4.4.5 Fitting the extension kits to the machine frame
Contents
1. gu Ceo VGA of jo of E jo of xse lo of xe o of X5pt jo of X8pt jo CAN bus 2 S X9pu CAN bus 2 X6pu O Camera 1 3 X7pu Camera 2 4 Fig 4 4 19 Computer unit front panel Connecting the plugs 1 Cable guide plate 207 4 Setting up and commissioning 4 4 Setting up the placement machine PE 1 Fig 4 4 20 Computer unit back panel Connecting the plugs 1 Cable guide plate 208 User manual SIPLACE HF series Software Version SR 50x xx 01 2006 US Edition ERDE U m N 7 o e o e o e o e Oo B iS A 2 a a x E amp x x o o Q Sie Sie Sf Sls Ba ag al sd 55 RHO 55 5 35 S 38 a 8 oH EL y 3 ae ip 5 38 lz 8 38 e o 8 o e o 8 e o e Oo e o e e o LI o e o S e o 9 o Lj e Oo LJ Oo e e User manual SIPLACE HF series Software Version SR 50x xx 01 2006 US Edition 4 4 11 2 gt Connect the power cable as shown in the following diagram HF computer unit Connecting the plugs 4 Setting up and commissioning 4 4 Setting up the placement machine Computer unit Connecting cable front panel Fig 4 4 19 Plug Plug Cable NOTE X5pc X5pc 03002958 03002559 In2. 7 m SS 3 t zu ni f b H x IO f 9 B f R 2 f g X1tp 8 p X3tp X5tp ares f Eze f e X1to S H X3to p X5to Tim f S1 MB EER X30 1sq UOU X4tr X4tt X4ur X4ut X1 Y1 X3 Y3 Fig 4 4 12 HF axis unit gantries 1 and 3 Rear panel Electrical connection points User manual SIPLACE HF series Software Version SR 50x xx 01 2006 US Edition 4 4 8 2 gt Connect the power cable as shown in the following diagram HF axis unit gantries 1 and 3 Connecting the plugs 4 Setting up and commissioning 4 4 Setting up the placement machine HF axis unit Connecting cable NOTE Plug Plug Cable 03009782 03009783 X21 X21 03009784 Secure connector with clips 03009785 03009786 W1 W5 03009802 03009803 X22 X22 03009804 Secure connector with clips 03009805 03009807 X4tr X4tr 03009780 Snap connector into place X4tt X4tt 03009781 Snap connector into place X4ur X4ur 03009800 Snap connector into place X4ut X4ut 03009801 Snap connector into place X1to X1to 03009791 X3to X3to 03009792 Insert as far as the stop X5to X5to 03009793 X1tp X1tp 03009794 X3tp X3tp 03009795 Insert as far as the stop X5tp X5tp 03009796 X1uo X1uo 0300981 1 X3uo X3uo 03009812 Insert as far as the stop X5uo X5uo 03009813 X1up X1up 03009814 X3up X3up 03009815 Insert as far as the stop X5up X5up 0
3. Be careful not to cut through any of the light barrier or drive motor cables Fix each panel using 4 fillister head screws M6x16 and the associated washers item 7 in Fig 4n Connect the power cable to the light barriers and drive motors Fix the cable covers in place item 3 and 5 in Fig 4 4 7 Introduce the hexagonal shaft item 9 in Fig 4 4 7 into the drive unit item 10 in Fig 4 4 7 Make sure that the hexagonal shaft guide item 8 in Fig 4 4 7 always points towards the conveyor side wall to which the drive unit item 10 in Fig 4 4 7 is fixed Fitting the extension kit on the PCB output side Tools Allen keys DIN 911 set Machine key 187 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 4 4 7 2 Assembly Fig 4 4 8 Fitting the extension kit on the PCB output side 1 Extension kit Doors Fillister head screw DIN 912 M6x16 and washer Ground connection a A 0o N lt xw Tr x Conveyor cover O Side plate dismantled N Drawer unit rail co Axis unit gantries 1 and 3 HF or axis unit gantry 3 HF 3 188 User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine gt Remove both side plates item 6 in Fig 4 4 8 Z
4. On the double conveyor fix two guides for the hexagonal shaft item 8 in Fig 4 4 7 to the extension kit using two fillister head screws M6x16 and washers Connecting the power cables Extension kit on the PCB output side Left hand side of the extension kit Emergency stop button Connector cable To connector cable viewed in the direction of travel location 3 Start Stop button X63 03020687 X63 03002526 Protective cover switch location 3 X53 03020409 X53 03002528 Button for the component trolley docking unit X232 03021056 X232 03021053 Start Stop button Connector cable To connector cable Right hand side of the extension kit viewed in the direction of travel location 2 Switch PCB conveyor cover X62 03020410 X62 03002525 Protective cover switch location 2 X52 03006476 X52 03002527 Button for the component trolley docking unit X222 03021056 X222 03021052 191 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 4 4 7 5 Fitting the grounding cable for the doors gt Fix the two grounding cables for the doors item 4 in Fig 4 4 8 to the machine frame as follows Hex nut M5 5 e WS f I Spring washer M5 DIN 7980 4 K Washer M5 DIN 125 e 4 5 Cable lug annular 2 Contact washer Oo 3 Fig 4 4 10 Fitting the grounding cable 4 4 7 6 C
5. 50x xx 01 2006 US Edition 4 4 12 3 4 4 12 4 4 4 13 214 Fitting the HF 3 axis unit gantry 1 and gantry 4 VVUVVVV gt Carefully lift the axis unit onto the rail in the extension kit Make sure that you do not squash any cables Push the axis unit into the extension kit as far as the stop Connect the fan cable to the axis unit cable Secure the axis unit with the fillister head screw Insert the cover Fix the grounding cable to the doors item 2 in Fig 4 4 15 page 201 as shown in Fig 4 4 17 on page 205 Lock the doors Fitting the side plates gt gt Fix the grounding cable to each side plate item 6 in Fig 4 4 15 page 201 as shown in Fig 4 4 17 page 205 Fix the side plate to the machine frame with 6 fillister head screws Fitting the main fault indicator gt gt gt Open the protective cover on location 2 Move the gantry out of the vicinity of location 2 Use the size 2 5 Allen key to loosen the four hexagon socket head screws of the long trailing cable plate and lift out the plate Insert the main fault indicator lamp item 1 Fig 4 4 22 into the hole item 3 Fig 4 4 22 until the tube of the lamp projects sufficiently into the terminal beneath Align the main fault indicator item 1 fig 4 4 22 so that the mark item 2 fig 4 4 22 points to the right looking in the PCB direction of travel Fix the main fault indicator in this position by tightenin
6. N CAUTION Do not unscrew the three bottom screws straight away Simply loosen them so that the side plate does not fall off gt Detach the ground cable from the side plate gt Remove both doors item 2 in Fig 4 4 8 from the extension kit item 1 PLEASE NOTE To avoid damage we recommend that a second person helps to assemble the extension kit gt Set down the axis unit item 8 in Fig 4 4 8 at the side of the machine in order to make enough space to fit the extension kit item 1 in Fig 4 4 8 gt Make sure that the connecting cables to the axis unit are not too tight gt Lift one half of the extension kit item 1 in Fig 4 4 8 against the machine frame and position it so that the assembly bracket lies on the assembly bar item 7 in Fig 4 4 8 A CAUTION Make sure that this half of the extension kit does not collide with the hexagonal shaft of the PCB conveyor and thus bend the shaft gt Fix this half of the extension kit using 2 fillister head screws M6x16 and washers item 3 in Fig 4 4 8 gt Before assembling the second half of the extension kit fit the conveyor cover item 5 in Fig 4 4 8 The procedure is as follows 189 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 190 Fig oO WM x wr C1 o A Q V
7. mandrel item 5 in Fig 4 4 16 Guide the mandrel item 5 in Fig 4 4 16 into the hole item 6 in Fig 4 4 16 Lift the second half of the extension kit item 2 in Fig 4 4 16 against the machine frame N CAUTION Make sure that this half of the extension kit does not collide with the hexagonal shaft of the PCB conveyor and thus bend the shaft 203 4 Setting up and commissioning 4 4 Setting up the placement machine 4 4 10 3 4 4 10 4 204 User manual SIPLACE HF series Software Version SR 50x xx 01 2006 US Edition gt Introduce the mandrel item 5 in Fig 4 4 16 of the conveyor cover into the hole item 6 in Fig 4 4 16 in the second half of the extension kit gt Position the second half of the extension kit so that the assembly bracket lies on the assembly bar item 7 in Fig 4 4 15 gt Fix the second half of the machine using 2 fillister head screws M6x16 and washers item 3 in Fig 4 4 15 Fixing the hexagonal shaft guide gt On the single conveyor fix one guide for the hexagonal shaft item 8 in Fig 4 4 14 to the extension kit using two fillister head screws M6x16 and washers gt On the double conveyor fix two guides for the hexagonal shaft item 8 in Fig 4 4 14 to the extension kit using two fillister head screws M6x16 and washers Connecting the power cables Extension kit on the PCB input side Left hand side of the extension kit viewed in the directio
8. 0 2tq 7 y D e X4vt Y4 Fig 4 4 21 HF 3 axis unit gantry 1 and gantry 4 rear panel Connecting the plugs 212 User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine 4 4 12 2 HF 3 axis unit gantry 1 and gantry 4 Connecting the plugs gt Connect the power cable as shown in the following diagram Axis unit Connecting cable Gantry 1 and gantry 4 NOTE Plug Plug Cable 03009762 03009763 X31 X31 03009764 Secure connector with clips 03009765 03009766 W1 W5 03009822 03009823 X32 X32 03009824 Secure connector with clips 03009825 03009827 X4sr X4sr 03009760 Snap connector into place X4st X4st 03009761 Snap connector into place X4vr X4vr 03009820 Snap connector into place X4vt X4vt 03009821 Snap connector into place X1so X1so 03009771 X3so X3so 03009772 Insert as far as the stop Xbso Xbso 03009773 X1sp X1sp 03009774 X3sp X3sp 03009775 Insert as far as the stop Xbsp X5sp 03009776 X1vo X1vo 03009831 X3vo X3vo 03009832 Insert as far as the stop X5vo X5vo 03009833 X1vp X1vp 03009834 X3vp X3vp 03009835 Insert as far as the stop X5vp X5vp 03009836 X30_1tq X30_1tq 03010051 X30 2tq X30 2tq 03010051 paren ghtiy gt Check the switch settings for S1 1 OFF 2 OFF 213 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR
9. 3009801 Snap connector into place X1uo X1uo 0300981 1 X3u0 X3u0 03009812 Insert as far as the stop X5u0 X5u0 03009813 X1up X1up 03009814 X3up X3up 03009815 Insert as far as the stop X5up X5up 03009816 X30_1sq X30_1sq 03010054 X30 2sq X30 2sq 03010054 POI MIO gt Check the switch settings for S1 1 ON 2 ON gt Continue from section 4 4 8 5 Fitting the axis unit page 198 197 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 4 4 8 5 4 4 8 6 198 Fitting the axis unit Carefully lift the axis unit onto the rail in the extension kit Make sure that you do not squash any cables Push the axis unit into the extension kit as far as the stop Secure the axis unit with the fillister head screw Insert the cover VVUVVVY Fix the grounding cable to the doors item 2 in Fig 4 4 8 page 188 as shown in Fig 4 4 10 on page 192 V Lock the doors Fitting the side plates gt Fix the grounding cable to each side plate item 6 in Fig 4 4 8 page 188 as shown in Fig 4 4 10 page 192 gt Fix the side plate to the machine frame with 6 fillister head screws PLEASE NOTE If you have dismantled the output conveyor continue from section 4 4 9 Fitting the input con veyor on page 199 Once the input conveyor is fitted then continue the assembly work from section 4 4 13 Fitting the main fault indicat
10. 3009816 X30_1sq X30_1sq 03010054 X30 2sq X30 2sq 03010054 Serew tightly gt Check the switch settings for S1 1 OFF 2 ON gt Continue from section 4 4 8 5 Fitting the axis unit page 198 195 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 4 4 8 3 196 HF 3 axis unit gantry 3 Electrical connection points Wn f a dr Ea Wu g 5 Wu Y band fe N ie x B Wu Wu Wu n Iro Wu Wu Wu Wu lal Wu yn lal lal lal lal Wu A B lal X1uo Y E i yn X3uo X5uo N j 9 X4ur X3 ANE X5up FEES eL xso 1sq X30 2sq X4ut Y3 Fig 4 4 13 HF 3 axis unit gantry 3 back panel Electrical connection points User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine 4 4 8 4 HF 3 axis unit gantry 3 Connecting the plugs gt Connect the power cable as shown in the following diagram HF 3 axis unit Connecting cable gantry 3 NOTE Plug Plug Cable 03009782 03009783 X21 X21 03009784 Secure connector with clips 03009785 03009786 W1 W5 03009802 03009803 X22 X22 03009804 Secure connector with clips 03009805 03009807 X4ur X4ur 03009800 Snap connector into place X4ut X4ut 0
11. User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine 4 4 5 Fitting the extension kits to the machine frame 4 4 5 1 Fitting the extension kit on the PCB output side When the placement machine is delivered the extension kit on the PCB output side and the PCB output conveyor are dismantled The procedure for attaching the extension kit to the PCB output side is as follows Fitting the output conveyor see Section 4 4 6 page 186 Fitting the extension kit on the PCB output side see Section 4 4 7 page 187 Installing the axis unit on the HF and HF 3 see Section 4 4 8 page 194 Fitting the main fault indicator see Section 4 4 13 page 214 Integrating the placement machine into the line see Section 4 4 14 page 216 Making final adjustments to the placement machine see Section 4 4 15 page 219 4 4 5 2 Fitting the extension kit on the PCB input side If the extension kit on the PCB input side was also removed for ease of transportation you will have to carry out the following steps before integrating the placement machine into the line see Section 4 4 14 page 216 Fitting the input conveyor see Section 4 4 9 page 199 Fitting the extension kit on the PCB input side see Section 4 4 10 page 201 Installing the computer unit on HF and HF 3 see Section 4 4 11 page 207 Installing the axis unit on the HF and HF 3 see Secti
12. g the two hexagon socket head screws at the clamping point using the size 5 Allen key Connect connector X55 on the main fault indicator 08004315 xx to connector X55 on the cable 03002529 xx Fix the trailing cable plate using the four hexagon socket head screws User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine Fig 4 4 22 Fitting the main fault indicator 1 Main fault indicator 2 Mark 3 T PCB direction of travel Hole for the main fault indicator 215
13. hecking and setting the protective cover switch gt Check that the protective cover switch item 7 in Fig 4 4 9 page 190 is working correctly gt Adjust the protective cover switch if necessary see Service Manual 192 User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine 4 4 7 7 Installing the bottom hand guard The machines from the HF series are supplied with just one bottom hand guard If the machines are installed within a line then no hand guard is required between immediately adjacent output and input conveyors WARNING Always fit the bottom hand guard item no 03003432 01 on the input side of the first place ment machine and on the output side of the ast placement machine of a line using 4 hexagon Socket head screws M4x12 This will prevent your personnel reaching into the machine without authorization Fig 4 4 11 Fitting the bottom hand guard on the PCB output side 1 Bottom hand guard item no 03003432 01 193 4 Setting up and commissioning 4 4 Setting up the placement machine 4 4 8 4 4 8 1 194 Installing the axis unit on the HF and HF 3 HF axis unit gantries 1 and 3 Electrical connection points User manual SIPLACE HF series Software Version SR 50x xx 01 2006 US Edition X1uo X3uo X5uo X1up X3up X5up X30 2sq
14. it cable Plug in the plug in connectors on the front panel of the computer unit see section 4 4 11 2 4 4 11 3 Secure the computer unit with the fillister head screw Fix the grounding cable to the doors item 2 in Fig 4 4 15 page 201 as shown in Fig 4 4 17 on page 205 Lock the doors PLEASE NOTE On HF placement machines continue from section 4 4 11 5 Fitting the side plates On HF 3 placement machines continue from section 4 4 12 Installing the axis unit on the HF 3 gantry 1 and gantry 4 on page 212 Fitting the side plates gt gt Fix the grounding cable to each side plate item 5 in Fig 4 4 15 as shown in Fig 4 4 17 page 205 Fix the side plate to the machine frame with 6 fillister head screws Continue from section 4 4 13 Fitting the main fault indicator page 214 211 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 4 4 12 Installing the axis unit on the HF 3 gantry 1 and gantry 4 4 4 12 1 X HF 3 axis unit gantry 1 and gantry 4 Electrical connection points E S i 4 io E X4sr X1 jj x lt f D d N S EE T X1sp e X4st Y1 X3vo f X3sp X5vo f X5sp Wil jj a f mum f 8 f X1so S X4vr X4 j X3so xivp X5so X3vp f S1 x5vp A E 1 xao ttg j X3
15. l SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 4 4 10 7 206 Installing the bottom hand guard The machines from the HF series are supplied with just one bottom hand guard If the machines are installed within a line then no hand guard is required between immediately adjacent output and input conveyors WARNING Always fit the bottom hand guard item no 03003432 01 on the input side of the first place ment machine and on the output side of the ast placement machine of a line using 4 hexagon socket head screws M4x12 This will prevent your personnel reaching into the machine without authorization Fig 4 4 18 Fitting the bottom hand guard on the PCB input side 1 Bottom hand guard item no 03003432 01 User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine 4 4 11 Installing the computer unit on HF and HF 3 4 4 11 1 Computer unit Electrical connection points dL ICOS 1 Harddisk Harddisk RUN WD uy n KEYB USB 3 8 Ej 8 USB COM A CAN bus 1 3 a gt o a 3 E 3 HUB4 HUBS HUB2 HUB CAN bus 1 LAN
16. n 03010059 Secure with screws X6pt X6pt 03010607 W1 W2 Secure with screws X7pt X7pt 03010608 W1 W2 Secure with screws X6pu X6pu 03002508 W1 W2 Secure with screws X7pu X7pu 03003435 W1 W2 Secure with screws Computer unit Connecting cable back panel Fig 4 4 20 Plug Plug Cable NOTE X15pz X15pz 03003434 Fix with screws X3pz X3pz 03004063 Fix with screws PE1 Cable ring Grounding cable dio E 44 17 X27pz X27pz 03003437 W1 W2 Insert as far as the stop X2pz X2pz 03002966 W1 W5 Fix with screws X1pz X1pz 03002969 W1 W5 Fix with screws X62pz X62pz 03002488 Snap into place PE2 Cable lug Grounding cable Insert as far as the stop P24 GND X1 Fan in extension kit Insert as far as the stop 210 User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine 4 4 11 4 4 4 11 5 Fitting the computer unit 2 VVUVV vv Vv gt Plug in the plug in connectors on the back panel of the computer unit see section 4 4 11 2 4 4 11 3 Carefully lift the computer unit onto the rail in the extension kit Make sure that you do not squash any cables Check that the cables for the front panel are in the lateral cable routing plate item 1 in Fig 4 4 19 page 207 Fix the cables to the front panel with cable ties Push the computer unit into the extension kit as far as the stop Connect the fan cable to the computer un
17. n of travel Connector cable To connector cable Start Stop button X61 03020410 X61 03002537 Switch PCB conveyor cover Protective cover switch location 4 X54 03020409 X54 03002540 Button for the component trolley docking unit X242 03021056 X242 03021054 location 4 Right hand side of the extension kit viewed in the direction of travel Connector cable To connector cable Emergency stop button X64 03020687 X64 03002538 Start Stop button Protective cover switch location 1 X51 03020409 X51 03002539 Button for the component trolley docking unit X212 03021056 X212 03021051 location 1 User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine 4 4 10 5 Fitting the grounding cable for the doors gt Fix the two grounding cables for the doors item 4 in Fig 4 4 15 to the machine frame as follows Hex nut M5 5 LD lt f I Spring washer M5 DIN 7980 4 amp 3 Washer M5 DIN 125 e 4 5 Cable lug annular 2 __ Contact washer e E 3 Fig 4 4 17 Fitting the grounding cable 4 4 10 6 Checking and setting the protective cover switch gt Check that the protective cover switch item 7 in Fig 4 4 16 page 203 is working correctly gt Adjust the protective cover switch if necessary see Service Manual 205 4 Setting up and commissioning User manua
18. on 4 4 8 page 194 Fitting the main fault indicator see Section 4 4 13 page 214 Integrating the placement machine into the line see Section 4 4 14 page 216 Making final adjustments to the placement machine see Section 4 4 15 page 219 185 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 4 4 6 Fitting the output conveyor 4 4 6 1 Tools Allen keys DIN 911 set Phillips screwdriver size 1 4 4 6 2 Assembly Fig 4 4 7 Output conveyor dual conveyor 1 2 3 4 5 6 7 8 9 Panel output conveyor Panel processing conveyor 2 Cable cover 20 x 200 Countersunk screw ISO 7046 M3x6 2x per cable cover Cable cover 20 x 310 Fillister head screw DIN 912 M3x5 1x per cable cover Fillister head screw DIN 912 M6x16 and washer 4x per panel Guide for hexagonal shaft Hexagonal shaft single conveyor one dual conveyor two 10 Drive unit 186 User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine 4 4 7 4 4 7 1 2 2 V VVUVY Remove the cable covers items 3 and 5 in Fig 4 4 7 from the panels item 1 in Fig 4 4 7 of the output conveyor Carefully place the panel item 1 in Fig 4 4 7 against the panel on the processing conveyor item 2 in Fig 4 4 7 A CAUTION
19. or on page 214 User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine 4 4 9 Fitting the input conveyor 4 4 9 1 Tools Allen keys DIN 911 set Phillips screwdriver size 1 4 4 9 2 Assembly Fig 4 4 14 Input conveyor dual conveyor 1 2 3 4 5 6 7 Fillister head screw DIN 912 M6x16 and washer 4x per panel Panel input conveyor Panel processing conveyor 1 Cable cover 20 x 200 Countersunk screw ISO 7046 M3x6 2x per cable cover Cable cover 20 x 310 Fillister head screw DIN 912 M3x5 1x per cable cover 8 Guide for hexagonal shaft 9 1 Hexagonal shaft single conveyor one dual conveyor two 9 10 Drive unit 199 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 200 2 2 Vv Remove the cable covers items 3 and 5 in Fig 4 4 14 from the input conveyor item 1 in Fig 4 4 14 Carefully place the panel item 1 in Fig 4 4 14 againstthe panel on the processing conveyor item 2 in Fig 4 4 14 Be careful not to cut through any of the light barrier or drive motor cables Fix each panel using 4 fillister head screws M6x16 and the associated washers item 7 in Fig 4 4 14 Connect the power cable to the light barriers and drive mo
20. sert as far as the stop X7pc X7pc 03002967 Secure with screws X8pc X8pc 03002970 Secure with screws X6pn X6pn 03010051 Secure with screws X11pn X11pn 03010059 Secure with screws X6pt X6pt 03002507 W1 W2 Secure with screws X7pt X7pt 03003438 W1 W2 Secure with screws X6pu X6pu 03002508 W1 W2 Secure with screws X7pu X7pu 03003435 W1 W2 Secure with screws Computer unit Connecting cable back panel Fig 4 4 20 Plug Plug Cable NOTE X15pz X15pz 03003434 Fix with screws X3pz X3pz 03004063 Fix with screws PE1 Cable ring Grounding cable Fidis eis 44 17 X27pz X27pz 03003437 W1 W2 Insert as far as the stop X2pz X2pz 03002966 W1 W5 Fix with screws X1pz X1pz 03002969 W1 W5 Fix with screws X62pz X62pz 03002488 Snap into place PE2 Cable lug Grounding cable Insert as far as the stop P24 GND x1 Fan in extension kit Insert as far as the stop 209 4 Setting up and commissioning 4 4 Setting up the placement machine 4 4 11 3 gt Connect the power cable as shown in the following diagram User manual SIPLACE HF series Software Version SR 50x xx 01 2006 US Edition HF 3 computer unit Connecting the plugs Computer unit Connecting cable front panel Fig 4 4 19 Plug Plug Cable NOTE X5pc Xbpc 03002958 03002559 Insert as far as the stop X7pc X7pc 03002967 Secure with screws X8pc X8pc 03002970 Secure with screws X6pn X6pn 03010051 Secure with screws X11pn X11p
21. t a second person helps to assemble the extension kit Set down the computer unit item 8 in Fig 4 4 15 and the axis unit item 9 in Fig 4 4 15 atthe side of the machine in order to make enough space to fit the extension kit item 1 in Fig 4 4 15 Make sure that the connecting cables to the computer and axis units are not too tight Lift one half of the extension kit item 1 in Fig 4 4 15 againstthe machine frame and position it so that the assembly bracket lies on the assembly bar item 7 in Fig 4 4 15 Make sure that the extension kit does not collide with the hexagonal shaft of the PCB con veyor and thus become bent Fix this half of the extension kit using 2 fillister head screws M6x16 and washers item 3 in Fig 4 4 15 Before assembling the second half of the extension kit fit the conveyor cover item 5 in Fig 4 4 15 The procedure is as follows User manual SIPLACE HF series 4 Setting up and commissioning Software Version SR 50x xx 01 2006 US Edition 4 4 Setting up the placement machine Fig 1 2 3 4 5 6 7 a Vvv 4 4 16 Fitting the conveyor cover and the second half of the extension kit Half of the extension kit already fitted Second half of the extension kit to be fitted Conveyor cover Insert 3 white plastic washers on both sides Mandrel of the conveyor cover Hole Protective cover switch Push 3 white plastic washers onto each
22. tors Fix the cable covers in place item 3 and 5 in Fig 4 4 14 Introduce the hexagonal shaft item 9 in Fig 4 4 14 into the drive unit item 10 in Fig 4 4 14 Make sure that the hexagonal shaft guide item 8 in Fig 4 4 14 always points towards the conveyor side wall to which the drive unit item 10 in Fig 4 4 14 is fixed User manual SIPLACE HF series Software Version SR 50x xx 01 2006 US Edition 4 4 10 Fitting the extension kit on the PCB input side 4 4 10 1 Tools Allen keys DIN 911 set Machine key 4 4 10 2 Assembly 4 Setting up and commissioning 4 4 Setting up the placement machine Fig 4 4 15 Fitting the extension kit on the PCB input side Extension kit dismantled 1 2 Doors 3 Fillister head screw DIN 912 M6x16 and washer 4 Ground connection 5 Conveyor cover 6 Side plate dismantled 7 Drawer unit rail 8 Computer unit 9 Axis unit HF 3 201 4 Setting up and commissioning User manual SIPLACE HF series 4 4 Setting up the placement machine Software Version SR 50x xx 01 2006 US Edition 202 gt Remove both side plates item 6 in Fig 4 4 15 Do not unscrew the three bottom screws straight away Simply loosen them so that the side plate does not fall off Detach the ground cable from the side plate Remove both doors item 2 in Fig 4 4 15 from the extension kit item 1 PLEASE NOTE To avoid damage we recommend tha
23. v 44 9 Fitting the conveyor cover and the second half of the extension kit Half of the extension kit already fitted Second half of the extension kit to be fitted Conveyor cover Insert 3 white plastic washers on both sides Mandrel of the conveyor cover Hole Protective cover switch Push 3 white plastic washers onto each mandrel item 5 in Fig 4 4 9 Guide the mandrel item 5 in Fig 4 4 9 into the hole item 6 in Fig 4 4 9 Lift the second half of the extension kit item 2 in Fig 4 4 9 against the machine frame Make sure that this half of the extension kit does not collide with the hexagonal shaft of the PCB conveyor and thus bend the shaft User manual SIPLACE HF series Software Version SR 50x xx 01 2006 US Edition 4 4 7 3 4 4 7 4 4 Setting up and commissioning 4 4 Setting up the placement machine gt Introduce the mandrel item 5 in Fig 4 4 9 of the conveyor cover into the hole item 6 in Fig 4 4 9 in the second half of the extension kit gt Position the second half of the extension kit so that the assembly bracket lies on the assembly bar item 7 in Fig 4 4 8 gt Fix the second half of the machine using 2 fillister head screws M6x16 and washers item 3 in Fig 4 4 8 Fixing the hexagonal shaft guide gt On the single conveyor fix one guide for the hexagonal shaft item 8 in Fig 4 4 7 to the extension kit using two fillister head screws M6x16 and washers gt
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