User Manual - MightyBoyEV
Contents
1. 710 0023 Rev 42. or otherwise damaged in any way refer all repair work to qualified personnel Not for use by children Genta q INFORMATIONS IMPORTANTES DE SECURITE Conserver ces instructions Ce manuel contient des instructions importantes concernant la s curit et le fonctionnement Information de S curit de la Batterie Attention Utiliser le chargeur seulement sur les batteries avec un algorithme appropri au type sp cifique de batterie D autres types de batteries pourraient clater et causer des blessures ou dommages Les batteries peuvent produire des gaz explosives en service normal Ne jamais fumer pr s de la batterie et viter toute tincelle ou flame nue proximit de ces derniers Fournisser la bonne ventilation lors du chargement Ne jamais charger une batterie gel e Prendre connaissance des mesures de pr caution sp cifi es par le fabricant de la batterie p ex v rifier s il faut enlever les bouchons des cellules lors du chargement de la batterie et les taux de chargement recommand s Information de S curit lectrique Danger Risque de chocs lectriques Ne pas toucher les parties non isol es du connecteur de sortie ou les bornes non isol es de la batterie Toujours connecter le chargeur une prise de courant mise la terre Ne pas ouvrir ni desassembler le chargeur referer toute reparations aux personnes qualifi s Pas a l usage des enfants 1 Always connect the charger to a GROU
3. Dico Modo de oo 6 DEKA 8G31 Gel 2 While Algorithm Number is displayed for 11 e 5 Trojan 30 31XHS_ seconds touch positive lead to the battery pack E 4 US Battery USB2200 positive terminal for 3 0 seconds 0 5s 3 J 1105 DV DT CP 3 Remove lead from battery pack Algorithm 1 Trojan T105 Number will increment Table 1 4 To increment the Algorithm Number again repeat Steps 2 and 3 within 30 seconds Check Default Charge Algorithm 5 Touch positive lead to positive terminal and hold Enter Algorithm Display Mode until relay clicks gt 10 seconds The new default 1 Disconnect AC Power algorithm is now stored 2 Remove positive lead from battery pack 6 Remove AC Power and check default algorithm 3 Apply AC power and the charger will display the as above algorithm number after the Power On Self Test a All algorithms will display as a series of Contact your original equipment manufacturer if your flashes of the 80 LED battery pack is not supported by the charge algorithms b Algorithms 1 6 will also be indicated by the loaded in your charger Ammeter LEDs see User s Guide Product warranty is two years please contact dealer of original equipment for warranty service Note This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures September 2008 Delta Q Technoloaies Corp All riahts reserved PN
4. Number display High internal charger temperature Red SID Flashing Charger error Reset charger power and refer to Troubleshooting below Maintenance instructions 1 For flooded lead acid batteries regularly check water levels of each battery cell after charging and add distilled water as required to level specified by battery manufacturer Follow the maintenance and safety instructions recommended by the battery manufacturer 2 Make sure charger connections to battery terminals are tight and clean 3 Do not expose charger to oil dirt mud or direct heavy water spray when cleaning vehicle Hed Flashes Cause Lause ayes High Voltage ET SEE Erina battery size and condition and reset charger interrupt AC power for 15 seconds Battery Low Voltage Check battery size and condition and reset charger interrupt AC power for 15 seconds Charge Timeout caused by Check connections battery pack not reaching required voltage Charger Operate charger at a lower ambient output was reduced due to temperature high temperatures Check Battery battery could Check for shorted or damaged cells not be trickle charged up to minimum voltage Over Temperature Charger Ensure sufficient cooling air flow and shut down due to high internal reset charger interrupt AC power for temperature 15 seconds Charger Internal Fault Reset charger interrupt AC power for 15 seconds Return to qualified service depot if fault
5. NDED outlet When using an extension cord avoid excessive voltage drops by using a grounded 3 wire 12 AWG cord no longer than 30m 100 2 AVOID connecting a QuiQ charger and another device to a single 15A 20A circuit or the circuit may become overloaded 3 Charger 10 LED Display LED indications following Power On Self Test Ammeter Solid oe M lilli T lill 2 80 Charge Solid Amber Oxy 100 Charge Solid Green x AC On Solid Fault Red Ips Flashing Flashing Flashing Amber V Flashing Flashing Displays approximate scale of current output during bulk phase High internal charger temperature Current output reduced Also displays algorithm 1 6 for 11 seconds if no battery is connected Bulk charge phase complete 80 charged In Absorption phase With no battery connected indicates algorithm selected by number of flashes Charging complete Charger in Maintenance Mode Absorption phase complete In Finish phase AC Power good Low AC Voltage check voltage and extension cord length max 100 12 AWG Charger error Reset charger power and refer to Troubleshooting below 4 Optional Charger Single LED Display internal or external LED indications following Power On Self Test Green N Solid Charging complete Charger in Maintenance Mode Flashing Short lt 80 Charge Long gt 80 Charge When battery is not connected Algorithm
6. Qu I Q User s Guide for Q HF PFC Battery Charger QuiQ 912 24xx 36xx 48xx T2XX SAVE THESE IMPORTANT SAFETY INSTRUCTIONS A N A This manual contains important safety operating and installation instructions read before using charger Battery Safety Information Warning Use charger only on battery systems with an algorithm selected that is appropriate to the specific battery type Other usage may cause personal injury and damage Lead acid batteries may generate explosive hydrogen gas during normal operation Keep sparks flames and smoking materials away from batteries Provide adequate ventilation during charging Never charge a frozen battery Study all battery manufacturers specific precautions such as recommended rates of charge and removing or not removing cell caps while charging Electrical Safety Information Danger Risk of electric shock Connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances A grounded outlet is required to reduce risk of electric shock do not use ground adapters or modify plug Do not touch uninsulated portion of output connector or uninsulated battery terminal Disconnect the AC supply before making or breaking the connections to the battery while charging Do not open or disassemble charger Do not operate charger if the AC supply cord is damaged or if the charger has received a sharp blow been dropped
7. persists Amber Flashing Reduced Power Mode Low AC Voltage or _ D TM Qu I Q Installation Manual for Pm HF PFC Battery Charger QuiQ 912 24xx 36xx 4Exx 72XX An fta q Installation Instructions AN WARNING The output of chargers with greater than 48V may pose an energy and or shock hazard under normal use These units must be installed in the host equipment in such a manner that the output cable and battery connections are only accessible with the use of a tool by qualified personnel Mounting 1 Mount the charger with adequate ventilation Ideally it will be mounted horizontally with airflow from below If it will be mounted vertically it is recommended that the DC output cord be at the higher end of the charger 2 Keep the charger free of oil dirt mud or dust to keep the cooling fins operating as efficiently as possible 3 Mount the charger by the mounting plate using appropriate fasteners ie locking 4 or M6 bolts 4 For UL2202 compliance a 12AWG green bonding wire must be attached from the stud located on the charger see Figure 1 to the vehicle frame 5 Install such that risk of human contact with hot surfaces is reduced 6 The charger s AC plug must be located at least 18 above the ground and the display visible to the user If used a user supplied 1A fast blow external fuse must be installed in line to prevent damage Shorting or drawing more than 1A may damage charger and void
8. sco sccuceccuteoestceuctes cece tseuscece uc tessvacectacceenetasseuestteteca 2 sigattane te censaencesctecsete FCC Part 15 ICES Unintentional Radiators Class A LE OM SIMS A RES a 003 AC Power Factor gt 0 98 at nominal input current EN S5014 Badio disturbance characteristics Mechanical E ES lass a All models EN61000 32 Limits for harmonic current emissions _ Dimensions 28 0 x 24 5 x 11 0 cm 11 x 9 7 x EN 61000 3 3 Limits of voltage fluctuations and 43 P flicker N TT Enclosure IP46 EN6100042 Electrostatic discharge immunity _ a on EN 61000 4 3 Radiated radio frequency Temperature o ds derated above 30 C below 0 C a EMF LEA _ Storage Temperature 40 C to 70 C 40 to 158 9F EN61000 44 Electrical fast transient burst immunity _ AC input connector IEC320 C14 EN 61000 45000 Surge immunity Lun require 21 8m localized cord EN61000 46 Conducted Immunity DC output connector OEM specific w 12AWG wire EN 61000 4 1 1 Voltage variations immunity Programming Instructions The QuiQ charger is pre loaded with charge Examples algorithms for up to 10 battery types see Table 1 MORIN Algorithm 7 AA AK lt Short Pause gt 29 rail im 83 Discover AGM 4 Algorithm number display repeats for 11 seconds ea DVIDT GBT then Algorithm Display Mode ends 7 42V pack w 48V charger 5 Remove AC Power and reconnect positive lead ae Wf ee Ana Change Default Charge Algorithm a M a Arai
9. the warranty 2 Securely fasten the black ring terminal to the negative terminal or NEG of the battery pack 3 Check that the correct charge algorithm is being used and change algorithm if necessary Securely fasten the red ring terminal to the positive terminal or POS of the battery pack he ee ee ER ee ee a D Remote LED DC Battery Connection Procedure GNA Optional 1 The green wire outputs battery voltage when the charger NC interlock is not plugged into AC to provide an interlock function Charger Q 1 RED NO O i B see Figure 2 Internal O WHT Figure 2 Charger Connections Specifications DC Output see Operating Instructions Operation QuiQ Model 912 24xx 36xx AI models S S S Vatage m max V L Pee en ee a Battery Type Specific to selected algorithm or 30 days elapse Reverse Polarity Sa Electronic protection auto reset B Regulatory Short Circuit Electronic current limit Safety E EN 60335 1 2 29 Safety of Appliances Battery Chargers 7 L22 2 o 7 _EV h E Mimos n UL220 LE Charging System Equipment Voltage max Vrms 85 265 UL1 564 2nd Ed Industrial Battery Charger Frequency Hz TE ssnuhcoatcanis tus bissansbsnedantosbanshasesondassfoussoussbososurch w D D D N O B att e ry C h ar g e rs n d u stri al Current max Arms 12A 104VAC reduced by 20 lt 104V AC Input a a a a
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