Installation Manual Turkey Nest
Contents
1. 8 1 1 1 Installation underframe 1 Position the pre assembled legs under the cross underframe 170180 and the rear underframe 170606 2 Fix the rear underframe 170606 with the 170180 3x blind rivets 131222 to the cross gt underframe 170180 3 Build the whole installation this way 179391 04 0 02 040 00 0 xx 8 1 1 2 Level the underframe 1 Place the water level on the component Level the water level by changing the height of the adjustable leg 2 Repeat this action for all components 3 Secure the legs of the underfame by tightening the check nut 231007 on the legs IM Turkey Nest 01 en March 04 30 V Jencomatic 8 1 1 3 Fixing partition profile and beltguide 1 Fix the partition profile 170098 with the blind rivets 131222 to the rear underframe 2 Fix beltguide low 170608 with the blind rivets 131222 to the cross underframe 1312227x Check after assembly of the first underframe if this is square by making a comparison between the diagonals St E e mamma I E aa 179391 04 0 02 006 00 0 xx TOP VIEW L1 L2 frame is square IM Turkey Nest 01 en March 04 31 V Jencomatic 8 1 2 Separation board 8 1 2 1 Fixing separation board 1 2 Between 2 sections the galvanized tube also has to be slided through the side plate for floor 170102 Slide the seperation board 173270 in the _ 173270 first and last notch of the2. 04 50 V Jencomatic Fixing run in Plate aia 48 Fixing d Bleu un 43 Fixing separation DIA EE 32 Fixing separation board with bearing plate A 33 A an ea nee 29 O E 34 37 Fixing weight roller ee ee ee 46 Flapmotor o eee Ven gern er a em Ter ren ren rn rere eee 14 Flapmotor SSL ODOM GE 29 e E 29 BIOCK ra O 8 Fleeg turkey Nest a eine Reise 22 A ae 22 A A reiten 22 Vencomat init ratas 23 H alot SAA a AE E EEE A E a re a een 25 ene SE ea see 25 ee 7 Identification ed system ee ee nahen 8 d Te EE 30 L E a A 21 Lege A a its 24 nderframe actora la la 24 A ee ren 24 Legs Hapmo torsSU pots A se 29 Level the underframe A eda Siete tuo deen esr 30 Re OTIS cates a E E erica ee na cect tec acter ee 8 M Machine A 9 e alter de EE 10 Oe 28 El EE 28 Packaging Material nn a da 9 SEET ee ee 31 ele arene oe ee een 20 PSA OIG tarde 19 Preparing Safety regulations ee I LI 19 Prod ctiomlabel teen ae 8 R Return HE steiere SE Ei ii 42 E leet 43 ANTE belt Ni as 42 TIXING dl 42 A Ree mer ier AAEE rer 14 FRIDGE CATA Plate tunen ee 24 RUTINA An 27 28 49 A ONG son ae A ei ne ae etd ati cto che cana Aone ct ine ae ee ni eet 49 O ea ee 49 A nee nr en 24 IM Turkey Nest 01 en March 04 51 V Jencomatic rubber TUNA De ee ENEE EES 24 S A AN 9 Safety regulations Depas ts tas tdo do 19 Section technical data u ee 13 Secure separaration boardS EE 34 POUT UA nern een nn 26 A ae ae esse 26 SG eth AMON A a ae
3. Fix the wooden underframe 173285 with the screw 711392 and the nut 311380 to the steel angle Turn the run in grid Screw clip 922422 to the Vencoslat with the screw 711392 7 10 Motor 7 10 1 Vent plug 1 2 3 4 1 Pos B 2 3 Loosen vent plug Pos A and plug Pos B Replace vent plug with rubber ring from Pos A to Pos B Replace plug from Pos B naar Pos A Fasten vent plug Pos B and plug Pos A Loosen vent plug before commissioning Remove the rubber ring Fasten the vent plug IM Turkey Nest 01 en March 04 711392116 173284 811360 16x x 173285 179399 04 0 02 003 00 0 xx 179371 04 0 02 037 00 0 xx 28 V Jencomatic 7 11 Flapmotor support 7 11 1 Fixing legs flapmotor support 1 Fix the legs flapmotor support 170095 with the nut 231007 to the flapmotor support 170040 2 To make the flapmotor support adjustable in height later leave the nuts hand tight only 7 12 Tourniquets 7 12 1 Fixing tourniquets 1 Fix the tourniquets 911509 with the blind rivets 811264 to the partition profile 170098 IM Turkey Nest 01 en March 04 231007 8x 170095 4x _811264 6x y 911509 3x act 170040 79391 04 0 02 057 00 O xx 29 V Jencomatic 8 Installation A Read This installation manual first before starting installation 8 1 Turkey nest 8 1 1 Underframe 170606 131222 8x
4. 6 2 Fixing flapmotor 1 Fix the flapmotor with the bolt 151070 to the flapmotor support 170040 2 Join the connecting cog for flap 130006 with the double chain 136129 and the chain losing link 136130 IM Turkey Nest 01 en March 04 131030 4x 311196 2x 170174 231005 4x 170046 161103 4x 174862 130006 2x Sai 151070 4x Y 38 V Jencomatic 8 1 6 3 Fixing end switch flapmotor Place the end switches in the same compartment where the flapmotor is positioned 1 Saw out the hole in the partition profile according to the drawing 2 Position the lower end switch according to the drawing so the switch is activated just before the tube hits the partition profile sel ES op view 3 Fix the end switch to the separation board Ges ufsicht with the screw for chipboard 131032 Vue de dessus 152198 04 0 02 001 00 0 x0 4 Position the upper end switch according to the drawing so the switch is just not activated before the tube reaches it highest point The end switch should be activated when the tube gets past its highest point 5 Fix the end switch to the separation board with the screw for chipboard 131032 152198 04 0 02 003 00 0 xx IM Turkey Nest 01 en March 04 39 V Jencomatic 8 1 7 Beltsupport 8 1 7 1 Fixing beltsupport 1 2 3 4 5 152198 2x gt 131032 8x Turn the traps upwards Push the beltsupport 814
5. Turkey Nest 01 en March 04 22 V Jencomatic 7 2 3 Vencomat Bn 1 Pull the rubber vencomat 174587 over the Pa 4 hooks of the gauze wire floor While 1745877 doing this DO NOT BEND the hook 179391 04 0 02 028 00 0 xx DO NOT BEND NIET BUIGEN NICHT UMBIEGEN 179391 04 0 02 013 00 0 xx IM Turkey Nest 01 en March 04 23 V Jencomatic 7 3 Leg 7 3 1 Leg underframe 1 Thread the nut M16 231007 to the leg 231007 174617 4 174617 1 9391 04 0 02 026 0 1 0 xx 7 4 Run in plate 7 4 1 Fixing rubber run in plate me 170718 1 Position the rubber run in plate 170718 ir 171243 8x on the run in plate 170605 2 Fix the rubber run in plate 170718 with the washers 911532 and the blind rivets 171243 2 Make half left handed and half right handed versions to do so turn the rubber run in plate 180 170605 IM Turkey Nest 01 en March 04 24 V Jencomatic 7 5 Separation board 7 5 1 Fixing support trap shaft 1 Fix the support trap shaft 170375 with the cariage bolt 111035 to the separation board 173270 7 6 Hose 7 6 1 Cut hose to size 1 Cut the hose 176298 to a lenght of 36 5 cm 36 5 cm 176298 176298 04 0 02 001 00 0 xx IM Turkey Nest 01 en March 04 25 V Jencomatic 7 7 Back wall 7 7 1 Fixing fixation profile back wall 1 Fix the fixation profile back wall under 170282 with the washers 311199
6. a level floor e Never place heavy products on top of lighter products IM Turkey Nest 01 en March 04 18 V Jencomatic 6 Preparations 6 1 Preparing safety regulations e Always carefully look at the icons in the drawings before starting Icons give information about which tools to use or the actions to be taken for correct assembly e Take care of scaffolding materials in case work has to be done on a higher level e See also General safety instructions 6 2 Bill of material system Check if all components and parts are supplied conform to the bill of material When a component or part is not present contact the local Vencomatic dealer See Service and technical support 6 3 Unpack All boxes are numbered The numbers on the boxes correspond with the numbers on the bill of material Leave all components and parts in the boxes as long as possible this makes the installation easier IM Turkey Nest 01 en March 04 19 V Jencomatic 7 Pre assembly A Read This installation manual first before starting installation 7 1 Traps 7 1 1 Fixing counterweight 174569 1 Position the counterweight 174569 171367 between trap plate 170173 2 Slide the stud 171367 through the trap plate 170173 and the counterweight 174569 3 Tighten the lock nuts 631009 to the stud 171367 fasten the lock nuts 631009 by hand 179371 04 0 02 010 00 0 xx 7 1 2 Positioning counterweight 1 Loosen the lo
7. and the blind rivets 171243 to the back wall PP 170719 311199 6x 171243 6x A xr H 179391 04 0 02 019 01 0 xx 7 8 Segment 7 8 1 Assemble segment 1 Fix the segment 173268 with the spacer 131220 2x 136437 washer 311199 bolt 131220 136437 2x and lock nut 641061 2 Fix the segment fixation bracket 170041 641061 4x with the washer 311199 bolt 231105 and lock nut 641061 311199 6x 173268 2x __ 170041 2x 231105 2x ZS 79391 04 0 02 018 00 0 xx IM Turkey Nest 01 en March 04 26 V Jencomatic 7 9 7 9 1 1 Run in grid Assemble plastic run in grid Position the underframe run in grid 170184 against the front side of the Vencoslat 170182 or 170183 make sure the top sides are level Mark and drill the holes Fix the underframe run in grid with the bolt 131218 the nut 231005 and the washer 311199 to the Vencoslat 170182 or 170183 Turn the run in grid Screw clip 922217 to the Vencoslat to the position marked X with the screw 811351 IM Turkey Nest 01 en March 04 811351 8x 170726 8x N T e 231005 12x 7 A 311199 24x 7 13121811234 170184 179391 04 0 02 031 01 0 17939 1 04 0 02 059 00 0 xx 27 V Jencomatic 7 9 2 Assemble wooden run in grid 1 Fix the steel angle 173283 with the screw 711392 an the nut 311380 to the wooden ramp 173284
8. ee 9 1 11 EI SE d 9 112 NEE 10 Ce 4 IN H 11 21 Pesa TUKOY TER ae 11 3 TECHNICAL DATA ee ern a rk Esiin 12 31 Technical ESA 12 32 a OE An 13 3 3 Technical data TR LE 14 3 4 Technical data flapmotor nennen nennen 14 35 Technical data COVBIDIAIA nun 16 TRANSPOR A E 17 4 1 Transport safety FE EIER ee une 17 E TE E 18 5 1 JE O FERN EINE ee ne 18 6 PREPARATIEONS nn ea nn em ea 19 6 1 Preparing safety regulations u een an 19 6 2 leg BEE 19 6 3 ln EE 19 2 PRERASSERBLA ii EEE 20 Ll Taps EE 20 72 FOOF KEY EN eek 22 73 A ee nee ee ee ee 24 7 4 AAA ana 24 K EL EE 25 iD EE pt to ee ee 25 fi Back osa A A a 26 78 EI ee ee y er ea 26 L9 BUN dn BE 27 7 10 EE A E O A ER eer ee ee eee PER RER ee ee ee EHEN 28 7 11 PET suppa a aeaa ee een 29 7 12 KOU ea ea 29 4 TNSTALLATIOA a ae 30 81 TUKOV OSI een 30 8 2 e E A Ao gg a ee ee 42 8 3 TI NES car 43 8 4 EPA rd 46 IM Turkey Nest 01 en March 04 3 V Jencomatic 8 5 lu BEE 49 E WII EE 50 IM Turkey Nest 01 en March 04 4 V Jencomatic 1 Foreword 1 1 This installation manual This manual is meant as reference book for the machine that is represented on the cover of this document Only authorized technicians and authorized users are allowed to move install and place this equipment in operation in a safe and responsible way You can find information about the operation periodic adjustment cleaning and maintenance on the machine in the user manual All chapter
9. se tad ead ct N EA ee a cd 25 s pp ittrap ad as o a loo sa 25 ELE 8 ele DEE GO SEENEN 18 Storage safety rog lati NS antenne rer door licor 18 Supporbitap Sha a een een 25 H TEA do EOS 12 Technical specificalOS EE 10 A A ON 8 Technician respolisibilitleS sico A 10 Reie EE 8 TOMA QUES o e else 29 Transport A en 17 Transport safety regulations rim cd la 17 de 20 eeler ee alien 20 elen EE 20 A een 21 laminae ei e A nea 21 T rkey NOSE ii A 30 43 BaCKWAll a rodas Ee reas 45 o erde 40 end e vicio in 41 E Na 40 TIMING End DIALS tessa eels leet ee eects 41 fixing SNG SWITEH ht E ue e fe votas di 39 A A O een er eee 38 fixing flapmotor Su OM dodo 38 A A Daunte nated 35 TIXIAG TOOK TUDE EE 36 A ee ee 34 37 A Re Renoir 35 geared Track ehe 44 1EG8 arick ee ee a a a E a ek ee ee 46 locking plate fortuna Balearen 45 ee 38 pinion house and geared A A E 43 r n inplateunderfame an 43 secure separaration boards ee 34 separation DOMO esmas reine 32 SCAM ANGE Board en A a 32 separation board with bearing plate u44unnnannnnannnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnannnnnannnnnann 33 IM Turkey Nest 01 en March 04 52 V Jencomatic MAPS 34 37 Ms A O A ee E E 30 31 le ul rel 46 T rkeyinest deseri lion a ak 11 U RIGS TAINS co 24 castes EE Ee 30 LID A reaper a a ae nase oe 19 LS O A nr A ATTA 8 o A ne RE 10 V le cs aa rt ea needa Sale ca one cancer acne ceed dake sees cachet coast E
10. section Fix the locking plate for run in plate 170716 with the screw for chipboard 131032 to the center separation board of the section Fasten the screw for chipboard by hand Turn the locking plate for run in plate 170716 90 so that the locking plate for run in plate is pointing up 8 3 5 Fixing backwall 1 Fix the fastening corner backwall top 170717 with the blind rivets 171243 to the pre assembled backwall Fix the pre assembled segments with the blind rivets 171243 to the pre assembled backwall make sure the segment fixation bracket is up IM Turkey Nest 01 en March 04 170175 2x 170716 A 131032 3x 179391 04 0 02 055 00 0 xx 179391 04 0 02 056 00 0 xx 45 V Jencomatic 8 4 Drive unit 8 4 1 Fixing legs and dirt tray 1 Fix the legs 136466 to the drive unit 2 Slide the dirt tray 336270 136701 under the drive unit 8 4 2 Fixing weight roller 1 Fix the weight roller 139377 with the bolt 311192 the washers 311199 and the lock nut 311192 to the side of the drive unit 8 4 3 Fixing drive unit 1 Fix the table top 130300 with the screw 131215 to the drive unit 2 Push the slidingstrip 316476 on the protecting angle 130370 3 Fix the protecting angle 130370 with the slidingstrip 316476 the connecting strip table beltguide 134175 the bolt 231105 and the nut 631016 to the table top 4 Fix the alu strip 130369 w
11. the gauze wire floor 170158 at one side in the drawbar 170171 then turn the gauze wire floor 170158 90 in horizontal position 170171 179391 04 0 02 045 00 0 x 179391 04 0 02 045 00 0 00 IM Turkey Nest 01 en March 04 35 V Jencomatic 8 1 4 2 Fixing floor tube 1 Push plug floor tube 170178 into tube 3 170176 2 Slide tube 4 170176 through the PVC tube 170024 the gauze wire floor 170158 the PVC tube 170028 the gauze wire floor 170158 etc 3 Slide after the last gauze wire floor 170158 the tube 170176 through the PVC tube 170024 and push the plug floor tube 170178 into tube 170176 4 Secure the tube with the screw 131215 at the beginning and end of every row and at the passages 5 Fix the tube 170176 with the bolt 151101 to the side plate floor 170102 In the section where the flap motor is situated at the position of the flap motor the gauze wire floor 170158 is replaced by the PVC tube 170028 IM Turkey Nest 01 en March 04 170158 170028 5x 170024 2x 170178 2x 151101 2x E zm 170102 1 79391 04 0 02 01 7 01 O xx 36 V Jencomatic 8 1 5 Traps 8 1 5 1 Fixing traps 1 Slide the bar 8mm 176516 through the bearing plate 170374 through the spacer sleeve 176302 through the trap 174540 through the spacer sleeve 176302 through the support for trapshaft 170375 through the space sleev
12. 170100 and the plastic distance block 170026 with the carriage bolt 111035 bolt 131139 and lock nut 641061 to the separation board 173270 e bs Use the plastic distance block 170026 as Sa 170100 distance holder between the two separation L boards 136215 170026 1641061 2x 179391 04 0 02 003 00 0 179371 04 0 02 042 00 0 xx IM Turkey Nest 01 en March 04 33 V Jencomatic 8 1 2 3 Secure separaration boards 1 2 8 1 3 Traps 8 1 3 1 Fixing traps 1 922124 3x Push the first and last separation board 922092 3x firmly in the notches of the partition profile Fix the separation board and the o ia NT u gt connecting piece for tyrap 922092 with 7 A the screw for chipboard 131032 j n d Slide the tyrap 922126 into the connecting K a y A 4 piece for tyrap 922092 Loosen fastening bracket top plate 170100 in such a way the bracket can be moved to position the trap Position the pre assembled trap on top of the top plate position the trap in such a way the holes in the trap are closest to the back Make sure the drawbar trap 170171 is positioned behind the bar 8mm 176516 and the tube 20mm 174862 Fasten the bracket top plate 170100 179391 04 0 02 044 00 0 IM Turkey Nest 01 en March 04 34 V Jencomatic 8 1 4 Floor 8 1 4 1 Fixing floor 1 Slide the gauze wire floor 170158 vertical between the drawbar 2 Hook
13. 798 into the punch outs of the beltguide low 170608 To do this turn the beltsupports 814798 90 back so that the beltsupports can slide into the punch outs Push the beltsupport 814798 into the punch outs of the beltguide high 170609 To do this turn the assembly 90 back again locking the beltsupports 814798 6x IM Turkey Nest 01 en March 04 17939 1 04 0 02 020 00 0 xx 40 V Jencomatic 8 1 8 8 1 8 1 Fixing end plate 1 Saw out the marked rectangle in the end plate 173267 according to the drawing 2 Use the plastic distance block 170026 to copy the holes onto the end plate 3 Drill the holes in the end plate 4 Copy the holes onto the separation board 173270 drill the holes in the separation board 5 Fix the end plate 173267 with the plastic distance block 170026 bolt 131139 and lock nut 641061 to the separation board End plate Do not saw out the marked rectangle in the end plate that is to be used for the drive unit side Copy the holes onto the separation board 173270 drill the holes in the separation board Fix the end plate 173267 with the plastic distance block 170026 bolt 131139 and lock nut 641061 to the separation board IM Turkey Nest 01 en March 04 173267 IC 1311396 170026 3x d 0173267 1441061 6x 170026 3x N 131139 6x 17937 1 04 0 02 049 00 0 xx 41 V Jencomatic 8 2 Return unit 8 2 1
14. E PA 6 Nylon RVS PP Rubber Dimensions section 9391 06 0 02 001 00 0 IM Turkey Nest 01 en March 04 13 encomatic 3 3 Technical data return unit 3 3 1 General return unit 3 4 Technical data flapmotor 3 4 1 General flapmotor 179333 GW 20 1 179334 GW 40 3 179336 GW 80 3 800 179337 GW 80 1 179364 GW 80 3 BALDOR USA 179365 GW 80 1 BALDOR USA 50 motor type to be installed after consultation with dealer 640 00 Q o IM Turkey Nest 01 en March 04 14 V Jencomatic 3 4 2 Dimensions flapmotor nn xxxxxx 06 0 02 003 00 0 xx IM Turkey Nest 01 en March 04 15 V Jencomatic 3 4 3 Electrical installation flapmotor Watt 3x230 3x400 motor type to be installed after consultation with dealer 3 5 Technical data coverplate 3 5 1 General coverplate 3 5 2 Dimensions coverplate L 1150 H 230 B 600 L 1150 H 270 B 500 IM Turkey Nest 01 en March 04 16 V Jencomatic 4 Transport 4 1 Transport safety regulations See also General safetyprescription and instructions IM Turkey Nest 01 en March 04 17 V Jencomatic 5 Storage 5 1 Storage safety regulations See also General safety instructions Respect the surrounding conditions Never store the system in a room where the temperature can get under 10 C Lower temperatures can damage sensitive parts Store the system in a dry and dust free room Place the system on
15. E cacy ee can nine ura Afe a 23 Nent plug Motole ee ie oe ct are eae Mee ren er 28 IM Turkey Nest 01 en March 04 53
16. Fixing return unit 1 Ss Fix the Z bracket return unit 130357 with the blind rivets 171243 to the return unit Hang the return unit 137200 1 2 in the Z bracket return unit 130357 level the return unit by adjusting the bolt 231002 of the leg 174617 Fix the leg support return unit 134169 with the bolt 911168 and the nut 231005 to the return unit 137200 Fix the leg 174617 with the nut 231002 to the leg support return unit 134169 tighten the nuts by hand Fix the underframe with the blind rivets 171243 to the Zbracket return unit 130357 Check if the return unit 137200 1 2 is still level Tighten the nuts 231002 Place the cover return unit 134167 725 764 on top of the return unit 8 2 2 Fixing egg belt 1 Pull the egg belt PP 170443 over the belt support IM Turkey Nest 01 en March 04 134167 725 764 N Y 37200 i 13 EN 791 1168 2x GE Y 231002 2x 231005 2x g al h 134169 1x 171243 4x 7B 78 04 0 02 001 00 0 xx 5170443 178178 04 0 02 002 00 0 xx 42 V Jencomatic 8 2 3 Fixing cellular tape 1 Stick the cellular tape 136016 25mm from the bottom of beltguide high 170609 at the inside of the beltguide high 178178 04 0 02 003 00 0 xx 8 3 Turkey nest 0 111089 m 170612 X 8 3 1 Fixing run in plate underframe 1 Hook run in plate support right 170613 and run in plate support left 170612 i
17. Installation Manual Turkey Nest Vlencomatic IM Turkey Nest 01 en March 04 Vencomatic B V Nederland 2001 Vencomatic B V Nederland All rights reserved The provided information can in no way be reproduced and or published in any form or by any means electronic of mechanical without prior written permission from Vencomatic B V The provided information is based on general data concerning the at the time of the release known constructions material characteristic and work methods so changes are reserved The provided information is valid for the product in the standard type Vencomatic B V can therefore not be held responsible for damage resulting from a standard type deviant specification of the product The provided information is made with all possible care but Vencomatic B V cannot be held responsible for errors or the results of errors in the information The by Vencomatic B V used usernames trading names trademarks etc can according to trading laws not be used V Jencomatic Inhoudsopgave TAS EE 1 WK ni RAE daa 5 11 TIMES Manual ent 5 1 2 Ber eine 5 Ka Stickers on TS MACIAS E 6 14 A OEA 7 La Available documentation conc ad 7 1 6 A A ee ee 8 ia Sovice and teehmeal SUPPO EE 8 1 8 Identification Of the system ceeecceecceeeeeeeeeeeceeeeeee es nece 8 19 The machine and the emiropnment ccoonccconcccnncconococnnncccnononononncnnnncn nr 9 1 10 Discard Me A een
18. ck nuts slightly 631009 2 Position the counterweight 174569 make sure the opening of the counterweight is sealed by the trapplate in such a way no dirt can get into the counterweight 3 Tighten the lock nuts 631009 until the counterweight 174569 is locked into place 170173 IM Turkey Nest 01 en March 04 20 V Jencomatic 7 1 3 Fixing drawbar trap 1 Slide the spindle 170172 through the trap plate 2 Slide the drawbar trap 170171 through spindle 170172 Tighten the lock nuts 911276 to the drawbar trap 170171 Fasten the lock nuts 911276 with the socket wrench 976370 as far as 10mm to the screw thread 6 Si 17939 1 04 0 02 01 00 0 x 911276 2x 7 1 4 Laminae plug 1 Place laminae plug 176519 in the trap 174540 174540 176519 2x IM Turkey Nest 01 en March 04 21 V Jencomatic 7 2 Floor turkey nest 7 2 1 Fixing the egg grid holder 1 Push the egg grid holder 170091 in the floor turkey nest 170158 2 Rotate the egg grid holder 170091 90 until the egg grid holder 170091 is secured 17939 1 04 0 02 025 00 0 xx 7 2 2 Fixing the egg grid 1 Snap the egg grid 134021 into the egg grid holder 170091 2 Fix the secure bracket 170373 with the blind rivet 131222 to the egg grid make sure the egg grid can hinge freely Position the egg grid with the right side up 179391 04 0 02 009 00 0 xx IM
19. e 176592 and again through the trap 174540 etc 2 Secure the bar 8 176516 with the adjusting ring 337144 at the end of the first section and also before the end of the last section 3 Last action Fix the fastening bracket top plate 170100 with the blind rivets to the top plate See also Fixing traps Check if the traps can move free around the bar There is a possibility of welding spatters in the tube 337144 739 1 04 0 02 047 00 0 xx IM Turkey Nest 01 en March 04 37 V Jencomatic 170040 e 8 1 6 Motor 8 1 6 1 Fixing flapmotor support 1 Saw off the top plate 170174 flush to the inside of the separation board in the compartment where the flapmotor should be positioned 2 Reposition the support for trapshaft 170375 to the other side of the separation board 3 Saw off the tube 174862 in the compartment where the flapmotor should be positioned push the tube aside to create the space to position the flapmotor support 4 Fix the flapmotor support guide 170046 with the screw for chipboard 161103 to the separation boards 5 Fix the flapmotor support in the free compartment with the bolts 131030 and nuts 231005 to the separation boards 6 Push the tube back against the flapmotor support and secure the tube in this position with the two adjust rings 311196 between the floor side plates Always position the flapmotor support in the second compartment of a section 8 1
20. fication of or parts of the machine is not allowed Use original spare parts advised by the manufacturer only 1 12 Tools 1 12 1 Added tools The following tools have been included with your system e crosshead bit for taptite screw e socket wrench flexible 33F 7mm 1 12 2 Remaining tools All other tools which are necessary for installation of the machine are shown as icons in the following drawings IM Turkey Nest 01 en March 04 10 V Jencomatic 2 General description 2 1 Description Turkey nest The Vencomatic Turkey nest is made up of modular components This means that depending on the use of the component different configurations are possible The following components can be part of the Vencomatic Turkey nest e 178177 8 drive unit e 179391 section e 138044 128 136 return unit e 179332 3 4 5 6 7 flapmotor e 179392 7 cuver plate e 949114 binder with bill of material and manuals IM Turkey Nest 01 en March 04 11 encomatic 3 Technical data 3 1 Technical data drive unit 3 1 1 General drive unit Description Torque Nm Max length m 3 1 2 Dimensions drive unit 3 1 3 Electrical installation drive unit Power Wait Mains voltage V Belt motor 3x230 3x400 Electrical data is subject to changes IM Turkey Nest 01 en March 04 12 V Jencomatic 3 2 Technical data section 3 2 1 General section Il A SE Material Venco board Sendzimir HMP
21. ide walkover 1 Fix the beltguide walkover 134364 with the blind rivets 171243 to the underframe of the section 2 Fix the beltguide walkover 134364 with the bolts 231004 and the nuts 231005 to the drive unit 231005 2x 178178 04 0 02 010 00 0 xx 8 4 7 Fixing run in plate 1 Tighten a string between the frst and the last section of a row 2 Check if the whole row is in alignment 3 Fix the motor with the anchor bolts 171253 to the floor 4 Test if the installation is working correct 5 Place the pre assembled run in plate on the run in plate support 6 Turn the locking plate 170716 back 90 so E NA that the run in plates are secured Seie Ces Fixing locking plate for run in plate 179391 04 0 02 058 00 0 xx 178178 04 0 02 01 1 00 0 xx IM Turkey Nest 01 en March 04 48 V Jencomatic 8 5 8 5 1 1 Fix the bracket grid 170181 with the taptites 911062 to the underframe 8 5 2 Run in grid Fixing bracket grid Fixing hingable run in grid 1 Slide the 1 2 tube 174862 through the bracket grid 2 Place the hingable run in grid by clicking the clips over 1 2 tube IM Turkey Nest 01 en March 04 Position Opklapbaor houten inloopplaat Hingeable wooden ramp Rampe de bois Holzdeckplatte al Position Opklapbare plastic rooster Hingeable ramp with plastic slat Rampe relevabie de cailleb Aufklappbar kuns
22. ith the screws 131215 to the table top IM Turkey Nest 01 en March 04 311192 4x 336270 136701 136466 4x 139377 631009 311192 j f 31119912x 178178 04 0 02 007 00 0 xx 130369 x S 1312157 Ki r 63101 6 2x m Y D L E 178178 04 0 02 008 00 0 xx 46 V Jencomatic 8 4 4 1 Fix guard for single drive unit 130362 with the bolt 131031 washer 311199 plug 810864 and nut 231005 to the drive unit Fixing guard for drive unit 8 4 5 Fixing drive unit with transfer 1 Fix the dirtplate 170045 to the drive unit 2 Fix the egg guide left 170043 and the egg guide right 170044 with the screws 911514 to the drive unit 3 Fix the connecting strip table beltguide 134175 and support wall duct 170034 with the bolt 231105 and nut 231005 to the drive unit 4 Fix the bracket for brush lath transfer 134234 with the bolt 231105 and nut 231005 to the drive unit 5 Fix the brush lath transfer 135043 with the screw 911193 to the bracket for brush lath transfer 134234 6 Slide the protecting cover 130474 over the motor IM Turkey Nest 01 en March 04 7231005 4x d _ 130362 311199 8x 810864 4x ES d Je 1131031 4x e 178178 04 0 02 009 00 0 xx 911514 4x 170044 170043 130474 y Ze 911193 2x 231105 5x gsis 47 V Jencomatic 8 4 6 Fixing beltgu
23. ld be disposed of in an environmentally friendly way according to the local regulations The used materials can be subdivided roughly in plastic egg carrier on chain dirt tray various plugs untreated metal shafts coated metal motor and bearing block galvanized metal sheet metal fastening materials legs aluminum side profiles of section oil and grease in motor bearing block and oil lubrication system If an electrical control panel is supplied The printed circuit board s and their components in the control panel are electrical waste 1 11 General safety instructions Vencomatic B V will not accept any claim for damage or injury caused by not following the safety regulations and safety instructions or carelessness during transport installation commissioning operation maintenance troubleshooting and repair of the machine and possible accessories Depending on specific working circumstances or additional accessories additional safety regulation can be needed If during previous the aforementioned activities a potential danger occurs please contact Vencomatic B V immediately 1 11 1 Installation manual user manual e Every technician has to know the contents of the installation manual The technician must follow the instructions in the installation manual conscientiously e Every authorized user has to know the contents of the user manual and follow the instructions in the user manual conscientiousl
24. n the beltguide high 170609 2 Fix the run in plate support right 170613 and the run in plate support left 170612 with the carriage bolt 111035 to the first and last separation board of a section 3 Fix the run in plate support right 170613 and the run in plate support left 170612 with the bolt 131030 and nut 231005 Make sure the traps are turned back downwards to their original position 8 3 2 Fixing pinion house and geared rack 1 Slide the pinion house unit 136205 over the extentionshaft 136213 2 Slide the extentionshaft 136213 through the bearing plate 3 Slide the geared rack 164092 through the pinion house unit 136205 4 Repeat this action at the beginning and end of every section 79391 04 0 02 052 00 0 xx IM Turkey Nest 01 en March 04 43 V Jencomatic 8 3 3 Fixing geared rack 1 Fix the geared rack 164092 with the bolt 231229 and the nut 231230 between the side plates for floor 170102 2 Secure the pinion house unit 136205 to the extention shaft 136213 by fastening the setscrews of the pinion house unit 136205 3 Repeat this action at the beginning and end of every section 179391 04 0 02 053 00 0 x IM Turkey Nest 01 en March 04 44 V Jencomatic 8 3 4 Fixing locking plate for run in plate 1 Fix the locking plate for run in plate 170715 with the screw for chipboard 131032 to the first and last separation board 173270 of the
25. s and paragraphs have a document code You will find this code at the bottom of every page 1 2 Document codes The document code consists of six parts Field 1 document type Field 2 product type Field 3 version number Field 4 language code Field 5 month of publication Field 6 year of publication IM Turkey Nest 01 en March 04 5 V Jencomatic 1 3 Stickers on the machine Following stickers are applied to the machine See picture below IM Turkey Nest 01 en March 04 6 V Jencomatic 1 4 Icons in this document In the manual of this machine the following icons are used Careful Procedures that can cause damage to the product surroundings or environment This damage can occur if procedures are not carried out carefully Warning Danger for electricity electrical power Remarks suggestions and advices Pull out the plug first before proceeding operation 3 Consult the indicated Information source first Protect against water and moisture Watch out Procedure that needs extra attention Y Available documentation The following documentation of VenQuotation is available e user manual VenQuotation01 en Mei 2002 IM Turkey Nest 01 en March 04 7 V Jencomatic 1 6 List of terms In this manual the following terms are used Technician A trained and therefore acquainted with the applied technique expert familiar with the possible dangers of the machine Technicians ha
26. tstoffrost 170181 04 0 02 001 00 0 xx 170181 N N 911062 9x 179397 04 0 02 001 00 0 xx 179397 04 0 02 001 01 0 gt 49 V Jencomatic 9 Index A Assemble Plastic FURIE yace ae 27 e We Ee La E 26 Assemble wooden UA E 28 Authorized IGOR ii es dag 8 B Back Wall sen ee artritis 26 fixation profile back Wall eine een 26 Beltgllde ata o rl al 31 C EIDEN eeneg 8 COUNTS TIVE GIT ira oi lib 20 Coverplate technical alas nn e a od a a a head titted 16 UL NOSE EE 25 D e E RERORIRI nenne 9 Ree Die Cu ele EE 5 Drawbar Tapia csi ee 21 EI il ee ee ee seele 46 ie EI Ee TEE 48 dive UNit grnet ee 46 RN 47 A O 47 A EE 48 technical Dala narnia tota 12 E EI WM ata sua 22 a oo EE 22 F Fixation Prone back Wall sarria ke 26 Fixing DACK WA aio a a aia 45 Fixing beltguide walkover dt een 48 Fixing Dels PON ncssa a ida 40 Fixing bracket gride a a a 49 Fixing gellul artaper ran ae ee een 43 las ae lee ige 46 Fixing drive Unit with EE 47 FIXING GOO DCU ae ee ee en ep 42 EIGN Grid plate sr Ri no Ora 41 Fixing end swileh Ee e EE 39 A E 38 Fixing tlapmotor SUPPO ernennen 38 FIXING OO ee anne 35 Fixing TOOF EE 36 FIXING Geared ME 44 Fixing g ard for drive Nit ee ae ehr 47 Fixing hingable run in grid EE 49 Fixing legs and dirt Way EE 46 Fixing locking plate for run in plate nn ee Geant taeda 45 Fixing pinion house and geared TACK a 2 va nennen 43 ROIS AAEE Aa TUN ee A E E TE 42 IM Turkey Nest 01 en March
27. underframe Bag Slide the pre assembled separation board in the remaining notches of the underframe See Seperation board Slide the galvanized tube 174862 through the 21mm hole in the seperation boards slide the galvanized tube further after fixing every single separation board Slide the bar 176516 through the 8 5mm hole in the seperation boards Fix the prepared hose between two separation boards to the bar 176516 slide the bar further after fixing every single separation 179391 04 0 02 001 00 0 x board See Hose Repeat this action for the whole system IM Turkey Nest 01 en March 04 32 V Jencomatic 8 1 2 2 Fixing separation board with bearing plate 1 Push bronze plain bearing 136215 into the bearing plate 170374 2 Fix the bearing plate 170374 the fastening bracket top plate 170100 and the plastic distance block 170026 with the carriage bolt 111035 bolt 131139 and lock nut 641061 to the separation board 173270 3 Fix the top plate 170174 with the screw for chipboard 231003 on top of the seraration boards 1793 04 0 02 023 00 0 xx Position the hole of the bearing plate 170374 as far as posible to the right hand side 170174 231003 5x x N i Fi wit Ki 170374 Join two sections together Push bronze plain bearing 136215 into the bearing plate 170374 Fix the bearing plate 170374 the fastening bracket top plate
28. ve a minimum age of 19 years They have a solid knowledge of transport techniques Technicians are authorized to transport install place in operation and repair the machine Authorized user See User The authorized user is also authorized to install and commission the machine User The customer using the machine according to the purpose detailed in the concerning user manual The user is responsible for the operation and the in the user manual described periodic adjustment cleaning and maintenance of the machine Component Identification for every separate connectable part of the machine Flock Indication for the economic life cycle of the chickens 1 7 Service and technical support When an item is not discussed in this manual contact your local Vencomatic dealer for information about specific procedures 1 8 Identification of the system The production label is placed on the drive unit See picture below 000006D0 0 02 011 00 0 0 The number on the production label represents the order number IM Turkey Nest 01 en March 04 8 V Jencomatic 1 9 The machine and the environment 1 9 1 Packaging material The packaging material mainly consists of e corrugated cardboard e untreated wood e plastic packaging material Inform the customer to inquire about the possibilities for recycling and environmentally friendly disposal re use of the packaging materials 1 10 Discard the machine Discarded machines shou
29. y e Never change the order of the to do actions Store this manual carefully 1 11 2 Stickers and instructions on the machine Stickers symbols and instructions are an integral part of this machine s safety precautions It is therefore not allowed to cover them up and or remove them They have to be present and legible during the whole life cycle of the system e Replace or repair illegible stickers symbols and instructions immediately IM Turkey Nest 01 en March 04 9 V Jencomatic 1 11 3 Technician Transport installation and commissioning of the machine is allowed for authorized and trained technicians only See Terms and Definitions While carrying out their work they are always fully responsible for compliance of local safety regulations and guidelines Temporary personnel and persons in training are allowed to work with the machine under supervision of an authorized technician only 1 11 4 Authorized users An authorized user is the customer using the machine This use is in accordance with the purpose of the user guide The user is responsible for the operation of the machine The user takes care of periodic adjustment cleaning and maintenance of the machine These items are written down in the user manual The authorized user is also authorized for installation and commissioning of the machine 1 11 5 Technical specifications The technical specifications cannot be changed 1 11 6 Modifications Modi
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