40260H - 16" Industrial Planer with Helical Style Head w/ Parts
Contents
1. N N N o 39 KEY NO 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 PART NO SC10098 SC76006 SC10258 OR93814 SC82101 SC10100 OR90362 OR90799 OR93899 SC71005 SC71005 SC72010 OR90509 SC10103 SC10104 SC82102 OR90877 OR94841 OR90362 SC10220 SC76017 OR94841 OR90362 SC76018 OR90264 SC71004 SC10219 SC72002 SC72006 SC72007 SC10261 DESCRIPTION KNOB WARNING LABEL POWER SWITCH 5 20 PAN HD SCR FLAT WASHER 65 1 x 10 x 1mm SWITCH MOUNT M5 EXT TOOTH WASHER M5 HEX NUT M6x16mm HEX SOC HD SCR STRAIN RELIEF PG13 5 STRAIN RELIEF PG13 5 MOTOR CORD LOCK WASHER M6 PIVOTLEFT PIVOT RIGHT FLAT WASHER 5 2x 12x2mm M5x12mm HEX SOC HD SCR M5 x 6mm PAN HEAD SCREW M5 EXT TOOTH WASHER JUNCTION BOX COVER GROUNDING LABEL M5x6mm PAN HEAD SCR M5 EXT TOOTH WASHER WIRING DIAGRAM M4x18mm PAN HD SCR TERMINAL BLOCK PA16 GROMMET WHITE LEAD WIRE BLACK LEAD WIRE GROUNDING WIRE 33mm WRENCH QTY a lt lt m a m A NNa NNA R a Na NN ma N NO 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 275 3 PART NO SC10105 SC10106 SC10107 OR93918 SC82105 SC10108 SC10109 SC10110 SC10111 OR93936 SC84002 SC10112 SC8300 1 SC84503 SC10113 SC10114 SC8300 1 OR939552. 5 lt D 0 LL 57 58 59 60 56 33 m 5 9 13 54 3 53 8 78 4 e 44 4 0 45 4 gt 79 4 NI 70 4 71 16 Ge lt A 63 12 77 4 A 76 12 F 80 4 AA 65 4 66 4 67 4 68 4 a 69 4 NO 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 of 58 59 PAR NO SC10227 OR90231 OR91281 SC62109 OR90227 SC10228 SC10229 SC10230 SC63004 OR93552 OR90132 SC10024 SC65101 SC10025 SC10026 SC64501 SC10231 SC10232 SC10233 SC10234 SC10031 SC10032 SC10033 DESCRIPTION EXTENSION WING M10 x 30mm HEX SOC HD SCR M8x20 HEX SOC SET SCR FLAT WASHER 010 2 x 21 x 2mm M10 LOCK WASHER BED CASTING BED ROLLER ECCENTRIC SHAFT BALL BEARING 6087 M6 x 8mm HEX SOC SET SCR RETAINING RING STW 12 WORM RETAINING RING STW 14 BUSHING ELEVATION NUT KEY 4x4x12mm SCREW POST SCREW POST BASE CHAIN 40 150 CHAIN TENSIONER BRACKET SPROCKET SHAFT SPROCKET 10T QTY A A A wo O A BP R MN O O 0 N 34 KEY NO 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 NO SC85102 SC82105 OR93917 OR95007 OR91500 SC10033 SC82108 SC81201 SC85302 SC10035 SC10235
3. 13 4 12 4 32 2 KH 31 2 30 4 33 2 34 2 29 2 35 2 KEY PART KEY PART NO NO DESCRIPTION QTY NO NO DESCRIPTION QTY SC10221 MOTOR 3HP 220 240V 1PH 1 18 SC76019 SPEC LABEL 1 1B SC72008 CAPACITOR 400uf 125V 1 19 SC80108 M12 x 40mm HEX HD SCR 4 1 SC72009 CAPACITOR 25uF 250V 1 20 0894007 FLAT WASHER 043 x 028 x 3mm 4 2 5 71005 STRAIN RELIEF PG13 5 1 21 OR93912 M12 LOCK WASHER 4 3 SC84506 KEY 8x 7 x 40mm 1 22 SC10225 MOTOR BASE 1 4 SC10222 MOTOR PULLEY 1 23 SC10226 COVER 2 5 SC82107 FLAT WASHER 08 5 x 930 x 3mm 1 24 OR93930 M6 x 10mm PAN HD SCR 8 6 OR93917 M8 x 20 HEX HD SCR 1 25 SC71005 STRAIN RELIEF PG13 5 1 7 SC10010 SPACER 1 26 5080435 M6 x 12mm HEX SOC SET SCR 3 8 SC80435 M6 x 12mm HEX SOC SET SCR 1 27 SC10016 LOCKINGFOOT PEDAL 1 9 SC10223 MOTOR MOUNTING PLATE 1 28 5 80701 M8 X 65MM CARRIAGE HD SCR 2 10 91501 8 4 29 5080102 8 6 HEX HD SCR 2 11 SC82105 FLAT WASHER 08 3 X 022 X 3MM 4 30 5282106 FLAT WASHER 08 5 x 016 x 2mm 4 12 OR94348 8 X 35MM HD SCR 4 31 SC10017 WHEEL 2 13 50682105 FLAT WASHER 08 3 X 022 X 4 32 91501 8 2 14 94007 FLAT WASHER 013 X 028 X 3MM 4 33 sC10018 MACHINERY PAD 2 15 SC81101 M12 X 1 5 HEX NUT 4 34 OR91501 M8 2 16 SC10012 MOTOR ADJUSTMENT SHAFT ASSY 2 35 OR91500 M8 LOCK WASHER 2 17 SC10224 SUPPORT SHAFT 2 36 90228 M10 HEX NUT 2 32 37 2
4. Motor overloaded Feedratetoofast Depth of cut great Pulley setscrews or keys are missing or loose Motor fan is hitting the cover V belt is defective Excessive depth of cut Knives are dull Depth of cut too shallow Too much spring tension on feed roller Long or heavy board sags as it enters and exits Chip deflector too close to the cutterhead Knives or tip dull 29 connections Inspect cord or plug for damaged insulation and shorted wires Inspect all connections on motor for loose or shorted terminals or worn insulation Install correct fuses or circuit breakers Reduce load on motor Clean out motor to provide normal air circulation Inspect connections on motor for loose or shorted terminals or worn insulation Correct the low voltage conditions Install correct fuses or circuit breakers Reduce load on motor Change speed Reduce depth of cut Inspect keys and setscrews Replace or tighten if necessary Tighten fan or shim cover Replace V belt Decrease depth of cut Sharpen knives Increase depth of cut Refer to Feed Roller Pressure section for adjustment Lift up on unsupported end of board as it enters and exits cutterhead Move chip deflector back 1 8 to 1 4 from the cutterhead Replace knives tips NOTES 31 PARTS LIST
5. User Manual Read and understand this manual before using machine 16 INDUSTRIAL PLANER Model No 40260H With STEEL CITY TOOL WORKS Helical Cutterhead VER 10 08 Manual Part No SC75003 THANK YOU forpurchasing your new Steel City planer This planer has been designed tested andinspected with you the customer in mind When properly used and maintained your planer will provide you with years of trouble free service which 18 why it is backed by of the longest machinery warranties in the business This planer is just one of many products in the Steel City s family of woodworking machinery and is proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your planer or Steel City Tool Works please visit our web site at www steelcitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTIONT VS 4 SECTION 2 Product Ee Eeer Le EE 7 SECTION 3 Accessories and Attachments 7 SECTION 4 Definition of 992 7 SECTION5 Feature Identification 8 a a 9 SEGTION 7 dice US ISIA NON A 11 SECTIONS Electrical Req iIremen nti8 u uu u u u uuu Eege ee 12 SECTION 9 Grounding Instructions EE 13 SEC
6. 2 Pull the cover off the roll pins that hold it in place NOTE There are two metal guard plates bolted to the backside of the gear box cover It may be necessary to remove one of these guards in order to remove the gear box cover 3 Inspect the bolts that hold the sprockets in place 4 Check the drive chains to make sure that the retaining clips are in place SEE FIG 24 Fig 24 OPERATIONS AWARNING This planer is a very powerful woodworking machine designed and built for professional use Because of this the machine should be operated with significant care and caution Failure to do so could result in severe injury to the operator or others in the work area Be sure to read this entire manual for all safety precautions before operating this machine PLANER SUMMARY 1 Examine all lumber carefully for defects such as twisting warping knots splits crossgrain and foreign objects such as nails staples etc before running it through the planer If you are unsure about the quality of the wood DO NOT USE IT 2 Use the full width of the planer Alternate between the left right and center when feeding lumber through the planer Doing so will help extend the life of your blades 3 Be sure to clean off all glue of joined boards before planning 4 This planer is designed for natural wood only DO NOT use any composites laminates particle board plywood or plastics in the planer 5 ALWAYS plane
7. SCTW within 30 days for any damage or defect found upon receipt of the product to qualify for the warranty on granite The warranty does not cover any product used for professional or commercial production purpose nor for industrial or educational applications Such cases are covered by our 1 year Limited Warranty with the Conditions and Exceptions listed below Conditions and exception Warranty applies to the original buyer only and may not be transferred Original proof of purchase is required Warranty does not include failures breakage or defects deemed after inspection by an Authorized Service Center ASC or agent of have been directly or indirectly caused by or resulting from improper use lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any part or component Additionally warranty is void if repairs or alterations are made to the machine by an unauthorized service center without the direct consent of SCTW Consumables such as blades knives bits and sandpaper are not covered Wear items such as drive belt bearings switch are covered for 1 year To file a claim of warranty or to find a service center call toll free 877 724 8665 or email customercare steelcitytoolworks net and you must be able to present the original or photo copy of the sales receipt including the serial number from the machine and or carton SCTW will inspect repair or replace
8. prevent deep gouging also known as tear out as the knives do their job It works by breaking up the woodchips as they are being cut by the knives The chip breaker also deflects and shoots out the woodchips away from the surface of the board and out the planer A WARNING DO NOT make adjustments while the planer is running Make certain that the switch is in the off position and that the machine is disconnected from the power source 1 Move the hinged upper cover assembly and lower the table 2 Make sure that the knives are properly adjusted 3 Place the gauge block A on the table B directly under the cutterhead C SEE FIG 14 4 Rotate the cutterhead until one of the knives are at Its lowest point 5 Using a 040 feeler gauge between the gauge block and the cutterhead raise the table until the knife just touches the feeler gauge Fig 14 6 Remove your feeler gauge and slide the gauge block under one side of the chip breaker D The chip breaker should just touch the top of the gauge block 7 Slide the gauge block to the opposite side of the chip breaker checking it the same way 8 If any adjustment is necessary loosen the locknuts E and turn the setscrews F stop turning when the chipbreaker just touches the top of the gauge block SEE FIG 15 21 9 Retighten both lock nuts and replace hinged dust hood PRESSURE BAR The pressure bar like the chipbreaker controls lumber as it pa
9. 2x 16x1mm BRACKET A echt gt A SX X A A lt S A A A A Aa A X gt M NOTES TOOL WORKS www steelcitytoolworks com 1 877 sC4 TOOL 1 811 124 8665 2 Year Warranty
10. A W in Canada to indi cate that it is acceptable for outdoor use Make certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 240 VOLT OPERATION ONLY Oto 6Amps 14 AWG 12 AWG 10 AWG 10 AWG Not recommended 8 Amps 8 to 12 Amps 12 to 15 Amps 15 to 20 Amps UNPACKING amp INVENTORY AWARNING e The machine is heavy a forklift or overhead lift are required to lift the machine e Use a safety strap to avoid tip over when lifting machine Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface Remove any protective materials and coatings from all of the parts and the planer The protective coatings can be removed by spraying WD 40 on them and wiping it off with a soft cloth This may need redone several times before all of the protective coatings are removed completely After cleaning apply a good quality paste to any unpainted surfaces Make sure to buff out the wax before assembly Compare t
11. SC10053 SC10054 SC10055 SC10056 OR93372 SC10066 DESCRIPTION BRACKET WASHER SPRING SPRING HOOK PLATE M6 x 12mm HEX SOC HD SCR SLIDE COVER GUARD HELICAL CUTTERHEAD ASS Y 108 109 110 111 112 113 114 115 116 117 118 SC80702 SC10240 SC84507 SC80709 SC80605 SC10241 SC10242 SC10243 SC10259 SC84506 SC83003 M5x8 8mm HEX LOULAR SOC COUNTERSUNK HD SCR KNIFE KEY 5X5X203MM M4X8MM HEX SOC SET SCR M5x8mm HEX SOC SETSCR CUTTER HEAD KNIFE PLATE ROUND NUT TORX WRENCH KEY 8x7x40mm BALL BEARING 6206 2RS OTY A m sech gt N 32 32 32 a gt N 12412 d 122 3 121 4 D 122A 1 _ 139 141 4 142 4 148 4 149 4 n 150 4 151 4 152 4 153 4 161 2 X 162 2 Ke 173 30 174 2 36 KEY PART KEY PART NO NO DESCRIPTION O om NO NO DESCRIPTION 119 OR94029 M6x12mm HEX HD SERRATED SCR 147 SC10249 OUTFEED ROLLER 120 SC10237 CHIP DEFLECTOR 148 SC10078 SPRING 3 5x 19 5x70mm 121 SC10058 SCREW 149 SC10079 BUSHING 122 OR90249 M8 x 50mm HEX SOC HD SCR 150 SC10080 RETAINER PLATE 151 OR93951 M6x16mm HEX SOC HD SET SCR 152 OR90235 6 HEX 153 OR93918 M8x16mm HEX HD SCR 154 SC10250 SUPPORT SHAFT 155 OR94176 M12 HEX NUT 156 SC10251 CHIP BREAKER SHAFT 157 OR94280 M6 x 20mm HEX SOC SET SCR 6 1 4 3 122A 5 80441 M8X50m
12. SC80403 SC84504 OR93372 SC10037 SC80607 OR93372 SC10038 SC10039 SC84001 SC10040 OR92191 OR90235 DESCRIPTION RETAINING RING STW 15 FLAT WASHER 08 3 x 22 x 3mm M8 x20mm HEX HD SCR BALL BEARING 600327 M8 LOCK WASHER SPROCKET 10T FLAT WASHER 10 2 x 020 x 2mm M10 LOCK NUT 8 3B E RING ETW 19 SHAFT COLUMN SUPPORT M8x16mm PAN HD SCR KEY 5x5x16mm M6 x 12mm HEX SOC HD SCR ADJUSTING RING M5 x 12mm HEX SOC NYLOCK SCR M6 x 12mm SOC HD SCR BEARING RETAINER ADJUSTING PLATE SPRING PIN 3 x 14 SPACER M6x25 HEX HD SCR M6 HEX NUT QTY N KT NO 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 PAR NO SC10043 OR94176 OR94007 SC10044 SC10045 SC85103 SC83001 SC84502 SC10046 SC80202 SC10047 OR71001 OR90847 SC10048 SC10049 OR94374 SC10050 SC10051 SC10052 92 3 DESCRIPTION HANDLEASS Y M12 HEX NUT FLAT WASHER 13x 28x3mm HANDLE WHEEL SPACER RETAINING RING RTW 32 BALL BEARING 6201 2RS KEY 4x4x16mm ELEVATING WORM SHAFT M6x55mm HEX SOC HD SCR WHEEL BRACKET GEAR BOX OPERATION LABEL M5 x 25mm HEX SOC HD SCR SIDE COVER SIDE COVER GUARD M5 x 10mm HEX SOC HD SCR CHAIN TENSIONER SHAFT CHAIN TENSIONER SHAFT ok ek KN K A A 5 OM M lt SN 35 NO 102 103 104 105 106 107 PART NO
13. from the date of the original retail purchase by the original owner for domestic use Consumables such as blades knives bits and sandpaper are not covered Wear items such as drive belt bearings switch are covered for 1 year The warranty does not cover any product used for professional or commercial production purpose nor for industrial or educational applications Such cases are covered by our 30 days Limited Warranty with the Conditions and Exceptions listed previously s 15 WARRANTY CARD 8 Street Apt No City State Zip Phone Number 9 E Mail 10 Product Description Model No Serial No The following information is given on a voluntary basis and is strictly confidential 1 Where did you purchase your STEEL CITY machine Store City 2 Howdid you first learn of Steel City Tool Works ___ Advertisement Mail Order Catalog 11 ___ Web Site ___ Friend _ Local Store Other 3 Which of the following magazines do you subscribe to ____ American Woodworker ____ American How To Cabinetmaker ___ Family Handyman Fine Homebuilding _ Journal of Light Construction _ _ Popular Mechanics ___ Popular Woodworking _ Old House Journal ___ Popular Science _ Today s Homeowner _ WOOD _ _ Woodcraft gt WOODEN Boat _ _ Woodshop News _ _ Woodsmith _ _ Woodwork _ _ Woodworker _ _ Woodworker s Journal _ _ Workbench Other 4 Which of the following woodworking remodeling shows do 13 you
14. installed before you can operate this tool 2 The switch junction box is attached behind of switch mounting plate Loosen 2 of the fastening screws and remove the cover Then connect the related wire lead of power cord as picture shows SEE FIG BLACK 240V WHITE POWER CORD GREEN GROUNDING SWITCH BOX GROUNDINGINSTRUCTIONS AWARNING This machine MUST BE GROUNDED while in use to protect the operator from electric shock In the event of a malfunction or breakdown GROUND ING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have qualified electrician install the proper connections to meet all electrical codes local and state All connections must also adhere to all of OSHA mandates IMPROPER ELECTRICAL CONNECTION of the equip ment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding con ductor DO NOT connect the equipment grounding con ductor to a live terminal Check with a qualified electrician or service personnel if you do not completely underst
15. machine is disconnected from the power source Planer knives are extremely sharp Please use extra caution when your hands are near the blades Having the table parallel to the cutterhead is essential for planing stock perfectly sguare Check this by plac ing the gauge block that you have constructed under the left end of the cutterhead N Turn the handwheel clockwise to raise the table so that the block barely touches the left side of the body of the cutterhead NOTE Make sure that the block is actually touching the body of the cutterhead and not the knives SEE FIG 11 3 Slide the block to the right taking note of any gaps between the top of the block and the bottom of the cutterhead body Measure any of these gaps with a feeler gauge 4 When moving the block from left to right if the block wedges tightly between the cutterhead and the table repeat steps 2 and 3 but start from the right side of the cutterhead body and slide the block to the left Fig 11 5 Referring back to your measurements with the feeler gauge if the gap difference from one side to the other is 004 or less no adjustment will be necessary If the gap is greater than 004 but less than 016 proceed to step 6 If the gap is greater than 0 016 refer to the ADJUSTING CHAIN DRIVE section in the ADJUST MENTS section of the manual 6 For gap differences between 005 and 016 deternine which side of the table needs t
16. with the grain of the wood NEVER feed end cut or end grained lumber through the planer 6 When making multiple passes through the planer on long stock use the stock return rollers located on top of the machine to move the workpiece over to the infeed side of the table 7 Wood that has a high moisture content greater than 20 or wood exposed to rain or snow will plane poorly and cause excessive wear to the knives and accelerate rust and corrosion 8 This manual does not cover every aspect of planning wood You should research alternative publications for more specific requirements This type of follow up will help provide with a better understanding of the planning process as well as alert you to several precautions to take that may or may not be listed in this manual POWER FEED The power feed features two different feed rates 16FPM feet per minute and 30FPM WHILE THE MACHINE IS RUNNING moving the knob one direction produces the 16FPM setting while moving the other direction produces the 30FPM setting There is also central position for the knob which is neutral SEE FIG 25 26 ACAUTION The feed rate should be set ONLY while planer is running and BEFORE the workpiece is inserted into the planer DO NOT attempt to change speeds after the cutting operation has started DEPTH LIMITER This planer is equipped with a depth limiter A located at the bottom of the cutterhead casting which controls the m
17. 05 2 U P 921 203 3 235 220 4 186 3 212 2 s 2140 Ra 228 22075 AA 223 2 AL 229 0 204 lt gt 230 gt 225 2 226 2 Sa 217 2 I A e lt 209 2 6 208 2 W 6 NO 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 PART NO OR93899 SC10041 SC10236 SC10089 OR90808 OR90804 OR90805 OR93547 OR92172 OR90908 OR93975 OR94029 SC10254 SC10255 SC10098 OR72722 SC10256 SC76003 SC76004 SC76005 SC10094 OR91501 SC82105 SC10257 OR94029 SC82107 OR92735 SC10096 SC73002 SC10257 DESCRIPTION M6x16mm HEX SOC HD SCR FRONT ROLLER BRACKET ROLLER REAR ROLLER BRACKET WRENCH 2 5mm WRENCH 3mm WRENCH 4mm WRENCH 5mm WRENCH 6mm OPEN END WRENCH 8mm 10mm OPEN END WRENCH 12mm 14mm M6 x 12mm HEX HD SERRATED SCR DUST CHUTE DUST HOOD KNOB M6x26 PLUNGER CHIP GASKET GLASSES RESPIRATOR LABEL DANGER LABEL WARNING LABEL CUTTERHEAD PULLEY M8 HEX NUT FLAT WASHER 08 3 x 022 x 3mm BELT GUARD REAR M6 x 12mm HEX HD SERRATED SCR FLAT WASHER 8 5 x 30 x 3mm M8x25mm HEX HD SCR BELT GUARD MOUNT BELT M57 BELT GUARD REAR QTY O D gt O NNa P m
18. 21 DO NOT try and remove excessive amounts of wood one single pass 22 INSPECT all stock before planing ensuring that there are no foreign objects embedded in the wood loose knots or knots that may become loose during operation AWARNING 23 DO NOT attempt to remove jams until power is disconnected and all moving parts have come to a complete stop 24 MAKE SURE that there is adeguate operating space on both the infeed and outfeed sides of the planer before operating 25 DO NOT attempt to plane wood that is less than 7 long or less than 1 8 inch thick ELECTRICAL REQUIREMENTS AWARNING TO PREVENT electrical shock follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only TO REDUCE the risk of electrical shock DO NOT use machine outdoors DO NOT expose to rain Store indoors in a dry area Fig A DO NOT connect the machine to the power source before you have completed the set up process DO NOT connect the machine to the power source until instructed to do so The switch provided with your planer is designed for 240V single phase use only 1 The switch has a power cord without plug attached There are many different configuration for 240V outlets A UL CSA approved plug that matches the configuration of your 240V outlet must be
19. 252A OR90145 253 254 255 256 257 258 SC10115 SC83002 SC80404 SC82103 SC10116 SC10117 DESCRIPTION GEAR BOXASSY CONST OF SPROCKET 14 CHAIN 06B 51 8 16 SCR FLAT WASHER on g22 x 3mm KNOB O RING P9 SHAFT SHIFTING CLAW M6 x 25mm HEX SOC HD SCR 10mm COVER BALL BEARING 6201 2865 KEY5x5x 14mm SHAFT GEAR BALL BEARING 6201 2RS M5 x 16mm HEX SOC HD SCR M5 LOCK WASHER GEAR BALL BEARING 6204 2RS M6x10mm PAN HD SCR FLAT WASHER 6 2x 16x1mm OIL SEAL FB 25x40x10 PLUG PT 4 4 m NN A a m 40 245 2 SC10118 SC10119 SC83001 SC10120 SC10121 OR93883 SC10122 SC10123 SC10124 SC83002 SC83001 SC10125 OR94061 SC10126 SC83001 SC10127 OR90867 SC84505 OR94227 SC10462 SC10461 SC10050 SC10051 SC80433 SC82118 SC10459 241 2 244 4 314 1 78 CHAIN TENSIONER ASSY GEAR BOX GEARBOX GASKET BALL BEARING 6201 2RS GEARASSEMBLY SHAFT KEY5x5x 50mm SPRING 00 5 04 5 21 STEEL BALL 5 OIL SEAL FB 20x35x7 BALL BEARING 6204 2RS BALL BEARING 6201 2RS GEAR KEY5x5x 10mm SHAFT BALL BEARING 6201 2RS GEAR BOX COVER M5 x 10mm PAN HD SCR KEY 5x5x20mm RETAINING RING STW 20 GASKET CHAIN TENSIONER ASSY 313 317 CHAIN TENSIONER SHAFT CHAIN TENSIONER M6 P1 0 25MMHEX HEAD SCREW FLAT WASHER 6
20. CE decals that are not legible DO NOT leave the unit plugged into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning ALWAYS turn the power switch OFF before unplugging the planer 9 DO NOT handle the plug or planer with wet hands 10 11 USE only accessories as described in this manual USE accessories only recommended by Steel City DO NOT the planer by the power cord NEVER allow the power cord to come in contact with sharp edges hot surfaces oil or grease DO NOT unplug the planer by pulling on the power cord ALWAYS grasp the plug not the cord REPLACE a damaged cord immediately DO NOT use damaged cord or plug DO NOT use if the planer is not operating properly or has been dam aged left outdoors or has been in contact with water 14 DO use the planer as toy DO NOT use near or around children 15 ENSURE that the machine sits firmly on the floor before using If the machine wobbles or is unstable correct the problem by using shims or blocks prior to operation 16 This machine is designed to process WOOD ONLY A WARNING 17 NEVER position fingers or thumbs near the infeed roller 18 Long pieces of stock should ALWAYS be supported with some type of fixture 19 DO NOT operate planer with dull or damaged blades 20 MAKE CERTAIN that the planer is properly adjusted
21. Remove the worm gear box to inspect See parts diagram for location CHAIN The table height adjustment chain should be inspected regularly and lubricated as needed Lubricate with a general purpose grease GEAR BOX Gear box oil should be drained after the first 20 hours of operation Replace with 80W 90 gear oil for use in room temperature shops and 50W gear oil for unheated winter shops Inspect levels periodically and change yearly for occasional use more freguently with heavy use To inspect oil level 1 Using the short end of a hex wrench dip the wrench inside the fill hole and rotate so the long end of the wrench is parallel to the table 2 Remove the wrench If the end of the hex wrench is coated with oil then the gearbox level is okay 3 If the end of the hex wrench is not coated with oil then you need to add more oil 4 Remove gear box cover For information on removing gear box cover refer to the gear box section in the ADJUSTMENTS section of this manual page 26 5 Replace fill plug when finished DRIVE CHAIN The drive chain should be inspected and lubricated monthly using a general purpose grease FEED ROLLER The infeed outfeed pressure setscrews double as the lubrication ports for the rollers Add 1 2 drops of light machine oil to all ports before every use Daily lubrication of feed rollers is CRUCIAL to the operation of the planer Lubricate before start up LEAD SCREWS The four lead screw
22. TION 10 Unpacking NIIVeNOTVO E 14 SECTION TI ASS SDI E 16 SECTION E dun 19 SECTION OO EE 27 SECTION 14 E 29 SECTION 15 Troubleshooting 30 SECTION 16 Rahis E 33 INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual This Planer is designed to process wood only Any other use is forbidden This machine is not to be modified for any reasons The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works WARRANTY 2 YEAR LIMITED WARRANTY Steel City Tool Works LLC SCTW warrants this SCTW machinery to be free of defects in workmanship and materials for a period of 2 years from the date of the original retail purchase by the original owner for domestic use Granite components are warranted for 2 years based on normal use and is void if non SCTW accessories are used that cause the break or chip Customer must advise
23. and the grounding instructions or if you are not sure the tool is properly grounded PLUGS RECEPTACLES AWARNING e Electrocution or fire could result if this machine is not grounded properly or if the electrical configuration does not comply with local and state electrical codes e MAKE CERTAIN the machine is disconnected from power source before starting any electrical work e MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle The motor supplied with your machine is a 240 volt 60 hertz single phase motor Never connect the green or ground wire to a live terminal 13 A machine with a 240 volt plug should only be connected to an outlet having the same configuration as the plug EXTENSION CORDS A WARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cord be sure to use one heavy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating ACAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix W
24. ase contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com DEFINITION OF TERMS Workpiece The wood or lumber that you are working on Planing Refers to the sizing of the lumber to a desired thickness while creating a level surface Snipe Gouging that occurs at the end of a board Chatter Marks An uneven washboard type of cut caused by incorrect chipbreaker settings Chip Marks Occurs when knives catch the chips and drag them across the lumber being planed caused by exhaust blockage or improper chip deflector settings Tear Out Depth gouging caused by improper chip breaker settings Or improper feeding against the gram FEATURE IDENTIFICATION 2 Switch Return Rollers Table Raise Lower Handwheel D Bed Rollers E Lifting Handles F Access Panel G Belt Guard GENERAL SAFETY A WARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations having jurisdiction covering the safety reguirements for use of this machine
25. at its expense and its option any part that has proven to be defective in workmanship or material provided that the customer returns the product prepaid to a designated ASC and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection SC TW will return the product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return SCTW furnishes the above warranties in lieu of all other warranties express or implied SCTW shall not be liable for any special indirect incidental punitive or conseguential damages including without limitation loss of profits arising from or related to the warranty the breach of any agreement or warranty or the operation or use of its machinery including without limitation damages arising from damage to fixtures tools equipment parts or materials direct or indirect loss caused by and other part loss of revenue or profits financing or interest charges and claims by and third person whether or not notice of such possible damages has been given to SCTW Damages or any kind for any delay by or failure of SCTW to perform its obligations under this agreement or claims made a subject of a legal procee
26. aximum depth of cut to 1 8 SEE FIG 26 With the limiter installed you will not be able to cut more than 1 8 in a single pass While it is possible to plane as much as 1 8 at a time it is not recommended Taking more shallow passes will improve the quality of your work as well as extend the life of your planer Fig 26 NOTICE To avoid mechanical damage to the planer do not remove the depth limiter HANDLE WHEEL Turning the handwheel clockwise will raise the main table while turning it counterclockwise will lower the table Crank the handwheel to raise or lower the table according to the desired workpiece thickness SEE FIG 27 27 TRIAL RUN Once all the assembly is complete and the adjustments are complete it s time for a test run 1 Turn on the power supply 2 Press the start button Keep your hand near the switch ready to shut the machine down quickly in case anything does not sound right or if there appears to be a problem 3 The planer should run smoothly with little to no vibration or rubbing noises If any strange noise is noticed shut down machine and recheck all adjustments AWARNING Do not attempt to make adjustments while the machine is running Make certain the machine is disconnected from the power source and the machine has come to a complete stop A WARNING ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and pe
27. ding against SCTW more than one 1 year after such cause of action first arose The validity construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the law of the Commonwealth of Pennsylvania without regard to conflicts of law s provisions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of and agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania Warranty registration card must be submitted to SCTW for purpose of proof within 90 days of purchase with a copy of the sales receipt Failure to do so will revert the 2 year warranty to 1 year as in the terms stated above This registration is also needed to facilitate contact in case of a safety recall This warranty gives you specific legal rights and you may have other rights which vary in certain States or Provinces Note to user This instruction manual is meant to serve as a guide only Specification and references are subject to change without prior notice Check the website www steelcitytoolworks com for updated manuals with reference to the VER located on the front page LIMITED WARRANTY ACCU SHOP line of bench top tools Steel City Tool Works LLC SCTW warrants this SCTW ACCU SHOP machinery to be free of defects in workmanship and materials for a period of 2 years
28. ee deflector mounting bolts AWARNING DO NOT apply any oil or other lubricant to the antikickback fingers as this can attract dust and restrict the free movement of the fingers This could result in damage to the planer the workpiece or even serious injury to the operator or others in the work area DO NOT attempt to use the planer if the antikickback fingers are not functioning properly PULLEYS AWARNING MAKE CERTAIN THE MACHINE IS DISCONNECT ED FROM THE POWER SOURCE Make sure the beveled edge of the deflector faces 3 the cutterhead 4 Move the deflector until the edge is approximately 1 To inspect pulleys place a steel ruler or other type 1 8 1 4 from the edge of the knives of straight edge across the pulleys to check the 5 Push down on the deflector with a wooden stick and alignment If the ruler crosses them evenly the spin the cutterhead by hand to ensure that it does pulleys are aligned correctly SEE FIG 22 not contact the knives ACAUTION Planer knives are extremely sharp Please use extra caution when your hands are near the blades 6 Retighten the chip deflector mounting bolts and remount the upper cover and dust port to the planer Fig 22 ANTI KICKBACK FINGERS Anti kickback fingers A are an added safety feature on this planer They are suspended from a rod that hangs across the front of the cutterhead casting These fingers should be inspected regularly ensuring that they swing fr
29. eely and easily SEE FIG 21 Fig 21 H H 2 If pulleys out of alignment loosen the bolts the pulley can be adjusted as wall as moving the motor mount bracket SEE FIG 23 3 Adjust the motor position until the pulleys are aligned 4 Retighten all bolts BELTS AWARNING MAKE CERTAIN THE MACHINE IS DISCONNECT ED FROM THE POWER SOURCE 1 If the belt is too loose remove the belt guard using the two threaded knobs 2 To check belt tension squeeze the Belts at their midpoint with moderate finger pressure You should be able to deflect each belt no more than 3 4 3 Remove the panel at the back of the machine stand to access the motor assembly 4 The motor pivots on a platform suspended at one end by two threaded adjustment bolts Adjust the locknuts A up or down the shafts until the desired belt deflection is achieved SEE FIG 23 Fig 23 ei s mn 25 GEAR BOX The gearbox is located just behind the handwheel on the right side of the planer The gearbox transfers power from the belt driven cutterhead to the power feed rollers It has two speed transmission that is controlled by lever on the right side of the planer When it is engaged the power feed rollers will move the workpiece through the planer at either 16 ft min or 30 ft min The center position on the lever is neutral 1 To inspect gearbox loosen the socket head cap screw on the gearbox cover
30. er _ Biscuit Jointer _ _ Dust Collector _ _ Circular Saw ____ Detail Sander __ Drill Driver Miter Saw ____ Orbital Sander gt Palm Sander _ Portable Thickness Planer _ Saber Saw ____ Reciprocating Saw ___ Router Other What machines accessories would you like to see added to the STEEL CITY line What new accessories would you like to see added Do you think your purchase represents good value Yes No Would you recommend STEEL CITY products to a friend Yes No Comments FOLD ON DOTTED LINE SteelCityToolWorks 4 Northpoint Court Bolingbrook IL 60440 PLACE STAMP HERE FOLD ON DOTTED LINE PRODUCT SPECIFICATIONS Capacities Maximum stock width 16 in Maximum stock thickness 6 in Maximum depth of cut 1 8 in Minimum length of stock 7 Feed Rate 16 30 FPM Cutterhead Speed 5000 RPM Diameter 3 1 5 Cuts Per Minute 5000 Number of Helical Knives 32 Motor Specifications Type Induction Horsepower 3HP Amps 14A Voltage 240V Phase single Hertz 60 RPM g 3450 Product Dimensions Footprint 32 19 32 x 23 45 64 Length 48 Width 34 5 16 Height 42 Weight 630 Lbs Shipping Dimensions Carton Type Steel Frame Length 27 1 4 Width 22 4 25 Height 40 Gross Weight 680 Lbs ACCESSORIES AND ATTACHMENTS There are a variety of accessories available for your Steel City Product For more information on any accessories associated with this and other machines ple
31. erious personal injury 25 26 27 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri ous injury to the operator and cause damage to the machine If in doubt DO NOT use it THE USE of extension cords is not recommended for 230V equipment It is better to arrange the placement of your eguipment and the installed wiring to eliminate the need for an extension cord If an extension cord is necessary refer to the chart in the GROUNDING INSTRUCTIONS section of this manual to determine the minimum gauge for the extension cord extension cord must also contain a ground wire and plug pin Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts 28 29 SAVE these instructions and refer to them freguent ly and use them to instruct other users Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 Www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25West 43rd St 4th Floor New York NY 10036 ANSI 01 1 Safety Reguirement
32. he items to inventory figures verify that all items are accounted for before discarding the shipping box AWARNING If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL A Dust Chute B Extension Wings 14 O x x Handwheel Handle M12 Hex Nut Flat Washer 12 14mm Open End Wrench 8 10mm Open End Wrench 6mm Allen Wrench CTI DO T mo 5mm Allen Wrench O 4mm Allen Wrench r 3mm Allen Wrench 2 5mm Allen Wrench M6 x 12mm Hex Head Serrated Screw Knob M5 x 12mm Hex Soc Hd Screw 5 2 12 21 Flat Washer R Hinge Bracket Right S Me x 20mm Hex Soc Set Screw M10 x 30mm Hex Soc Screw U M10 Lock Washer 10 2x21x2t Flat Washer m a lt x lt To 9 W Locking Foot Pedal AA 6 16mm Hex Soc Screw X M8 Hex Nut AB Roller Y M8Flat Washer AC Rear Roller Bracket Z 8 65 Carriage Screw AD Front Roller Bracket 15 ASSEMBLY Fig 1 Before beginning assembly take note of the following precautions and suggestions ACAUTION FLOOR This tool distributes a large amount of weight over a small area Most commercial floors are appropriate for this unit however in reside
33. ls known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust removal Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard 287 1 when operat ing power tools A WARNING ALWAYS wear hearing protection Plain cotton is not an acceptable protective device Hearing eguipment should comply with ANSI S3 19 Standards 4 ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or air borne particles 5 ALWAYS keep the work area clean lit and organized DO NOT work in an area that has slip pery floor surfaces from debris grease and wax 6 ALWAYS u
34. m HEX SOC HD SCR W THROUGH HOLE 1 123 OR93951 M6 x 16mm HEX SOC SET SCR 2 124 5 76008 OIL LEVEL LABEL 2 125 SC76020 SCALE 1 126 OR90867 M5x10 PAN HD SCR 1 127 SC10059 POINTER 1 128 OR94029 M6 x 12mm HEX HEAD SERRATED SCR 6 129 SC10060 SPRING PLATE 3 158 OR90235 M6 HEX NUT 130 SC84301 RIVET 2x8mm 6 159 OR90132 RETAINING RING STW12 131 OR70484 NAME PLATE 1 160 SC10083 PRESSURE BAR MOUNT 132 OR90867 M5 x 10mm PAN HD SCR 2 161 OR93917 M8x20mm HEX HD SCR 133 SC10061 LIMIT PLATE 1 162 OR91500 LOCK WASHER M8 134 OR94280 M6 x20mm HEX SOC SET SCR 2 163 SC10084 PRESSURE BAR 135 OR90235 M6 HEX NUT 2 164 SC84505 KEY 5x5x20mm 136 SC10062 ADJUSTING SHAFT 2 165 SC10085 CHIP BREAKER 137 SC10238 CHIP GASKET 1 166 SC10086 INFEED ROLLER SPROCKET 31T 138 SC10064 SPRING PLATE 1 167 SC82104 FLAT WASHER 6 2x 24x3mm 139 SC10239 CUTTER HEAD CASTING 1 168 OR94038 M6x16mm HD 5 140 SC80601 8 x 16mm SOC SET SCR 1 169 5 10087 CHAIN 06 67 141 SC82104 FLAT WASHER 06 2 x 024 x 3mm 4 170 SC10253 INFEED ROLLER 142 OR90333 M6 x 12mm HEX HD SCR 4 171 SC10248 ANTI KICKBACK SHAFT 1 1 1 1 lt m A m m m m N N N N N m A 0 0 A R A 143 OR94038 M6x16mm HEX HD SCR 172 SC10067 SPACER 31 144 SC82104 FLAT WASHER 6 2x 24x3mm 173 SC10068 FINGER 30 145 SC10076 OUTFEED ROLLER SPROCKET 174 SC85301 E RING ETW 15 2 146 SC84505 KEY 5x5x20mm 37 u 183 178 2 206 N 2
35. mount the dust chute above the upper cover on the planer 6 Line up the 3 holes on the top of the dust chute with the 3 holes on the upper cover and fasten with three M6 x 12mm hex head serrated screws D SEE FIG 5 7 Use three M6 x 12mmhex head serrated screws fasten the dust chute to the body of the planer 8 Rebolt the upper cover to the planer Fig 5 9 Assemble the either side of both front rear roller bracket E and do not tighten the screws Note The front roller bracket should be assembled on the front side of upper cover and rear roller bracket should be on the rear side near the dust chute 10 Assemble both rollers into the roller brackets and tighten all the screws 11 Spin rollers C by hand to insure that they move Freely SWITCH BRACKET ASSEMBLY 1 Using 2 M6 x 16mm hex socket head screws and M6 lock washer to assemble the switch bracket on to the left hand side of the cutter head casting 2 Use 5mm allen wrench and tighten both M6 x 16mm hex soc screws SEE FIG6 Fig 6 5 ASSEMBLY Assemble the knob on to the shaft shown in Fig 7 EXTENSION TABLES The extension tables support the workpiece as it enters and exits the planer 1 To mount the extension tables thread three M8 x 20mm set screws into the bottom holes of the extension table Only screw them in about 1 3 of the way for now 2 Using three M8 x 25 hex head mounting bolts m
36. nives 4 Turn the cutterhead C by hand using the pulley until one of the knives are in its lowest position 5 Using feeler gauge check the clearance between the top of the gauge block and the edge of the knife Clearance should be 040 6 Repeat steps 1 5 for the opposite side of the roller 7 Repeat this same process for the outfeed roller If any adjustment is necessary continue on to step 8 8 Remove the gear box cover to access the roller adjustments on the drive chain side on the planer One socket head cap screw holds the drive chain cover in place NOTE There are two metal guard plates bolted to the backside of the gear box cover It may be necessary to remove one of these guards in order to remove the gear box cover 22 Fig 17 9 Loosen the roller adjustment check nuts D to change the height of the roller SEE FIG 17 10 When the roller is set in the correct position re tighten the check nuts from step 9 11 Recheck roller height and repeat steps 8 10 if necessary FEED ROLLER PRESSURE Infeed and outfeed roller pressure is an important aspect of any planer When the workpiece is fed through the planer the correct amount of pressure will help ensure that the board does not slip too little pressure or does not jam too much pressure NOTICE Excessive pressure may damage workpiece It s important to note that different lumber will reguire varying amounts of pressure so you may have t
37. nplug the machine from the electrical receptacle before making adjustments changing parts or performing any maintenance 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the position before plugging in the power cord to the electrical receptacle A WARNING 8 AVOID a dangerous working environment DO NOT use electrical tools in a damp environment or expose them to rain A WARNING 9 CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks 10 DO NOT use electrical tools in the presence of flammable liguids or gasses 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 DO the machine to perform tion for which it was not designed It will do a safer and higher quality job by only performing operations for which the machine was intended DO NOT stand on a machine Serious injury could result if it tips over or you accidentally contact any moving part DO NOT store anything above or near the machine DO NOT operate any machine or tool if under the influence of drugs or alcohol EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or moving parts Any guard o
38. ntial use flooring may need added reinforcement to accommodate the weight of the machine and operator WORKING CLEARANCES Take into consideration the size of the material to be processed space for auxiliary stands work benches etc before setting up this machine Make sure that you allow enough space for your machine to operate freely OUTLET PLACEMENT Outlets should be located close enough to the machine so that the power cord or extension cord is notin an area where it would cause tripping hazard Be sure to observe all electrical codes if installing new circuits and or outlets AWARNING 1 DO NOT assemble the Planer until you are sure the tool is not plugged in 2 DO assemble the Planer until you are sure the power switch is in the OFF position 3 For your own safety DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire User Manual A WARNING This planer is a very heavy piece of eguipment To assist with moving the unit this Planer contains lifting handles A that slide out from the base of the planer head SEE FIG 1 These handles can be used as lifting points using forklift or overhead lift Attempting to lift this unit without the proper eguipment or adeguate assistance could result in a serious 16 HANDWHEEL The purpose of the handwheel is for raising and lower ing the planer table 1 Loca
39. o experiment with different settings While some rough cut lumber will go through the planer with little trouble at one pressure setting Other pieces may have some more difficulty NOTICE Adjusting the roller pressure does not affect height A WARNING MAKE CERTAIN THE MACHINE IS DISCONNECT ED FROM THE POWER SOURCE 1 Before adjusting roller pressure ensure that the knives and feed rollers are set correctly 2 Unscrew the four large pressure set screws A and B on the top of the planer body SEE FIG 18 Fig 18 3 Remove the springs that are in the holes left by the set screws and check for any dirt or grit cleaning off any dirt and replace springs 4 Screw the three regular pressure set screws A back in until they are flush with the top of the head casting 5 Screw in the light pressure set screw until it is about 1 4 above the head casting The reason this screw is not tightened as much as the other three is that the feed chain helps apply the needed tension to this side of the outfeed roller 6 Tightening the set screws down further will INCREASE roller pressure while backing them off will DECREASE roller pressure BED ROLLERS The bed rollers aid the movement of the workpiece through the planer The height of these rollers will vary depending on the types of wood For rough stock the rollers should be set slightly higher to keep the lumber from dragging along the bed For smooth lumber the r
40. o be raised to fix the N Loosen both sets of screws for each column on the side that needs adjusted CO Pull up or push down on the table in the direction that it needs to move hold in position and retighten the screws 9 Repeat these steps until the variance is 004 or less CHAIN ADJUSTMENTS VAKNIN MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE The chain drive in your planer transfers movement from the hand wheel driven column to the three other support columns The chain drive may require an adjustment to remove slack as the chain stretches over time or as part of table leveling procedures CHAIN TENSION To adjust Chain Tension 1 Remove the access panel A on the BASE SEE FIG 12 Fig 12 2 Loosen the two hex head bolts B that fasten the idler sprocket C to the base and move the idler sprocket until excess slack in the chain has been eliminated SEE FIG 13 Fig 13 3 Retighten the two hex head bolts 4 Replace access panel 20 ADJUSTING CHAIN DRIVE Notice following steps should only be done AFTER you have gone through the TABLE PARALELL ISM ADJUSTMENT section of this manual and the measurements you attained from that section are greater than 016 AWARNING MAKE CERTAIN THAT THE PLANER IS DISCONNECT ED FROM THE POWER SOURCE Remove the panel A to gain access to the chain drive assembly SEE FIG 12 2 Loosen tw
41. o hex head bolts B that fasten the idler sprocket C to the base until you can turn each corner sprocket D independently One of the corner sprockets is shown in Fig 13 Notice If the chain drive is loosened too much it will fall off all of the sprockets Replacing a chain that has come off the sprockets is a very tedious process Make sure to loosen the idler pulley just enough to allow you to be able to turn the corner sprockets 3 Each tooth on a corner sprocket represents 016 of vertical movement as it turns 4 Whichever end of the table is too high turn the sprockets at that end of the table clockwise to lower the table For example if the back end of the table is too high the back two sprockets would need to be rotated clockwise to lower the back side of the table If the right end of the table is too high the right two sprockets would be rotated clockwise to lower the right side etc Notice Make certain as you turn the sprockets to keep an accurate tooth count to ensure that the table is lowered egually on a specific side 5 Recheck Table Parallelism using your gauge block Once the tolerance is less than 016 replace access cover and refer back to the TABLE PARALELLISM ADJUSTMENT section in the ADJUSTMENT section of this manual chip breaker is located the top side of the planer and it extends down around the front of the cutterhead The purpose of the chip breaker is to
42. ollers should be set just above the surface of the table A WARNING MAKE CERTAIN THE MACHINE IS DISCONNECT ED FROM THE POWER SOURCE Lay a straight edge across both of the table rollers N Using a feeler gauge measure the clearance between the bottom of the straight edge and the table Make sure to measure in several places LA If measurement is between 002 and 005 the clearance is acceptable If you do not have a measurement of 002 to 005 go to step 4 Loosen the set screws located on both sides of each roller 23 5 Hold the adjusting plate C turn the eccentric shafts to adjust the roller height up or down as shown in SEE FIG 19 Fig 19 6 Repeat steps 1 5 until clearance is 002 to 005 7 Retighten all set screws 8 Spin rollers by hand to ensure that they move freely CHIP DEFLECTOR The chip deflector A is the plastic plate under the top cover that keeps woodchips from falling onto the outfeed roller SEE FIG 20 A WARNING MAKE CERTAIN THE MACHINE IS DISCONNECT ED FROM THE POWER SOURCE The beveled edge of the deflector should be about 1 8 1 4 from the knife edge Check this by care fully rotating the cutterhead by hand to gauge the distance between the chip deflector and the knives ACAUTION If the chip deflector is set too close to the knives the rotating cutterhead may pull it in and destroy it 2 If adjustment is necessary loosen the thr
43. ount one extension table to the main table SEE FIG 8 Place a straight edge on the main table so that it lies flat on the table and extends out over the extension table SEE FIG 9 18 Adjust the three set screws until edge of the exten sion table that is the furthest away from the main table is even with the straight edge Please note that it may take several combinations of loosening and or tightening the set screws and mounting bolts to get the extension table level with the main table Repeat steps 1 4 to attach the other extension table to the other side of the main table ADJUSTMENTS Some of the adjustments covered in this section have already been made at the factory It is still good idea to familiarize yourself with all of the following procedures so that you have a solid understanding of the planers operation TABLE PARALLELISM ADJUSTMENT To make adjustments to the table it is necessary to make a gauge block When constructing this block be sure to use a hardwood such as oak or maple DO NOT use standard 2 x 4 material A diagram for this block is located near the end of the manual NOTICE A substitute for this gauge block would be to use a magnetic dial indicator Anywhere it calls for use of the gauge block in this section you may substitute with the dial indicator DO NOT make adjustments while the planer is running Make certain that the switch is in the off position and that the
44. r other part that is dam aged should be immediately repaired or replaced Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong Keep visitors and children away from any machine DO NOT permit people to be in the immediate work area especially when the machine is operating KEEP protective guards in place and in working order MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and wax MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp NEVER leave a machine running unattended Turn the power switch to the OFF position DO NOT leave the machine until it has come to a complete stop REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON SECURE all work When it is possible use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands STAY ALERT watch what you are doing and use common sense when operating any machine DO NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in s
45. rmanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operating power tools MAINTENANCE GENERAL Make a habit of inspecting your planer each time you use it Check the following conditions and repair or replace as necessary 1 Worn Switch 2 Damaged cords and or plugs 3 Damaged belts 4 Loose bolts 5 Any other condition that could hamper the safe operation of the machine TABLE The table and other non painted surfaces on the planer should be protected against rust Be sure to wipe the table clean after every use This will help prevent moisture from the wood condensing on the bare metal table It is also a good idea to use a paste wax on the bare metal surfaces This will help keep moisture from the table and hence help keep it from rusting Over time some rust may still develop on the table To get rid of the rust use some WD 40 and a fine steel wool LUBRICATION BEARINGS Your planer is eguipped with factory sealed bearings reguiring no lubrication during its lifetime If the bearing should fail the planer will produce a pronounced rumble that will get even louder under load If it is allowed to get worse overheating can occur and eventually the bearing can seize up possibly causing damage to other parts of the machine WORM GEAR The worm gear should be inspected monthly and lubricated with a white lithium grease as needed
46. s For Woodworking Machines WWW ANSI ORG U S Department of Labor Regulations OSHA 1910 213 Regulations WWW OSHA GOV PRODUCT SAFETY 1 4 A WARNING Serious personal injury may occur if normal safety precautions are overlooked or ignored Accidents are freguently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another qualified individual who is familiar with this machine and its operations Every work area is different Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made qualified personnel only TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain Store indoors in a dry area STOP using this machine if at any time you experi ence difficulties in performing any operation Contact your supervisor instructor or machine serv Ice center immediately 6 A WARNING Safety decals are on this machine to warn and direct you to how to protector yourself or visitors from personal injury These decals MUST be main tained so that they are legible REPLA
47. s A should be lubricated with general purpose grease at least one a week SEE FIG 28 Fig 28 TROUBLESHOOTING GUIDE This section covers the most common processing problems encountered planing and what to do about them Do not make any adjustments until planer is unplugged and moving parts have come to a complete stop See the section on Wood Characteristics for additional troubleshooting information PROBLEM LIKELY CAUSE S SOLUTION Motor will not start 1 Low voltage 1 Check power line for proper voltage 2 Open circuit in motor or loose connections 2 Inspect all lead connections on motor for loose or open Motor will not start fuses or circuit breakers blow Motor overheats Motor stalls resulting blown fuses or tripped circuit Machine slows when operating Loud repetitious noise coming from machine Machine is loud when cutting Overheats or bogs down in the cut Infeed roller marks are lefton the workpiece Outfeed roller marks are left on right side of workpiece Cannot control snipe Machine howls on startup Table moves down while cutting Short circuitin line cord or plug Short circuit in motor or loose connections Incorrect fuses or circuit breakers in power line Motor overloaded Air circulation through the motor restricted Short circuit in motor or loose connections Low voltage Incorrect fuses or circuit breakers in power line
48. sses under the cutterhead The pressure bar helps to keep the lumber from lifting after it has been planed Incorrect positioning of the pressure bar can result in a number of undesirable results such as snipe or chatter marks Setting the pressure bar too low can also place excess load on the motor To adjust the pressure bar AWARNING MAKE CERTAIN THE MACHINE IS DISCONNECT ED FROM THE POWER SOURCE 1 Remove the hinged top cover and dust port assembly 2 Place the gauge block A on the table B directly under the cutterhead C SEE FIG 14 3 Rotate the cutterhead until one of the knives are at its lowest point 4 Loosen both locknuts G SEE FIG 15 5 Place Gauge block under the center of the pressure bar and adjust both of the setscrews H until the pressure bar just touches the tip of the block 6 Once the bar is set retighten both of the locknuts and replace top cover and dust port FEED ROLLER HEIGHT The infeed and outfeed rollers are responsible for moving the workpiece through the machine and press ing the workpiece flat against the main table A WARNING MAKE CERTAIN THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE 1 Lower the table so the gauge block A fits under one side of the infeed roller B 2 Raise the table until the gauge block just barely touches one side of the infeed roller SEE FIG 16 Fig 16 3 Push the gauge block through so that it is under the edge of one of the k
49. take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions gt This is the international safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER Indicates imminently hazardous situation which if not avoided WILL result in death or serious injury A WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine A WARNING A WARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemica
50. te the handwheel shaft at the front right corner of the planer 2 Insert key Key is taped to shaft into the keyway on the handle shaft 3 Line up the notch in the handwheel with the key and slide the handwheel onto the handle shaft 4 Secure the handwheel using one M12 hex nut and one M12 flat washer provided SEE FIG 2 5 Screw handle into the threaded hole on the handwheel Fig 2 LOCKING FOOT PEDAL Note Assemble the locking foot pedal assembly on to the planer before removing the planer from metal pallet 1 Loosen 4 M6 x 10mm pan head screws to remove the cabinet front cover for assembling the locking foot Pedal 2 Use 2 M8 x 65mm carriage head screws to assemble the foot pedal to the front of cabinet 3 Assembly both M8 lock washers and tighten the Fig 3 DUST CHUTE M8 hex nuts Replace the cabinet front cover SEE FIG 3 This planer features a 4 in dust chute for use with a dust collection system 1 Assemble the dust chute on to the left hinge bracket A which is assembled on the back left side of cutter head casting SEE FIG4 Assemble the hinge bracket B on the right side of dust port Use a 4 mm allen wrench to tighten both M5x12mm hex soc screws and M5 washers to secure the right hinge bracket Unbolt the upper cover from the planer to allow access To the screw holes Fig 4 5 To attach the dust chute
51. watch _ Backyard America The American Woodworker _ Time _ _ The New Yankee Workshop gt _ This Old House _ Woodwright s Shop Other 14 5 Whatis your annual household income _ 20 000 to 29 999 _ 30 000 to 39 999 _ 40 000 to 49 999 60 000 to 69 999 80 000 to 89 999 70 000 to 79 999 _ 90 000 16 6 What is your age group _ 20 to 29 years _ 40to 49 years _ _ 60 to 69 years ___ 30 to 39 years 70 years 7 Howlong have you been a woodworker _ Oto2 years 2 to 8 years _ 8 20 years ___ over 20 years Fine Woodworking 12 _ 50 000 to 59 999 15 _ _ 50 to 59 years 17 How would you rank your woodworking skills Simple _ Intermediate _ _ Advance _ Master Craftsman How many Steel City machines you Own What stationary woodworking tools do you own Check all that apply _ Air Compressor _ Band Saw _ Drill Press _ Drum Sander _ Dust Collection _ Horizontal Boring Machine _ Jointer gt Lathe _ Mortiser _ Panel Saw _ Planer ____ Power Feeder ___ Radial Arm Saw _ Shaper Spindle Sander _ Table Saw _ Vacuum Veneer Press Wide Belt Sander Other Which benchtop tools do you own Check all that appi _ Belt Sander _ Belt Disc Sander _ Drill Press _ Band Saw _ Grinder Mini Jointer _ Mini Lathe _ Scroll Saw _ _ Spindle Belt Sander Other Which portable hand held power tools do you own Check all that apply _ Belt Sand
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