Model 6-32 HOSE CUT-OFF MACHINE OWNER`S MANUAL
Contents
1. BLADE RE SHARPENING PROCEDURE A blade re sharpening service is available through Curtis Toledo s facility in St Louis Missouri Contact Curtis Toledo s customer service department by phone at 314 383 1300 or by fax 314 381 1439 or e mail at curtiscomp aol com Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 10 Model 6 32 CUT OFF BRACKET ASSEMBLY PARTS LIST ITEM DESCRIPTION QTY PART NO PROD NO 1 CUT OFF BLADE GUARD 1 2 CUT OFF BLADE BRACKET 1 3 SCREW 20 X LG 3 26617 4 LOCKWASHER INTERNAL TOOTH 4 3 4131 5 NUT 11 NC LH HEX 1 15968 6 WASHER 1756 OD X ID X 070 THICK 1 27029 7 FLANGE OUTSIDE 1 15943 8 CUT OFF BLADE BEVEL EDGE 1 15960 8 CUT OFF BLADE SCALLOPED EDGE 1 78003 7482 1329 9 FLANGE INSIDE 1 19320 10 RING RETAINING 1 16790 11 BEARING 1 15963 12 SHAFT CUT OFF BLADE 1 20914 13 BEARING 1 13591 Sold as assembly only part number 21393 Includes items 1 2 3 amp 4 Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 11 Model 6 32 HOSE CUT OFF MACHINE PARTS LIST ITEM DESCRIPTION QTY PART NO 1 BASE 1 20907 2 CUTTING TABLE 1 15927 3 PIVOT PIN ASSEMBLY 1 16012 4 RATCHET PAWL 1 5 RATCHET PAWL SPRING 1 13741 6 WASHER 1 13744 7 RETAINING RING 1 26973 8 RATCHET PAWL KNOB 1 9 PIN 1 10 HOSE PIN 2 15956 11 TABLE STOP 1 15929 12 SHOULDER SCREW SOCKET HD 5 5 X LONG 1 15065 13 CUT OFF ARM 1 12. 1 1 and 1 4to6 4 Start machine release table stop and push hose into blade with cutting handle 5 Return table to loading position stop motor release cutting handle and remove cut hose Note Small sizes of fabric braided hose may be cut by having table locked and pushing hose between pins and into blade with cutting handle When used in this way ratchet is disengaged by lifting knob and turning it 1 4 turn Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 9 6 BLADE CHANGE Over time the cutting blade will dull Do not cut hydraulic hose with a dull blade New blades are available through Gates order Part Number 78003 Product Number 7482 1329 for scalloped edge Blades can also be re sharpened See Blade Re Sharpening Procedure A CAUTION Cutting blades are very sharp Handle with caution Wear heavy duty gloves to remove and replace blades Blade can easily be removed from machine as follows See Figure 4 1 Unscrew the 3 screws holding blade guard and 4 Replace with a new or re sharpened blade remove from blade guard assembly 5 Re install drive disk washer and hex nut on drive shaft and tighten securely 6 Replace blade guard and secure with 3 mounting screws 2 Loosen and remove hex nut from blade shaft 3 Carefully remove washer drive disk and blade from blade guard bracket Figure 4 BRACKET WASHER BLADE DRIVE DISK HEX NUT GUARD
3. CUT OFF MACHINE OWNER S MANUAL Page 12 34 38 Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 13 Model 6 32 INNER GUARD ASSEMBLY PARTS LIST Part Number 26692 ITEM _ DESCRIPTION QTY PART NO 1 INNER GUARD RIGHT 1 26674 2 INNER GUARD LEFT 1 26673 3 SPRING INNER GUARD 4 26983 4 GUARD BUTTON ROLLER 8 26667 5 SCREW MACHINE ROUND HEAD 10 24 X LG 4 14479 6 SCREW SOCKET BUTTON HEX HEAD CAP NC X LG 4 26670 7 SCREW SOCKET BUTTON HEX HEAD CAP 20 NC X LG 4 14774 Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 14 Two Year Limited Warranty on Equipment For two years from the equipment ship date to the original user Gates Corporation will at its option replace or repair any unit which proves to be defective in material or workmanship or both at no cost to the original user of the equipment This is the exclusive remedy THERE IS NO OTHER EXPRESS OR IMPLIED WARRANTY ALL INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT OF THE EQUIPMENT TO THE ORIGINAL USER LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW Some states do not allow the exclusion of incidental or consequential damages and some states do not allow limitations on how long an implied warranty lasts so the above limi
4. OWNER S MANUAL Page 6 Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 7 5 CUTTING A cutting table is provided with five sets of holes It is possible to square up a ragged end on a for the two hose pins Smaller hose sizes require piece of larger diameter hose with minimum the pins to be in a position closer to the center of waste Place one hose pin in one of the center cutting table than larger hose sizes as depicted in table holes Place other pin in outer hole on other Figure 2 Experience will enable operator to side of table select which set of holes will work best for each size and reinforcement of hose Figure 2 aa A CAUTION Hose should never be forced into blade or cut without proper bend radius Forcing hose into blade will cause excessive friction heat which will reduce blade life and may cause blade to break With hose pins properly set proceed as follows 1 The cutting table should be away from blade in loading position with table stop engaged and motor switch off 2 Lift ratchet knob and swing cutting handle away from cutting table Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 8 3 Lay hose on table and push handle into hose to bend to proper arc for cutting See Radii of Bends Chart below Ratchet will hold hose in 1 this position Radii of Bends for Cutting Hose Hose I D In Bend Radius In 2 6 to 8 1 and 2164 amp Smaller
5. 428 7149 12 04 D Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL For 6 Wire Spiral amp 2 Wire Braid Hose through 2 I D CUTTER SCALLOPED EDGE Part Nam hee REPLACEMENT BLADE 78018 Part Number Product Number 78003 7480 6597 Product Number 7482 1329 SPECIFICATIONS Power Source 3 H P 5 2 H P Peak SINGLE PHASE e 230V e 60 Hz e 15 Amp motor THREE PHASE e 460V e 60 Hz e 15 Amp motor If a 460 volt source is used it will be necessary to change connections as shown on motor name plate and replace 230 volt heaters in manual starter with 460 volt heaters Dimensions 22 Wide by 42 Length by 24 High Weight 215 Ibs FEATURES e Cuts up to 2 I D two wire braid through six spiral reinforced hose e Reversible 10 scalloped edge high speed steel blade with 24 bore Blade can be sharpened e Radius hose feed into blade for reduced friction e OSHA approved inner blade guard for safe operation e Includes Coolant Spray System Kit for reduced heat in high capacity cutting applications recommended for multi braid and spiral reinforced hose Kit includes reservoir spray nozzle and mounting hardware Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 2 SAFETY INSTRUCTIONS A WARNING Avoid serious injury Before using this power saw follow these instructions 1 Read and follow the user manual Protect your eyes with safety glasses or face
6. 5928 14 HANDLE ASSEMBLY 1 13833 15 RATCHET PLATE 1 15946 16 SCREW 2467 18 X SOCKET HD CAP 2 8319 17 CUT OFF BRACKET ASSEMBLY 1 21393 18 SCREW HHCS 16UNC X 1 GRADE 5 3 VH12KK 19 LOCKWASHER INTERNAL TOOTH 7 4906 20 WASHER PLAIN SAE 1 3 VH33X 21 MOTOR 230 460V 3 PHASE 1 21135 21 MOTOR 230V SINGLE PHASE 1 21136 22 SCREW HHC 16 X 1 LONG GRADE 5 4 VH12KH 23 BRACKET STARTER 1 26621 24 STARTER 230V 3 PHASE 1 27837 24 STARTER 460V 3 PHASE 1 27842 24 STARTER 230V SINGLE PHASE 1 27838 25 LOCKWASHER 4 12037 26 SCREW 10 24 X LONG RHMS 2 4443 27 WASHER REDUCING XY 1 VE614 28 CONNECTIN ANGLE SQUEEZE BOX 90 1 VE605 29 INSULINER 2 12490 30 CONDUIT FLEXIBLE STEEL 1 18850 31 CONNECTOR SQUEEZE 45 1 11894 32 ELBOW 1 VAO8DP 33 BRACKET BELT GUARD 1 24527 34 PULLEY MOTOR SINGLE PHASE UNITS 1 26640 34 PULLEY MOTOR 3 PHASE UNITS 1 23952 35 PULLEY BLADE SHAFT 1 23951 36 BUSHING BORE 1 20909 37 V BELT 2 23950 38 BELT GUARD 1 24528 39 SCREW THREAD CUTTING PAN HD TYPE F 10 24 X LONG 2 7464 40 WASHER CUT FLAT 2 VH32F 41 LOCKWASHER INTERNAL TOOTH 5 VH38F 42 SCREW 14 X SLOTTED HEX WASHER HD S M S 2 68705 43 SCREW SOCKET HD CUP POINT SET 47 20 X LONG 1 7207 44 KEY 4 X 2 X 2 LONG 1 16001 45 KEY 6 X He X 12 LONG 1 5149 Available as assembly only Model 6 32 HOSE
7. bottom of the belt shroud Remove the belt shroud B Locate the four pre drilled holes on the belt shroud of the 6 32 saw Attach bracket Part No 68387 using the two bolts washers and hex nuts provided Items 8 9 and 10 on illustration on next page through the top two holes of the lubricator mounting bracket and the top two holes of the belt shroud Additional holes available for added support C Re install belt shroud reverse steps A D Install Coolant Spray Tube by locating shut off valve on lubricator Item 3 of illustration on next page Remove bite nut and bite sleeve Item 5 from shut off valve Install provided copper coolant spray tube Item 6 ITEM DESCRIPTION QTY PART NO E Position provided coolant spray tube by bending tube for routing through the port on top of the 1 UB RIC ATOR WITH BRACKET egas blade shroud 2 NEEDLE VALVE water supply 1 68389 3 SHUT OFF VALVE Lubricator 1 68645 F Insert the other end of the tube into the spray 3a yr port located on the top of the blade shroud PUSHING Sees a BA 5 COMPRESSION CONNECTOR 14 MPT x BITE SLEEVE AND NUT 1 VA14BCE G Connect water supply using 1 4 MPT and bite 6 COOLANT SPRAY TUBE 14 COPPER TUBING 1 16736 sleeve to lubricator water inlet port 7 COUPLING 14 1 VA16BA 8 MACHINE BOLT 410 32 x 7 2 VHO3CD 9 LOCK WASHER 10 32 2 VA35D 10 HEX NUT 10 32 2 VH15C Model 6 32 HOSE CUT OFF MACHINE
8. h of the four wires either case contact a licensed electrician to ensure within the cable compliance with local electrical codes p 2 Connect each of the three wires in the electrical Materials needed not included cable to the disassembled plug as follows e 14 4 or 12 4 electrical cable Green G terminal ground NEMA L14 20 P locki White W terminal neutral a A Black X terminal hot HOSE e NEMA L14 20 R locking receptacle to match gt locking plug 3 Replace outer shell of plug and tighten with two PIN Phillips head screws Slide and snap moisture a n e 34 Romex clamp connector barrier in place RATCHET KNOB TABLE STOP CUTTING TABLE Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 4 Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 5 4 INSTALLING THE WATER COOLANT SYSTEM COOLANT SPRAY SYSTEM To reduce heat and friction on blade and increase blade life it is recommended you install the water coolant system Contents of box are as follows e 1 each lubricator with bracket Part No 68387 e 1 each 1 4 copper coolant spray tube e 2 each 10 32 X 1 2 round head bolts Part No VHO3CD e 2 each 10 32 hex nut Part No VH15C e 2 each 10 32 lock washer Part No VH35D A Unpack lubricator contents and check that all parts are in the container Install lubricator by removing the Phillips head screws on the top and
9. shield Do not wear loose clothing it can get caught in the moving blade Keep hands away from the moving blade Turn off power with lockout before adjusting or servicing saw Use saw only if the blade guard is installed Fasten saw to work surface before use See mounting instructions Use only to cut hose and do not use a dull blade Support hose on front plate and pins Use only the special scalloped 10 inch blades other blades may injure you or damage the saw FN HOSE CUT OFF MACHINE rues The Gates Corporation Denver CO 80202 303 744 5291 MORE HELPFUL TIPS Before using this saw remove all tools from the cutting table and from around the saw Do not overload or use machine for other than intended purpose Do not force hose into blade The motor may stall and burn out and the blade may break While cutting apply light steady pressure to cutting handle Si no entiende Ud este mensaje es obligatorio por su seguridad de obtener de Gates estos avisos y instrucciones en espanol En cas de difficult de comprehension de ces conseils on est oblig pour la s curit de demander de Gates un document contenant ces avis et instructions en frangais Model 6 32 HOSE CUT OFF MACHINE OWNER S MANUAL Page 3 OPERATING INSTRUCTIONS The Model 6 32 hose cut off machine will cut all hose with interwoven helix wire When used types of hose including high pressure 2 wire properl
10. tation and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For warranty service contact Service Department Gates Corporation P O Box 5887 Denver Colorado 80217 Blade is not covered by any warranty 2 A Tomkins Company Gates Corporation 1551 Wewatta Street Denver CO 80202 www gates com
11. y it produces a straight clean cut on any braided hose and some multi spiral hose in sizes hose within its range through 2 l D It is not recommended to cut spiral 4 Connect other side of cable to 6 32 saw by removing cover of power box containing the starter switch NOTICE This machine is designed for manual feed only 5 Strip outer insulation on electrical cable and insulation from each of the four wires within the Figure 1 cable 1 MOUNTING THE MACHINE 6 Punch perforated hole through power box and Before operating this machine it must first be firmly MOUNTING HOLES 4 thread cable through bolted through the four mounting holes located on the base flanges to a bench or stand so that two sides are accessible to the operator See Figure 1 7 Connect the two hot and one neutral wires to power box The ground wire should be connected to the grounding lug as illustrated in the photo at right BENCH TOP 8 Install locking power cord plug NEMA L14 20 P to a 15 or 20 amp NEMA L14 20 R electrical circuit Be sure circuit is grounded and complies with all local electrical codes 3 COMPONENTS Ke A STARTER pA SWITCH 2 INSTALL POWER CORD PLUG CUTTING HANDLE WARNING Have a qualified electrician install the correct plug and outlet for your power supply 1 Strip 1 12 of outer insulation on electrical cable Saw can be hard wired or wired with a plug In Strip 1 2 of insulation from eac
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