Hardware User Manual
Contents
1. Light on gt the channel output is activated D03 2 3 3 Serial Communication LED 2 3 4 Ethernet LED Linki a Light on LAN1 is unconnected with Ethernet Acti ita a Blinking LAN1 is sending data to Ethernet Link Orange Light on LANZ is unconnected with Ethernet Act2 Green Blinking LAN2 is sending data to Ethernet 2 4 Dimensional Drawing 242 00 Figure 2 4 Mechanical Drawing Chapter 3 Wiring and Installation 3 1 Wiring 3 1 1 Power Supply Wiring ADAM 3600 C2G supports mains input ranging from 10VDC to 30VDC Users can choose standard 12VDC or 24VDC power supply Standard Industrial 12 or 24 VDC Power Supply Figure 3 1 1 Power Supply Wiring 3 1 2 Input Output Wiring 3 1 2 1 Analog Input Wiring ADAM 3600 C2G equips with 8 channels Al with differential wiring type wire as shown below AI Signal Figure 3 1 2 1 Analog Input Wiring 3 1 2 2 Digital Input Wiring ADAM 3600 C2G equips with 8 channels DI please follow below diagram for wiring The pin COM is for positive voltage wiring and provides a pull high voltage to the unwired pins Normally user can leave it empty and consider wiring while the field interference is significant DI Signal i 4 1 isi i L Ji DO 42 3 4 5 6 7 como Figure 3 1 2 2 Digital Input Wiring 3 1 2 3 Digital Output Wiring ADAM 3600 C2G equips 4 channels DO follow below diagram for wiring Figure 3 1 2 3 Digital Out2. ETVS ETVS 2 2 2 2 ADAM 3618 4 ch Thermocouple Span Drift 25 ppm C Isolation Voltage 2000VDC Burn out detection Yes Current only 2 2 2 3 ADAM 3622 2 ch AO ADAM 3622 Output Type Voltage Current 2 2 2 4 ADAM 3651 8 ch DI PI Output Range 0 10 VDC 0 20 mA 4 20 mA ADAM 3651 Chanel PB Input Type Sink Wet Contact Counter Logic0 O 5VDC Wet Contact Input Logic1 11 30VDC Rated Voltage 12 24VDC gt 5mA 12VDC Rated Input Current gt 10mA 24VDC Input Filter Programmable Default 3ms Pulse Input Frequency 150HZ Over Voltage Protection 40VDC 2 2 2 5 ADAM 3656 8 ch DO PO ADAM 3656 Output Type Open Collector Sink Rated Voltage 8 30 VDC OC Output 200mA maxload Over Voltage Protection 40VDC Isolation Voltage 2000VDC 2 2 2 6 ADAM 3664 4 ch RO ADAM 3656 Output Type Open Collector Sink Rated Voltage 8 30 VDC OC Output 200mA max load Over Voltage Protection 40VDC Isolation Voltage 2000VDC 2 3 LED Indicator l eer Al 04 l 1 1 2 2 3 3 LAGI Ei ma 3 t 959c WVav System LED Status Figure 2 3 LED Indicator 2 3 1 System LED LED PWR Light on Device powered Blinking Normal Operation RUN Green control by user s program or Softlogic by user s program or Softlogic BAT Red Light on battery lower than SV 2 3 2 Digital Input Output Indicator LED Light on gt the channel is activated by input signal
3. 63 devices ON 1 OFF 0 1 is for high bit 6 is for last bit ex 000001 1 100000 32 2 SW5 8 ch Al Current or voltage ON Current range select OFF Voltage 3 3 2 Jumper Setting ADAM 3600 CPU has two Jumpers as follows ADAM 3600 CPU Figure 3 3 2 Jumper Setting ne A scons CN14 COM1 DB9 Port select RS 232 or RS 485 CN15 Watchdog Enable Jumper ON Enable OFF Disable Appendix A ADAM 3600 Naming Rules ADAM 3600 includes two types of products that are ADAM 3600 A1F and ADAM 3600 C2G which shows a great difference as far as their design and features In this Manual we focus on the introductions of ADAM 3600 C2G ADAM 3600 C2GL1AE O tatna RoHS pi iprrrrezzznn Revision Control RTU Brand Name ko A B Z Fixed 6 isanne Operation System i 5 NO None OS E aada aiad F 5 5 L1 E Linux Intelligent Dummy pi AA A gt Data Acquisition Remote I0 E E Tyne for Vertical C gt Logic Control included RTU aj ae CPU G gt Oil amp Gas 1 gt Cortex M4 W gt Water a gt Cortex AB P gt Pipe Monitoring Figure ADAM 3600 Naming Rules Examples ADAM 3600 C2GL1AE Cortex A8 iRTU for Oil amp Gas C Series ADAM 3600 A1FNOAE Cortex M4 Remote IO for Facility Monitoring A Series Appendix B Interface Definition Communication Port COM 1 RS 232 RS 485 Connection DB 9 Baud rate 1200 115 2k bps RS232 signals RxD TxD GND RTS CTS RS485 signals DATA DATA RS 232 Sig
4. ADAM 3600 C2G2G iRTU User s Manual Version 0 7 Table of Content Chapter 1 pit ole l jea ola aaa a einesinamnas 2 1 1 Product Concept Target Market ccccccssssscccccesseeceeceeseceeseeeseecceseeaeeeeeseueseeeeseeaes 2 Chapter ss 1 1 l Sii ne A 3 2 L Product koy FEAE S l etika si a A 3 2 2 ADAM 3600 C2G Specification scsssesaissvesrssireorndseoiovadwsnsanedavesweareamoussdadanwasseineausandaroambuseeacadebat 5 2 2 1 ADAM 3600 C2G Specification of Main Unit ss eeennnenznnnnnnnnnznnnnzzznnenznnznza 5 2 2 2 Expansion Module Specification ccsccccccsssssccccceeseecceceeeseccessueseeceesauaeeceeseaeasees 7 2 9 LED NCE CACO i AMAAN A A MM A uu M EA EAE A 9 DBM SVS el LED mata ta maaala sna aaa dot A dettata area a 9 2 3 2 Digital Input Output Indicator LED rrrrrrrrrrrrrrnnnnnann annan annan annan naa 10 2 3 3 Serial COMMUNICATION LED v vvsuosniasv nss va est asv nvgiest vavvasdinsa vs esv nevies disaster sewa 10 23 ECTS E LED retti alia akti i jo 10 2 4 Dimensional Drawing matata nisa Mil ananass najal naa alata a 11 Chapter 3 Wiring and Installation ccccccccsssseccecceeseecceceeeseccccceeeeccesuenseceesseaeeecesseeeeceesaueeeeeeeas 12 3 1 dl AAA E 99 12 3 1 L Power Supply WINE sincaucsntnavunnsaicsanwnssinptainauelsasuehetingtalende sanelohsdnalaloottsanuabsdnslawatavacweusonns 12 3 1 2 Input Output Wiring Lee e 12 3 1 3 SEMAN Port WINNE vesassnccuacadecae
5. GPRS 3G Wi Fi and Zigbee users have many choices in the application of wireless communication and are not restricted by field conditions E High performance and low power CPU RAM ADAM 3600 C2G is with 32 bit Cortex A8 600MHz CPU and DDR3 memory chips which greatly improve the processing speed and efficiency Based on these advantages and its unique low power design customers could take their time to tackle the complex logic program HW Wide range of operation temperature with durability in harsh environment and reducing maintenance costs It can be used for outdoor control cabinets and therefore must be able to withstand the heat of summer and the cold of winter The ADAM 3600 supports an operating temperature range of 40 C 70C The selected components are industrial grade and have been tested with the strictest environmental control to ensure that the products have a long life and stable working in harsh environments HW Convenient remote project configuration software iRTU Studio Provides project configuration software with remote operation Users can configure all the devices in an offline and group mode and can automatically conduct remote downloading based on its own code Users can use this software for remote monitoring updating the programmable logic and firmware to save the cost of manpower and materials E Supports open communication protocols In addition to the standard Modbus communication protocol it also
6. he network in group mode conduct the maintenance in advance so as to avoid emergency repair caused by temporary failure 2 2 ADAM 3600 C2G Specification 2 2 1 ADAM 3600 C2G Specification of Main Unit 2 2 1 1 System Specification Analogue Input Extension I O Slot 2xRS 485 Serial Port 1xRS 232 485 DB9 2 Mini PCle Interface l l 1 Half Size 1 Full Size Wireless a Standard SD For Data Storage SD Card Micro SD 1GB For OS Storage Operation Temperature 40 70 C Storage Temperature 40 85 C 2 2 1 2 Input Output Specification TASET Digital Input Pulse Input o Chamd ga Input Type Sink Wet Contact Counter Logic0 0 5 VDC Wet Contact Input Logic 1 11 30VDC Rated Voltage 12 24VDC gt 5mA 12VDC Rated Input Current gt 10mA 24VDC Input Filter Programmable Default 3ms Pulse Input Frequency 150HZ Over Voltage Protection 40VDC Isolation Voltage 2000VDC Digital Output Pulse Output Output Type Open Collector Sink Rated Voltage 8 30 VDC OC Output 200mA maxload Over Voltage Protection 40VDC Isolation Voltage 2000VDC 2 2 1 3 Environmental Specification Operating Temperature 40 70 C Storage Temperature 40 85 C Operating Humidity 20 95 non condensing Storage Humidity 0 95 non condensing 2 2 2 Expansion Module Specification ADAM 3600 C2G support four slots expansion can support different type IO modules in one integrated unit 2 2 2 1 ADAM 3617 4 ch AI
7. nal TXD COM 28COM3 RS 485 Connection Terminal Block Baud rate 1200 921 6k bps RS 485 signals DATA DATA Communication Isolation 2000Vdc RS 485 Signal DATA2 DATA2 DATA3 DATA3 m USB Port Connection USB 2 0 1800 connect USB signals Vcc Data Data GND h E Gi iu F Figure USB Serial Port LAN1 and LAN2 Ethernet Port Connection RJ 45 Base T 1800 connect Transfer rate 10 100Mbps LAN signals TD TD RD RD u IO Interface Definition ADAM 3600 IO 00000000 L pwr L Com283 4 00000000 Figure IO Interface Definition
8. put Wiring 3 1 3 Serial Port Wiring ADAM 3600 C2G equips with 3 serial ports the COM2 3 are for RS 485 and locate on the orange terminal please follow the below diagram for wiring rm fi H 2 od o d oD ANGE Figure 3 1 3 Serial Port Wiring 3 2 Installation 3 2 1 Wall mounted and DIN Rail Installation ADAM 3600 C2G supports two types of installation Wall mounted and DIN Rail Installation For the wall mounted installation users can fix the device on the wall with 4 screws as shown below Figure 3 2 1 1 Wall mounted Installation For DIN Rail installation please follow below diagram to put the device on the DIN Rail and lock the 3 lock to fix the device on the DIN Rail pagg p0 00003 Mm ao Ss cr a5 w 7 K o ma ao ao ma ma m 1 mad ma m 3 ma ma a es gaze op l Sopop BABERS pg 200088 fi i fs A a Si 8 5 B E 8 E S 5 Figure 3 2 1 1 DIN Rail Installation 3 2 2 Wireless Module Installation There are two wireless expansion interfaces under the gray cover which support two Mini PCle ports and can insert wireless LAN card Two network cards can be installed in a overlapped way The below supports half sized card while the upper supports full size card Two screws are needed to install each card and then the antenna could be installed More details as follows Figure 3 2 2 Wireless Module Installation 3 2 3 Expansion Inpu
9. supports the object DNP3 protocol DNP3 is an international standard for RTU applications and can also realize data identification breakpoint transmission initiative report and other functions under this protocol user can quickly integrate most of the SCADA system HW Multiple programming interfaces Adopt an open real time Linux system architecture and run the real time database Transmission gives priority to the customizable tag Data with a simple configuration can be converted instantly within the different communication protocols And provide the IEC 61131 3 standard amp C C library for the customer to develop programs This lets users develop programmable logic control in the most convenient way HW NodelID as identification facilitate remote batch configuration ADAM 3600 has a six bit DIP switch on board which can be identification for 64 devices on the field Through an ordinary cable it could download configuration documents into RTU devices with a maximum of 64 and customers could find out the sources of faults through ID codes when variations encountered in the performance of RTU HW Intelligent communication condition monitoring software iCDManager Communication is the key function of RTU applications RTU hardware can monitor the health status of the hardware communication Users can use the intelligent algorithm to identify the health status of communications lines remotely monitor the communication quality through t
10. t Output Module Installation ADAM 3600 C2G has four expansion slots named A B C and D with a black cover The following is the installation methods when customers need to plug expansion modules Figure3 2 3 2 Expansion Input Output Module Installation 3 2 4 Writeable Label To make it more convenient for users to record RTU device information we especially design a writeable label on the cover User can write any information to help to keep some important project information Figure 3 2 4 Writeable Lable 3 2 5 SD Card Installation ADAM 3600 C2G supports two types of SD cards used as storage One is Micro SD which carry the OS The other is Standard SD for storing data It is available for users to choose and configure The installation location of Standard SD is at the bottom of the antenna poke the black blade upward and you will find the slot insert the SD card poke the black blade downward as follows Figure 3 2 5 Card Installation 3 2 6 SIM Card Installation When customers install a 3G GPRS module they need to insert a SIM card please follow below diagram to install the SIM card The SIM card is micro SIM 3FF type Figure 3 2 6 SIM Card Installation 3 3 Jumper Switch Settings 3 3 1 DIP Switch Settings ADAM 3600 C2G IO has two DIP switches as follows ADAM 3600 IO iodo 4 Figure 3 3 1 DIP Switch Setting ino Name Meaning Description 1 SW6 Node ID 6 bit gt support 0
11. t is key to connecting devices to the Internet of things architecture In the remote and wide ranging oil gas and water application site maintenance and updating equipment is extremely costly Intelligent RTU can perform remote monitoring operation maintenance and updates via the Internet IRTU can perform up date complete delivery tasks at the site and update data to the cloud 1RTU can also communicate with each other quickly handle I O correlation on emergencies to reduce the loss The ADAM 3600 has a high performance and low power processor adopts 20 local I O points and wired and wireless communication modes users can collect process and distribute the local information It has a built in real time operating system and a real time database providing customers with an open interface and supports diverse programming languages MISES IA RTU Studio inta EE MEA 1 af AM si a Zigbee m 7 Picture 1 1 iRTU Application Architecture Chapter 2 Specifications 2 1 Product Key Features HW Wireless communication for high efficient transmission RTU is usually applied to a wide range of monitoring such as oil field or oil pipelines In wide area environments wired communication often has cost and maintenance problems The ADAM 3600 C2G series built in two Mini PCle cards slots and can support two types of different wireless communication interfaces The supported wireless communication functions include
12. taadaecapoaidcsnedvallvesatetuatsdeadeagesnneasoudeadteacausneasbeatiaaeneulerae 13 Ast kile ae iii a vaviecientuandates wueaeveatvandguannencsantucndiecnt 13 3 2 1 Wall mounted and DIN Rail Installation ss eeennnznnnnnnnzznnenznnzznnennnnnzzna 13 3 2 2 Wireless Module Installation n6nirrernneeneennnnneenee enn neneen nn nennen enne 14 3 2 3 Expansion Input Output Module Installation sssssssssssssssssssssssssssssssessseees 15 52 41 Writeable Labar zejn iksi ien bie ika ia ti ea biez eee 15 525 SD Cord Instala iO ie aiaiai j tmata 16 3 2 6 SIM Card Installation essiccare 16 3 3 Jumper Switch Settings sc cecesccteeececcocece eccteeetienencece enntweetiecenoa ce enwnweetiecencece eawnwebtieceacaseemnweeteceass 17 3 3 1 DIP Switch SCLC S area a 17 3 3 2 JUMmMper SettiNg kein ieor sisa ATEK nunna vasta i numan 18 Appendix A ADAM 3600 Naming Rules ccccccssssecceceeesecceeceeseecccseeaseceesseeseceesseaasecesssaaseseeseeees 19 Appendix B Interface Definition cccccccsssseccccceeseeceeceeesecceccaeeseceeseeaeeceessuaeeceeeseeuseeesseaneseeseaees 20 Chapter 1 Introduction 1 1 Product Concept amp Target Market ADAM 3600 C2G is an Intelligent Remote Terminal Unit iRTU mainly applied to oil gas water industries Intelligent network nodes in loT can control the downstream field devices to complete delivery tasks transfer data to upstream devices wired or wirelessly I
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