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PresencePLUS P4 GEO/GEO 1.3 User`s Manual

1. 64 Locate Tool Configuration 65 LOCAS Tool Res l 22 becediscedbacstecdcuhee TU ad ar a es ae 73 ROMO TODLOBIUB sidad birds bird RE ed eii dies des 74 GELD Find TOG Onan canada das ce a Ge dee A a ER CE HE a aa 75 GEO Find Tool RESUME iii kidd ks ERRARE GER bie Oba ERE SEER CORREA READER ad a 79 EE NIC Poor cr 81 GEO Count Too Omg MAMA 82 GEG CLOUD Tool PUBL 2 uus qe s Coe x 9 A SOR od UXOR EER LR RC POR a OE co RS 86 Measure Tool Setup 87 Measure Tool Configuration 0 0 ehh rns 88 Measure Tool MOSS o cierres thd eheeedtedndbend ae posed ox debe Y D e dedos when 89 Wo i RE 90 Test Tool Configuration n aooaa ehh sanas 90 Tos N51 sU m MPMCC TTMMRR TM 93 Communication Tool Setup c2 c2g4chehebredeeeRGabedaebede roer A ERU RR RR ERRARE RE EE 94 Ethernet Communication Channel Specifications lille 94 Adding a Communication Tool nha 95 Configuring the Communication Tool 0 Rr hne 96 Communication Tool Results nnana naaa anana ee eene 101 Available Results to EXC occ asc cheese sewed Sees Chee A SERRE eee wee Cee yee AR o 102 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 61 Tool Overviews PresencePLUS P4 GEO GEO 1 3 Tool Overviews Locate Tool Overview See Locate Tool Setup on page 64 for info
2. eee hn 30 SollWale Vel VIGWT sims ad eq ana eet mw og dabei We iade perd eae edu ts adi ds ae 31 os SOLID 2 dde dide NN 37 Sel CIO a 25 5 cise cares E S es Sete eens ogee ARS dafs trag Dr diis cg eere 38 Capturing a Reference Image is dd erar SUE eub i REAPER ROS mes S deed 39 Setting Trigger Parameters ehh hn 44 TOOIS OCPOONn i52 verid bb qaare eit ees eh meet eee ed 47 Typical Build Modify ProceCure arica Yantai au on uS E ba eee b OUS hte Bea wes ee 48 Building and Modifying an Inspection 1 0 0 Rn 49 UICC e oiu duo Scie dba ce d acp as aue o te Soe RG sid Oe Aide ui iaa ae kg oe 57 Selecting or Deleting Inspections from the Sensor 2 0 00 eee 58 Selecting Inspections from the Library votas ID E eer p A 59 ONES EO A a a R N E AAEN EO OERA 61 TOO OVORVIOWS 4 5 in duo dedos ui dedi de Shae a e aaa ac apc se cd dca So AL p eren Gea We cal an A 62 Locale Tool SellD 4 4 dos dad ed dr lathe odes doit ie ood date doa odo Rudd 64 GEO Bind TOOL SO D 4 3 arm EE RO RU R Rute EL badder Ed oii ee oe Lees 74 GEO Count Tool SellD 25 3 dieu toe da bleak ned Baht beet US edd aur eu IW eue do Sosa os ROS a 81 Measure Tool Setup sudo da e ii M mE Ed REGE E EAS Ex VENE eme Eq rim 87 joe Se Os tact uc LC Pr EET 90 Communication Tool Setup ee hh rns 94 Banner Engineering Corp Minneapolis MN USA li 10 05 www bannerengineering com Tel 763 544 3164 Il P N 121555 rev B User s Manu
3. 0 ccc eee er 150 Right Angle Sensor Mounting Bracket 0 0c eee eee hr 151 In Line PresencePLUS P4 Sensor 0 eee 152 In Line Sensor Mounting Bracket 0 0 0 0 0 0c eee eee eee eee eee eens 153 er ASAS 154 e AAA 155 NO e UAMRETEPUERE EPPTUSDRDPREPU M LIU NES TIERS E PRETI 155 FD oe ee ee E ee ee EU Eee eee ee ee eee eee ERES 156 Serial Port Communication Specifications s s s se ee eee ee we ee RR OR REX ew RORX E OR ee eee 157 Ethernet Communication Specifications axxo meh a e ke xn 158 uoo AE EEEE EEEE ENEE ETEA EEE EEEE EENET LETTA ETNE 159 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 149 Dimensions Specifications and Parts PresencePLUS P4 GEO GEO 1 3 Sensor and Mounting Bracket Dimensions Right Angle PresencePLUS P4 Sensor dia 28 7 mm 1 13 i 112 5 mm 124 5 mm 4 43 4 9 Right Angle P4 Sensor Dimensions Banner Engineering Corp Minneapolis MN USA 150 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Dimensions Specifications and Parts Right Angle Sensor Mounting Bracket dia 3 81 mm 0 15 8 47 37 mm 1 87 Ao R 112 5 mm 4 43 t DE al 1 4 20 PEM Nut Press Fit 120 1 mm PEM CLS 0420 0 4 73 dia 44 5 mm ISOMETRIC VIEW Right Angle Sensor Mounting Bracket Model SMBP4RA Dimensions Banner Engineering Corp
4. Banner Engineering Corp Minneapolis MN USA 104 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Exporting with the Communication Tool 8 Exporting with the Communication Tool This section explains how the Communication tool is used to export data from the Sensor to an external device Communication Tab in the System Setup Window 0 0c ccc eee eee eens 106 A es ch oe ey ned hee eased Re eo T CE PO ee Ee eRe tue oe ae oe a 106 Seral Connection piccolo RE ERRARE ES ERES EE 107 Tesino MA CONNECCION E P 108 Basic Steps for Testing the Communication Tool 0 0 ccc cc eee teens 108 Detailed Steps for Testing the Communication Tool ccc eee eee ees 108 Tioubleshooling TIPS ee ee eee ee ee ce es ae ee ee ee eee re 110 EISE Connection s squad ae eR e dee SAO S BR ea orci RE Ro a d or S ae x sooo 110 Serial Connection 2222624 Roni hRRR RRIHERRESdEROISRARAGDESEEIAGSRGGESEARERRSGsRSERIRAdsE TE 110 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 105 Exporting with the Communication Tool PresencePLUS P4 GEO GEO 1 3 Communication Tab in the System Setup Window For Communication tool setup click on the System button in the Main Menu toolbar to bring up the System Setup window then click on the Communication tab Ethernet Connection In o
5. Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 151 Dimensions Specifications and Parts PresencePLUS P4 GEO GEO 1 3 In Line PresencePLUS P4 Sensor In Line P4 Sensor Dimensions Banner Engineering Corp Minneapolis MN USA 152 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual In Line Sensor Mounting Bracket 66 9 mm dia 3 81 mm 0 15 16 8 mm 1 4 20 PEM Nut 30 i 0 66 Press Fit PEM CLS 0420 0 136 1 mm 5 36 ISOMETRIC VIEW dia 88 9 mm 3 50 Dimensions Specifications and Parts R 123 2 mm 4 85 In Line Sensor Mounting Bracket Model SMBP4IL Dimensions Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555rev B 153 Dimensions Specifications and Parts PresencePLUS P4 GEO GEO 1 3 sensor Specifications 1 Model Numbers PresencePLUS P4 GEO Right Angle Sensor P4GR P4 GEO In Line Sensor P4GI PresencePLUS P4 GEO 1 3 Right Angle Sensor P4G1 3R P4GEO 1 3 In Line Sensor P4G1 31 Voltage 10 30V dc 24V de 10 if a light source is powered by the Sensor Current P4 GEO 500 mA maximum exclusive of 1 0 load P4 GEO 1 3 550 mA maximum exclusive of 1 0 load Discrete 1 0 1 Trigger IN 1 Strobe OUT 4 Programmable 1 0 1 Product Change 1 Remote Teach Input Output Configuration NPN or PNP software selectable Output Rating 150 mA
6. Time out error An ROI rotates or translates off the screen Click the Reset Teach button to clear all previously gathered data Start Clicking the Start button will start the Teach routine Stop Clicking the Stop button will stop the Teach routine Resolution Increases or decreases the resolution on the displayed image A lower resolution will have a faster PC update The resolution does not change the inspection Resolution options are 1 1 4 1 16 1 and 64 1 Next Clicking the Next button will prompt the user to save the inspection and the application will proceed to the Run screen 10 05 P N121555rev B 117 Teach PresencePLUS P4 GEO GEO 1 3 Reviewing Results Results of the inspection are displayed in the Results window shown below In this window access such statistics as tool execution status and time Test tool results and any errors Enlarge the window to the size shown below by clicking on the Expand button Sysber b Fil ok baee 10000 ms k pus up bi Od Zh z6m Ses pass count 18 AF E i missed trigger count D t Ma tima 6 hig r ioia repeii reg 22 0 me i Ega repetim bre mn Z1 F me sota epaesckion e ib 23 0 mg k config timestamp E004 121512 condi verdor 1 0 0 EGIT 0 0 0 ERG 17 1 0 0 1 0 0 ENSE 5 zw LOCATE Execution Eme 1 0 ms Bw Inpuls E ow Reni Sw LOCATE 2 Execution Erie m 0 6 ma ES w Inputs iow Runs zb wf Gc Exenutieon time 17 5 mni How Inputs sow Prud
7. e TT 1 Execution Hime 0 1 ms E e Incas HO w Beale Expand Button Results Window To learn more about the Results window see Results Window in Section 11 Run on page 127 Banner Engineering Corp Minneapolis MN USA 118 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Remote Teach 10 Remote Teach This section explains teaching inspections on good product using the Remote Teach line 3 AS 119 in 2 313 195 AAA 121 Remote Teach Results lt lt ch nananana anaa Ce RE d owex ges bee rr iaa e 122 Overview The Remote Teach function is a method of remotely updating inspection parameters in Run mode Vision tool s and Test tool s can each be selected to be taught or not taught To remotely teach an inspection the Remote Teach function must be enabled on each tool to be taught NOTE The Location tools the Measure tool and the Communication tool are not affected by Remote Teach Understanding the sequence of events in the Sensor during a Remote Teach will help the user implement successful Remote Teach applications The sequence of events is as follows 1 With the Sensor in Run mode and Ready the user pulses the Remote Teach line Pin 2 gray wire The Sensor recognizes that the Remote Teach line is active and waits for the next valid trigger At the next valid trigger Ready goes inactive the Green Ready LED shuts OFF and the Sensor acquires a new image The Sens
8. i cep lo Pah x Il mm IIT I Printed in USA WARNING Not to be Used for Personnel Protection Never use these products as sensing devices for personnel protection Doing so could lead to serious injury or death These sensors do NOT include the self checking redundant circuitry necessary to allow their use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition Consult your current Banner oafety Products catalog for safety products which meet OSHA ANSI and IEC standards for personnel protection This User s Manual reflects GUI Software Version 2 2 0 and the following firmware e PresencePLUS P4 GEO Sensor Firmware Version 1 1 0 e PresencePLUS P4 GEO 1 3 Sensor Firmware Version 1 1 0 NOTE Images shown in this manual are either from the PresencePLUS P4 GEO or PresencePLUS P4 GEO 1 3 Sensor Images appearing in greater detail are from the PresencePLUS P4 GEO 1 3 Sensor see example on page 120 Warnings and Cautions Read all warnings and cautions in this section before working with the PresencePLUS P4 system also referred to as the Sensor A Safety Warnings Observe the following warnings to avoid personal injury e Never use the Sensor as a sensing device for personnel protection Such use could create an unsafe condition that could lead to serious bodily injury or death e Before connecting or disconnecting any cables be
9. 10 if a light is powered by the Sensor V is connected to Pin 11 blue wire dc common The trigger device is connected to Pin 4 pink wire Trigger In Any additional connections are made as required Verify power Ensure that the Sensor is powered by 10 30V dc 24V dc 10 if a light is powered by the Sensor Verify PC configuration Ethernet connection IP address of PC is 192 168 0 2 Serial connection A dial up network has been established and the network is a point to point protocol PPP Power up the Sensor Verify that the Red Error LED light turns OFF during power up all Sensor LEDs turn ON for 15 to 20 seconds After the Red Error LED turns OFF verify that the Green Power LED is flashing Launch the software Click Start gt PresencePLUS to start the program f PresencePLUS P4 GEO GEO 1 3 has a different IP address than the default address 192 168 0 1 or if itis connected through a serial connection the message shown below will appear Click Yes to access the Sensor Select Tab shown on page 21 PresencePLUS A Sensor not found on specified IP address 192 168 0 1 Do you want to try another IP address Yes No Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Installation System Setup Sensor Select Communication InputOutout Strobe Reset Start Up Inspection Select NTSC Langua
10. 7 Zoom 0 500 Valme Fl 1 GEO Count Tool Application NOTE If the GEO Count tool is preceded by a Location tool Locate or GEO Find the Search ROI will only translate by the amount that the preceding Location tool found Thus even if the Location tool has rotation enabled the Search ROI will not rotate Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 81 GEO Count Tool Setup PresencePLUS P4 GEO GEO 1 3 GEO Count Tool Configuration GEO Count Tool Applications Geometric Count Tool Verify fabric patterns Input Verify date lot codes Inspect electronic component assembly Inspect printing Draw ROI Add Mask Delete Name default GC 1 GC 2 Used to rename the tool The name can have only alphanumeric characters and no spaces Draw ROI button GEO Count tool uses two ROIs See ROIs and Masks in Section 6 Tools Screen on page 52 licking this button allows the Pattern ROI to be added The smaller template ROI cannot be moved outside of the Search ROI p fee as P ai Dr aw R 1 Add Mask button d d M a cl r Brings up a cursor like the Draw ROI button brings up ELS gt x Clicking this button allows the user to define an area inside the Pattern ROI that the tool ignores during an inspection See To Draw a Mask in Section 6 Tools Screen on page 56 Delete button Removes the ROI or mask from the Image win
11. Error Green Pass Red Fail PresencePLUS P4 LEDs Banner Engineering Corp Minneapolis MN USA iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Installation Hardware Installation Before installing any hardware read Warnings and Cautions on page i Mounting the Sensor Mount the Sensor securely Optional Banner mounting brackets for PresencePLUS P4 Sensors are available See Right Angle Sensor Mounting Bracket shown on page 151 and In Line Sensor Mounting Bracket shown on page 153 in Section 15 Dimensions Specifications and Parts Cable Bend Relief Allow at least 75 mm 3 clearance at the rear of the Sensor for cable bend relief Mounting Hardware The following mounting hardware is supplied with all brackets e Four M3 x 0 5 x 6 mm socket head cap screws e Four medium split lock washers e Four flat washers e Short arm hex key wrench Mounting the Light Source The light source must be securely mounted Any movement in the light source during an inspection could affect inspection performance The Sensor alone will operate properly with input voltage of 10 30V dc however if a light A CAUTION Source is powered by the Sensor input voltage must be 24V dc 10 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B X 11 Installation PresencePLUS P4 GEO GEO 1 3 Installing the Lens Banner L
12. Change is to be used See InputOutput Tab pages 138 and 139 in Section 12 System Setup Product Select Input Specifications Current Sinking NPN Current Sourcing PNP lt 2V at 1 mA max gt 8V at 7 5 mA max gt 10V at 4 mA max lt 2V at 7 5 mA max Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 17 Installation PresencePLUS P4 GEO GEO 1 3 Product Change and Product Select Timing The Product Change line signals the Sensor to stop what it is doing and begin counting pulses on the Product Select line The number of pulses indicates to the Sensor the inspection address at which to begin executing the inspection The only pulses counted are those that occur when the Product Change input is active As shown in the diagram below the Product Select input pulse that occurs when the Product Change input is not active is NOT counted Start counting pulses on Stop counting pulses on Product Select line Product Select line Active Product Change Input Not Active Pulse Pulse Pulse Pulse 1 2 3 4 Active Product Select Input Not Active Pulse this line to increment Pulse not counted the inspection address NOTES The minimum pulse width on Product Select is 1 millisecond active and 1 millisecond inactive In this example the Sensor will stop executing the inspection it is currently running go to address number four because there are four pulse
13. Decrease the Minimum Acceptance Level to allow more variations in matching patterns Increase the Minimum Acceptance Level to filter out patterns that contain small defects Percent match is a value between 20 and 100 that indicates the quality of the match 100 is a perfect match 20 is a slight match The percent match can be used to detect large defects CAUTION Banner does not recommend setting the Minimum Acceptance Level below 70 or above 80 Reject Threshold default Low 0 High 255 These adjustments allow the user to set the band of gray scale values the tool uses to determine the threshold when Adaptive Threshold is specified See Threshold default Adaptive on page 76 If the Low is set to zero default and the High is set to 255 default then all gray scale values within the acquired image are used to determine the threshold An example of narrowing the band of gray scale values is to set the Low at 50 and the High at 200 With these settings only gray scale values from 50 to 200 will be used by the GEO Find tool to determine the threshold when Adaptive Threshold is specified These controls allow the user to block dark spots or light spots from influencing the threshold in the image acquired by the Sensor 10 05 P N121555rev B 77 GEO Find Tool Setup PresencePLUS P4 GEO GEO 1 3 Choosing a Template The selection of the template impacts the speed accuracy and robustness of the search A good
14. Eo epee lin m 43 8 rii A 1 En inspection bre run 42 0 ms on the minus sign b total inepeckin mes max 40 5 ma config timestamp 5 07 2004 LB 15 EB the filename i config versions m 1 0 0 08009 ADERS 1 L O D Es 48 LOCATE Ex culi n tne 0 4 mi Has Inputs E ow Fuels mc Execution time 40 6 ms m w Inu i 4 Pid MT 1 Execution free a 0 0 me E ow noun we pa b pocas NA 8 02 k detance x a 6 17 kdetan y 5 17 pass count BL4 sign Or double C anded tree click or double click Expanded Navigation Results Window with Inspection Results Files Banner Engineering Corp Minneapolis MN USA 34 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Getting Started Configuration Window The Configuration window displays the currently selected options with multiple tabs Clicking the Setup Tools Teach Run System Save or Help buttons on the Main Menu toolbar see Main Menu Toolbar on page 32 changes the contents of the Configuration window accordingly For more information about navigating through the Sensor options see Software Overview on page 31 Adjustment Tabs Click on these tabs to display user set inputs and feedback Trigger Unda NOTE Exposure Time range shown 0 01 to 20 47 ms is for P4 GEO Exposure Time range for P4 GEO 1 3 is from 0 1 ms to 1 67 s Configuration Window Banner Engineering Corp Minneapolis MN USA ww
15. NoLEDs are ON The cable may not be the correct type straight or crossover or it could be broken Only the yellow LED is ON The electrical connection is good but the Sensor and device are not exchanging data The yellow LED is ON and the Green LED is ON or flashing Data is being exchanged between the PC and the Sensor 2 Verify that the Communication tool is configured correctly he connection should be Ethernet socket 1 10 Verify that the desired result data has been selected in the Tool tab 3 Check the receiving device setup Check the IP address The device IP subnet must match the Sensor IP subnet Check the Port number 20000 20009 not 2000 See the TCP Port Numbers table on page 107 Check all firewall or anti virus software to verify that it is not blocking the Sensor s Ethernet socket Serial Connection 1 Verify the hardware Check for breaks in the serial connection 2 Check the Communication tool to see if it is configured correctly Verify that the desired result data has been checked 3 Check the receiving device setup Check that the COM port properties on the receiving device matches the system parameters in the Sensor baud rate data bits parity stop bits flow control See the Communication Tool Setup Serial Connection screen on page 107 Banner Engineering Corp Minneapolis MN USA 110 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Teach 9 Teach
16. P N 121555 rev B User s Manual Remote Teach To perform a Remote Teach do the following 1 Ensure that the correct tools are enabled for Remote Teach Ensure that the Sensor is in Run mode Ensure that the Sensor is indicating Ready Green Ready LED is ON Activate the Remote Teach input Position the target as desired DONADO DN Trigger the Sensor If the steps above are followed a Remote Teach will occur and subsequent inspections will be performed with the newly learned parameters of the Vision tool s and the Test tool A successful Remote Teach will occur ONLY if the new target is similar in contrast to the original target A CAUTION The exposure time and gain are NOT modified during Remote Teach Timing Sequence The timing for the Remote Teach sequence is shown in the following diagram assumes Remote Teach is enabled on the tools and that all signals meet minimum times Trigger Ready Remote Teach ON Existing inspection Remote Teach New target must Remote Teach New inspection starts here is activated be in place occurs here starts here NOTES e Notice how the Remote Teach time is longer than the normal inspection time This time is inspection dependent tool dependent but the user can safely assume two times the normal inspection time in most cases It is also important to note that the remotely taught parameters are not saved to non volatile memory hence the remotely taught inspection is
17. output filter 101 overview 94 results 101 serial connection 107 troubleshooting 110 components 7 Configuration window 35 connections Sensor 13 current sinking sourcing and Product Select 17 145 programmable I O 16 trigger 14 D dimensions In Line Sensor 152 mounting brackets 151 153 Right Angle Sensor 150 documentation Banner Website 2 help files 2 printed 2 E electrostatic discharge 1 environment operating 1 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Index Ethernet 158 Ethernet cable 8 exposure gain 40 setting 40 time 42 F Field of View FOV 42 filters lens 12 focusing the lens 29 43 G gain 40 GEO Count tool 81 GEO Find tool 74 gray scale in graph form 54 value 36 H hardware connecting 10 diagram 7 parameter setup 28 host computer 19 HyperTerminal 108 I O defaults 13 138 discrete 21 93 154 NPN PNP 16 pins 16 programmable 16 139 results displayed 126 setting 13 138 Image window 33 inspection results 34 inspections building 28 49 modifying 49 saving 147 teaching 111 116 119 IP address configuring 27 default 135 P N 121555 rev B 167 Index L language selection 144 lens aperture lock screw 29 filters 12 focus lock screw 29 focus value 39 focusing 29 43 installing 12 light source 11 Locate tool 64 M Magnify button 55 Main Menu screen 31 Main Menu toolbar 32 maintenance Sensor 3 mask ROI 52
18. 1 3 Current Inspection First B The Trigger second The Inspection Manager Second Inspection Name Inspection Name Inspection Name Second Tools tool name Name system Log First 128 P N 121555 rev B Inspection None Name of current running inspection Sensor Information Gain see Setting Exposure and Gain in Section 5 Setup on page 40 Exposure time ms Trigger Input Information see the following referenced subsections in Section 5 Setup Divide See Trigger Divide on page 46 Delay See Trigger Delay on page 46 Width See Minimum Trigger Width on page 46 Polarity See Polarity on page 44 General inspection information Fail hold time ms how long a failed image is displayed on monitor Powerup time time since last shutdown resolution second Pass count Fail count Missed trigger count total number of triggers missed because sensor was not Ready Lifetime how long the Sensor has been turned on resolution 1 hour Total inspection time minimum ms minimum inspection time recorded resolution 0 1 ms Total inspection time maximum ms maximum inspection time recorded resolution 0 1 ms Total inspection time ms inspection time from trigger until end of processing time for last inspection resolution 0 1 ms does not include inspection capture to PC Config timestamp when inspection was created Capturing an image on the PC a
19. 25 Pin Wire Color Description Direction 1 Yellow RS 232 TX Output Standard Ethernet Cable to PC via Network Hub or Switch 2 Gray Remote Teach Input STP07 2 1 m 7 3 Orange Product Change Input STP25 7 6 m 25 4 Pink External Trigger Input Monitor Cable to Video Monitor optional 9 Black 1 0 1 In Out BNC15 5 m 15 T ba 1 0 3 In Out 9 Violet RS 232 RX Input Serial Cable to PC Serial Port 10 Green RS 232 Signal Ground Output DB9P06 2 m 6 11 Blue Common Signal Ground Output DB9P15 5 m 15 12 A Brown 10 30V dc Input DB9P30 9 m 30 The Sensor can be connected to the PC via a serial cable or an CAUTION The Sensor power must be 24V dc 10 Ethernet network Ethernet provides faster communication A if a light source is powered by the Sensor Cable Connections Banner Engineering Corp Minneapolis MN USA Pen uL aS ud www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Installation 3 Installation This section provides Sensor hardware and software installation instructions Hardware Installation Overview 2 eee ee ee eee eee eens 11 Hardware Installation A 11 Mounting the Sensor i lt sisiisrsiscisiskbiste risp pEi dkeuhew es daehw dd add d xs SI EE LEE RES 11 MISURI ihe Lig SOS conca peddi ker EERE A d Rub EA dae 11 Installing Me LONS ee dener ee a ERU E SR REOS ARR RE RAE ER X arb R E RAS RR EE E 12 TOME Lens INS RC 12 Sen
20. Communication Tool Setup The Communication tool is used to export data from the Sensor to an external device Results from the Vision tools may be selected by the Communication tool and exported to an external device The Sensor can export data over the Ethernet or via its serial channels See Ethernet Communication Channel Specifications below Examples of results exported by the Communication Tool did Communication tool Input TE E Execution times Whole number counts Input and output values from Test too Success rates from Locate tool Vision tools and Test tools Reference point to edge and rotation distances Select All Remove All Edit View Selections Settings Ethernet Communication Channel Specifications The Sensor can export data over the Ethernet The tables below provide specifications for the communications channels ire Specification Network Protocol TCP IP NOTE The Sensor places ASCII strings inside the TCP IP packets without any additional protocols just as if they were being transmitted over a serial line Communication Protocol ASCII RI IS 10 TOP sockets Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 94 J P N 121555 rev B 10 05 User s Manual Communication Tool Setup Adding a Communication Tool IMPORTANT Add the Communication tool AFTER the Vision tools that have data to be exported Information can be
21. LED ON Yes Go to step 2 No Check the power connection Verify that the power source is 10 30V dc and 500 mA P4 GEO or 550 mA P4 GEO 1 3 maximum 2 For an Ethernet connection a Is the yellow LED indicator integrated with the RJ 45 port ON Yes Go to step b No Verify that the cable is the correct type Direct connection to a PC requires a crossover adapter or a crossover Ethernet cable Connection to a network requires a straight Ethernet cable b Does the error message display the IP address 192 168 0 1 Yes Go to step c No Change the IP address in the software to 192 168 0 1 and retry C Click the Yes button If the Sensor is found on another IP address the following message will appear PresencePLUS Sensor has been found on IP 192 168 0 1 Do you want to use it Yes Yes Click Yes and start working with the software No Click No and in the IP Address box change the IP address to the IP address of the Sensor default is 192 168 0 1 and click the OK button d Does the software find the Sensor Yes Start working with the software No Go to step e e Verify that the IP address of the PC is configured to work with PresencePLUS P4 GEO GEO 1 3 Is the PC configured as follows IP address 192 168 0 2 Subnet mask 255 255 255 0 Yes Contact a Banner Applications Engineer See Factory Support in Section 1 Product Support and Maintenance on page 1 No Change the IP address and subnet mask to
22. Product Select line The inspection loaded will be executed following a valid trigger e The Product Change input responds to the leading edge transition of a pulse greater than 1 millisecond The Product Select input is pulsed to correspond to a program location For example five pulses will load program 5 See Product Change and Product Select Timing on page 146 Product Change Specifications State Current Sinking NPN Current Sourcing PNP O ON lt 2V at 1 mA max gt eV at 7 5 mA max gt 10V at 4 mA max lt 2V at 7 5 mA max One of the four I O See Programmable I O Pins 5 through 8 on page 16 must be programmed for Product Select if Product Change is to be used See InputOutput Tab pages 138 and 139 in Section 12 System Setup Product Select Input Specifications State Current Sinking NPN Current Sourcing PNP PON lt 2V at 1 mA max gt eV at 7 5 mA max gt 10V at 4 mA max lt 2V at 7 5 mA max Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 145 Product Change PresencePLUS P4 GEO GEO 1 3 Product Change and Product Select Timing The Product Change line signals the Sensor to stop what it is doing and begin counting pulses on the Product Select line The number of pulses indicates to the Sensor the inspection address at which to begin executing the inspection The only pulses counted are those that occur when the Product Cha
23. Translate and rotate if rotation is enabled their ROIs relative to positional information from the Locate tool Use the Locate tool as a reference for a measurement instead of the absolute image position e Move if it follows another Location tool The Location tools are Locate and GEO Find e Translate and rotate if it follows another Location tool peri Locate Tool Dorem H I Delete LOCATE 1 LOCATE 7 LU MM n H Locate A Geometric Locate Tool Application Banner Engineering Corp Minneapolis MN USA 64 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Locate Tool Setup Locate Tool Configuration Locate Tool Applications Locate Tool e Locate the position of a label on a bottle e Locate the position of a battery plate JA h f x on nveyor Draw ROI uo ocate the edge of a box on a conveyo Name default LOCATE 1 LOCATE 2 Used to rename the tool The name can have only alphanumeric characters or underscores and no spaces Draw ROI button Allows an ROI to be added Locate tool uses linear ROIs with one ROI for each Locate tool The ROPs position and width can be modified See ROIs and Masks in Section 6 Tools Screen on page 52 Delete button Removes the ROI from the Image window The active tool red ROI on the screen is removed Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 r
24. a linear ROI is edited the ROI Width field in the tool s Input tab displays the width as it changes The width can also be entered manually To Delete an ROI or Mask Select the ROI or mask then click the Delete button to delete it If an ROI is selected that contains a mask or another ROI the selected object and everything inside will be deleted Banner Engineering Corp Minneapolis MN USA 56 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Tools Screen Quick Teach Quick Teach provides the fastest and easiest method of establishing an inspection Quick Teach will use the reference image to establish Pass Fail parameters of the Test tools For more information on Teach and Quick Teach see Teach Overview in Section 9 Teach on page 112 Quick Teach does the following e Executes the inspection on the reference image e Learns the results of the Vision tools e Applies the applicable tolerances user determined but default is 10 to the selected parameters in the Test tool these parameters determine the Pass Fail criteria for each Test tool within the inspection NOTE Quick Teach will overwrite any manually entered minimum and maximum parameter values in the Test tool Click Quick Teach to e Run all the tools e Calculate the measurements e Add a percentage of tolerance around taught values e Save the inspection to the Sensor e Goto Run Banner Engineerin
25. an object in an image Usually performed at the pixel level as with a template correlation threshold The intensity specific pixel value below which a stimulus produces no effect or response Often used to convert a gray scale or analog image into a binary image thresholding A scene segmentation process based on converting a gray scale image into a binary image by reassigning pixel gray levels to only two values Regions of the binary image are separated based on whether pixel values in the gray scale image were above or below a chosen intensity level throughput The total capability of equipment to process or transmit data during a specified time period tolerance The established range upon which to base the differentiation between good and bad products translation Movement left or right up or down but not rotated a geometrical operation that shifts the position of an image from its original position Z zoom Electronically or optically enlarging or reducing the size of an image Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 User s Manual Index A absolute tools 33 application typical 6 C cables 8 cautions 1 cleaning lens 3 Sensor 3 COM select 135 Communication tool adding 95 and HyperTerminal 109 as Test tool input 95 configuration options 108 configuring 96 connection test 108 data results table 102 Ethernet connection 106 multiple 95
26. by Tool One to Tool Two Distance Y Pixels Y Vertical component of the distance between the points selected by Tool One to Tool Two Distance between the points selected by Tool One to Tool Two Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 89 Test Tool Setup PresencePLUS P4 GEO GEO 1 3 Test Tool Setup The Test tool is used to set tolerances to the results of the Vision and Analysis tools and to activate the discrete outputs Typically these tolerances are set automatically during Quick Teach or Teach See Teaching an Inspection in Section 9 Teach on page 116 They also can be manually set or modified before or after teaching or running the inspection in which case Quick Teach will discard any manually entered values For inspections with many Vision tools the Test tools can be linked together Test Tool Configuration Test tool results can be used as follows Test Tool Gather results from image processing tools and moat GC 1 coa Mi discrete inputs Establish parameters for desired inspection results Tie multiple results together with logic options Include results in the overall Pass Fail criteria Activate an output based on the inspection results Ej Ej m NT aj m FEE a Name default TT_1 TT_2 Used to rename the tool The name can have only alphanumeric characters or underscores and
27. c ar BANS Meat ety Aer oar AAS Ae WS wane v TTC 141 otan Up Inspection Select Tab 24 5 y ERA A A aM RE Ed eee 142 NTSC Tab ui odit beide ir deos neo Bst cA sadn acetic te oe Machin cc jeta bine ded bbe de dir eundo nte ite 143 Canada sd barranca sia it sos obs ds dio podi 144 13 Product ChangB 22 IE aa aa 145 Product Chande PIES 15 ean CL ITTE 145 Product Change and Product Select Timing llle 146 14 Saving INSPECHONS sectas mE 3D 83 dada da dais 147 via M 147 IMSOECHON INO IGS e D rs 148 15 Dimensions Specifications and Parts 149 Sensor and Mounting Bracket Dimensions llli 150 SENSO messe ep CC ra a A aia 154 MONITORS DSCC AU ONNS s tr tidad d frag dur e RH sn cn a tul VPE Sy dp eo au d rs d 155 Serial Port Communication Specifications llle 157 Ethernet Communication Specifications 0 0 0 0 eee n 158 FING RR T CELUM 159 Glossary of VISION TO MS eri 163 e O de TTD eek ee eee re ee ee 167 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 EN 10 05 P N 121555 rev B III User s Manual Product Support and Maintenance 1 Product Support and Maintenance This section provides general Banner resources and specific documentation warnings and cautions for installers and operators of the PresencePLUS P4 GEO GEO 1 3 Sensor ui
28. contact Banner No image on PC or monitor Green Ready LED on Sensor is OFF The software seems to be working correctly but the Error message Failed to capture a full resolution Image is frozen on PC and monitor Green Ready LED on Sensor is OFF Error message Failed to capture full resolution Image is frozen on PC but image on monitor ndicator lights on RJ 45 port are OFF Focus number does not update Errors when saving inspections to the Sensor Error code is displayed on PC See Factory Support in Section 1 Product Support and Maintenance on page 1 24 Green Power LED on Sensor is not ON nterface cannot connect to Sensor No image on monitor image is missing image Please try again image properly updates QuickStart fails P N 121555 rev B Sensor not getting enough power Verify that the power supply is 10 30V dc with 500 mA P4 GEO or 550 mA P4 GEO 1 3 maximum current Check the connection to the power supply Sensor not receiving triggers Ensure that the Sensor is receiving triggers signals The trigger mode can be Continuous External or Manual f the connections are secure call a Banner Applications Engineer Software restart needed or loose connections Restart the PresencePLUS software fasoftware restart does not correct the problem and the connections are secure call a Banner Applications Engineer E
29. full range of inspection parameters can be established either automatically or manually The automatic Teach function eliminates the iterative process of determining correct parameters The Sensor accommodates both translational and complete 360 degree rotational variation Parts moving down a production line or web need not be oriented in exactly the same way The Sensor is self learning and easy to operate with both basic and advanced options For basic options new users can follow the guided Setup sequence Advanced users can override automatic settings and create highly customized inspections Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 5 System Overview PresencePLUS P4 GEO GEO 1 3 Typical Application A typical PresencePLUS P4 GEO GEO 1 3 application is shown below JRight Angle Sensor shown For In Line sensor model see In Line PresencePLUS P4 Sensor in Section 15 Dimensions Specifications and Parts on page 152 PresencePLUS P4 GEO GEO 1 3 Sensor Inspected Parts Light Source Typical PresencePLUS P4 GEO GEO 1 3 Application Banner Engineering Corp Minneapolis MN USA 6 10 05 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual System Overview Components and Connections For detailed information about each system component and instructions on installing the components and software see Section 3 In
30. good only as long as Run mode is maintained and power to the Sensor is not lost To record the remotely taught inspection the logging function must be used See Run Log Tab in Section 11 Run on page 131 Remote Teach Timing Sequence Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 121 Remote Teach PresencePLUS P4 GEO GEO 1 3 Remote Teach Results Remote Teach will indicate normal Pass Fail results To clarify normal results the rules are as follows e f Location tools were used in the inspection then they must perform correctly that is the Locate tool must find an edge and the Vision tool s must find a pattern If they do not perform correctly the Remote Teach will fail and the inspection will indicate Fail NOTE If the Remote Teach fails for this reason then the new pattern will not be taught and the existing inspection will still be valid e f Location tools were used and they performed correctly or if Location tools were not used then the Remote Teach will attempt to update the Vision tool if enabled If the Vision tool fails then the Remote Teach will fail and the inspection will indicate Fail NOTE If the Remote Teach fails for this reason then the existing inspection is not valid The Remote Teach inspection will continue to fail until a new inspection is taught or selected via Product Change or until the Sensor is taken out of Run mod
31. in the Setup Configuration window to capture a reference image Trigger Options uu Mt tl __ Focus Value Trigger Button For triggering the Sensor when Manual is selected not available with other options Unda Auto Exposure Start sets exposure value Undo reverts to previous exposure setting Exposure Setting Display Resolution and Gain Focus Tab Setup Options Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 39 Setup PresencePLUS P4 GEO GEO 1 3 Choosing a Trigger Type The first step in capturing an image is determining when the Sensor should capture an image This Setup option determines how the sensor initiates an image capture The Sensor can be triggered to capture an image in one of four ways These trigger options are used only in Setup See Setting Trigger Parameters on page 44 for setting up the inspection trigger Trigger Options default Continuous Continuous The sensor updates continuously in Setup mode External Images are acquired only in response to a signal from an external source Pin 4 on the Sensor as configured on the Trigger tab Choose External if the part will be moving during the inspection This will help capture an image with the same conditions as the inspection conditions NOTE In Run mode only the external trigger is used Manual Images are acquired only when the Trigger button is clicked The T
32. mm 0 5 Field of View FOV LEDRO25N 25 mm 1 FOV LEDRO50N 38 mm 1 5 FOV LEDRO75N Low Angle Ring Lights 50 mm 2 FOV LEDRI100N 75 mm 3 FOV LEDRI150N 38 mm 1 5 FOV LEDRI150N 3 Banner Engineering Corp Minneapolis MN USA 160 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Dimensions Specifications and Parts Description Dome Lights 50 mm 2 FOV red classic dome LEDRD150N 50 mm 2 FOV red cloudy day illumination LEDRC150N Power Supply for NER Specialty Lights Regulated power supply Input 100 250V ac 50 60 Hz Output 12V dc 5 3 5A max High Frequency Fluorescent Lights and Brackets 203 mm 8 light 24V dc 203 mm 8 light 110V ac 60 Hz 203 mm 8 light 230V ac 50 Hz 305 mm 12 light 24V dc 305 mm 12 light 110 230V ac 50 60 Hz 396 mm 14 light 24V dc 381 mm 15 light 110V ac 50 60 Hz 381 mm 15 light 230V ac 50 Hz 610 mm 24 light 110 230V ac 50 60 Hz 915 mm 36 light 110 230V ac 50 60 Hz 1220 mm 48 light 110 230V ac 50 60 Hz o HFFW8AC110 HFFW8AC230 o rol o CO co gt a Oo a By DN N A gt gt PE O HFFW48AC SMBWFTLS SMBWFTLR Single straight light bracket Single right angle light bracket Replacement bulbs and enclosure tubes are available Contact your Banner sales representative Laser Emitters Light Source
33. of observation and perpendicular to the specimen surface aperture The size of a lens opening ASCII Acronym for American Standard Code for Information Interchange An 8 bit coded character set used to represent alphanumeric punctuation and certain special control characters Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 B backlighting A condition where the light reaching the image sensor does not reflect from the surface of the object but comes from behind the object or area of interest Backlighting produces a silhouette of the work piece band elimination filter A filter that suppresses a given range of frequencies transmitting only those above and below that band bandpass The specific range of frequencies or wavelengths passing through a device Typically measured between points equal to 5096 of maximum amplitude barrel distortions An image appearing to bulge outward on all sides like a barrel This is caused by a decrease in effective magnification as points in the image move away from the image center beam splitter A device for dividing a light beam into two or more separate beams bimodal Histogram distribution of values with two peaks binary system A vision system that creates a digitized image of an object in which each pixel can have one of only two values such as light dark or zero one BLOB Acronym for Binary Large OBject A c
34. placed in front of the light source and a second filter is placed over the receiver with the two filters offset in their polarizing direction by 90 degrees preprocessing Enhancement transformation or filtering of images before processing R recognition A match between a description derived from an image and a description obtained from a stored model or feature set Region of Interest ROI The area inside defined boundaries to be analyzed repeatability The degree to which repeated measurements of the same quantity vary about their mean resolution 1 The smallest detectable change in position or size of an object 2 The closest distance between two objects points in an image identifiable as two separate objects rather than one object S shift register An electronic circuit consisting of a series of storage locations registers During each clock cycle the information in each location moves shifts into the adjacent location signal to noise ratio The ratio of the maximum value of an output signal to the standard deviation amplitude of the noise on the signal 166 P N 121555 rev B PresencePLUS P4 GEO GEO 1 3 strobe light A pulsed illumination source that generates short bursts of high intensity light sub pixel resolution Any technique resulting in a measurement with a resolution interpolated position of change of less than one pixel T template matching Comparing a template with
35. programs Uninstall previous installations of PresencePLUS see below Insert the PresencePLUS software CD into the CD ROM drive The CD will auto start NOTE If the install screen does not appear a Double click on the My Computer icon b Double click on CD Drive in the list that appears c Double click on PresencePLUS autorun file for your PresencePLUS P4 Model 4 When the Install screen appears click PresencePLUS PC Software Follow the instructions on the screen Reboot the PC Uninstalling the Program Oe St ee pr TS UES Close the PresencePLUS program In the task bar at the bottom of the screen click Start Choose Settings Control Panel Double click Add Remove Programs Select PresencePLUS from the list of programs Click Add Remove and follow the instructions Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 19 Installation PresencePLUS P4 GEO GEO 1 3 Startup and Troubleshooting This section explains how to verify connections start the PresencePLUS program and troubleshoot possible problems System Startup 1 2 3 4 5 6 20 Verify cable connections The Sensor is connected to a PC with an Ethernet crossover cable or serial cable The monitor if one is being used is connected to the video port on the Sensor Verify electrical connections V is connected to Pin 12 brown wire 10 30V dc 24V dc
36. the total distance Origin Point 0 00 0 00 X Y coordinates of the origin point 140 X Y Measure Location pixels X Y 140 89 49 11 X Y coordinates of the point selected for Tool One Point 1 Measure Location pixels X Y 269 40 160 62 X Y coordinates of the point selected for Tool Two Point 2 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 C2 10 05 P N121555rev B 10 Communication Tool Setup PresencePLUS P4 GEO GEO 1 3 Communication Tool Exportable Results Ea Wie tam emi Success 1 or 0 1 Tool overall results passed 0 Tool overall results failed Execution Time Time E 1000 E NEM NNNM Tool processing time for the current inspection Execution Time Min 0 1 Fastest recorded tool processing time since the start of the inspection or power up Execution Time Max ms 0 1 Slowest recorded tool processing time since the start of the inspection or power up inputi 1 0 or 1 1 1 Input 1 results passed 0 Input 1 results failed 1 Input 1 results not defined Input2 1 0 or 1 1 1 Input 2 results passed 0 Input 2 results failed 1 Input 2 results not defined Input3 1 0 or 1 1 1 Input 3 results passed 0 Input 3 results failed O 1 Input 3 results not defined Input4 1 0 or 1 1 1 Input 4 results passed 0 Input 4 results failed 1 Input 4 results not defined Output 1 or 0 1 1 Tool overall results passed
37. through the process of creating and controlling an inspection Each button is explained in the illustration below and in the table that follows For more information about navigating through options see Section 4 Getting Started beginning on page 25 Setup eac Ru System Begin an inspection Access online help Teach good parts Name and save inspections Add tools to an inspection Set up 1 0 and communications Create a reference image Main Menu Toolbar Layout The following table describes the screen associated with each button in the Main Menu Inspection Screens Setup Set up the Sensor lens trigger and lighting to acquire images Create a reference image to be used later Add tools to an inspection Build the tools from scratch or load tools from a previous inspection file saved on the Sensor or on a PC Teach the Sensor good products This screen automatically configures the parameters chosen in the Tools screen Run Choose which inspection file the Sensor will capture and view the results of the inspection System Wide Screens System Set up the discrete inputs and outputs and communication configuration This screen also has the Sensor diagnostic tools Save Name the current inspection files and save them to the Sensor or a PC for future use Help Call up the Help window or the About window Banner Engineering Corp Minneapolis MN USA 32 www bannerengineering com Te
38. 0 05 P N121555rev B 135 System Setup PresencePLUS P4 GEO GEO 1 3 IP Address History Use this button to view previous IP Addresses and Subnet Masks IP Address History Sensor IP Address History IP Address Subnet Mask IP Address History Window Banner Engineering Corp Minneapolis MN USA 136 SOS www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual System Setup Communication Tab Use the Communication tab to modify the IP address and subnet of the Sensor connected to the PC NOTE An option box to open the Communication tab is automatically displayed if the Sensor is either not connected or is connected but with the wrong location selected Modify Sensor IP Address System Setup Sensor Select Communication inputGutput Strobe Reset Start Up Inspection Select NTSC Language NTSC tab is not visible when using the P4 GEO 1 3 Sensor Sensor P Address Setup Sensor IP Address Subnet Mask Modfy Address History infomation Communication Tool Setup Sensor IP Address fx TENERS Connection Current Address Etheme Socket 1 Current Subnet Mask Settings New Address Mew Subnet Mask Click here first then type in the Sensor s IP Address Communication Tab Sensor IP Address Window To change the Sensor IP Address 1 Enter the new IP address and click OK 2 Change the IP address in the Communication tab to the new address NOTE Performing a s
39. 121555 rev B 10 05 Inputs default Current Sourcing Outputs default Current Sinking Trigger Product Change Remote Teach and Discrete inputs and outputs can be selected as either NPN current sourcing or PNP current sinking Once NPN or PNP is selected all inputs outputs are either NPN or PNP Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 User s Manual General Inout General Input l Function General Input Output Duration Latched C Time af l2 ms System Setup 1 0 1 Pin 5 1 0 2 Pin 6 1 0 3 Pin 7 1 0 4 Pin 8 1 0 1 through 4 in the I O column correspond to Pins 5 through 8 in the Pin column Function default General Input General Input Input to the Sensor General Output Output from the Sensor that can be selected in a Test tool Pass Active when the entire inspection passes Fail Active when the inspection fails System Error Active when a system error occurs Ready Active when the Sensor is ready to accept another trigger Product Select This input is used in conjunction with Product Change to select inspection locations at which to begin execution See Product Change on page 145 Normally Open Closed default Open select the state open or closed that the output will take when not active Normally Open The output becomes active when the logic condition controlling the output becomes TRUE Normally Cl
40. 21555 rev B PresencePLUS P4 GEO GEO 1 3 Rotation default 0 00 range 0 00 to 359 99 Used to rotate the Pattern ROI Data may be manually keyed in or the ROI can be rotated with the mouse Threshold default Adaptive Adaptive Adjusts the edge threshold on each acquired image The Sensor automatically sets the threshold and attempts to adjust for contrast variations Edge Strength default 6 range 0 127 Sets the edge threshold at a predetermined gray scale value from zero to 127 Edge Strength is best used in controlled lighting environments Edge Length default 10 pixels The tool will ignore target patterns with edges equal to or shorter than the specified number of pixels Legend All edges found by the GEO Find tool are color coded in the Image window Strong edges show up in green and weak edges show up in red GEO Find Tool Advanced Tab The GEO Find tool Advanced tab enables the user to specify ranges of rotation choose whether to check for extra or missing edges set the Minimum Acceptance Level and specify low and high Reject Thresholds Fields in this tab are explained in the following table Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 User s Manual Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 GEO Find Tool Setup Rotation Range These adjustments are used to set the
41. 3164 P N 121555 rev B User s Manual Getting Started Software Overview The Setup screen shown below provides the Main Menu Image Toolbar Main Menu Toolbar Image Window Allows manipulation of the Image Arranged from left to right steps through Displays Sensor image or reference image for window properties and contents the inspection creation process the current inspection This window is See Image Toolbar Buttons on page 33 See Main Menu Toolbar on page 32 updated after a trigger see Image Window on page 33 T eae Fbun y H geilen Help T d a P 10 1 MAN y Eoom Value 1 a Navigation Results Toolbar Navigation Results Window Status Window Configuration Window Buttons Displays navigation buttons or Displays feedback during Setup Displays the currently Selects the Navigation Results inspection results information and Run selected options and window display and files See Navigation Results Window See Status Window on page 36 Sensor settings See Navigation Results Toolbar on page 33 see Configuration Window Buttons on page 34 on page 35 Setup Screen Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 31 Getting Started PresencePLUS P4 GEO GEO 1 3 Main Menu Toolbar Use the Main Menu toolbar to navigate between the Sensor options Proceeding from left to right the buttons in the Main Menu toolbar step
42. 4 10 05 User s Manual 3 Configure the IP address as follows Getting Started NOTE The following screens depict Windows NT and Windows ME Other Windows versions may vary a Open the Network Properties on the PC right click the Network Neighborhood icon b Open the TCP IP Properties c Change the IP address to 192 168 0 2 Change the subnet mask to 255 255 255 0 d If prompted reboot the PC Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Windows NT Screen Windows ME Screen Windows NT Screen Windows ME Screen Network y m ees See ew CR em ICFAP Cha on Adages ha LF ie wit core am im hirn Maru ee Windows NT Screen Windows ME Screen Microsoft TGPIIP Properties 1 3Com Etherlink Il Adapter 192 168 0 2 10 05 P N121555rev B 27 Getting Started PresencePLUS P4 GEO GEO 1 3 wn af PresencePLUS ok program icon or choosing amp in the 4 Start the software by double clicking the Programs menu Upon startup the program detects whether a Sensor is connected and displays either the Setup screen or the Run screen Setting Up Hardware Parameters If the Sensor is being run for the first time or if changes have been made to the hardware then hardware parameters may need to be set or modified 1 Click on System in the Main Menu toolbar Configure the Trigger parameter according to the trigger device being used
43. A www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 91 Test Tool Setup PresencePLUS P4 GEO GEO 1 3 Test Tool Options Palla ts IC twas CIT Wimame Measure Distance pixels Min Max Tolerance percent Distance X pixels Distance Y pixels Domus Sa CEI A AN CO NES EEN see Tolerance Percent default 10 on page 92 Example of Toleranced Values Test Tool Check this box to include the parameter in the inspection MT_1 ou ME ME E m Tolerance percent AE vl v Resulting toleranced values a Input values NOTE To make the toleranced values equal the input values make the Tolerance percent O Tolerance Percent default 10 The Tolerance percent creates a window around the input values of the Test tool The default value is 10 percent Then the Sensor adds to both sides of the range a 10 percent buffer of the taught or manually entered range Adjust the Tolerance percent before teaching to customize the acceptable window See the following Tolerance Percent Formula and Example Banner Engineering Corp Minneapolis MN USA 92 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Tolerance Percent Formula The software uses this formula to calculate each Toleranced Distance shown previously Toleranced Minimum Min R Toleranced Maximum Max R Tolerance Percent Example The example at right us
44. Delay Timing Diagram Leading Edge and Trailing Edge Trigger Inputs Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 45 Setup PresencePLUS P4 GEO GEO 1 3 Trigger Timing Options The validity and timing of the trigger may be modified through three settings Trigger Divide Trigger Delay and Minimum Trigger Width Enter the appropriate values or set the values by using the arrows Trigger Divide range 1 10 000 triggers Sets the sequence of valid triggers If set to 1 an image is captured in response to every valid trigger if set to 2 an image is captured in response to every second valid trigger and so on Trigger Delay P4 GEO range 0 8 000 ms P4 GEO 1 3 range 0 5 000 ms Fixed time ms from the instant the Sensor receives a valid trigger to the instant the Sensor captures the image see the Timing Diagram on page 45 Minimum Trigger Width P4 GEO range 1 8 000 ms P4 GEO 1 3 range 0 5 000 ms Eliminates unwanted triggers by accepting triggers only if they are above a specified length of time Banner Engineering Corp Minneapolis MN USA 46 me www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Tools Screen 6 Tools Screen This section explains how to build open modify manage and save inspection files Typical Build Modify Procedure 0 ccc ee eee eee eee teen eens 48 Building and M
45. EO Find tool Gabr iti wf Capluredirmpecton meyde logs Frame 50841 The Camera The Trigger mow GC Execution ime x 284 7 ms GEO Find Initial Image Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 79 GEO Find Tool Setup PresencePLUS P4 GEO GEO 1 3 GEO Find Tool Rotated Image The following screen shows the rotated image as captured by the GEO Find tool etm w Captared inspecbon recyde logo Pree a S080 77 The Camera 4 WM The Inspection Manager w 65_1 Exscuton bre a 170 5 ms Value 765 H64 Jf GEO Find Rotated Image Banner Engineering Corp Minneapolis MN USA 80 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual GEO Count Tool Setup GEO Count Tool Setup The GEO Count tool finds patterns in an image During setup the user identifies a section of the image containing the target pattern and assigns that pattern as the template for the GEO Count tool This template is subsequently used to locate all similar patterns in new images by searching inside the Search ROI The template is remembered in full gray scale detail and the search is conducted in a way that is normalized or indifferent to variations in the illumination between inspections GEO Count returns the following information Number of patterns found e Location of all patterns found Draw AOI nahe Delete
46. Find Geometric Count Measure Communication QuickTeach Tools Screen Build Tab Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 49 Tools Screen PresencePLUS P4 GEO GEO 1 3 The typical procedure for building or modifying an inspection is outlined below and explained in more detail later in this section Choose a tool Add a Region of Interest ROI Set tool parameters Select Quick Teach or Next to proceed to the Teach mode NOTE Quick Teach automatically sets judgment parameters by using the reference image as the target and applying the parameter tolerances selected in the Measure and Test tool s Once completed Quick Teach prompts the user to save the inspection and proceeds automatically to the Run screen Quick Teach provides the user with a very fast method of establishing candidate inspections ps 9 De ct Teach automatically sets judgment parameters by running inspections on known good products As an option judgment parameters can be entered in the Test tool Results tab and the inspection can be run without teaching CAUTION If Quick Teach or Teach is used all hand entered parameters will be overwritten 5 Save the inspection to the Sensor before running it See Section 14 Saving Inspections beginning on page 147 6 Proceed to the Run screen to run the inspection Choosing a Tool Before adding tools or removing any tools fr
47. For this example the QS18V6ND NPN output is the trigger device so NPN is selected Configure the four discrete inputs outputs If a strobed light source is being triggered by the Sensor set the strobe trigger options If the Product Select line is being used configure the Product Select and Product Change lines Click on Setup in the Main Menu toolbar select the Trigger tab and configure the remaining parameters m p wr ES Y Edge type Minimum pulse width Trigger delay Building an Inspection The automatic screen sequence starts with the Setup screen which results from the first button Setup in the Main Menu toolbar Subsequent screens are shown below in the Main Menu toolbar layout A pT Setup Flow Main Menu Toolbar Buttons in Left to Right Task Order Click on the Setup Tools Teach and Run buttons to advance to each screen Banner Engineering Corp Minneapolis MN USA 28 me www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Getting Started Follow these basic steps to build and run a new inspection 1 Setup screen a Set up the Sensor lens and lighting b Choose trigger option Continuous for a live image c Click Auto Exposure to adjust the image brightness d Focus the lens by turning the lens focusing ring Shown below until the focus value is maximized See Focusing the Lens in Section 5 Setup on page 43 Focusing Ring Aperture Lock Scr
48. GEO GEO 1 3 Configuring the Communication Tool There are four main steps in configuring the Communication Communication Tool tool Select the Vision tools and their results to export See below Remove All Select the communication connection s that will export the data E See B Select the Connection s on page 97 View Settings Format the ASCII string of data See C Format the ASCII String on page 99 Select to conditionally export the selected data See D Conditionally Export Selected Data on page 101 Communication Tool A Select the Vision Tools and Their Results im NN Select All Remove All Select tools individually Select all available tools Remove all selected tools Select Options Banner Engineering Corp Minneapolis MN USA 96 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Communication Tool Setup When a tool is selected a tab appears at the top of the window Click on the tab to select the data to be exported Communication Tool Tab list of selected _ amp wri FOE Scroll buttons for tools 14_1 selecting tabs beyond the width of the window Selects all data options Check boxes for ae selecting data individually 72 HE Removes all data options Remove Tool Removes current Vision tool from the tab list Test Tool Data in the Communication Tool B Select the Connection s If Multiple i
49. Measure tool 87 Minimum Acceptance Level GEO Find tool 77 84 monitor 156 monitors 7 LCD 156 9 tube 155 N Navigation Results window 33 NPN PNP connections diagram 16 Product Select line parameter 28 trigger inputs 14 trigger parameter 28 O operating environment 1 output delay 139 output duration 139 output filter 101 P pinout diagram Ethernet connection 158 PNP NPN connections diagram 16 Product Select line parameter 28 trigger inputs 14 trigger parameter 28 Product Change specifications 17 145 timing 18 146 Product Select specifications 17 145 timing 18 146 168 P N 121555 rev B 10 05 PresencePLUS P4 GEO GEO 1 3 Q quality of image 39 quality of match 77 84 Quick Teach 57 R reference image capturing 39 template 33 Region of Interest ROI 52 Reject Threshold GEO Find tool 77 84 relative tools 33 results reviewing 118 127 window 33 ROI Area 52 drawing 55 Linear 53 Search and Pattern Area 53 types 52 ROI mask 52 Run 123 Run screen 124 Run Select tab 129 S safety 1 Save window 147 Sensor connections 13 Sensor lens 12 Sensor maintenance 3 serial cable 8 serial port 157 default settings 99 PC cable 8 Setup 37 software installing 19 starting 26 uninstalling 19 updating 3 specifications Ethernet communication 158 monitor 155 156 Sensor 154 serial port communication 1577 Status window 36 strobe 15 Banner Engineering Corp Minneapolis MN USA www bannere
50. ON State Saturation Voltage 1V at 150 mA max NPN V 2V OFF State Leakage Current 100 microamps NPN or PNP Communication 1 RJ 45 Ethernet RS 232 flying leads Display Options PC or NTSC video 9 m 30 max cable length otores up to 12 inspection files Acquisition Frames Per Second P4 GEO 500 frames per second P4 GEO 1 3 26 8 frames per second Image Size P4 GEO 128 x 100 pixels P4 GEO 1 3 1280 x 1024 pixels Levels of Gray Scale 256 Exposure Time P4 GEO 0 01 to 20 47 ms P4 GEO 1 3 0 1 ms to 1 67 seconds P4 GEO 2 52 x 1 96 mm 0 10 x 0 08 3 19 mm 0 13 diagonal CMOS Pixel size 20 x 20 micrometers P4 GEO 1 3 8 60 x 6 90 mm 0 34 x 0 27 11 03 mm 0 43 diagonal CMOS Pixel size 6 7 x 6 7 micrometers Right Angle 55 6 x 66 8 x 124 5 mm 4 9 x 2 63 x 2 2 HxW x L In Line 34 3 x 66 8 x 147 3 mm 1 35 x 2 63 x 5 8 Hx WXL See pages 150 right angle and 152 in line for full dimensions Measured length does not include connectors or cables Construction Black anodized aluminum Weight Approximately 0 29 kg 0 642 Ib Environmental Rating IEC IP20 NEMA 1 Operating Temperature 0 to 50 C 432 to 122 F Maximum Relative Humidity 90 non condensing Certifications Banner Engineering Corp Minneapolis MN USA 54 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Dimensions Specifications and Parts Monitor Specific
51. S EE 35 IIS dll MMEMRCT M 36 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 25 Getting Started PresencePLUS P4 GEO GEO 1 3 Typical Setup and Startup Sequence The following subsections proceed through a typical Sensor setup and startup sequence 1 Connect and power up the hardware 2 Start up the software 3 Set up hardware parameters 4 Build and run an inspection For complete installation information see Section 3 Installation beginning on page 9 or the Installation section of the Help files on the PresencePLUS software CD For component and cabling illustrations see Components and Connections in Section 2 System Overview on page 7 Starting Up the Software 1 Power up the PC 2 Install the software if it has not been installed The Installation screen of the PresencePLUS software CD is shown below Vision Sensor User Information Install PresencePLUS PC software versi n Installs ReadMe System Requirements Help Files IE4 or higher required Manuals Helpful Information PresencePLUS PC id PresencePLUS Update Firmware Help Viewer Required Files Adobe Acrobat Reader Internet Explorer Version 6 0 PresencePLUS Software Installation Screen 26 P N 121555 rev B Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 316
52. This section explains setting judgment tolerances by teaching inspections on good product TON 6 1 Oe na 5 0 be ee ed a e a be oe ee lato bah See et ko 112 Oe Pe ohare E ed ee be ee oe RTT 112 TM hia toad bo hs Se be oN eed aa ee oO ON ae ew Boe eee ads 113 TERCIO uos suc dk oh 88 e E do Ke dob ORES ok HD Oo A A den 114 lisa pat co cuocere eh eee es oe ee ee Be irc eet aoi ur get 116 Reviewing Ie Ne 6 ent e Shas ane ot Ee ae Ch SSA NARREA eA ACARANE Get e st oes sone ae ee 118 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 111 Teach PresencePLUS P4 GEO GEO 1 3 Teach Overview The inspection parameters can be taught automatically by using the Teach function There are two Teach options Quick Teach and Teach Quick Teach The Quick Teach button is in the Tools window as shown below Use Quick Teach to set the Pass Fail parameters based on the reference image This is a fast way to start inspecting products with minimal effort This method works best when the reference image is a good representation of all the parts If the good parts can vary in appearance standard Teach is a better option Geometric Find Geometric Count Measure Communication ee Quick Teach Button Quick Teach Button on the Tools Build Tab Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 112 P N 121555 rev B 10 05 User s Man
53. USA www bannerengineering com Tel 763 544 3164 10 05 User s Manual Locate Tool Setup In the Locate tool pixel graph below the horizontal axis is the position in pixels along the Locate tool s linear ROI and the vertical axis is the brightness level The dotted green on the screen line crossing the graph through the middle is the threshold The solid red on the screen line is the pixel intensity along the ROI An edge is found each time the pixel intensity solid line crosses the threshold dotted line Pixel Intensity gt Threshold Line More About Absolute and Relative Thresholds The threshold is used to mark the gray scale transition point The tool marks the edge when the pixel intensity crosses the threshold level Absolute Threshold requires a specific gray scale level to be chosen Relative Threshold converts the range of gray levels found along the ROI into a percentage of light The brightest gray scale level is 100 and the darkest is 0 Choose the percentage value at which the edge should be marked Edge Strength Threshold detects the rate of change in gray scale levels The greater the change the stronger the edge strength Edge Strength Threshold Instead of finding an edge at a specific pixel intensity level Edge Strength Threshold is gradient based that is it scans for changes in intensity levels along the ROI An edge is found when the intensity change reaches a specific set level Example T
54. V dc 10 Electrical Selection The PresencePLUS P4 inputs Trigger Product Change Remote Teach and Discrete and outputs can be configured for either NPN current sourcing or PNP current sinking This selection is made in the System Setup window on the InputOutput tab shown below Once NPN or PNP is selected all inputs outputs are either NPN or PNP sistem Setup Sensor Select Communication InputOutput Strobe Reset Start Up Inspection Select NTSC Language NTSC tab is not visible when Inputs Outputs using the P4 GEO 1 3 Sensor Current Sourcing NPN Driver Required D Cument Sinking PNP Driver Required System Inputs Pin H Trigger Pin 3 Product Change Pin 2 Remote Teach Function Nomaby Output Delay Output Duration ik a 4 lo LO C Nomaly Output Delay Output Curation Cy al A fe i Fo 1 pis Nomaby DutputDelay ure i pmi System Setup Window InputOutput Tab Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 13 Installation Trigger Pink Wire Pin 4 PresencePLUS P4 GEO GEO 1 3 e Input from an external triggering device is needed to signal the Sensor to acquire images The Sensor can be set to respond to either the leading or trailing edge of the trigger pulse e Trigger pulse width can be set from 1 millisecond to 8 seconds P4 GEO The default is 1 millisecond NOTE P4 GEO 1 3 pulse width can be
55. accept a sample Banner Engineering Corp Minneapolis MN USA 116 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Teach Display default Next Determines when information is updated on the PC Next Pass Display the next passing inspection Next Fail Display the next failed inspection Next Display the next available inspection None Do not display inspections Capture Control default Continuous Determines how often information is updated on the PC Latched Sets the Display option to None after an inspection is displayed to prevent displaying additional inspections Continuous Continuously updates the inspection information according to the display option NOTE The display may not capture every inspection Image Enable default Unchecked Determines if the image is included in the result information Checked The inspection image and results will update upon capture Unchecked Only the results will update upon capture NOTE Displaying the image on the PC will add to the inspection time Teach Counts Tracks the number of samples used in each Teach process Teach ignores samples that fail Samples fail for the following reasons A GEO Find tool before the Test tool fails A Locate tool before the Test tool fails Measure tool fails to find two points
56. acks parts in the Image window and the Vision tool that follows GEO Count is relative If the GEO Count tool precedes the Location tool it will be absolute Rules governing whether a tool is absolute or relative are as follows e The first Location tool is always absolute e All tools following a Location tool are relative to that tool e Fora Vision tool to be absolute it must be placed before any Location tools Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555rev B 32 Getting Started PresencePLUS P4 GEO GEO 1 3 Navigation Results Toolbar Buttons Using the Navigation Results toolbar buttons the Navigation Results window size can be set and tools can be deleted The toolbar buttons are explained in the illustration below Delete Selected Tools Delete the selected tool and all other tools to the right Delete Selected Tool Delete the selected tool from the current inspection Expand Results Toggle the size of the Navigation Results window between maximum and minimum Navigation Results Toolbar Buttons Expand Button femurs m 2 miccoseconds OW thetrigge it dreds m j daly O m taidh l ms polerity postres OW tresrspregr t Fail hok Eme 1000 ms e plus poresr up bia Od L2Pc20m 50 To expand the tree click on the p lick the filename Fal count Ted missed Erigger count D e le time hours To collapse an exp
57. al Table of Contents 8 Exporting with the Communication Tool o ooooooooooommom omo 105 Communication Tab in the System Setup Window 2 0 0c ees 106 Testing Ines Connection zs se scene dnd a cette ea EE eae Ra E NEG ae adda Rinks 108 Troubleshooting THOS s 8 98 Ar ARE Ae 110 9 OAC IN 235 30 9069 A AO 111 TeaCTOVEVIEW AUTE 112 TEACH SChESIN ainda ii A AA a IIS 114 Teaching aM INSPECCION siminer arde aaa a a ad 116 REVIEWING FYCSUINS ori odds a ce ame a ah de adie ee oh wee he did am 118 TOHOMOIC CAC eos cube ee Dt RR UE EMO pU dE DIE Dag i ats ie he cu don ee 119 OVENI Wood de ara Eres d toto dte uei a ate ae gee asa ap Cn x ttd rear idet d add 119 Remotely Teaching a Tool llle hh hen 119 HNG SCGUCNCe 934 2 2 AX Ux n e et Ue M n e due Qa ee AS ss ea ded dos d was d a 121 Remote Teach Results i ad cui Dada tp died D ted e Bale cs aS RUE n Le D de on edi ab Rp Bed Romy whens and 122 DL BUD uas s ierunt tae t id ds ure fare gad P Ceo i Odin de o io EVE EUR CN atlas D ad E 123 PU CLC CI m T RERUM 124 mi aiuto error dicio PT A LU PCI T 125 gom MEC LACE 127 PUI AN 128 Hu Select Tab uu eade us all vasco du Git cd te a S E AI AA Behe s 129 RUNE eoim RP T 131 12 5ystem SeluD ceras 9 6 paese icai PE MES bee eat ye dg 133 SenSOl ScleGl TaD 4 ccr 134 COMmMUNICAION TaD enka eek coe Shs oa oe ee pated dew ee Bats Se eK Bee ee Gee 137 MPUTOUTOU TAD OEC 138 ODEA TM err 140 aisi e CI ef da icles oa
58. and Documentation PresencePLUS Software CD PresencePLUS P4 GEO and GEO 1 3 User s Manual printed P N 121555 PresencePLUS P4 QuickStart Guide printed P N 118000 PresencePLUS Lens Selection Guide printed P N 69950 PresencePLUS Lighting Guide printed P N 69951 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 mb O 2 P N 121555 rev B 10 05 User s Manual Glossary Glossary of Vision Terms A acquisition The manner in which outside information is brought into an analysis system as in image acquisition Generally involves A D conversion A D converter Acronym for Analog to Digital Converter an electronic device that converts data from analog form to digital representation adaptive threshold A control method in which a threshold is adjusted based on scene content algorithm A set of well defined rules or procedures for solving a problem in a finite number of steps or providing an output from a specific set of inputs Usually implemented as a computer program ambient light Light that is present in the sensing environment but not provided by the sensing system angle of incidence The angle between the axis of an impinging light beam and the axis perpendicular to the sample surface angle of view 1 The angle formed between two lines drawn from the most widely separated points in the object plane to the center of the lens 2 The angle between the axis
59. arar dad de ew Rex QUE RU ca ees i 1 Product Support and Maintenance 002 c eee es 1 POCUT O DPO aa etras adi a d e ER ahd ce teat A tenet dp p Bien dt See 2 ME sisien tar Sole wd sas acy cine dhe ee cen cethn gt ech a ae Soest cle aa yc Seconda edt om pe ie minded sect 3 2 SYSTEM OVEIVICW usado oso out hx xn a Gees Ed ae Ra a ee ee ee 5 Senso DeSCnpuOM 2 iteon PP 5 TONGAN POO CATON ea ad esi carci dosage tase ss esate pn dpt de fd de aiio ado d ici diu san nee d doe ak foo di ga aches 6 Components dnd COMMeECHONS auction 7 3 InstallallOli xu mro Dru ee Rege sva b Brera Ee UR A ii 9 Hardware Installation Overview o o ooooo rra 10 Hardware Installation s ueniens A ES URINE Ud d UNE Bu tua Ro UE od MGE it Ad see aia 11 Sensor ohbecllolls oec Brent ads Teri Dod de dog b addat d artus a Wire due Sates bo d 13 sottware Installation 2 3 5 Ase ciel n Ri A xe A dU nn Slc S gratas dU A 19 Startup and Troubleshooting 00 6 tinetesan na hh eee eee 20 4 Cetin SIarled sar tod eee weed ii arias 25 Typical Setup and Startup Sequence eere 26 Starting Jp IME SONWALE quss ue sotto e qeu E ah qure A ROS ol sec RC ui eB ec 26 Setting Up Hardware Parameters 0 cc te rrr 28 Bullaing an WAS OS CHOON uu ose peel dei Estee i edge aea Rer Te d de Ges e t NE Mg de Mr nene do Eolo get a i 28 Navigating in PresencePLUS P4 GEO GEO 1 3 l eens 30 Exiting PresencePLUS P4 GEO GEO 1 3
60. ations 9 CRT Model Number Certifications Controls Connectors PPM9 Construction Metal case Dimensions 220 x 240 x 267 mm 8 66 x 9 45 x 10 51 Weight 6 kg 13 2 lb Operating Temperature 10 to 55 C 14 to 130 F Maximum Relative Humidity 95 non condensing System NTSC compatible Picture Tube 9 measured diagonally Horizontal Resolution gt 1000 TV lines center gt 800 TV lines corners Power Requirement 110 240V ac 50 60 Hz Power Consumption 0 5A Listed TV Video Product 8K37 E133441 LU ce Horizontal Hold rotary knob Vertical Hold rotary knob Brightness rotary knob Contrast rotary knob Video IN OUT BNC Impedance High Low switch 75 Ohms Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 155 Dimensions Specifications and Parts PresencePLUS P4 GEO GEO 1 3 7 LCD Model Number Certifications Controls Connectors 156 P N121555 rev B Construction Black plastic case Dimensions 189 x 117 x 30 3 mm 7 46 x 4 6 x 1 2 Weight 450 grams 15 8 ounces Operating Temperature 0 to 50 C 32 to 122 F Maximum Relative Humidity 95 non condensing System NTSC PAL autoswitching Display 7 measured diagonally TFT LCD Wide Screen Resolution 1440 x 234 pixels Viewing Angle left 55 right 55 top 15 bottom 35 Power Requirement 10 30V dc Power Consump
61. color coded in the Image window Strong edges show up in green and weak edges show up in red GEO Count Tool Advanced Tab The GEO Count tool Advanced tab enables the user to specify ranges of rotation choose whether to check for extra or missing edges set the Minimum Acceptance Level and specify low and high Reject Thresholds Fields in this tab are explained in the following table 10 05 P N 121555 rev B 83 GEO Count Tool Setup PresencePLUS P4 GEO GEO 1 3 Rotation Range These adjustments are used to set the maximum allowable rotation that a target pattern can have and still be identifiable Clockwise default 45 range 0 to 180 sets the maximum allowable clockwise rotation Counterclockwise default 45 range 0 to 180 sets the maximum allowable counterclockwise rotation Extra Edges default unchecked If left unchecked disabled the Sensor will count a target pattern that might have extra edges If checked enabled the Sensor will not count a target pattern that has extra edges of a specified length The size of the minimum edge length to check for is adjustable NOTE If checked the application will not allow a minimum edge length to be set below the number specified for Minimum Edge Length in the Input tab for this tool See Edge Length default 10 pixels on page 83 Missing Edges default unchecked If left unchecked disabled the Sensor will find a target pattern even if i
62. d Product Select Timing Diagram Banner Engineering Corp Minneapolis MN USA 146 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Saving Inspections 14 Saving Inspections This section explains how to store inspection files on the Sensor or PC Ns ua sor Gabe eh oe 5 ea es ie PEE Pita rer QE Ua ET T Da ra rad Cae PE S Pu Ds 147 dct nie CAD IP ar on cease Y as ob PA TC eee TIT 148 Save Window Use the Save window to save an inspection to the Sensor or to the Inspections folder on the PC Hla Beomelrir Fira xj lt n SZ E l Inspection Geomebir jad Fietesencze image Cunt x poste oo nn A n niaan 7 ing Comarcal uiek Teach LOCATE 1 Locate ale Save Window Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555rev B 147 Saving Inspections PresencePLUS P4 GEO GEO 1 3 To display the Save window Click the Save button in the Menu toolbar Options are explained in the following table NOTE The Save window is also displayed whenever the Sensor prompts the user to save something Save Window Options mm es Save in Sensor The Sensor will prompt the user to select one of 12 Sensor locations Save in Inspections Folder If an occupied location is selected the selected filename appears in the Filename field The file being saved overwrites the selected file To clear a location delete
63. d Run screens See Resolution in Section 11 Run on page 126 NOTE The resolution setting does not affect the image captured by the Sensor Trigger Setup Screen Trigger parameters shown in the Trigger tab are stored in the inspection file and can be different for each inspection Polarity Choose Leading Edge to capture images at the leading edge of the trigger signal Choose Trailing Edge to capture images at the trailing edge of the trigger signal Banner Engineering Corp Minneapolis MN USA 44 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Input Output Electrical Selection Setup All inputs and outputs can be selected as either NPN current sinking or PNP current sourcing This selection is made in the System Setup window on the InputOutput tab which is shown in Electrical Selection in Section 3 Installation on page 13 Timing Diagram Polarity is illustrated in the Timing Diagram below Leading Edge PNP Configuration Input Trigger Signal ON _ OFF Pulse Width Inspection _ 4 z Trigger Delay Leading Edge NPN Configuration Input Trigger Signal OFF ul Pulse Width Inspection Idle 7 Trigger Delay Trailing Edge PNP Configuration Input Trigger Signal Pulse Width Inspection EE Idle Trigger Delay Trailing Edge NPN Configuration OFF Input Trigger Signal ON Pulse Width Inspection A Idle Trigger
64. dds to the inspection time Set display settings to None to decrease the inspection time to a minimum Information about current tool Execution time resolution 0 1 ms Inputs parameters set for the current tool Results results of the current tool Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 User s Manual Run Run Select Tab The Select tab on the Run screen enables the user to specify Product Select lines and Image Hold and Trigger Delay times Option descriptions follow Run Screen Select Tab Product Select Line The Hardware Input option signals the Sensor to run the option currently selected by the Product Change and Product Select line This option allows the Product Change and Product Select input to change the inspection When the input to the Product Change pin becomes active the Sensor samples the Product Select pin and determines which inspection to load from the Sensor memory The Software Override option signals the Sensor that the inspection to run will be manually selected With this option selected the inspection displayed next to the Override button is the inspection that runs The Product Change and Product Select Timing Diagram on the next page shows the pin combinations and the resulting inspections The Product Change and Product Select line is used to swap between inspections Select any of the up to 12 Stored inspections to be
65. dow The active tool red outline on the screen is removed Rotation default 0 00 range 0 00 to 359 99 Used to rotate the Pattern ROI Data may be manually keyed in or the ROI can be rotated with the mouse Banner Engineering Corp Minneapolis MN USA 82 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Geometric Count Tool E s oe Qi p Advanced Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 GEO Count Tool Setup Threshold default Adaptive Adaptive Adjusts the edge threshold on each acquired image The Sensor automatically sets the threshold and attempts to adjust for contrast variations Edge Strength default 6 range 0 127 Sets the edge threshold at a predetermined gray scale value from zero to 127 Edge Strength is best used in controlled lighting environments Enable Remote Teach default unchecked Checking the box enables the tool to be taught remotely as explained in Section 10 Remote Teach beginning on page 119 Count default 10 Entering a lower number speeds up inspection time by stopping the inspection after the selected number is reached The maximum number of patterns the tool will find is 255 Edge Length default 10 pixels The tool will ignore target patterns with edges equal to or shorter than the specified number of pixels Legend All edges found by the GEO Count tool are
66. e e fthe Remote Teach is successful the inspection will indicate Pass and the new inspection will perform with the new parameters Banner Engineering Corp Minneapolis MN USA 122 e www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Run 11 Run This section explains how to monitor and select inspections Fon Pe ooo och ee heed aoe eae Bebe Ge ee ee eee ease Ae Set a Ad cheno Eee 124 PU Fe aches bee eet te Bree ese Eee essere etesaeseeeea he eecuee genes et 125 aora A 127 A II 128 R n Select Tab ccick ce it ecd ARe RR e bbe bbe Cb bas bese ERECTA RD hee Seer t kaiii bob as ws 129 a ET A E E a E E a a a E E a E E E 131 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 123 Run PresencePLUS P4 GEO GEO 1 3 Run Screen Use the Run screen to start stop monitor and log an inspection To display the Monitor tab on the Run screen shown below click Run in the Main Menu toolbar The Monitor tab is the default tab in the window To exit the Run screen verify that Run is stopped and click another destination on the Main Menu toolbar Hala iow Capus inspection barnertogo Frame 95093 3 WE iracuna P etno E eins x LOCATE Execution time B 4 ms Fale Run Screen Banner Engineering Corp Minneapolis MN USA 124 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual R
67. e criteria First and Last Five Store the first 5 and last 5 inspections that meet the mode criteria Last Ten First amp Last Five Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 131 Run 132 Obtain Save Selected Load Clear selected Clear All P N 121555 rev B PresencePLUS P4 GEO GEO 1 3 Sensor Shows the number of stored inspections currently in the Sensor s memory Obtain Moves the stored inspection data from the Sensor s memory to the GUI s memory Flush Deletes all stored inspections from the Sensor s memory PC Saved Selected Allows the user to write the current log file from the GUI s memory onto a hard drive or other storage device Load Allows the user to load a saved file from the computer s hard drive or other storage device into the GUI to be viewed Result View Clear Selected Deletes the currently selected inspection from the GUI s memory Clear All Deletes all inspections from the GUI s memory Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 User s Manual 12 System Setup This section explains how to configure the Sensor and diagnose system errors in the System Setup window Pee oe TB o Chea been rds as ae Gee 4 p RE ERU Rari uda ndis dE d dq gd dd PC GUI to Sensor Connection Setup ooooooooo rh cin i ee ee ee ee
68. eased in increments of 4 pixels 1 5 9 13 up to the total FOV size Narrow ROls execute faster Wide ROls are more consistent To calculate rotation of a part ROI width must be 13 or greater The following image shows how a narrow ROI could miss the part if the part shifts up or down Widening the ROI as shown below makes it wide enough to always detect the thin bars This wider line results in the tool consistently finding one edge every time EAF LOCATE 1 More About Widened ROIs If the width of the ROI is greater than 1 the gray scale levels of the pixels are averaged along the width of the ROI The averaged value helps smooth out jagged edges Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 69 Locate Tool Setup PresencePLUS P4 GEO GEO 1 3 Polarity Edge Polarity default Bright or Dark Choose Bright to Dark to find edges that start above the threshold value and cross a below the threshold value Bright to Dark Choose Dark to Bright to find edges that start below the threshold value and cross above the threshold value Dark to Bright Choose Bright or Dark to find any edge Bright or Dark LOCATE_1 LOCATE_1 Bright to Dark Edge Dark to Bright Edge The Locate tool will find all bright to dark edges and all the dark to bright edges Using Edge Polarity helps to filter out unwanted edges Ed
69. ection Detail Window Banner Engineering Corp Minneapolis MN USA 98 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Communication Tool Setup Data can be sent through 11 different communication connections one connector for the serial connection and 10 sockets 1 to 10 through the Ethernet connector The 10 Ethernet sockets are comprised of the Sensor IP address and port number The table below lists the default Ethernet socket addresses Socket DefauitiP Address Pon A 8 9 01 93 8 9 801 735 The serial port is the RS 232 connector Pins 1 9 10 and 11 on the Sensor The default settings for the serial port are listed in the table below Atribute Default Setting ass 8 For more information about configuring the Ethernet and Serial connections see Communication Tab in Section 12 System Setup on page 137 C Format the ASCII String Use this section to select delimiters enable labels and define a Start and or End string Choose a delimiter type Check this box to add the names for data being sent Format Options Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 99 Communication Tool Setup PresencePLUS P4 GEO GEO 1 3 Allowable ASCII string options are given in the following table ASCII String Format Options pam a Delimiter Comma The del
70. edge is recognized see the following Minimum Width Example A high filter number may miss the edge of a narrow line Minimum Width Example When the Minimum Width is set to 5 the Locate tool ignores the dark lines because each line is only 3 pixels wide Wi 3 Pixels Wide 3 Pixels Wide Sample Rate and Rotation Sample Rate default 1 range 1 4 1 1 pixel resolution 2 1 2 pixel resolution 3 1 3 pixel resolution 4 1 4 pixel resolution Determines the sub pixel resolution increases the resolution of the tool and increases the inspection time Rotation Enable default unchecked Activates the rotation compensation calculation ROls that follow will rotate according to the difference between the reference image and the current inspection image ROI width must be 13 or greater Keep the ROIs close to a 90 angle from the desired edge When using two Locate tools position them 90 apart and if enabling rotation enable rotation on the first tool When rotation is enabled the edge must be straight free of breaks and indentations and must not A WARNING include a corner Banner Engineering Corp Minneapolis MN USA 72 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Locate Tool Setup More About Rotation When Enable Rotation is activated all subsequent ROls will rotate relative to the edge found During Setup the Locate tool calculates
71. ee ee ee ee ee ee ee ee lego Ces A ee eee i ee ee ee ee ee ee ee ere eii tn A se ee ees eee eer a aed eee toe wae Modify Sensor IP Address 0c ee eee ees Serial Communication aaaea ee ee ee Ma A E AA ee E ee ek E es a es ee ae E FUR TANE ue muse Sa E EEE EEEE EEEE 13 Start Up Inspection Select Tab 0 eee eens A AAA LAO HI dc coos gis e taa ld ais a o ae papa ea a To display the System Setup window System Setup Click the System button in the Main Menu toolbar Use the tabs in the System Setup window shown on page 134 to configure the Sensor and diagnose system errors To clear changes Click Cancel To save changes and exit the System Setup window Click OK To exit the System Setup window without changes Click ES NOTE To make changes to the Sensor selections an inspection must not be running To stop a running inspection click the Stop button in the Run tab To save changes click OK before exiting the tab or closing the window Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555rev B 133 System Setup PresencePLUS P4 GEO GEO 1 3 Sensor Select Tab Use the Sensor Select tab to establish the Sensor connection with the PC NOTE An option box to open the Sensor Select tab is automatically displayed if the Sensor either is not connected or is connected but with the wrong location selected System Setup Sensor Select Com
72. ee ee weeds 39 Pee Bec ons ot ee eke ee See he eee he ae eae ee ba ee pee 2 eee eee we oe eee 39 Choosing a Trigger TUDO sc noe cee o ted eew news o ede ewe dp d xem da uo SE a rb ere 40 Setting Exposure and Ga 40 Exposure Time ConsiderationS 1 6 ce ne hrs 42 Perce DIS LOB usus eRP ERA PERI sd eh eee beide bad rhea ee sen Rd ached heehee REA ies 43 Setting Trigger Parameters sven esae RHEE OHS SC 4 4 HEE ww UXOR DOC S ER Le ee ek oa aos 44 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 37 Setup PresencePLUS P4 GEO GEO 1 3 Setup Screen On initial startup the Sensor displays the Setup screen which is shown below To return to the Setup screen after passing it click the Setup button in the Main Menu toolbar Teach Urge les Help Trigger Zoom dl Value Setup Screen Banner Engineering Corp Minneapolis MN USA 38 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Setup Capturing a Reference Image The reference image is used as a template for developing an inspection The Vision tools use this image to acquire the critical information needed for the inspection Acquiring a quality image is crucial for a successful inspection A quality image shows a measurable and repeatable difference between good products which pass inspection and bad products which fail inspection Focus Tab Click on the Focus tab
73. egin executing The maximum number of pulses is limited by the number of inspections possible on the Sensor Product Change and Product Select Timing Diagram Failed Image Hold default 1 second Enter how many seconds failed images should be displayed on the optional NTSC video monitor Trigger Delay Adjust default 0 ms Enter how long in ms to delay the Sensor before it takes a picture after receiving a valid trigger Using the Trigger Delay when a part is triggered too early may be easier than moving the Sensor Banner Engineering Corp Minneapolis MN USA 130 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Run Run Log Tab The Log tab on the Run screen enables the user to select logging modes specify how many inspections to log and where and specify what to do with current results Option descriptions follow Save Chear Obtain Selected Selected Load Clear All Run Screen Log Tab Mode default None Pass Log only passed inspections based on Strategy Fail Log only failed inspections based on Strategy RT Log remotely taught inspections based on Strategy RT Fail Log failed remotely taught inspections based on Strategy Any Log all inspections based on Strategy None Log not updated Strategy default First Ten First Ten Store the first 10 inspections that meet the mode criteria Last Ten Store the previous 10 inspections that meet the mod
74. emory locations on the Sensor eS gt gt JS f Click Next to proceed to the Run screen Save a backup copy of the inspection to the host PC Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 29 Getting Started PresencePLUS P4 GEO GEO 1 3 4 Run screen Select an inspection to run and review the results of the inspection Toselect an inspection in the Select tab enable Software Override and select the inspection file from the list of stored inspections on the Sensor Alternate method Use Hardware Input to select an inspection via discrete inputs to the Sensor 5 Begin inspection To begin inspecting click the Start button in the Run screen Navigating in PresencePLUS P4 GEO GEO 1 3 The application follows typical navigational sequences example Setup Tools Teach Run when Next is clicked to finish each step Experienced users may prefer to work in some other sequence Setup Tools Run for example by selecting the preferred destination from the Main Menu toolbar Exiting PresencePLUS P4 GEO GEO 1 3 Click the Close button X in the upper right corner of the screen If the current inspection is not saved the software will prompt the user to do so prior to exiting See Section 14 Saving Inspections beginning on page 147 Banner Engineering Corp Minneapolis MN USA 30 www bannerengineering com Tel 763 544
75. enerate a discrete output Additionally a discrete input can be tied to a Test tool The Test tool displays the result ranges it is using as judgment criteria Typically these ranges are automatically set by Quick Teach or by teaching the inspection In addition they can be manually set or modified either before or after teaching or running the inspection See Reviewing Results in Section 9 Teach on page 118 The Test tool also displays the results of the last image evaluated while setting up or running the inspection Communication Tool Overview See Communication Tool Setup on page 94 for information on setting up this tool The Communication tool is used to export inspection results to an external device Results from Vision tools may be selected by the Communication tool and exported via the Sensor s serial channels or over Ethernet Examples of exported results e Execution times e Whole number counts e Input and output values from Test tool e Success from Locate GEO Find GEO Count and Test tools e Reference point to edge and rotation distances Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 63 Locate Tool Setup PresencePLUS P4 GEO GEO 1 3 Locate Tool Setup The Locate tool is an edge based tool that finds the absolute or relative position of the target in an image by finding its first edge Tools that follow the Locate tool do the following e
76. ens Models LCF08 LCF12 and LCF16 Remove any protective caps from the lens and turn the lens base clockwise to thread the lens onto the Sensor See Lens Focusing Ring and Lock Screws in Section 4 Getting Started on page 29 for details on focusing and locking the lens NOTE Any C mount lens may by used with PresencePLUS P4 Sensors For non Banner lenses follow the lens manufacturer s unpacking and installation instructions Grip lens here when threading onto Sensor Do not grip here Installing the Lens Installing Lens Filters The following apply to Banner filters designed to fit Banner supplied lenses Colored infrared and polarized lens filters can be used The filter fits behind the lens and is held in place with a retainer ring Use the retainer ring tool that is supplied with the filter to add or remove a filter Filter behind lens Retainer Ring Tool Retainer Ring Front of Sensor looking into lens Installing a Lens Filter Banner Engineering Corp Minneapolis MN USA 12 me www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Installation Sensor Connections Supply Voltage Brown and Blue Wires Pins 12 and 13 The Sensor requires a 10 30V dc power supply with 500 mA P4 GEO or 550 mA P4 GEO 1 3 maximum current The Sensor alone will operate properly with input voltage of 10 30V dc however if a light source is powered by A CAUTION the Sensor input voltage must be 24
77. ensor has one serial connection that can be configured Serial 1 is Pins 1 9 10 and 11 System Setup El Sensor Select Communication inputOutput Strobe Reset Start Up inspection Select NTSC Language NTSC tab is not visible when using the P4 GEO 1 3 Sensor Sensor IP Address Setup Sensor P Address Subnet Mask Modify Information Communication Tool Setup Host PC IP Address lost PC I es E E EE EE EE Connection Information Tool Setup Area Communication Tool Setup Serial Connection Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 107 Exporting with the Communication Tool PresencePLUS P4 GEO GEO 1 3 Set up the serial communication options to match the receiving device The following table shows the configuration options Communication Tool Configuration Options Baud Rate 110 to 115200 bps 115200 Data Bits 5 6 7 8 ie l Stop Bits 1 1 5 2 NOTE Because there is no flow control for the serial connections the Sensor will not detect or log a lost or broken connection Testing the Connection Basic Steps for Testing the Communication Tool 1 Connect the Sensor to a PC using a crossover Ethernet cable STPX or the serial pins on the Sensor cable 2 Start an inspection that has a configured Communication tool For details about configuring the Communication tool see Configuring the Communication Tool in Section 7 Too
78. ential components Lens Sensor and cable Communication cable Ethernet or serial 486 microprocessor or faster personal computer running Windows ME NT 2000 or XP operating system Power supply with 10 30V dc and 500 mA P4 GEO or 550 mA P4 GEO 1 3 maximum current Light source Every application requires a light source however the Sensor can be used without a dedicated light source Trigger source example Banner WORLD BEAM QS18VN6D sensor Thread the lens onto the Sensor s lens mount Connect the communication cable between the PC and Sensor Connect the trigger source see step 2 above to the Sensor as follows a Connect brown wire to V dc b Connect blue wire to V dc c Connect black wire to pink wire from Sensor cable Connect the power supply to the Sensor as follows a Connect V to brown wire of cable b Connect V to blue wire of cable The Sensor alone will operate properly with input voltage of 10 30V dc however if A CAUTION a light source is powered by the Sensor input voltage must be 24V dc 10 Power up the hardware and verify that the Red Error LED turns OFF During power up all the Sensor LEDs turn ON for 15 to 20 seconds see below Install PresencePLUS software on the host PC see Software Installation on page 19 Start the PresencePLUS program and verify system connections see Startup and Troubleshooting on page 20 Green Ready Yellow Trigger Green Power Red
79. er Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Glossary iris An adjustable aperture built into a Sensor lens to permit control of the amount of light passing through the lens L LED Acronym for Light Emitting Diode mask A pattern used to eliminate portions of another pattern Regions of an image at a constant value usually white or black form the mask N noise Irrelevant or meaningless data resulting from various causes unrelated to the source of data being measured or inspected random undesirable video signals O OCR Acronym for Optical Character Recognition Recognition of each character in a string by a vision system P parallax The difference in appearance or position of an object when viewed from two different locations photon A particle of light A quantum of electromagnetic energy moving at the speed of light pincushion distortion A visual effect where the sides of an image appear to bulge inward on all sides like a pincushion Caused by an increase in effective magnification as points in the image move away from the image center P N121555rev B 165 Glossary pixel Acronym for picture element polarization The restriction of the vibrations of light or magnetic field vectors to one plane polarized lighting The use of polarizing filters to remove specular reflections from a scene to be viewed Typically one polarizing filter is
80. es the formula above and the values entered for Distance X Pixels in the MT 1 tab shown previously Taught Range 60 to 70 pixels Taught Min R 60 Toleranced Minimum 60 Max R Min R 2 Max R Min R 2 Taught Max R 70 Toleranced Maximum 70 Tolerance 10 Test Tool Results Output default none Test Tool Setup g Tolerance 100 Tolerance 100 Choose an available General Output to activate if the Test tool is TRUE NOTE Ifa discrete output is not available choose System in the Main Menu toolbar then click on the InputOutput tab Discrete 1 0 set up as inputs will not show up in the Output Options box See the System Setup window in Section 12 System Setup on page 134 for more information Pass Fail Contribution default checked Check this box if the Test tool will influence the Pass Fail status of the inspection Do not check this box if the overall Pass Fail status of the inspection is not dependent on the current Test tool The Pass Fail contribution influences the following Discrete output Pass Discrete output Fail Pass Fail results counter Pass Green and Fail red LEDs on t he Sensor Freezing an image on the video monitor Display options on the PC Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 93 Communication Tool Setup PresencePLUS P4 GEO GEO 1 3
81. esencePLUS P4 GEO GEO 1 3 Image Enable default checked Checked The PC displays an image of the inspection Unchecked The PC will collect the inspection information without an image NOTE Capturing images impacts the Sensor response speed For high speed applications where the PC remains connected to the Sensor Image Enable should be unchecked unless absolutely required Results Pass Count Number of inspections that passed Fail Count Number of inspections that failed Total Count Total number of inspections Reset Click Reset to clear the counts for the selected inspection NOTE Each of the 12 stored inspections has its own Pass Fail registers to Store the Pass Fail counts for that particular inspection Inputs Each numbered circle represents an input and its current state Outputs Each numbered circle represents an output line and its current state Product Select Displays the last latched Product Select binary encoded System E System error R Ready NOTE The results of the discrete 1 0 are not displayed in real time They update at an approximate rate of 4 times per second Start Stop The Start button turns into a button after it is clicked Click Start to run the inspection Click Stop to stop running the inspection Resolution Max 1 1 Min 64 1 Click on the Up arrow to increase the image resolution Click on the Down arrow to decrease the image resolution NOTE Changing the resolut
82. esencePLUS P4 GEO 1 3 Right Angle Sensor PresencePLUS P4 GEO 1 3 In Line Sensor Standard C Mount Lenses not for use with high resolution products LCFO4 LCF08 LCF12 LCF16 LCF25R LCF25LR LCFS0L1R LCF50L2R LCF75LR 4mm 8mm 12 mm focus locking 16 mm focus locking 25 mm adjustable aperture 25 mm focus locking adjustable aperture 50 mm focus locking plastic adjustable aperture 50 mm focus locking metal adjustable aperture 75 mm focus locking adjustable aperture High Performance C Mount Lenses not for use with high resolution products LCFOGLT LCFOSLT LCF12LT LCF16LT LCF25LT LCFSOLT 6 5 mm 8 mm focus locking adjustable aperture 12 mm focus locking adjustable aperture 16 mm focus locking adjustable aperture 25 mm focus locking adjustable aperture 50 mm focus locking adjustable aperture Protective lens cover UV filter clear for all high performance lenses except 6 5 mm FLTUV Megapixel C Mount Lenses LCF16LMP LCF25LMP LCFS0LMP 16 mm focus locking adjustable aperture 25 mm focus locking adjustable aperture 50 mm focus locking adjustable aperture Lens Extensions Lens extensions kit 0 5 mm 1 mm 5 mm 10 mm 20 mm and 40 mm lens extensions r rm A Lens extension shims kit 0 25 mm and 0 50 mm lens extension shims LEKS Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 159 Dimensions Speci
83. ev B 65 Locate Tool Setup Threshold Example PresencePLUS P4 GEO GEO 1 3 Transition Type default Relative Threshold The drop down list of Locate tool transition types includes the following choices Relative Threshold Finds an edge at a relative pixel intensity s more tolerant of light fluctuations between inspections than other transition types May find false edges Absolute Threshold Finds an edge at a specific gray scale level Is less likely to find a false edge than other transition types May miss edges if the light level changes between inspections Edge Strength Threshold Detects edges on surfaces that are not uniformly illuminated Finds edges in low contrast images Is more tolerant of gradual changes in light levels across the tool than other transition types Filters out weak or gradual edges Threshold Percent default 50 Threshold Value default 128 Threshold Edge Strength default 20 This option sets the threshold value moves the dotted green line on the Edge Profile graphs Percent is displayed when the Transition Type is Relative Threshold Value is displayed when the Transition Type is Absolute Threshold Edge Strength is displayed when the Transition Type is Edge Strength The following screen image shows a Locate tool scanning five bars from left to right with Relative Threshold selected 66 P N 121555 rev B Banner Engineering Corp Minneapolis MN
84. ew NOTE If the lens has a focus lock screw loosen the Focus Lock Screw screw before focusing the lens Some lenses also have an aperture lock screw Lens Focusing Ring and Lock Screws e When the desired image is shown click Next to proceed to the Tools screen 2 Tools screen Tools can be built from scratch or added from a previous inspection file saved on the PC or Sensor To add a Vision tool click the Tools button To remove a tool click the 3 in the lower left corner of the screen while that tool is selected a Add Location tool s to find the target and to adjust the Regions of Interest ROI for translational and rotational changes b REQUIRED Add Vision tool s to inspect the part c Add Measure tool s to create distance measurements from points found d e Click Quick Teach to automatically set all the selected parameters in the Test tool and to proceed to the Run screen or click Next to proceed to the Teach screen and to teach a sample set of good products REQUIRED Add Test tool s to set the Pass Fail criteria Vision and Measure tools are inputs to the Test tool NOTE To keep parameters in a Test tool skip Teach and go directly to Run 3 Teach screen The Teach screen automatically configures the parameters chosen in the Tools screen a Choose the sample size b Click Start c Trigger the Sensor with the external trigger device d Click Stop e Save the inspection file to one of the 12 m
85. exported Tool Navigation As shown above the Communication tool can export results data from the first Location Vision Analysis and Test tools as follows e In the sequence that the tools are selected within the Communication tool e Inthe sequence that the options are listed within the tools for export One inspection can have more than one Communication tool Use one Communication tool to e Export data out of one port serial or Ethernet e Export identical data out of multiple ports at the same time Use multiple Communication tools to Separate the data and export separate segments to unique external devices e Customize the order of the exported data e Export data from the Vision tools at different times during the inspection Customize the Start Strings control characters to unique external devices NOTE The Test tool can have the Communication tool as one of its inputs Therefore if a Test tool is added after the Communication tool a discrete output can be activated a if the TCP IP connection is lost or b if the external device fails to acknowledge it received data This output could contribute to an inspection Pass Fail if it is an input to a Test tool A Communication tool without a Test tool will not contribute to the inspection Pass Fail Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555rev B 95 Communication Tool Setup PresencePLUS P4
86. fications and Parts PresencePLUS P4 GEO GEO 1 3 Description LED Ring Lights and Kits LEDWR80X80M LEDGR80X80M LEDBR80X80M LEDRR80X80M LEDIR80X80M LEDIR62X62M LEDRR62X62M LEDWR62X62M LEDGR62X62M LEDBR62X62M LEDRRPFK LED ring light white male pigtail 80 mm x 80 mm LED ring light green male pigtail 80 mm x 80 mm LED ring light blue male pigtail 80 mm x 80 mm LED ring light visible red male pigtail 80 mm x 80 mm LED ring light infrared male pigtail 80 mm x 80 mm LED ring light infrared male pigtail 62 mm x 62 mm LED ring light red male pigtail 62 mm x 62 mm LED ring light white male pigtail 62 mm x 62 mm LED ring light green male pigtail 62 mm x 62 mm LED ring light blue male pigtail 62 mm x 62 mm Ring light polarizing kit Area Lights and Kits LEDWA80X80M LEDGA80X80M LEDBA80X80M LEDRA80X80M LEDIA80X80M LEDAPFK LED area light white male pigtail 80 mm x 80 mm LED area light green male pigtail 80 mm x 80 mm LED area light blue male pigtail 80 mm x 80 mm LED area light visible red male pigtail 80 mm x 80 mm LED area light infrared male pigtail 80 mm x 80 mm Area light polarizing kit Backlights and Kits LEDRB70X70M LEDIB70X70M LED backlight visible red male pigtail 70 mm x 70 mm LED backlight infrared male pigtail 70 mm x 70 mm Specialty Lights and Kits Color and strobe lights also available Contact your Banner sales representative On Axis Lights 12 5
87. g Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 57 Tools Screen PresencePLUS P4 GEO GEO 1 3 Selecting or Deleting Inspections from the Sensor Up to 12 inspection files can be stored on the Sensor Stored inspections can be modified run or deleted To select and open an inspection from the Sensor 1 Click the Sensor tab 2 Select the desired inspection 3 Click the Load button The tools from the selected inspection populate the Navigation Results window and the software returns to the Build tab At this point all tools in the inspection can be modified If new tools are to be added simply select the tool in the Tools screen If tools are to be deleted select the tool and click the Delete icon se in the lower left corner of the screen NOTE If the image currently displayed on the screen will be the reference image not the image stored with the inspection check the Load Script without Reference Image box Tools Screen Sensor Tab To delete an inspection from the Sensor Click to select the inspection file then click on Delete For help with saving inspections to the Sensor see Section 14 Saving Inspections beginning on page 147 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 58 P N 121555 rev B 10 05 User s Manual Tools Screen Selecting Inspections from the Library Inspection files may be archived
88. ge NTSC tab is not visible when using the P4 GEO 1 3 Sensor PC GUI to Sensor Connection Setup Ethemet R45 Connection IP Address 192 168 0 1 Address History Information Ethemet Ful 45 Hast PC IP Address Sensor Select Tab Change the connection setup as follows Ethernet Connection a Select Ethernet RJ 45 in the pull down menu b Change the IP address to the address of the Sensor C Click OK Serial Connection a Select PC Serial in the pull down menu b Click OK NOTE A serial connection requires changes to the Sensor and an established dial up network See the PresencePLUS P4 GEO Serial Connection Procedures document on the software CD for instructions on setting up a dial up network 7 Configure the discrete I O create an inspection and begin running inspections NOTE Initially all discrete l O s are configured as inputs If you create an inspection before configuring the discrete I O no outputs will be available in the Test tool For configuration information see InputOutput Tab in Section 12 System Setup on page 138 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 21 Installation PresencePLUS P4 GEO GEO 1 3 Troubleshooting Error Messages Sensor not found on IP 192 168 0 1 Do you want to try another IP address 1 Check the power Is the Green Power
89. ge Profile of Bright to Dark Edge Edge Profile of Dark to Bright Edge Banner Engineering Corp Minneapolis MN USA 70 me www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Locate Tool Setup Smooth Filter Smooth Filter default None range None to 5 Runs a rolling average along the ROI length Filters out small sharp changes in the edge profile A high filter number may miss the edge of a narrow line None Smoothing Example In the following image the Smooth filter is set to None so the Locate tool finds the first narrow line In the following image the Smooth filter is set to 3 The Smooth filter averages a segment of pixels along the ROI which smoothes the sharp spikes of the dark lines After the lines are smoothed the Locate tool ignores them because they are below the threshold More About the Filter The smooth filter calculates a rolling average of the edge profile the rolling average width increases with the smooth number Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 71 Locate Tool Setup PresencePLUS P4 GEO GEO 1 3 Minimum Width Minimum Width default 1 Filters out small spike of intensity changes Filters out narrow dark or bright bands Determines the distance in pixels before and after an edge that must be free from additional transitions or the end of the FOV before the
90. h area A template of the pattern is stored in memory and the position of each pattern meeting the acceptance criteria is provided as reference for other tools The patterns found are placed in order with respect to the origin of the FOV The order is from left to right and then from top to bottom An example of the ordering follows Field of View Origin NT Pattern 2 Pattern 1 Pattern 3 Pattern 4 Pattern 5 Pattern 6 Examples e Verify fabric patterns e Verify date lot codes e Inspect electronic component assembly Banner Engineering Corp Minneapolis MN USA 62 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Tool Overviews Measure Tool Overview See Measure Tool Setup on page 87 for information on setting up this tool The Measure tool calculates distance and angle measurements using other tools to generate positional data and measure distances between pattern centroids and Locate or the origin Examples e Measure the position of a label e Verify that a bottle cap is screwed on completely e Measure spark plug gap e Calculate the position of a box on a conveyor Test Tool Overview See Test Tool Setup on page 90 for information on setting up this tool The Test tool uses Boolean logic to combine or convert tool results Its data can be used to evaluate the results of a single tool or multiple tools The output of the Test tool can be used as input to another Test tool or to g
91. he image at left shows how a gradient based edge is detected It is a close up view of the previous Threshold Example screen image Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 67 Locate Tool Setup PresencePLUS P4 GEO GEO 1 3 When Edge Strength is selected the Graph tab appears on the tool window The graph for the previous tab in this case the Input tab overlays both the edge strength graph and the edge profile In the Graph tab the edge profile graph and the edge Strength graph are separated for easier viewing The top graph at left Edge Profile represents the absolute gray Scale level across the Locate tool The bottom graph Edge Strength represents the change in gray scale along the Locate tool Edge Strength detects an edge when the intensity change solid red line on the screen crosses the selected intensity change amount dashed green lines on the screen A bright to dark transition has a negative edge strength value and a dark to bright transition has a positive edge strength value When the Edge Strength level is adjusted both the negative and positive lines will adjust together Bright to Dark Edge Dark to Bright Edge Banner Engineering Corp Minneapolis MN USA 68 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Locate Tool Setup ROI Width ROI Width default 1 Width can be incr
92. ications to establish a new inspection 3 Existing inspections also can be obtained from host resources using the Library In this case the sources of the inspections are the host s hard drive or network resources This method provides access to an unlimited number of existing inspections for execution or modification ELI S haere bre E cel Dormir bn value 193 43 F Tools Screen Banner Engineering Corp Minneapolis MN USA 48 me www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Tools Screen Building and Modifying an Inspection An inspection consists of both a reference image and an inspection script e The reference image is used as a template for building the inspection e The inspection script contains all the necessary information to run the inspection NOTE A reference image must be captured or selected before building a new inspection See Capturing a Reference Image in Section 5 Setup on page 39 Tools Screen Build Tab Use the Build tab screen to do the following e Choose a tool e Add or remove tools e Configure tools Set inspection parameters manually through Teach or through Quick Teach To exit Click Next to exit the Tool screen and go to the Teach screen Click Quick Teach to quickly set the tool parameters and go to the Run screen The Sensor will add the tolerances on the inspection parameters that were selected in the Test tools ndm
93. imiter is used to separate the individual pieces of data Colon being sent The delimiter will follow every individual segment of data including the start string and end string Semicolon cr If Carriage return and then line feed lt lf cr gt Line feed and then carriage return cr Carriage return only If Line feed only Start String User defined ASCII characters This option allows the user to add characters before the string limit of 75 characters of data End String User defined ASCII characters This option allows the user to add characters after the string of limit of 75 characters data Enable Labels Parameter labels Check this box to add a label to the data before the data itself Example Dark Count 3 Dark Count is the label See the Format Example illustration below a ACA X ymmunication Tool Select All Clear All Format Example Banner Engineering Corp Minneapolis MN USA 100 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Communication Tool Setup From the screens shown in the preceding Format Example the Communication tool will export the following e Tool name e Success flag e Execution time e Input 1 e Input 2 e Acomma delimiter The data labels e atthe start of the string and END at the end of the string D Conditionally Export Selected Data The Output Filter allows for specific output selec
94. into a library on the PC or on a network connected to the PC After opening an inspection from the PC or network modify it or save it to the Sensor To select and open an inspection 1 Click the Library tab 2 Select the desired inspection 3 Click the Load button The tools from the selected inspection populate the Navigation Results window and the software returns to the Build tab 3 Inspection Folder Jinspachons IM Slot ro Aemene Images EM Sioi no Ircspechon nai Tools Screen Library Tab To modify an inspection from the library See Building and Modifying an Inspection on page 49 To save an inspection See Section 14 Saving Inspections beginning on page 147 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 59 Tools Screen PresencePLUS P4 GEO GEO 1 3 Banner Engineering Corp Minneapolis MN USA 60 doe www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual 7 Tools This section explains the capabilities of the Sensor by explaining the tools Tool LINBIVIBMIS A 62 Locate Tool vervi ciar des le de e aaa EEE a a E T 62 GEO Find Tool Overview iu Led acaR n dc ER dun S A RUP aan AAA e 62 GEO Count Tool D VOIE ick seas ans uc s eR ADE ULE oS aede CR S P CR RC ROSA a 62 Measure Tool Overview 63 IC le AS 63 Communication Tool Overview 63 Pic cub p
95. ion and software updates are available at the following Banner website page www bannerengineering com literature resources software eds soft results php Factory Support Call e mail fax or write your local Banner representative or a Banner Applications Engineer for support Applications Engineers are available from 8 00 A M to 5 00 P M Central Time Monday through Friday excluding holidays Local 63 544 3164 Toll free 1 888 3 SENSOR 1 888 373 6767 Emal sensors bannerengineering com Address Banner Engineering Corp 9714 10th Avenue North Minneapolis MN 55441 USA Your Local Banner Representative Affix your local Banner representative s business card here if reading this online print this page Banner Engineering Corp Minneapolis MN USA 2 10 05 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Product Support and Maintenance To help Banner better assist you be ready to provide the following information e PresencePLUS software version to find version number click Help in the Main Menu toolbar and choose About Operating system of your PC e Sensor Model Number and Date Code Model Number is on top of Sensor Date Code is either on the bottom or the side e Exact wording of any messages that appeared on your screen e Adescription of what you were doing and what happened e Adescription of how you tried to solve the problem Warranty Banner Engineering Corp warrant
96. ion affects the display only it does not affect the accuracy of the inspection Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 User s Manual Run Results Window In the Run screen the Results Navigation window at the bottom of the display defaults to the Results window shown below The Results window provides the following information Capture All available information about the last displayed inspection Click to expand the view to see more information Execution time ms If time shown is 0 the execution time is less than 100 microseconds Click to collapse the view to hide the information that follows Passed tool Failed tool Results Window Each tool in the list can be expanded to show its results Each result shown indicates the tolerance assigned to the parameter and its current value e If the current value falls within the Test tool s set tolerance or if the tool executed properly then a green wv symbol is shown beside that parameter see Passed tool in the illustration above e If the current value falls outside the Test tool s set tolerance or if the tool failed to execute properly then a red e symbol is shown beside that parameter see Failed tool in the illustration above Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 127 Run Run Results PresencePLUS P4 GEO GEO
97. l 763 544 3164 P N 121555 rev B User s Manual Getting Started Image Window The Image window displays images acquired from the Sensor or the reference image that is set for the current inspection The toolbar buttons in the Image window are explained in the illustration below NOTE The reference image is used as a template for developing an inspection it establishes initial values The reference image also is used by Quick Teach See Quick Teach in Section 6 Tools Screen on page 57 Zoom Toggles between enabling and disabling Zoom control When enabled click on the Image window to zoom in right click to zoom out This button is active when an image is displayed in the Image window Expand Image Toggles the size of the Image window between maximum and minimum Selected ROI All ROIs Toggles between the currently selected ROI and all EN ROls Image Toolbar Buttons Navigation Results Window The Navigation Results window displays tool navigation buttons or inspection results files Tool Navigation Buttons Clicking on the Tools button in the Main Menu toolbar brings up the tool navigation buttons shown below in the Navigation Results window When setting up or using tools click on any tool navigation button to get the corresponding tab in the Configuration window LOCATE_1 VISION_1 VISION 2 A Ar R Absolute Relative Tool Name Tool Navigation Buttons Absolute and Relative Tools The Location tool tr
98. l Availability depends on the P4 Model ROIs and Mask Availability ME EE RN GEO Find search and Pattern Optional up to 8 per ROI GEO Count Search and Pattern Optional up to 8 per ROI ROI Types ROI types include Area Search and Pattern Area and Linear Area ROI An Area ROI can be rectangular elliptical or circular Clicking on Draw ROI in the Input tab expands the list of ROI shapes The shapes are shown below choose one NOTE An area ROI can be as big as the entire Field of View FOV Rectangular Elliptical Circular GF 1 L Area ROIs Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 52 P N 121555 rev B 10 05 User s Manual Tools Screen Search and Pattern Area ROI A Search and Pattern Area ROI has both a Search ROI and a Pattern ROI The outer ROI is the Search ROI Like an Area ROI a Pattern ROI can be rectangular elliptical or circular However the Search ROI is only rectangular Each ROI can be edited separately Search ROI M7 always rectangular Pattern ROI wa rectangular elliptical or circular T Search and Pattern Area ROI Linear ROI Linear ROIs are used by tools that scan along a defined line in a defined direction Data are averaged along a linear ROI wider than 1 pixel to provide accurate test results The ROI width is in increments of 4 for example 1 5 9 13 and so on The ROI widens symmetrically Wide
99. l increments There are two ways to determine whether optimal focus has been achieved 1 View the image on the PC or video monitor or 2 View the Focus value on the Focus tab Image on PC or Video Monitor Turn the focusing ring until the image becomes sharper and then starts to blur Turn the focusing ring back until the focus is sharp see below Focus Value on Focus Tab Turn the focusing ring until the Focus value increases and then starts to decrease Turn the focusing ring back until the value is at the highest possible number between 1 and 255 see below NOTE The Focus value updates at a faster rate than does the image in the Image window Image on PC Focus Value Trier Clicking on the Trigger tab brings up the Trigger Setup screen shown on page 44 Clicking Next brings up the Tools screen see Section 6 Tools Screen beginning on page 47 The buttons in the Main Menu toolbar also remain active Image on PC and Focus Value Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 43 Setup PresencePLUS P4 GEO GEO 1 3 Setting Trigger Parameters An external trigger is used to tell the Sensor when to capture an image Set the parameters in the Trigger tab of the Setup window setup Trigger Display Resolution Image window display resolution is a system wide parameter and remains the same for all inspections Resolution can be set in all Setup an
100. le when using the P4 GEO 1 3 Sensor Shrobe Width ON C On Default Exposure ama Time Duration range 1 4 000 ms Time Durston Ln 1 ms Level Default V Alves Law Active High System Setup Window Strobe Tab Strobe Width Strobe Width Selections in the Strobe Tab of the System Setup Window Wem Bem m messem Time Duration sets the duration for active strobe output from the initial valid trigger minimum pulse width has been satisfied to the end of the duration The range is from 0 to 4 000 ms Level Level Selections in the Strobe Tab of the System Setup Window EC NNNM NNNM Active High An active output produces a 45V dc signal An active output produces a OV dc signal Banner Engineering Corp Minneapolis MN USA 140 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual System Setup Reset Tab Use the Reset tab to clear system errors and reestablish Sensor communications system Setup Sensor Select Communication InputOutput Strobe Reset Start Up Inspection Select NTSC Language NTSC tab is not visible when using the P4 GEO 1 3 Sensor Reset Error Hag Reset Eror Log Get Error Log System Setup Window Reset Tab Selections in the Reset Tab of the System Setup Window Reset Error Flag Click to clear the Red Error LED on the Sensor Reset Error Log Click to clear the error log System Reset Click to rebo
101. led the Search ROI will not rotate Banner Engineering Corp Minneapolis MN USA 14 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual GEO Find Tool Setup GEO Find Tool Configuration Geometric Find Tool GEO Find Tool Examples Locate the position of a label Input Ad e Locate electronic components on a circuit board e Locate date lot code for inspection Draw ROI Add Mask Deere Name default GF 1 GF 2 Used to rename the tool The name can have only alphanumeric characters or underscores and no spaces Draw ROI button GEO Find tool uses two ROls A Search ROI and a Pattern ROI See Search and Pattern Area ROI in Section 6 Tools Screen on page 53 Clicking this button allows both ROIs to be added The smaller Pattern ROI cannot be moved outside of the larger Search ROI Add Mask button Brings up a cursor like the Draw ROI button brings up Clicking this button allows the user to define an area inside the Pattern ROI that the tool ignores during an inspection See To Draw a Mask in Section 6 Tools Screen on page 56 ATTA iliyi Draw ROI Delete button Removes the selected ROI or mask from the Image window The active tool red outline on the screen is removed Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 75 GEO Find Tool Setup 76 dap tive Edge Strenath P N 1
102. ls on page 96 3 Start HyperTerminal or Telnet see below 4 Trigger the Sensor 5 Lookin HyperTerminal or Telnet to see if the data has updated Detailed Steps for Testing the Communication Tool Various software programs can test the communication connection Two such programs are Telnet and HyperTerminal Telnet can test Ethernet communications and is easy to set up e HyperTerminal can test serial communications and Ethernet communications NOTE HyperTerminal for Windows NT does not have an Ethernet option Testing Ethernet Communications with Telnet Start an inspection that has a configured Communication tool Connect a PC to the Sensor using an Ethernet crossover cable From the Start menu Click Start Run Type in the dialog box telnet Sensor IP address gt IP port see Telnet Command Window on page 109 Example telnet 192 168 0 1 20000 5 Click OK to open a Telnet window mD 6 Trigger the Sensor 7 View the results Banner Engineering Corp Minneapolis MN USA 108 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Exporting with the Communication Tool Telnet Command Window Testing Ethernet or Serial Communications with HyperTerminal The following table provides HyperTerminal testing instructions for both Ethernet and Serial communications HyperTerminal Testing for Ethernet and Serial LUN Start an inspection that has a configured Communica
103. match the IP address and subnet mask listed above Banner Engineering Corp Minneapolis MN USA 22 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Installation 3 Fora Serial connection a Is the serial port configured for point to point protocol PPP Yes Go to step b No Use the PresencePLUS P4 GEO Serial Connection Procedures document to guide you through the process of enabling PPP in the serial port through the boot menu b Was the dial up network running before you installed the software Yes Go to step c No Start the dial up network session with PresencePLUS P4 GEO Use the PresencePLUS P4 GEO Serial Connection Procedures document to guide you through the process of creating a dial up network c Choose Serial Connection in the Sensor Select screen NOTE A list of error codes and potential causes and solutions are available under Help About on the PresencePLUS software CD Failed to capture a full resolution image Please try again See the Troubleshooting Table on page 24 Failed to capture a full resolution image See the Troubleshooting Table on page 24 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 23 Installation Troubleshooting Table PresencePLUS P4 GEO GEO 1 3 This table contains solutions to the most common problems in using the PresencePLUS program For further assistance
104. maximum allowable rotation that a target pattern can have and still be identifiable Clockwise default 45 range 0 to 180 Sets the maximum allowable clockwise rotation Counterclockwise default 45 range 0 to 180 sets the maximum allowable counterclockwise rotation Extra Edges default unchecked If left unchecked disabled the Sensor will find a target pattern that might have extra edges If checked enabled the Sensor will not find a target pattern that has extra edges of a specified length The size of the minimum edge length to check for is adjustable NOTE If checked the application will not allow a minimum edge length to be set below the number specified for Minimum Edge Length in the Input tab for this tool See Edge Length default 10 pixels on page 76 Missing Edges default unchecked If left unchecked disabled the Sensor will find a target pattern even if it is missing some edge contrast If checked enabled the Sensor will not find a target pattern that is missing edges of a specified length The size of the minimum edge length to check for is adjustable NOTE If checked the application will not allow a minimum edge length to be set below the number specified for Minimum Edge Length in the Input tab for this tool See Edge Length default 10 pixels on page 76 Minimum Acceptance Level default 80 This adjustment sets the acceptance level for pattern matches
105. munication IngutOutput Strobe Reset Start Up Inspection Select NTSC Language NTSC tab is not visible when using the P4 GEO 1 3 Sensor PC SUD to Sensor Connection Setup Ethemet RJ 45 13 Address History information Host PC IP Address PA AAA EE SSS System Setup Window Sensor Select Tab Banner Engineering Corp Minneapolis MN USA 134 SOS www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual System Setup PC GUI to Sensor Connection Setup Use this field to select whether the Sensor will communicate via the Ethernet port or a serial connection Choose to use an IP address if the Ethernet port will be used Ethernet RJ 45 system Setup Ed Sensor Select Communication IngutOutput Strobe Reset Start Up Inspection Select NTSC Language NTSC tab is not visible when PC GUI to Sensor Connection Setup using the P4 GEO 1 3 Sensor Bihemet R 45 Connection IF Address 192 168 0 1 Address History information Elhemet RJ 45 ganal Click here first and select Ethernet RJ 45 then type in the Sensor s IP Address Shows the IP address the software is looking for Change the IP address to 192 168 0 1 default IP address of the Sensor Not applicable if Serial is chosen PC to Sensor Connection Setup Screen Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 1
106. n focus range of an imaging system Measured from the distance behind an object to the distance in front of the object with all objects appearing in focus depth of focus The range of lens to image plane distance having the image formed by the lens appearing in focus 164 P N 121555 rev B PresencePLUS P4 GEO GEO 1 3 diffuse The process of redirecting incident light over a range of scattered angles while reflecting from or transmitting through a material distortion Undesired change in the shape of an image or waveform from the original object or signal E edge A change in pixel values exceeding some threshold between two adjacent regions of relatively uniform values Edges correspond to changes in brightness corresponding to a discontinuity in surface orientation reflectance or illumination FE feature Any characteristic descriptive of an image or a region in an image feature extraction The process of generating a set of descriptors or characteristic attributes from an image fiducial mark A mark defining a datum point or standard of positional reference used as a basis for calculation or measurement Field of View FOV The area of object space imaged at the focal plane of a lens fluorescent lamp A lamp that produces light by exciting a phosphor with a plasma with the phosphor re emitting the energy as light focal length The distance from a lens principal point to the corresponding f
107. ner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 113 Teach PresencePLUS P4 GEO GEO 1 3 Teach Screen Use the Teach screen to automatically set judgment tolerances to accommodate all variations of good product System LOCATE 1 EE Husel leach Cea E y 4 LOCATE 1 Execution tree 1 0 mi w LOCATE 2 Execution Eine 0 6 me E or E de Fra md E oe Radio Teach Screen Banner Engineering Corp Minneapolis MN USA 114 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Teach After teaching the inspection typically proceed to the Run screen to run it NOTE Before entering the Run screen a pop up prompts the user to save the inspection Save the inspection to one of the memory locations on the Sensor As an alternative to teaching enter judgment tolerances in the Results tab in the Test tool and run the inspection without teaching See Test Tool Configuration in Section 7 Tools on page 90 To display the Teach screen Click the Teach button on the Main Menu toolbar or click the Next button on the Tools screen Build tab To exit Teach options To go to the Run screen click the Next button on the Teach Tool tab To go to another destination click one of the options in the Main Menu toolbar NOTE Teach will only widen the minimum and maximum values in the test tools If some or all
108. nge input is active As shown in the diagram below a Product Select input pulse that occurs when the Product Change input is not active is NOT counted Start counting pulses on Stop counting pulses on Product Select line Product Select line Active Product Change Input Not Active Pulse Pulse Pulse 1 2 3 Active Product Select Input Not Active Pulse this line to increment Pulse not counted the inspection address NOTES The minimum pulse width on Product Select is 1 millisecond active and 1 millisecond inactive In this example the Sensor will stop executing the inspection it is currently running go to address number four because there are four pulses load the inspection at location four enter Run mode and execute the inspection on the next valid trigger If the Sensor is in Run mode the Product Change line should be activated only when the Sensor is Ready Green Ready LED is ON If the Product Change line is activated when the Sensor is in Run mode but performing an inspection not Ready the current inspection will be aborted and the Sensor will proceed to load the inspection at the indicated address If the Product Change line is activated when the Sensor is not in Run mode Setup mode for example then the Sensor will go to the address indicated address number four in this case and begin executing The maximum number of pulses is limited by the number of inspections possible on the Sensor Product Change an
109. ngineering com Tel 763 544 3164 User s Manual System Setup Communication 134 Input Output 138 Reset tab 141 Strobe 140 System Setup window 134 system startup 20 T TCP IP and HyperTerminal 109 and network protocol Ethernet 94 and TCP port number 106 Properties window 27 Teach 111 119 Teach screen 114 teaching an inspection 116 Telnet 108 Test tool 90 timing options 46 tools absolute 33 adding 51 choosing 50 Communication 105 GEO Count 81 GEO Find 74 Locate 64 Measure 87 relative 33 removing 51 renaming 51 Test 90 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 Index Tools screen 47 trigger delay 46 external 40 modes 14 parameters 44 pin 14 polarity 44 types 39 width 46 troubleshooting error messages 22 table 24 typical application 6 U updates software 3 V video monitor as an optional component 7 connection to Sensor 8 voltage input 15 16 output 15 16 supply 13 W warnings 1 warranty 3 P N 121555rev B 169 more Sensors more solutions WARRANTY Banner Engineering Corp warrants its products to be free from defects for one year Banner Engineering Corp will repair or replace free of charge any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period This warranty does not cover damage or liability for the improper application of Banner products This
110. ning an ROI will give the user an average value location This will result in improved repeatability 17 Pixels Wide L3 1 Pixel Wide 3 L Linear ROIs with Left to Right Scan Direction Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 53 Tools Screen PresencePLUS P4 GEO GEO 1 3 Linear Tool Profile Graph The Tool Profile graph shown below is used with all linear ROls The graph represents the pixel values along the ROI The vertical axis is representative of the gray scale or gradient level and the horizontal axis represents the position in pixels along the ROI The curve on the graph red line on the screen represents the edge profile and the horizontal dashed line green on the screen represents the threshold level Threshold Line Tool Profile Graph Relative Threshold Shown Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 54 P N 121555 rev B 10 05 User s Manual Tools Screen Drawing ROIs and Masks Use the following procedures to draw edit move and delete ROIs and Masks To Draw an ROI 1 Click on the Draw ROI button in the tool s Input tab 2 Choose an ROI shape from the popup Ellipse Circle 3 Hold the mouse selection button and drag the mouse to create the ROI shape in the Image window To edit the ROI after letting go of the m
111. no spaces Logic default AND Use logic to combine multiple inputs to the Test tool The results at the inputs and the logic option selected will determine whether the Test tool is TRUE or FALSE See the following Examples of Logic Results table Banner Engineering Corp Minneapolis MN USA 90 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Test Tool Setup The following table shows the Test tool results for various logic functions For each function Input 1 and Input 2 are sampled in four different combinations Examples of Logic Results Test Tool Logic Function Result Description Test tool is TRUE when all the inputs are TRUE OR Test tool is TRUE when any input is TRUE X Test tool is TRUE when one and only one input is TRUE Invert Inverts the individual input If the input is TRUE Invert reverses it to FALSE If the input is FALSE Invert reverses it to TRUE Inputs 1 4 default none Choose previous tools or external inputs that need to be evaluated to pass the Test tool When a tool is chosen another tab pops up in the window of the tool to be configured NOTE The tool to be evaluated must appear before the Test tool in the Navigation window Enable Remote Teach default unchecked Checking the box enables the tool to be taught remotely as explained in Section 10 Remote Teach beginning on page 119 Banner Engineering Corp Minneapolis MN US
112. ocal point Also referred to as the equivalent focal length and the effective focal length front lighting An arrangement in which the object is illuminated and viewed from the same side Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 User s Manual f stop or f number Ratio of the focal length of a lens to the diameter of its opening Increasing or decreasing an exposure by one f stop doubles or halves the amount of light allowed through the lens G gradient magnitude The rate of change of pixel intensities over a small local neighborhood gray scale Standardized variations of values from white through shades of gray to black in a digitized image with black assigned the value of zero and white the value of 255 H halogen A gas such as iodine placed inside an incandescent lamp to gather the evaporated filament off the bulb and redeposit it back onto the filament high pass filter A processing operation that enhances high frequencies and attenuates low frequencies histogram Frequency counts of the population of pixels of each intensity gray level or other characteristic populations in an image incandescent Thermal generation of light usually through radiant filaments in a bulb incident light The light falling directly on an object inverse square law The exponential relationship between increased distance and decreased light intensity Bann
113. odifying an Inspection 1 0 0 eee Rs 49 Ej A 50 Adding and Removing TODIE sea ee co E wake t Eo he A a A ce kek A 51 el is be ee ee ee ee ee ee ee es ee 51 28 cR 08 0 MR 52 Tle 5 on oe ee ob ek Sos HELE Re aw eee ee eee ee eed bee ee een Ree 52 ISI ROIs and o R 55 CU Th aorcosuraci nids nbs Bk oo hh dw edad bee Ge oa Sk eG oe tn ad ia 57 Selecting or Deleting Inspections from the Sensor 0 cc ee eee eee eee 58 Selecting Inspections from the Library 6 RR RR rrr 59 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 47 Tools Screen PresencePLUS P4 GEO GEO 1 3 Typical Build Modify Procedure Establishing an Inspection Using the Tools screen the user establishes the inspections that the Sensor will execute Three sources of inspections are available 1 Building an inspection from scratch is the typical method of establishing an inspection The Tools screen is designed to aid the user in building an inspection The Tools screen shown below supports this inspection organization For detailed explanations of the tools above see the referenced subsections in Section 7 Tools beginning on page 61 2 Existing inspections can be obtained from the Sensor with or without the reference image for execution or modification This method is very useful if the user has an existing inspection on the Sensor and needs to make modif
114. om the inspection read all of Section 6 Tools Screen to become familiar with the tools To choose the right tools for an inspection consider the tool s parameters and result options Parameters are selected inputs for each tool example relative threshold e Results are the information returned from the tool after it has been executed Some tools perform evaluations while others provide positional data for the tools that follow Test tools evaluate combine or compare the results of other tools and determine a Pass or Fail judgment NOTE A Test tool must be chosen to evaluate the results of each tool or set of tools See Section 7 Tools beginning on page 61 for information about how the tools analyze images Banner Engineering Corp Minneapolis MN USA 50 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Tools Screen Adding and Removing Tools To add a tool The following steps provide an overview for setting up Vision tools in an inspection Steps not available for some of the Location or Analysis tools are noted 1 Click the button of the tool to be added to the inspection 2 Rename the tool For more information see Renaming Tools on page 51 3 Draw the ROI not available for Analysis tools For more information see ROls and Masks on page 52 4 Set Input options to indicate the expected results not available for the Test tool For more information see Examples of Logic Re
115. onnected region in a binary image blooming The smearing of regions of the image where the detected brightness is at an excessive level for the receiving element due to electronic contamination from neighboring bright pixels P N121555rev B 163 Glossary C C mount Threaded lens mount developed from 16 mm movie work used extensively for closed circuit television The threads have a major diameter of 1 and a pitch of 32 threads per inch The flange focal distance is 0 69 calibration The relationship between the output of a measuring instrument and some fiducial mark an accepted standard of measurement or other reference datum for the purpose of reporting future results relative to the reference centroid The X and Y pixel coordinates of the center of mass in a two dimensional BLOB collimated A beam of light in which all optical rays are parallel contrast The range of difference between light and dark values in an image correlation A process whereby two image segments are compared to determine their similarity or to find the position at which optimal similarity exists D dark field An illumination technique supplying the illumination at a shallow grazing angle to the surface of the work piece Ordinarily only a negligible amount of light reflects into the Sensor Specular reflections occur off any abrupt surface irregularities and are detectable in the image depth of field The i
116. or adjusts both the Search ROI and the Pattern ROI for the Vision tool if the inspection uses Location tools The Vision tool learns the new pattern and performs the Count analysis The Sensor adjusts the minimums and maximums in the Test tool if the Test tool is enabled for Remote Teach DX Oe oe Se Ee The inspection will indicate Pass if the pattern meets the requirements of the Vision tool and if the Test tool is enabled for Remote Teach if the evaluation of the Test tool s passes with the adjusted minimums and maximums 8 The inspection will Fail if the Vision tool s or the Test tool s fails If the inspection fails another Remote Teach sequence or user intervention is required Remotely Teaching a Tool To remotely teach a tool the user must enable Remote Teach on each tool to be taught This can be accomplished by clicking on the Enable Remote Teach box in the tool window before the inspection is put into Run mode typically performed when inspection is created Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 119 Remote Teach PresencePLUS P4 GEO GEO 1 3 The GEO Count tool and the Test tool are shown below leach aw d an rri anger Geometric Count Tool Input Drew Aol Adi Mask Delete GEO Count Tool and Test Tool Examples Banner Engineering Corp Minneapolis MN USA 120 www bannerengineering com Tel 763 544 3164
117. osed The output becomes inactive when the logic condition controlling the output becomes TRUE Output Delay default 0 P4 GEO range 0 8 000 ms P4 GEO 1 3 range 0 5 000 ms Output Delay is the time from a trigger to start an inspection until the Sensor output turns ON It is available only for general outputs NOTE If processing time is longer than the output delay the output will become active immediately after the processing is finished Output Duration default Latched P4 GEO range 2 8 000 ms P4 GEO 1 3 range 2 5 000 ms Latched Active until the condition changes Time Active for a specific length of time NOTE This option is available only for the general outputs the other outputs Pass Fail System Error and Ready are latched only ON Trigger OFF Output Processing Time Output Duration x Delay Latched Output Delay and Output Duration Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 139 System Setup PresencePLUS P4 GEO GEO 1 3 Strobe Tab The Strobe option in the System Setup window is shown below Use the Strobe tab to set the strobe signal Pin 4 on the external light connector for a strobed light source The strobe signal is a 5V dc TTL signal System Setup Sensor Select Communication InputOutput Strobe Reset Start Up Inspection Select NTSC Language NTSC tab is not visib
118. ot the Sensor NOTE This is a system reboot and will take several seconds Get Error Log Click to display the System Log icon in the Navigation Results window The System Log records information about all system failures such as communication errors between the PC and the Sensor Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 141 System Setup PresencePLUS P4 GEO GEO 1 3 Start Up Inspection Select Tab System Setup Sensor Select Communication IngutOutput Strobe Reset Start Up Inspection Select NTSC Language NTSC tab is not visible when using the P4 GEO 1 3 Sensor f Inspection Name System Setup Window Start Up Inspection Select Tab Choose Inspection Name then click on the down arrow for a drop down list of up to 12 inspections saved on the Sensor This is the inspection that will start if the Sensor is powered down while running an inspection with Hardware Select for inspection selection Banner Engineering Corp Minneapolis MN USA 142 SOS www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual System Setup NTSC Tab System Setup Sensor Select Communication inputOutput Strobe Reset Start Up inspection Select NTSC Language NTSC tab is not visible when using the P4 GEO 1 3 Sensor Default System Setup Window NTSC Tab Choose the desired zoom level of the Image window as it will appear on
119. ouse see To Move Edit or Delete an ROI or Mask on page 56 y TIP Use the Magnify button to the left of 5 the Image window for a closer view of the ROI Magnify Button Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 55 Tools Screen PresencePLUS P4 GEO GEO 1 3 To Draw a Mask n 1 Click on the Add Mask button in the tool s Input tab GF 1 Draw ROI Add Mz R 2 Click on the desired mask shape from the drop down list NOTE Linear ROIs do not have masks Draw ROI Add Mas Masks are light blue with diagonal lines Areas covered by masks are ignored during inspections To Move Edit or Delete an ROI or Mask Clicking on the tool in the Navigation window selects an ROI or mask so it can be moved edited or deleted Selection points indicate that the ROI or mask is active To Move an ROI or Mask Select the ROI or mask then hover the cursor inside it When the mouse cursor turns into a four way arrow drag the entire ROI or mask to its new position To Edit an ROI or Mask Hover the cursor over an edge When the cursor turns into a straight arrow indicating that the edge can be dragged click and drag or When the cursor turns into a curved arrow indicating that the ROI can be rotated click and drag Release the mouse button to release the ROI NOTE When editing a Linear ROI its width length and position can be changed When
120. r Website on page 2 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 3 Product Support and Maintenance PresencePLUS P4 GEO GEO 1 3 Banner Engineering Corp Minneapolis MN USA 4 10 05 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual System Overview 2 System Overview This section introduces the PresencePLUS P4 GEO GEO 1 3 system and the software Sens r DesGripli A 5 TALARA aereas Sand cu 10 es A in ic a aa 6 Components and Comnecti0nsS ee eee eee hrs 7 Deasa i MMMMERCCTEMIET m 7 Cable Connections AMA 8 Sensor Description The PresencePLUS P4 GEO GEO 1 3 Sensor is an easy to use vision sensor with advanced visual inspection capabilities With minimal knowledge of vision systems a user can quickly set up the Sensor and run an inspection that tests all products and accurately rejects bad products on a production line Inspections are set up using a remote personal computer PC or by activating the Remote Teach input The Sensor captures images and its software analyzes the images using one or more Vision tools to pass or fail the product The PC is not required for running inspections after the inspection files have been stored in the Sensor s memory Inspection setup involves focusing the lens and selecting the appropriate Analysis tools or by activating the Remote Teach input The
121. r as its image is captured Short exposure times require bright light sources Bright light sources are less efficient and can have a shorter useful life Long exposure times can blur the images of fast moving objects An image is blurred if the part moves a distance greater than one picture element pixel of the image during the exposure time Use the following calculation to determine the maximum exposure time without blurring Horizontal FOV Max Exposure Time ms x 1000 Part Speed x 128 Horizontal Field of View FOV is the width of the image in inches Part speed is the speed of the production line in inches per second To convert part speed in feet per minute to inches per second multiply by 0 2 Exposure Time Example A part is moving along the conveyor at 25 feet per minute What is the maximum exposure time 25 feet per minute x 0 2 5 per second Place a ruler in the FOV at the working distance and observe the measurement of the FOV width in the Image window Assume for this example that the FOV width is 5 Therefore i 5 Max Exposure Time x 1000 7 81 ms 5 per second x 128 Banner Engineering Corp Minneapolis MN USA 42 iom www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Setup Focusing the Lens To focus the lens place the target object so that the area to be focused appears in the center of the displayed image Turn the lens focus ring in smal
122. rder to establish a connection the external device must be directed to the correct IP address and the correct TCP port In TCP IP protocol a TCP port number is used with the IP address to identify a specific path or socket The Sensor has sockets 1 to 10 therefore it can send out unique sets of data to 10 different devices System Setup Ed Sensor Select Communication InputOutput Strobe Reset Start Up Inspection Select NTSC Language NTSC tab is not visible when using the P4 GEO 1 3 Sensor Sensor IP Address Setup SPAs E A A Adae an a Commurscation Tool Setup Tipe Host PC IF Addresa Connecbon Ethemet Socket 1 Settings Tool Setup Area Communication Tool Setup Ethernet Connection NOTE The TCP IP setup is automatically configured the Ethernet Settings box is for information purposes only Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 106 P N 121555 rev B 10 05 User s Manual Exporting with the Communication Tool Each Ethernet Socket has a unique TCP port number as shown in the following table TCP Port Numbers Sisi Ms Potes socit ness ror timber Socket Address Port Numbers Socket Address Port Number 3 mee x 9 e x IEA xw 7 emi m3 192 168 0 1 20002 8 192 168 0 1 20007 192 168 0 1 20003 9 192 168 0 1 20008 192 168 0 1 20004 1000 192 168 0 1 20009 Serial Connection The S
123. recorded tool processing time since the start of the inspection or since power up Match Count whole number 3 Total number of patterns above the minimum acceptance level and below the maximum number of patterns Min Match 96 20 100 01 Minimum percent match for all patterns found for the current inspection Max Match 96 20 100 100 Maximum percent match for all patterns found for the Current inspection Rotation Origin pixels X Y 199 42 216 78 X Y coordinates of the center of rotation of the pattern First Match Rotation Rotational value of the first pattern found First Match Location pixels X Y 199 42 216 78 X Y coordinates of the center of the first pattern found Point Pattern Location s pixels X Y 199 42 216 78 X Y coordinates of the center for all patterns found Match of 20 100 98 63 97 66 Percent match of all patterns found Pattern s Found 81 93 Measure Tool Name string MTA User defined name m m m Execution Time Tool processing time for the current inspection Execution Time Min S 0 1 Fastest recorded tool processing time since the start of the inspection or power up Execution Time Max Slowest recorded tool processing time since the start of the inspection or power up Distance pixels 170 14 Total distance from the points selected for Tool One and Tool Two Distance X 128 51 Horizontal component X of the total distance Distance Y 111 51 Vertical component Y of
124. reen Running Auto exposure is currently running Finished Auto exposure has run and is complete Image too dark The routine could not brighten the image enough Add more light to the inspection Image too bright The routine could not darken the image enough Remove light from the inspection Manual Exposure Time and Gain Settings To adjust the exposure time and gain settings manually Move the sliders in the Exposure window left or right Move the Undo sliders to the left to darken the image and move them to the right to brighten the image To revert to previous exposure values click the Undo button See the Auto Exposure Window illustration below NOTE Exposure Time range shown 0 01 to 20 47 ms is for P4 GEO Exposure Time range for P4 GEO 1 3 is from 0 1 ms to 1 67 s 88 o To Darken Image To Brighten Image Shortest P4 GEO exposure time 0 01 ms Longest P4 GEO exposure time 20 47 ms Shortest P4 GEO 1 3 exposure time 0 1 ms Longest P4 GEO 1 3 exposure time 1 67 s Lowest gain 0 Highest gain 100 Auto Exposure Window Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 41 Setup PresencePLUS P4 GEO GEO 1 3 Exposure Time Considerations Consider the following when setting the exposure time Exposure time affects how much light is needed to illuminate the part Exposure time affects how fast a part can pass by the Senso
125. rigger button is grayed out when any trigger option other than Manual is chosen OFF Choose this option to stop acquiring images The last image acquired will remain on the display Setting Exposure and Gain Exposure Time and Gain settings are used to control the brightness of an image Exposure time is the amount of time the Sensor allows light to energize the image chip Increasing the exposure time allows more light to energize the image chip which brightens the image e Gain is an electronic boost to the image signal Increasing gain increases image brightness without increasing exposure time NOTE Gain brightens both the light pixels and dark pixels High gain values will make the image appear grainy There are two ways to adjust exposure time and gain use the Auto Exposure routine or adjust the settings manually See the Auto Exposure Window on page 41 To run the Auto Exposure routine click Start As the Auto Exposure routine runs the exposure time and the gain will optimize for the current inspection and the Status field will provide feedback To halt the routine immediately click Stop Banner Engineering Corp Minneapolis MN USA 40 me www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Setup The following table explains each status in the Status field of the Focus tab Status Field Options Explanation Not running Auto exposure has not been activated since entering this sc
126. rmation on setting up this tool The Locate tool locates the absolute or relative position of a target in a Field of View FOV This special edge detection tool detects the first transition between bright or dark pixels This tool is initially set up around a feature that is in a repeatable position with respect to other features being inspected Examples e Locate the position of a label on a bottle e Locate the position of a battery plate GEO Find Tool Overview See GEO Find Tool Setup on page 74 for information on setting up this tool The GEO Find tool detects the presence and location of a target pattern within a specified search area A template of the pattern is stored in memory and the position of the best match meeting the acceptance criteria is provided as reference for other tools The GEO Find tool is initially set up around a feature that is in a repeatable position with respect to other features being inspected Examples e Match letters and numbers Locate a printed fiducial Locate a fiducial on a circuit board e Spot check for an object NOTE It is important that only one target pattern is in the search area Only the ROIs that follow a Location tool Locate or GEO Find will move relative to the Location tools GEO Count Tool Overview See GEO Count Tool Setup on page 81 for information on setting up this tool The GEO Count tool detects the presence and location of the target pattern s within a specified searc
127. s QS186LE QS186LE11 QS186LE12 QS186LE14 Small spot laser beam Vertical line laser beam Horizontal line laser beam Cross shaped laser beam Ethernet Cables Cat5e Ethernet cable straight 2 1 m 7 STP07 Cat5e Ethernet cable straight 7 6 m 25 STP25 Cat5e Ethernet cable crossover 2 1 m 7 STPX07 Cat5e Ethernet cable crossover 7 6 m 25 STPX25 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 161 Dimensions Specifications and Parts PresencePLUS P4 GEO GEO 1 3 Description P4 Cables Cable 2 m 6 P4C06 Cable 7 m 23 Cable 10 m 32 Mounting Brackets SMBP4RA SMBPAIL Right Angle Sensor mounting bracket In Line Sensor mounting bracket Sensor Mounting Columns Mounting knuckle assembly kit with 76 mm 3 extension contains a b and c below SMBPPK3 Mounting knuckle assembly kit with 152 mm 6 extension contains a b and d below SMBPPK6 SMBPPK SMBPPKB c Column bracket 76 mm 3 extension SMBPPKE3 d Column bracket 152 mm 6 extension SMBPPKE6 a Column bracket knuckle b Column bracket base Monitors and Video Cables 9 NTSC video monitor 7 LCD Monitor PPM7 Video cable 2 m 6 BNCO06 Video cable 5 m 15 Video cable 9 m 30 Lens Filters Red filter kit Infrared filter kit FLTR FLTI LEDRRPFK FLTG FLTB Polarizer filter kit ring light Green filter kit Blue filter kit Software
128. s load the inspection at location four enter Run mode and execute the inspection on the next valid trigger If the Sensor is in Run mode the Product Change line should be activated only when the Sensor is Ready Green Ready LED is ON If the Product Change line is activated when the Sensor is in Run mode but performing an inspection not Ready the current inspection will be aborted and the Sensor will proceed to load the inspection at the indicated address If the Product Change line is activated when the Sensor is not in Run mode Setup mode for example then the Sensor will go to the address indicated address number four in this case and begin executing The maximum number of pulses is limited by the number of inspections possible on the Sensor Product Change and Product Select Timing Diagram Banner Engineering Corp Minneapolis MN USA 18 me www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Installation Software Installation The PresencePLUS software CD provides the PresencePLUS P4 GEO GEO 1 3 software and documentation Host Computer Requirements PresencePLUS software requires the following host computer capabilities 486 microprocessor or faster personal computer running Windows ME NT 2000 or XP operating system 16 MB RAM minimum 24 MB recommended 15 MB available hard disk space 1024 x 768 or greater display screen resolution Installing the Program Close all active
129. s angles Bad Templates Low Rotational Content Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 85 GEO Count Tool Setup PresencePLUS P4 GEO GEO 1 3 GEO Count Tool Results me vawe Description lE a Number Found integer Total number of patterns above the minimum p 708 00 4256 00 angi z acceptance level and below the maximum 2 2S 00 y 4 4 00 Anc 15 80 acompi 70 055 number of patterns Location of all pixels X Y The position of the pattern s center The origin Matches Found 0 0 is the upper left corner of the screen Banner Engineering Corp Minneapolis MN USA 86 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Measure Tool Setup Measure Tool Setup The Measure tool measures the distance between two points found by previous tools it calculates the distance from one point to another Sytem Measure Tool Gt 1 F eamel A Geometrhe Measure Tool Distance Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 87 Measure Tool Setup PresencePLUS P4 GEO GEO 1 3 Measure Tool Configuration Measure Tool Examples Measure Tool e Measure part width input GC 1 1 GC 2 e Measure label position e Detect bent pins Name default MT 1 MT 2 Used to rename the tool The name can have onl
130. s chosen rt then click Edit Selections Select the desired Ml El Edit View to select more than one connection MX Selections Settings PO Ethemet Socket 1 gt gt Eme ee Click View Settings to display Ethemet Socket 4 the configuration of the Ethemet Socket 5 Connection Ethernet Socket 6 Ethemel Socket 7 Ethemet Socket 8 Ethemel Socket 3 Ethernet Socket 10 Senal 1 MULTIPLE Connection Options Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 97 Communication Tool Setup PresencePLUS P4 GEO GEO 1 3 When Multiple is chosen click Edit Selections to select more than one port The Connection Selection window will pop up Check the desired ports as shown by the checked boxes below Connection Selection Ethemet Socket 1 Ethermet Socket 2 Ethemet Socket 3 Ethemet Socket 4 Ethemet Socket 5 Ethernet Socket 6 Ethemet Socket 7 Ethemet Socket 8 JEthemet Socket 3 Ethernet Socket 10 Serial Use mouse to select any combination of selections Cancel Connection Selection Window Clicking View Settings pops up the Connection Detail window Connection Detail Connection Hank Protocol Connector Ethernet Socket 1 132 168 0 3 255 255 255 0 20000 TCP IF Ethernet RJ 45 To change these settings go to the Eystan button and select the Communication tab Conn
131. s its products to be free from defects for one year Banner Engineering Corp will repair or replace free of charge any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period This warranty does not cover damage or liability for the improper application of Banner products This warranty is in lieu of any other warranty either expressed or implied Banner Engineering Corp assumes no liability for damages resulting from the use of this manual Content of printed manuals and online help subject to change without notice Maintenance Maintenance tasks include keeping the hardware free of dust and dirt and updating the PresencePLUS software as new versions become available Cleaning the Sensor Regularly remove any dust or dirt from the Sensor using a soft cloth If needed slightly dampen the cloth with a weak solution of neutral detergent Avoid getting dirt on the imager the area behind the lens If the imager is dirty use anti static compressed air to blow off the dust Cleaning the Lens Regularly remove dust dirt or fingerprints from the lens Use anti static compressed air to blow off dust If necessary use a lens cloth and lens cleaner or window cleaner to wipe off remaining debris Do not use any other chemicals for cleaning Updating the PresencePLUS Software The current version of PresencePLUS software is available for download from the Banner website See Banne
132. set from 1 millisecond to 5 seconds e Trigger modes Input current sinking mode external PNP driver Input current sourcing mode external NPN driver Leading Edge PNP Configuration Input Trigger E ON OFF Pulse Width Inspection Idle Trigger Delay Leading Edge NPN Configuration Input Trigger Signal E OFF ON Pulse Width Inspection Idle 7 Trigger Delay Trailing Edge PNP Configuration OFF Pulse Width Inspection 1 Idle Trigger Delay Trailing Edge NPN Configuration Input Trigger Signal OFF LA Pulse Width i Inspection Idle Trigger Delay PNP and NPN Leading Edge and Trailing Edge Trigger Inputs 14 P N 121555 rev B Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 User s Manual Installation Strobe Out Strobe Out is Pin 4 of the light connector When Strobe Out is enabled the Sensor generates a strobed output signal upon receiving a valid trigger The type of signal may be configured as shown below Level default Active High Active High Use if the light is enabled at 5V Active Low Use if the light is enabled at OV Strobe Width default Time Duration ON ON continuously OFF OFF continuously Exposure Active signal during the exposure time Time Duration Strobe is active upon a valid trigger with length set from 1 to 4 000 ms Electrical Specifications of Strobe High 4V min a
133. set the Low at 50 and the High at 200 With these settings only gray scale values from 50 to 200 will be used by the GEO Count tool to determine the threshold when Adaptive Threshold is specified These controls allow the user to block dark spots or light spots from influencing the threshold in the image acquired by the Sensor Banner Engineering Corp Minneapolis MN USA 84 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual GEO Count Tool Setup Choosing a Template The selection of the template impacts the speed accuracy and robustness of the search A good template has the following properties e Distinctive features that are unique within the search region e Many vertical and horizontal edge features Features in the template should not be affected greatly by normal process variations such as changes in lighting The tool accommodates variations in contrast and brightness but size change and rotation will impact the speed of the tools The images below are examples of good templates Good Templates The images below are examples of bad templates because they have low translational content they have either very little vertical or very little horizontal edge information Bad Templates Low Translational Content The images below are examples of bad templates if rotation is a concern because they have low rotational content they have too few straight line segments at variou
134. sor LODDBOUOEIE lt lt ens RIS ARA bak debe RED RERO AERE SES ode Reh See wes 13 Supply Voltage Brown and Blue Wires Pins 12 and 13 lille 13 Electrical Selection 13 Trigger Pik Wireh PINS V 14 lt ie Sl EEEIEE EUROLE OSEE TETIERE ee hea chee eee he we ba 0 eee oe hehehe ae sew eee 15 Pe 1 and Vien sc ce wk ee eS eee A wR ee A ee CE we OE RR Oe 15 Programmable I O Pins 5 through 8 2 1 ce ee ee eee eee eens 16 api M EMT 17 Product Change and Product Select Timing llli 18 mni gi cia ereis eo ae eed Gok EE SE SORE we ood An 19 Host Computer Requirements 0 ee eee ee hrs 19 Metalina We PIO PPM 19 Uninstalling the Program ia ned be b dee ede bode ARRIAR ARE RI RE RUE et PE RU OE RE ntbdetede de ae 19 Siero and DOBODISSHODIFPIO Lucae soda sewed ceed eee deeb e chee dee cau a dest eee end eee 20 eye ke PEE 20 Troubleshooting Error Messages 22 lt ds0k0ee0n errada as 22 Troubleshooting Table 6c ekg he bGbw ceed odhedeeeedeadne dead Qh ees can cede dea den es ec 24 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 9 Installation PresencePLUS P4 GEO GEO 1 3 Hardware Installation Overview Following is an overview of the procedure for connecting and powering up the basic hardware Details are provided in the subsections that follow 1 2 10 Read Warnings and Cautions on page i Check for the following ess
135. stallation beginning on page 9 and the Installation section of the PresencePLUS P4 GEO GEO 1 3 help files Components The PresencePLUS P4 system consists of the Sensor and a PC with PresencePLUS software and the appropriate connections The Sensor requires lighting and a trigger device and an optional video monitor can be connected The trigger device can be any 10 30V dc photoelectric sensor or a device with a similar output PC with PresencePLUS Software Required only for configuration and diagnostics PresencePLUS P4 GEO GEO 1 3 Sensor Light Source CAUTION The Sensor power must be 24V dc 10 if a light source is powered by the Sensor Discrete 1 0 Power Ground RS 232 Serial Video Monitor optional Trigger Device PresencePLUS P4 GEO GEO 1 3 Components Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 7 System Overview PresencePLUS P4 GEO GEO 1 3 Cable Connections The PC external light source and optional video monitor are attached to the Sensor hookups shown in the following diagram External Light 1 Brown same voltage as Pin 12 of discrete 1 0 2 n a 3 Blue ground 4 Strobe Ethernet NTSC Video to Monitor 12 pin Discrete 1 0 Power Ground RS 232 Serial Crossover Ethernet Cable to PC Ethernet Port See pin assignments below and STPX07 2 1 m 7 RS 232 Pins 1 9 10 and 11 on page 15 STPX25 7 6 m
136. sults in Section 7 Tools on page 91 5 Adda Test tool 6 Configure the Test tool inputs and if desired configure the desired results See Test Tool Overview in Section 7 Tools on page 63 7 Setthe judgment parameters in one of three ways Use Quick Teach Use Teach Manually set the judgment parameters To remove a tool 1 Choose the tool to be removed in the Navigation Results window 2 Click the Delete button in the lower left corner of the screen Delete Buttons Renaming Tools The default name of each tool can be edited or replaced examples LOCATE_1 TT_2 Each name must be unique To edit the tool name click on the Name field double click to select the entire name and type to change or replace the name e Enter up to 49 characters only alphanumeric characters and underscores no spaces are valid e The button in the Navigation Results window that appears will show the first nine characters after exiting the tool Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 51 Tools Screen PresencePLUS P4 GEO GEO 1 3 ROIs and Masks A Region of Interest ROI indicates the area of the image the tool evaluates The area outside the ROI is ignored but remains visible in the Image window The mask excludes an area inside the ROI An ROI must be drawn for all Vision tools The following table lists the ROI and mask availability for each too
137. sure the power supply is OFF A Cautions Observe the following cautions to avoid damage to the Sensor e Never connect the Sensor to a power source other than 10 30V dc e Keep components at least 250 mm 10 away from power cables e Keep components away from high voltage power sources and motors A Electrostatic Discharge Caution Avoid the damage that electrostatic discharge ESD can cause to the Sensor Always use a proven method for preventing electrostatic discharge when installing a lens or attaching a cable A User Service Caution The Sensor has no field replaceable or user serviceable components To avoid invalidating the Banner warranty do not disassemble or make electrical or mechanical modifications to any components Environmental Requirements For reliable operation the installation location must meet the following criteria e Stable ambient temperature 0 to 450 C 432 to 122 F e Ambient relative humidity 35 to 90 non condensing e Stable ambient lighting no large quick changes in light level no direct or reflected sunlight e No excessive vibration or mechanical shock e No contact with corrosive or volatile materials or atmospheres e No liquid splash e Minimal dust or dirt Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B Table of Contents PresencePLUS P4 GEO GEO 1 3 Table of Contents Warnings and Cautions 3 2 209
138. t 100 mA max Low 0 5V max at 100 microamps max RS 232 Pins 1 9 10 and 11 The RS 232 port is used to export runtime information in ASCII format For information on how to configure the serial connection see Section 8 Exporting with the Communication Tool beginning on page 105 and Section 12 System Setup beginning on page 133 The following table provides typical pin assignments for the wires from the Sensor s RS 232 port to a DB 9 serial connection Typical Pin Assignments for Sensor s HS 232 Port to a DB 9 Serial Connection Sensor Cable E Serial Connection Serial Connection DB 9 Pinout Diagram Yellow wire transmit data Lr Pin 2 receive data 5 2 M Wire Violet wire receive data to Pin 3 transmit data l Green wire signal ground Pin 5 signal ground NOTE The PC has a male DB 9 connector so the P4 Sensor should have a female connector Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 15 Installation PresencePLUS P4 GEO GEO 1 3 Programmable I O Pins 5 through 8 The Sensor provides four discrete programmable I O connections as listed in the table below Each I O type can be configured as e Input current sinking mode external PNP driver default or input current sourcing mode external NPN driver and e Output current sinking mode NPN or output current sourcing mode PNP Pin 5 black wire 1 0 1 Pin 6 red wire 1 0 2 Pin 7 whi
139. t is missing some edge contrast If checked enabled the Sensor will not find a target pattern that is missing edges of a specified length The size of the minimum edge length to check for is adjustable NOTE If checked the application will not allow a minimum edge length to be set below the number specified for Minimum Edge Length in the Input tab for this tool See Edge Length default 10 pixels on page 83 Minimum Acceptance Level default 80 This adjustment sets the acceptance level for pattern matches Decrease the Minimum Acceptance Level to allow more variations in matching patterns Increase the Minimum Acceptance Level to filter out patterns that contain small defects Percent match is a value between 20 and 100 that indicates the quality of the match 100 is a perfect match 20 is a slight match The percent match can be used to detect large defects CAUTION Banner does not recommend setting the Minimum Acceptance Level below 70 or above 80 Reject Threshold default Low 0 High 255 These adjustments allow the user to set the band of gray scale values the tool uses to determine the threshold when Adaptive Threshold is specified See Threshold default Adaptive on page 83 If the Low is set to zero default and the High is set to 255 default then all gray scale values within the acquired image are used to determine the threshold An example of narrowing the band of gray scale values is to
140. te wire 1 0 3 Pin 8 light blue wire 1 0 4 Typical PNP and NPN Connections are shown below See also the Programmable Input and Output Specifications table below 10 30V dc 10 30V dc Programmable Input and Output Specifications Programmable Input Specifications Current Sinking NPN Current Sourcing PNP OFF State Voltage 10V at 4 mA max lt 2V at 7 5 mA max Programmable Output Specifications 150 mA Max Each Output Current Sinking NPN Current Sourcing PNP CIO ESENCIA pa imme 00 Banner Engineering Corp Minneapolis MN USA 16 me www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Installation Product Change Pin 3 The Product Change input is used in conjunction with one of the four I O points programmed as a Product Select Change line The inspection loaded will be executed upon receiving a valid trigger The Product Change input responds to the leading edge transition of a pulse greater than 1 millisecond The Product Select input is pulsed to correspond to a program location For example five pulses will load program 5 See Product Change and Product Select Timing on page 18 Product Change Specifications Current Sinking NPN Current Sourcing PNP lt 2V at 1 mA max gt 8V at 7 5 mA max gt 10V at 4 mA max lt 2Vat 7 5 mA max One of the four I O See Programmable I O Pins 5 through 8 on page 16 must be programmed as Product Select if Product
141. template has the following properties e Distinctive features that are unique within the search region e Many vertical and horizontal edge features Features in the template should not be affected greatly by normal process variations such as changes in lighting The tool accommodates variations in contrast and brightness but size change and rotation will impact the speed of the tools The images below are examples of good templates Good Templates The images below are examples of bad templates because they have low translational content they have either very little vertical or very little horizontal edge information Bad Templates Low Translational Content The images below are examples of bad templates if rotation is a concern because they have low rotational content they have too few straight line segments at various angles Bad Templates Low Rotational Content Banner Engineering Corp Minneapolis MN USA 78 me www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual GEO Find Tool Setup GEO Find Tool Results Name Value Description l m Number Found integer Total number of patterns above the minimum TID EE accent 000 00 acceptance level Location of Best pixels X Y The position of the pattern s center The origin Match 0 0 is the upper left corner of the screen GEO Find Tool Initial Image The following screen shows the initial image as captured by the G
142. the angle of the edge found During inspection the new angle is compared to the original angle If there is any rotational change between the original angle and the new angle all ROIs after the Locate tool will rotate by that amount Original Angle New Angle Locate Tool Results ame We Bem First Edge pixels X Y The position of the first edge The origin 0 0 is the upper left Location corner of the screen Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 73 GEO Find Tool Setup PresencePLUS P4 GEO GEO 1 3 GEO Find Tool Setup The GEO Find tool locates the best pattern in a search area of the image During setup the user identifies a section of the image containing the target pattern and assigns that pattern as the template for the GEO Find tool This template is subsequently used to locate the target pattern in new images by searching for patterns very similar to the template Tools that follow the GEO Find tool translate and rotate their ROIs relative to positional information from the GEO Find tool GEO Find returns the location of the best pattern found Value 36 984 46 GEO Find Tool Application NOTE If the GEO Find tool is preceded by a Location tool Locate or GEO Find the Search ROI will translate by the amount that the preceding Location tool found Thus even if the Location tool has rotation enab
143. the file on the Sensor tab See Selecting or Deleting Inspections from the Sensor in Section 6 Tools Screen on page 58 save the file in any folder on the PC or create new subfolders Save as an inp Saving as an inp saves the entire inspection Save as a bmp Saving as a bmp saves only the current image This is available only when saving to the PC Inspection inp Files Inspection files can be saved either to the Sensor or to the PC Inspections must be saved to the Sensor in order to be run A copy of the inspection may also be saved to the PC to serve as a backup An inspection inp file contains the reference image image parameters and inspection parameters e The reference image is the image selected in the Setup screen e Image parameters are the programmed values that were used by the Sensor to acquire the inspection image These values include gain exposure time and trigger setup e Inspection parameters include Location tools Vision tools and Analysis tools and their associated parameters Banner Engineering Corp Minneapolis MN USA 148 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Dimensions Specifications and Parts 15 Dimensions Specifications and Parts This section provides PresencePLUS P4 dimensions component specifications and a list of available parts Sensor and Mounting Bracket Dimensions anasa aaa aa 150 Right Angle PresencePLUS P4 Sensor
144. the next inspection to run A time delay typically less than 1 second is required to change the inspections Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 129 Run PresencePLUS P4 GEO GEO 1 3 Start counting pulses on Stop counting pulses on Product Select line Product Select line Active Product Change Input Not Active Pulse Pulse Pulse Pulse 1 2 3 4 Active Product Select Input Not Active Pulse this line to increment Pulse not counted the inspection address NOTES The minimum pulse width on Product Select is 1 millisecond active and 1 millisecond inactive e In this example the Sensor will stop executing the inspection it is currently running go to address number four because there are four pulses load the inspection at location four enter Run mode and execute the inspection on the next valid trigger If the Sensor is in Run mode the Product Change line should be activated only when the Sensor is Ready Green Ready LED is ON If the Product Change line is activated when the Sensor is in Run mode but performing an inspection not Ready the current inspection will be aborted and the Sensor will proceed to load the inspection at the indicated address If the Product Change line is activated when the Sensor is not in Run mode Setup mode for example then the Sensor will go to the address indicated address number four in this case and b
145. the optional NTSC video monitor The default Zoom Level is 4 1 NOTE This tab is available for P4 GEO only it does not appear in the System Setup window for P4 GEO 1 3 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 143 System Setup PresencePLUS P4 GEO GEO 1 3 Language Tab System Setup Sensor Select Communication IngutOutput Strobe Reset Start Up Inspection Select NTSC Language NTSC tab is not visible when using the P4 GEO 1 3 Sensor System Setup Window Language Tab Click on the down arrow for a drop down list of the languages installed from the PresencePLUS software CD Click on the desired language then click Apply At the next start up the PresencePLUS software will use the selected language To save changes and exit the System Setup window click OK To exit the System Setup window without making any changes click E Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 144 P N 121555 rev B 10 05 User s Manual Product Change 13 Product Change This section explains the Product Change Pin 3 input mitsteEti i P racari dasdas asis els ad ira ads aaa da a di 145 Product Change and Product Select TiMiNQ o oooooononnaa eee eee 146 Product Change Pin 3 The Product Change input is used in conjunction with one of the four I O points programmed as a
146. thernet connection lost Reconnect the cable Check the cable for breaks then power down and back up Replace the cable Attempt to close and reopen the PresencePLUS software If still not resolved call a Banner Applications Engineer FTP communications blocked Inthe File pull down menu in Internet Explorer uncheck the Work Offline option A list of error codes and potential causes and solutions are available under Help About on the PresencePLUS software CD Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 User s Manual Getting Started 4 Getting Started This section presents typical approaches to setting up and running inspections Typical Setup and Startup Sequence 26 eamm Up the SONIDOS uuu ose hoe dob E puo ER ob bee Gob NE eee ed ae doo de vela oon RO eee ees 26 Setting Up Hardware Parameters o naa 28 WlepucgAge ceici ois we eau ood Be ee A eee bee how ee ew hee AR a SEES ew E eee len eH 28 Navigating in PresencePLUS P4 GEO GEO 1 3 0 0 0 eee teens 30 Exiting PresencePLUS P4 GEO GEO 1 9 2 2 060 odes e dec rx I vh bends deed ERG E UE E ER 30 Software Overview 2 ee RR exar ara a 31 Main AECID cerco A A AAA A A A AAA AA e ci 32 Week lus AA 33 Navigation Results WINDOW inse less Red eEE dus coheed KO o E og Ub ERROR RR E E EORR ORO x ERE a 33 Configuration Window Lise 52d ac bberedeaeddateceehesehbedeas dag REN rk te b ES ERE
147. ti cl es aca ete ho oo eee eon we ee eee ee we ee ere Ce oe E eon we a een eee ee 2 bie el ic AMA 2 Banner Wepsite RPPC C L 2 POOR lec nc cs he rd E as wees Ee Sa WE oe id e a ee Sed a LRE eiaa 2 pd cuc es crete ee ee ee SEA 3 Cleaning the Sensor ce cc rere eee oe eras r PR ee he See ww Oe r eS Se bw Na 3 Leanna AA 3 Updating the PresencePLUS Software 0 0 0 ee ehh 3 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 1 Product Support and Maintenance PresencePLUS P4 GEO GEO 1 3 Product Support Banner provides the following resources for quickly setting up and operating the Sensor Documentation The following documentation is available in PDF format on the PresencePLUS software CD and on the Banner website A compatible version of Acrobat Reader is provided on the CD PresencePLUS P4 documentation is in the Vision Product Line list on the following web page www bannerengineering com literature resources product literature PresencePLUS P4 QuickStart Guide P N 118000 An overview of setting up and using PresencePLUS P4 Sensors to run inspections Help Files The PresencePLUS P4 GEO GEO 1 3 Help files provide convenient access to detailed instructions for setting up and running inspections These online Help files are included with the Sensor and can be viewed from the GUI Banner Website The most current PresencePLUS P4 information documentat
148. tion 1A max Buttons on panel and on remote control Brightness Contrast Color Tint Up down reverse 4 3 Full zoom center right left 16 9 Wide Video BNC Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 User s Manual Dimensions Specifications and Parts Serial Port Communication Specifications Baud Rate Data Bits Stop Bits oee pin descriptions in Cable Connections in Section 2 System Overview on page 8 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 157 Dimensions Specifications and Parts Ethernet Communication Specifications PresencePLUS P4 GEO GEO 1 3 Use a crossover Ethernet cable for communicating directly with a PC Use a straight Ethernet cable for communicating with a network device such as an Ethernet hub or switch Dew ME T Use an RJ45 network crossover cable for direct connection to a PC Connector Pinout 158 Controller End of Cable 87654321 123456878 PC End of Cable P N 121555 rev B Pin 1 TXD Pin 2 TXD Pin 3 RXD Pin 4 Not used Pin 5 Not used Pin 6 RXD Pin 7 Not used Pin 8 Not used 10 05 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 s Manual Dimensions Specifications and Parts Description PresencePLUS P4 GEO Right Angle Sensor PresencePLUS P4 GEO In Line Sensor Pr
149. tion from the current edge to the reference edge Rotation Origin pixels X Y 140 89 49 11 X Y coordinates of the point from which ROIs will rotate GEO Find Tool Name string Gfi User defined name 102 Success Execution Time Execution Time Min ms 22 1 Fastest recorded tool processing time since the start of the inspection or since power up Execution Time Max 1 or 0 1 1 Tool executed successfully 0 Tool did not find a point to use as a reference 22 1 Tool processing time for the current inspection Rotation Origin pixels X Y 269 40 160 62 X Y coordinates of the point from which ROIs will rotate Best Match Rotation Rotational value of the first pattern found Best Match Location pixels X Y 269 40 160 62 X Y coordinates of the first pattern found Point 22 9 Slowest recorded tool processing time since the start of the inspection or since power up Best Match 20 100 99 22 Percent match of the first pattern found P N 121555 rev B Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 User s Manual Communication Tool Setup Communication Tool Exportable Results Data Label Value Example Description 190 2 Tool processing time for the current inspection Execution Time Min ms 190 2 Fastest recorded tool processing time since the start of the inspection or since power up Execution Time Max ms 194 1 Slowest
150. tion tool m Connect a PC to the Sensor using an Ethernet crossover cable Connecta PC to the Sensor using a serial cable EN Start a new connection with HyperTerminal EN Connect using TCP IP Winsock Connect using COM1 choose a serial COM port Configure HyperTerminal to talk with the Sensor Configure HyperTerminal to talk with the Sensor Example Example Host Address 192 168 0 1 Sensor default Baud rate 115200 bits sec Sensor default Port number 20000 Ethernet Socket 1 Data bits 8 Sensor default Parity None Sensor default Stop bits 1 Sensor default Flow control None NOTE The Sensor settings must match exactly with the PC D Trigger the Sensor View the results Part 70000 HwperTerminal p s 1 dA MR sad jLocate Tool Result Hesult 1 Locate Tool Result lt Aesult 2 gt ILacate Tool Result Hesult 3 gt Locate Tool Result Result 4 Locate Tool Result Result 5 gt ILocate Tool Result Hesult 5 Locate Tool Result Result 7 gt Sample HyperTerminal Run Time Results Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555rev B 109 Exporting with the Communication Tool PresencePLUS P4 GEO GEO 1 3 Troubleshooting Tips Refer to the following troubleshooting tips when not receiving data from the Sensor Ethernet Connection 1 Check the LEDs on the Sensor s RJ 45 connector
151. tions in order to avoid unwanted output information e Select Pass to export the selected information on a passing Test tool e Select Fail to export the selected information on a failing Test tool lt none gt m a Click here for a list of outputs from which to filter results Communication Tool Results The Communication tool will send out the data in the same sequence that the tools appear in the inspection The transmission of data will increase the total inspection time The table below shows the data that will be sent out for each tool Communication Tool Results mw Ww ewpm SUCCESS 1 The connection is valid and data will be sent Checks the connection Ethernet only 0 The connection was lost Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555rev B 101 Communication Tool Setup PresencePLUS P4 GEO GEO 1 3 The table below shows the format of the data Format of the Data Point X Y 00 00 00 00 23 41 156 52 Distance 00 00 99 00 count wwe o p 12300 Available data is model dependent Available Results to Export Communication Tool Exportable Results Data Label Vale Example Description 1 Tool executed successfully 0 Tool did not find a point to use as a reference the inspection or since power up of the inspection or since power up Rotation degrees 16 52 Amount of rota
152. ual Teach Selecting Quick Teach triggers the following events 1 The results calculated from the reference image are transferred to the minimum and maximum fields in the Test tool 2 If the Results field includes a tolerance like the shortest distance then the additional tolerance is calculated default is 10 3 The Save window appears and prompts the user to save the inspection on the Sensor 4 The software proceeds to the Run screen Quick Teach will overwrite all the minimum and maximum values in the Test tool If values A CAUTION were entered manually or no changes are desired go directly to Run without selecting Quick Teach Teach Use Teach to automatically set the Pass Fail parameters based on a sample of good parts Instead of using the reference image as the good part Teach uses new good parts that are presented to the Sensor under running conditions NOTE The Teach screen looks very similar to the Run screen Verify that the Sensor is at the Run screen and not the Teach screen before running an inspection There is no limit to the sample size during the Teach process Teach will only expand the parameter window If the current tolerances were greater than the sample set shown during the Teach process then the Sensor will retain the old tolerances Use Teach when there is a large part variation between the good parts Only use good parts with Teach A taught bad part will pass the inspection A CAUTION Ban
153. un Monitor Tab Rerel Run While running an inspection the following can be viewed Pass and Fail counts The status of inputs outputs Product Select System errors and whether Sensor is Ready Next Pass Next Fail Next Remote Teach Next Hemote Teach Fail Next None Run Screen Monitor Tab To run an inspection set Options and preferences and click the Start button Options are explained in the following table Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Inspection Name default Last Saved Inspection Displays the filename of the selected inspection Display default Next Next Pass Display next passed inspection Next Fail Display next failed inspection Next RT Display next remotely taught inspection Next RT Fail Display next failed remotely taught inspection Next Display all inspections The display is updated continuously but because of transfer speed limits not every image will be displayed For faster image speed reduce resolution None Display not updated Capture Control default Continuous Latched The condition set in Display see above is displayed or latched until set Continuous The condition set in Display see above is displayed 10 05 P N121555rev B 125 Run Gray Inactive not currently available Red Active not currently available Not Visible Not selected as input output 126 P N 121555 rev B Pr
154. values in the test tool s are entered manually then Teach will only widen these tolerances if needed for the taught inspection Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N 121555rev B 115 Teach PresencePLUS P4 GEO GEO 1 3 Teaching an Inspection Teaching on a number of Known good samples finds acceptable variations and automatically sets the judgment tolerances to accommodate the full range of acceptable results Several Teach parameters may be selected in the Teach Tool tab such as how many images to consider during a teaching session and what type of captured images to display To teach an inspection Set preferences from the various Teach options and click the Start button The Start button turns into a button fatter it is clicked Options are explained in the following table To stop teaching an inspection Click the Stop button Teach Tool Tab Sample Size default All Use All to not limit the Teach sample size Use Count to have the Sensor automatically stop the Teach process after a set number of samples Use the Count option when there is a known sample set size Use the arrows to increase or decrease the sample size When the sample size is reached the sensor will stop the Teach process and the Start Stop button will return to displaying Start Trigger default External The Sensor must receive an external trigger Pin 3 to
155. w bannerengineering com Tel 763 544 3164 10 05 P N 121555 rev B 35 Getting Started PresencePLUS P4 GEO GEO 1 3 Status Window The Status window shown below provides the following Sensor feedback Zoom Level Connection Address Status Cursor Position Gray Scale Value Image Update Completion Cursor Position Current Image Display Resolution Status Window Layout The following table provides descriptions of each region in the Status window Status Window Regions Description Connection Address Status Displays Sensor IP address when connection from Sensor to PC is satisfactory Image update completion Progress bar shows relative image update completion when an image is being transferred from the Sensor to the PC Displays the selected zoom level of the Image window Cursor position gray scale value The 0 255 gray scale value of the pixel under the cursor Cursor position Displays the x y coordinates of the pixel under the cursor relative to the upper left corner origin which is 0 0 of the Field of View FOV Current image display resolution Displays the user specified value which can be from 1 1 to 64 1 Banner Engineering Corp Minneapolis MN USA 36 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Setup 9 Setup This section explains how to capture a reference image and set trigger options Setup A 38 Capturing a Reference Image c56 csb een Rr RR Yo SY Ad w
156. warranty is in lieu of any other warranty either expressed or implied Banner Engineering Corp 9714 Tenth Avenue North Minneapolis MN 55441 Phone 763 544 3164 www bannerengineering com Email sensors bannerengineering com
157. y alphanumeric characters and no spaces Tool Type Absolute is in respect to the origin Relative is in respect to the Location tool Tool One Use this option to select the tool that contains the first point of the measurement After the tool is selected a tab appears at the top of the window that contains the information from the selected tool to Tool Two Use this option to select the tool that contains the second point of the measurement After the tool is selected a tab appears at the top of the window that contains the information from the selected tool More About Tool One and Tool Two Tools that can find multiple points can be used as Tool One and Tool Two For example if a GEO Count tool finds five patterns the Measure tool can then measure from LOCATE 1 Point 1 to GEO COUNT 1 Point 4 Banner Engineering Corp Minneapolis MN USA 88 www bannerengineering com Tel 763 544 3164 P N 121555 rev B User s Manual Measure Tool Setup Tool Tabs Tool One and Tool Two have tabs in the Tool window Clicking on each tool s tab will bring up information for that tool as shown at left Measure Tool Measure Tool Results Nae Vale Bem Distance Distance total Distance X and Distance Y are illustrated in the following rows of this table Distance X Distance Y Distance Pixels X Y Distance X Pixels X Horizontal component of the distance between the points selected
158. ystem reset in Step 3 may result in lost communication if communicating via an Ethernet connection 3 Reboot the sensor Perform a system reset if desired 4 Restart the software 5 Change the IP address to the new address in the Communication tab Serial Communication Serial This selection will allow the serial channel to be configured The Baud Rate Data Bits Parity and Stop Bits may be configured Currently flow control is NOT selectable Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 10 05 P N121555rev B 137 System Setup InputOutput Tab PresencePLUS P4 GEO GEO 1 3 Use this screen to set the functionality of the 4 programmable I O connections Defaults are shown System Setup Sensor Select Communication InputOutput Strobe Reset Start Up inspection Select NTSC Language NTSC tab is not visible when inputs Curent Sourcing NPN Driver Required C Curent Sinking PNP Driver Required System inputs Pin 83 Honnaby r Nomaly E m f Nonmaby m i Outputs m Product Change xl Output Delay using the P4 GEO 1 3 Sensor Pn 2 Remote Teach af o ma E E al Output Duration T ma v CC a ER Ka f ma Output Duration i lo om E i el As Outpul Duration Jo mf E IT je JR ma System Setup Window InputOutput Tab Current Sourcing NPN Driver Required C Current Sinking PNP Driver Required 138 P N

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