(SRLs) User Manual
Contents
1. e Always inspect attachment of snap hook to be certain that the hook gate cannot be loaded in such a manner that accidental disengagement occurs INSTRUCTIONS FOR USE User must understand and follow manufacturer s instructions included with this product at time of shipment Read and heed all labels and warnings Do not climb above the anchorage This retractable lanyard requires a minimum activation speed to engage Do not use where sliding motion such as on a low pitched roof would not allow the user to reach activation speed Do not use in silos where there is a possibility of slow engulfment from shifting contents e All users must be trained in the use of this product prior to use Never allow the cable to retract uncontrollably use a tag line to allow slow retraction of cable into housing e This product is to be used for Personal Fall Arrest ONLY e Do not install or use near electrical E e Inspect prior to each use Consult owner s hazards or energized equipment manual for inspection procedures e Reduce swing fall hazards by keeping e Inspect locking action of unit prior to use workers directly beneath device by pulling sharply on lanyard e Avoid prolonged use in caustic or E e Units subjected to fall arrest or which corrosive environments do not pass2. WARNING Read User Do not use in Manual amp labels places where there is a poss before use Failure to follow ibility of slow i engulfment from shifting objects Always inspect attachment of hook to be sure it cannot load gate in such a manner that the hook could acci dentally disengage Never allow the lanyard to retract uncontrollably Use a Do not use where sliding tag line to allow for slow motion would not reach retraction of line inta housing activation speed Do no install or use Do not allow wire rope ta came into near electrical hazards or energized equipment contact with electrical equipment or sharp surfaces Reduce swing fall hazards by keeping user directly that could damage cable Do not climb above anchor point beneath device Camplies with ANSI Z359 1 1992 Always connect SRL snap hook to dorsal D ring of harness aoneaio OSHA LiFELINES Division of SPANCO Inc Date of Manufacture death Inspect SRL before each use If this prod uct has been subject to a fall arrest load return to authorized Service Center for recertification This device has a mini mum activation speed Made in the U S A 10 1112 2013 7 88 2012 4156 2011 1 2 3 2010 Month Year E m a LAFELINES Divis
3. 2 Ability to recognize potential fall and workplace hazards 3 Method of inspection of safety equipment 4 Rescue procedures 5 Installation and removal techniques RESCUE PLANNING Prior to system use a rescue plan must be prepared the workers must be trained in its use and the rescue equipment must be on hand to implement it in case of a fall Typical rescue plans include but are not limited to the following items 1 List of equipment that must be readily accessible in the event of an emergency and the names of those workers certified to use or operate that equipment 2 Emergency contact phone numbers ambulance hospital fire department and a means to contact them cell phone emergency radio 3 List of employees on the site and the specific tasks they will perform to effect the rescue 4 The equipment that will be used to aid in the rescue of any worker should be attached to structural anchorages independent of those used for the personal fall arrest system During installation of anchorages tie off and equipment attachment hard points should be attached and also clearly marked in such a manner as to provide a means to rescue a worker in any position along the worksite SERVICING A Qualified Person trained in the inspection and servicing of system components must carry out servicing of this system The company s safety officer should maintain a record log of all servicing and inspection dates The system and all
4. an authorization by Rigid Lifelines will not be accepted as a warranty charge or the responsibility of Rigid Lifelines Any modification to the equipment made without the prior approval of the seller will void all warranties A verbal authorization for modification may be obtained in which event a warranty authorization number will be assigned for the specific modification A confirming written authorization will be forwarded to the distributor 22
5. components must be withdrawn from service if subjected to fall arrest forces Those components may be returned to service only after being certified by a Qualified Person Only original Rigid Lifelines equipment and replacement parts are approved for use in this system Contact Rigid Lifelines Engineering with questions or when in need of assistance 25 GUARDING AGAINST APPLICATION FAILURE To avoid property damage injury or death the user must take reasonable steps to prevent Application Failure An application failure may be any unacceptable use misuse or application error on the part of the user or system designer Because each end user might use this product in a manner different from the Rigid Lifelines testing platform and because the user might use this product in combination with other manufacturer s products in a manner not evaluated contemplated or tested by Rigid Lifelines the user or system designer is ultimately responsible for verifying or validating the suitability and compatibility of this product for use in their application or system WARNINGS AND LIMITATIONS 1 Proper care should always be taken to visually scan the work area prior to use Remove any obstruction debris and other materials from and beneath the work area that could cause injuries or interfere with the operation of the system Be cautious of swing fall hazards if working anywhere but directly below the anchorage point of the SRL Be aware of the m
6. inspection or are due for service must be removed from service immediately Return to manufacturer for inspection repair and recertification PART GALV SS PART 30 ft 8 4030 8 4031 50 ft 8 4050 8 4051 Custom e Meets or exceeds ANSI A10 14 7359 1 and all applicable OSHA standards Date of Manufacture Month 123456789 10 11 12 Year 2011 2012 2013 2014 2015 2016 Max Working Load 1 person weighing 310 Ibs 136kg max or 90 Ibs 41kg min Max Arrest Force 900 Ibs Max Arrest Distance 42 1 06m Made in the U S A PH 800 869 2080 F 610 286 0085 MODELS 8 4030 and 8 4031 28 INSPECTION RECORDS following Inspection Log used for all necessary product inspections Equipment must be inspected prior to use by each user and if issues are found the product must be removed from service recertified if applicable or destroyed if it does not pass the inspection A competent person other than the user must inspect the equipment at least once a year Use a Fall Protection Inspection Checklist every day to monitor the condition of each piece of equipment INSPECTION RECORDS Notes 31 Rigid Lifelines Toll Free 800 869 2080 604 Hemlock Road Local 610 286 7200 Fa Morgantown 19543 Fax 610 286 0085 L FELINES RigidLifelines com TEN YEAR EQUIPMENT WARRANTY Rigid Lifelines warrants the engineered track equipment wearab
7. multi component personal fall arrest system PFAS SRL s described in this manual meet ANSI Z359 1 and OSHA requirements except where noted These instructions and markings borne by the SRL s fulfill the instruction and marking requirements of those standards and regulations This equipment is specifically designed to dissipate fall energy and limit the fall arrest forces that are transferred to the body 1 PERSONAL FALL ARREST The Self Retracting Lanyard is one component of a personal fall arrest system Personal fall arrest systems typically include a full body harness a connecting subsystem energy absorbing device such as a shock absorbing lanyard or self retracting lanyard and an anchorage connector The entire fall arrest system is then attached by the anchorage connector to a permanent anchorage structure that also must meet all national and OSHA standards and requirements for weight bearing and fall arrest force resistance Maximum arresting force must not exceed 900 Ibs for ANSI 2359 1 07 and 1 800 Ibs 8kN for OSHA 8 SELF RETRACTING LANYARD APPLICATION continued B USE LIMITATIONS Consider the following application limitations before using this equipment 1 CAPACITY Rigid Lifelines SRL s are designed for use by persons with a combined weight clothing tools etc of no more than 310 Ibs 140 kg Persons with muscular skeletal or other physical disorders should consult a physician before
8. the cable or webbing of the unit Tying knots in cable web strap reduces the overall strength of the cable Only connect to the SRL by using the swivel snap to connect to the dorsal back D ring of a full body harness Do not cross lines with another worker Should the lines become entangled a fall by one worker could dislodge others Plan and place SRLs to prevent workers from crossing safety lines 26 LABELS All of the information on the SRL Specifications Label is important for the safe use of this product The user should ensure that the label has not been removed and that the descriptions it contains match the task and environment in which the product is intended to be used An inspection log is available on Page 23 of this manual The unit should be inspected by a Competent Person at periodic intervals and at least monthly As per these instructions the unit should be tested for locking before each use 0 L MODELS 8 4015 and 8 4020 MODEL 8 4020 MODEL 8 4015 Max Arrest Force Max Arrest Force 900lbs 4 900165 4KN SRL Line SRL Line Material 3 16 4 8mm X 15 4 5m wire 15 4 5m working length Max Work Load 1 person weighing 310 Ibs 136kg max or 90 Ibs 41kg minimum Material 1 2 5 m Polyester web 20 6 1m Working Length Max Work Load 1 person weighing 310 Ibs 136kg max or 90 Ibs 41kg minimum WARNING
9. using any fall arrest equipment Pregnant women and minors must never use this equipment Increasing age and diminished physical fitness may reduce a person s ability to withstand shock loads during fall arrest or prolonged suspension Consult a physician if there is ANY question about a user s physical ability to safely use this product to arrest a fall or remain suspended 2 FREE FALL Personal fall arrest systems used with this equipment should be mounted overhead in such a way as to eliminate the possibility of a free fall 3 FALL CLEARANCE There must be sufficient clearance below the user to arrest a fall before the user strikes the ground or other obstruction The clearance required is dependent on the following factors Fig 1 Pg 9 e Elevation of anchorage e Connecting subsystem length e Deceleration distance e Free fall distance e Worker height e Movement of harness attachment element CALCULATE THE FALL CLEARANCE 1 Determine distance beneath the walking working surface to nearest lower level or obstruction Minimum Required Clearance MRC 2 Add the Activation Distance Distance required for lanyard to activate Activation Distance AD 12 inches 3m 3 Add the Deceleration Distance DD No more than 30 inches 76m 4 Add the Safety Factor Safety Factor SF 1 5 ft to 3 ft 45 to 9m AD DD SF lt or MRC Deceleration Distance of 30 is a conservative estimate and excludes swing fall
10. Manual 103 0051 REV 6 14 LIFELINES Installation Operation amp Maintenance Manual for Rigid Lifelines 8 4015 8 4020 8 4030 and 8 4031 Series Self Retracting Lanyards ISO 9001 REGISTERED RIGID LIFELINESe RIGID LIFELINES SELF RETRACTING LANYARDS 4000 Series Rigid Lifelines Self Retracting Lanyards comply with current ANSI Z359 1 2007 and all applicable OSHA regulations and requirements TABLE OF CONTENTS DESCRIPTION 5 7 PRODUCT SPECIFICATIONS seniii ai E isbn ohana eee 8 SELF RETRACTING LANYARD 8 A PURPOSE uu 8 1 252 20 40 ened eet 8 u l uu usata sassa san aaah 9 CAPACI tention sections AA a SAATA 9 2 FREE FAN 9 3 FALL CLEARANCE ERNE 9 A CHEMICAL 2 9 10 5 MEAT 10 6 CORROSION 542 aa q aguas 10 11 7 ELECT
11. OSION Do not expose the device to corrosive environments for prolonged periods Organic substances and salt water are particularly corrosive to metal parts When 10 SELF RETRACTING LANYARD APPLICATION continued working in a corrosive environment more frequent inspection cleaning and drying of the SRL is required Increased frequency is to be determined by the designated competent person See Care and Inspection Pages 17 18 sections for cleaning and inspection details 7 ELECTRICAL HAZARDS Use extreme caution when working near energized electrical sources Metal hardware on the SRL the cable itself and on other components connected to it will conduct electric current Maintain a safe working distance preferably at least 10 ft 3m from electrical hazards 8 SWING PENDULUM FALLS Swing falls occur when the anchorage point is not DIRECTLY above the point where a fall occurs If the worker falls in such a situation there is the possibility of a swing fall that may bring the worker into contact with objects either below or to their side possibly causing serious injury or death These objects must be removed or the SRL and or anchorage point be repositioned directly over the worker to help reduce the risk of a swing fall A Competent Person or Qualified Engineer should always be consulted if there exists a possibility of a swing fall occurring The worker must be trained to understand that the width of the allowable work area can n
12. RICAL HAZARDS saus aha dieser nrc acetone 11 8 SWING PENDULUM FALLS xs u aT 11 12 9 13 10 SHARP EDGES AND ABRASIVE 5 5 13 11 WEAR AND DETERIORATION gs uu 13 12 IMPACT FORCES is u nn u uta AS ask 13 SYSTEM 5 2 5 REAA adie 13 COMPATIBILITY OF SYSTEM 13 1 COMPATIBILITY OF COMPONENTS AND 50 13 2 COMPATIBILITY 13 14 3 ANCHORAGES AND ANCHORAGE 14 INSTALLATION EEE pasas sasaqa 15 CONNECTING THE SRL ANCHOR 1 44 15 PREPARATION FOR USE iu asinus usasqa taies 15 16 INSPECT PRIOR 05 2 2 412 2 202 214 41 474 4 16 D PLAN SCOPE WORK BE 22202 1 16 18 CARE THE LANYARD o e bles sau ent cau deg c
13. RL A Clean exterior by wiping away excess dirt grease or other materials that might interfere with operation of the unit Dry hardware with a clean dry cloth and hang to air dry Do not attempt to disassemble the unit A buildup of dirt solvents paint etc on the cable web strap may prevent the SRL from working properly and in severe cases degrade the webbing to a point where it weakens and should be removed from service More information on cleaning is available from Rigid Lifelines If you have questions concerning the condition of your SRL or have any doubt about putting it into service contact Rigid Lifelines Store SRLs in cool dry clean environment Avoid areas where heat oil chemicals or their vapors may exist Thoroughly inspect after extended storage Good safety practice requires separate storage of unusable product from usable product INSPECTIONS A INSPECTION FREQUENCY 1 The SRL must be fully inspected by the user prior to each use 2 A competent person other than the user must inspect the SRL thoroughly at least annually Note Extreme working conditions harsh environments that might degrade the webbing or corrode the hardware prolonged use etc may require increasing the frequency of inspections Record the results of each formal inspection in the inspection and maintenance log as described below B INSPECTION PROCEDURE 1 Prior to each use the worker must inspect the Rigid Lifelines Sel
14. ace the reverse lever in the lowering position move the U frame until the pawl button comes in contact with the spring If the button is not worn excessively and slips past the spring then the U frame is twisted and the SRL should be repaired 4 If the pawl button contacted the main frame pawl spring and guided the U frame pawl into the ratchet wheel then test the main frame pawl spring for fatigue With the reverse lever in the lowering position and the SRL under light tension place the handle in the full lowering position so that the U frame pawl engages the ratchet wheel If the main frame pawl does not release continue to press on the handle and at the same time press the trigger If the trigger pressure releases the main frame pawl but spring pressure does not it indicates the spring is fatigued and should be replaced 5 If when the above test is made pressure on the trigger does not release the main frame pawl test the U frame pawl for excessive wear To test place an object knife blade nail paper clip etc between the U frame pawl and the tooth it would normally engage for lowering If it lowers one notch under this test with the unit under light tension then the trouble is located This condition is more likely to develop after an SRL has been repaired a new main frame pawl installed but not a new U frame pawl Under normal conditions the two pawls wear evenly and seldom give any difficulty 6 Check
15. both U frame and main frame for snappy spring action Sluggish action can result from dirt or corrosion on the shafts and in the shaft holes Remove shafts and clean with fine steel wool Clean the shaft holes in the pawls The U frame and main frame pivot points are equipped with OILITE bearings Apply light oil on all bearing surfaces and reassemble 7 Check to see that both pawls engage solidly at the base of the ratchet teeth in both lifting and lowering cycles 8 If main frame pawl on rapid lowering model does not fully engage check the actuating pin and edge of projection on the rapid lowering assembly that engages the actuating pin to see if it is bent 9 The U frame pawl should align with the ratchet teeth if it does not check to see if the U frame is twisted from someone having let go of the handle while handling a load 24 TRAINING It is the responsibility of the employer to train all workers prior to using this system per OSHA 1926 503 a 1 The employer shall provide a training program for each employee who might be exposed to fall hazards The program shall enable each employee to recognize the hazards of falling and shall train each employee in the procedures to be followed in order to minimize these hazards The employer shall assure that as necessary each employee has been trained by a competent person qualified in the following areas 1 OSHA regulations governing the use of horizontal lifelines
16. cation that prevents contact with the sharp edge i Avoid installations where debris contaminants and other objects falling from above could damage the Rigid Lifelines SRL or its cable web strap j Extreme caution must also be exercised when considering the use of the Rigid Lifelines SRL as a means of fall protection in areas where a user is working on a sloped surface such as a pitched roof or tank bottom or on piles of loose material such as grain or sand that may shift or slide If the user falls or begins to slide on a surface the Rigid Lifelines SRL may not be extracted fast enough for the device to lock up typically lanyard must be extracted around 5 6 ft sec for the unit to lock up and arrest the sliding fall The user might continue to slide over a roof edge or into some other hazardous zone Causing injury or death The use of a travel restriction system or a work positioning system may be more appropriate for such locations and should be considered first Contact Rigid Lifelines Engineering for help in selecting equipment for these applications 5 Rescue and evacuation The user and employer must have a rescue plan in place training in its use and the means to implement it are readily available at the work site The employer must have the ability to perform a rescue quickly and safely Do not plan to rely on others for rescue because prolonged suspension can cause bodily injury or death 18 CARE OF THE RIGID LIFELINES S
17. consult Rigid Lifelines Engineering at 800 869 2080 for proper design requirements 15 INSTALLATION PROCEDURE A CONNECTING THE SRL TO AN ANCHOR POINT Note An approved fall protection device must be worn during the Rigid Lifelines Self Retracting Lanyard installation at all times Do not use the SRL as a method of personal fall protection until the system has been completely installed inspected and approved for use by a Qualified Person 1 Installation of the Rigid Lifelines Self Retracting Lanyard begins with the indentification of a suitable anchor point The anchor point must be capable of supporting a 3 600 Ib 16kN load where certification of load carrying ability exists 5 000 Ib 22 2 where certification does not exists Note These strengths must be multiplied by the number of persons that will be connecting to the anchorage point at any one time 2 Pass an ANSI Z359 rated large carabiner or other Rigid Lifelines approved connecting means through the swivel eye or handle at the top of the SRL This carabiner must be rated with a minimum breaking strength of at least 5 000 Ibs 22 2kN and must be used for connecting to only 1 SRL at a time 3 Secure the carabiner to the anchor point When using a carabiner make sure that the gate has fully closed and rotated into a locked position B PREPARATION FOR USE 1 Once the Rigid Lifelines SRL has been secured into position extract a few feet of cable web st
18. distance If clearances are questionable consult a Qualified Person as defined by OSHA for more detailed clearance calculations 4 CHEMICAL HAZARDS Acidic alkaline or other environments with harsh substances may damage webbing if equipped and hardware elements of this SRL Polyester webbing is more resistant to attack by acids but is subject to degradation by alkaline or neutral pH environments as well Also if working in a chemically aggressive 9 SELF RETRACTING LANYARD APPLICATION continued Activation Distance Deceleration Distance Walking Working Surface Safety Factor Minimum Required Clearance Lower Level Obstruction Figure 1 Calculating Fall Clearance with a Self Retracting Lanyard environment an SRL that uses a cable is generally recommended When working in the presence of chemicals more frequent inspection of the SRL is required Increased frequency is to be determined by the designated competent person 5 HEAT Do not use SRL s that utilize a web strap in environments with temperatures greater than 185 F 85 C Protect the lanyard when used near welding metal cutting or other heat producing activities Sparks may damage the lanyard webbing and reduce its strength IMPORTANT When working with tools materials or in high temperature environments ensure that associated fall protection equipment can withstand high temperatures or provide protection for those items 6 CORR
19. duction confined space work etc The Rigid Lifelines SRL is designed for use by a single person weighing no more than 310 Ibs 140 6 kg body weight plus tools The Rigid Lifelines Self Retracting Lanyard features a cam action pawl system ensuring positive lock up even in the most demanding environments Available standard cable web strap lengths allow the Rigid Lifelines SRL to be mounted overhead in areas where there are no other convenient anchor points for personal fall arrest means The snaphook s unique hook body design prevents the accidental false engagement to the harness dorsal D ring while the case swivel or anchor connector depending on model provides an easy to see load indicator showing whether the Rigid Lifelines SRL has been exposed to a fall arrest load and needs to be serviced IDENTIFYING COMPONENTS RIGID LIFELINES SELF RETRACTING LANYARDS Models 8 4007 and 8 4011 web strap models x Anchor Connector Impact Indicator Loop Web lanyard only lt Housing Side Label External Shock Absorber a 4011 only lt Web or Cable Lanyard Load Indicating Swivel IDENTIFYING COMPONENTS OF RIGID LIFELINES SELF RETRACTING LANYARDS Models 8 4015 cable model and 8 4020 web strap models Load Indicatin Anchor Connection Label Instructions IDENTIFYING COMPONENTS OF RIGID LIFELINES SELF RETRACTING LANYARDS Models 8 4030 and 8 4031 cab
20. dures To provide shock absorption in the event that the user falls over the hand rail 2 If the unit DOES employ an external shock absorber then the shock absorber end must be attached to the users back to provide shock absorption in the event that the user falls over the handrail Based on testin results if a user does not have a shock absorbing device on their back whether it be a unit with internal brakes or an external shock absorber the arrest load is isolated at the hand rail and the end user could be over loaded with no shock absorption 3 Do not extract an amount of lifeline from theSRL and clip it off to prevent it from retracting back into the unit Doing so will ensure that a free fall occurs of the user falls out of the basket and over the handrail and will prevent the SRL from functioning properly 13 SYSTEM REQUIREMENTS A COMPATIBILITY OF SYSTEM PARTS 1 COMPATIBILITY OF COMPONENTS AND SUBSYSTEMS Rigid Lifelines SRL s are designed to be used with Rigid Lifelines approved components and connecting subsystems Use of the SRL with products made by others should be evaluated by a competent person with technical knowledge and training in the use of fall arrest systems to ensure compatibility of components and hardware Connecting subsystems must be suitable for use in the application e g fall arrest or restraint Rigid Lifelines manufactures a line of connecting subsystems for most applications Contact Rig
21. e strands broken or burned web or thread etc If a wire rope or webbing is showing evidence of any of these defects the unit should be removed from service immediately until the wire rope or webbing is replaced and re certified The ferrules of the wire rope and stitching of the webbing by the snaphook should also be examined for cracks deformation or broken and damaged stitching 4 After the cable web strap has been allowed to retract into the unit the snaphook should be pulled sharply to verify proper lock up of the unit If the unit fails to lock up when pulled quickly or if the cable fails to retract properly after lock up the unit must be removed from service until repaired 20 INSPECTIONS continued Your Rigid Lifelines SRL is designed to provide many years of satisfactory performance if used properly Always hang it freely with a straight line between the top hook and the load hook do not wedge against a stationary object And remember Rigid Lifelines SRLs are intended for arresting falls or restraining workers They are not to be used for horseplay The SRL is extremely easy to care for 115 sealed construction means you don t to worry about cleaning debris Strip the cable from the drum and flush the drum with water steam quick check of the SRL takes only seconds Years of life be added to the SRL by following these recommendations e Do not snag or pull the cable over sharp or rough edges as this w
22. e that loose equipment is secured Maintain a safe working distance from machinery that could entangle clothing the SRL cable or web strap the harness or other components connected to it 10 SHARP EDGES AND ABRASIVE SURFACES Do not expose web strap to sharp edges or abrasive surfaces that could cut tear or abrade and weaken the fibers If working around sharp edges and abrasive surfaces is unavoidable use heavy padding or other protective barriers to prevent direct contact 11 WEAR AND DETERIORATION Any SRL which shows signs of excessive wear deterioration or aging must be removed from use and marked UNUSABLE until destroyed See detailed inspection procedures on Pgs 14 16 12 IMPACT FORCES Any SRL that has been subjected to the forces of arresting a fall must be immediately removed from service and marked as UNUSABLE until recertified or replaced Rigid Lifelines SRL s have impact load indicators built into either the hooks or the anchorage component on top of the SRL that facilitate inspection for fall loading Note Production Exceptions 4011 Rigid Life lines Self Retracting Lanyard The 4011 SRL utilizes an external energy absorber intergrated into the lifeline itself This does not change fall clearance calculations for this unit Using the 4007 or 4011 with a Man Lift 1 If the unit DOES NOT employ an external shock absorber then the user must connect the SRL directly to the harness see Installation Proce
23. ee teen dee eet aE 18 INSPECTION S u u luu aa 18 2 22 aE EEE AAAA AAEN 18 INSPECTION 0 18 21 TRAINING ed a E ng Sapna cd ened ai ce Se 22 RESCUE PLANNING uu LULU a isa sasa pis pisi plsi palos bass de aati 22 SERVICINGuuu 22 GUARDING AGAINST APPLICATION 23 WARNINGS AND 0 23 net h akwa via aes 24 25 INSPECTION RECORDS 3 qqadasqasqaq pasqa harqas asuausadiqa 26 27 fetta deaeoaw tag ae mat cee cag cay EOE Ea Ea e aE 32 INSTRUCTIONS FOR USE USER INSTRUCTIONS RIGID LIFELINES SELF RETRACTING LANYARDS USER INSTRUCTION MANUAL SELF RETRACTING LANYARDS This manual is intended to meet the Manufacturer s Instructions as required by the current ANSI 7359 1 2007 and should be used as part of an employee training program as required by OSHA A WARNING This product is one part of a personal fall arrest restraint personnel riding climbing or rescue system Without the other nece
24. ever exceed the anchorage height that exists between the SRL and his walking working surface For example if a worker in a building with 10 ft 3m floors walks 20 ft 6m away from his anchorage they could fall and strike the floor below before their fall would extract any cable from the SRL If an object is in their swing path or that of the cable a hazardous situation exists Two factors become evident in this situation First due to the swing fall the horizontal speed of the worker may be high enough to cause injury if an obstacle in the swing fall path is struck by either the user or the cable web strap The hazard increases as the initial before fall length of extended cable is increased and as the initial angle which the cable makes with the vertical is increased In the extreme case where a user has extended 90 ft 27 4m of cable at an angle of 30 degrees with the vertical the user can theoretically develop a horizontal speed of about 19mph 30 5km h By comparison if the user has extended 50 ft 15 2m of cable at an angle of 15 degrees with the vertical the user may develop a horizontal speed of about 7mph 11km h This situation is clearly more tolerable but it may still be dangerous if hazards such as rigid or sharp objects electrical conductors or powered equipment are in the swing fall path The second factor that comes into effect in a swing fall is the total vertical fall distance of the user may be much greater t
25. f Retracting Lanyard for any physical damage wear corrosion or malfunctioning parts Verify that the load indicator is not visible by looking to see if the red slide bearing under the swivel eye on the anchor point or snaphook is exposed Fig 3 amp 5 Once the load indicator has been deployed the SRL must be returned to a Rigid Lifelines approved repair facility for evaluation and recertification Prior to each use the worker must Inspect the load indicator webbing on SRL with web strapping Remove from service if stitching is broken and or the Remove From Service label is visible Fig 4 2 The worker should also verify that conditions around the SRL location have not changed that may affect its ability to arrest a fall such as obstacles or equipment directly below the anchorage point which might create a swing fall 19 INSPECTIONS continued gt Figure 3 Deployed Load Indicator Z er ss 2 277 2 SIL 7 2 7 4 7 l t Hatt v LM YU s T NAMI Z 11 a hake Figure 4 Deployed Load Indicator Figure 5 Deployed Load Indicator 3 Before every use the worker should extract all of the cable web strap and examine it for defects that would affect its overall strength These defects would include but are not limited to weld strikes or burns kinks bends bird caging bulge spots outer diameter thinning broken or snagged wir
26. for such components and accessories shall be determined by the terms and conditions of any warranty provided by the manufacturer of such components and accessories SERVICE POLICY Obtain as much information as possible concerning the problem through personal observation by yourself or other authorized personnel familiar with the job and equipment include model serial and or part numbers voltages speeds and any other special identifying features Be prepared to discuss the situation in detail All authorized labor charges will be based on straight time Hourly rates estimated man hours and not to exceed total dollar amount required for corrections are to be agreed upon before authorization is given There will be no allowances for overtime except in dire emergencies and then only with prior approval A verbal agreement may be reached immediately on both the method of correction and the approximate cost A warranty authorization number will be assigned for the specific incident A confirming written authorization will be forwarded to the distributor The distributor must send an itemized invoice showing our release number or invoice number and warranty authorization number after authorized corrections have been made A credit memo will be issued by accounting after the invoice has been received and approved Warranty charges ARE NOT to be deducted from outstanding open account invoices under any circumstances Any field corrections made prior to
27. han if the user had fallen entirely vertically without a swing fall path This hazard also increases as the initial before fall length of extended cable is increased and as the initial angle which 11 SELF RETRACTING LANYARD APPLICATION continued Figure 2 the cable makes with the vertical is increased For example if the initial extended cable length is 10 ft 3m the drop at the bottom of the pendulum swing would be 1 3 ft 4m This is in addition to the cable extension due to the devices internal shock absorption which may be as much as 3 3 ft 1m The total vertical fall distance would then be as much as 4 6 ft 1 4m If however 50 ft 15 2m of cable is initially extended at a 30 degree angle with the vertical then a drop at the pendulum bottom of 6 7 ft 2m would result In this example adding the 3 3 ft 1m of cable extension due to internal shock absorption of the device the total vertical fall distance could be as much as 10 ft 3m Minimize swing falls by working as close to directly underneath the anchorage point as possible Fig 2 Do not permit a swing fall if injury could occur Swing falls will significantly increase the clearance required when a Self Retracting Lanyard or other variable length connecting subsystem is used 12 SELF RETRACTING LANYARD APPLICATI0N continued 9 MOVING MACHINERY When working near moving machinery parts e g conveyors rotating shafts presses etc make sur
28. id Lifelines for further information Refer to the manufacturer s instructions supplied with the component or connecting subsystem to determine suitability Contact Rigid Lifelines with any questions regarding compatibility of equipment used with the SRL 2 COMPATIBILITY OF CONNECTORS Connectors such as D rings snap hooks and carabiners must be rated at 5 000 Ibs 22 minimum breaking strength and comply with ANSI Z359 1 2007 Rigid Lifelines connectors meet these requirements Connecting hardware must be compatible in size shape and strength Non compatible connectors may accidentally disengage rollout or falsely engage Always verify that the connecting snap hook or carabiner and the D ring on the harness or anchorage connector are compatible Some harness models have web loop connection points Do not use snap hooks to connect to web loop unless the snap hook complies with ANSI 2359 1 2007 A self locking carabiner may also be used to connect to a web loop Ensure the carabiner cannot cross gate load load against the gate rather than along the backbone of the carabiner Connecting subsystems Self Retracting Lanyard lanyard rope grab and lifelines cable grab etc must be suitable for your application 14 SYSTEM REGUIREMENTS continued B EXAMPLES OF INAPPROPRIATE CONNECTIONS A To a D ring to which another connector is attached B In a manner that would result in a load on the gate false engage
29. ill wear and fray the cable SRLs are equipped with high quality cable and with reasonable care will give satisfactory service e When rewinding the cable on the drum apply light 10 Ibs tension This assures even wrapping and will prevent the cable from edging the next time it is used under heavy load Stop pulling when the cable clamp reaches the cable guide or pulley wheel or the pulley wheel reaches the cable guide depending rig used as continued pulling will damage parts e Use a steady straight pull to operate the SRL e When operating the SRL under load do not allow the handle to fly as this can cause damage to the U frame 21 DAILY CABLE INSPECTIONS pictures below illustrate the more obvious types severely damaged cables Cables exhibiting damage of this sort to any degree must be replaced immediately Drum Crushing and Spiraling The badly deteriorated condition of this cable clearly indicates that it is unsafe for operation Cable damage of this Lype is usually caused by cable abuse and by repeatedly overloading the cable beyond its rated capacity An SRL with this cable condition should not be used under any circumstances The SRL must be returned for service and recertification Cut Cable The condition of this cable indicates that it has been cut by a sharp object This is apparent to the eye because several of the strands appear to be of equal length The SRL
30. ion of SPANCO Inc WARNING Do not tie off or other wise prevent line from retracting when not in use Do not WARNING Do not use for fall arrest of more than one person Avoid prolonged exposure to caustic or corrosive to form in environ line Attach ments SRL to Store SRL anchorage with line approved by a qualified fully re tracted Do not permit cable or web Move cautiously to wrap around to prevent loss of body or limbs balance should the unit lock up person or engineer Instructions for Use 1 Attach SRL to suitable anchorage certified by a qualified person or engineer 2 Inspect for missing parts or visible defects Remove from service if any are found 3 Give line a quick sharp tug to verify lockup remove from service if unit fails to lock or will not unlock 4 Verify load indicator is intact If deployed remove unit from service 5 Attach snap hook to dorsal D ring of harness Made in the U S A PH 800 869 2080 F 610 286 0085 www rigidfp com 27 LABELS continued LiFELINES Division of SPANCO Inc WARNING If this product has been subject to a fall arrest or Next Inspection Date has been passed return to authorized service center for recertification WARNING The anchorage to which this device is attached must be capable of supporting 5 000 Ibs 22 2
31. le end truck wheels and Anchor Trolley wheels and teeth to be free from defects in material and workmanship for a period of ten 10 years commencing on the date of installation TWO YEAR EQUIPMENT WARRANTY Rigid Lifelines warrants XSPlatforms Fall Protection components to be free from defects in material and workmanship for a period of two 2 years commencing from the date of installation ONE YEAR EQUIPMENT WARRANTY Rigid Lifelines warrants the motorized products and drive components to be free from defects in material and workmanship for a period of one 1 year commencing on the date of shipment to the first retail purchaser Purchaser Rigid Lifelines warrants all Rigid Lifelines fall protection soft goods devices connectors and accessories to be free from defects in material and workmanship for a period of one 1 year commencing on the date of shipment to the first retail purchaser Purchaser Rigid Lifelines is dedicated to offering superior service and quality products to all of our customers If you would like to contact a customer service representative please call the following number 1 800 869 2080 We will be happy to assist you in any way that we can These warranties do not extend to equipment which has been subject to misuse use in excess of rated capacity negligent operation use beyond Rigid Lifelines published service factors improper installation or maintenance adverse environments and does not a
32. le models Handle Screw amp Nut 2X Torque Nut Cover lt Housing Rear Cover Acorn Nut Serial Number Housing Screws amp Label Area Nuts 12X 3 16 4 5mm Wire Load Indicating i Swivel w PRODUCT SPECIFICATIONS Working Length LDPE 3 16 4 5 7 165 3006 Pelican 11 L X 6 W X 3 H am galvanized 3 1 kg Zn Plate 2 28 X 15cm X 8 Housing Housing rata Type Dimensions Line Type Weight Hook Type 3 16 4 5mm 25 Ibs 3007 Swivel 15 X 9 W X 4 H Soe galvanized 11 3 kg Zn Plate 38cm X 23cm X 10cm 3 16 4 5mm 25 Ibs 3007 Swivel Stainless 15 L X 9 W X 4 H u stainless steel 11 3 kg stainless steel Steel 38cm X 23cm X 10cm The following specifications apply to all Rigid Lifelines Self Retracting Lanyards 1 25mm 816 3006 Pelican _ LDPE 11 L X 6 W X 3H i polyester web 3 6 kg Zn Plate 22 28 X 15cm X 8 e Maximum Arrest Force 900 Ibs e Maximum Arrest Distance 42 1 07m Maximum Capacity 1 worker with a maximum combined tool and body weight of no more than 310 Ibs 140 6 kg Certain models have capacity up to 400 Ibs 182 kg Contact Rigid Lifelines if higher capacity models are needed SELF RETRACTING LANYARD APPLICATION A PURPOSE Rigid Lifelines Self Retracting Lanyards SRL s are used as one component a
33. ment where features that protrude from the snap hook or carabiner catch on the anchor and seem to be fully engaged to the anchor point the width of the head and gates of the snap hooks have been designed to prevent this issue in most D rings D To each other Directly to webbing rope lanyard or tie back F To any object shaped such that the snap hook or carabiner will not close and lock or that could cause rollout should a fall occur m 3 ANCHORAGES AND ANCHORAGE CONNECTORS Anchorages for personal fall arrest systems must have a strength capable of supporting a static load applied in directions permitted by the system of at least 3 600 Ibs 16kN when certification exists or b 5 000 Ibs 22 2kN in the absence of certification When more than one personal fall arrest system is attached to an achorage the anchorage strengths set forth in a and b must be multiplied by the number of systems attached to the achorage This requirement is consistent with OSHA requirements under 29 CFR 1910 amp 1926 Anchorage connectors must be selected carefully Eyebolts should not be used if they will be loaded at an angle to their axis unless the loads fall within design parameters for such use Weld on lugs should not be less than 1 2 inch 12 7mm in width and should not be made of steel with less than 50 000 PSI yield strength The proper stress areas and weld areas must be calculated to assure proper safety If in question
34. must be returned for service and recertification 22 DAILY CABLE INSPECTIONS continued A WARNING Broken Wires The frayed condition of this cable indicates broken wires and an unsafe condition Cable deficiencies of this type are usually caused by abrasion This can easily happen in an SRL operation if the operator allows the cable to come in contact with any other surface This cable is considerably weakened and must be replaced and the SRL must be recertified Kinks Kinks can result from improper uncoiling and unspooling or they can be formed in a fall event Cable loops can occur in a slack line or in a line under tension Kinks in a cable are always dangerous as they create unequal tension in the rope and in the strands A cable with kinks must be replaced and the SRL must be recertified 23 TROUBLESHOOTING If your SRL will not lower or back off automatically the following tests can be made 1 Inspect cable on drum to see that it is not wedged or jammed Test by operating free release The cable should pull out freely 2 Examine U frame pawl spring With the reverse lever in the lifting position the spring should hold the pawl against ratchet teeth In the lowering position the spring should hold the pawl away from the ratchet teeth 3 Check the button on the side of the U frame pawl for excessive wear Its width should be approximately 1 1 2 times the diameter of the main frame pawl spring Pl
35. ns are avoided e Areas where overhead cranes or gantries are used must be examined to verify that neither the moving loads nor lifting wires can interfere or snag the extended cable web strap of a Rigid Lifelines SRL causing a worker to be dislodged from their working surface 17 INSTALLATION PROCEDURE continued f Overhead lighting and electrical cables must also be identified to insure that installation of the SRL is sufficiently far enough away so that the cable can never contact the wire Contact with any electric wiring electrical cables and overhead lighting can create a dangerous electrocution hazard g Consideration of obstacles present in the work area must include ALL locations that COULD be reached if the entire length of cable web strap were extracted from the SRL For example there may be obstacles that pose no threat when a worker is on a platform but these obstacles may pose a danger to the worker should they climb downward or move laterally towards another work surface h The cable web strap used in the SRL should be protected from damage when passing over sharp edges or near objects where the cable web strap could become lodged or pinched To avoid damage from sharp edges and to avoid lodged or pinched cable web strap use edge protectors that are not abrasive to the lifeline When significant changes angle are encountered directional sheaves should be used or the SRL anchorage point should be relocated to a lo
36. ovements of others using SRLs or shock absorbing lanyards in close proximity knowing that if the lines become crossed or tangled and a fall occurs the sudden motion could pull others off balance and make rescue more difficult 2 Do not release the cable web strap when extended and allow it to retract back into the unit uncontrollably Releasing the cable web strap and allowing it to reel itself in uncontrollably could cause damage to the SRL The cable web strap should be allowed to retract slowly into the unit under its own power If the unit is too far overhead to permit this then a tagline should be attached to the snaphook to help control the line retraction 3 In the course of use do not allow the cable web to wrap around arms or legs or become entangled in clothing or other items In the event of a fall this could Cause injury or prevent the SRL from functioning properly Any Rigid Lifelines SRL that has the load indicator of the swivel snap showing is evidence of a fall arrest having occurred therefore the SRL must be returned to Rigid Lifelines for evaluation repair and recertification Units must not be reset in the field or allowed to be used until recertification has taken place 4 Users should be familiar with pertinent regulations governing the use of this personal fall arrest system and its components Only trained and competent personnel should install and supervise the use of this system 5 Do not tie knots in
37. pply to any equipment which has been repaired or altered without Rigid Lifelines written authorization This warranty is void for any product that is designed to deform or absorb energy during a fall event and needs to be replaced after a fall event has occurred Written notice of any claimed defect must be given to Rigid Lifelines within thirty 30 days after such defect is discovered Rigid Lifelines obligation and Purchaser s sole remedy under this warranty is limited to at Rigid Lifelines discretion the replacement or repair of the equipment at Rigid Lifelines factory or at a location approved by Rigid Lifelines THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER WHETHER EXPRESS IMPLIED OR STATUTORY SELLER MAKES NO WARRANTY AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE EQUIPMENT AND MAKES NO OTHER WARRANTY EITHER EXPRESS OR IMPLIED Rigid Lifelines shall not be liable under any circumstances for any indirect special or consequential damages including but not limited to lost profits increased operating costs or loss of production This warranty shall not extend to damages including but not limited to lost profits increased operating costs or loss of production This warranty shall not extend to any components or accessories not manufactured by Rigid Lifelines example casters with the exception of the components systems or accessories involved with XSPlatforms and purchaser s remedy
38. rap slowly to verify that there is tension on the line and the retraction spring is functioning correctly A WARNING The cable web strap must always be released slowly and in a controlled manner when rewinding the cable web strap back into the unit it should never be fully released in a uncontrolled manner Allowing the cable web strap to retract in an uncontrolled fashio could cause damage to the SRL the workplace or other users the area Always use la tagline attached to the snaphook to help guide the cable web strap back into the unit when it is installed too far overhead to reach directly this will also help in pulling the Snaphook down to the user for connection to their harness 16 INSTALLATION PROCEDURE continued 2 Give the cable quick sharp tug causing the unit to lock up proving that the braking mechanism is operating correctly Slowly allow the cable to be retracted back into the unit under the power of the retraction spring Removal is the opposite of installation Installation methods are not limited to carabiners Custom brackets are available for permanent or specialized installations Contact Rigid Lifelines to help identify specific installation methods for your situation C INSPECT PRIOR TO USE Before each use of this SRL inspect the SRL and all components of the PFAS 1 Inspect the SRL to verify that it is in servicable condition Examine every inch of the lanyard or cable for severe wear cut
39. s burns frayed edges abrasion or other damage Examine the stitching for any pulled loose or torn stitches See Inspection Pages 17 18 section for details Do not use if inspection reveals an unsafe condition Always err on the side of safety D PLAN SCOPE OF WORK TO BE PERFORMED JOB SAFETY TASK ANALYSIS Plan procedures to safely perform tasks when using any components of a personal fall arrest system Some considerations are listed below see APPLICATIONS item B USE LIMITATIONS section for additional details 1 Anchorage selection In addition to strength considerations the anchorage should be rigged to prevent a fall onto the structure when considering 2 and 4 below 2 Swing pendulum fall 3 Rough surfaces or unprotected sharp edges that could cut or abrade the equipment if unprotected 4 Workplace geometry a Free fall distance Personal fall arrest systems used with this equipment should be mounted overhead in such a way as to eliminate the possibility of a free fall b Deceleration distance Maximum 30 inches 76m c Total fall distance The sum of the activation distance and deceleration distance plus a safety margin d A careful examination must be made of the workplace by a Competent Person before the selection or installation of Rigid Lifelines SRL anchorage points Consideration must be given both to the movement of materials and workers around the workplace to ensure that potentially hazardous situatio
40. ssary components in such sub systems the self retracting lanyard itself serves no useful purpose The user must follow the manufacturer s instructions for each component of the system These instructions must be provided to the user before using this product and retained for ready reference by the user The user must read understand or have explained and heed all instructions labels markings and warnings supplied with this product and with those products intended for use in association with it before using this equipment Manufacturer s instructions must be followed for proper use and maintenance of this equipment National standards and state provincial and federal laws require the user to be trained before using this product This manual can be used as part of such a user safety training program that is appropriate for the user s occupation IMPORTANT Alterations or misuse of this product or failure to follow instructions may result in serious injury or death If you have questions on the use care or suitability of this equipment for your application contact Rigid Lifelines at 800 869 2080 for more information DESCRIPTION Rigid Lifelines Self Retracting Lanyard SRL is designed to be a component personal fall arrest system PFAS It may be used in most situations where a combination of worker mobility and fall protection is required i e inspection work general construction maintenance work oil pro
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