER DCI 25 0A Setting gt Batter gt gt x AN Sys Alarm gt Major gt Sys Config gt Minor gt TBH 45 TBL 150 Major gt TAH 50 Minor gt TAL ut I gt 1 RFA 1 Tem gt 2 FusT Minor gt 4 LVDS1T I L Dev gt fem 1 2 gt 3 DCH DOWN _ Em lir 1 Major gt Relay 2 gt fer 2 NA Relay 3 gt Relay 4 gt 4 L ME gt 2 180V Rectifier gt Enter Enter Enter Trip V Battery gt Web IP gt LVD1 42 0V Alarm Info gt Buzzer i gt A Mode gt Lvb2 43 0V LVD3 44 0V LVD1 En LVD2 En E sow LVD3 R enter Trip 50 LVD1 Dis Neco 00 21 2 LVD3 Dis LVD gt cus IP Address EI Ce coun Subnet gt XXX XXX Gateway gt XXX XXX x Web cus Subnet IP Address gt DOWN Gateway gt XXX XXX Web Enter Gatewa2. 548 22 Series System IOM ES48 22 HFT00 IOM P N 5011294201 2010 08 12 01 A NELTA TABLE OF CONTENTS 1 GENERAL RTT 4 1 1 USING THIS MANUAL 4 1 2 SAFETY NOTICE 4 1 3 ENVIRONMENTAE 5 2 PRODUCT DESCRIPTION sees Im emm 60 nennt nennt s nnn 6 2 1 PRODUCT DESCRIPTION 6 2 2 PRODUCT MAIN FEATURES 5 ter een pete 6 2 3 CONFIGURA TION ER M 6 2 4 SYSTEM GENERAL SPECIFIGATION 2 tei cet eu ee e e Pe are o E Ret 7 25 SYSTEM OUTLOOK amp DIMENSIONS cccccccscsccscessssccscecessscesecscessscsssesecsssessscsccesesssesscecessseusececessaesess 8 3 INSTALLA TION 9 3 1 TOOLS REQUIRED 55 5 0 5 9 3 2 PRELIMINARY INSPECTION 9 3 3 SYSTEM MOUNTING 9 3 4 MODULE INSTALEA TION RR 9 3 5 SYSTEM esteessneos tiene feeds tate Sas 10 3 6 AC INPUT CONNECTIONS 10 3 7 DC DISTRIBUTION CONNECTIONS 11 3 8 BATTERY STRING CONNEGCTIONS e ede eee 11 3 9 THE BATTERY T
3. Load Car Fuse x6 Battery Car Fuse x 2 3 7 DC Distribution Connections Recommended Wire 3 8 Battery String Connections Recommended Wire AWG 10 12 to the system Amp Description Color FUSE F AUTO 58V CLIP Black 2A FUSE F AUTO 2A 58V CLIP Gray 3A FUSE F AUTO 3A 58V H CLIP Violet 4A FUSE F AUTO 58V CLIP Pink s 5 FUSE F AUTO 5 58V H CLIP Peru mmm 7 5A FUSE F AUTO 7 54 58V CLIP Brown mm 10A FUSE AUTO 10A 58VDC Red mm 15A FUSE F AUTO 15A 58VDC H Cyan mm 20 FUSE AUTO 20A 58V UL CUL YELLOW Yellow 25A FUSE F AUTO 25A 58V CLIP White 30A FUSE F AUTO 30A S8VDC Green mm ES48 22 HFTOO IOM Page 11 of 38 A NELTA 3 9 The Battery Temperature Sensors ES48 22 HFTOO One battery sensor cable is provided with each shelf The cable is labeled TB terminate on connector TB on the Detection Module The positive bus on the inter cell connections of the battery strings for 54 VDC or in between the battery cells depending on whether the batteries are exiting or being installed with the power shelf Rae Page 12 of 38 A NELTA 4 START UP PROCEDURE 4 1 Initial Startup Preparation Verify all connections prior to starting this section Warning Ensure the input AC circuit breaker located at the AC service panel is switched to the
4. ab Te B Dis ener LvD1 En gt LVO2 Dis Lvo2 Dis 103 Dis gt LVD3 Dis gt COMNEES 2 gt LVD1 Dis gt LvD2 Ds LVD2 Dis E 1903 Dis gt LVD3 Dis gt LVD gt IP Address Tma IP level gt XXX XXX XXX XXX Gateway gt XXX XXX 112 Web IP gt f Subnet as Subnet IP Address gt 1544 Subnet _ XXX XXX XXX XXX Gateway gt XXX XXX XXX XXX om Adjustable level Web IP gt Gateway cu Gateway IP Address gt Subnet gt XXX e Enter Status Dis gt Web IP m Adjustable level LCD enter Adjustable level Contrast n 5 5 1 11 Password System setting Page 6 Enter Details Page6 548 22 00 IOM Enter Enter 5 gt 4 FL Sys Alarm 1688 Alarm Enter Password Te Password Status Dis gt Change PW gt Change PW gt Y Password ww New Confirm Change new Enter Stat
5. NELTA 5 5 1 10 System setting Page 5 Adjustable level gt DV eae cus gt Em 250 7 A PASSWORD goto gt 58 0V gt 2807 FL Sys Alarm 1688 ACV gt DCL 460v DCL 460V Alarm Sys Config x I SECI gt Enter TBH 0 TBH 30 TBL 08 er TBL 050 gt 250 25 gt TAL TAL gt iustae level E 58 5 Enter ACH 264V gt enter ACH 2547 pac m ACL 175V gt ACL 175V gt M Adjustable level Rectifier Enter Trip V Battery Jeo 4257 Sys Info gt S 8 Alarm Set LVD2 430 gt LVD2 74307 gt Sett HVSD LVD3 43 0 gt LVD3 4309 sys Arm RFA gt 2
6. The alarm i KOE Do Com Fail gt of C Fan 1 1 HVSD 59 gt HVSD 59V gt HVSD 59V 1 TestF gt Was 1 i i i 1 1 1 i NOTE The default value of CL in the factory is 40A for the rectifier model of DPR2000 When changing the rectifier model to DPR2700 the value of CL must change to 56A ES48 22 HFT00 Page 27 of 38 IOM A MELTA 5 5 1 9 System setting amp System Alarm information Page 4 Level 0 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Level 7 evel 8 Main Screen Dev 54 3V Sys Info mg PASSWORD Enter 25 Battery FL Sys Alarm gt UCET Alarm Set Alarm Sys Config gt Uso up or down to adjust 3 nown Rectifier gt GEE ter gt FLV cw FLV EE coo Men EG Alarm Set E EQUV Equy Sys Config gt Boost gt 5644 564V gt ET Capacity Capacit 1000 gt 1000AH vax MESSEN 0 10 gt gt down io adyst s gt 5 Bat Test 12 lanus TER Temp comp apri 0 10 g
7. 5 5 ES4 IOM To use the Control Button to monitor or control the system User Instruction 1 2 3 4 8 22 Click Enter button the main screen Level 0 to enter the next screen Level 1 Use Up or Down button to select a desire function on the screen than click Enter to enter the next screen Level 2 and next Use Enter button to check the function of the system or to change the parameter setting of the system Use the Esc button to back to previous screen Page 19 of 38 A NELTA Menu Tree 5 5 1 1 The Structure of the Menu Tree Sys Info Rectifier Battery Alarm Info Sys Config ACV Temp Event Log Eff Mgt Date Time Sys Info FW Version gt Settin MAIN MENU 9 Sys Alarm DCI 255A Su gt SER etting gt gt Sys Status Sys Alarm gt Rectifier gt Alarm Battery gt Alarm Set gt Sys Config gt Eff Mgt gt Date Time gt Alar Reset gt C Fan gt LCD Set Password Sys Alarm Sys Alarm Status of Alarm 5 5 1 2 Main Menu DCV 54 3V Sys Info gt 125 5 Settin gt 9 Sys status Sys Alarm gt Alarm ES48 22 HFTOO Four columns the main menu screen DCV System output DC Voltage DCI Load current sum of the rectifiers current battery current Sys Status System stat
8. Off position Warning Confirm the operating voltage before proceeding Warning Ensure the frame ground is properly connected to a permanent earth ground connection Warning Ensure all the Load DC Circuit breakers located in the DC Distribution Cabinet are switched to the Off position 4 2 No Load Start up The shelf can be turned up without a load The start up procedure is as follows 1 Switch all DC circuit breakers load to the Off position 2 Make sure battery is not connected to the system Battery Bus 4 3 Basic Functional Verification After shelf start up basic functional verification as check the monitor of CSU display should proceed 4 4 Parameter Settings Most parameters are pre set at the factory and are listed on the shelf Test Report included with each shelf This section provides a general explanation for some parameter may need changing 4 4 1 Float Equalize Voltage Both Float and Equalize voltages are preset at factory and listed on the shelf Test Report The CSU controls the system settings and overrides the settings made on each rectifier If a different value is required both SMR and CSU settings must be identical 4 4 2 Maximum Battery Capacity Battery capacity must reflect the rating of the installed battery Refer the battery manufacture specification for the rated capacity ES48 22 HF TOO Page 13 of 38 A NELTA 4 5 DC Load Connections Warning Basic Functional Testing should be completed prior
9. deBegeB ecectescccteriepecenepemIeguemenese T E Ene ww 08 MBooststop gt Voltage gt Remain RechargeM gt PeriodicM gt Rectifier gt 1 Status patie am Details in Page 2 Deep Vot Sys Config gt Periodic M 480 Rectifier gt gt eme Batey gt Li a Pag gt Status S gt 77 a 28 gt EventLog gt ROVS 220 RechargeM _ gt Next Eft Mat E xwbxhom pi 22 ACV gt Enter al Temp gt TA are X gt n gt 250 Duration ff Mgt gt Time 720min gt ee El in Page 2 Mgt an acy gt Status Dis Temp gt pie gt FWVersion gt Details in Page 2 CL To limited the individual rectifiers maximum output current NOTE The default value of CL in the factory is 40A for the rectifier model of DPR2000 When changing the rectifier model to DPR2700 the value of CL must change to 56A HVSD High voltage shutdown Controller provides a reference HVSD value to rectifiers Parameter Summary parameter configuration FLV Floating voltage setting EQUV Equalize voltage setting Cap Battery Capacity Battery Capacity setting Max Ib Max Charge current percentage Maximun battery charge current setting
10. gt 99 PF High efficiency gt 91 5 e Temperature compensation float voltage control for VRLA batteries from Control Supervisory Unit 502 LCD version CSU502 e Front Access for Simplified Operation and Maintenance e Intelligent Remote Monitoring and Control Remote Monitoring System for Centralized Battery temperature compensation voltage control e Battery and Load breakers Equalize charge timer e Safety CE mark 2 3 Configuration ES48 22 HFTOO AC Input 220V single phase 3 wires System Capacity 54VDC 22A Max Rectifier 54 600W 2 Max Delta Alarm Control Unit ACU Page 6 of 38 A MELTA 2 4 System General Specification Item Specification Function AC Input System Capacity vs AC Input System Capacity VS Operating Temperature 220V Single Phase 1 200W 0 185 276Vac with 2 rectifiers 25 65 C 1 200W 20 65 C with 2 rectifiers 185 276Vac Rectifier b4V 11A 600W fixed Shelf 54V 22A Communication 600W x 2 fixed Analogue for each rectifier and control unit Operating Temperature 25 65 13 F 149 F Storage Temperature 25 C 65 C 13 F 149 F Humidity 0 95 Relative Humidity Non Condensing lt 4000m above mean sea level 2000 m 3000 m 1 power derating per 100m At 3000m altitude the output power can be 90 of the nominal power rating at maximum Altitude temp
11. Refer to the procedures in section 9 2 2 9 3 Environment requirement for WEB 1 JavaVM Java Virtual Machine version is compatible with the version v1 6 0 10 2 IE 6 0 3 Disabled javascript filter in antivirus software 4 Enable port 3001 for the purpose of HTTP protocol access If JavaVM not installed properly with right version or javascript filter active then there would be the message at the bottom left corner of the WEB page as lt Sana ES48 22 HFT00 IOM A NELTA TELECOM POWER SYSTEM HOME gt WEBMAP Logout Web Map System Rectifier Alarm Configuration gt Page 37 of 38 If connecting to the target IP address but nothing output please make sure the port 3001 in your computer available for HTTP protocol access Here we suggest not to install multiple version javaVM in your computer Please remove other javaVM but version 1 6 0 10 931 Q amp A ES48 22 HFTOO Problem WEB values can t be displayed properly on WEB page after any setting process Or browser hung after your settings Answer Usually this condition is caused by antivirus software There are some functions implemented by javascript language for WEB so user s WEB interface is required to support javascript function Hereunder please follow the following process to guarantee parameter setting works properly Step 1 Disable javascript filter function
12. gt emer PASSWORD gt Sys Alarm Dis 0 95 gt Ady 1 t Capacity Enter PASSWORD PASSWORD o RD 1 nto FELDE gt M gt 9 Deep vot 39 Deep Volt 1 Periodic 1 L Capacity gt gt Le w Status a H i PASSWORD our c M 1688 gt LE comet Battery gt 1 eem Um wu dee Ose ag pec s E gt 22 SysConfig gt VoltageM gt etn Recharge 1 9 i i i Sys Info gt WRONG ea PASSWORD Sys Alarm gt Enter Min Ib Emm gt uration 4 720min gt EER RIS SS SOOO RA DER S ee Use or down M Ta Date Time gt Alar Reset gt LCD set cleared ist 03 20 2008 03 20 Alar Reset gt 00 30 00 30 LCD set gt Mat isse o The alarm SEES Level 3 Level 4 Sie gt Com Fail 1 2281 te gt C FanF gt is resets 1 oom 1 Iq ce ITI RC RAM I T SET D 1 Alarm Reset pue The alarm i 1 Setting value adjustment example gt 1 1 Fani gt cleared 1 we 1 7 T 1 x set
13. Description Main fail occurs when AC current is not present at the AC Distribution box or the AC voltage over under than rectifier normal operating range This alarms result in the system shutting down rectifiers until either AC is restored AC is restored or the AC voltage returns to levels within the rectifier normal operating voltage 8 1 1 Main Fail Trouble Shooting During an AC Fail condition the ACU is powered by reserve batteries ad the rectifiers and the rectifiers are shut down When AC is restored observe the battery charge current It may be necessary to decrease the current limit to the charge current range during equalize if a deep discharge situation has occurred 8 2 DC Output Voltage High Low HV LV 8 2 1 Output Voltage High Alarm DCH This alarm condition exists when the DC output voltage is higher than the parameter alarm setting The alarm will re set to the normal condition when the voltage is decreased below the threshold parameter setting The output voltage can be adjusted via the ACU and at the rectifier Reference the ACU float voltage parameter rectifier setting and the rectifier equalize Voltage rectifier setting 822 DC Output Low Alarm DCL This alarm condition exists when the DC output voltage is lower than the parameter alarm setting The alarm will clear when the DC output voltage increases The output voltage can be adjusted via the ACU and at the rectifier 8 2 3 DC Voltage High Low Trouble Shooting Verify
14. Equalize Charging Voltage 56 4V Capacity Battery Capacity 50AH Max Charge Battery maximum charging current 0 2C Battery Battery Test Failure V Testing End of Voltage for battery test 45V Discharge Constant current for battery test 0 1 Lost Capacity Lost battery capacity for battery test 0 1C Period Period Time 30 day Battery Temp Compensation Coefficient Cell Reference Temp 250 Deep Discharge Voltage 46V ES48 22 HFTOO i lt a s swSSS 18 A NELTA Reminding battery capacity 0 95C Mini Charge 0 05C Duration time 600 Min Alarm Default Setting Alarm DC Alarm DC High V System output DC high voltage alarm 58V DC Low V System output DC low voltage alarm 48V Alarm Battery Temperature Alarm Temp High C Battery high temperature alarm 40 C Temp Low C Battery low temperature alarm 15 Alarm Ambient Temperature Alarm Temp High C Ambient high temperature alarm 40 C Temp Low C Ambient low temperature alarm 15 C LVDS1 Function V Mode LVDS1 is defined for batteries Voltage Battery Mode Enable LVDS1 Function T Mode LVDS1 is defined for batteries Battery Temperature Mode Enable Voltage setting threshold to trip LVDS1 Ly DSt Tip Vorags for all batteries 44V Temperature setting threshold to tri LVDS1 Trip Temperature for all batteries P LCD Constrast 12
15. Go back to parent menu screen USB port Refer to the figure below for the connection method the function of the connector is OPTIONAL ES48 22 HFTOO Page 15 of 38 IOM The Connection of USB Series plugs Series mini B plugs ACU mini 8 USB 5 1 2 System Function Management Monitoring AC input information DC information Rectifier Status Battery Information Environment detection Parameter Setting System parameters Alarm threshold settings Alarm configuration settings Dry contact Relay configuration Battery management Others Remote management Event logs Optional Efficiency management Energy saving function Digital series only Firmware version amp System time 5 2 Interface 3 LED MAJ major alarm red MIN minor alarm yellow EQU equalize charge yellow LCD 96 64 LCD Control Button UP upward DOWN downward ENTER enter ESC back to previous screen ES48 22 HFT00 Page 16 of 38 IOM A MELTA 5 3 Function 5 3 1 Relay output 5 3 1 1 Relay Specifications Settings Description Arrangement 1 Form C SPDT Contact rating 1A at 24VDC only allow to connect to safe low voltage circuit Resistance 100mQ Condition Normal Open Normal Close Common 5 3 1 2 Relay Definition Relay Alarm Event Alarm Event Description 1 Major Major alarm 2 Minor Minor alarm 3 LVDT Battery L
16. soft cloth an gently wipe the front of the shelf the CSU and rectifiers Use a gentle detergent to clean is acceptable Warning Do not use spray cleanser to clean the equipment Using a spray cleanser directly on the equipment can result in serious equipment damage Check the DC Bus for heat discoloration If the bus has any heat discoloration notify Delta Customer Service 9 2 Removing and Replacing a Rectifier Module 9 2 1 Removing a Rectifier D oHm TT Gm TO LOCK _ mS UU peu d Witty it Warning Do not touch the DC output Bus when pulling out the SMR module Warning The rectifiers are equipped with a safety locker ES48 22 HFTOO Page 36 of 38 A NELTA Push the locker on the center of the fan to unlock direction to un lock the rectifier Pull out the SMR module slowly from the shelf using one hand to support the rear half of the SMR and remove the rectifier from the shelf 9 2 2 Replacing a Rectifier Install the rectifier module holding the handle with one hand and using the other to support the rear half of the rectifier module Place the rectifier in the shelf and push into the shelf Warning Do not force the module into the slot If it does not slide and connect easily remove and re set the unit Lock the rectifier by push the locker to the lock direction to lock the rectifier 9 2 3 Adding a Rectifier
17. the output of each rectifier If the rectifier output is not within tolerance swap the rectifier with a spare module and return the faulty unit to Delta Products for repair If the output of each rectifier is within tolerance check the parameters to ensure the correct settings 8 3 DC Circuit Breaker Fuse Tripped Alarm 8 3 1 DC Circuit Breaker Fuse Tripped Alarm When a DC load circuit breaker fuse is tripped the ACU will go into alarm Re set the tripped circuit breaker or replace a new fuse to failed position the ACU alarm should clear 8 3 2 Circuit Breaker Fail Condition Trouble Shooting If the circuit breaker fuse continues to fail 548 22 00 Page 34 of 38 A NELTA Check the DC Branch load fed by the DC circuit breaker to ensure the circuit breaker fuse is the correct size If the branch load exceeds the circuit breaker fuse rating the circuit breaker fuse must be changed to a higher rating Swap with a spare circuit breaker with a higher rating 8 4 Battery Temperature Fail Alarm 8 4 1 High Low Battery Temperature HBT LBT This alarm is generated when the threshold temperature set in parameter TB is exceeded or no battery temp sensor present The ACU senses the temperature via sensor TB and generates a Battery Temperature Fail Alarm 8 4 2 High Low Battery Temperature Battery Troubleshooting Check the battery temperature and verify it is within the TB parameter threshold If the TB threshold is not
18. 4 10 0A 4 5 50 5A 5 105 1 pp 5 i SMR status sw la ET erm LILCENNSG i 1 i 2 indicates the following information is right 1 aligned K oom 1005 3 x indicates space T Temp Rectifier oom ry gt Parameter gt Estimation 1 Refer to figure left for the keypads on gt Test Capacity 1 the panel SysConfig gt Temp comp ma 2 When a rectangular frame is appear Batt info gt 5459 value or item it means the user Ce Button funstions adjust the value by press UP to j Temp comp gt 1 Enter 1 Into next level or setting item increase the value or DOWN to x I 2 Save setting value decrease the value ESC 1 escape level or item Batt Info gt Status En i 2 escape setting item Parameter 2 BDTI 3 escape to level 0 continue 3s 3 The display will back to main screen orem de osonon Up 1 Select u after press ESC over 3 seconds Any 1 2 Adjust setting value Increase adjust is void when the user do not j gt E __ Down 1 Select down Batt Info Tex Status En i 2 Adjust setting value decrease press after the action ol Parameter gt Coef adjust Batt Test gt low Ref T 12 o
19. 85 of nominal load at 32 deg C 5 of life with 100 of nominal load at 32 deg C 10 of life with 100 of nominal load at 45 deg C 6 2 5 Physical Dimensions W x H x D 41 x86 4 x 231 9 mm Weight 0 9Kg 6 3 Outline amp Dimensions 208 5 0 5 6 9 40 5 0 5 ES48 22 HFTOO Page 32 of 38 A NELTA 7 DC DISTRIBUTION CABINET 7 1 Distribution Maximum capacity of the system 54V 22A Load Fuse Car fuse size max 6 positions max 15A for each position 7 2 LVDS low voltage disconnect switch LVDS 1 44 0V tripped The contact is installed in front of battery When LVDS open it will disconnect the batteries from the system Because the system avoids over discharge for batteries the ACU controls LVDS open or close 7 3 Battery Connections ES48 22 HFTOO Battery Fuse Car fuse size max 2 positions for each position Warning Verify the polarity of the battery leads prior to connecting the battery cables to the system Fail to connect the battery cables to the system can cause damage to batteries and system The system voltage rectifier output voltage is 54 VDC connect the positive battery cable s to the OV DC O P terminal block and connect the negative battery cable s to the 54 VDC battery O P terminal block Page 33 of 38 A MELTA 8 ALARMS AND TROUBLE SHOOTING 8 1 Main Fail
20. ARMS AND TROUBLE 5 2 34 8 1 MAIN FAIL DESCRIPTION 2 34 8 2 DC OUTPUT VOLTAGE 34 8 3 DC CIRCUIT BREAKER FUSE TRIPPED 0004000 40000 00 00 34 8 4 BATTERY TEMPERATURE FAIL 0 0 000000000000 35 8 5 BRECTIEIBR EATE ALARM 35 9 0 6 0000 0 0000 hrs ne i sena 36 9 1 CLEANING AND 2 8 36 9 2 REMOVING AND REPLACING RECTIFIER 7 36 9 3 ENVIRONMENT REQUIREMENT FOR 37 ES48 22 HFTOO 3 0138 A NELTA 1 GENERAL 1 1 Using This Manual This manual contains specifications and instructions to properly install and maintain the power system Component specifications and drawings are contained in this manual Included in this manual is the operation and maintenance of the Alarm Control Unit ACU DPR 600 Switch Mode Rectifier SMR DC Distribution Shelf and Low Voltage Disconnect Switch LVDS system status and alarms troubleshooting and system maintenance Step by step procedures required for installation and turn up are detailed All equipment parameter settings adjustments and confirmation as well as system monitoring
21. Battery Test Battery Test parameter setting Periodic Set Battery Test by Periodic Manu Test Manual Battery Test BDTI Battery test discharging current setting B FV Battery Failed Voltage default setting Page 24 of 38 A NELTA ES48 22 HFTOO Test Lost Capacity setting Temp Compensation Temperature compensation information default setting Coef Temperature compensation coefficient of threshold setting Ref T Battery reference temperature default setting Boost Boost management includes Boost Mode Boost Stop and Manu Charge Boost Mode Boost charge Mode setting Capacity Mode In battery Capacity Mode can be function configurable Enable Disable and adjustable Remain Cap parameter Voltage Mode In Voltage Mode can be function configurable Enable disable and adjustable Deep Volt parameter Recharge Mode Ever system is in main fail and the battery discharge duration time more than 5 minutes start boost charge process Periodic Mode Periodic Mode can be function configurable Enable Disable and adjustable Periodic parameter Boost Stop Boost Stop default setting Min Ib Min Charge current percentage Minimun battery charge current setting Manu Charge Manual Charge User can be manual switches the system into boost charge mode through this function Page 25 of 38 5 5 1 7 System Information 2
22. EMPERATURE 5 5 8 02004 4 000 00 000 se ine OREA ER 12 4 START UP PROCEDUR E 13 4 1 INITIAL STARTUP PREPARATION 13 4 2 NO LOAD STAR ossedetasecteccerslaseoedpendccleddewadsetesdeaeddeneddveadaiadedestuacedenuotodvedattanatsenccesceddsbocoueatenceteetabeda 13 4 3 BASIC FUNCTIONAL VERIFICATION micosis inonsan e a e NN NEE 13 4 4 PARAMETER SETTINGS Snina ANA O 13 4 5 PGT OAD CONNECTIONS a Sect Sete deck 14 4 6 FUNCTIONALITY E 14 5 CSU amp PARAMETER 15 5 1 IDIOMA 15 5 2 ene Ie e eoo ie NRI NEU eie EINER 16 53 17 54 PARAMETER SETTING 18 5 5 USER INSTRUC TION EL 19 6 30 6 1 5 30 6 2 SPECIFICATIONS 30 6 3 OUTLINE amp DIMENSIONS 32 f DISTRIBUTION CABINE Di 33 7 1 2 C 1 33 7 2 LVDS LOW VOLTAGE DISCONNECT 33 548 22 00 Page 2 of 38 A MELTA 7 3 BATTERY CONNECTIONS C 33 8 AL
23. Power 600W fixed ES48 22 HF TOO Page 30 of 38 A NELTA Regulation Load lt 250mv load 0 100946 Line lt 50 Acoustic lt 50dBA 1Meter Current Sharing 1A typical 6 2 3 Status Alarm Indicators Only one green LED called displays the status of the rectifier It is the first LED in the LED bar LED permanently on Rectifier OK LED permanently off Rectifier not working Output voltage current LED blinking 200ms on 200ms off notok Rectifier in standby mode LED flashing 20ms on 1000ms off A rough signalization of the rectifier output current will be indicated by a yellow LED bar graph The LED bar graph will have 6 positions that means DPR 600B 48 2 3A per LED The yellow LED called COM displays the status of the communication interface IMBUS interface LED permanently on enabled LED permanently off Analogue interface enabled LED blinking Configuration process 6 2 4 Environmental EMI Suppression Enclosure EN 55022 class B EMC Immunity Enclosure EN 61000 4 3 Lightning Surge EN61000 4 5 level 1 2 4KV ESD EN 61000 4 2 Contact Discharge gt 6 8KV ES48 22 HFTOO Page 31 of 38 Air Discharge gt 8 15KV IEC 60950 CB certificate CB scheme UL cUL Safety 60950 CSA C22 2 CE mark GS mark gt 150 000 hours MTBF 85 of life with
24. VDS trip alarm 4 FusT Load fuse breaker trip alarm 5 RFA 2 Rectifier fail alarm 2 or over 2 6 TBSF Battery temperature sensor fail alarm Ambient Battery Temperature Temperature Relay 6 Relay 5 Relay 4 Relay 3 Relay 2 Relay 1 Each Relay defined by Delta ARMS software TA TB NNCNNCNNCNNCNNCNNC M M M M M M l 6 5 4 3 2 1 ES48 22 HFTOO A MELTA 5 3 1 3 AlarmDefinition 5 3 1 3 1 Major Alarm Alarm Alarm Event Alarm Event Description 1 Main F AC input fail alarm 2 B FusT Battery fuse breaker trip alarm 3 L FusT Load fuse breaker trip alarm 4 LVDT Battery LVDS trip alarm 5 EQU Equalize charge alarm 5 3 1 3 2 Minor Alarm Alarm Alarm Event Alarm Event Description 1 TBH Battery high temperature alarm 2 TBL Battery low temperature alarm 3 RFA 1 Rectifier failure quantity is equal to 1 4 System output DC high voltage alarm 5 DCL System output DC low voltage alarm 5 4 Parameter Setting The lists below are parameter preset in factory for the system Note In all battery relatedparameters refer to the battery manufacturer specifications Item Description Definition Default Setting Battery Battery Parameters Floating V System Floating Charging Voltage 54V Equalizing V System
25. a second optinal FW Version Firmware version information 5 5 1 4 Setting Adjustting Adjustting UP UP Enter or Enter Sys Info gt PASSWORD PASSWORD PASSWORD 1 gt 1 6 gt 16 8 gt Sys Alarm gt Adjust UP Enter Down PASSWORD pean PASSWORD pem Rectifier id 16 8 8 gt 1688 gt Correct Battery gt Alar Set gt Sys Config gt Incorrect Sys Info WRONG y PASSWORD Sys Alarm gt Adjustting Continue 3 seconds Skip to Level 1 Password Security Passwords function is defend the system setting parameters to prevent non technician improper operation ES48 22 HFTOO Page 21 of 38 A NELTA 1 Use or DOWN to adjust item values and press ENTER to adjust next password item 2 Press ENTER to select all when individual item already adjust and press ENTER again to exit the password menu 3 It S need to set the password when entry the setting function The screen will skip the label 1 when password is wrong Rectifier Battery Alarm Set g Sys Config Sys Info gt Eff Mgt Date Time Sys Alarm gt 1688 gt Alar Reset C Fan LCD set Pas
26. e no less than 12 inches from the rear of the rectifier shelf to a wall This will provide adequate ventilation for the rectifiers The front of the shelf should be clear of all obstruction and allow room for proper ventilation installation and maintenance The shelf should be mounted to the superstructure and floor per customer provided equipment engineering drawings 3 4 Module Installation In order to minimize the weight of system all rectifier modules can be removed from the shelf and re installed 3 4 1 Rectifier Installation 1 Install the rectifier modules into the shelf Warning Do not force the module into the slot If it does not slide in and connect easily remove and re seat the unit 2 Push the locker to lock position to lock the rectifier ES48 22 HFTOO Page 9 of 38 A MELTA 3 5 System Wiring The shelf comes fully assembled and all the connections are made at the factory There is no internal shelf or module wiring required 3 5 1 Wiring Tooling amp Method 3 5 1 1 AC Input 1 Use a screw driver type to release the screw inside the terminal 2 Push the stripped wire AWG 22 12 into the terminal 3 Rotate the screw to tight the wire 4 Try to pull out the wire to check whether the wire is connecting tight or not Stripping length 11 13mm 4 3 5 1 2 DC Output and Battery 1 Push the screw driver O3mm type into the top hole square hole and push up
27. erature 3000 4000 2 power derating per 100m At 4000m altitude the output power can be 70 of the nominal power rating at maximum temperature Acoustic 55 dB 1 meter Ambient temperature 25 C at full load ES48 22 HFTOO Page 7 of 38 2 5 System Outlook amp Dimensions 462 7 180 Item Specification Function Shelf Dimensions WxDxH 433 x 296 6 44 mm 17 04 11 7 x1 73inch ES48 22 HFTOO Page 8 of 38 A MELTA 3 INSTALLATION 3 1 Tools Required The following tools are recommended for the DPR 600 installation e Phillips No screw driver e Insulated slotted screw driver blade size 1 4 Insulated slotted screw driver blade size 1 8 e Tweaker Slotted screw driver blade size 09 x 02 e Insulated side cutters e Metric Socket Wrenches with Extensions 3 2 Preliminary Inspection Prior to removing the system from the crate note any damage to the crate Remove the shelf from the crate and inspect the shelf for any dents or damage If any damage is noted contact the carrier immediately 3 3 System Mounting The shelf comes fully assembled with the DC Distribution Shelf rectifiers mounted in a 19 shelf The AC connections from the AC switch to the rectifier shelf are made at the factory All CSU communication and signal leads are connected via the modular plugs and communicate with the rectifiers Mount the shelf with a distanc
28. exceeded check the thermostat reading in the hut or equipment room and comparing the reading to the ACU reading If the TB sensor is defective contact Delta Products for a replacement sensor It is recommended that if the system is in the equalize mode switch the status to float to reduce the battery temperature 8 5 Rectifier Fail Alarm ES48 22 HFTOO When a rectifier fails the alarm information is sent to the ACU and the rectifier is shut down The rectifier should be swapped out with a spare unit and the faulty unit returned to Delta Products for repair Warning Do not open the rectifier module There are no serviceable parts Call Delta Customer Service for an RMA number for repair and return Page 35 of 38 A MELTA 9 MAINTENANCE 9 1 Cleaning and Maintenance 9 1 1 General Special maintenance is not necessary for this shelf unless the shelf is being operated in a severely harsh environment dusty environment The front panels and the cover of the shelf were treated with a special coating do not use organic cleanser or volatile solvent or corrosion damage may occur For daily cleaning brush the dust from the cover and panel If necessary use a gentle cleanser or a lightly dampened lint free cloth to remove any dirt or smudges 9 1 2 Periodic Maintenance Periodic maintenance is not required for normal operation If necessary wipe remove dust from the front of the DPR 2700 shelf using a lint free
29. lowing figure and statement ES48 22 HFTOO Page 22 of 38 MELTA cL gt gt Battery gt HVSD 59 gt HVSD 59V gt Alarm Set gt UP Sys Config gt Enter Enter 59 gt 0 S9V or Enter Enter Down Process 1 Select items by UP or DOWN 2 Press ENTER to enter the setting item 3 Use UP or DOWN to adjust the item values 4 Press ENTER to exit the setting item or to next item to setting NOTE The default value of CL in the factory is 40A for the rectifier model of DPR2000 When changing the rectifier model to DPR2700 the value of CL must change to 56A 5 5 1 5 System Alarm Sys Info gt Sys Al gt Sys Alarm System alarm information ES48 22 HFTOO Page 23 of 38 A NELTA 5 5 1 6 System Information Page 1 Level 0 _ Main Screen Alarm Level 1 Level 2 Level 3 Level4 ES48 22 HFTOO DCV cou EREENENG 1255 Setting gt ry gt roperties gt 1 10 08 1 FL 34 Sys Alarm gt gt 42 50 58 KE SysConfig gt 3 10 5A 3 Rectifier 1
30. note1 in antivirus software Step 2 Go to reconfigure system parameter once more Step 3 Verify parameter correct or not Note1 Please try to get some information help about javascript filter functions from antivirus software company or MIS Maybe javascript filter is combined with other WEB filter function in the antivirus software or inside the firewall Problem WEB values can t be displayed properly on web page while connecting to power system s IP address Answer please check the JavaVM Java Virtual Machine version is compatible with the version v1 6 0 10 or you can download JavaVM at http www java com Page 38 of 38 DELTA Power SYSTEMS of Delta Payee HON you powered and allows you to concentrate on what is most important for you your business
31. operations and maintenance procedures are included Warnings are printed in bold lettering and alert the installation or maintenance craftsperson of a potential hazard to either or the craftsperson if the warning advisement is not followed 1 2 Safety Notice Products are not liable for any hazards incurred by not following proper safety procedures Installation Operation and maintenance personnel should always follow these safety rules 1 Caution Do not install or remove any SMR with the AC Breaker On The AC Breakers must be switched to the off position prior to inserting a module into a shelf 2 Before the shelf is operational the AC input frequency and voltage must be verified AC break rating and type is adequate and other environmental conditions as noted in the specifications are met 3 The shelf has passed stringent system testing prior to shipment To avoid electrical shock the DPR 600 shelf requires a single ground point permanently connected to earth ground 4 An AC Breaker must provide adequate isolation between the shelf input and Commercial AC Main 5 The environment should be dust free and controlled by an air condition system The area must be free of any flammable vapors or fluids 6 To avoid electrical hazard the covers must not be removed on any component including the ACU and Rectifier 7 Circuit breakers must be replaced with approved replacement circuit breakers meeting the original design specifica
32. rnet Protocol Address Subnet Mask The sub network hides a cover Gateway A kind of network system link together of power system Buzzer To controlled an external alarm buzzer The Buzzer is option Controller is going to active the external alarm buzzer when system has any alarms happened 5 5 1 8 System setting Page 3 Level 12527711 ae 212 rom TEE ES ET emer Main Screen Level2 Lea3 Levels Level 7 Level 8 up down io adist 000 gt can passworD 7 zsa 1225 2 mE 2 FL gt 1688 m larm Set Alarm Sys gt Hit p a Use Ww or down to adust a e zi mul 5457 Alarm Set Temp comp gt EQUV EZA Sys Config Boost gt 56 4V gt 56 4V om Eun Capacity ems Capacity T 1000 gt 1000 Max Ib 4 gt m Mi Details in Page 4 Temp comp Boost Y ves uu Sed Use up or Enter est gt rw gt oe Periodic M j i i Sys Info
33. sword Rectifier Rectifier information up to 16 sets Depend on system capacity Includes CL and HVSD threshold setting Battery Includes parameter Battery Test temperature compensation and Boost charge Alarm Set System alarm configuration To define all of the system alarm setting thresholds Sys Config system configuration Eff Mgt In order to system works to more efficiency and extend rectifier s life So CSU control rectifiers on or off to improve system efficiency This function is just supporting for Digital series rectifier only Date Time System time configuration setting This function is for optional Present the Date Time function when RTC board is available and function enable Alarm Reset Reset or clear alarm information in Alarm Reset menu Includes Buzzer Com Fail and B Test F reset setting C Fan Cooling Fan control To control the cooling equipment fan speed detect the cooling equipment status It is for outdoor system cooling application The external Fan control board is for OPTIONAL LCD Set Setting the LCD display contrast light and shade Password Security Passwords function is defend the system setting parameters to prevent non technician improper operation Security protection can be function Enable and change the password at the same time 5 5 1 4 1 The Operation of Default Setting The setting example and process to setting the parameter of the system will shows in the fol
34. t Herod SER Boost BEV 4704 OWN 5 up or down to adjust Period Set Manu Test Manu Test Status En BDTI 010 gt BFV 4708 x Use up or io adjust Period Set Tuus Period Set gt Manu Test Manu Test gt BDTI 010 gt 0105 B FV 470 gt 47 0V gt Usa cusa uen Period Set vus Period Set gt Manu Test LENS Manu Test gt BDTI 010C gt BDTI 010c gt B 47 0 4709 Dom 0 10 gt T Cap 0 10C Entar ES48 22 HFT00 IOM Buzzer To controlled an external alarm buzzer The Buzzer is option Controller is going to active the external alarm buzzer when system has any alarms happened Com F To reset the rectifier communication fail alarm event When the message Com F appears press ENTER to clear alarm event Note 01 16 rectifier position B Test F To reset the battery test fail alarm event When the message TesF appears press ENTER to clear alarm event Fan ON OFF The controller is able to control the external Fan when the ambient temperature value higher than a setting threshold and control the PWB CU 19A 16 Fan control relay to trigger the external Fan tray Fan Speed The Controller through PWM signal to control the external Fan speed to control the external Fan speed from low speed to full speed for Fan noise reduce and lifetime extension Page 28 of 38
35. tion 8 All AC connections must be made per the latest issue of the National Electrical Code and must also conform to all local codes 9 For ventilation and maintenance purpose remain enough space when installation Recommended space Front 12 inch ES48 22 HFTOO Page 4 of 38 A NELTA Rear 12 inch 1 3 Environmental 1 Input Voltage 220V single phase 3 wires Input Frequency 50 60 Hz 5 Operating Temperature 25 65 13 F 149 F 25 55 100 Load Output 55 C 65 C De rating 10096 7096 Load Output Humidity 10 95 RH non Condensing Floor Load Density 600 Kg M QN in ES48 22 HFTOO Page 5 of 38 A NELTA 2 PRODUCT DESCRIPTION 2 1 Product Description The DPR 600 Power shelf consists of modular DPR 600 rectifiers a Alarm Control Unit ACU and a DC Distribution shelf Up to 2 rectifiers can be equipped in a shelf 22A which can mount an ACU The shelf requires a nominal input of 220 Vac single phase and provide an output of 54 VDC to power the load and also maintain fully charged batteries 2 2 Product Main Features 54 VDC 22A Output e Hot Swappable 600 Watts rectifiers wide range PFC input 90 275Vac good for unstable utility environment e Weight Plug in Modules for Simple Installation and Maintenance e High Power Density Saves Valuable Floor space All rectifier modules are front accessible e Active Power Factor Correction
36. to the load being applied Warning Switch all DC circuit breakers to the OFF position e Connect the positive load cable to the Ground Bus e Connect the negative load cable to the DC breaker lug e Switch the DC circuit breakers or Load Fuse to the ON position Warning Tighten the DC Circuit Breaker lugs to ensure proper contact is made with the load cable and the trip sense wire Failure to properly torque the DC circuit breaker lugs may cause heat damage 4 6 Functionality Check ES48 22 HFTOO Control and supervisory functional testing can be performed at the CSU after the Basic Functional Testing is completed and the DC Load is connected Check the status of the equipment by viewing the Main Page and by pressing button Verify voltages current and temperature for normal operation Verify the Alarm display at the CSU to ensure that all alarm conditions are resolved Page 14 of 38 5 CSU amp PARAMETER ADJUSTMENT 5 1 Description 5 1 4 Software Interface Power system controller CSU502 CSU Language English LED Indicator up Dark 3 System in float charge operating p Yellow gt System is in equalize charge operating Blinking gt System mains fail status LCD 96 64 dot LCD Control Button UP Choose upwards Down Choose downwards Enter Choose to enter Enter the next table ESC Choose to leave
37. us En gt Password Password Password T gt ieee gt You Sure m 3 seconds or D Entar or HY Entar Down Down Change new cam Succes t Password Password You Sure is Changed Password is wrong gt Pls confirm 1 Again I seconds Page 29 of 38 A NELTA 6 RECTIFIER 6 1 Description Delta s DPR600B 48 series is a compact and very reliable family of front end rectifier offering 600W constant power output From 43Vdc to 58Vdc under 43Vdc is constant current output The modular design provides the flexibility to configure and expand the system as the load demand increases Each rectifier is hot swappable with front access for ease of maintenance without system shutdown providing uninterrupted service DPR600B 48 series is active power factor corrected to great than 0 99 PF lt 5 for maximum AC utilization For detailed rectifier specifications please refer to separate rectifier specifications SPEC DPR600B 48 en gt Em a gt am lt Anetta y m bo ani 1 6 2 Specifications 6 2 1 Input 230 Vac single phase Input voltage 130Vac 276Vac full load operation Line Frequency 45Hz 66Hz True Power Factor 7 0 99 at full load nominal line Efficiency 291 595 at nominal line input Protection Fuse 6 2 2 Output DC Output Voltage 42V 58V Output
38. us information Alarm Alarm will display if alarm was triggered When press Enter on the main menu Level 0 the next level menu Level 1 will shows on the display Three columns on the menu screen Sys Info System information Setting To set the parameter of the system Sys Alarm To present the system alarm status A NELTA 5 5 1 3 System information Rectifier Battery Alarm Info Sys Config V VM V ACV i Temp Setting gt Sys Alarm gt Event Log Eff Mgt V VM M Date Time FW Version When press Enter the level 1 menu the next level menu Level 2 will shows the display Total 6 columns are on the menu screen Rectifier Rectifier information up to 24 sets Depend on system capacity Battery Battery information up to 1 battery strings Alarm Info Alarm settings information Sys Config System Configuration ACV Mains voltage measured ACV Mains voltage value is for user to monitoring the system input voltage This function is just presenting when the rectifier series selection is Digital series or function enabled Temp Ambient Battery temperature information Event Log System alarm event logs up to 500 event logs optional Alarm information and time register Eff Mgt Efficiency management Energy Saving status information Digital series only Date Time System time information year month date hour minute and
39. ward to release the wire clamper Push the stripped wire AWG 10 into the terminal Pull out the screw driver to tight the wire 4 Try to pull out the wire to check whether the wire is connecting tight or not Stripping length 9 11mm 4 3 52 Schematics Refer to the system schematics P N 50122094 3 6 AC Input Connections All the AC cables can be connected to the AC terminal on the rear of the shelf Recommended wire AWG 18 20 Warning The shelf operates at AC voltages that can produce fatal electrical shock Installation and maintenance personnel must observe all safety precautions Warning Confirm the operating voltage before proceeding ES48 22 HFTOO Page 10 of 38 DC battery terminal 2 x2 AWG 10 12 Warning The input feeder circuit breaker at the AC panel must be in the Off position before attempting to wire the shelf DC load terminal AC input terminal 1P220Vac with FG Load LN FG AWG 18 20 AWG 16 Load Fuse Car fuse size max 6 positions max 15A for each position AWG 16 Battery Fuse Car fuse size max 2 positions max 30A for each position Warning Verify the polarity of the battery leads prior to connecting the battery cables Failure to connect the battery cables correctly to the system can cause damage to batteries and the shelf
40. y LVD gt 2 Enter IP Address gt Web IP gt ee N rm XX 0X Gateway gt XXX po ACV gt Main F Status Dis Tem 20080520 08 00 03 Ef Mat gt 1 100 DateTime gt Enter Date Time FW Version gt 2009 03 20 08 00 30 Date Te gt Enter XXXXXXXXXX ES48 22 HFTOO DCV DC Voltage alarm settings DCH DC high voltage alarm value threshold setting DCL DC low voltage alarm value threshold setting Temp Battery Ambient temperature alarm setting TBH High battery temperature alarm value threshold setting TBL Low battery temperature alarm value threshold setting TAH High ambient temperature alarm value threshold setting TAL Low ambient temperature alarm value threshold setting ACV AC voltage alarm settings ACH AC high voltage alarm value of threshold setting ACL AC Low voltage alarm value of threshold setting LVD Low Voltage Disconnects To control the LVD Standard 1 up to 3 LVD controllable for the battery load power separated with system Number 2 and 3 LVD functions need the extend board addition Page 26 of 38 V Mode Low voltage disconnect Mode configuration T Mode High temperature disconnect Mode Trip temp High temperature trip value of threshold setting Web IP User can be remote access the system controller through TCP IP or SNMP via Delta Web interface card The Web access board is OPTIONAL IP Address Inte
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