AMS GG - Holland Heater
Contents
1. Installation and User manual AMS GG Oil fired air heater Holland heats the world aaa Ge Introduction Dear customer Thank you for purchasing our oil fired air heater This installation and user manual contains all information to get familiar with this product In order to ensure that your new equipment will always work properly and efficiently and to ensure your personal safety we recommend to read through this installation and user manual thoroughly and to take particular note of the warning and safety instructions before starting the machine for the first time This oil fired air heater AMS GG ideal for heating in greenhouses and plastic tunnels The heaters are also excellent for heating poultry sheds or pig sties Particularly in their first stages of life young animals need a lot of heat whether they are poultry or pigs Optimum temperatures right from the start have a decisive impact on their development health and general performance The heaters can also be used for heating or frost protection in areas used for the storage and or preservation of potatoes and tuberous crops However these products should not be destined for human consumption The AMS GG creates the right conditions for your room This heater is available for use with kerosene paraffin oil or diesel The heater is installed exactly where it will be most effective in generating heat AMS GG devices have connections for floating contacts This allows them to2. make sure that there is enough oil in the tank since the oil pump could seize if it is not being lubricated by the oil It is advised to use a room thermostat with a differential of 2 C It will activate the heater when the room temperature drops 1 C below the set temperature and deactivate when the room temperature rises 1 C above the set temperature Using a thermostat of this kind will reduce the likelihood of failures and improve the performance of the heater Version 1 2012 gt Appendices Appendix I EC Declaration of Conformity CE We declare that the design and model of the machine described above being placed on the market by ourselves complies with the relevant health and safety requirements of the EC Directive The heater described in this manual meets the requirements of the following EEC directives e Machine Directive 89 392 EEC e Low voltage Directive 73 23 EEC Appendix II Accessories A range of accessories for use when setting up a heater installation or modifying an existing installation is available The products include Oil line e For connecting heaters to oil boxes or directly to an oil tank Available in various diameters Oil resistant Oil box e For use when connecting several heaters to a common oil tank Complete with fittings non return valve and bleed valve Line clips e For attaching oil lines to oil pump and oil boxes Available in various sizes Room thermostat e Ready mounted
3. be controlled via thermostats or 24 Volts signal current There is also the possibility for manual heating and ventilation The heaters are secured with a burner controller which has a photocell flame security and maximal thermostat If for some reason the appliance does not ignite or the flame is extinguished the oil supply is immediately cut off One solenoid valve unit ensures high levels of safety No oil can escape unburnt This manual is intended for the technical installer and end user of the AMS GG The information you need can be found through the table of contents in the manual This is the original installation and user manual To obtain more information or to order other manuals contact Holland Heater Take good care of this manual and store it near the heater Copyright 2012 by Holland Heater Holland Heater De Lier B V Leehove 2 2678MC DE LIER The Netherlands Tel 31 0 174 51 67 41 Fax 31 0 174 51 80 21 E mail info hollandheater nl Website www hollandheater nl 2 Version 1 2012 General information Disclaimer Holland Heater All rights reserved Nothing in this version may be copied and or made public by means of printed matter photocopy microfilm or any other way without preceding written permission of Holland Heater This also includes related drawings and schemes Holland Heater has the right to change parts at any moment without preceding or direct knowledge of the customer The content o
4. measured by the post cooling thermostat located on board the boiler 6 3 Start with environment thermostat e The unit is pre set for connection to an environment thermostat not supplied as standard e Connection should be made using the plug on the control panel e Having set the environment thermostat place the switch to AUT To halt the generator operate either the main switch or the environment thermostat e In both cases the generator undergoes a correct cooling cycle When the machine is in normal duty condition the reset button will flash In case of bad working the reset button will stay alight for about 10 sec Please detect and solve the problem causing the failure and reset the machine by pressing the button only for SATRONIC DKO 970 Version 1 2012 13 14 7 CLEANING THE TURBO AIR INLET pee a a Ee ee BE E aa s Foso b r a Il ae a Er a HT I ine Br Ta oe il 1 EL LEE R a hn belar ae rr EGOLI aware ors e The turbo disc is an integral part of the tapered inlet e To clean the disc it must be removed from the support Proceed as follows e Remove the fuel oil pipe e Slide out the photosensitive cell and the HT leads from the electrodes e Unscrew the four screws securing the head to the boiler the head is removed complete e Slacken the two screws the entire internal section of the head slides out only the e cylindrical body and the taper
5. NSUMPTION a POWER ELECTRIC Type Kcal h kW h M h kg h Watt Hz Volt AMSGG50 41 280 904000 AMSGG70 61 318 350 60 120 750 50 60 AMSGG80 69316 80 6 3 900 68 120 50 60 230 Version 1 2012 3 Used symbols Warning of a general danger Warning of dangerous voltage IV Identification of the air heater An identification plate can be found on the delivered air heater It contains information about the producer model serial number etc The image on the right is an example of what the identification plate could look like V Ordering spare parts mod typ XXXXXXXX matr reg nr 2 X XX kW XX A IPXX codice art nr XXXXXXX XXX V soi XX Hz X phase diesel kW i x DF XX XXXkCal h X XXXm h kerosene XX X KW MP XX XXXkCallh diesel kerosene cod XXXXXXX When ordering spare parts always indicate the following encoded parts Number of original invoice Electricity supply e g 230V 50 60 Hz Code no and description of part or item number with description and manual number for Version 1 2012 1 Precautions and warnings General Before using the heater read the safety instructions and make sure that the heater fuel lines oil tank electrical supply and room thermostat are connected as described Any unlawful alterations to the heater will rule out manufacturer liability for any resultant damage Always follow loc
6. al and national regulations Installation and maintenance should only be carried out by persons who have the training knowledge or practical experience to ensure that the installation and maintenance is done properly When fueled with diesel this heater is not suited for CO enrichment in greenhouses or plastic tunnels where plants or crops are being grown The AMS GG is a heater for use in mentioned rooms Use of the equipment for any other purpose shall be regarded as improper use The manufacturer will not be liable for any damage resulting from improper use the user shall bear the sole risk thereof No account is taken with general hazard of fire in this manual Consult the fire insurance company and or the local fire brigade for more information With storing manure gasses are formed which are partly dissolved These poisonous and explosive gases e g sulphurhydrogen and methane can be released during stirring and rinsing With a source of ignition a big explosion may occur To prevent a hazardous situation shut off the heaters completely before stirring or rinsing Also observe the following points e Close the doors when manure is stored outside e Ventilate the room thoroughly Note the distance of the heater to feeding and drinking equipment and to plants in glasshouses concerning dehydration Always use oil resistant lines with the correct line clips The ventilate mode is particularly useful in the summer However
7. caused by nozele wear or installation of a nozele having different features than the original Poor flow of air caused by faulty setting of combustion head fins Obstructions in the ventilation air route Cooling thermostat faulty Replace Excess air or poor fuel Impurities in the fuel circuit clean the tank the filer and the ducts Change the fuel Air adjustment modified return the fins to their original positions Air defect or excess fuel caused by clogged or nonconforming nozzle replace modified tuel pressure ame turbo obstructed clean air adjustment modified return the finsto their original positions Never halt the generator simply by removing the power plug Version 1 2012 Version 1 2012 17 18 Version 1 2012 Version 1 2012 19 Copyright 2012 by Holland Heater Holland Heater De Lier B V Leehove 2 2678MC DE LIER The Netherlands Tel 31 0 174 51 67 41 Fax 31 0 174 51 80 21 E mail info hollandheater nl Website www hollandheater nl
8. ed inlet remain accessible for cleaning N B When refitting the combustion head after cleaning operations do not move the nozzle holder Make sure as required that the nozzle is flush with the inside of the turbo The position of the electrodes must be respected as well as the angle of the air adjustment fins Version 1 2012 8 MAINTENANCE The maintenance intervals recommended in this manual refer to generator operation of 8 10 hours day e Every month clean the photosensitive cell the ignition electrodes and the flame turbo e Every 2 months clean the fuel filter e Direct 27kW 30kW 40kW 50kW Indirect 20kW 25kW every three months or every 300 hours of operation replace the filter of the diesel e Every 6 months clean the fuel tank e Unscrew the clear cup and remove deposits FUEL OIL FILTER e Slide out the filter element and clean e Fill the fuel cup to approx 1 4 to facilitate operational reset e Refit all components making sure that gaskets are properly Fitted and located e Slide out the photosensitive cell e Clean the lens with a soft cloth e Refit the cell in its seat with reference to the centring tooth Version 1 2012 15 16 10 TROUBLE SHOOTING TABLES The generator does not start red phase LED OFF The fan does not start red phase LED OM The fan starts but there is no combustion tthe RESET push button LED comes OM after a few seconds The unit ove
9. es having a total cross section in square metres of at least 0 003 times the rated calorific output in KW of all equipment used in the room the concentration of polluting substances in the air can be considered acceptable provided it does not reach maximum values and that the percentage of oxygen in the air is greater than 17 by volume these plant systems must not be used for continuous heating of stables and animal rearing centres DESCRIPTION OF MACHINE AND APPLICATIONS The DIRECT mobile hot air generator is available with various outputs and was designed and manufactured to meet special needs such as temporary heating in outside or semiopen areas and drying applications where operators are not required It is easy to move the unit since it is mounted on a sturdy chassis with large diameter wheels Functional features were designed to simplify use as far as possible The INDIRECT mobile hot air generator is also available with various outputs and was designed to meet further needs not available with the DIRECT model as well as drying applications this unit is ideal for heating any interior civil agricultural and industrial environment The wide range of models provides logical and optimal solutions to all heating requirements Version 1 2012 5 RECOMMENDATIONS PRIOR TO USE The INDIRECT generators can be used in interior environments VAN CAUTION but nevertheless require a sufficient supply of fresh air for correct combus
10. f this manual could also be changed without preceding notification This manual is valid for the standard version of the oil fired air heater Holland Heater can not be held responsible for possible damage or injury resulting from the deviant specifications of the standard version delivered device This manual has been written with all possible care but Holland Heater can not be held responsible for possible failures in this manual or the consequences thereof ll Product description Intended use The AMS GG may only be used for the purpose for which it is intended The AMS GG has been developed for e heating in greenhouses and plastic tunnels e heating poultry sheds or pig sties e heating or frost protection in areas used for the storage and or preservation of potatoes and tuberous crops Not destined for human consumption Proper use of the equipment also entails observing the manufacturer s conditions of operation maintenance and installation Unintended use Use of the equipment for any other purpose as described above shall be regarded as improper use The manufacturer will not be liable for any damage resulting from improper use the user shall bear the sole risk thereof A few remarks in addition to this statement e Diesel fuel may not be used in poultry or pig sties petrol is recommended e The Heater may not be connected to a hose or ventilation duct see chapter 3 1 page 15 SPECIFICATIONS AIR TANK MOTOR POWER MOVEMENT CO
11. lled outside the building a lockingband with screw fitting MEKBS is needed Then install the next element as instructed above Fig 2 MEKB 10 Version 1 2012 AN iia H EATER w o R 5 D wW 1 D E Ca STEP BY STEP INSTALLATION A Unscrew bolds amp remove cover Total 8 bolds B Remove Fan Be Care full Remove Plastic C Put Fan on Air tube D Mount Air fan on tube with 3 bolds Version 1 2012 11 STEP BYSTEP INSTALLATION E Replace Cover amp mount it again with 8 bolds F Place Top cover amp mount it with 4 bolds on both sides G Place Elbow in fan 12 Version 1 2012 6 START STOP 6 1 Start without environment thermostat e Fill the tank with fuel e Insert the plug in the mains socket the red LED comes ON e Place the ignition switch to ON the green LED comes ON and the fan begins operating The automatic ignition cycle commences through the control equipment After a few seconds of automatic monitoring the generator begins operating normally If the unit comes to a halt because of minor functional irregularities and the RESET PUSH BUTTON LED comes ON press this button to repeat the ignition cycle 6 2 Stop without environment thermostat e Place the main switch to OFF e Combustion halts while the fan continues to cool the interior of the generator During this stage fan operation may be continuous or intermittent until complete cooling is achieved as
12. on a panel with 7 meters of connecting cable Version 1 2012 1 MAIN PARTS A hk YLT a O 2 INTRODUCTION Congratulations on making an excellent purchase Legend 1 Ventilation unit 2 Comb head 3 Chambre 4 Fan 5 Conveyor 6 Panel 7 Tank 8 Filter 9 Plug 10 Fan protec 11 Nameplate This handbook contains standards covering safety operation and maintenance for the INDIRECT DIRECT mobile hot air generators Keep this handbook for ready reference and in good condition together with the spare parts list it provides important information in the event of necessity or upkeep lt is advisable to read this manual carefully and apply all operations described scrupulously before installation during use and when performing maintenance operations on the generator The Manufacturer declines any and all responsibility for damage to the machine persons or things by non observance of these standards The instructions drawings tables and other information herein are confidential technical data and as such no material may be reproduced completely or partially or communicated to third parties without the prior written authorisation of the Manufacturer as sole owner of all rights The Manufacturer reserves the right to make any modifications it considers suitable 3 CAUTIONS Read the following instructions carefully before starting the machine to gain a clear understanding of the operating
13. procedures essential for optimal performance while avoiding errors which may become dangerous Always observe the instructions provided by the manufacturer Version 1 2012 This mobile generator can only be used on fire proof floors CAUTION SAFETY DISTANCE 2 metres from walls or objects The generator must not be used in rooms containing explosives gas fumes combustible liquids and flammable materials The burner must be cleaned frequently if used in dusty environments 4 Use in environments where people are not normally present mod DIRECT notices should be affixed to entrances forbidding people to remain in such areas the generators must only be used to dry rooms provided sufficient air for combustion is avail able the amount of air required is calculated when the room has a volume in cubic metres at least 10 times the rated calorific output in KW of all equipment used in the room normal air circulation through windows and doors must be ensured Use in environments where people are normally resent mod DIRECT direct generators may be used in well aired rooms and when the percentage of polluting substances in the air does not reach levels harmful to health good airing is provided for example when the volume of the room in cubic metres is at least 30 times the rated calorific output in KW of all equipment used in the room and when air circulation is ensured by windows and doors or permanent apertur
14. rheats during normal operation hen the unit is switthed off using the main switch or the environment thermostat the fan does not operate and the generator overheats The unit discharges lightcoloured fumes The unit discharges dark fumes The unit discharges dark fumes N CAUTION This would exclude post cooling Never change the fuel oil pump pressure setting This would modify all combustion features When replacing the nozzle use a spare with an identical capacity to the nozzle fitted by the manufacturer Check correct electrical connections if the environmental thermostatis fitted make sure that itis not settoo low Check motor power supply cable safety fuse F1 fuel oil pump if ripped replace Check the fuel level Make sure that the fuel oil filter is not clogged Make sure that the nozele isnot obstructed Make sure that no air enters the fuel circuit make sure that the filter cup is properly tightened and the sealring is correctly positioned in its seat Dirty photo sensitive cell remove from supportand clean Check the integrity of the plastic joint connecting the motor and the fuel pump if broken replace Flame control system faulty replace Make sure there is a spark between the electrodes If this is not the case check the position of the electrodes their integrity and the status ofthe high voltage cables Make sure that he transformer is not burnt out Excess flow of fuel
15. terials as indicated in The use of stainless steel systems in an enclosed the CE designation applies to flues with a nominal space where there may be a high concentration of diameter up to and including 300 mm Regarding flues with a larger nominal diameter the clearance must be multiplied by a factor 350 9 450 x 1 5 500 6 600 x 2 gt 700 x4 aggressive vapours and acid in the air such as in swimming pools launderettes etc may cause a problem For a suitable solution in such situations please contact your supplier Installation Check all parts for possible damage The installation of the chimney starts at the appliance and then progresses upwards to the terminal With condensing applications ME must wm be installed at an angle of 3 For applications with Fig 1 Top Oben Sup rieure Alto Boven Topp Top temperatures gt 200 C the sealing rings have to beremoved The top of each element can be recognized by the profiled edge Fig 1 At the bottom of each section ME 100 an arrow is printed which indicates the direction of the flow Connect two elements by pushing them vertically into each other The sealing ring in the inner wall must remain in its position and must not be damaged during connection of the elements Make sure the welded seams of the connecting sections are in line Once the elements are connected then fix the locking band code MEKB Fig 2 If the flue system is insta
16. tion In the event that the air supply is inadequate connect the unit s air intake to the outside The DIRECT generators are used exclusively in exterior or well aired environments Avoid use in the presence of foodstuffs IMPORTANT Never obstruct the unit s intake grille All work on the equipment must be performed cold with the mains power detached The electrical connection must be fitted with an efficient earth ground Do not place flammable or explosive materials near the unit There must be sufficient exchange of air where the unit is installed and no powder residues gas or flammable toxic vapours at high temperatures Do not fill the fuel tank while the unit is working any drips of fuel on the floor must be dried carefully Make sure that the fan does not attract papers cloths powders or any other material which may obstruct or damage the unit Do not start the generator without fuel oil despite the intervention of the flame control device the fuel oil pump could grip Only use the fuel oil indicated on the information plate giving technical data for the machine N B Never add petrol or other solvents to approved fuels when operating at particularly low temperatures use fuels with readily available additives 5 1 Electrical Connection Before starting the unit make sure that the mains electricity CAUTION supply corresponds to the supply value indicate on the label affixed to the machine Mains connection must conform
17. to applicable standards with a properly functioning earth ground connection Call in a skilled electrician to fit a high sensitivity differential switch with a 30 mA or lower tripping threshold In case of need it is possible to use feeding cable extension with wire section of 1 5 mm for lenghts up to 10 mt and 2 5 mm for lenght between 10 and 30 mt If the original power supply cable must be replaced use a new cable having a suitable crosssection with an earth ground lead the cable must have a continuous insulating sheath suitable for use both outside and inside combustion product discharge must take place in conformity with applicable standards Version 1 2012 5 2 Connection To The Stack INDIRECT models require a Exhause discharge system A stack CAUTION must be installed flexible tubing is allowed with a minimum diameter of 120 150 mm DIRECT models should be used exclusively in well aired environments Please connect the chimney using the union kit see picture Chimney Union kit STACK Flue gas exhaust chimney hood Regulation The system must be built to national regulations and After installation a chimney plate must be applied to the instructions of the manufacturer as indicated This is the responsibility of the installer The chimney in the documentation This documentation will be plates will be sent on application free of charge The sent free on application clearance to combustible ma
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