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MANUAL - Keating of Chicago

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2. CH 1 OL BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE 89 9 O8 ve RD RED __ a 2 3 4 5 8 7 eo 10 11 12 WH WHITE 112 415 CONTROL PANEL INSERT 52 ES NOTES ALL WIRES 18 AWG 120 VAC 24VAC CODES CB CIRCUIT BREAKER FM FATMELT TIMER HL HIGH LIMIT SWITCH MELT FRY SWITCH OMT OVER TEMP LIGHT RED POWER SWITCH POWER ON LIGHT CLEAR R RELAY 24VAC READY TO COOK LIGHT GREEN SPARK IGNITION MODULE TH THERMOSTAT n Tn s TR TRANSFORMER TS 2014 SPARK MOUNTING BRACKET WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 VAC 24 Em 11118 6 LIE x 31 BH ANS DH OO DEH 1 1 HEX E IGNITION ELECTRICAL ASSEMBLY REAR DRAIN WITH SAFE amp EASY FILTER JL 9 MOUNTING BRACKET ex 0 xz tty 9 4263 1 RDS N C YLY27 COMPONENT CODES CB CIRCUIT BREAKER TIMER HL HIGH LIMIT SWITCH MF
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5. INSTANT RECOVERY SPARK IGNITION GAS FRYER SERIES 2014 KEATING OF CHICAGO INC MANUAL IMPORTANT THE USER S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE INSTANT RECOVERY GAS FRYER ONLY AS INSTRUCTED IN THIS MANUAL KEEP A COPY OF YOUR BILL OF SALE The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL Record the Serial number and Model number of this Instant Recovery Gas Fryer in the spaces provided Keep these numbers for future reference SERIAL NUMBER MODEL NUMBER Keating commercial fryers are not intended for household use As continuous product improvement occurs specifications may be changed without notice 1 800 KEATING keatingofchicago com Part 061396 Slgasfryer2014 08 14 PURCHASER SHOULD POST IN A PROMINENT LOCATION INSTRUCTIONS BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CON SULTING THE LOCAL GAS SUPPLIER AWARNING sum AWARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Improper installation can cause damage injury or
6. 053777 034357 011505 IGNITION DESIGN ELECTRICAL BOX ASSEMBLY GAS FRYER SERIES 2000 a _ 7 A UN A Ki 4 0 2 ks 34 Q 2 X I pr 816219191606 a D C c ITEM DESCRIPTION P N A 1 SPARK IGNITION ELECTRODE 030253 ITEM DESCRIPTION P N QTY B 1 RUNNER PILOT TUBE A TRANSFORMER 10x11 021656 120V 240V TO 24V 024032 1 ind 060686 B 2 PIN CONNECTOR 032207 1 ee C 9PIN CONNECTOR 028303 I D 24V 037470 I 24 061002 34 24 060911 C 1 FLAME SENSE ELECTRODE 061240 10x11 EXTERNAL SPARK MODULE BOX ASSEMIBLY View of internal parts shown through cover ITEM DESCRIPTION P N A 1 SPARK IGNITION MODULE 059819 NO REMOTE SENSE 22 keatingofchicago com BASKET POWER SUPPLY BOX 2007 VIEW SIDE ITEM DESCRIPTION 1 TRANSFORMER STEPDOWN 24VAC 100VA 2 RELAY DPDT 24VAC 3 RECTIFIER 24 0 4 BUSHING STRAIN RELIEF 5 8 HOLE 5 BUSHING STRAIN RELIEF 3 4 HOLE NOTE Circuit breaker is located under the control panel P N 058359 030844 018321 000470 033800 QTY TO LEFT BASKET TO CONTROL PANEL BACK TRAY TO RIGHT BASKET 1 800 KEATING 23 BASKET LIFT ASSEMBLY not shown to scale NOTES 1 A minimum distance of 3 16 and maximum distance of 1 4 should be maintained when act
7. 3 Attach cleaning hose to quick disconnect located on the bottom right side of your filter 4 Remove baskets and screen Drain fryer into the central filter drawer 5 Open the discard valve located near the quick disconnect in the filter cabinet 6 The hose may now be used to pump the oil into the shortening handling system and discarded properly 7 Remove oil container to a secure area to prevent accidental spillage 8 Close the drain valve 9 Fill fryer vessel to Fill Level line with water 10 Set thermostat and turn fryer on to bring water to a gentle boil Once boil has been reached turn fryer off A CAUTION UNDER NO CIRCUMSTANCES SHOULD THE FRYER AND FILTER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEATING TRANSFER TUBES 11 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow fryer to soak overnight 12 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer Pump the water and Sea Powder into a dry suitable receptacle and remove from cooking area Sprinkle Keating Klenzer liberally on tubes and sides of fryer vessel A non abrasive scouring pad may be used to remove the now softened carbonized grease Thoroughly rinse fryer vessel with potable
8. 4 inches W C with burners on LP 10 inches W C with burners on NOTE It is estimated that half of all service calls made on Keating Instant Fryers result from an inadequate gas supply During installation have a gas company representative make certain that the fryer is receiving adequate gas pressure and volume see In stallation or your serial plate on the fryer door AWARNING ALWAYS disconnect fuel source and power supply before servicing NEVER move fryer when of oil NEVER introduce objects or liquids into fryer while op erational which are not designed or made for cooking THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY AWARNING DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS AWARNING 1 The Keating Gas Fryer must be dis connected from the gas supply piping system during any pressure testing of that system at test pressures in cess of 1 2 psi 3 45kPa 13 84 in WC High pressure can damage the gas valve causing a hazardous condi tion Excessive pressure introduced to the fryer may void the warranty Do not use open flame to check for leaks NOTE Line pressure must be kept below 10 Nat 13 LP during leak test to avoid damage to the gas valve AWARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU 00 NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOU
9. CLEAR 115 120 4 SIM SPARK IGNITION MODULE vh TH THERMOSTAT TRANSFORMER ELECTRODE MOUNTING BRACKET ELECTRODE MOUNTING BRACKET EUN 2 2 ee eer WIRE COLOR CODES CONTROL 6R 6D OR RD 61 VB BL BLACK INSERT BR BROWN COMPONENT CODES 0956 BU BLUE CB CIRCUIT BREAKER GR GREEN FM FATMELT TIMER OR ORANGE HL HIGH LIMIT SWITCH RD RED MF MELT FRY SWITCH WH WHITE OMT OVER TEMP LIGHT RED FILTER YL YELLOW P SWITCH POWER ON LIGHT CLEAR NOTES R RELAY 24VAC ALL WIRES ARE 18 AWG RDS REARDRAIN VALVE SWITCH 120 RTC READY TO COOK LIGHT GREEN di EN SIM SPARK IGNITION MODULE SI TH THERMOSTAT TR TRANSFORMER OR 09557 ___________ 115 120 60 HZ 1 800 KEATING 29 34x24 TS 2014 SPARK IGNITION ELECTRICAL ASSEMBLY FRONT DRAIN ELECTRODE MOUNTING gt gt WIRE COLOR CODES BL BLACK TO 0 9 BR BROWN 556 BLUE DEN GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 24 CODES CB CIRCUIT BREAKER FM MELT TIMER HL HIGH LIMIT SWITCH 115 120 MF MELT FRY SWITCH 60 HZ OMT OV
10. F If not replace Hi Limit Fill fryer up to Max Level line as oil will expand when heated Follow recommended cooking production figures in determining proper size of loads c Replace oil d Stir oil repeatedly with a paddle until water boils off Filter oil If necessary allow oil to cool Drain about one quart of it to remove remaining water Adjust pressure change burner orifices or install in line regulator b Replace turbulators c Install or adjust flue restrictors If problem persists contact your HVAC representative Install deflector to block down draft Install or adjust flue restrictors If problem persists contact your HVAC representative Reposition turbulators c Turn fryer and manual gas valve off Let flue cool and remove foreign objects a Don t over fill baskets Fill fryer up to Fill Level line or Max Level line as oil expands when heated Boil out fryer See page 8 Cleaning and Boil Out d Reposition or replace turbulators Replace thermostat Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Adjust bulb position See page 10 Thermostat Bulb Positioning 1 800 KEATING 13 PROBLEM PROBABLE CAUSE SOLUTION Basket Lift mechanism will not operate a Connections are loose or timer faulty b Breaker has tripped Basket lift relay is faulty d Actuator is defecti
11. MELT FRY SWITCH Am iP 2 OMT OVER MAX TEMP LIGHT RED M P POWER SWITCH EL ER POWER ON LIGHT CLEAR R RELAY 24VAC RDS REAR DRAIN SWITCH NC READY TO COOK LIGHT GREEN SPARK IGNITION MODULE TH THERMOSTAT TR TRANSFORMER FILTER RECEPTACLE RECEPTACLE COVER 1 800 KEATING 27 TS 2014 SPARK IGNITION ELECTRICAL ASSEMBLY REAR DRAIN WITH BASKET LIFT COMPONENT CODES _ __ CIRCUIT BREAKER POWER LIGHT CLEAR SENSE RUNNER K O FM TIMER R RELAY 24VAC ELECTRODE TUBE ___ D HL HIGH LIMIT SWITCH RDS REARDRAIN VALVE SWITCH NC MF MELT FRY SWITCH RTC READY COOK LIGHT GREEN MOUNTING OMT OVER MAX TEMP LIGHT RED SIM SPARKIGNITION MODULE BRACKET POWER SWITCH TH THERMOSTAT TRANSFORMER I I I I CHJ RE NOTES 8 gt ALL WIRES ARE 18 AWG 120 22 ce 77 i WIRE COLOR CODES fi 22 5 7 87 9 7963 BL BLACK gt BR BROWN 2 23 4518 7 8 9 Do ui J 12 F BU BLUE GR GREEN XD s ORANGE 1 4 RD RED WH WHITE YL YELLOW 115 120 VAC
12. TS 030253 TS 061240 TS 059020 TS 059060 TS 059061 TS 061446 MODEL TS See assembly diagram to replace spark module only 1 1 2 18 018556 1 Front Drain Only 1 1 N N N N A 20 018559 20 24 34x24 N N B N N N N N N N OQ OQ Q OQ N gt P gt A 0 O O N O O L O 24 018562 1 800 KEATING 15 GAS FRYER ASSEMBLY See Part Numbers on page 15 SPLASHBACK ltem 22 Door Catch Magnet Top amp Side Views r L YW Front View LEG CHANNEL cd WITH LEGS PANEL AND BULLET FEET 10x11 FRONT DRAIN ONLY MANIFOLD DOOR 16 keatingofchicago com RUNNER PILOT TUBE ASSEMBLY SERIES 2014 Spark Ignition Models See Part Numbers on page 15 Models 10x11 BB TS UNI POT NO REMOTE SENSE 10 1 L nen Models 14 BB TS WITH REMOTE SENSE 1 800 KEATING 17 RUNNER PILOT TUBE ASSEMBLY SERIES 2014 Spark Ignition Models See Part Numbers on page 15 Models 18 BB TS UNI POT WITH REMOTE SENSE A H LOCKNUT e 8 7 8 14 4 Models 20 BB TS UNI POT WITH REMOTE SENSE 10 10 cm LOCKNUT H H LOCKNUT 6 gt 8 Behind tube B 14 18 keatingofchicago com RUNNER PILO
13. VIRI INO uuu 3 National Code Requirement 3 c 3 Restraining Uu ull l 3 4 Electrical Connection 4 Gas Connectors amp Pipe Size 4 Flexible Gas Connectors amp Quick Disconnect Devices 4 PLACING YOUR KEATING FRYER IN OPERATION F 5 5 6 PE u Et t 6 INTRODUCTION COOK 4 6 Timer Programming En amans 7 Oil BrSAKOOWT 7 7 8 Cleaning and DOITPOUE uuu uu u musu ss 8 9 OPERATOR SELF HELP CHECK 157 9 PREVENTATIVE MAINTENANCE Preventive Maintenance Chart 10 Hi Limit Check Bi Monthly 10 thermostat uuu u 10 Thermostat Bulb Positioning 10 11 WARRANTY REPAIRS 11 TROUDIESINCOUNG E 12 14 orderne 14 IIS 15 24 Wiring 25 31 Warranty Information 32 Ins
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15. x 1 2 3 4 x 3 4 Series 2008 RUNNER PILOT TUBE RUNNER PILOT AIR SHUTTER RUNNER PILOT ORIFICE RUNNER PILOT ORIFICE HOLDER CENTER PILOT ORIFICE HOLDER RUNNER PILOT 90 ELBOW RUNNER PILOT TEE CORRUGATED 1 4 TUBING Specify length 1 800 KEATING TURBULATOR BURNER BURNER ORIFICE BURNER HOLD DOWN BAR BURNER SPACER FRYER VESSEL DRAIN VALVE FRONT 1 DRAIN VALVE REAR 1 DRAIN VALVE FRONT 1 1 4 DRAIN VALVE REAR 1 1 4 DRAIN VALVE FRONT 2 DRAIN VALVE FRONT 2 DOOR CATCH MAGNET HI LIMIT CONTROL W RESET THERMOSTAT BASKET HANGER DOOR HANDLE SPARK IGNITION ELECTRODE FLAME SENSE ELECTRODE HEATSHIELDS BURNERS HEATSHIELD BURNER RIGHT HEATSHIELD BURNER LEFT EXTERNAL SPARK MODULE BOX ASSEMBLY DESCRIPTION BASKET HANGER 10x11 14 18 Ouantity Per Model 1 1 PON N 1 1 500 SEE PAGES 19 20 SEE PAGES 19 20 SEE BELOW MODEL PART BB TS NATURAL 060187 LP 060187 NATURAL 054324 LP 054324 1 800 KEATING NIPPLE W NUT 015747 CLIP 004090 1 800 KEATING STRAIGHT 004142 017385 1 4 1 8 015746 18 ONLY 021162 IN TUBING 006474 BB TS 060357 028048 1 800 KEATING 1 800 KEATING 18 AND ABOVE 019683 1 800 KEATING TS 016884 TS 016341 TS 004554 TS 016342 TS 021256 TS 019722 TS 053386 TS TS TS TS 004542
16. RESULT USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR ON FRYER VESSEL Place basket s on basket hanger rods on splashback of fryer and allow to drain SHUTDOWN INSTRUCTIONS Always turn the fryer off each night See Shutdown procedure TS MODEL TIMER OPERATING INSTRUCTIONS PART 056921 DIGITAL TIMERS The electronic timers standard on TS models provide a clearly visible and accurate display are very easy to use Three different independent cook times can be set using this timer T1 T2 and T3 PROGRAMIMING 1 800 KEATING To program the timers the unit must be in the idle mode Press and hold the set button for ap proximately two seconds The display will show SEt Press T1 T2 or T3 for the cook time to be programmed The display will show the current setting for that cook time Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and the timer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the cook time that was operated last and the relay output contacts will be open To start a cycle press the desired cook time button T1
17. SS a F SSS 60 HZ TS 2014 SPARK IGNITION ELECTRICAL ASSEMBLY REAR DRAIN WITH BASKET LIFT WITH SAFE amp EASY FILTER COMPONENT CODES CB CIRCUIT BREAKER R RELAY 24VAC FM FATMELT TIMER RDS REARDRAIN SWITCH NC Ha HL HIGH LIMIT SWITCH RTC READY TO LIGHT GREEN SENSE RUNNER 4 MF MELT FRY SWITCH SIM SPARK IGNITION MODULE GECTRODE TUBE _ __ ELECTRODE OMT OVER TEMP LIGHT RED THERMOSTAT See i am P POWER SWITCH TR TRANSFORMER MOUNTING POWER ON LIGHT CLEAR BRACKET C aes LY 9 5 ALL WIRES ARE 18 AWG 120 24 5 BLACK BR BROWN BU BLUE Qus GR GREEN 5 OR ORANGE RD RED WH WHITE YL YELLOW NM RECEPTACLE RECEPTACLE COVER 115 120 VAC 60 HZ m L 28 keatingofchicago com 34 24 2014 SPARK IGNITION ELECTRICAL ASSEMBLY FRONT DRAIN 1 SENSE ELECTRODE POWER SUPPLY BOX 1234 5 7 819 _ WIRE COLOR CODES BL BLACK BR BROWN ES CODES 2 CIRCUIT BREAKER 224 FM TIMER HL HIGH LIMIT SWITCH P s MF MELT FRY SWITCH P POWER SWITCH f PO POWER LIGHT
18. T2 or T3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the count down press any button The display will resume the nor mal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any but ton for approximately two seconds The relay output contacts will open and the display will show the time setting for the channel last used OIL BREAKDOWN As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly The initial investment in the frying system is far less than the total overall costs of oil during the life of the fryer and with regular filtering you can realize substantial sav ings in oil costs as well as maintenance charges We have listed some of the conditions which are catalysts in the breakdown o oil 1 Contact with Oxygen 2 Carbonization of Crumbs and Food Particles 3 Non Stainless Steel Surfaces 4 Keep Salt and Seasonings Away From
19. back 3 Apply oil resistant flexible sealant onto compres sion fitting thread before installing fitting into fryer vessel 4 Position bent portion of bulb against far right heat transfer tube and install compression fitting snugly into fryer vessel 5 Adjust bulb so at least 2 of bent portion of it is next to heat transfer tube and tighten compression nut onto compression fitting for fryer 10x11 18 amp up The end of thermostat bulb should touch the burner tube for 14 fryers 6 Replace burners 7 Replace control panel back 8 Slide back fabric shield over capillary and carefully coil capillary Avoid crimping 9 Reconnect wires to thermostat body 10 Replace two screws which hold thermostat body to control panel 11 Replace control panel 12 Replace three retaining screws and washers which hold dial plate in place 13 Replace thermostat knob 14 Connect electric power source Turn on gas and pilots 15 Boil out fryer 16 Refill fryer with oil to fill level line 17 Start fryer preheat and calibrate with thermometer WARRANTY REPAIRS Keating s warranty begins with the date of installation In the event that your Instant Recovery Fryer under warranty needs repairs other than routine cleaning you are requested to contact KEATING OF CHICAGO INC 1 800 KEATING 1 800 KEATING 11 SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualified
20. 5 Prolonged High Temperatures DRAINING AWARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear Figure 2 Operator in Safety Gear 2 Turn off the fryer and open the door 3 Put suitable container under drain valve 4 Drain oil from fryer by slowly turning handle The drain will be completely open after 1 4 turn 5 After fryer drains close the drain valve 1 800 KEATING 7 6 Filtering may done at this step Note Fryers with a Safe amp filter will differ ently See page 9 ACAUTION UNDER NO CIRCUMSTANCES SHOULD YOU PERMIT HOT OIL TO COME IN CONTACT WITH WATER OR ICE ALL DRAINING SHOULD BE DONE UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEVER A FRYER IS DRAINED ALWAYS DRAIN OIL INTO A COVERED RECEPTACLE CLEANING AND BOIL OUT FOR A SINGLE FRYER When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition Figure 3 Keating
21. 5 YINWOLSNI ANY LON TIVHS ALNIAYIT HONS ANY 31V1S SV LONGOYd JHL 40 1N3IW39V1d3t ANY A1310S 38 TIVHS 41 1 H3H10 ALFTISVIT 121815 32 391193 LOVYLNOD ALNVYYVM NO Q3SV8 SINIV13 ANIA 40 NO 30 ALFTISVIT uOISIA04d y 10 pajninsqns aq eys mej ajqeoijdde jqemojje 10 ay JUBA payoayeun ay Jo pue uonoipsunf eys uoisiAoid u3ns uonaipsunf Aue Jo mej e qea2J0jueun 0 p 8u SI Aue eM siy JO uoisiAoid Aue Jj SI pue epeue pue s li01l118 S8181S OG ui SI uenem SIU Bune y Jo 100 4 piAoid 1snui 19 015 7 84 Paquasap 011291415 syzuow gg 151 Ajuo syzuow z 151 94 Aq pled aq o11uBi81J 0 ss A ay jo uodn adud zuana 8 SNOILIANOO TTIH LO ss A y Jo 1509 eui 15 padde 245 esed 9 J9AJ 10 P
22. 70 P N 053338 004341 037470 CONTROL PANEL TS SPARK IGNITION SERIES 2014 CONTROL PANEL FRONT BACK PANEL FRONT DRAIN UNIT NOTE View may be different for differant size fryers ITEM TQ O O U gt A DESCRIPTION SWITCH TOGGLE POWER SWITCH TOGGLE INDICATING LIGHT WHITE INDICATING LIGHT GREEN INDICATING LIGHT RED DIGITAL TIMER 24V THERMOSTAT KNOB BLACK GAS FRYER THERMOSTAT THERMOSTAT DIAL PLATE 250 375 F SPARK MODULE REMOTE SENSE FAT MELT CONTROL CIRCUIT BREAKER 3AMP 1P RELAY DPDT 24VAC HIGH LIMIT Resettable P N 059141 059143 038511 038495 061184 056921 060612 035575 058037 060682 037470 053338 030844 034357 10x11 TS BACK PANEL FRONT DRAIN UNIT ITEM DESCRIPTION K L N FAT MELT INFINITE CONTROL CIRCUIT BREAKER 3AMP 1P RELAY DPDT 24 HIGH LIMIT Resettable BACK PANEL REAR DRAIN UNIT WITH SAFE amp EASY FILTER NOTE View may be different for differant size fryers P N 037470 053338 030844 034357 ITEM DESCRIPTION J OUOZzl A 1 SPARK MODULE REMOTE SENSE FAT MELT CONTROL CIRCUIT BREAKER 3AMP 1P TRANSFORMER 24VAC RELAY DPDT 24VAC MAGNETIC SAFETY SWITCH NC HIGH LIMIT Resettable RECEPTACLE 120V 1 800 KEATING 21 060682 037470 053338 024032 030844
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24. ER TEMP LIGHT RED P POWER SWITCH PO POWER ON LIGHT CLEAR R RELAY 24VAC READY TO COOK LIGHT GREEN SIM SPARKIGNITION MODULE TH THERMOSTAT TR TRANSFORMER 34x24 TS 2014 SPARK IGNITION ELECTRICAL ASSEMBLY REAR DRAIN WITH SAFE amp EASY FILTER PILOT S E SENSE ELECTRODE TUBE ELECTRODE MOUNTI BRACKET J a m 18 o se a a a WIRE COLOR CODES COMPONENT CODES BL BLACK CB CIRCUIT BREAKER BR BROWN FM FAT MELT TIMER BU BLUE HL HIGH LIMIT SWITCH GR GREEN MF MELT FRY SWITCH OR ORANGE OMT OVER MAX TEMP LIGHT RED RD RED P POWER SWITCH WH WHITE PO POWER ON LIGHT CLEAR YL YELLOW R RELAY 24VAC RDS REAR DRAIN VALVE SWITCH NC NOTES RIC READY TO COOK LIGHT GREEN ALL WIRES ARE 18 AWG SIM SPARK IGNITION MODULE 120 TH THERMOSTAT 24 TRANSFORMER 115 120 60 HZ 30 keatingofchicago com BASKET LIFT ELECTRICAL ASSEMIBLY SERIES 2007 CONTROL PANEL BACK TRAY ASSEMBLY J z 2 5 6 7 els JM BASKET LIFT CONTROL PANEL OO i 1 I A COMPONENT CODES A ACTUATOR BRIDGE RECTIFIER R RELAY 24VAC TR TRANSFORMER 100VA WIRE COLOR CODES BL BLACK BR BROWN B R BLACK RED BLUE GR GREEN OR ORANGE RD RED WH WHITE
25. FAT MELT TIMER GR GREEN HL HIGH LIMIT SWITCH OR ORANGE MF MELT FRY SWITCH RD RED OMT OVER MAX TEMP LIGHT RED WH WHITE POWER ON LIGHT CLEAR YL YELLOW P POWER SWITCH R RELAY 24VAC I NOTES RTC READY TO COOK LIGHT GREEN ALL WIRES ARE 18 AWG SIM SPARK IGNITION MODULE 120 VAC TH THERMOSTAT 24 TR TRANSFORMER PILOT SENSE RUNNER SPARK ELECTRODE TUBE ELECTRODE MOUNTING BRACKET MOUNTING BRACKET i LoD comosmeaex 112 314 5 6 7819 CONTROL INSERT 4 I WIRE COLOR CODES COMPONENT CODES BL BLACK CB CIRCUIT BREAKER BR BROWN FM FATMELT TIMER BU BLUE HL HIGH LIMIT SWITCH GR GREEN MELT FRY SWITCH OR ORANGE P POWER SWITCH RD RED PO POWER ON LIGHT CLEAR 17 m WH WHITE R RELAY 24VAC ba YL YELLOW RDS REAR DRAIN SWITCH m mm FILTER SIM SPARK IGNITION MODULE NOTES TH THERMOSTAT RECEPTACLE ALL WIRES ARE 18 AWG TR TRANSFORMER OC COVER 120 _ _____ ________ 24 115 120 VAC 60 H2 26 keatingofchicago com TS 2014 SPARK MOUNTING BRACKET GAS VALVE WIRE COLOR CODES SPARK IGNITION GAS FRYER SERIES 2014 IGNITION ELECTRICAL ASSEMBLY FRONT DRAIN 4 CL v jo TTE
26. INSTALLATION NOTES 1 All Drop In Fryers must be 16 from any open flame 2 Fryer must be located no more than 5 from counter top front 3 Cabinet must be reinforced to support full weight of fryer in use Fryer oil food etc 4 Fryers must be properly ventilated and located under an exhaust hood DROPPING THE FRYER INTO THE COUNTER TOP is only necessary to place the fryer in such posi tion that the front edge overlaps the front raised edge of the opening Push the fryer forward as far as it will go holding the fryer on approximately a 15 angle and then drop the rear of the fryer into its proper position lowering it down gently so you do not deform the table or equip ment stand FIRST STEPS POSITIONING Keep appliance area free and clear of any combusti bles Position the Keating Gas Fryer 6 inches 152mm from any combustible material A minimum of 24 inches 610mm should be provided at the front of the Keating Gas Fryer for servicing and proper operation Air for combustion enters the fryer from the bottom of the cabinet and the bottom of the control panel DO NOT BLOCK BOTTOM OF KEATING INSTANT RECOVERY GAS FRYER CABINET DO NOT OB STRUCT FLUE Your Keating Instant Recovery Gas Fryer is designed to be serviced from the front VENTILATION The Keating Gas Fryer must be installed in an area providing adequate air supply and ventilation Do not obstruct the flow of combustion and venti
27. ITED CARD PLEASE COMPLETE AND AT 15 NOT IN EFFECT UNTIL CARD IS RETURNED OR COMPLETE THE WARRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL FRYER GRIDDLE CUSTOM PASTA FILTER SYSTEM TOP SIDE COOKER HOTPLATE HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE KEATING OF CHICAGO INC 1 800 KEATING 8901 West 50th Street PHONE 708 246 3000 McCook IL 60525 6001 FAX 708 246 3100 Seruing hose Whe Sere the Very Gest KEATING OF CHICAGO INC
28. Klenzer and Sea Powder 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear 2 Turn the fryer off Remove baskets and screen 3 Drain oil from fryer see Draining 4 Remove oil container to a secure area to prevent accidental spillage 5 Close the drain valve 6 Fill fryer vessel to line with water 7 Set thermostat and turn fryer on to bring water to a gentle boil Once boil has been reached turn fryer off A CAUTION UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 8 keatingofchicago com 8 Dissolve 2 3 cup of Keating Sea Powder every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow for fryer to soak overnight 9 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer Drain the water and Sea Powder into a dry suitable receptacle and remove from cooking area Sprinkle Keating Klenzer liberally on tubes and sides of fryer vessel A non abrasive scouring pad may be used to remove the now softened carbonized grease Thoroughly rinse fryer vessel with potable water to remove all Klenzer Prior to refil
29. LD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE OPERATING FILLING NOTE Before filling the fryer make certain the fryer ves sel is sanitized dry and the drain valve is completely closed AWARNING BE SURE THE HEAT TRANSFER TUBES ARE COM PLETELY COVERED WITH OIL BEFORE SWITCHING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEAT TRANSFER TUBES SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT AWARNING WATER IN ANY FORM AND HOT OIL DON T MIX A CAUTION OIL EXPANDS WHEN HEATED THE MAX LEVEL LINE HAS BEEN PROVIDED TO ENSURE OPTIMUM COOK ING WHILE ENSURING THE SAFETY OF THE OPERA TOR DO NOT OVERFILL THE FRYER VESSEL Figure 1 MAX Level Line Fill the fryer vessel with oil or solid shortening up to the Max line LIGHTING AWARNING BEFORE ATTEMPTING TO LIGHT THE FRYER MAKE SURE THE GAS CONNECTIONS ARE SECURE AND HAVE BEEN LEAK TESTED AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL See lighting instructions plate attached to the inner door of Keating Gas Fryer Make sure that the Keating Gas Fryer is plugged in If not your fryer will not operate Make sure that the main gas valve on the gas supply line to the Keating Gas Fryer is in the ON position AIR IN THE GAS SUPPLY LINE MAY REQUIRE A LONGER THAN NORMAL PERIOD OF TIME TO LIGHT YOUR FRYER DURING INITIAL INSTALLATION OR AFTER OVERNIGHT SHUTDOWN NOTE Your fryer cannot be operated during a power failure SERIE
30. R GREEN MF MELI FRY SWITCH POWER SWITCH a i RD RED PO ONLIGHT CLEAR bh WH WHITE SIM SPARKIGNITION MODULE li YL YELLOW TH THERMOSTAT FE 4 TR TRANSFORMER POWER SUPPLY NOTES i rd ALL WIRES ARE 18 AWG m 120 i 24 20 yam Lor Imc Tm i PLOT JO SPARE sr ELECTRCOE w _ T G969 i 9 EH bee EMAA WIRE COLOR CODES COMPONENT CODES EE MES w 1 BL BLACK CIRCUIT BREAKER _ bee BR BROWN FM FAT MELT IMER LL Ce e vvv lele 777007 BU BLUE HL HIGH LIMIT SWITCH I GR GREEN MF MELT FRY SWITCH OR ORANGE OMT OVER MAX TEMP LIGHT RED RD RED P POWER SWITCH rower SUPPLY WH WHITE PO POWER ON LIGHT CLEAR READY TO COOK LIGHT GREEN SIM SPARKIGNITION MODULE I I i YL YELLOW R RELAY 24 I I NOTES TH THERMOSTAT ALL WIRES ARE 18 AWG TR TRANSFORMER 120 24VAC 115 1 800 KEATING 25 2014 SPARK IGNITION ELECTRICAL ASSEMBLY FRONT DRAIN MOUNTING BRACKET CONTROL PANEL BACK WIRE COLOR CODES BL BLACK COMPONENT CODES INSERT BR BROWN CB CIRCUIT BREAKER BU BLUE FM
31. RECEPTACLE DO NOT CUT OR REMOVE THE GROUND ING PRONG FROM THIS PLUG ACAUTION Before plugging in the fryer confirm the outlet is properly polarized and grounded If the hot and neutral terminals are reversed or the outlet is not properly grounded the burners may not ignite Plug into a properly grounded three prong receptacle GAS CONNECTIONS AND PIPE SIZE A single Keating Gas Fryer requires a standard gas pipe size of 3 4 inch 19mm I D connection Multiple fryers with a common manifold will require a minimum of 1 1 4 inch I D gas supply line The size of the gas supply pipe is very important If the pipe is too small you will have low gas pressure at the Keating Gas Fryer manifold Low gas pressure will cause slow recovery and or delayed ignition amongst other problems If you have a question about gas pipe size call your local gas company 4 keatingofchicago com A CAUTION Before connecting new pipe to the Keating Gas Fryer the pipe must be blown out to remove all foreign par ticles These particles in the controls or burners may cause improper or dangerous operating conditions A CAUTION Pipe joint compounds that are used on threaded joints of appliance piping shall be resistant to the action of liquefied petroleum gases Loctite PST 56765 When using pipe joint compound do not apply to the first two threads Use only a very small amount and only on male threads This will prevent clogging of burner orifi
32. S 2014 BB SPARK IGNITION OPERATING INSTRUCTIONS BB SPARK IGNITION CONTROL PANEL SERIES 2014 1 800 KEATING 5 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 1 Set thermostat to the OFF position 2 Turn MAIN switch to the ON position Its green light and timers will come on The pilot runner tube will light on 2014 spark ignition units Set thermostat to desired temperature Set MELT IDLE FRY switch to FRY with oil in the fry pot The burners will come on Select MELT with solid shortening until liquid shortening is 1 from full then switch to the FRY position after packing shortening around burner tubes SHUTDOWN PROCEDURE 1 Set thermostat to the OFF position 2 Turn MAIN POWER switch to the OFF position 3 Check to make sure all burners and pilot are extinguished SERIES 2014 TS SPARK IGNITION OPERATING INSTRUCTIONS TS SPARK IGNITION CONTROL PANEL SERIES 2014 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 6 1 Set thermostat to the OFF position 2 Turn MAIN POWER switch to the ON position Its green light and the timers will come on The pilot runner tube will light on 2014 spark ignition units Set thermostat to desired temperature Set MELT IDLE FRY switch to FRY with oil in the fry pot T
33. T ASSEMBLY SERIES 2014 Spark Ignition Models See Part Numbers on page 15 Models 24 BB TS UNI POT WITH REMOTE SENSE Model 34x24 BB TS WITH REMOTE SENSE LOCKNUT 1 800 19 CONTROL PANEL SPARK IGNITION SERIES 2014 CONTROL PANEL FRONT BACK PANEL REAR DRAIN UNIT NOTE View may be different for differant size fryers ITEM OTY DESCRIPTION A Z lt T QO 1 L Il THERMOSTAT DIAL 250 375 BLACK GAS FRYER THERMOSTAT 14 BB TS CPU 10x11 18 and Larger HIGH LIMIT Resettable SWITCH TOGGLE MELT FRY INDICATING LIGHT CLEAR SWITCH TOGGLE POWER P N 058037 060612 035574 035575 004341 059143 057863 059141 SPARK MODULE REMOTE SENSE 060682 FAT MELT INFINITE CONTROL CIRCUIT BREAKER 3AMP 1P TRANSFORMER 24VAC RELAY DPDT 24VAC MAGNETIC SAFETY SWITCH 20 keatingofchicago com 037470 053338 024032 030844 053777 10x11 BB BACK PANEL FRONT DRAIN UNIT ITEM QTY DESCRIPTION B C D 1 1 1 CIRCUIT BREAKER 1P HIGH LIMIT Resettable FAT MELT INFINITE CONTROL BB BACK PANEL FRONT DRAIN UNIT NOTE View may be different for differant size fryers A B ITEM DESCRIPTION SPARK MODULE REMOTE SENSE 060682 A B C D 1 1 1 1 CIRCUIT BREAKER 3AMP 1P HIGH LIMIT Resettable FAT MELT INFINITE CONTROL P N 053338 004341 0374
34. YL YELLOW 120 24 amp VDC 5 ALL WIRES ARE 18 AWG THIS DIAGRAM SHOWN 120VAC SUPPLY VOLTAGE 1 800 KEATING 31 11 9 008 AO 751923440 1 1 ISNIVSV ALNVHUVM 3504404 YVINIILYVd SSANLI4 HO ALFTISVENVHOU3IN 40 ALNVHHVM OL LON 108 AYOLALWLS 7 80 NILLIHM H3H13HM S3ILNVYYVM H3H10 30 NI SI ANY 3AIS019X3 SI ALNVHSVM SIH ag jjeus payu siy Japun 15 J p Aue Jo pue asned y 0 se uoisi28p s Buneay pue 10 oj piedad 3461314 paddiys aq 15 payu 143 e 0 2 fqns Wed se 10 10 paddiys aq wed 10 JONpoJd y s nb suoieziuebio HuldiAsas jo auo jequinu asias enssi Ua 12 Jo c pue 15 p 3onpoud ayy jo Jaquinu jenas pue Jequinu aweu JONposd Jo 19 015 7 ay Jo Jequinu uoud pue ssaJppe aweu ejqejieAe Hulmojjo ay
35. as poor recovery or runs cold a Dirty runner pilot tube or pilot orifice s Low pilot flame height Exhaust problems or drafts in kitchen Low gas supply or pressure a Oil has begin to breakdown High carbon content in oil Dirty fryer vessel d Inferior grade of oil Fryer is overheating Hi Limit Control has failed Over filling fryer with oil Product overloaded in fryer vessel c Oil breakdown causing foaming d Water in the cold zone Excessive gas supply or pressure Collapsed burner turbulators Exhaust problems Exhaust problems Turbulators have slipped forward Flue blockage a Baskets overfilled Fryer vessel overfilled with oil Carbon coating on heat transfer tubes d Turbulators collapsed or out of position Faulty or erratic thermostat Low gas supply or pressure Thermostat bulb improperly placed Clean orifice s and pilot tube b Adjust pilot flame height C Install or adjust flue restrictors If problem persists contact your HVAC representative Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Replace oil Filter oil completely replace if necessary Boil out fryer d Check with supplier for the grade of oil needed for your cooking applications Check calibration of thermostat See page 10 and replace if necessary Check if Hi Limit trips at 425
36. c es and the gas valve Never use compound on female threads as it might be pushed into the gas valve Have your installer check for gas leaks using a soap and water solution before operating If more than one gas unit is on the same supply line you may require a larger line Consult your local gas company to assure adequate volume and pressure Refer to serial plate for proper gas requirement for your particular model FLEXIBLE GAS CONNECTORS AND QUICK DISCONNECT DEVICES For an appliance equipped with casters The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI 221 69 or the Standard for Connectors for Moveable Gas Appliances CAN CGA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 or the Standard for Quick Disconnect Devices for Use with Gas Fuel CAN1 6 9 AWARNING NEVER LEAVE YOUR FRYER OPERATING UNATTENDED When all previous instructions have been completed Check the serial plate on the panel inside cabinet to determine if the burner is set up for the proper type gas before connecting the quick disconnect or piping from the building gas supply pipe a MINIMUM INCOMING gas pressure NATURAL GAS inches W C with burners on LP GAS 11 inches W C with burners on ABSOLUTE MAXIMUM 13 8 W C NG or LP b Fryer MANIFOLD gas pressure NATURAL GAS
37. d through between the tube and the bulb with medium resistance Thermostat Bulb Positioning 10x11 18 amp Up 1 For 14 Gas Fryers he end of thermostat bulb should touch the burner tube 2 For 10x11 18 amp Up Gas Fryers f the bulb is too loose the paper will slip through with little or no resistance A fryer with a thermostat bulb that is too loose will overshoot Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 F yielding a poor quality product If the bulb is too tight the paper will either not pull through or it will tear A fryer with a thermostat bulb that is too tight will short cycle Short Cycle The thermostat will cycle rapidly while the fryer is in the idle mode the temperature will be erratic REQUIRED TEST THERMOSTAT Multimeter for testing continuity CHECKING CONTINUITY WITH THE MULTIMETER 1 Rotate the thermostat shaft until an audible click is heard 2 Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times while using the Multimeter to verify continuity 3 If the switch does not show continuity during all ten trials replace the thermostat AWARNING DISASSEMBLING THE THERMOSTAT WILL VOID THE THERMOSTAT WARRANTY 1 Set compression ring onto capillary end of bulb finger tight 1 2 from end of capillary 2 Insert new thermostat bulb through control panel
38. death AWARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Do not store flammable liquids near this or any other appliance AWARNING IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANU FACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM AWARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT PROPANE GAS IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PRO PANE GAS SUPPLIER FOR ASSISTANCE THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION FDA Intertek Intertek 9902091 9902091 TABLE OF CONTENTS Important Safety Instructions i INTRODUCTION 1 INSTALLATION Damage During Shipmenti 1 Drop In Fryer Counter Cut Out Installation 2 FIRST STEPS POSITIONING uuu uuu 3
39. eset button located under control panel Turn fryer and manual gas valve off Clean orifice s and other parts as necessary Push in and latch drain valve handle to activate rear drain safety switch Turn off fryer amp turn back on Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Turn fryer and manual gas valve off Clean orifice s and pilot tube Adjust pilot flame height d Push Hi Limit reset button located under control panel Install or adjust flue restrictors If problem persists contact your HVAC representative See diagnosis on page 13 Check sensor alignment on runner pilot tube Check sensor and sensor GND wire connections on runner tube and in control panel back assembly or in external module box assembly Set MELT IDLE FRY switch or MELT FRY switch to FRY Set thermostat to desired temperature Diagnose thermostat using multimeter Check to make sure thermostat contacts open and close properly around set point temperature Replace switch Replace gas valve Adjust bulb position See page 10 Thermostat Bulb Positioning Calibrate thermostat See page 10 Thermostat Calibration PROBLEM PROBABLE CAUSE SOLUTION a fryer and manual gas valve off Delayed ignition Oil in fryer vessel smokes Fryer vessel boiling over Flames come out top of flue Flames come out front of fryer Fryer h
40. esn t shut off the fryer between 425 F 450 F have it replaced 10 keatingofchicago com THERMOSTAT LIMITED CALIBRATION Less than 25 difference between dial plate setpoint and actual oil temperature You will need One screwdriver with 1 8 wide flat blade One accurate fryer thermometer 400 325 Figure 5 Thermostat knob removed to reveal calibration screws 1 Set thermostat to desired frying temperature 2 Allow fryer to cycle three times 3 Place an accurate thermometer in the oil NOTE Locate thermometer in same position for every calibration Left front corner of fryer vessel at the High Limit Bulb is recommended 4 If temperature of fryer is found to be less than 25 F off remove the thermostat knob There are 4 screws holding the dial plate in place Loosen the screws and reset the dial plate to match the ther mometer reading AWARNING DO NOT ADJUST THE THERMOSTAT SET SCREW IT VOIDS ANY WARRANTY ON PART THERMOSTAT BULB POSITIONING BEFORE REPLACING TEST THERMOSTATS NOTE Operational problems can easily be corrected by thermostat bulb positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermostat bulb is placed properly against the heat transfer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulle
41. he burners will come on Select MELT with solid shortening until liquid shortening is 1 from full mark then switch to the FRY position after packing shortening around burner tubes keatingofchicago com SHUTDOWN PROCEDURE 1 Set thermostat to the OFF position 2 Turn MAIN POWER switch to the OFF position Its green light will go off 3 Check to make sure all burners and pilot are extinguished COOKING Keating Instant Recovery Gas Fryers are designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking highly polished stainless steel and a true COLD ZONE mean extended oil life Follow the cooking procedures for your model COLD ZONE AWARNING OPERATION OF THIS FRYER SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES CARE SHOULD BE TAKEN WHEN LOWERING BAS KETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL If your fryer has timers push the T1 T2 or T3 button on the digital timer s For fryers with automatic basket lift basket s will lower into fryer vessel When timer s sounds carefully lift basket s out of hot oil For fryers with automatic basket lift a buzzer will sound and the basket s will rise automatically Allow oil to drain before removing NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY
42. heck the rear drain operating handle before attempting to use the fryer A safety switch prevents the fryer from operating if the handle is not pushed in completely and latched See figure 4 1 800 KEATING 9 Figure 4 Rear Drain Operating PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily week ly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance PREVENTATIVE MAINTENANCE CHART TIME FRAME OPERATOR OWNER AT LEAST Check lights and controls DAILY Check that the oil is up to Max line Clean all baskets Drain strain or filter oil Drain and clean fryer Boil out fryer Hi Limit amp Test procedures Check calibration of Thermostat QUALIFIED SERVICE PERSONNEL Check burner flame color and adjust air shutters Disassemble fryer to clean pilot and burner orifices and runner pilot tube Clean Pilot Runner Tube Check and replace wing turbulators AT LEAST WEEKLY AT LEAST BHMONTHLY AT LEAST MONTHLY TIME FRAME AT LEAST YEARLY High production facilities should be checked more often Contact the factory or a local service company to perform maintenance and repairs HI LIMIT CHECK BI MONTHLY Place an accurate thermometer in the oil If the Hi Limit Control do
43. her gas fuel by turning or engaging a switch LEVELING The fryer will operate at its highest efficiency when properly leveled Place a level on fryer vessel from side to side For fryers on legs the bottom foot of the leg is adjustable Turn counter clockwise to decrease height or clockwise to increase height until level For fryers on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recommended on any caster The same procedure should be followed to level the fryer from front to back RESTRAINING DEVICES 1 Adequate means must be pro vided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement Restraining devices required Fryer must also be restrained to prevent tipping when installed so that hot liquid splashing is avoided 2 The restraint means must be attached to the rear of the Keating Gas Fryer within 2 of the center line width and approximately 1 5 8 from the bottom of the cabi net back to allow the restraining bolt to be anchored to the cabinet back between the cabinet bottom inner liner NOTE The installer is responsible for attaching the tip ping restraint See page 2 for drop in installation If disconnection of the restraint i
44. lation air Proper ventilation is one of the important consider ations for efficient operation of the Keating Gas Fryer It should be installed so that the products of combus tion are removed efficiently without producing drafts that will interfere with proper burner operation The intake for the exhaust fan should not be placed close to the flue of the Keating Gas Fryer to insure proper air flow necessary for combustion The area around the front and bottom of the Keating Gas Fryer must be kept clear and unobstructed In the USA the ventila tion systems must conform to the ANSI NFPA96 latest edition A minimum of 18 457mm should be main tained between the flue outlet and the lower edge of the grease filters Must be installed at least 16 away from any open flame It is the responsibility of the owner and the local installer to comply with national and local codes NATIONAL CODE REQUIREMENT The installation must conform with local codes or in the absence of local codes with the National Fuel Gas code ANSI Z223 1 or the Natural gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 Flexible connectors must comply to ANSI Z221 69 CAN CGA1 16 Keating equipment is designed and manufactured to oper ate only on the type of gas specified by the user and indicated on the serial plate located inside the door The gas may be natural propane or manufactured The type of gas cannot be converted to anot
45. ling with oil wipe the inside of the fryer vessel making sure all water and Klenzer have been removed NOTE Do not pump water through the filter system DO NOT DAMAGE OR REPOSITION THERMOSTAT PROBE AS THIS MAY AFFECT THE ACCURACY OF THE FRYER AWARNING WATER IN ANY FORM AND HOT OIL DON T MIX 10 Close the drain 11 Check thermostat bulb positioning 12 Refill the fryer with new or filtered oil ACAUTION To avoid damaging the fryer do not power wash spray or hose it down while cleaning it CLEANING AND BOIL OUT FOR A FRYER WITH BUILT IN FILTER SYSTEM When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition DO NOT PUMP WATER THROUGH YOUR FILTER SYSTEM REFER TO YOUR FILTER MANUAL FOR INSTRUCTIONS ON PROPER USE SAFE amp EASY FILTER SIDE VIEW ACAUTION A KEATING FRYER OR FILTER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL WHEN DISCARDING OIL A COVERED RECEPTACLE APPROVED FOR USE WITH HOT OIL SHOULD BE USED USE OF A NON APPROVED RECEPTACLE OR METHOD OF DRAINING THE OIL COULD JEOPARDIZE THE SAFETY OF THE OPERATOR AWARNING 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear 2 Turn the fryer off A cleaning hose and wand have been provided for discarding oil
46. r s agent within fifteen days of the delivery date Then file a claim with the carrier since such damage is the carrier s respon sibility By following these instructions carefully we guarantee our full Support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately de scribe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will be supplied by the carrier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS STATED ABOVE 1 800 KEATING 1 SAFETY PRECAUTIONS AWARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY IN STRUCTIONS ARE NOT FOLLOWED This service manual should be retained a safe place for future reference The installation of your new fryer must conform to local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard latest edition No frame or restriction shall be constructed around the fryer that will restrict air movement into the f
47. ryer s combustion area or prevent proper ventilation Keating fryers are designed to operate on the gas fuel specified on the serial plate and must not be operated with another gas fuel They cannot be converted to another gas fuel by turning or engaging a switch AWARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAM MABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier IMPORTANT IN THE EVENT A GAS ODOR IS DE TECTED SHUT DOWN UNIT AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR EMERGENCY SERVICE You must maintain this appliance free and clear from combustibles You must maintain the following minimum clearances from combustible and non combustible construction MINIMUM CLEARANCE CONSTRUCTION CLEARANCES COMBUSTIBLE NON COMBUSTIBLE BACK RIGHT SIDE LEFT SIDE SUITABLE FOR NON COMBUSTIBLE FLOORS 2 keatingofchicago com DROP IN FRYER COUNTER CUTOUT INSTALLATION TYP A 45 pem 1 8 i DETERMINED BY CUTTING TOOL USED 5 8 LINE 5 8 4 ge N BEND UP 90 ON ALL SIDES TO FINAL OPENING SIZE A X B THEN CLOSE CORNERS BY WELDING AN INSERT PIECE OR OTHER SUITABLE METHODS FOR A LEAK FREE FIT
48. s necessary it must be reconnected when the Keating Gas Fryer is returned to its originally installed position 1 800 KEATING 3 NOTICE WHEN THIS APPLIANCE IS INSTALLED WITH CASTERS IT MUST BE INSTALLED WITH CASTERS SUPPLIED A CONNECTOR COMPLYING WITH EITHER ANSI 221 69 OR CAN CGA 6 16 AND A QUICK DIS CONNECT DEVICE COMPLYING WITH EITHER ANSI 221 41 OR CSA 6 9 IT MUST ALSO BE INSTALLED WITH RESTRAINING MEANS TO GUARD AGAINST TRANSMISSION OF STRAIN TO THE CONNECTOR AS SPECIFIED IN THE APPLIANCE MANUFACTURER S INSTRUCTIONS ELECTRICAL CONNECTION The Keating fryer when installed must be electrically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CSAC 22 2 as applicable A wiring diagram is located on the last page In the USA and Canada the electrical Supply must be 120 VAC 60 Hz The Keating Instant Recovery Gas Fryer is equipped with a 9 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protection against electrical shock NOTE The electrical wiring diagram for the fryer is located on the inside of the fryer door or in the back of this manual AWARNING THIS APPLIANCE IS EQUIPPED A WARNING WITH A THREE PRONG 120 VOLT NEMA 5 15 GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROP ERLY GROUNDED AND POLARIZED THREE PRONG
49. service personnel Keating recommends that you use a qualified amp licensed service company Equipment still under warranty requires it Call 1 800 KEATING if you need assistance in locating a qualified service company NOTE To correctly and quickly diagnose the system the chart below should be followed in sequential order TROUBLE SHOOTING CHART PROBLEM PROBABLE CAUSE SOLUTION Runner pilot tube won t light Runner pilot won t stay lit Burners will not light Fryer overshoots temperature setting 12 keatingofchicago com a Gas isn t turned on No electricity to fryer Hi Limit has been activated Clogged runner pilot orifice s Drain valve isn t pushed in completely fryers with built in filter system Low gas supply or pressure Dirty runner pilot tube or pilot orifice s Low pilot flame height Hi Limit has been activated Exhaust problems or drafts in kitchen Delayed ignition Faulty remote flame sensor or circuit Switch not set to fry Thermostat is faulty c Fry Off Melt switch is faulty d Faulty gas valve Thermostat bulb improperly placed Thermostat out of calibration a Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged Plug fryer into approved outlet reset circuit breaker if tripped diagnose circuit to determine cause of tripping Push Hi Limit r
50. tructions in this manual should be read thoroughly before attempting to operate this Keating Gas Fryer All installation and service on Keating equipment must be performed by qualified certified licensed and or authorized installation or service personnel Operating information for Keating equipment has been prepared for use by qualified and or authorized personnel Keating equipment is made in the USA and has American sizes of hardware All metric conversions are approximate INSTALLATION INSTRUCTIONS Proper installation will assure top performance Alterations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the time of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the mer chandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a writ ten request for inspection by the carrie
51. uator is at full downward stroke Item 11 should never be bottomed on item l mam umn mm 1 L 0 18 SEE NOTE 1 12 when in this location 2 Actuator shaft should travel 6 1 2 upward from lowest position 3 Distance is to be measured when actuator is powered 4 Apply light coating of food grade grease to Item 9 on entire shaft inside housing ITEM 9 10 11 12 13 14 15 24 keatingofchicago com DESCRIPTION PUSH ROD SCREW 1 4 20 x 1 1 4 HEX NUT 1 4 20 COUPLER ACTUATOR BL RETAINING RING PIN COUPLER ACTUATOR BL ACTUATOR 24V DC SHAFT ACTUATOR LOWER BL S S CONNECTOR 2 CIRCUIT PLUG CONNECTOR CONTACT PIN MALE PIN BASKET LIFT NON ROTATIONAL P N 018096 021091 016383 054525 054540 054503 054510 054522 032208 028309 054760 3 SPARK IGNITION GAS FRYER SERIES 2014 WIRING DIAGRAMS SEE INSIDE FRYER DOOR FOR CURRENT WIRING DIAGRAMS 10x11 BB 2014 SPARK IGNITION ELECTRICAL ASSEMBLY FRONT DRAIN LOT i PUNHER E TUBE I i Hio i SPARK MODULE BOR E M F HX 5 i og I I i i RO I WIRE COLOR CODES COMPONENT CODES Ll BL BLACK CB CIRCUIT BREAKER dH BR BROWN FM MELT TIMER i BU BLUE HL HIGH LIMIT SWITCH G
52. ve Fryer is making a lot of noise a Misadjusted air shutters on the burners ORDERING PARTS Tighten connections Replace timer if faulty Reset breaker located on power box in rear of fryer Citcuit breakers on newer units can be found under the control panel c Replace relay d Replace actuator if 24VDC is present Loosen screw that holds the air shutter on the burner Move air shutter so the screw 15 in the middle of the slot on the shutter Make all the shutters the same Parts may be ordered by calling 1 800 KEATING or your local Keating service company You may also order on line at Keating s part store www keatingofchicago com Refer to the Keating Gas Fryer Limited Warranty for complete service and ordering information The model serial plate is attached to the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In fryers the model serial plate is attached to the top of the control panel WARNING AND OPERATING PLATES All warning and operating plates on the Instant Recovery Gas Fryer should be in place at all times If plates are damaged or lost replace them immediately 14 keatingofchicago com GAS FRYER PARTS LIST MODELS WITH UNI POT Part numbers correspond to pages 16 18 ITEM C2 N 10 11 14 15 16 17 18 19 20 21 22 23 24 25 27 29 30 31 ITEM 25 DESCRIPTION GAS VALVE 24V 1 2
53. water to remove all Klenzer Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer have been removed DO NOT DAMAGE OR REPOSITION THERMOSTAT PROBE AS THIS MAY AFFECT THE ACCURACY OF THE FRYER AWARNING WATER IN ANY FORM AND HOT OIL DON T MIX 13 Close the drain valve and disconnect the clean ing hose from filter machine Quick disconnect will remain hot for approximately 15 minutes 14 Check thermostat bulb positioning should be 1 paper thickness away from heat tube 15 Refill the fryer with new or filtered oil Wait until filter drawer is cool before cleaning approximately 15 minutes 16 Remove filter drawer drain clean and dry 17 Prepare filter drawer and return to filter cabinet ACAUTION To avoid damaging the fryer do not power wash spray or hose it down while cleaning it 18 Pump must be primed with oil after boil out with water FAILURE TO LUBRICATE PUMP MAY CAUSE SEVERE DAMAGE TO FILTER SYSTEM SELF HELP GUIDE Before calling for service review this list It may save you both time and expense This list includes common occurrences that are not the result of defective work manship or materials in this appliance PROBLEM SOLUTION Fryer does not Check power cord unit plugged in operate Thermostat is in the OFF position e Check gas supply Reset high limit NOTE For a fryer with a Central or Safe amp Easy Filter always c

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