Filter Probe sc Manual - Can
Contents
1. D Catalog Number DOC026 53 00024 Filter Probe sc USER MANUAL January 2006 Edition 1 Hach Company 2006 All rights reserved Printed in Germany eac kt Visit us at www hach com Table of Contents Section 1 Specifications eee eee eee cece eee 5 Section 2 General Information see ee eee eee 7 2 1 Safety Information sese eee b d te d 7 2 121 Use of Hazard Titeuf 7 2 1 2 Precautionary Labels sese niket ta a na 7 2 2 Sele e TTT 8 2 2 1 Theory of Operation sese eee 8 Sections Installati n xii i a eee 9 3 1 Unpacking the Instrument serrer en a a sa kan aaa ba Abu oblad 9 3 2 Installing the Filters esse eee eee eee eee 9 3 8 Mechanical Installation sie 29 x9 sz az Zog aa 25 Eez beka a i p Tano TTT b bb d ea ta eh 10 3 3 1 Mounting the Filter Probe into the Process Stream ss eee 11 3 3 1 1 Installation Guidelines eee 11 Section 4 Maintenance sse eee eee eee 15 4 1 General Maintenance ccccccccccc cece cece anna kan nn a ea ai o aa a a E Ear 15 4 1 1 Cleaning and Replacing the Filters sese eee eee eee 15 4 1 2 Replacing the D ai t ta nE aese 16 4 1 3 Replacing the Air Exhaust eee eee eee eee 17 4 2 Repair Maimie ANGEL a besleecietenk ashe ees 17 4 3 Taking Out of SF Ne sens scot nce ev each ne eis deeded cadre ders een eatecieaeean eases 18 Section 5 Troubleshooting esse eee i 19 5 1 Low Pressure 0 ele T 19 Section 6 How to Order sies niekes b d 21 Section 7 Repair Service ia giri ka e2. LZV129 12 Card Filter Probe sc with Pressure Sensor ZBA804 YAB042 13 Set of Fittings 3 2 mm 4 pieces LZY111 14 T fitting 4 6 mm LZY133 15 Fitting for Tubing DN 4 6 LZY134 16 Elbow Fitting 4 6 mm LZY135 17 Fitting for Exhaust Valve includes O ring LZY136 18 Humidity Sensor includes connector LZY137 20 Exhaust copper LZY139 21 Adaptor for Filter Probe sc with Flange and Screws LZY118 22 Safety Cover Filter Probe sc includes pads and screws LZY122 23 Exhaust Valve 230 V includes cable connector fittings screws LZY123 23 Exhaust Valve 115 V includes cable connector fittings screws LZY124 24 Sample Pump 230 V includes sleeve cable and connector LZY125 24 Sample Pump 115 V includes sleeve cable and connector LZY126 25 Sleeve Nut with Sealing LZY127 26 Exhaust 2 pcs for air cleaning includes sealing screws LZY138 27 Coupling Piece includes screws LZY265 28 Locking screw probe adaptor LZY213 29 Seal for Filters O ring 7 50 x 2 50 4 pieces LZY142 30 Filters for Filter Probe LZY140 31 Adaptor for Filters including sealing LZY141 32 Connection Tubing for Filter Probe sc 4 6 mm PTFE 25 cm LZY253 25 Replacement Parts and Accessories 26 Figure 11 Replacement Parts and Accessories Figure 12 27 Visit us at www hach
3. 00 665 7635 Canada only Telephone 204 632 5598 FAX 204 694 5134 E mail canada hach com In Latin America the Caribbean the Far East Indian Subcontinent Africa Europe or the Middle East Hach Company World Headquarters P O Box 389 Loveland Colorado 80539 0389 U S A Telephone 970 669 3050 FAX 970 669 2932 E mail intlQOhach com Section 8 Limited Warranty Hach Company warrants its products to the original purchaser against any defects that are due to faulty material or workmanship for a period of one year from date of shipment unless otherwise noted in the product manual In the event that a defect is discovered during the warranty period Hach Company agrees that at its option it will repair or replace the defective product or refund the purchase price excluding original shipping and handling charges Any product repaired or replaced under this warranty will be warranted only for the remainder of the original product warranty period This warranty does not apply to consumable products such as chemical reagents or consumable components of a product such as but not limited to lamps and tubing Contact Hach Company or your distributor to initiate warranty support Products may not be returned without authorization from Hach Company Limitations This warranty does not cover e Damage caused by acts of God natural disaster labor unrest acts of war declared or undeclared terrorism civil strife o
4. annot freeze 1 Remove power from the analyzer Refer to the appropriate analyzer user manual for more information Remove power from the Filter Probe sc Take the Filter Probe sc out of the process stream Note Do not let the filters dry out as dry filters will become unusable immediately and cannot be repaired 4 Dismantle the filters section 4 1 1 on page 15 Store the filters in the plastic bag that it is was shipped with Store used filters in the plastic bag with clean water added Used filters must be kept wet or damage to the filter may occur 5 Wrap the Filter Probe sc in protective film or a dry cloth and store in a dry location Section5 Troubleshooting 5 1 Low Pressure Module If the filters are blocked the pressure value in the Filter Probe sc drops Replace or clean the filters according to Table 2 If the filters need to be replaced or cleaned 1 Clean or replace the filters see section 4 1 1 on page 15 2 Check all relevant software settings Refer to the AMTAX sc or PHOSPHAX sc User Manual for software and menu structure information 3 Ifthe problem still occurs contact technical support Table 2 Pressure Values Pressure Value State Action lt 0 25 bar Blocked Replace filters 0 25 bar to 0 45 bar Soiled Clean filters gt 0 45 bar OK No action 19 Visit us at www hach com Section6 How to Order U S A Customers Information Required International Custom
5. b d 22 Section 8 Limited Warranty sss eee 23 Section 9 Replacement Parts and Accessories esse 25 9 1 Options and eeel 25 9 2 Replacement Parts Refer to Figure 11 on page 26 and Figure 12 on page 27 L 25 Visit us at www hach com Section 1 Components Specifications Specifications are subject to change without notice Filter Probe sc with heated hose two filters cleaning sponge and pump Dimensions 315 x 250 x 120 mm 12 4 x 10 x 4 7 inches W x H x D Supply Tubing 5 mor 10 m depending on version Enclosure Plastic enclosure PPE flammability class in accordance with UL 94 Weight Approximately 9 5 kg filter enclosure approximately 8 kg tubing Power Supply Through the sc analyzer and sc1000 Electrical Connection Through the sc analyzer and sc1000 Power Consumption 115 230 VAC 400 VA brief peak power consumption 1000 VA with 10 m heated Filter Probe sc tubing Electrical Fuse Protection Operating Temperature Via analysis instrument and controller 4 to 40 C 39 to 104 F in water Operating Temperature Sample Tubing 20 to 45 C 4 to 113 F 95 relative humidity non condensing Storage Temperature 20 to 60 C 4 to140 F 95 relative humidity non condensing Once the filter have become wet they must be stored wet Sample Temperature 4 to 40 C 39 to 104 F water temperature Permissible Sample Flow Speed Permissi
6. ble pH Value Of The Sample Maximum 3 meters per second from 1 m s install only with protection against flow accessory 5 9 Maximum Immersion Depth 3 m 120 inch Fastening to the Extension Pipe 6 screws M5 x 10 mm Cables and Tubing on the Probe Pipe Outer sheath of the cables and tubing UV and weather resistant Total external diameter of the outer tubing 32 mm 1 2 inch External diameter of the sample tubing 3 2 mm 0 12 inch External diameter of the return tubing 6 mm 0 23 inch External diameter of the air tubing 6 mm 0 23 inch External diameter of the data cable 7 1 mm 0 28 inch External diameter of the power cable 6 1 mm 0 23 inch Visit us at www hach com Section 2 General Information 2 1 Safety Information 2 1 1 Use of Hazard Information 2 1 2 Precautionary Labels Please read this entire manual before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment To ensure that the protection provided by this equipment is not impaired do not use or install this equipment in any manner other than that specified in this manual DANGER Indicates a potentially or imminently hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation that may result in minor or mo
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8. crew the new drain to the bottom of the Filter Probe sc and hand tighten Do not overtighten Figure 9 Changing the Drain 1 Drain 16 Maintenance 4 1 3 Replacing the Air Exhaust Replace the air exhaust Cat No LZY138 after a year The air exhaust is warranted for one year 1 Remove the 12 screws securing the air exhaust on one side of the Filter Probe sc Remove the air exhaust from the Filter Probe sc Retain the 12 screws 2 Replace the exhaust and sealing and reattach to the Filter Probe sc using the 12 screws Hand tighten the 12 screws 3 Follow steps 1 2 to replace the air exhaust on the other side of the Filter Probe sc Figure 10 Changing the Air Exhaust 1 Sealing 2 Exhaust 3 Screws 4 2 Repair Maintenance Table 1 lists items that need to be maintenanced by service personnel ONLY Contact the manufacturer for more information Table 1 Repair Maintenance Items Description When to Replace Warranty Set of replacement parts for sample pump 1 year with 5 minute analysis interval Otherwise 2 iver Pump membrane and valves years y 17 Maintenance 4 3 Taking Out of Operation 18 Take the Filter Probe sc out of operation if there is a risk of frost or to remove from operation for an extended period Important Note If the power supply to the controller is interrupted frost damage may occur Ensure that the instrument and tubing c
9. derate injury Important Note Information that requires special emphasis Note Information that supplements points in the main text Read all labels and tags attached to the instrument Personal injury or damage to the instrument could occur if not observed A symbol if noted on the instrument will be included with a danger or caution statement in the manual This symbol if noted on the instrument references the instruction manual for operation and or safety information the user E Electrical equipment marked with this svmbol mav not be disposed of in European public disposal svstems after 12 August of 2005 In conformitv with European local and national regulations EU Directive 2002 96 EC European electrical equipment users must now return old or end of life equipment to the Producer for disposal at no charge to Note For return for recvcling please contact the equipment producer or supplier for instructions on how to return end of life equipment producer supplied electrical accessories and all auxiliary items for proper disposal General Information 2 2 Product Overview The Filter Probe sc is an immersible filtration system that is operated using an sc controller When connected to an AMTAX sc or PHOSPHAX sc it supplies the analyzer with a filtered sample flow The Filter Probe sc features automatic cleaning and is low maintenance Figure 1 Filter Probe sc Hose Rating tag with mod
10. el number serial number voltage and frequency information and power consumption information Pipe Mount Adapter Filter Ql El oO hy Filter Probe sc 2 2 1 Theory of Operation The Filter Probe sc draws in liquid through a filtering system and then pumps this sample to an sc analyzer connected in a series After the analysis of the sample the analysis instrument pumps the sample possibly mixed with chemicals back to the tank sampled or to a drain A waste tank cleaning device ensures the filters remain porous The Filter Probe sc has a compressed air tube that terminates underneath the filters When compressed air flows out of the air openings underneath the filters the rising air bubbles remove soiling from the filters In this way the filters remain porous and manual cleaning is typically unnecessary Section 3 Installation 3 1 Unpacking the Instrument 3 2 Installing the Filters DANGER Only qualified personnel should conduct the tasks described in this section of the manual Refer the appropriate analyzer manual for instructions on connecting the Filter Probe sc to the Analyzer and plumbing connection information Standard items supplied e Filter Probe sc e User Manual e 2 Filters e Tubing and Connector Set e One Cleaning Sponge e Sealing Cap Important Note Never immerse the Filter Probe sc in water without the filters installed Unfiltered water could block the tubing in the Filte
11. ers By Telephone 6 30 a m to 5 00 p m MST Monday through Friday 800 227 HACH 800 227 4224 By Fax 970 669 2932 By Mail Hach Company P O Box 389 Loveland Colorado 80539 0389 U S A Ordering information by e mail orders hach com e Hach account number if available Billing address e Your name and phone number e Shipping address e Purchase order number e Catalog number e Brief description or model number Quantity Hach maintains a worldwide network of dealers and distributors To locate the representative nearest you send an e mail to intlOhach com or contact Hach Company World Headquarters Loveland Colorado U S A Telephone 970 669 3050 Fax 970 669 2932 Technical and Customer Service U S A only Hach Technical and Customer Service Department personnel are eager to answer questions about our products and their use Specialists in analytical methods they are happy to put their talents to work for you Call 1 800 227 4224 or e mail techhelp hach com 21 Section 7 22 Repair Service Authorization must be obtained from Hach Company before sending any items for repair Please contact the Hach Service Center serving your location In the United States Hach Company Ames Service 100 Dayton Avenue Ames lowa 50010 800 227 4224 U S A only FAX 515 232 3835 In Canada Hach Sales amp Service Canada Ltd 1313 Border Street Unit 34 Winnipeg Manitoba R3H 0X4 8
12. iable for any incidental or consequential damages of any kind for breach of warranty or negligence 23 Visit us at www hach com Section 9 9 1 Options and Accessories Replacement Parts and Accessories Description Cat No Fixed point Mounting for Filter Probe sc LZX414 00 50000 Rail Mounting for Filter Probe sc LZX414 00 60000 Protection Against Flow LZY317 Sponge EZZ062 Set of Small Parts includes 2 spring cotter with chains 6 screws LZY245 9 2 Replacement Parts Refer to Figure 11 on page 26 and Figure 12 on page 27 Item Description Cat No Set of Seals for Filter Probe sc includes O ring connector pressure sensor LZY121 Set of Wear Parts for Sample Pump includes membrane valves screws LZY130 Tubing for Filter Probe sc FEP tubing 1 x 3 1 mm 1 00 m LZY131 Air tubing for Filter Probe sc 4 6 mm PUR H LZY132 1 Sample Tubing 230 V 5 m includes top cover and adaptor LZY112 1 Sample Tubing 115 V 5 m includes top cover and adaptor LZY113 1 Sample tubing 230 V 10 m includes top cover and adaptor LZY114 1 Sample tubing 115 V 10 m includes top cover and adaptor LZY115 2 Top Cover Filter Probe sc plastic part LZY116 3 Enclose Filter Probe sc plastic part without top cover LZY117 5 Sealing Top Cover for Filter Probe sc LZY119 6 Set of Screws for Filter Probe sc 28 pieces LZY120 9 Adaptor Suction Side LZY128 Set of Screws 4 of each tvpe used LZV314 10 Adaptor phvsical page
13. ine bleach 5 10 OR hydrochloric acid 5 Never use chlorine bleach and hydrochloric acid together The risk of the formation of chlorine gas may occur The filters are very delicate Avoid contacting the filters with cleaning agents and soaps as these may damage the filters 1 From SENSOR SETUP select TEST MAINT gt SERVICE MODE and accept Remove the Filter Probe sc from the tank Clean the filters carefully using the supplied damp sponge Do not use anything else to clean the filters Use chlorine bleach 5 to 10 OR hydrochloric acid 5 4 Carefully remove the filters from the holder using a screwdriver Figure 8 5 Insert the new or cleaned filters to the Filter Probe sc Press the filters against the enclosure until it fits into place Place the Filter Probe sc back in the tank On the SENSOR SETUP menu on the controller select TEST MAINT and PREPUMPING PROBE and accept 8 Wait until the pumping operation is complete Use the Back arrow to leave the service state 9 Select NO MEAS START when SERV HOLD MODE is displayed From SENSOR SETUP menu select the MEASURING Select ON and accept 15 Maintenance Figure 8 Removing the Filters 1 Filter 4 1 2 Replacing the Drain If unused sample is disposed of through the Filter Probe sc replace the drain Cat No LZY139 after one year The drain is warranted for one year 1 Unscrew the drain from the bottom of the Filter Probe sc 2 S
14. r Probe sc Important note Do not let the filters dry out this will cause the filters to become unusable immediately and cannot be repaired Important Note Never touch the filter surface or damage to the filter may occur 1 Insert the filter on the lower end of the Filter Probe sc Figure 2 2 Press the filter onto the frame until it engages 3 Repeat with the second filter on the other side Figure 2 Installing the Filters 1 Inserting the Filters Installation 3 3 Mechanical Installation A BB mm 2 16 in 41 5 mm 69mm ec 1 63 in 2 71 in ee X z l 6X M5 X 13 mm A a 743mm o ml hu01 330mm 4 kI 9 57 in 13 00 in i i 384 mm 15 12 in 335 mm 13 19 in 1 Li Plan the mechanical installation before positioning posts or drill holes Choose a suitable place to install the instrument Refer to Figure 3 for dimensions Cables will need to be removed regulariv Plan the mounting configuration accordingiv Place cables and tubing so thev will not cause tripping and sharp bends 10 Figure 3 Filter Probe sc Dimensions Installation 3 3 1 Mounting the Filter Probe into the Process Stream 3 3 1 1 Figure 4 illustrates the installation overview for the Filter Probe sc Use the fixed point optional mounting hardware to install the Filter Probe sc into the sample stream Refer to Fig
15. r acts of any governmental jurisdiction Damage caused by misuse neglect accident or improper application or installation e Damage caused by any repair or attempted repair not authorized by Hach Company e Any product not used in accordance with the instructions furnished by Hach Company e Freight charges to return merchandise to Hach Company Freight charges on expedited or express shipment of warranted parts or product Travel fees associated with on site warranty repair This warranty contains the sole express warranty made by Hach Company in connection with its products All implied warranties including without limitation the warranties of merchantability and fitness for a particular purpose are expressly disclaimed Some states within the United States do not allow the disclaimer of implied warranties and if this is true in your state the above limitation may not apply to you This warranty gives you specific rights and you may also have other rights that vary from state to state This warranty constitutes the final complete and exclusive statement of warranty terms and no person is authorized to make any other warranties or representations on behalf of Hach Company Limitation of Remedies The remedies of repair replacement or refund of purchase price as stated above are the exclusive remedies for the breach of this warranty On the basis of strict liability or under any other legal theory in no event shall Hach Company be l
16. t Head Cap Screws M5 X 20 mm 6X 2 Socket Head Cap Screws M5 X 16 mm 6X 8 Flat Bar 3 Base 9 Socket Head Cap Screws M8 X 40 mm 4X 4 Anchors 4X 10 Plug 5 Clamp Half with Thread 2X 11 Spring Cotter 6 Clamp Half 2X 13 Installation 55mm 2 15 in 80 mm 3 15 in T ee A Figure 7 Fixed point Mounting 1 Base 7 Clamp Assembly 2X 2 Anchors 4X 8 Socket Head Cap Screws M5 X 20 mm 6X 3 Flat Bar 9 Socket Head Cap Screws M8 X 40 mm 4X 4 Spring Cotter 10 Socket Head Cap Screws M5 X 16 mm 6X 5 Mounting Pipe 11 Filter Probe sc 6 Plug 14 Section 4 Maintenance 4 1 General Maintenance DANGER Oniv qualified personnel should conduct the tasks described of the manual e Regulariv check the Filter Probe sc for mechanical damage e Regularly check the filters for mechanical damage e Regularly check all connections for leaks and corrosion e Regularly check all cables and tubing for mechanical damage e Clean the filters every 3 months or when the pressure drops below 0 45 bar e Replace the filters Cat No LZY140 after one year e Clean the Filter Probe sc with a cloth Use a brush for stubborn spots 4 1 1 Cleaning and Replacing the Filters CAUTION Review all MSDS information and use recommended safety measures to prevent exposure to potential chemical hazards CAUTION For cleaning only use chlor
17. ure 5 through Figure 7 for detailed mounting information Installation Guidelines e Only install the Filter Probe sc using an appropriate mounting system e g fixed point mounting e Only install the Filter Probe sc in flowing water with protection against flow e Install the Filter Probe sc so that is it held a minimum of 0 1 m and maximum of 3 m below the surface of the water s Incase of frost insulate the first 10 cm of the tubing if the top edge of the Filter Probe sc is not at least 20 cm below the surface of the water e Ensure the Filter Probe sc is not in contact with the base of the tank and does not hit the side walls 100 mm MIN 4 in i 3 m MAX 10 ft 500 mm MIN 500 mm MIN 20 in 20 in 500 mm MIN 20 in Figure 4 Installation Position for the Filter Probe sc 11 Installation 100 mm MIN 4 in 4 3 m MAX 10 ft 500 mm MIN 20 in op lt m 150 mm MIN 6 in Figure 5 Fixed point Final Assembly 12 Installation 1 26 in B 2m 6 56 ft Dyf Df Df Dyf Df INTITITTIT V C INTITITTIT V 244 mm 9 61 in inl hana Figure 6 Fixed point Mounting Parts Cat No LZX414 00 50000 69mm 2 71 in 1 Mounting Pipe 7 Socke
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