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Owner`s Manual PDF 7.80 MB

1. Lubrication may be needed more often if the trailer is used in severe conditions The wheel hubs should be checked regularly for excess heat Heat buildup is an indication that the bearings need grease and may soon fail The axles are equipped with Accu Lube hubs Remove the rubber boot and attach grease gun to the grease zert Replace the rubber boot after the hub is serviced n po Rem ac S o or TN T D ctp lt Grease Zert AS Pd T Figure B20 Accu Lube Hub a Generator introduction Introduction The Wylie Express Generator Trailers are built of the finest materials and expert workmanship to provide you with years of reliable service The Express Generator Trailer is equipped with a Wacker Neuson G14 generator 500 gallon poly ethylene tank a pressurized water distribution system and an optional freeze protection system The Express Generator Trailer is a DOT approved trailer that come standard with lights surge brakes and heavy duty walkway fenders It is a non certified trailer with approved components for potable water The Wylie Express Generator Trailers are designed to supply water and power to RV s and mobile offices at oil field or construction sites This manual explains how to safely and properly operate and maintain your Express Generator Trailer Thoroughly read and understand the contents of this manual before operating your trailer If you have questions o
2. z d Express Combo Trailer Express Water Distribution Trailer Operator s amp Parts Manual SCOPA FELLO press 4 1 15 14 04R1 Printed In The USA Specifications amp Design Subject To Change Without Notice mm ee This equipment was carefully designed and manufactured to give you dependable service To insure efficient operation of this equipment please read this operator s manual carefully Check each item and acquaint yourself with the adjustments required to maintain optimum performance and operation Remember this equipment s performance depends on how you operate and care for it At the end of each season thoroughly clean and inspect your equipment Preventive maintenance saves time and pays dividends Your nearest Wylie Spray Center has original equipment parts which assure proper fit and best performance Record your equipment s model and serial numbers and the date you purchased this equipment in the space below Have this information available when you order parts or attachments Model Number Serial Number Date Purchased Limited Warranty This is a limited warranty It covers products manufactured by WYLIE Mfg Co The Warrantor is WYLIE Mfg Co 702 E 40th St Lubbock TX 79404 USA The duration of the warranty for WYLIE manufactured equipment and products excluding polyethylene tanks is for one year from date of delivery to the carrier The Warrantor warrants to the Buyer that the pr
3. ball could allow the trailer to become unhitched during transport Serious bodily injury could follow The Wylie Express Combo trailer requires a 2 5 16 ball Make sure that the ball and hitch are the same size Remove the lock pin from the hitch and slide the lock collar back until the hitch opens Lower the hitch onto the ball Close the hitch The spring loaded lock collar will slide forward into place Insert and fasten the lock pin in place ig es GERE gt we e MSN C E u xe aV Fi igure e A2 Hitch in Open Position Attach the safety chains to the eyelets DOT regulations require that the safety chains cross as they are at tached The surge brake system is equipped with an emergency cable that activates the brake system if the trailer becomes unhitched during transport The emergency cable should be clipped to the tow vehicle Plug the light cable into the truck light socket Check the lights to make sure that the clearance turn brake and tail lights are working properly UE E KLV Ki WE 12 ld S oe 4 L o gt r Xm ar VE Emergency 7 Brake Cable Figure A3 Connections to Truck The Combo Trailer is equipped with a drop leg jack Once the trailer is attached to the truck rotate the jack handle to raise the jack pad to the highest point Remove the lock pin and raise the drop leg to the highest setting and insert the lock pin See Fig A4 Combo Inspection amp Setup Y
4. Always turn off tow vehicle engine before making adjustments or repairs to an attached trailer After Use Always Operator s Instructions Inspect trailer for wear or damage Ensure that all fasteners and fittings are tight Drain water from tanks and lines to prevent freezing if unit is not being used Carry out maintenance and or lubrication procedures as outlined in this manual Keep hands feet and clothing away from moving parts Hammer grounding rod into the soil when generator is running Assure that the hitch is attached to the proper size ball Attach the safety chains and breakaway brake cable to the tow vehicle Plug the lights into the tow vehicle Be aware that all the components of this non certified trailer are rated for potable water When possible avoid operating the tow vehicle near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Do not permit others to ride Operate tow vehicle smoothly no jerky turns starts and stops Hitch only to the hitch points recommended by the tow vehicle manufacturer When tow vehicle is idle engage brakes and park lock securely Tighten lug bolts before transporting the first time and maintain proper torque Check lights and wiring daily Service and replace to maintain proper operation Do not store or transport any petroleum based or flammable liquid in the polyethylene tank Wylie Manufacturin
5. Range This information identifies the tire s load carrying capabilities and its inflation limits 1 6 TIRE SAFETY TIPS Preventing Tire Damage e Slow down if you have to go over a pothole or other object in the road e Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Tire Safety Checklist e Check tire pressure regularly at least once a month including the spare Inspect tires for uneven wear patterns on the tread cracks foreign objects or other signs of wear or trauma Remove bits of glass and foreign objects wedged in the tread Make sure your tire valves have valve caps Check tire pressure before going on a long trip Do not overload your vehicle Check the Tire Information and Loading Placard or User s Manual for the maximum recommended load for the vehicle 49 Notes 50
6. heat cords should be plugged into the ThermoCube 4 If the pump is mistakenly plugged into the ThermoCube see below the internal thermostat will shut off the outlets in temperatures above 45 F The pump should only be plugged into the GFCI electrical outlets 5 There is a line strainer in the garden hose adapter just upstream of the pump If the filter is clogged flow will be diminished or shut off completely Turn the main tank valve off and unplug the pump before loosening this garden hose adapter Figure C17 Line Strainer fa Generator Operation Operation Express Generator Trailer cont d Optional Freeze Protection System Your Express Generator Trailer may have been equipped with an optional factory installed freeze protection system This system utilizes a variety of components to protect the water system on the Express Generator Trailer Heat Cords There are two heat cords that protect the pump supply line and the water tank and components in the pump box These two heat cords should plug into the ThermoCube which in turn plugs into the GFCI electrical receptacle on the main generator panel The ThermoCube has a ther mostatically controlled switch which turns on at 35 F and goes off at 45 F One heat cord wraps around the supply line while the other wraps around the pressure tank com ponents They are internally self regulating and will supply heat according to the temperature in the components they protec
7. hours and then once every 24 hours The electronic display continues to signal the lack of water from the first intervention of the dry run protection until the pump starts to operate correctly flashing red LED with one flash and one pause After having re establishing the flow of water press the RESET button to restart the pump Electronic Dispaly Signals Green LED Power on The pump is connected to the main power and is ready to supply water as soon as the tap is opened Yellow LED Pump on The pump is supplying water Red LED Alarm with 1 flash cycles The pump is not functioning due to lack of water on the suction side the dry running protection program is activated Figure B13 Pump Electronic Display and Reset Pad Cold Weather Operation If the Express Water Distribution trailer is operated in tem peratures that will be near or below freezing it is neces sary to protect the pump system by Close the side vents on both sides of the box p 4 2a amp lt Y a A Closed u o We Figure B14 Closed Side Vents e Secure the box lid with the hinged lid spacers in the cold weather position so the lid seals the box Figure B15 Lid with Spacers in Cold Weather Position Rotate Spacers for Hot Weather Distribution Operation WYLIE Operation Express Water Distribution Trailer cont d Plug the two heat cables into the dual outlet thermostat ThermoCube and plug the
8. is drawn from the system to lower the pressure in the tank 2 he electrical GFCI outlet into which the pump is plugged can trip Push the button in the middle of the outlet to reset 3 There are also two circuit breakers which protect the two electrical outlets which may need to be reset These circuit breakers are located on the back of the main panel in the engine compartment i NOTICE The ThermoCube is a thermostatically controlled electrical outlet Only the heat cords should be plugged into the ThermoCube 4 If the pump is mistakenly plugged into the ThermoCube see below the internal thermostat will shut off the outlets in temperatures above 45 F The pump should only be plugged into the GFCI electrical outlets 5 There is a line strainer in the garden hose adapter just upstream of the pump If the filter is clogged flow will be diminished or shut off completely Turn the main tank valve off and unplug the pump before loosening this garden hose adapter TAONE k AYANT PH MESS T d Os Sas Figure A18 Line Strainer 3 dE Combo Operation tfe Operation Express Combo Trailer cont d Optional Freeze Protection System Your Express Combo Trailer may have been equipped with an optional factory installed freeze protection system This system utilizes a variety of components to protect the water system on the Express Combo Trailer Heat Cords There are two heat cords that protect the pump supp
9. located in the same location as the certification label described above This placard provides tire and loading information In addition this placard will show a statement regarding maximum cargo capacity Cargo can be added to the trailer up to the maximum weight specified on the placard The combined weight of the cargo is provided as a single number In any case remember the total weight of a fully loaded trailer can not exceed the stated GVWR For trailers with living quarters installed the weight of water and propane also need to be considered The weight of fully filled propane containers is considered part of the weight of the trailer before it is loaded with cargo and is not considered part of the disposable cargo load Water however is a disposable cargo weight and is treated as such If there is a fresh water storage tank of 100 gallons this tank when filled would weigh about 800 pounds If more cargo is being transported water can be off loaded to keep the total amount of cargo added to the vehicle within the limits of the GVWR so as not to overload the vehicle Understanding this flexibility will allow you the owner to make choices that fit your travel needs When loading your cargo be sure it is distributed evenly to prevent overloading front to back and side to side Heavy items should be placed low and as close to the axle positions as reasonable Too many items on one side may overload a tire The best way to know the actual w
10. outlet to accumulator Remove cover plate on pump Pump is not bolted to floor of pump box Lift pump out and store in a freeze protected environment A damaged pump due to freezing is NOT covered under the warranty Hot Weather Operation If the Express Water Distribution trailer is operated in tem peratures above 80 prevent overheating by Open the side vents on both sides of the box s R Ox E S ES am V Ventilation Slot n S open Side Vents MY We 7 fj WARNIN Figure B17 Hot Weather Box Configuration e Raise lid to provide 77 gap for air ventilation by rotating hinged lid spacers to be captive between box and lid See Figure B17 Distribution Operation Operation Express Water Distribution Trailer cont d General Operation Keep the lid on in all operations The pump should not be subjected to direct sun rain or direct streams of water Unplug the pump and heater power cords before servicing any plumbing Failure to do so could cause electrical shock injury or death Storage If the Express Water Distribution trailer is to be stored or parked for an extended time it is best to drain the system or charge it with RV antifreeze Draining the system Disconnect the power from the trailer Relieve the system pressure by opening a water tap Drain the tank by removing the quick fill cap and turn the 3 way valve to Fill Drain Any residual water in
11. the suction line can be drained by Loosen the lower drain clamp remove the plug then unscrew the cap This will allow residual water on the suction side of the pump to drain Replace the cap and plug to keep the system clean Figure BIS Suction Line Drain Cap 24 Disconnect the distribution lines and open the distribu tion line valves Disconnect the supply line inside the box from the pump inlet port by releasing the quick coupler Disconnect the accumulator hose coupler Figure B19 Pump Components e Unplug the pump cord from the receptacle and pull the plug into the pump box Remove the wing nuts from the mount plate and lift the pump assembly from the box Store in a temperature controlled area Protection with RV antifreeze As an alternative to draining the system and removing the pump the system can be protected with RV antifreeze DANGER A Add only non toxic RV Antifreeze to the system Adding toxic automotive antifreeze will cause sickness and death e Turn the pump off at the switch Drain the tank as described above e Without losing the pump s prime pour a few gallons of RV antifreeze in the main tank Distribution Operation WYLIE Operation Express Water Distribution Trailer cont d Turn the pump on Open the taps and or distribution line valves until the RV antifreeze comes through the lines Turn the pump off and unplug the power cable Trailer Ope
12. thermostat into the dual receptacle Optional If thermostat is missing or broken plug heat cables directly into dual receptacle D x Heater Cabo Oe HeaterCable gt Figure B16 Freeze Protection Connections The ThermoCube has a thermostatically controlled switch which turns on at 35 F and goes off at 45 F CAUTION A Heater cords carry 110 VAC Unplug cords if cut or damaged Failure to do so could cause electrical shock and injury There are two heat cables One heat cable wraps around the supply line while the other is coiled inside the pump box They are internally self regulating and will supply heat ac cording to the temperature in the components they protect In warmer weather these heat cords should be unplugged These heat cords conduct 110 VAC and should be handled with caution They are shielded with an external braided wire which acts as a physical shield and are also safety grounded Should the heat cord be cut or damaged the cord should be unplugged from the ThermoCube and re placed Call the factory for replacement parts 23 NOTICE Pump must not be allowed to freeze In the event the pump may freeze e g due to loss of electricity to heater to prevent damage the pump must be removed and stored where it will not freeze because it can not be fully drained Note Pump can be removed without the use of tools Unplug electrical cord from switch box Disconnect water lines inlet and
13. tire Wheel center member In the case of a non pneumatic tire assembly incorporating a wheel a mechanical device which attaches either integrally or separably to the non pneumatic rim and provides the connection between the non pneumatic rim and the vehicle or in the case of a non pneumatic tire assembly not incorporating a wheel a mechanical device which attaches either integrally or separably to the non pneumatic tire and provides the connection between tire and the vehicle Wheel holding fixture The fixture used to hold the wheel and tire assembly securely during testing 1 4 TIRE SAFETY EVERYTHING RIDES ON IT The National Traffic Safety Administration NHTSA has published a brochure DOT HS 809 361 that discusses all aspects of Tire Safety as required by CFR 575 6 This brochure is reproduced in part below It can be obtained and downloaded from NHTSA free of charge from the following web site http www nhtsa dot gov cars rules TireSafety ridesonit tires index html Studies of tire safety show that maintaining proper tire pressure observing tire and vehicle load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities c
14. to either PUMP or FILL DRAIN with a center OFF position which closes the valve The valve and hose is wrapped with freeze protection insula tion and heat cord See more information on this system on pages 22 and 23 e P a Oi y APRIL i Jj cm Three WayiValve gt 2 Quick vu Fa 9c Si o Figure B Filling Tank Through 2 Quick Fill 20 To fill the tank through the quick fill valve place tank valve to OFF position before removing quick fill cap Remove quick fill Cap attach the fill line 2 coupler and move valve to FILL DRAIN position for filling When tank is full rotate 3 way valve to the OFF position before disconnecting the fill hose from the quick fill valve Replace the cap Rotate the 3 way valve to the PUMP position If the tank is being filled from a municipal water supply it is recommended that an optional anti siphon fill kit W1241FILL be mounted on the fender F igure B9 Optional Anti Siphon Fill NOTICE Fill the tank with non heated water The pump is designed to pump water with a maximum temperature of 95 F Connecting Water Lines Route the water distribution lines not included through the line ports in the side of the box Up to 4 distribution lines can be supplied simultaneously See Figure B10 During cold weather the distribution lines must be inde pendently protected from freezing The trailer s freeze protection system will only protect the trai
15. transferred to your vehicle Consult the tow vehicle s manual to determine how this weight transfer reduces the available cargo and luggage capacity of your vehicle 1 3 GLOSSARY OF TIRE TERMINOLOGY Accessory weight The combined weight in excess of those standard items which may be replaced of automatic transmission power steering power brakes power windows power seats radio and heater to the extent that these items are available as factory installed equipment whether installed or not 40 Tire Safety information kaf T dE Bead The part of the tire that is made of steel wires wrapped or reinforced by ply cords and that is shaped to fit the rim Bead separation This is the breakdown of the bond between components in the bead Bias ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the centerline of the tread Carcass The tire structure except tread and sidewall rubber which when inflated bears the load Chunking The breaking away of pieces of the tread or sidewall Cold inflation pressure The pressure in the tire before you drive Cord The strands forming the plies in the tire Cord separation The parting of cords from adjacent rubber compounds Cracking Any parting within the tread sidewall or inner liner of the tire extending to cord material CT A pneumatic tire with an inverted flange tire and rim system
16. 000 POUND WR NOTE TE RAILERS ARE NOT REQUIRED TO HAVE A TIR INEORMATION PLACARD ON THE VEHICLE 1 Determine the empty weight of your trailer by weighing the trailer using a public scale or other means This step does not have to be repeated 2 Locate the GVWR Gross Vehicle Weight Rating of the trailer on your trailer s VIN Certification label 3 Subtract the empty weight of your trailer from the GVWR stated on the VIN label That weight is the maximum available cargo capacity of the trailer and may not be safely exceeded 1 2 STEPS FOR DETERMINING CORRECT LOAD LIMIT TOW VEHICLE 1 Locate the statement The combined weight of occupants and cargo should never exceed XXX Ibs on your vehicle s placard 2 Determine the combined weight of the driver and passengers who will be riding in your vehicle 3 Subtract the combined weight of the driver and passengers from XXX kilograms or XXX pounds 4 The resulting figure equals the available amount of cargo and luggage capacity For example if the XXX amount equals 1400 Ibs and there will be five 150 Ib passengers in your vehicle the amount of available cargo and luggage capacity is 650 Ibs 1400 750 5 x 150 650 Ibs 5 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage capacity calculated in Step 4 6 If your vehicle will be towing a trailer load from your trailer will be
17. Brake system fluid low 2 Brake shoes improperly adjusted 3 Brake shoes worn 1 Emergency brake system is engaged 1 Light bulb burned out 2 Loose or broken wire 1 Electric trailer plug not properly plugged into vehicle 2 Blown fuse 3 Loose or broken wire 1 Discharge gate valves closed 2 Pump not plugged into GFCI outlet 3 GFCI outlet reset button tripped 4 One or more circuit breakers tripped 5 Tank is pressurized 6 Malfunctioning pump 1 Tank empty 2 Main tank ball valve closed 3 Plugged strainer 4 Malfunctioning pump 5 Discharge valves not open 6 Air leak causing pump to lose suction 1 Heat cords or tank heater not plugged into ThermoCube 2 ThermoCube thermostat inoperable 3 One or more circuit breakers tripped 4 GFCI outlet reset button tripped 5 Heat cord malfunction 1 Generator system problem 38 1 Add proper fluid 2 Adjust brake shoes 3 Replace brake shoes 1 Surge brakes Disengage emergency brake lever 1 Replace light bulb 2 Repair loose or broken wire 1 Properly connect to tow vehicle 2 Replace fuse 3 Repair loose or broken wire 1 Open discharge gate valves 2 Plug into GFCI outlet 3 Press reset button 4 Reset circuit breakers on outlet or breaker box 5 Pump will operate when pressure drops in tank 6 See pump owners manual or contact Wylie Spray Center 1 Fill tank 2 Open ball valve 3 Clean st
18. MITED WARRANTY Polyethylene and fiberglass tanks These tanks are warranted for the storage and transport of water herbicide solutions on farm liquid fertilizer and liquid feed Such tanks should not be used for the storage of any bulk herbicide undiluted Any such use will render this warranty void In addition the Warrantor makes no warranty with regard to bulkhead tank fittings used in connection with tanks containing bulk herbicides and the use of any such fittings sold by the Warrantor or any WYLIE dealer in connection with tanks containing bulk herbicides is improper Chemical Incompatibility The Warrantor does not make any recommendations or warranties regarding chemical compatibility WYLIE shall not be liable for any damages due to chemical incompatibility and any Buyer or user should rely solely on written information furnished by the chemical manufacturer regarding chemical compatibility No employee of WYLIE Mfg Co or its representatives agents or dealers is authorized to vary the terms of this limited warranty ram WYLIE Wylie Manufacturing Company 702 E 40th St Ph 888 788 7753 Owner Registration Express Combo Trailer Water Distribution Trailer Generator Trailer Date of Purchase Model Number Type of Trailer Tank Serial Number L combo mallet Tailer Serai Namber Water Distribution Trailer Generator Trailer Generator Serial Number Wylie Invoice Number Owner
19. ame size Remove the lock pin from the hitch and slide the lock collar back until the hitch opens Lower the hitch onto the ball Close the hitch The spring loaded lock collar will slide forward into place Insert and fasten the lock pin in place 18 Figure e B2 Hitch in Open Position Attach the safety chains to the eyelets DOT regulations require that the safety chains cross as they are at tached The surge brake system is equipped with an emergency cable that activates the brake system if the trailer becomes unhitched during transport The emergency cable should be clipped to the tow vehicle Plug the light cable into the truck light socket Check the lights to make sure that the clearance turn brake and tail lights are working properly es Ne Ve je pA v X i2 bh P 9 7 Emergency wl Brake Cable M NA WE T vk A nt ONCE ORS Be iuo ie AES qu S Ana tat A UNS Figure B3 Connections to Truck The Water Distribution Trailer is equipped with a rotating jack Once the trailer is attached to the truck rotate the jack handle to raise the jack pad off the ground Remove the lock pin and rotate the jack parallel with the tongue then reinsert the lock pin or remove the jack for transport See Fig B4 Dist Inspection amp mw Inspection amp Setup Express Water Distribution Trailer cont d a N 1 wes Pin gt d Ez igure c B4 Jack Operation The W
20. an also Improve vehicle handling Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires This booklet presents a comprehensive overview of tire safety including information on the following topics e Basic tire maintenance e Uniform Tire Quality Grading System e Fundamental characteristics of tires 44 Tire Safety Information E e ire safety tips Use this information to make tire safety a regular part of your vehicle maintenance routine Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure 5 SAFETY FIRST BASIC TIRE MAINTENANCE Properly maintained tires improve the steering stopping traction and load carrying capability of your vehicle Underinflated tires and overloaded vehicles are a major cause of tire failure Therefore as mentioned above to avoid flat tires and other types of tire failure you should maintain proper tire pressure observe tire and vehicle load limits avoid road hazards and regularly inspect your tires 1 5 1 FINDING YOUR VEHICLE S RECOMMENDED TIRE PRESSURE AND LOAD LIMITS Tire information placards and vehicle certification labels contain information on tires and load limits These labels indicate the vehicle manufacturer s information including Recommended tire size Recommended tire inflation pressure Vehicle capacity weight VCW th
21. ar Inspection amp Setup Express Combo Trailer cont d E lt Outrigger Jacks z F igure A6 Set Outrigger Jacks to Stabilize Trailer Fill the fuel tank with low sulphur diesel through the fill cap on the right front corner of the tank Drop Leg Jack Operation The Wylie Express Combo trailer is equipped with a height adjustable hitch The trailer should travel level when the tank is full To level the hitch lower the jack to support the tongue remove the hitch bolts adjust the tongue height as needed and reinsert the hitch bolts Ev ru Era J E oe tt jl ms PAK y Ue SINCE 3e psum A 7 E S m ee i ight Adjustable B Diesel Tank Fill Cap Setting the Ground Rod See the Allmand generator owner s manual for more de tailed instructions The ground rod is stored in the engine compartment ee RAE Me ND 1 Drive the ground rod provided fully into the ground FigureAS i using a heavy hammer such as a single jack Adjust Hitch Height for Level Trailer 2 Attach the grounding cable provided to the rod and then to the grounding lug on the trailer Make sure that Setting Up Trailer for Operation the cable connections are tight Position the trailer in a relatively level area Lower and set die the jack drop leg then rotate the handle to raise the trailer and unhook from the towing vehicle Rotate the outrigger jacks Extend the jacks so that the trailer is level or lowered by 72 o
22. ath Generator Operation WYLIE Operation Express Generator Trailer cont d The water supply system includes a pressure tank which provides steady water flow and reduced pump cycling The tank is pressurized air at the factory to 25 psi The pressure can be checked in the field using a standard tire pressure gauge A protective cap covers the air valve on the rear of the pressure tank Check the air pressure when the tank is empty Figure C15 Pressure Tank Air Valve With the pump running open the gate valves on the output hose bibs Allow several minutes for the tank to fill and to purge air from the distribution hoses n ov har o A F EE do c Lr r a A tema n r amp lt KGateValve Figure C16 Water Pump Connections 31 Possible Problems 1 If the pump is not operating the system may be pressur ized and the pump s internal pressure switch is activated The pump will resume operation when sufficient water is drawn from the system to lower the pressure in the tank 2 The electrical GFCI outlet into which the pump is plugged can trip Push the button in the middle of the outlet to reset 3 There is also a circuit breaker which protects the electri cal outlet which may need to be reset This circuit breaker is located just above the outlet on the auxiliary panel NOTICE The ThermoCube is a thermostatically controlled electrical outlet Only the
23. ator Operation WYLIE Operation Express Generator Trailer The Express Generator Trailer is designed to provide water and power to portable offices RV s or work trailers at temporary job sites All the fluid components of this non certified trailer are rated for potable water Filling the Water Tank The 500 gallon water tank can be filled through the fillwell or the quick fill fitting To fill through the fillwell remove the tank lid by rotating counterclockwise and insert the customer supplied fill hose Make sure the hose is clean and free of any foreign matter The hose end should stay above the water level Fill Hose gt b Figure C9 Filling Tank Through Fillwell The water tank is equipped with a bottom load three way valve This valve allows flow to either PUMP or FILL DRAIN with a center OFF position which closes the valve The valve and hose may be wrapped with freeze protec tion insulation and heat cord See more information on this system on page 32 To fill the tank through the quick fill valve place tank valve to OFF position before removing quick fill cap Remove quick fill Cap attach the fill line 2 coupler and move valve to FILL DRAIN position for filling 2 Quick Fill SC lt i V EN i Hose at iro 5 ts tre VE ai t ea d x ka AE is 2 y Se H Xo E TA v 4 d Quick Fill Cap Ww p Figure C10 Filling Tank Through Quick Fill Fitting If
24. e conditions The wheel hubs should be checked regularly for excess heat Heat buildup is an indication that the bearings need grease and may soon fail The axles are equipped with Accu Lube hubs Remove the rubber boot and attach grease gun to the grease zert Replace the rubber boot after the hub is serviced Y lt Grease Zert Be Figure A27 Accu Lube Hub Distribution introduction Wie WYLIE 4 P od fiz y T Ba M d OT AM elie EIA alist de a iH 1 025 Gal Express Water Distribution Trailer Introduction The Wylie Express Water Distribution Trailers are built of the finest materials and expert workmanship to provide you with years of reliable service The Express Water Distribution Trailer is equipped with a 1 025 gallon polyethylene tank a pressurized water distribution system and a freeze protection system The Express Water Distribution Trailer is a DOT approved trailer that come standard with lights surge brakes and heavy duty walkway fenders It is a non certified trailer with approved components for potable water The Wylie Express Water Distribution Trailers are designed to supply water to RV s and mobile offices at oil field or construction sites This manual explains how to safely and properly operate and maintain your Express Water Distribution Trailer Thor oughly read and understand the contents of this manual before operating your trailer If you have questions or do not understand particular ite
25. e maximum occupant and cargo weight a vehicle is designed to carry Front and rear gross axle weight ratings GAWR the maximum weight the axle systems are designed to Carry Both placards and certification labels are permanently attached to the trailer near the left front 1 5 2 UNDERSTANDING TIRE PRESSURE AND LOAD LIMIT Tire inflation pressure is the level of air in the tire that provides it with load carrying capacity and affects the overall performance of the vehicle The tire inflation pressure is a number that indicates the amount of air pressure measured in pounds per square inch psi a tire requires to be properly inflated You will also find this number on the vehicle information placard expressed in kilopascals kpa which is the metric measure used internationally Manufacturers of passenger vehicles and light trucks determine this number based on the vehicle s design load limit that is the greatest amount of weight a vehicle can safely carry and the vehicle s tire size The proper tire pressure for your vehicle is referred to as the recommended cold inflation pressure As you will read below it is difficult to obtain the recommended tire pressure if your tires are not cold Because tires are designed to be used on more than one type of vehicle tire manufacturers list the maximum permissible inflation pressure on the tire sidewall This number is the greatest amount of air pressure that should ever be put in the tire und
26. e to labeling decoration or protective bands Sidewall That portion of a tire between the tread and bead Sidewall separation The parting of the rubber compound from the cord material in the sidewall Special Trailer ST tire The ST is an indication the tire is for trailer use only Test rim The rim on which a tire is fitted for testing and may be any rim listed as appropriate for use with that tire Tread 43 Vf Tire Safety Information That portion of a tire that comes into contact with the road Tread rib A tread section running circumferentially around a tire Tread separation Pulling away of the tread from the tire carcass Treadwear indicators TWI The projections within the principal grooves designed to give a visual indication of the degrees of wear of the tread Vehicle capacity weight The rated cargo and luggage load plus 68 kilograms 150 Ibs times the vehicle s designated seating capacity Vehicle maximum load on the tire The load on an individual tire that is determined by distributing to each axle its share of the maximum loaded vehicle weight and dividing by two Vehicle normal load on the tire The load on an individual tire that is determined by distributing to each axle its share of the curb weight accessory weight and normal occupant weight distributed in accordance with Table of CRF 49 571 110 and dividing by 2 Weather side The surface area of the rim not covered by the inflated
27. eight of the vehicle is to weigh it at a public scale Talk to your dealer to discuss the weighing methods needed to capture the various weights related to the trailer This would include the weight empty or unloaded weights per axle wheel hitch or king pin and total weight 39 7 Tire Safety Information Excessive loads and or underinflation cause tire overloading and as a result abnormal tire flexing occurs This situation can generate an excessive amount of heat within the tire Excessive heat may lead to tire failure It is the air pressure that enables a tire to support the load so proper inflation is critical The proper air pressure may be found on the certification VIN label and or on the Tire Placard This value should never exceed the maximum cold inflation pressure stamped on the tire 1 1 1 24010118 The weight of cargo should never exceed 907 kg or 2000 IDs 1 Locate the statement The weight of cargo should never exceed XXX kg or XXX lbs on your vehicle s placard See figure 1 1 2 This figure equals the available amount of cargo and luggage load capacity 3 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage load capacity The trailer s placard refers to the Tire Information Placard attached adjacent to or near the trailer s VIN Certification label at the left front of the trailer 1 1 2 TRAILERS OVER 10
28. er inflation including tire failure D Measuring and adjusting air pressure for proper inflation e Tire Care including maintenance and safety practices Vehicle load limits including a description and explanation of the following items A Locating and understanding the load limit information total load capacity and cargo capacity B Calculating total and cargo capacities with varying seating configurations including quantitative examples showing illustrating how the vehicles cargo and luggage capacity decreases as combined number and size of occupants increases This item is also discussed in Section 3 C Determining compatibility of tire and vehicle load capabilities D Adverse safety consequences of overloading on handling and stopping on tires 1 1 STEPS FOR DETERMINING CORRECT LOAD LIMIT TRAILER Determining the load limits of a trailer includes more than understanding the load limits of the tires alone On all trailers there is a Federal certification VIN label that is located on the forward half of the left road side of the unit This certification VIN label will indicate the trailer s Gross Vehicle Weight Rating GVWR This is the most weight the fully loaded trailer can weigh It will also provide the Gross Axle Weight Rating GAWR This is the most a particular axle can weigh If there are multiple axles the GAWR of each axle will be provided If your trailer has a GVWR of 10 000 pounds or less there is a vehicle placard
29. er lighting system is not working Pump Will Not Operate Pump will not move solution Freeze Protection System not working Light tower or generator not working properly 1 Brake system fluid low 2 Brake shoes improperly adjusted 3 Brake shoes worn 1 Emergency brake system is engaged 1 Light bulb burned out 2 Loose or broken wire 1 Electric trailer plug not properly plugged into vehicle 2 Blown fuse 3 Loose or broken wire 1 Discharge gate valves closed 2 Pump not plugged into GFCI outlet 3 One or more circuit breakers tripped 4 GFCI outlet reset button tripped 5 Tank is pressurized 1 Tank empty 2 Main tank ball valve closed 3 Plugged strainer 4 Malfunctioning pump 5 Discharge gate valves not open 6 Air leak causing pump to lose suction 1 Heat cords or tank heater not plugged into ThermoCube 2 ThermoCube thermostat inoperable 3 One or more circuit breakers tripped 4 GFCI outlet reset button tripped 5 Heat cord malfunction 1 Generator system problem 36 1 Add proper fluid 2 Adjust brake shoes 3 Replace brake shoes 1 Surge brakes Disengage emergency brake lever 1 Replace light bulb 2 Repair loose or broken wire 1 Properly connect to tow vehicle 2 Replace fuse 3 Repair loose or broken wire Open discharge gate valves Plug into GFCI outlet Reset circuit breakers on outlet or breaker box Press reset button Pum
30. er normal driving conditions 1 5 3 CHECKING TIRE PRESSURE It is important to check your vehicle s tire pressure at least once a month for the following reasons e Most tires may naturally lose air over time e Tires can lose air suddenly if you drive over a pothole or other object or if you strike the curb when parking e With radial tires it is usually not possible to determine underinflation by visual inspection For convenience purchase a tire pressure gauge to keep in your vehicle Gauges can be purchased at tire dealerships auto supply stores and other retail outlets The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper psi when a tire is cold The term cold does not relate to the outside temperature Rather a cold tire is one that has not been driven on for at least three hours When you drive your tires get warmer causing the air pressure within them to increase Therefore to get an accurate tire pressure reading you must measure tire pressure when the tires are cold or compensate for the extra pressure in warm tires 45 E Tire Safety Information e Step 1 Locate the recommended tire pressure on the vehicle s tire information placard certification label or in the owner s manual e Step 2 Record the tire pressure of all tires e Step 3 If the tire pressure is too high in any of the tires slowly release air by gently pressing on the tire valve stem with the edge of
31. g 702 E 40th St Lubbock TX 79404 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Wylie Manufacturing If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in indi vidual problems between you your dealer or Wylie Manufacturing To contact NHTSA you may either call the Auto Safey Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to NHTSA U S Department of Transportation 12000 New Jersey SE Washington DC 20590 You can also obtain other information about motor vehicle safety from the http www safercar gov a gt Safety Decals amp Placement Express Combo Trailer z mmeo yN DANGER Turn the pump and heater breakers OFF before servicing any plumbing Failure to do so could cause electrical shock injury or death 55 Decal V9060 inside SAFETY CHECKLIST Red amp White Do not operate this trailer without Reflective Tape checking the following list Coupler and ball must be same size V Coupler must be locked Deca I TM P 3 M 9 80 0 2 v pe be crossed beneath hitc
32. g instructions of the generator A 7 f NN J Figure A15 Pump Electrical Connections Turn the pump and heater breakers OFF or unplug the pump and heaters before servicing any plumbing Failure to do so could cause electrical shock injury or death a gt Ha Operation Express Combo Trailer cont d The water supply system includes a pressure tank which provides steady water flow and reduced pump cycling The tank is pressurized air at the factory to 25 psi The pressure can be checked in the field using a standard tire pressure gauge A protective cap covers the air valve on the rear of the pressure tank Check the air pressure when the tank is empty Figure A16 Pressure Tank Air Valve With the pump running open the gate valves on the output hose bibs Allow several minutes for the tank to fill and to purge air from the distribution hoses Y UOA L2 VAN A 2 o WE n Ns AN M Ap r N Ny X 4 y NN et A vy NN Y o A S OF 6 Fe Ni re Y k t 5 UN y P p v i D n pei e gt Li N i Lf d e M a Gate Fd v t i 3 e 7 j y i L4 5 de 1 CN 5 m He y up 3 Y 7 PT A y e p rd Figure A17 Water Pump Connections 12 Possible Problems 1 Ifthe pump is not operating the system may be pressur ized and the pump s internal pressure switch is activated The pump will resume operation when sufficient water
33. generator Thoroughly read and understand the contents of this manual before operating your trailer If you have questions or do not understand particular items contact your nearest Wylie Spray Center or call Wylie Manufacturing at 888 788 7753 Please keep this manual handy to answer questions you may have as they arise Pay Particular Attention To All Safety Suggestions Their purpose is to assure safe operation of the trailer and prevent injury or damage to yourself or the unit zr E dM Inspection amp Setup Inspection amp Setup _ Combo Trailer Express Combo Trailer Your Express Combo Trailer is delivered ready for op eration However it is suggested that you check lug nuts and other fasteners for proper torque Check the motor to assure that it has the proper oil level see the motor operator s manual for details Make a visual inspection to assure that nothing was damaged in shipping Report any problems to your dealer or to Wylie Manufacturing The owner s manual should be stored in the manual stor age sleeve located inside the engine compartment Manual Storage gt aE Figure Al Manual Storage Sleeve Attaching Trailer To Truck WARNING A The Combo Trailer should be pulled by a ton or larger truck Pulling with a smaller truck could cause loss of control and serious injury or death A WARNING A The ball and hitch must be the same size Attaching a 2 5 16 hitch to a 2
34. h and Breakaway brake cable must be attached to truck X Trailer lighting must be operating properly Jack must be retracted 4 Wheel lug bolts must be properly tightened Brakes must be properly adjusted Decal V9029 Contact us at mail wyliesprayers com or 888 788 7753 to order safety decal or manual replacements 4 Safety Issues fe WYLIE Safety Decals amp Placement Express Water Distribution Trailer Red amp White Reflective Tape Decal TMP 3M 980 02 DANGER SAFETY CHECKLIST MO Do not operate this trailer without N servicing sr phanbing checking the following list cause electrical shock Coupler and ball must be same size Coupler must be locked V Safety chains must be crossed beneath hitch and ttached to truck D eca I V9 0 60 4 isis brake cable must be attached to truck X Trailer lighting must be operating properly Jack must be retracted Wheel lug bolts must be properly tightened Brakes must be properly adjusted T Decal V9029 injury or death 5 Contact us at mail wyliesprayers com or 888 788 7753 to order safety decal or manual replacements tas Safety Decals amp Placement Express Generator Trailer 44 DANGER Unplug the pump and heater power cords before servicing any plumbing cente electrical shock SAFETY CHECKLIST injury or death 555 Do not operate this trailer without Decal V9060 checking the following lis
35. he pump switch and plug is routed through the GFCI receptacle and is therefore protected by the reset button If the pump will not operate check that the reset button is not tripped Press the button to reset x cities Ca HER ae Freeze jns Cable 2 d ES me q E 4i ae Rin E f tm m A Y ZA d lih ET J m une A SN Figure B12 Pump Components The tank must be filled with a minimum of 300 gallons of water to assure sufficient head pressure to prime the pump 21 Distribution Operation Operation Express Water Distribution Trailer cont d Make sure that the 3 way valve see Figure B8 is turned to Pump Open the appropriate distribution line valves Flip the Pump Switch to On The pump will fill the distri bution lines Open faucets to allow air to bleed from the lines Close the faucets once the water is flowing smoothly The pump will automatically shut off at 70 psi and will start again when the system drops to 30 psi Dry Run Protection If the pump senses that it is not drawing any water it will automatically switch off after approx 45 seconds The red ALARM LED on the electronic display will begin to flash After having restored the flow of water to the pump press the RESET pad to restart the pump If the alarm persists or rather the user does not re establish the flow of water and reset the pump the automatic reset will attempt to restart the pump after 1 hour 5 hours 20
36. hemicals fabric and steel or other materials that when mounted on an automotive wheel provides the traction and contains the gas or fluid that sustains the load Production options weight The combined weight of those installed regular production options weighing over 2 3 kilograms 5 Ibs in excess of those standard items which they replace not previously considered in curb weight or accessory weight including heavy duty brakes ride levelers roof rack heavy duty battery and special trim Radial ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at substantially 90 degrees to the centerline of the tread Recommended inflation pressure This is the inflation pressure provided by the vehicle manufacturer on the Tire Information label and on the Certification VIN tag Reinforced tire A tire designed to operate at higher loads and at higher inflation pressures than the corresponding standard tire Rim A metal support for a tire or a tire and tube assembly upon which the tire beads are seated Rim diameter This means the nominal diameter of the bead seat Rim size designation This means the rim diameter and width Rim type designation This means the industry of manufacturer s designation for a rim by style or code Rim width This means the nominal distance between rim flanges Section width The linear distance between the exteriors of the sidewalls of an inflated tire excluding elevations du
37. hose and open the gate valves to drain iind remaining water into the pump box bs AEN Y Drain THose d 4 sein d Ire j Figure C22 Draining Pressure Tank and Hoses 33 3 With the pump supply hose disconnected at the swivel remove the poly plug and brass cap from the tank plumbing as shown in Figures C23 and C24 The water in the supply line will gravity flow out of the line 4 Reconnect the supply line and install the cap and plug to prevent any foreign matter from getting in the line Figure C23 Draining Supply Hose L Drain gt ine lt ED N Poly Plug Figure C24 Draining Supply Hose Additional Freeze Protection If the Generator Trailer needs freeze protection for an extended period the system can be protected with RV antifreeze DANGER A Add only non toxic RV Antifreeze to the system Adding toxic automotive antifreeze will cause sickness and death a gt Hee Operation Express Generator Trailer cont d Drain the tank as described above add enough RV an tifreeze to fill the system Open outlets at the pump and allow the pump to run long enough to fill the system with RV antifreeze When the Generator Trailer is to be used again thoroughly flush the system with clean water then drain before refilling tank with water Diesel Tank The diesel tank is a rectangular steel tank located beneath the 500 gallon water tank The diesel tank supplies fuel to the ge
38. ib components need to be drained There are two generations of plumbing on the Express Combo Trailer i e before Serial Number 051695 and after Serial Number 051695 inclusive Draining the tank is universal across all trailers Draining the supply line to the pump is specific to the particular generation of plumbing Tank Drainage Turn the valve to OFF Remove the quick couple cap and connect a drain line to the quick couple fitting at the main tank valve Turn the valve to DRAIN and empty the tank Disconnect the drain hose and reattach the quick couple cap Turn the valve back to OFF P Drain Hose p Figure A22 Draining Tank Pump System Drainage on Combo Trailers above Serial Number 051695 inclusive 1 With the main tank valve turned to OFF discon nect the supply hose from the pump inlet Connect a drain hose to a pressure tank hose bib and release the pressur ized water which will empty the pressure tank In addition run the pump until it runs dry Unplug the pump 14 2 Remove the drain hose and open the gate valves to drain any remaining water into the pump box fe Pump Inlet p d Wy S SSS Gate Valvet2 Te E y lt a 3 J lt N ANNS NS o sDrain Hosex ES A TN 3 S Li E b x i In E gt OX Y 3 A gt Figure A23 Draining Pressure Tank and Hoses on Units Above Serial Number 051695 3 With the pump supply hose disconnected at the swivel remove the
39. in which the rim is designed with rim flanges pointed radially inward and the tire is designed to fit on the underside of the rim in a manner that encloses the rim flanges inside the air cavity of the tire Curb weight The weight of a motor vehicle with standard equipment including the maximum capacity of fuel oil and coolant and if So equipped air conditioning and additional weight optional engine Extra load tire A tire designed to operate at higher loads and at higher inflation pressures than the corresponding standard tire Groove The space between two adjacent tread ribs Gross Axle Weight Rating The maximum weight that any axle can support as published on the Certification VIN label on the front left side of the trailer Actual weight determined by weighing each axle on a public scale with the trailer attached to the towing vehicle Gross Vehicle Weight Rating The maximum weight of the fully loaded trailer as published on the Certification VIN label Actual weight determined by weighing trailer on a public scale without being attached to the towing vehicle Hitch Weight The downward force exerted on the hitch ball by the trailer coupler Innerliner The layer s forming the inside surface of a tubeless tire that contains the inflating medium within the tire Innerliner separation The parting of the innerliner from cord material in the carcass 41 Vf Tire Safety information Intended outboard sidewall The
40. ional circuits specific to the water supply and freeze protection system There are two dual GFCI outlet boxes mounted above the pump box in the generator cabinet They are protected by two circuit breakers one for each of the dual outlets The 2 dual outlets provide power for the water pump 172 Amps two heat cords 3 Amps total and the tank heater 1272 Amps These circuit breakers are protected by the Main Circuit breaker 90 Amps in the front generator control panel E NOTICE This main circuit breaker on the front generator console should be turned OFF before shutting down the diesel engine generator Failure to turn off this circuit breaker and the lights can damage the generator circuit and is not covered by warranty 11 Figure A14 Electrical Connections Water System Operation With Water Tank valve positioned to PUMP and the two hose bibs in the pump box turned off plug in the water pump cord to one of the free outlets in the dual GFCI out let box above the pump box inside the generator cabinet Do not use either of the dual outlets on the plug in Ther moCube socket receptacle which is solely used for the freeze protection circuits There is no Off On switch the water system uses a demand pump that cycles on and off according to water pressure ON at 25 psi OFF at 45 psi The generator must be running to provide power to the wa ter pump Refer to the Allmand generator owner s manual for operatin
41. ious bodily injury could follow The Wylie Express Generator trailer requires a 2 5 16 ball Make sure that the ball and hitch are the same size Remove the lock pin from the hitch and slide the lock collar back until the hitch opens Lower the hitch onto the ball Close the hitch The spring loaded lock collar will slide forward into place Insert and fasten the lock pin in place 44 SUY gt P aha d S ns A Dep Tas Ue OpeniHitch gt 4 i t n W Hitch in Open Position Attach the safety chains to the eyelets DOT regulations require that the safety chains cross as they are at tached The surge brake system is equipped with an emergency cable that activates the brake system if the trailer becomes unhitched during transport The emergency cable should be clipped to the tow vehicle Plug the light cable into the truck light socket Check the lights to make sure that the clearance turn brake and tail lights are working properly r7 f BARS S LL EE NER oe ipt D MM gt Gar Desi 7 92 5 Je 39 p C M E a d lt Emergency A Brake Cable Connections to Truck The Generator Trailer is equipped with a drop leg jack Once the trailer is attached to the truck rotate the jack handle to raise the jack pad to the highest point Remove the lock pin and raise the drop leg to the highest setting and insert the lock pin See Fig C4 zr E d Inspection amp Setup Inspectio
42. k is being filled from a municipal water supply it is recommended that an optional anti siphon fill kit W1440FILL be mounted on the fender Figure All Optional Anti Siphon Fill When tank is full rotate 3 way valve to the OFF position before disconnecting the fill hose from the quick fill valve Replace the cap Rotate the 3 way valve to the PUMP position FigueAl2 3 Way Valve in PUMP Position Connection to the Water System The water pump and pressure tank are located in the en gine compartment If the trailer is equipped with the freeze protection kit the water pump and pressure tank are inside an insulated metal box Unscrew the wing nuts and remove the top of the box In warm weather the top should be re moved for pump cooling The top can be stowed between the insulated box and the engine compartment cover Combo Operation iwi Operation Express Combo Trailer cont d Route the distribution hoses through the slot on the front of the generator housing and through the insulated holes if equipped in the front of the pump box Connect distribu tion hose fittings to the two output hoses from the pump The distribution hoses may need freeze protection which is not included in the freeze protection kit Figure A13 Distribution Hose Connection Water System Electrical Connections The Allmand Generator Operator s Manual should be read and understood The Wylie Express Combo trailer has addit
43. ke equipment safety chain anchors and correctly sized and anchored ball 6 Check the following components regularly Tires Check and maintain proper inflation daily Lights Inspect lights wiring and plug daily Replace dam aged or worn components Brake system Check fluid level in brake actuator Hitch Before each trip make sure that the hitch is properly locked on the ball Replace the hitch if it becomes worn or inoperable Chemical Compatibility The polyethylene tank is designed to hold water Wylie polyethylene tanks are not designed to hold petroleum based chemicals or petroleum fuels Generator Lubrication WYLIE Lubrication Express Generator Trailer Lubrication The wheel bearings should be serviced every 6 months or every 6 000 miles whichever comes first Lubrication may be needed more often if the trailer is used in severe conditions The wheel hubs should be checked regularly for excess heat Heat buildup is an indication that the bearings need grease and may soon fail The axles are equipped with Accu Lube hubs Remove the rubber boot and attach grease gun to the grease zert Replace the rubber boot after the hub is serviced Figure C26 Accu Lube Hub O Ss tps Se 35 ite Troubleshooting Express Combo Trailer Troubleshooting Guidelines Problem Cause soon Surge trailer brakes not operating Brakes will not release One or more lights not working Trail
44. ler components Distribution Operation WYLIE Operation Express Water Distribution Trailer cont d SHE o Dee URS So T as EC Distribution oR poris j j MEER EOT x bii WEG SV LIT We y 177 a um 4 A 5 Distribution Line Porti Figure B10 Connecting Distribution Lines Connecting to Electric Power A WARNING Q The incoming power supply must be properly grounded to prevent accidental shock and injury The pump and freeze protection system is powered by 110 VAC 60 Hz electricity All of the electrical connections are located inside the weather sealed electrical box mounted on the front of the pump box Route the power cable through the conduit in the bottom of the box Plug the incoming power cable into the power plug The power cable should at minimum be a heavy duty outdoor grade 3 conductor 12 gauge cord with a 15 amp capacity Make sure that the pump cable and heater cables are plugged into the proper receptacles See Figure B11 NOTICE The ThermoCube is a thermostatically controlled electrical outlet Only the heat cables should be plugged into the ThermoCube F igure BII Electrical Box Operating the Pump The Express Water Distribution trailer is equipped with a 22 GPM on demand pump and an accumulator that will provide a smooth constant flow It is also equipped with an electronic safety device to prevent the dry running of the pump The power to t
45. lt in death or serious injury This signal word is to be limited to the most extreme situations WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE Indicates information considered important but not hazard related e g messages relating to property damage SAFETY INSTRUCTIONS Indicates a type of safety sign where specific safety related instructions or procedures are described Before Use Do not operate trailer until this manual has been read and understood Thoroughly read and understand all instructions before operating this trailer If you have questions please contact Wylie Manufacturing 702 E 40th St Lubbock TX 79404 888 788 7753 You can also contact your nearest Wylie Spray Center Make sure that the trailer is properly attached to the tow vehicle including lights safety chains hitch and breakaway brake cable Check lug bolts for tightness and tires for wear Adjust hitch height as needed to assure that trailer is level when fully loaded Read and understand the generator manufacturer owner s manual for instructions to safely operate the generator and or light tower During Use Do not allow anyone to ride on trailer during transport Falling can cause injury or death Reduce speed when crossing uneven or rough terrain
46. ly line and the water tank and components in the pump box These two heat cords should plug into the ThermoCube which in turn plugs into the GFCI electrical receptacle inside the engine compartment The ThermoCube has a thermostatically controlled switch which turns on at 35 F and goes off at 45 F One heat cord wraps around the supply line while the other wraps around the pressure tank components They are internally self regulating and will supply heat according to the temperature in the compo nents they protect In warmer weather these heat cords should be unplugged c N lt Tank Heater Plug q Pump Plug gt S NS E EN E lt gt GFCI Outlet GFCI Outle AS gt Heat Cord Plug gt ThermoCube x P Cord Plug 7 Figure A19 Heat Cord Connections 4 amp CAUTION A Heater cords carry 110 VAC Unplug cords if cut or damaged Failure to do so could cause electrical shock and injury These heat cords conduct 110 VAC and should be handled with caution They are shielded with an external braided wire which acts as a physical shield and are also safety grounded Should the heat cord be cut or damaged the cord should be unplugged from the ThermoCube and re placed Call the factory for replacement parts 13 Tank Heater There is a 110 VAC 1500 W thermostatically controlled tank heater mounted in the water tank The internal ther mostat turns on at 38 F and off at 45 F The
47. ms contact your nearest Wylie Spray Center or call Wylie Manufacturing at 888 788 7753 Please keep this manual handy to answer questions you may have as they arise Pay Particular Attention To All Safety Suggestions Their purpose is to assure safe operation of the trailer and prevent injury or damage to yourself or the unit 17 zr WE dm Inspection amp Setup Inspection amp Setup Express Water Distribution a Water Distribution Trailer The Express Water Distribution Trailer is delivered ready for operation However it is suggested that you check lug nuts and other fasteners for proper torque Make a visual inspection to assure that nothing was damaged in shipping Report any problems to your dealer or to Wylie Manufacturing The owner s manual should be stored in the manual stor age sleeve located on the side of the tongue J eo g 3 lt Manual Storage Figure Bl Manual Storage Sleeve Attaching Trailer To Truck A WARNING A The Water Distribution Trailer should be pulled by a 4 ton or larger truck Pulling with a smaller truck could cause loss of control and serious injury or death A WARNING A The ball and hitch must be the same size Attaching a 2 5 16 hitch to a 2 ball could allow the trailer to become unhitched during transport Serious bodily injury could follow The Wylie Express Water Distribution trailer requires a 2 5 16 ball Make sure that the ball and hitch are the s
48. must also be rated to handle the maximum trailer load 5 Make sure that the tow vehicle is properly equipped to safely tow the trailer The tow vehicle should be equipped with functional light and brake equipment safety chain anchors and correctly sized and anchored ball 6 Check the following components regularly Tires Check and maintain proper inflation daily Lights Inspect lights wiring and plug daily Replace dam aged or worn components Brake system Check fluid level in brake actuator Hitch Before each trip make sure that the hitch is properly locked on the ball Replace the hitch if it becomes worn or inoperable 7 The trailer is equipped with a step handholds and slip resistant treads to allow access to the light tower mast Combo Operation Operation Express Combo Trailer cont d Figure 426 Accessing Light Tower Chemical Compatibility The polyethylene tank is designed to hold water Wylie polyethylene tanks are not designed to hold petroleum based chemicals or petroleum fuels The steel fuel tank should only be filled with low sulphur diesel Other Operations All set up operating and maintenance instructions for the generator and light tower are included in the Allmand Generator Operator s Manual Lubrication The wheel bearings should be serviced every 6 months or every 6 000 miles whichever comes first Lubrication may be needed more often if the trailer is used in sever
49. n amp Setup Express Generator Trailer cont d DNE Hle Ck n Figure C6 Diesel Tank Fill Cap Do not add fuel to the Wacker Neuson fuel tank inside the generator cabinet The engine only pulls fuel from the 240 Gal diesel tank under the water tank Figure C4 Drop Leg Jack Operation The Wylie Express Combo trailer is equipped with a height adjustable hitch The trailer should travel level when the tank is full To level the hitch lower the jack to support the tongue remove the hitch bolts adjust the tongue height as needed and reinsert the hitch bolts Do Not Add Diesel Fuel To This Tank oe nee p we NA 7 Height Adjustable Figure C7 Generator Diesel Tank is Disconnected Connecting a Ground Rod WR Ce It is strongly recommended to comply with local codes ne C5 i regarding a ground rod not included due to various local Adjust Hitch Height for Level Trailer regulations Any ground rod should be connected to the grounding lug in the generator connection panel 117 hal E Setting Up Trailer for Operation L200 50A ios 204 20A 20A Position the trailer in a relatively level area Lower and set the jack drop leg then rotate the handle to raise the trailer and unhook from the towing vehicle Fill the fuel tank with low sulphur diesel through the fill cap on the right front corner of the tank Figure C8 Connect Ground Rod to Grounding Lug 28 Gener
50. n the hitch end for full fuel usage in the fuel tank Figure A Set and Connected Ground Rod Combo Operation Operation Express Combo Trailer The Express Combo trailer is designed to provide water power and light to portable offices RV s or work trailers at temporary job sites All the fluid components of this non certified trailer are rated for potable water Filling the Water Tank The 500 gallon water tank can be filled through the fillwell or the quick fill fitting To fill through the fillwell remove the tank lid by rotating counterclockwise and insert the customer supplied fill hose Make sure the hose is clean and free of any foreign matter The hose end should stay above the water level Fill Hose gt b Figure A9 Filling Tank Through Fillwell The water tank is equipped with a bottom load three way valve This valve allows flow to either PUMP or FILL DRAIN with a center OFF position which closes the valve The valve and hose may be wrapped with freeze protec tion insulation and heat cord See more information on this system on page 13 To fill the tank through the quick fill valve place tank valve to OFF position before removing quick fill cap Remove quick fill Cap attach the fill line 2 coupler and move valve to FILL DRAIN position for filling lt Fill Hose 7 Wiz 77 72 7 7 7 77 V7 Vi F igure Al 0 Filling Tank Through Quick Fill Fitting 10 If the tan
51. nerator engine An un level trailer can substantially affect the amount of fuel available to the engine The trailer should be level or 1 2 lower in the front to maximize fuel availability Any trash or foreign matter in the fuel will accumulate in the fuel line filter at the engine The filter should be replaced when necessary The tank can be drained by opening the drain plug located at the right rear corner of the tank bottom Always be care ful when draining the tank to retain the fuel collected for proper disposal Use only low sulphur diesel fuel as specified by Wacker Neuson generator owner s manual M IA j A Y am ey aX D d ie SEAR Figure C25 Diesel Tank 34 Trailer Operation Towing a loaded trailer requires added care and concentra tion for safe operation 1 Loaded trailers require a longer stopping distance Maintain an increased following distance 2 Trailers turn a shorter radius than the tow vehicle Swing wide on turns to prevent colliding with other vehicles or structures 3 Loaded trailers require more time to attain highway speeds Take extra care when merging with traffic 4 Make sure that the tow vehicle is sized to properly tow the trailer at maximum load The hitch must also be rated to handle the maximum trailer load 5 Make sure that the tow vehicle is properly equipped to safely tow the trailer The tow vehicle should be equipped with functional light and bra
52. ntification Number This begins with the letters DOT and indicates that the tire meets all federal standards The next two numbers or letters are the plant code where it was manufactured and the last four numbers represent the week and year the tire was built For example the numbers 3197 means the 31st week of 1997 The other numbers are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions 1 5 9 2 UTQGS Information Treadwear Number This number indicates the tire s wear rate The higher the treadwear number is the longer it should take for the tread to wear down For example a tire graded 400 should last twice as long as a tire graded 200 Traction Letter This letter indicates a tire s ability to stop on wet pavement A higher graded tire should allow you to stop y
53. o Trailer Parts OI T AGT RR RR E EEEE E EE A AT 52 x NI e E E E E E E E E eee 53 Pum Fe MOTOWN e e Uo 54 TANK P IUMD WG eese EEA E A E ER E E E EEEE OD Lights and Brake ibel 5 MNT e ODER 56 Express Water Distribution Trailer Parts Water Distribution WAM OR RR Rm T of siint edaiUqno opm 58 TANK VEIN state dese get E mm 59 Frezo Protection BOX arcsec tars edecacisctsun dens ae E DA ME DR EA E ari 60 Lights and Brake SV Sle NNI m 61 Express Generator Trailer Parts Generator Traller ict ossse tree atre mitad utopia Ported ose Ml OR MM MP DIM A MM EUM 62 PUMP RUMOM eree earn 63 TARK VOI eee a E S A EE E A EE E EE EE E ER S 64 IS CIICAl Connection BOX ascesa ikee RT aE EE R a R 65 mi ma E R E E E E E 66 Lights and Brake Syste ascris R R RAE 67 All Trailers Ures PSS aie a 68 7000 ME PRIS PSs CINE T nsin eai a a a iiia 69 Wiring ScehemallC uec sdjaczneean ace aadiancosskteensaienasicewdasect dawedeanantacnenmasaseeten KEANE EANA A Ena aE aaaea Aaa 70 A Safety Precautions Be alert when you see the above symbol in the manual It warns of a hazard which might lead to injury It means Attention Become alert Your safety is Involved Three 3 words Danger Warning and Caution are associated with this symbol DANGER Indicates a hazardous situation which if not avoided will resu
54. oduct s sold hereunder are free from defects to material and workmanship under normal use and service in the hands of the original buyer If goods are defective the defective goods will be replaced with identical goods If identical goods are not available the Buyer may elect to receive a refund of the purchase price for the defective goods or the Buyer may order similar goods The damage for defective goods shall not exceed the purchase price of the defective goods No allowance shall be made for labor or expense or repairing goods without prior approval in writing by the Warrantor The Buyer s remedy under this warranty does not include incidental or consequential damages For products not manufactured by the Warrantor the Warrantor warrants these products to the extent of the warranties of their respective manufactures There are no warranties which extend beyond this limited warranty including the implied warranty of merchantability Dealers or representatives shall not make any representation in regard to particular goods except as authorized by the Warrantor through a written warranty accompanying those particular goods Disclaimer of Warranty WYLIE Mfg Co and its divisions Wylie Spray Centers in each location requires as a condition of sale and coverage by its LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specifications of the Warrantor This requirement is in addition to the LI
55. of the pneumatic tires and rims that are fitted to a passenger car in compliance with the requirements of this standard Non pneumatic tire A mechanical device which transmits either directly or through a wheel or wheel center member the vertical load and tractive forces from the roadway to the vehicle generates the tractive forces that provide the directional control of the vehicle and does not rely on the containment of any gas or fluid for providing those functions Non pneumatic tire assembly A non pneumatic tire alone or in combination with a wheel or wheel center member which can be mounted on a vehicle Normal occupant weight This means 68 kilograms 150 Ibs times the number of occupants specified in the second column of Table of 49 CFR 571 110 Occupant distribution The distribution of occupants in a vehicle as specified in the third column of Table of 49 CFR 571 110 Open splice Any parting at any junction of tread sidewall or innerliner that extends to cord material Outer diameter The overall diameter of an inflated new tire Overall width 42 Tire Safety Information Gas The linear distance between the exteriors of the sidewalls of an inflated tire including elevations due to labeling decorations or protective bands or ribs Ply A layer of rubber coated parallel cords Ply separation A parting of rubber compound between adjacent plies Pneumatic tire A mechanical device made of rubber c
56. on dry pavement R The R stands for radial Radial ply construction of tires has been the industry standard for the past 20 years Next number This two digit number is the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next number This two or three digit number is the tire s load index It is a measurement of how much weight each tire can support You may find this information in your owner s manual If not contact a local tire dealer Note You may not find this information on all tires because it is not required by law M S The M S or M S indicates that the tire has some mud and snow capability Most radial tires have these markings hence they have some mud and snow capability Speed Rating The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time The ratings range from 99 miles per hour mph to 186 mph These ratings are listed below Note You may not find this information on all tires because it is not required by law 47 fad Tire Safety Information Tire Safety Information R 106 mph MM IU V E 130 mph ee For tires with a maximum speed capability over 149 mph tire manufacturers sometimes use the letters ZR For those with a maximum speed capability over 186 mph tire manufacturers always use the letters ZR U S DOT Tire Ide
57. ords or tank heater not plugged into ThermoCube 2 ThermoCube thermostat inoperable 3 One or more circuit breakers tripped 4 GFCI outlet reset button tripped 5 Heat cord malfunction 1 Add proper fluid 2 Adjust brake shoes 3 Replace brake shoes 1 Surge brakes Disengage emergency brake lever 1 Replace light bulb 2 Repair loose or broken wire 1 Properly connect to tow vehicle 2 Replace fuse 3 Repair loose or broken wire 1 Open Distribution gate valves 2 Plug into GFCI outlet 3 Press reset button 4 Turn switch on 5 Pump will operate when pressure drops in tank 6 Press reset pad to restart pump 1 Fill tank 2 Open ball valve 3 Clean strainer screen 4 See pump owners manual or contact Wylie Spray Center 5 Open discharge valve 6 Close valves and tighten fittings that can leak air Plug into ThermoCube Replace ThermoCube Reset circuit breakers at breaker box GFCI outlet reset button tripped Replace heat cord Refer to the pump owner s manual for additional pump information 3 ites Troubleshooting Express Generator Trailer Troubleshooting Guidelines Probie cause soon Surge trailer brakes not operating Brakes will not release One or more lights not working Trailer lighting system is not working Pump Will Not Operate Pump will not move solution Freeze Protection System not working Generator not working properly 1
58. our car on wet roads in a shorter distance than a tire with a lower grade Traction is graded from highest to lowest as AA A B and C Temperature Letter This letter indicates a tire s resistance to heat The temperature grade is for a tire that is inflated properly and not overloaded Excessive speed underinflation or excessive loading either separately or in combination can cause heat build up and possible tire failure From highest to lowest a tire s resistance to heat is graded as A B or C 48 zT Tire Safety Information WYLIE 1 5 9 3 Additional Information on Light Truck Tires Please refer to the following diagram Maximum load Load amp inflation when used as a dual Severe snow Light conditions truck tire Maximum load amp inflation when Load inflation used as a single limits Tires for light trucks have other markings besides those found on the sidewalls of passenger tires LT The LT indicates the tire is for light trucks or trailers ST An ST is an indication the tire is for trailer use only Max Load Dual kg Ibs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a dual that is when four tires are put on each rear axle a total of six or more tires on the vehicle Max Load Single kg Ibs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a single Load
59. p will operate when pressure drops in tank Fill tank Open ball valve Clean strainer screen See pump owners manual or contact Wylie Spray Center 5 Open discharge gate valves 6 Close valves and tighten fittings that can leak air 1 Plug into ThermoCube 2 Replace ThermoCube 3 Reset circuit breakers at outlet or breaker box 4 Press reset button 5 Replace heat cord 1 Refer to Allmand generator owner s manual Troubleshooting a Express Water Distribution Trailer Troubleshooting Guidelines Promem Cause somon Surge trailer brakes not operating Brakes will not release One or more lights not working Lighting system is not working Pump Will Not Operate Pump will not move solution Freeze Protection System not working 1 Brake system fluid low 2 Brake shoes improperly adjusted 3 Brake shoes worn 1 Emergency brake system is engaged 1 Light bulb burned out 2 Loose or broken wire 1 Electric trailer plug not properly plugged into vehicle 2 Blown fuse 3 Loose or broken wire 1 Distribution gate valves closed 2 Pump not plugged into GFCI outlet 3 GFCI outlet reset button tripped 4 Pump switch turned off 5 Tank is pressurized 6 Reset pad is tripped 1 Tank empty 2 Main tank ball valve closed 3 Plugged strainer 4 Malfunctioning pump 5 Discharge valves not open 6 Air leak causing pump to lose suction 1 Heat c
60. poly plug and brass cap from the tank plumbing as shown in Figures A23 and A24 The water in the supply line will gravity flow out of the line 4 Reconnect the supply line and install the cap and plug to prevent any foreign matter from getting in the line gt _ p t P 3 n s N EM ee Fj 4 c E NUR S ps L y a PHA Ensoo P Ws B CTI 72 aat O IAS as MENS 3 CUN DART ee A os Aiki d Ld es n ON x j 4 I J W m WE JI m reps Mem oly Flug gt lt A N is j AS j6 v ax mE weed _4Brass Cap Pur pp o E s P Figure A24 Draining Supply Hose on Units Above Serial Number 051695 Combo Operation a Operation Express Combo Trailer cont d DANGER A Add only non toxic RV Antifreeze to the system Adding toxic automotive antifreeze will cause sickness and death Additional Freeze Protection If the Combo Trailer needs freeze protection for an extend ed period the system can be protected with RV antifreeze Drain the tank as described above add enough RV an tifreeze to fill the system Open outlets at the pump and allow the pump to run long enough to fill the system with RV antifreeze When the Combo Trailer is to be used again thoroughly flush the system with clean water then drain before refill ing tank with water Additional Information The box lid should be secured on the box in cold weather to retain heat inside the box During wa
61. r do not understand particular items contact your nearest Wylie Spray Center or call Wylie Manufacturing at 888 788 7753 Please keep this manual handy to answer questions you may have as they arise Pay Particular Attention To All Safety Suggestions Their purpose is to assure safe operation of the trailer and prevent injury or damage to yourself or the unit 26 Gen Inspection amp Setup Inspection amp Setup Express Generator Trailer Express Generator Trailer Your Express Generator Trailer is delivered ready for op eration However it is suggested that you check lug nuts and other fasteners for proper torque Check the motor to assure that it has the proper oil level see the motor operator s manual for details Make a visual inspection to assure that nothing was damaged in shipping Report any problems to your dealer or to Wylie Manufacturing The owner s manual should be stored in the manual stor age bracket located inside the engine compartment Pi s Ls 1 4 1 EUNERO E E Bracket Figure Cl Manual Storage Bracket Attaching Trailer To Truck A WARNING A The Generator Trailer should be pulled by a ton or larger truck Pulling with a smaller truck could cause loss of control and serious injury or death WARNING A The ball and hitch must be the same size Attaching a 2 5 16 hitch to a 2 ball could allow the trailer to become unhitched during transport Ser
62. rainer screen 4 See pump owners manual or contact Wylie Spray Center 5 Open discharge valve 6 Close valves and tighten fittings that can leak air 1 Plug into ThermoCube 2 Replace ThermoCube 3 Reset circuit breakers at outlet or breaker box 4 Press reset button 5 Replace heat cord 1 Refer to Wacker Neuson generator owner s manual Tire Safety Information a Tire Safety Information 1 TIRE SAFETY INFORMATION This portion of the User s Manual contains tire safety information as required by 49 CFR 575 6 Section 2 1 contains Steps for Determining Correct Load Limit Trailer Section 2 2 contains Steps for Determining Correct Load Limit Tow Vehicle Section 2 3 contains a Glossary of Tire Terminology including cold inflation pressure maximum inflation 5 k pressure recommended inflation pressure and other non technical terms Section 2 4 contains information from the NHTSA brochure entitled Tire Safety Everything Rides On It This brochure This brochure as well as the preceding subsections describes the following items e Tire labeling including a description and explanation of each marking on the tires and information about the DOT Tire Identification Number TIN e Recommended tire inflation pressure including a description and explanation of A Cold inflation pressure B Vehicle Placard and location on the vehicle C Adverse safety consequences of und
63. ration Towing a loaded trailer requires added care and concentra tion for safe operation 1 Loaded trailers require a longer stopping distance Maintain an increased following distance 2 Trailers turn a shorter radius than the tow vehicle owing wide on turns to prevent colliding with other vehicles or structures 3 Loaded trailers require more time to attain highway speeds Take extra care when merging with traffic 4 Make sure that the tow vehicle is sized to properly tow the trailer at maximum load The hitch must also be rated to handle the maximum trailer load 5 Make sure that the tow vehicle is properly equipped to safely tow the trailer The tow vehicle should be equipped with functional light and brake equipment safety chain anchors and correctly sized and anchored ball 6 Check the following components regularly Tires Check and maintain proper inflation daily Lights Inspect lights wiring and plug daily Replace dam aged or worn components Brake system Check fluid level in brake actuator Hitch Before each trip make sure that the hitch is properly locked on the ball Replace the hitch if it becomes worn or inoperable Chemical Compatibility The polyethylene tank is designed to hold water Wylie polyethylene tanks are not designed to hold petroleum based chemicals or petroleum fuels Lubrication The wheel bearings should be serviced every 6 months or every 6 000 miles whichever comes first
64. rm weather remove the lid to keep the pump of overheating The lid can be stowed between the box and the generator cabinet Diesel Tank The diesel tank is a rectangular steel tank located beneath the 500 gallon water tank The diesel tank supplies fuel to the generator engine An un level trailer can substantially affect the amount of fuel available to the engine The trailer should be level or 1 2 lower in the front to maximize fuel availability Any trash or foreign matter in the fuel will accumulate in the fuel line filter at the engine The filter should be replaced when necessary The tank can be drained by opening the drain plug located atthe right rear corner of the tank bottom Always be care ful when draining the tank to retain the fuel collected for proper disposal Use only low sulphur diesel fuel as specified by Allmand generator owner s manual 15 Figure A25 Diesel Tank Trailer Operation Towing a loaded trailer requires added care and concentra tion for safe operation 1 Loaded trailers require a longer stopping distance Maintain an increased following distance 2 Trailers turn a shorter radius than the tow vehicle owing wide on turns to prevent colliding with other vehicles or structures 3 Loaded trailers require more time to attain highway speeds Take extra care when merging with traffic 4 Make sure that the tow vehicle is sized to properly tow the trailer at maximum load The hitch
65. rounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to the sidewall should not be repaired Tires must be removed from the rim to be properly inspected before being plugged and patched 1 5 9 LIRE FUNDAMENTALS Federal law requires tire manufacturers to place standardized information on the sidewall of all tires This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall 46 Tire Safety Information Vv ar 1 5 9 1 Information on Passenger Vehicle Tires Please refer to the diagram below T ee pea Ratio of height to width aspect ratio Load index amp Nominal width of speed symbol tire in millimeters U S DOT tire identification number Passenger car tire Severe snow conditions Max Tire ply rmissable com u Treadwear traction and temperature grades Max load rating P The P indicates the tire is for passenger vehicles Next number This three digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge In general the larger the number the wider the tire Next number This two digit number known as the aspect ratio gives the tire s ratio of height to width Numbers of 70 or lower indicate a short sidewall for improved steering response and better overall handling
66. s Name Address City State Zip Phone Email Dealer Owner s Signature Must be returned within 10 days to validate the warranty Or Register Online Go to www wyliesprayers com Table of Contents af Table Of Contents LIE Sa Y IT V SI NRI HE 2 3 Reponng Safety DeloClS MMLT 3 Safety Decals amp PIACOMOM isicsciivvs cendiesecsncerctunaneseaateabdiancu inxs csasaddingncnsdusnsenaadsseumcenedssesseeadediaeeneadeanssuuedeesnsseeeuadleseesbet 4 6 Express Combo Trailer WWE OT Ursa needa parce Nm T IES LOI a oe a ET 8 9 Hrad ae EEEE e a AE sna E E E E E 10 16 PUN ea ON NE 16 Express Water Distribution Trailer WGI GL 2116 g TC m N 17 WINS CONN ea ce 18 19 Sore MET 20 25 DE O uei E HDD ML MILIEU MM actos avec casa DIM UE EMI dE MU 25 Express Generator Trailer MOOC UO aean nei S EEE A ee E OA A E N E eee 26 VSS CIO eS CD ERN EN 2f 28 Sou M T 29 34 Nible e iie o NE m m ences 35 Troubleshooting CoCS S NETTEN 36 38 Tire Salety NATO AU OMA met 39 49 elc espe eect Rc 50 Repair PariS RTT 51 70 Express Comb
67. sidewall that contains a white wall bears white lettering or bears manufacturer brand and or model name molding that is higher or deeper than the same molding on the other sidewall of the tire or the outward facing sidewall of an asymmetrical tire that has a particular side that must always face outward when mounted on a vehicle Light truck LT tire A tire designated by its manufacturer as primarily intended for use on lightweight trucks or multipurpose passenger vehicles Load rating The maximum load that a tire is rated to carry for a given inflation pressure Maximum load rating The load rating for a tire at the maximum permissible inflation pressure for that tire Maximum permissible inflation pressure The maximum cold inflation pressure to which a tire may be inflated Maximum loaded vehicle weight The sum of curb weight accessory weight vehicle capacity weight and production options weight Measuring rim The rim on which a tire is fitted for physical dimension requirements Pin Weight The downward force applied to the 5 wheel or gooseneck ball by the trailer kingpin or gooseneck coupler Non pneumatic rim A mechanical device which when a non pneumatic tire assembly incorporates a wheel supports the tire and attaches either integrally or separably to the wheel center member and upon which the tire is attached Non pneumatic spare tire assembly A non pneumatic tire assembly intended for temporary use in place of one
68. t v Coupler and ball must be same size Red amp Wh ite cue see pee beneath hitch and n attached to truck Refl ective Ta pe v cantata inimi cable must be attached to truck 4 Trailer lighting must be operating properly V Jack must be retracted 7 Wheel lug bolts must be properly tightened Deca I TM P 3 M 980 02 V Brakes must be properly adjusted Vo029 Decal V9029 Contact us at mail wyliesprayers com or 888 788 7753 to order safety decal or manual replacements Combo Introduction WYLIE 500 Gal Express Combo Trailer Introduction The Wylie Express Combo Trailers are the result of years of testing and field proven experience They are built of the finest materials and expert workmanship to provide you with years of reliable service The Express Combo Trailer is equipped with a 500 gallon polyethylene tank a pressurized water distribution system and a 13 5 kW Allmand generator with 25 LED light tower An optional factory installed freeze protection kit is available The Express Combo Trailer is a DOT approved trailer that come standard with lights surge brakes and heavy duty walkway fenders The Wylie Express Combo Trailers are designed to supply water power and light to RV s and mobile offices at oil field or construction sites This manual explains how to safely and properly operate and maintain your Express Combo Trailer Aseparate manual is included with operating instructions for the Allmand
69. t In warmer weather these heat cords should be unplugged o Figure C16 Heat Cord Connections CAUTION A Heater cords carry 110 VAC Unplug cords if cut or damaged Failure to do so could cause electrical shock and injury These heat cords conduct 110 VAC and should be handled with caution They are shielded with an external braided wire which acts as a physical shield and are also safety grounded Should the heat cord be cut or damaged the cord should be unplugged from the ThermoCube and re placed Call the factory for replacement parts 92 Tank Heater There is a 110 VAC 1500 W thermostatically controlled tank heater mounted in the water tank The internal thermostat turns on at 38 F and off at 45 F The tank heater power cord reaches from the tank forward into the generator cabinet and should be plugged into one of the 110 Volt outlets on the main generator panel It should not be plugged into the ThermoCube This heater is mounted in one of the tank bulkheads slightly above and to the side of the main tank water valve In cold weather the water level should not be allowed to fall below the height of the tank heater The tank heater cord should be unplugged in non freezing weather Figure C19 Tank Heater Outside Supply Line Insulation Foam wrap tubing and foam tees surround the supply line 3 way valve and heat cord These connections should remain intact unless necessary for repairs e
70. t the correct size to choose consult with the tire dealer 1 5 6 TIRE TREAD The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding especially when the road is wet or icy In general tires are not safe and should be replaced when the tread is worn down to 1 16 of an inch Tires have built in treadwear indicators that let you know when it is time to replace your tires These indicators are raised sections spaced intermittently in the bottom of the tread grooves When they appear even with the outside of the tread it is time to replace your tires Another method for checking tread depth is to place a penny in the tread with Lincoln s head upside down and facing you If you can see the top of Lincoln s head you are ready for new tires 1 5 7 TIRE BALANCE AND WHEEL ALIGNMENT To avoid vibration or shaking of the vehicle when a tire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel and tire assembly A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the vehicle s frame This adjustment maximizes the life of your tires These adjustments require special equipment and should be performed by a qualified technician 1 5 8 TIRE REPAIR The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that sur
71. tank heater power cord reaches from the tank forward into the genera tor cabinet and should be plugged into one of the spare outlets in the dual GFCI outlet above the pump box It should not be plugged into the ThermoCube This heater is mounted in one of the tank bulkheads slightly above and to the side of the main tank water valve In cold weather the water level should not be allowed to fall below the height of the tank heater The tank heater cord should be unplugged in non freezing weather Figure A20 Tank Heater Outside Supply Line Insulation Foam wrap tubing and foam tees surround the supply line 3 way valve and heat cord These connections should remain intact unless necessary for repairs etc Care must be taken when reassembling that the cord and foam components are placed in their original locations to assure proper freeze protection a Inside CETUMUET CLL E Figure A21 Foam Insulation fs combo Operation Operation Express Combo Trailer cont d Water System Drainage The supply line leading from the water tank to the pump is heated in cold weather when the generator is running During transport or periods of inactivity it may need to be protected Running the generator during transport is a simple method of protecting the tank and supply lines If the generator is not available or if the unit will not operate for an extended period the water tank supply line pump pressure tank and hose b
72. tc Care must be taken when reassembling that the cord and foam components are placed in their original locations to assure proper freeze protection Inside lt Foam Insulation Figure C20 Foam Insulation Generator Operation a Operation Express Generator Trailer cont d Water System Drainage The supply line leading from the water tank to the pump is heated in cold weather when the generator is running During transport or periods of inactivity it may need to be protected Running the generator during transport is a simple method of protecting the tank and supply lines If the generator is not available or if the unit will not operate for an extended period the water tank supply line pump pressure tank and hose bib components need to be drained Tank Drainage Turn the valve to OFF Remove the quick couple cap and connect a drain line to the quick couple fitting at the main tank valve Turn the valve to DRAIN and empty the tank Disconnect the drain hose and reattach the quick couple cap Turn the valve back to OFF a P d p 4 Drain Hoses ERN 4 EN 7 S Figure C21 Draining Tank Pump System Drainage 1 With the main tank valve turned to OFF dis connect the supply hose from the pump inlet Connect a drain hose to a pressure tank Gate Valve and release the pressurized water which will empty the pressure tank In addition run the pump until it runs dry Unplug the pump 2 Remove the drain
73. the tank is being filled from a municipal water supply it is recommended that an optional anti siphon fill kit W1440FILL be mounted on the fender Figure Cll Optional Anti Siphon Fill When tank is full rotate 3 way valve to the OFF position before disconnecting the fill hose from the quick fill valve Replace the cap Rotate the 3 way valve to the PUMP position lt Valve in PUMP Position pointed to Jt Figure C12 3 Way Valve in PUMP Position Connection to the Water System The water pump and pressure tank are located in the pump box on the tongue of the trailer Unscrew the wing nuts and remove the top of the box fiu Generator Operation Operation Express Generator Trailer cont d Route the distribution hoses through the insulated holes in side of the pump box Connect distribution hose fittings to the two output gate valves from the pump The distribution hoses may need freeze protection which is not included in the freeze protection kit Figure C13 Distribution Hose Connection NOTICE Total available Amp load is 60 Amps Plugging in electrical loads totaling more than 60 Amps through various plugs and circuits will cause the main breaker to trip NOTICE This main circuit breaker on the generator console should be turned OFF before shutting down the diesel engine generator Failure to turn off this circuit breaker can damage the generator circuit and is not covered by warrant
74. y The Wacker Neuson Generator Operator s Manual should be read and understood All of the circuits in the main box and the auxiliary box are protected by the Main Circuit breaker 60 Amps in the generator control panel A variety of plugs and circuits are available for various applications but only a total of 60 Amps are available from the G14 generator 30 Water System Electrical Connections The pump should be plugged into the 110 Volt GFCI outlet in the auxiliary electrical box Note Each plug in the auxiliary electrical box 3 prong 30 Amp 4 prong 50 Amp and GFCI 20 Amp is protected by its own breaker located above the plugs on the panel Heat ORIG Ex o EK use ary Figure C14 Electrical Connections with optional freeze protection Water System Operation With Water Tank valve positioned to PUMP and the two hose bibs in the pump box turned off plug the water pump cord into the 110 Volt GFCI outlet in the auxiliary electrical box There is no Off On switch as the water system uses a demand pump that cycles on and off according to water pressure ON at 25 psi or less OFF at 45 psi The generator must be running to provide power to the wa ter pump Refer to the Wacker Neuson generator owner s manual for operating instructions of the generator Turn the pump and heater breakers OFF or unplug the pump and heaters before servicing any plumbing Failure to do so could cause electrical shock injury or de
75. ylie Water Distribution trailer is equipped with a height adjustable hitch The trailer should travel level when the tank is full To level the hitch lower the jack to support the tongue remove the hitch bolts adjust the tongue height as needed and reinsert the hitch bolts Figure B6 Level Trailer for Operation The Water Distribution trailer should be placed in a level area to assure optimal operation If the placement is not level adjust the jack stand to level the trailer Fig igure e B5 Adjust Hitch Height for Level Trailer 19 a Distribution Operation Operation Express Water Distribution Trailer The Express Water Distribution trailer is designed to provide water to portable offices RV s or work trailers at temporary job sites All the components of this non certified trailer are rated for potable water The Water Distribution trailer requires 110 volt power for the pump and freeze protection system Filling the Water Tank The 1 025 gallon tank can be filled through the quick fill fitting the tank fillwell or the optional anti siphon fill To fill through the fillwell remove the tank lid by rotating coun terclockwise and insert the customer supplied fill hose Make sure the hose is clean and free of any foreign mat ter The hose end should stay above the water level Figure B7 Filling Tank Through Fillwell The water tank is equipped with a bottom load three way valve This valve allows flow
76. your tire gauge until you get to the correct pressure e Step 4 If the tire pressure is too low note the difference between the measured tire pressure and the correct tire pressure These missing pounds of pressure are what you will need to add e Step 5 At a service station add the missing pounds of air pressure to each tire that is underinflated e Step 6 Check all the tires to make sure they have the same air pressure except in cases in which the front and rear tires are supposed to have different amounts of pressure If you have been driving your vehicle and think that a tire is underinflated fill it to the recommended cold inflation pressure indicated on your vehicle s tire information placard or certification label While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire it is safer to drive with air pressure that is slightly lower than the vehicle manufacturer s recommended cold inflation pressure than to drive with a significantly underinflated tire Since this is a temporary fix don t forget to recheck and adjust the tire S pressure when you can obtain a cold reading 1 5 5 TIRE SIZE To maintain tire safety purchase new tires that are the same size as the vehicle s original tires or another size recommended by the manufacturer Look at the tire information placard the owner s manual or the sidewall of the tire you are replacing to find this information If you have any doubt abou

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