User`s Meaual
Contents
1. Start Control Pannel System Device Manager At this time AH 160 device settings is completed 20 Leaptronix AH 160 User s Manual 3 5 Initial Start up of the software 1 Start up AH 160 software double click the AH 160 icon on your computer or click the left button of mouse and choose Start All programs AH 160 2 While first starting up the program the Error Message will show on Please click the Retry button to enter the setup window and select the connection device Eror Messaze Could not connect UART by default settings 3 Click Platform Control on the setup window and choose Motor Connection Connection numbers of the device are on the Device Name drop down menu You can click the Refresh button to refresh menu connection number and click the connection number of the drop down menu Number COM5 is an example in Gy Laui bina Foren Y Piim Cot Speed Seti Tey Larai Gaston Le Pagie Lai loton Conran inion Diri Harar Nem r Ha Canti i j minnat hame Brad Prit Faiy i lt mm irpan nme TEEN Tas ai p Bide Ega Stop Bis EE eee Min fon Me ismi ikama y irag M hg Biy ea a a e Hois C s C Iiep 1 iesp L Diiin Trion Fai en Specie Vine SOOO at l Pume See aa om ms Fs Bius Detector ae Tum OA Pump GFF Tum UM hun DEFF wierd ba in Serve i Cheon2. 2 3 Station Layout To set the position and each parameter of precissor and failed zone WF Layout Setting Form Platform Control Speed Setting Tray Layout Station Layout Programmer Layout STEE Se pe ey ETT i one Sire har Offset Hi Offset Route Z 300 265 600 Max Lim 0 lgnarel 10 WW Zone 2 Enabled Offset Offset X Offset r 320 f liset z 500 Emergency Wating Time T40 ms x 1000 1000 gt gt g 100 100 gt gt lt J0 10 gt gt Wead Load Save Save amp Close 1 Failed Zone Position 1 To set the Failed Zone Position and maximum of IC deposition 2 To divide failed zone into two sections for IC deposition 2 Precissor Position 1 To set precissor position and parameters 2 To turn on or turn off the precissor position Depend on whether the IC should be calibrated or not 3 To set the release height and time for IC 32 Lea DOT ron iX AH 160 User s Manual 5 2 4 Programmer Layout To set each programmer socket position and parameter i E BF Layout Setting Form tee cs 2 a Platform Control Speed Seting eer F 1 Programmer 1 Layout Programmer 2 Layout Release Shift 50 pulews Socket Setting Z Bar x Yy Socket 1 Edi Soc Edit_Soc Edit_So Edit_Soc Gocket2 Edt_Soc EdiSoc Edt Soc Edi Soc Socket 3 Edit Soc Edt Soc Edt Soe Edit Soe Programmer 3 Layout Sero ON Emengency servo
3. OFF Programmer 4 Layout Vacuum e 1000 1000 gt gt i Intake 44 100 100 gt 4 3 fF To Home z4 10 10 gt gt To Here 1 gt gt Wizard Load Save Save amp Close Programmer selection and the information will show on part2 and part5 Socket Per Programmer Set socket amount for each programmer From 1 4 set Waiting time Set the waiting time for releasing IC Release Shift To set IC release height The computing method Use the nozzle stroke to minus the pulse number on this field 5 Socket Setting Set each socket position and movement of each axis WN 33 Lea DOT ron iX AH 160 User s Manual Chapter 6 The Procedure of Adjusting AH 160 6 1 Confirm the Device Reference Point 1 Turn off the software and power of AH 160 and replace Z axis Vacuum Nozzle with the small one 2 Turn on the power and software and click roy gt Motor Manager Adjust and it will show Layout Setting Form window The mechanical arm will start Initialization if the window pops up in connected status MP Layout Setting Form o x Platten Cong Speed Seting Thay Layout Staton Lesout Programme Layout Maia Lge inigi Devea hiama Nara Fletch Correct ni Baud Aste Panty a A Vian Tyo Bye Sine Stop Bite z jl Sma No Tana Hi a ee Wang Bore Tome 2000 me MoBeep 1Beep C 2Beep C IBe m
4. Offset Y Then the mechanical arm will drive the X axis and Y axis to the Precissor Position 6 Click Offset Z so that the Z axis Vacuum Nozzle can touch the IC 7 Click Vacuum and the IC will be sucked 8 Click To Here and the Z axis Vacuum Nozzle will bring the IC back 9 Click Tab Tray Layout 10 Adjust the Column and Row depend on the actual Tray Layout Take TSOP48 Tray Layout for example that is 12 Rows and 8 Columns Tray Layout 1 2 E 11 Set the position of the first IC on Import Tray And click First X and First Y on Export Tray Position window and adjust it till mechanical arm move to the central of the IC 36 Lea DOT ron iX AH 160 User s Manual 12 Click Route Z and adjust it till Z axis and Vacuum Nozzle are lower enough so that IC can touch the Export Tray 13 Set the position of the the last IC on the Export Tray And click Last X and Last Y to drive mechanical arm to central of the last IC 14 Repeat step 11 13 for adjusting Import Tray position 15 Click Save to save it 6 3 Adjust the programmer parameters 1 Turn off the software and power of AH160 Then replace Z axis Vacuum Nozzle and place programming IC on Precissor Position for adjusting 2 Turn on software and power Click 0 Motor Manager Adjust and it will show the window The mechanical arm will start initialization if the window pops
5. USB 8 cn ee E E ee x1 PC OW CONI sence ntesprae annie se nenin so nriceatensnennteacisaniesin tecnenennisenietatian x1 e Socket Board Determined by demand and shipment amounts Lea DOT ron iX AH 160 User s Manual 1 4 Specification UPH 550 U PH Mechanical action aame axis 0 03mm Y axis 0 03mm Z axis 0 2mm Resolution Bar axis 0 01mm Stroke X axis 400mm Y axis 310mm Z axis 18mm Bar axis 5mm Programming System 4 set High Speed Gang Programmer File f t anion Binary Machine Code Intel HEX TEK HEX Motorola HEX supported Operating 5 C4 45 C temperature Operating humidity 20 90 No condensation 1 5 Operating system hardware requirement Item OS Windows XP Vista Windows 7 32bits 64bits CPU Intel Core 2 Due or above Memory 1 GB RAM above Hard disk 500 MB above buffer 1GB above 1 i 024 x 768 Pixels above Communication USB 2 0 High Speed Lea DOT ron iX AH 160 User s Manual Chapter 2 Name of Each Component 1 Indicator Lamp 2 Emergency Stop Switch 3 Cabin Door Handle 4 Cabin Door 5 ID Sticker 6 Power Switch 7 Fuse 8 AC Power Socket 9 USB Socket Lea DOT ron ix AH 160 User s Manual 10 Z Axis 11 X Axis 12 Y Axi 13 Vacuum Nozzle 14 Bar Axis 15 Vacuum Sensor 16 Import Tray 17 Export Tray 18 Programmer 1 19 Programmer 2 20 Programmer 3 21 Programmer 4 Lea DOT ron iX AH 160 User
6. exit The wire of hardware is abnormal click yes to exit Please contact with the maintenance personnel Please confirm there is IC on the position for nozzle If yes please move the IC to Failed Zone and click yes to continue or click no to exit If it continuously occurred please confirm the height of the nozzle Please move the IC on the Nozzle to Failed Zone and click yes to continue or no to exit Please close the Cabin Door and click yes to continue or no to exit the device or click No to exit You need to restart it after closing it Insert the Import Tray and close the Cabin Door Then click yes to continue or no to exit Insert the Export Tray and close the Cabin Door Then click yes to continue or no to exit Insert the Import Tray and Export Tray and close the Cabin Door Then click yes to continue or no to exit 48
7. free dsk poce amp required ee eer 0 ee 3 Confirm whether you want to add shortcut icon on the desktop and then click Next to the next step is Setup Universal IC Winter Il Which addons tasks should be performed Select Additional Tasks Seect the additonal tasks you would ike Setup to perform while installing Universal IC Writer I hen dick Mest Additonal icona 7 Create a desktop icon lt Back Next gt cance 11 Lea DOT ron ix AH 160 User s Manual 4 Confirm all the previous instructions are correct and then click Install Finally click Finish to complete the software installation ay eA im F Setup Universal I Writer Ready to Install Setup i now ready to begn ingtaling Universa IC Viite Il on your computer Click Install to continue with the installation or cick Back if you want to review or change any settings Ci Universal IC Writer I Start Menu folder Universal C Winter I Create a desktop icon j Setup Universal IC Writer Il Completing the Universal IC Writer II Setup Wizard Setup hes frihed insting Universal IC Writer I on your computer The aqnkicaton may be Gunched by selecting the inriaed icons Gik Finish to ewt Setup 12 Lea DOT ron iX AH 160 User s Manual 5 After completing the software installation the database installation window will show up Click Next to the next step or click Cancel and go
8. i d Socket 3 7 Soctoot F J Socket F anaa anan Siea PASS PASS PASS PASS oar a ea Ses Prg A gt Socke Board Suppo F Past 5 Pasa g Pasa Pt OFS 2S 2 Prog ot Check Socket Goad rang ret Pato ree z M M nn 0 noumma Tae Progi Adapter SU 3280 NOR TSOP48 X4 Jer er J Socie F2 Prog 2 Adele ter SU 3280 NOR TSOP4E X4 E Socket fi 7 Sode F Socket E F Socket F Y Socket 1 Tame cael oan PASS PASS PASS PASS Laiale Daie ANAAO ma E rati SSS e a Source Path Use m as O A cen bn Prog 3 Adapter U 3280 NOR TSOP48 X4 Supponthumber 4 _ 7 Sodat 4 Socket F Socket Socket i PASS PASS PASS PASS ae Fn Pami Peel FHG Pato hee Prog d Adapter SU 3280 NOR TSOP48 x4 E 7 Click START to operate the work order and it will show a small window Then you can set Tray Out Start No Tray In Start No And Quantity and press OK to start it As shown as the image below Note Make sure the parameter is consist with the actual device before operating it The rows and columns of Import and Export Tray the amount of sockets and the location of mechanical arm Tisy Out Start Ha 1 42 Lea DOT ron iX AH 160 User s Manual 8 The message of replacing Import and Export Trays may occurs in the process of operating the work order At the same time the yellow light will flash
9. iX AH 160 User s Manual 3 3 Software Installation Before installation please note that the OS may need the permission of the administrator Please confirm the administrator for permission Insert CD into the PC and wait for some time The installation window will pop up automatically If not please go to My Computer and select your CD ROM drive then run AUTORUN EXE installation i iig i eet i SRR LEAP ELECTRONIC CO LTD 3 3 1 Software and Database Installation 1 Click the Install Software and DataBase on the installation window and enter the Setup Wizard and then click Next to the next step i Setup Universal IC Writer If Welcome to the Universal IC Writer II Setup Wizard This wil instead Uniwersal IC Writer I vergon 2 4 11 2 on your computer Ii a recommended that you dose af other sooicators before meje E op oe Cig Meat to contoauve or Cancel to ewt Setup 10 Lea DOT ron iX AH 160 User s Manual 2 Confirm the installation path of entering The default path is C Universal IC Writer l and then click Next to the next step 75 Setup Universal IC Writer I Select Destination Location Where should Universal IC Writer I be installed A Setup wil instal Universal IC Writer IT into the folowing folder To continue dick Heit IF you would ike to selecta different folder cick Browse At least 15 9 MB of
10. to our website http www leap com tw to download the latest database for installation fc Setup Universal IC Writer I DataBase 2013 02 01 1 x Welcome to the Universal IC Writer II DataBase 7013 03 01 Setup Wizard Please Setup Programmer Software First Chick Newt io continue or Cancel to ext Setup Next gt Cancel 6 Confirm all the previous instructions are correct and then click Install Finally press Finish to complete database installation j Setup Universal IC Writer Il DataBase 2013 03 01 Ready to Install Setup is new ready to begin inctaling Universal IC Wiriter I Database 2013 03 01 on your computer Chek hetal to continue with the installaGen or cick Gack if you want to review or change any settings C inrversal IC Writer Dainas Start Menu folder Universal 1C Writer Il Datafase 13 Lea DOT ron iX AH 160 User s Manual ici Setup Universal IC Winter Il DataBase 2013 03 01 m an X Welcome to the Universal IC Writer II DataBase 7013 03 01 Setup Wizard This wall ieta SU 320 9U 3280 DATABASE on your comouter Please Setup Programmer Software First Check Mest to continue or Cancel to exit Setup 3 3 2 AH 160 Software Installation 1 Click the Install AH 160 Software on the installation window and go to the AH 160 Setup Wizard Click Next to the next step iS Setup AH 1 50 Welcome to the AH 160 Setup Wizard This will install A
11. up in connected status Click Load and loading the saved file in last chapter 4 Click Station Layout Click Offset X and Offset Y on Precissor Position window so that mechanical arm will drive X axis and Y axis to Precissor Position Click Offset Z so that Z axis Vacuum Nozzle can touch the IC Click Vacuum and the IC on Precissor Position will be sucked Click To Here so that Z axis vacuum nozzle can bring the IC back Click Programmer Layout 0 Check the amount of sockets on the Sockets per programmer field g Ql So SON Soskets per programmer 4 Sockets per Pergramme w 11 Click Programmer 1 Layout and the information will show on the right side Socket Setting field As shown as the image below 37 Lea DOT ron iX AH 160 User s Manual E es T WP Layout Setting Form O r L Piatiom Conta Speed Setting Tray Layout Station Layout Progeanmer Layout j Programme Lasout Tio pe p Wing Tie 160 m a Socket pe Penganime I Tua FF Ff i F Rebas Shi piei Socket teing ea Socket 1 M07 aay en rz i 77 Sockm2 har amy feo reso 1 Socket 2 2583 284 aso Pz Socket a 3825 2847 m p20 iF F 1000 1000 gt aksa ce 100 1003 To Home c 10 1033 To Here a al j5 Wierd Lai Dra Tave
12. 6 Chee 12 Set the position of IC on Socket 1 Click and adjust X and Y till the mechanical arm move to the central of socket 1 13 Set the stroke of the first Bar and make sure the open pressure will not deform pins and pin board Tips You can use the same stroke of the same IC Bar to shorten the adjusting time 14 Click the Z field on socket 1 and adjust it so that Z axis and Vacuum Nozzle can lower till IC and the bottom of Bar are touched Tips You can use the same stroke of the Z axis of the IC Bar to shorten the adjusting time 15 Repeat 11 step 14 step for adjusting position of each programmer 16 Click Save to save it 38 Lea DOT ron iX AH 160 User s Manual 6 4 Set Up the Parameters of Precissor and Failed Zone 1 urn on the power and software of AH 160 Then click Motor Manager Adjust and it will show the window so that the window The mechanical arm will start initialization if the window pops up in connected status 2 Click Load and load the saved file in the last chapter Click Station Layout 4 Click Precissor Position Enabled on the field You can decide whether the feed IC should be tuned by the Precissor or not and then move them to the socket of programmer You don t need to click the Enable button to turn it on if the size of IC is small That is move the feed IC to programmer socket directly Precistor Postion Off
13. E 6 30 Preg 1 SOCard Ad Riun Par ns 6 212 02 25 1440 20 Prog 1 Socket 1 2 2 4 Tak 2013 09 4 1426 91 Prog m4 S0Card AM Run Mew START as shown as the image below 1 2 oF Project Open the project window to add delete and load the project Option To open programmer s option and setting screen Information Display To show the information of Target Pass Fail Completed and Current programming quantity Control To control the machine action End Pause and Start The Spacebar on the keyboard can be used as control the machine pause UPH To show machines programming UPH Unit Per Hour and Maximum Minimum Average programming time Work order information display To show current project information LOG display To display LOG information such as programming status Socket display To decide whether each socket should be opened or closed and 27 Lea DOT ron iX AH 160 User s Manual display the socket status then record the PASS and FAIL amounts of it As shown as the image below Socket message Socket 2 PASS Pass 1 Fail 0 TAKE IC The loading is success The IC programming is success Socket 4 FAIL Pass 0 Fail 1 TAKE IC The loading is failed The IC programming is failed Y Socket 3 Pass 0 It is standby Fail 0 READY It is loading now Pass 0 The IC is programming Fail 0 WORKING D 28 Lea DOT ron iX AH 160 User s Manua
14. H 150 version 1 0 0 7 on your computer iti recommended that you cose all other applications before Cik Meat to continue or Cancel to et Setup 14 Lea DOT ron iX AH 160 User s Manual 2 Confirm whether you want to add shortcut icon on the desktop and then click next to the next step je Setup AH 160 select Additonal Tasks Which additonal tasks should be performed Select the addibonal tasks you would lke Setup to perform while installing AH 160 then dick Next Additonal loons J Create a desktopicon 15 Lea DOT ron iX AH 160 User s Manual 3 Confirm all the previous instructions are correct and then click Install for installation Finally press Finish to complete AH 160 software installation JS Setup AH 160 Ready to Install Setup i now ready to begin installing AH 160 on your computer Chick Insta to monine with the instaliston or dick Back if you want to review or Change any settings C Wirra fC Writer TT Start Men folder AR 160 jf Setup AH 160 Completing the AH 160 Setup Wizard Setup has finshed inataling 4H 150 on your computer The appication may be bunched by selecting the installed icons Click Finish to exit Setup 16 Lea DOT ron ix AH 160 User s Manual 3 3 3 AH 160 Driver Installation 1 Click Install AH 160 Driver on the installation window and enter AH 160 Driver Installation Program Click Nex
15. Lea OT ron iX User s Meaual AH 160 Series Machine Software The Table of Contents Chapter 1 Product Description cc cececeeeeee esses ees 3 1 1 Product Description 2 0 0 ccc ceccececeececeeeeceeeeceeeeceaeeeeaes 3 1 2 Safety Precautions 2 0 0 0 cccececececeeeeseeeeeeeeeuveneeeneneas 3 1 3 Product appearance and Accessories 2 c0eeeeeeee 4 1 4 Specification 2 0 2 ce ccecceceececeeceeeeceeceeeeceeeeeeeneueeneenenees 5 1 5 Operating system hardware requirement 5 Chapter 2 Name of Each Component isese 6 Chapter 3 Installation aaaeeeenenenerererererererererrrerns 8 3 1 Preparation work 000 0 cccccccccececececeeeeeeeevaeeeeeeeeneavaveneees 8 3 2 Firmware Installation ccccececeeeeeeeeceeeeeeeeeeneneneess 8 3 3 Software Installation 2 2 0 0 cece ec ecececececeeeneeeeeeeenens 10 3 3 1 Software and Database Installation 000 10 3 3 2 AH 160 Software Installation c cccccceceeeceees 14 3 3 3 AH 160 Driver Installation cccccccecececeececeeeees 17 3 4 Initial Connection of the Device 18 3 5 Initial Start up of the software ccecececcececececeees 21 Chapter 4 Installation and Replacement of Each Component EEE TEE EE EEEIEE PEET TATAEE ETTET 23 4 1 Installation and Replacement of Vacuum Nozzle 23 4 2 Installation and Replacement of Bar axis 0 05 24 4 3 Installation and R
16. Shia ey 21 Lea pt ron iX AH 160 User s Manual this case Then click Connect to connect to the device 4 If the connection is work The Information on the right half of the window will show the details of the device response including Name Version Type and Serial No as shown as the image below M Information Name 4H_1 Version 1 0 Type M Serial No 1212005 5 Then you can click the Save amp Close bottom to exit and go back to the AH 160 main window As shown as the image below 22 Lea DOT ron iX AH 160 User s Manual Chapter 4 Installation and Replacement of Each Component In this chapter we are going to demonstrate how to install the Vacuum Nozzle Bar axis and Location Notch If you need to replace the components please do the reverse operation Note Please turn off the power supply before you install or replace each component 4 1 Installation and Replacement of Vacuum Nozzle 1 Open the cabin door and pull up the mechanical arm to the Import Tray nearby as shown as the image below Note To avoid the risk you have to push the cabin door to bottom every time you open it and make sure it would not fall by gravity 2 Install the Vacuum Nozzle from bottom to top vertically of Vacuum Nozzle Rod until both side of Nozzle Rod Spring grip and fix the Vacuum Nozzle Note Inclined surface side of Vacuum Nozzle must be on same direction with Nozzle Rod S
17. ame specification Socket Board is fool proofing If you can not install it successfully please make sure the direction is right and the hardware is not damaged 26 Leaptronix AH 160 User s Manual Chapter5 Software Introduction 5 1 Introduction of Software Main Screen AH 160 software main screen is the main interface for the user You can use it for entering operating and monitoring the work order and sockets opening and closing sockets displaying and recording the status messages of the device and assessing the device performance Unit Per Hour U P H It is divided into 8 parts for introduction 4 Olea 4 oR apt pa ea ee et of ae a E oo a Fi om TaT T PAT E E im S5 39V 320 1 FU Piojeri Hamo bnio Agito 9 BLachine Mame Unibearial H rritar I Preja Dars Tiia ISTAT T Safbame Wersi AA iF BS Vemion vires Daiana Ueto Wir SR Eaa g Oitear Dane 201211 Wajmiiachiie SST Parts Humber SS 098 IAI SP 4a X4 foure Path Weer Daim tha Checkers 0x1 De TT Precio Fai eP a aly Sajati d AE mi 1 OS 14 46 20 Prog Et Viy Hom Pe eis oo Se 44 Peg R Soe 2 a Chpt Eas 03 s 5 14 46 29 Prog FI Soe 9 Bank Check PAID Oa 2 129 Peg Fi Progra Now AT wt T ae HI Prag a Sae PI Very Eor 4 s rich T T Adapte eet ant of i ri fei Md i 14 26 30 Pigg Fi Sie Pi Very Fall E i N 00 25 1446 30 Prog Pi Site RI Verty Pait T di 24 1446 30 Prog 1 ALL RUM Time 42 D PAUS
18. amming file The window is as shown as the image below 3 Information Project Homa inia Auaihor 3 Machina Hame Uinnean ES Velie tl Projeni DateTime SANZ 14 44 05 Solware Version 24 112 BOS Version Danese Dine 20121207 Daar Daie 20121130 Manufacturer SST Parts humba SSTISVFI201 TSOPaR YA Source Path User Data Checksum Oe tFDEOSFG Procediare EsCePay Suppathuenber d Mte SU TZB04OR TSOPLE 41 AH 160 User s Manual Leaptronix 5 Click Add then choose the file lpprj for loading and click Open to complete it You can refer to User s Manual of Universal IC Writer II 6 Click Load and download the project to programmer Please close the window after completing the download The result will display on the right side Sockets and the messages below The loading is completed once all Pass shows on the right side me 2H L G Desktop Aueceated Pra Mareng Frate E e LIRL vier 22 Se m 1 AH 1 60 prisein Universal IE Wier i Project Dais Ti 201221 1409 J Socket f PASS PASS PASS PASS 2 SST39VF3201 Full fad rae poy Tis E j a ee Socket 3 Manufacturer 5 4 2g 48 CTET 2953 29 Prog CT a at ST Prig i 2012 G3 A 2053 29 Ping BP 2013 03 25 20 53 29 Prog 2 Socket Board Name 2013 63 25 20 51 29 Prog 2 gt Socket Board Suppe argit 529 Prey 2 Check Socha Prani J Socka
19. eplacement of the Location Preprocissor E ate Gate siete sen epee aerate ates wee eee eee eeene tes 24 4 4 Installation and Replacement of Socket Board 25 Chapter 5 Software Introduction esecsescecreereenreeennns 27 5 1 Introduction of Software Main Screen eceee 2 5 2 Introduction of Set up WINdOW ccecececcecececeeees 29 5 2 1 Platform Control cece ecececeseeeeeeeeeeeeveveveeeeenenes 30 5 2 2 Tray PAV OUl wecsdecsninivxscecnciacineisertecakecataadiatertenvene 31 5 2 3 Station LAyOuUt oe cecececeeeeeeeececeeeeeeeeeeneneaneeenes 32 The Table of Contents 5 2 4 Programmer Layout ccecececececeeeeeeeececececeaees 33 Chapter 6 The Procedure of Adjusting AH 160 34 6 1 Confirm the Device Reference Point 2 0 000 33 6 2 Adjust parameters of Import and Export Trays 36 6 3 Adjust the programmer parameters c0ceeeeeeeeees 3 6 4 Set Up the Parameters of Precissor and Failed Zone 39 Chapter 7 Operating Procedures of AH 160 40 Chapter 8 Simple Troubleshooting cccceeeeeee ees 44 OF POW GC se 44 8 2 MOGI 1cs corcsereudansouiaenrenernantansaneossnanementamensimensnmmcunis 44 8 3 PS SS US osoen aaaea aaa a aiaa hain 44 8 4 Programmer cceceecececeececeeeeceeeeceneaeeneaeeeeneeeeneass 44 Chapter 9 Description of Messages and Troubleshooting PE IA EE A S TE E E E E T 45 9 1 D
20. escription of Messages and Troubleshooting 45 9 2 Normal Message cccececececececeeeeeetececeeeaeaneeeeeees 46 9 3 Warning Messages cecececececececeeececececeeecenenenenes 46 9 4 Wrong Messages ecececececececececeneeeeeeeeeeeeeenenenens 48 Lea DOT ron iX AH 160 User s Manual Chapter 1 Product Description 1 1 Product Description LEAP ELECTRONIC CO LTD LEAP has been committed to the IC programming service since 1980 To provide customer from personal device to factory automated equipment programming solution Due to present automated programming machine is quite large and complex To shorten programming various IC waiting time We LEAP specially launch small semi automated IC programmer AH160 to meet customer s demand for automated programming of large capacity FLASH components You can use this in factory or office environment In fact AH160 is the most extra value product because of its characteristics of high efficiency high quality soace saving and low build cost It has extraordinary performance advantage especially for some disk mounted ICs that took long time to program such as TSOP48 and TSOP56 1 2 Safety Precautions All operation maintenance and repair need to follow below safety precautions We do not take responsibility if users do not follow these precautions and caused unexpected problems e Make sure the internal parts are locked and fixed and remove all the connectin
21. firm the socket is fully open by it 44 Lea DOT ron iX AH 160 User s Manual Chapter 9 Description of Messages and Troubleshooting 9 1 Description of Messages and Troubleshooting In this chapter we will explain the meaning of the message There are three types of message and two types of action As shown as the diagram below Type 1 Normal Message Display the window 2 Warning Message Display the window and stop the device La 3 Error Message Display the window and stop the device a The Indicator Lamp and Buzzer will do the corresponding reactions as the below messages occurred Status of Indicator Lamp and Buzzer 1 The device is working Green light is on standby connected to the software The wrong messages Red light flashes 3 times occurred The Buzzer buzz three times and stay on red light The work order is Yellow light flashes twice completed The Buzzer buzz twice and stay on yellow light The warning messages Yellow light flashes 3 times occurred The Buzzer buzz three times and stay on yellow light 45 Lea DOT ron ix AH 160 User s Manual 9 2 Normal Message The software will record the time and operation of the device status while loading the project or some conditions occurred Here are the normal messages 1 User is loading the programming project 2 The programming process of device operation Normal messages would only display on the bottom box in the middle the w
22. g wires before moving the product e Please use the standard accessories and software while using the product e Do not operate this product beside flammable gas flam or in hot and humid environment e Make sure all the screws tools are placed properly and do not left them inside while using the product e Please try to avoid using old IC to program it may cause low yield rate or failed e Please turn off the power while removing and replacing the component in case of electric shock e Do not remove and replace the non wear and non replace components e The sockets or any IC package adaptors of this product are consumable The usage life is based on different sockets and adaptors If you use it for too long the sockets may have bad contact and cause low programming yield rate or even programming failure e While using this product to program master tape which is used before mass production please do the complete testing and use it after confirmation Lea DOT ron iX AH 160 User s Manual e Please contact with our professional technical personnel or distributor if the device is out of order do not repair it by yourself e This description is only for buyers reference and preservation Product specifications and instructions change without another notice X The ownership of manufacturers or trademarks mentioned in this document or reference belong to the companies or organizations 1 3 Product appearance and Accessories
23. ght which means successful connection It will display READY on the socket status Te Sg Se A 0 a Prog Adapter hee tie D Sec i Socket id 2 Socket a 7 Socket Z 7 Socket P Ag D Sa Fuat Pea Pmi Fes G E fea Pain DE READY READY READY READY jiii e a Prog Adapter Socket 4 7 Socket Socket 2 Socket 1 Favs Passt Pass 6 Feast Faia Fad Patt rad READY READY READY READY Prog Adapter W Socket F Socket y Socket Socket F lt lt hae Fase Tag Fand Pasit Ba ae OE m rend Far Far Tait 0 an a wee Tor Os i Prog shall oe a mang READY READY READY READY 2019 035 17 9456 Prog 5 SH Hami Pans k paa kooo A S E Pro P EEPROM Fead Mow aot OD a 17 0456 Prog 1 CEPR Peed Pari Prog 4 Adapter ji ors 17 08 Shj Prag fi Gat Cate lima m Pa T is ase AL hog 5 EPA i Seed New i gohei 4 Ci Socket a 7 Sockei i7 E Socked Pi 2017 0I 2S 1704 SC Prog PS EEPROM Raad Paii TONIS GJ i PA 7 OLAT Prog W Get Date hires O Pi miir n rihin minini iene Orre OI y TEST Opan Uh Pari Sortess d Fmi E Paat Phan 5 Peta 6 Ot oD S 174 ST Open eb Pt Soc Feng Fari Fano Tait _READY READY READY READY ihi rer lt EEEE SS Ha _ _ _ oe Eee c _ 4 Click Project and load to the progr
24. iX AH 160 User s Manual Then it will automatically prompt Found New Hardware on the task bar and you can follow the instructions to install the hardware and driver i Found New Hardware USB Device Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for curent and updated software by looking on your computer on the hardware installation CD of on the Windows Update web site with your permission Head ow privacy poboy Can Windows connect to Windows Update to search for coltware Yes this time only Click Next to contre If the operating system can not complete installation automatically you have to manually set the installation route to C Universal IC Writer I USBDrv during the process 19 Lea DOT ron iX AH 160 User s Manual Found New Hardware Wizard Please choose your search and installation options Use the check boxes below to imit or expand the default search which includes local paths and removable media The best driver found will be installed _ Search removable mecha hoppy CD ROM ClUniversal IC Writer INUSBDry vl O Dont search wil choose the diver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver pou choose will be the best match for your hardware ETE aco After installation is completed 4 sets of Universal IC Writer II devices will show on device manager
25. indow As shown as the image below When such messages occurred it would not affect the device immediately Therefore there is no mandatory actions 9 3 Warning Messages The device would stop the action when warning messages occurred The warning messages window will pop up as attentions to the user The user should understand the cause and press the corresponding window button so that the device can process As shown as the image below g ah ri lr ba Ta te O E i i a a a a ae Oe ee FA a E her hie liema injera L rier E Project Demio Time P01 TES Solitary Yui FAAS 0S Version Tamil ae SP Tier Thar 20971 Laine 54 END 1 PAUSE faved 00 09 oT eis Ot ij a x Bi OT ai TE Ke if fH a rm START 46 Lea DOT ron iX AH 160 User s Manual There are the details of all warning code Warning Content and reason and solution Warnin Warning Content Reason and Solution Check the Import Tray Check and clean up the Failed Zone The motor of the axis is on the positive limit The motor of the axis is on the negative limit The motor of the axis is not excited Error of packet sending length Error of packet sending format The IC on Import Tray is run out You have to feed the IC into it Please open the cabin door and replace the tray You can click yes to continue or no to exit after closing the cabin door The ICs on Import Tray are f
26. ions Device Name o J Refresh Connect Baud Fate Parity Byte Size Serial No Alam Setting Waiting Busy Time 2000 ms NoBeep 1Beep C 2Beep 3Beep Green Yellow Red Waiting Special Time 30000 ms EW Pump Setting Phbiii adeabbhbi bade teh bt rid daeee i Vacuum Detection Programmer Setting Tum ON Purmp OFF et Turn ON Tum OFF Wizard Load Save Save amp Close 1 Motor Connection Set and choose the Device Name Depend on port of user s computer Baud Rate Default Value 115200bps Parity Default Value NoParity Byte Size Default Value 8 byte and Stop Bits Default Value 1 bit 2 Alarm Setting To test the light and alarm of the Indicator Lamp including red yellow and green lights You can choose 1 bee to 3 bee or no beep of the alarm 3 Information The information of Name Version Type and Serial Number 4 Pump Setting To turn on or turn off the pump power and the Vacuum Sensor 5 Programmer Setting To choose the code number of programmers and turn on or turn off 30 Lea DOT ron iX AH 160 User s Manual 5 2 2 Tray Layout To set the position and parameters of Tray It is divide into 10 parts as shown as the image below Tray Layout L a ae en ae a Firsta Furst Y ri First 17420 2045 10400 2045 Last Last Y Lasta Last Y 13150 11657 b102 11857 Route 2 1 Tray Layout To set arrange
27. l 5 2 Introduction of Set up Window 1 Click a and it will show the set up window The mechaical arm will start initialization if the window pops up in connected status Log Setting Self Test information BIOS Update Auto Run 1 SDCard Debug Motor Manager 2 Choose Motor Manager and click Adjust Then it will show connection and set up windows WF Layout Setting Form Platform Contrall Speed Setting Tray Layout Station Layout PEARES Layout Motor Connechon Information Device Name Name Oo Refresh Connect Name Baud Rate Parity Version Type NoParity F Version Type Byte Size Stop Bits Serial No M Alam Setting Waiting Busy Time 2000 me f NoBeep 1Beep C 2Beep ff 3Beep 1 E PPERTT IPG FPR Pre arrrreerarragPr een y Green Yellow Red l Waiting Special Time 30000 ms J Pump Setting EE T e E tat ttt bbb bet ttt bbb bbb tee i f Vacuum Detection Programmer Salting Tum ON Pump OFF o a Tum ON Tum O Wead Load Save Savet Close 29 Lea DT ron iX AH 160 User s Manual You can load save and save and close by click these keys 5 2 1 Platform Control There are Motor Connection Alarm Setting Information Pump Setting and Programmer Setting on platform control window FP Layout setting Form Platform Control Speed Setting Tray Layout Station Layout Programmer Layout Motor Connechorn Informat
28. m Green Yelow Fed ED ear a e aA D ee ee Maa EAE c Wating Special Tire 30000 ma SSeS Pump Seling LE LLALIARERRRRELRCORE PRE i Vanum Chetechon Pie Tum ON Turn OFF Wei Load Save Save amp Dose Pas 3 Click Station Layout 4 Click Precissor Position Offset X and Offset Y And move the mechanical arm 34 Lea DOT ron iX AH 160 User s Manual to precissor position by using the low right side control panel of the window M Frecissor Position Offset T 230 Import Shift 100 pulses i i i i a i i i J i i i i i a i i The Coordinate system as shown as the image below 5 Adjust Offset X and Offset Y and make sure the vacuum nozzle can insert into the positioning hole smoothly 6 Click Save after completing the set up 35 Lea DOT ron iX AH 160 User s Manual 6 2 Adjust parameters of Import and Export Trays 1 Turn off the software and power of AH 160 And replace the Z axis vacuum nozzle and place the programming IC on the Precissor Position for adjusting 2 Turn on the software and power then click Motor Manager Adjust and it will show the window The mechanical arm will start initialization if the window pops up in connected status 3 Click Load for loading the file that is saved in the last chapter 4 Click Station Layout 5 Click Precissor Position Offset X and
29. ment such as Column and Row 2 Waiting Time To Set the waiting time for Vacuum Nozzle when IC is released 3 Release Shift To adjust the height so that mechanical arm can release IC The computing method Use the nozzle stroke to minus the pulse number on this field 4 Export Tray Position To set the position of the first IC and the last IC of Export Tray To suck the operating stroke of IC by Z axis The units are pulse wave numbers 5 Import Tray To set the position of the first IC and the last IC of Import tray To suck the operating stroke of IC by Z axis The units are pulse wave numbers 6 Emergency To stop the axis of mechanical arm in emergency 7 Excitation Control Select the coordinate fields on zone 4 and zone 5 and then do the corresponding control 8 Move the adjust button To control the movement of each axis motor Choose coordinate field on zone 4 and zone 5 and press 1 10 100 and1000 for corresponding movement 9 Vacuum Operation To turn on or off the vacuum 10 Position Control Control the corresponding motor for doing different function Press Initialize so that each motor of axis will initialize and all motors will initialize if you don t choose the corresponding field Click To Home to drive selected 31 Lea DOT ron iX AH 160 User s Manual motor back to the starting location and click To Here to drive the selected motor to record location on the field 5
30. pring 23 Lea DOT ron iX AH 160 User s Manual 4 2 Installation and Replacement of Bar axis 1 Use hex wrench for rotating and removing the screws from the Bar axis 2 Slide the Bar axis into the side of device and push it to the correct location Then lock the screws and fasten the Bar axis 4 3 Installation and Replacement of the Location Preprocissor 1 Firstly use hex wrench for rotating and removing the screws from Location Notch 24 Leaptronix AH 160 User s Manual 2 Secondly align the Location Notch Hole at bottom of the Location Notch with the Location Pin on the plane and then install it from bottom to top vertically Thirdly lock the screws If you need to remove the location notch please remove it parallel Note Please make sure Location Notch socket and the programming ICs are in same specification 4 4 Installation and Replacement of Socket Board 1 Firstly remove the screws from the socket board as shown as the red circle on the image below 25 Leaptronix AH 160 User s Manual X 8dOS1 dON ORCE SoM 2 Secondly install the socket board Make sure the side with the letters AH 160 is upside and then install socket board vertically Finally make sure the socket board are against the holder lock and then lock the screws Note Socket Board has to be against the holder plane Please make sure location notch socket and the programming ICs are in s
31. s Manual Chapter 3 Installation 3 1 Preparation work PNMMDS SCrEWGIVET sccassposaccecnssadennbstuaanenresiive iNET prEN AEE AEEA Eia 1 FOX WONO eera a A A dace danse restnentes 1 66 0 810 ee E E EEE E 1 3 2 Firmware Installation Before installation please remove the retaining pins completely Make sure the operation of the equipment would not cause collision If you need to storage or move this product please lock the cable tie after turning the power off to avoid damage caused while moving it Lea DOT ron iX AH 160 User s Manual Remove the retaining pins of the device cabin and take care of it The retaining pins are respectively installed in the rear on both sides of the Y axis and X axis Please see the red circle on the image below h tnaa 1 Please remove the fixed tab on the pump and remove six Philips screws on the rear side of the machine and do not touch the fan wire Remove two screws from the retaining plate of pump and then take off the retaining plate as shown as the image below Put it back after completing the installation 2 Use standard USB cable which comes with the product and connect USB to your PC Please remove any USB flash drive on your PC to avoid disturbing operation 3 Use standard AC power cable which comes with the product and check the socket type The machine uses single phase three wire system 220V and 110V power supply and Frequency 50 60Hz AC power Lea DOT ron
32. set Olfset Y EIKE 230 Difset Z 545 Waiting Time 140 ms c OO Import Shift 100 pulses E f b a i i i i a i i Note Turn on this may decrease the capacity and U P H values but it can increase the accuracy for placing feed IC 5 Set the parameters on Failed Zone Position Tips Offset Y is the Precissor Fated Zone Postion Offset Diiset r Route Z 300 245 600 Mar Limit 0 Ignore 10 Wl Zone 2 Enabled Offset diig 1500 245 B00 10 Position Set number 600 on Route Z and adjust Offset X depends on the size of IC Click Zone 2 Enabled to expand the capacity for placing IC on Failed Zone Note We don t suggest you choose this if the size of failed IC is large 39 Lea DOT ron iX AH 160 User s Manual Chapter 7 Operating Procedures of AH 160 1 Connect the device with power and USB to the computer the port is on the rear side of the device Confirm the emergency switch is not pressed and turn on the power The red light is on now Disconnection As shown as the image below 2 Open the upper cover of cabin door and push it to the bottom just in case it falls and closed Put in the Feed Tray and Out Tray with 30 degree angle and confirm the trays clung to the plane and ball plunger 40 Lea DOT ron ix AH 160 User s Manual 3 Open the software the window is as show as the image below The machine will display yellow li
33. t to continue PL 2303 Driver Installer Program Welcome to the InstallShield Wizard for PL 2303 US8 to Seral The InstallShield Wizard will install PL 2303 US8 to Serial on your computer To continue click Next 2 Finally click Finish to complete the installation PL 2303 Driver Installer Program InstallShield Wizard Complete The InstallShield Wizard has successfully installed PL 2303 USB to Senal Click Finish to exit the wizard Back Cancel 17 Lea DOT ron iX AH 160 User s Manual 3 4 Initial Connection of the Device Connect the USB 2 0 cable which comes with the product to computer and turn on the power switch that is on the rear side of the device A message will show on the computer monitor as shown as the image below Take Windows XP for example ij Found Sew Hardware Prolific USB bto Serial Comm Port If the installation is success please click Start Control Pannel System Device Manager and there is a selection Prolific USB to Serial Comm Port as shown as the image below Please remember the device number in the parentheses it is the set number that connected AH 160 software with device COMb5 is only an example number in this case iF ELAT E GAPET S Ports COM amp LPT E F Communications Pork COMI i F Communications Pork COM i Printer Port LPT1 fee Prolific WSB to Serial Comm Pork COMS J Prearecenre 18 Lea DOT ron
34. three times and the buzzer will buzz three times The user should click Yes to continue or No to exit after replacing the trays Replace New Export Tray A Press YES to retry or NO to cancel aN Code E 200 9 The yellow light will flash twice and the buzzer will buzz twice after completing the work order INFORMATION z 43 Lea DOT ron iX AH 160 User s Manual Chapter 8 Simple Troubleshooting 8 1 Power e Turn on the power but the red light doesn t flash Solution Check the fuse is not burn out 8 2 Motor e The Vacuum Nozzle Bar repeat initialization Solution Turn off the power pull the bar to bottom and restart the software e The Motor Control doesn t response Solution Confirm the Export Tray and Import Tray are placed 8 3 Pressure e Vacuum formation failed Solution 1 Make sure there is IC on the suck position 2 Make sure the pump is open 3 Make sure the height of Z axis is correct 8 4 Programmer e Display Fail after loading the project Solution Make sure the project is suit for the programming socket e The device doesn t response because of the long programming time solution The maximum of waiting time is twice from the official model IC specification Therefore you can judge the IC is abnormal or not from it e The programming failed rate is too high Solution 1 Confirm the programming socket is installed correctly 2 Check the height of Bar and con
35. ull Please open the cabin door and replace it You can click yes to continue or no to exit after closing the cabin door The Failed Zone is full Please open the cabin door and clean up the ICs You can click yes to continue or no to exit after closing the cabin door Adjust the motor parameter and click yes to E exit Adjust the motor parameter and click yes to exit Motor error occur and motor power will be shut down automatically Click yes to exit Poor communication between PC and device Click yes to exit Poor communication between PC and device Click yes to exit 47 Leaptronix AH 160 User s Manual 9 4 Wrong Messages The device would stop the action when wrong messages occur The warning messages window will pop up as attention to the user The user should understand the cause and press the corresponding window button so that the device can process There are the details of all Wrong code Wrong Content and Reason and Solution Wron Wrong Content Reason and Solution Motor operation failure The photoelectric sensor of axis failure The Vacuum Nozzle formed failure The Vacuum Nozzle lifting failure Click Yes to retry or No to The Export Tray is not installed The Import Tray and E 900 Out Tray are not installed Motor is out of step Please check whether the device is collided or not and click yes to
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