Operator`s Manual
Contents
1. Warning Failure to obey the instructions and safety rules in this manual may result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform funciion tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmentalregulations M You are properly trained to safely operate the machine PartNo 82297 Genie SuperHoist 1 Operator s Manual Fourth Edition Second Printing a gt AEmFF SAFETY RULES Tip over Hazards GH 3 8 Do not exceed rated load capacity of O 136 kg 300 Ibs Do not use this machine GH 5 6 Do not exceed rated load capacity of to lift people This 113 kg 250 Ibs machine is intended for lifting material only Do not place ladders or scaffolds against any part of this machine Do not stand on the platform Do not use this machine on a moving or mobile surface or vehicle Do not raise the platform unless the machine is on2. Genie Operators Manual with Maintenance Schedule Fourth Edition Second Printing Part No 82297 Super Hoist Operator s Manual Fourth Edition Second Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine If you have any questions call Genie Industries Contents Page Safety Rules eeeeeeee eau e aaa aaa aaa aaa aaaaa aaa 1 Pre operation Inspection e e u esaauaaaaaaaaa1 4 FURGON TES S ssssticevctustanceanikssaanedeccted saancdvacesssaadeenaed 6 Workplace Inspection e seeee aaa aaaaaaaaacaca 8 Operating Instructions e 2 eeeeaaaa aaa enea as aaaaaaccna 9 Maintenance Schedule e sssuuaaaeaaaaaaenaa 11 DG CAIS see enie DADZA ya aaa AAA F APO 12 SpEGIICALIO S rissies A R O AE ae 13 Contact US Copyright 1993 by Genie Industries gt Fourth Edition Second Printing December 2003 Internet http www genielift com NE i Genie is a registered trademark of Genie e mail tech nieind com ae tec pub ge eind co Industries in the USA and many other countries ey e Printed on recycled paper Printed in U S A Genie Super Hoist Part No 82297 Fourth Edition Second Printing Operator s Manual Safety Rules
3. lubricated during manufacture to assure long lasting and smooth performance Occasionally excess oil may leak out of the quick disconnect plug at the base of the cylinder assembly Take precautionary care to avoid lubricant spills on finished floors Setup Follow the instructions listed in the Function Tests section Platform Raise and Lower 1 Lock all four caster brakes 2 Raise the platform by pressing the up button on the hand control 3 Lower the platform by pressing the down button Part No 82297 Genie Super Hoist 9 Operator s Manual Fourth Edition Second Printing UU ZZ ZA ZZ ZZL OPERATINGINSTRUCTIONS Manual Lowering 1 Openthe manual dump valve on top of the hand control Storage Instructions 1 Completely lower the platform Close the CO2 tank valve by turning the handle clockwise Remove the platform and CO2 tank Disconnect the hose and hand control and coil it on the clips under the platform 2 Support the cylinder assembly with one hand With the other hand release the nearest leg lock Raise the leg and lock it in the storage position Repeat this procedure for the other three legs 3 Select a safe storage location that is weather protected and away from traffic Preferably store the machine standing up on its base to preserve smooth operation and prolong the life of the seals 10 Genie Super Hoist Part No 82297 Fourth Edition Second Printing Operator s Manual Mainten
4. workplace 5 Only use the machine as it was intended Fundamentals The function tests are designed to discover any malfunciions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Function Tests If any of the results listed under the following steps are not observed or any other malfunction is discovered the machine must be tagged and removed from service Setup 1 Select a firm level area free of obstructions 2 Stand the machine up on its base Release the leg locks one at a time and lower each leg to the down position 3 Firmly grasp the cylinder assembly and lift it enough for each leg to lock into the down position Result All four leg locks should click into the locked position 4 Position the platform over the mounting plug and fasten it securely with the T nut 5 Set the CO2 tank bracket next to the CO2 tank Wrap the straps around the tank and attach the tank tightly to the bracket Set the CO2 tank bracket with the tank on any
5. 5 8 in 3 8m Lifting height 18 ft 41 2 in 5 6m Dimensions for 14 x 14 x 391 2 in Dimensions for 14 x 14 x 391 2 in storage transport 36 cm x 36 cmx 1m storage transport 36 cm x 36cm x 1m Weight 64 Ibs 29 kg Weight 69 Ibs 31 kg Recommended psi 85 psi 5 86 bar Recommended psi 85 psi 5 86 bar Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 82297 Genie Super Hoist 13 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 3409612 Fax 46 31 3409613 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie G rmany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566
6. The platform will move if the load is added or removed while raising or lowering dill Do not unplug the hose and hand control with a load on the platform Be aware of the position of the hose and hand control and protect it from puncture crushing and severing SAFETY RULES Damaged Machine Hazard Do not use a damaged or malfunctioning machine Improper Use Hazard Do not leave the machine unattended Use of this machine by unauthorized personnel could result in death or serious injury Part No 82297 Genie Super Hoist Operator s Manual Fourth Edition Second Printing Pre Operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform apre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The pre operation inspection is a visual inspection performed by the operator prior to each work shift This inspection is designed to discover if anything is apparently wrong with a machine before the operator tests it Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine
7. a firm level surface Immediately lower the platform if side deflection or bowing occurs Do not raise the platform unless all four legs are Electrocution Hazard locked into the down position and each caster i brake has been locked This machine is not electrically insulated and will not provide protection from contact with or Do not raise the platform unless the load is proximity to electrical current centered and secured with rope or straps Do not operate the machine within 10 feet 3 m of Do not move the machine while the platform is any overhead electrical current raised Keep away from the machine if it contacts energized power lines or becomes electrically charged Do not raise the platform in strong or gusty winds Increasing the load surface area will decrease machine stability in windy conditions 2 Genie Super Hoist Part No 82297 Fourth Edition Second Printing Operator s Manual Collision Hazards Do not lower the platform unless the area below is clear of personnel and obstructions Do not raise the platform unless the load is centered and secured with rope or straps Do not stand under or allow personnel under the machine when the load is raised Inspect the workplace to avoid overhead obstructions or other possible hazards Do not use or raise the platform unless it has been securely fastened to the mounting plug Do not add or remove the load while the platform is raised
8. ance Schedule Maintenance Schedule Daily Inspect and if necessary tighten the following components fittings hoses fasteners Inspect the leg locks to be sure that they move freely and the springs function properly through their entire range of motion Inspect the casters and the caster brakes Monthly Visually inspect the felt wipers Remove debris and clean as necessary Part No 82297 Genie Super Hoist 11 Operator s Manual Fourth Edition Second Printing Decals Decal Inspection Use the pictures on this page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity 32305 Warning Machine Safety 1 38149 Label Patents 1 52980 Cosmetic Genie Super Hoist 1 82960 Warning Machine Safety 1 38149 52980 32305 or 82960 aa S Serial Plate 12 Genie Super Hoist Part No 82297 Fourth Edition Second Printing Operator s Manual Specifications Genie Super Hoist 3 8 Genie Super Hoist 5 6 Height 41 in 1 04 m Height 54 in 1 37 m Platform length 19 in 48 cm Platform length 19 in 48 cm Platform width 24 in 61 cm Platform width 24 in 61 cm Base width corner to corner 53 in 1 35 m Base width corner to corner 53 in 1 35 m Load capacity 300 Ibs 136 kg Load capacity 250 Ibs 113 kg Lifting height 12 ft 5
9. load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions 8 Genie Super Hoist Part No 82297 Fourth Edition Second Printing Operator s Manual Operating Instructions Do Not Operate Unless MT You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Alwaysperform apre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s manual Using the machine for anything other than lifting material is unsafe If more than one operator is expected to use a machine at different times in the same work shift each operator is expected to follow all safety rules and instructions in the operator s manual That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine Operating Instructions This machine is intended for use as a material lift only When new the machine may be stiff due to tight seals and packings The machine will function smoother after use The machine is heavily
10. must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests 4 Genie Super Hoist Part No 82297 Fourth Edition Second Printing Operators Manual PZK z Z Z RAL 2 2LCE aaa Z ZE PRE OPERATIONINSPECTION Pre operation Inspection I Be sure that the operator s manual is complete legible and available for reference Q Be sure that all decals are legible and in place See Decals section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications Visually inspect all machine components O Platform and T nut W CO2 tank CO2 tank bracket and pressure regulator L Hose and hand control U Cylinder assembly W Base legs leg locks leg lock springs and casters Part No 82297 Genie Super Hoist 5 Operator s Manual Fourth Edition Second Printing Function Tests Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform apre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the
11. one of the hoist legs Note Leave the tank on the bracket until it is necessary to change tanks 6 Genie Super Hoist PartNo 82297 Fourth Edition Second Printing Operator s Manual 6 Spin the pressure regulator connecting nut onto the CO2 tank valve stem and hand tighten It is not necessary to use a wrench Tip over hazard The pressure AWARNING regulator operating pressure is preset for the maximum load capacity of the machine Modifying or using any other pressure regulator or compressor in excess of 600 kPa 90 psi service could result in death or serious injury Use only Genie approved replacement parts 7 Connect the hose and hand control by inserting the hose plug end into the coupling on the side of the pressure regulator Connect the hand control hose to the valve at the base of the cylinder assembly 8 Open the CO2 tank valve slowly by turning the handle counterclockwise Component damage hazard If the ACAUTION CO2 tank valve is opened quickly the pressure regulator diaphragm could be damaged FUNCTION TESTS Platform Raise and Lower 9 Lock all four caster brakes 10 Raise the platform by pressing the up button on the hand control Result Each tube should extend individually and smoothly They should not stick 11 Lower the platform by pressing the down button Result The platform should descend at a smooth controlled rate 12 Raise the platform again and then lower it by
12. opening the manual dump valve on top of the hand control Result The platform should descend at a smooth controlled rate but more quickly Note Raising and lowering the platform twice without a load lubricates the columns PartNo 82297 Genie Super Hoist 7 Operator s Manual Fourth Edition Second Printing Workplace Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspectthe workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris sloped surfaces unstable or slippery surfaces overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all
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