Pro Evolution MXE Panel User Manual
Contents
1. 13 3 4 Basic controls basic displays Weld Data 13 3 5 Welding dynamics 00001 EE 13 3 6 EECHER ee a iaaah 13 3 7 BY ON PUISE EE 14 3 8 NES 14 3 9 TE SUG HE gas Ed a a a dO E dace ded cess 14 3 10 MXE memory channels MEMORY 15 3 10 1 Following parameters are stored into memory esee 75 31 Presettings of welding parameters SETUP enn 16 3 11 1 RE tere EE 16 112 Changing of parameters in SETUP change mode esses 18 3 11 3 Storing SETUP parameters into MXE memory chanels 22222 2 76 4 DISPOSAL OF THE MACHIN TE 19 J TERMS OF GUARANTEE a ee 19 2 KEMPPI PRO EVOLUTION MXE 0547 KEMPPI OY mmm 1 PREFACE 1 1 INTRODUCTION Congratulations on having purchased this product Properly installed Kemppi products should prove to be productive machines requiring maintenance at only regular intervals This manual is arranged to give you a good understanding of the equipment and its safe operation It also contains maintenance information and technical specifications Read this manual from front to back before installing operating or maintaining the equipment for the first time For further information on Kemppi products please contact us or your nearest Kemppi distributor The specifications and designs presented in this manual are subject to change without prior notice In this document for da2. Kejdsip JEUSJEN 8 0 L L 60 60 8 0 8 0 c 9l Jojouijeip 9JIM 807 207 907 vOv COV 007 007 tee GCE O N dnoib ss dnoib oi dnoib x KEMPPI OY 10 KEMPPI PRO EVOLUTION MXE 0547 n n COD E 1V n n 1 09 1 V n ly Jy Jy Jy Jy Jy Jy Jy Jy Jy Jy O9 9H960 V gek 41V gek TE gek TE O9 9H960 V O9 9H960 V O9 9H960 V Oe 9H960 V O9 9H960 V COD Z Y COO THV gek TE O9 9H960 V JV JV 0020 JV JV JH0SJV JV JV Jy Jy Jy Jy Jy Jy Jy Jy Jy Jy Jy cO3HJV cOJV 0020 0020 cO3HJV cO3HJV cO3HJV cO3HJV cO3HJV 0020 0000 0020 cO3HJV 8 IVh2 5S 8 IVh2 5S ElSNO OS GIRA ISN9 9S uSNn9 9S 8 IVh2 5DS G 66 IV OS G 66 IV DS ZLISIV OS gISIV OS gISIV OS gISIV OS gISIV OS uS vBWIV OS 9 DNIV OS 9 DNIV OS 9 DNIV OS Sc 0c NDOOININJO CX 9S Sc 0c NDOOININJO CX OS QN69IN LIN 9S QN69IN LIN 9S 6 CC ONWINJO CX 9S 6 CC ONWINJO CX 9S CV 6 OWINJO CX 9S LEGO Z LEGO Z LOVL Z 1971 Z 1971 Z 6001 LEGO C 22056 69500 6GCO G8SC 9700 E 95700 95700 95700 81796 9996 E 9996 E 9996 E 6197 6197 GEF 06667 LESY c LESY Z O9 O9 06667 06607 ce v 06667 0677 LV IVh2 3 CW IWND YA ISN9 43 ISN9 43 ISN9 4 no H3 eN IVnO H3 Z NOIN 3 00LL YA 00LL YA vor 42 eror d eror 42 eror 42 eror 42
3. 8lS di 9965 tJ 9969 Hd 9965 H3 G8e NH G8e NH IS1 60 YA IS1 60 YA OWHOIN 3 OWHOIN 3 60cc 42 60cc 42 IS1 60 YA IS1 60 YA IS1 60 YA IS1 60 YA IS1 OLE H3 NINO GC 0c 9 N InO GC 0C 9 16101 ECO 15101 ECO NI 6cc9 NI 6cc9 15101 609 16101 809 15101 609 16101 ECO 151801 619 8 IWAD 8 IWAD ISno ISno ISno usn 8 IWAD 06 NOIN OSOL 1V OSOL 1V LVOV 17 vOv IV vOv IV vOv IV vOv IV 69 9 17 9GEG IV 9GEG IV 9GEG IV S8e SS G8E SS 60 SS 60 SS Gc9 9U GCQ 9U 1 1dNnP 1 1dNnP 60 SS 60 SS 60 SS 60 SS 9LE SS 80 80 Cl Cl CH 9I CH CH 9I CV 80 Cl 9I CH Cl Cl Cl 60 CH 60 CH 808 108 908 GO8 v08 c08 LOS 008 992 6092 UE 9602 K i LEZ OCZ Z 902 602 LOZ 69 069 G89 89 G99 99 999 99 GEO 9069 609 0609 GLO dnoib x dnouD jv KEMPPI PRO EVOLUTION MXE 0547 11 KEMPPI OY 3 MXE FUNCTIONS 3 1 WELDING PROCESS SELECTION iS a 1 MMA selection power source is switched on open circuit voltage 2 MIG welding with 2 sequence start switch function MIG 2T Le 2 3 MIG welding with 4 sequence start switch function MIG 4T sap 3 4 Selecting key for MIG 2T MIG 4T Ez 3 2 MIG PROCESS SELECTION 5 Synergic PulsedMIG welding Welding process where by pulsing the In 2 welding current is produced a controlled spatterfree f
4. a fire Connection cable must not be compressed it must not touch sharp edges or hot work pieces Welding power circuit Isolate yourself by using proper protective clothing do not wear wet clothing Never work on a wet surface or use defect cables Do not put MIG gun or welding cables on welding machine or on other electric equipment Do not press MIG gun switch if the gun 1s not directed towards a work piece Welding fumes Take care that there is sufficient ventilation during welding Take special safety precautions when welding metals which contain lead cadmium zinc mercury or beryllium 2 INSTALLATION 2 1 INSTALLATION INSTRUCTIONS 2 1 1 MXE delivery package contains A MXE control panel B This users manual MXE K ytt ohje E Promig 501 Brugsanvisning Users manual P ro m Ig 51 1 Gebrauchanweisung Gebruiksaanwijzing Prom 19 530 Manuel d utilisation 4 KEMPPI PRO EVOLUTION MXE 0547 KEMPPIOY es 2 1 2 MXE installation a Put other units of the welding equipment PRO power source PROMIG wire feeder eventual PROCOOL water cooling unit into operation condition before mounting the MXE panel b Make sure that no supply voltage has been connected to the PROMIG main switch of power source OFF c Mount the MXE panel to the PROMIG wire feeder according to figure on the previous page 2 2 MXE QUICK GUIDE 10 TE MXE PROCESS ru ex 2 2 1 MIG MAG welding a Select MEMO
5. of keys 37 and 39 direct storing of currently welded values into memory You can go directly from ON to OFF mode by simultaneous pressing 42 of keys 37 and 38 43 channel selection 1 2 3 4 5 35299 fine control Eee DEL cad channel selection FI 1 2 3 4 5 KEMPPI OY KEMPPI PRO EVOLUTION MXE 0547 15 bw EN 3 11 PRESETTINGS OF WELDING PARAMETERS SETUP With SETUP function the user can change such parameters of MIG 1 MIG and PulsedMIG for which there is no own control on the panel Such parameters are for example pre post gas time and hot start Parameters are different for every MIG process which means that you can set independently your own parameters for MIG 1 MIG and PulsedMIG SETUP keys are marked with blue colour Modes of SETUP function a FACTORY mode Use the so called factory settings of welding parameters b USER mode Use welding parameters changed by the user c SETUP change mode Mode in which parameters are changed and stored into memory 3 11 1 SETUP functions in MXE 16 KEMPPI PRO EVOLUTION MXE 0547 KEMPPI OY Name in MIG 1 Pulsed Factory Explanation display MAG MIG MIG value Pre gas time 0 9 9 s PrEGAS X X X 0 Gas flow before welding works with 2T Post gas time 0 9 9s POSIGAS X X X 1 0 Gas flow after welding Creep start 10 99 CrEEP S X X X 50 of wire feed speed Hot start HOt StA X X 40 of welding power 50 is cold 50 0 70 and 70 is hot Hot
6. start 2T Hot 2tt X X 1 25 Adjustment of Hot start time 0 9 9 6 with 21 Spot welding SPOt 2t X X 0 0s Spot welding in use when Hot 0 0 9 9s start is selected and SPOt 2t is 0 1 9 9 s Welding power is same as Hot start s Creep start upslope UPSLOPE X X X 0 Rising time to welding power 0 99 1 is shorter 99 is longer Crater filling CrAtErF X X 15 Fall time to crater slope 1 99 1 is shorter 99 is longer Crater slope CrAtESL X X 0 End level of welding power 1 0 99 min current 99 max current Start current StArt C X X X 0 Length of start pulse 9 0 9 Top current top Cur X 0 MXE function adjustment of 10 15 pulse current Post current time POStCUr X X X 0 Length of wire after stop welding 99 0 99 e g AI 0 Fe gt 0 Control range of arc ArCLEnG X X 0 Expands arc length range knob length 50 0 99 Douple pulse dPULS A X 1 5 m min Wire feed variation in douple amplitude pulse 0 1 2 5m min Douple pulse dPULS F X 2 Hz Frequency variation in douple frequency pulse 0 1 3 0 Hz Calibration voltage CAL X X 1 4 1 4 is for general use position of 0 9 9 V arc length range can be moved within 0 9 9V Restoring of factory rEStOrE X X X Restores factory settings to User settings FAC ALL parametres Since Promig program version 0A5 Since Promig program version 0A6 KEMPPI OY KEMPPI PRO EVOLUTION MXE 0547 17 3 11 2 Changing of parameters in
7. stored into the channel in question When needed you can clear the memory channel by simultaneous pressing 42 of keys for mode selection 37 and CH 38 Before clearing you can check the values stored into channel by going over for a moment to ON state 35 In ON state you can select only those channels with stored values Fine control of stored chan nels for welding voltage MIG MAG or for arc length 1 MIG PulsedMIG is made from potentiometer 43 During welding you can change channels if the MIG process MIG 1 MIG PulsedMIG remains the same Also 1 MIG and PulsedMIG synergic curve selection should be the same in the channels in question Selection of memory channels 1 5 can be transferred to remote control unit R20 connected to the PROMIG or to gun remote control unit RMT10 of the PMT MIG gun Change over to remote control of channels is made in ON state by simultaneous pressing 44 of CH 39 and control selection 27 keys When using R20 control unit both channel selection and fine control are transferred to potentiometers of the control unit When using RMTIO control unit the chan nel selection is transferred to RMT10 and fine control remains in the panel potentiometer 43 Remote selection of memory channels is indicated by blinking remote control or gun remote control indicator LEDs Exit from remote control in the same way by simultaneous pressing 44 You can go directly from OFF to SET mode by simultaneous pressing 45
8. 0783 9 507 9750783 9 S0Zu3 975073 9750783 9 50Ztu3 9750783 9 S0Zu3 9750783 SMV IS1e cL 6L 9 IS1 cL 6L 9 IS1 cL6L 9 ISTECLI 6L 9 IST EcL 6b 9 IST Ech 6L 9 GHEWWZ2r 1 GHEWWZ2r GHEWWZ2r 1 SH lNg8zZZCYL SHE INWZcVL L JHLNdZZ L SH lNg8ZZCYL GHEWWZ2r 1 LIS O N 9 z zr 9 LIS O N 9 2 ct 9 LIS O N 9 2 ct 9 LIS O N 9 z zr 9 LIS O N O zzr9 LIS O N O zzr9 LIS O N O zzr9 LIS O N O zzr9 LIS O N O zzr9 LIS O N O zzr 9 LIS O N O zzr9 LIS O N O zzr9 LIS O N 9 z zr 9 LIS O N 9 z zr 9 LIS O N O zzr9 Ng UOI JEXVIJISSe IO IBIIaIEu 191114 SNVA90dd 9INW L OISYANAS 9IE 9S Ube DS 9IE SS 9IE SS 9Ie SS 9LE SS 21133 21133 21133 q9434 21133 2333 q9434 21133 9j 9j 9j 9j 9j 9j 9j 9j 9j 9j 9j 9j 9j 9j 9j Ae dsip 113 e W 8 0 9I CH L 60 8 0 60 VV Cl L CH CH Cl 60 9I Cl L 60 8 0 9I CH L 60 8 0 9I CH L 60 8 0 Jojouuelip 9JIM LLC 90 906 0c COZ LOZ O91 9S SS VSL GH SCH Lol 09 20 GC cl GC LCL LVL GL L ci LLL ZOL SOL COL COL LOL O N dnoib ss dnoib oJ KEMPPI OY 8 KEMPPI PRO EVOLUTION MXE 0547 JV JV JV JV JV 09958 LV OO969 V O9 9H960 1V 09958 V 09969 V 09959 V COO T HIV O9 9H960 1V Oo 9H960 1V O9 9H960 1V COO T HIV COO T HIV COOLEN CO 9H960 1V O9 9H960 1V O9 9H960 1V COO T IV COOLEN CO
9. 50 of keys 33 and 49 f Select the parameter to be controlled with key 51 g Adjust the parameter value up or down by pressing key 54 h Store the adjusted parameter into memory with key 55 1 Return to memory function by another pressing 50 j Start welding adjust the values if needed and store with SAVE key k Leave SET function mode by pressing 37 18 KEMPPI PRO EVOLUTION MXE 0547 KEMPPI OY mmm 4 DISPOSAL OF THE MACHINE Do not dispose of electrical equipment together with normal waste In observance of European Directive 2002 96 EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility As the owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will improve the environment and human health 5 TERMS OF GUARANTEE Kemppi Oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur Guarantee repairs must be carried out only by an Authorised Kemppi Service Agent Packing freight and insurance costs to be paid by orderer The guarantee 1s effected on the date of purchase Verbal promises which do not comply with the terms of guarantee are not binding on guaran
10. CX 9S CV 6 OWINJO CX 9S CV 6V OWINJO CX 9S CV 6V OWINJO CX 9S CV 6 OWINJO CX 9S CV 6L OWINJO CX 9S CV 6V OWINJO CX 9S 8 IVh2 9S ISN9 9S ISN9 9S ISN9 9S ISN9 9S ISN9 9S ISN9 9S UNS PBWIV DS GISIV DS NIG 0677 0677 0677 0677 0677 0677 0677 OELG L OELG L OELG OELG OELG L OELG L OELG L OELG I OELG L OELG L LEGO Z 1971 Z 1971 Z 1971 Z 1971 Z 1971 Z 1971 Z 87966 95700 ANM IST OLE YA iS 96 IST OLE H3 IST OLE H3 IST OLE H3 IS19LE ds iS 96 iz L LL2 3 9750783 Sekt ie Erste 97 5073 9750783 97 5073 Sekt ie 9750783 9750783 LV IVhO 3 SND YS ISNO YS SND YS ISN9 3 ISN9 e ISND YS 8lS di eror d SMV ISTECLI 61 9 ISTECLI 61 9 ISTECLI 61 9 ISTECLI 61 9 ISTECLI 6b 9 ISTECLI 61 9 ISTECLI 61 9 18111 2 2 LIS O N 9 2 ct 9 LIS O N 9 2 ct 9 LIS O N 9 2 ct 9 LIS O N 9 2 ct 9 LIS O N 9 2 ct 9 LIS O N 9 2 ct 9 LIS O N 9 2 ct 9 LIS O N 9 Z zr 9 LIS O N 9 8 ct 9 9LE SS 9LE SS 9LE SS 9LE SS 9LE SS 9Le SS 9LE SS OWAS 11 Sie 4A Sie Jd qA Sie dd Sie L 60 8 0 cl L 60 8 0 CH 9I CH L 60 8 0 CH L 60 8 0 619 CLO LLO GO9 09 c09 LO9 OSS 209 GCG cG CCG LoS GOS GI coSs LOS SNVA90dd SINGAS jid Na UOI JEDXIJISSe O IEIIaIEu 191114 8 IWAD 1502 1502 ISND 1502 1502 ISND 8LG IV vOr IV
11. L NTNO Ge 0c 9 L O N d IECLG6LL O N H 16 61 L JW TE cb Ob L N InO cSc Oc 9 ISON cl 61 9 ISON cl 61 9 ISUN 8 81 9 ISON cl 61 9 ISON cl 61 9 ISUN 8 81 9 15101 809 15101 809 15101 809 15101 809 15101 809 15101 609 ISTECLI 6L 9 ISTECLI 6L 9 ISTECLI 6L 9 ISTECLI 6L 9 vOvr IV vOv 1V 9Ge G IV 9Ge G IV 9Ge G IV d19L 94 80 94 9Le O4 60cCC 91 60 94 60cc 94d 160 94 Sot oo d19L 94 180 94 9L Od 98660 8LE SS 8LE SS UE 8LE SS 8LE SS L0G SS 60 SS 60 SS 60 SS 60 SS 60 SS 60 SS 91655 9FESS 9LE SS 9LE SS CH 9I Cl Cl Cl 60 Cl Cl Cl Cl CH Gl 60 Cl Cl 60 CH 60 9I CH 60 ce Loe GU CUE LOE 966 6c COC 9986 9986 9246 926 026 026 696 896 6096 9696 YGC 6096 SVC 1776 eve GEZ cec CEG 906 Ece CCC 916 GLC CL CLC dnouD jv KEMPPI PRO EVOLUTION MXE 0547 9 KEMPPI OY COAL 9H950 44V O9 9H950 44V COAL 9H950 44V gek 41V COD Z Y gek TE COO THV 09969 LV 099694 V 00969 V 0096949 V 009684 V 009684 V OO969 LV CO9 8L 1V C0O9 8L 1V 09969 LV n COD 9524 V n COD 9524 V Jy COD 9524JV Jy Iy Jy 91N XIW Sec cO3HJV cO3HJV cO3HJV 0020 COOCV 0020 0000 00281 cOO8JV cOO84JV cOO84JV cOO8JV cOO84JV cOO8 LIV cOO8 LV cOO8 LV cOO8 LIV IV ZOOZV Jy ZOOZV Jy ZOOZV ly ly Jy fejdsip sec CV 6V OWINJO
12. LSE The double pulse function operates only with PulsedMIG welding Su Wire feed speed can be regulated max 2 5 m min above and below the relected wire feed speed At the same time the synergic welding para SE 12 meters are changed to match the current wire feed speed The purpose of the function 19 to create a suitable protrusion and good appearance in the weld It also improves the controllability of weld pool in position welding 3 8 MIG AUXILIARY FUNCTIONS 30 Creep start MIG MAG 1 MIG PulsedMIG Creep start is used for IEJE 30 smooth start for example in welding with high wire feed speeds In ee 31 start the wire feed speed 1s lower than set value until the wire touches 5 the weld piece and current starts flowing Note If the wire does not 2 touch the weld piece within 0 6 seconds wire feed speed goes over to 33 set value When needed you can change lower wire feed speed level on creep start and also wire feed speed upslope with SETUP functions 31 Hot start spot weld timer Hot start function is used to reduce start faults in welding of well heat conductive materials such as aluminium Hot start 1s in use with 1 MIG and PulsedMIG In 4T mode hot start the time is set with switch function see picture in 2T mode the time is set with the parameter of SETUP function Hot start level can be changed with SETUP function when needed Spot weld timer is normally switched off The timer is switched on with SETUP fun
13. OLEN O9 9H960 1V Oo 9H960 1V O9 9H960 1V O9 9H960 1V JV JV JV JV JV 0602 CO COO COO COO cOO8 LIV 00281 cO3HJV cOO8 LIV cOO8 LIV cOO8 LIV 0020 cO3HJV cO3HJV cO3HJV 0020 0020 0020 cO3HJV cO3HJV cO3HJV 0020 0020 0020 cO3HJV cO3HJV cO3HJV cO3HJV gISIV OS gISIV OS 9 DNIV OS 9 DNIV OS 9 DNIV OS 166L TE cl 6L Y1E 6 06 d1 6 06 Sc 0c NDhOONNINJO CN 9S 1661 1eE cl 6L Sc 0c NDOONINJO CN 9S CL 6L QNOININIO SX 9S cV 6L QNOININIO SX 9S 8 8L UWNIN4O SL X 9S cL 6L ANOMINIO SX 9S CL 6L ANOMINIO SX 9S 8 8I UNINID SL X OS CV 6L OWINJO CX DS CV 6L OWINJO CX DS CL 6V OWINJO CX 9S CV 6L OWINJO CX DS 95760 97060 9GGE E 9996 9GGE 0677 9LET 0677 O9 69577 09177 69577 6197 0677 9LET 0677 e6lSv i 9297 L 9297 L OLEV 9297 9297 OLEV 0667 CEE 06667 06607 06667 06667 06077 0677 0677 0677 eror 3 evor Ys 9969 d 9969 YS 9GEG tJ L L19L 3 180 A LLI9OLE 3 OL60CC 3 0 11 60 3 OL60CC 3 0 11 60 3 G8e Ys L LI9OLE 3 180 A L LI9OLE 3 G8e HJ gie di gie di IST 2086 YA gle di gle di IST ZO YA IST 60 YA IST 60 YA IST 60 YA IST 60 YA IST 60 YA IS1 60 YA IST OLE H3 IST 9LE YA IST OLE H3 IST OLE YA LOINd 18 cl 61 L O N H 16 61 L ON TE cb Ob L COINA INE 6 60 OJ a Ict Ec L COINA INE 6 60 O N MH ICLEC
14. Operation instructions e english 1923420E Gebrauchsanweisung deutsch 0547 Gebruiksaanwijzing nederlands Manuel d utilisation francais KEMPPI PRO EVOLUTION MXE SYMERGIC Lg The Joy of Welding gt E CONTENTS 1 Wl e 3 1 1 11996 19111 E mem 3 1 2 veel e 1611 E 3 TI Main Tuncuons or the MXE DOFIBl EE 3 1 3 Sjo pelni ut E 4 2 INS TA ue E 4 2 1 Inistatlatiori ISI UO HOLTIS sesasine e Sad Urt HERE TRE PII uq eM Pu dUU nd cc M IDEE MES 4 2 1 1 MXE delivery package contains EE 4 2 1 2 KAC O a E A 5 2 2 MXE GUCK 94196 PEE 5 2 2 7 E e E B 2 2 2 KVA W EE 5 22 3 synergic MIG MAG welding EE 5 2 2 4 Synergie PulsedMIG Welding EE 6 2 2 5 Use of memory channels ierit 6 2 2 0 SE TORTUN O 7 2 2 7 1 MIG and PulsedMIG synergic curves sisse seen enne nnn aa nnn nnns 4 3 KA Lea gei LE 12 3 1 Welding eier 12 3 2 MIG process de 12 3 3 1 MIG PulsedMIG synergic curves selechon 12 3 3 7 1 MIG or PulsedMIG synergic curve is selected as follows
15. RY OFF 9 b Select FACTORY 14 b Select MIG 2T or MIG 4T 2 c Select MIG 3 d If needed select gun or remote control 7 e If needed select creep start 11 f Adjust wire feed speed 4 welding voltage 5 and welding dynamics as needed 8 Weld and adjust wire speed and voltage when necessary from controls 4 and 5 2 2 2 MMA welding a Select MEMORY OFF 9 b Select FACTORY 14 c Select MMA welding 1 Note Power source is turned on and open circuit voltage will be switched on d Select remote control if needed 7 e Adjust MMA welding current as needed 4 f With welding dynamics control 8 you can optimize welding result with different electrode types Weld and adjust current when necessary from control 4 2 2 3 Synergic MIG MAG welding 1 MIG With the synergic MIG MAG welding the power control is easy Welding power is controlled from one control 4 from minimum values to maximum values and the arc is kept stable Syner gic MIG MAG welding requires selection of a correct material curve before welding KEMPPI OY KEMPPI PRO EVOLUTION MXE 0547 5 E s n a Select MEMORY OFF 9 b Select FACTORY 14 c Select MIG 2T or MIG 4T 2 d Select 1 MIG 3 e Select material curve from selection block 10 by selecting filler wire material shielding gas and filler wire diameter 1 Ifneeded select rem
16. SETUP change mode PROCESS a Select the MIG process MIG MAG 7 1 MIG 6 or PulsedMIG 5 the parameters of which you want to change nn b Goto SETUP change state by simultaneous pressing 50 keys 33 and i ge 6 49 mg 7 c Select the parameter to be adjusted with key 51 Parameter names are g to be seen in display 52 and parameter value in display 53 d Adjust parameter value upwards or downwards with keys 54 e Store the adjusted value into memory with key 55 Factory value of selected parameter can be checked by going over briefly to FACTORY mode 47 in which case factory value of parameter in question is displayed in 53 Factory values of all parameters for selected MIG process can be copied as USER parameter values by selecting as parameter RESTORE FAC ALL and by pressing on memory storing key 55 Go back to weld mode by another simultaneous pressing 50 keys 33 and 49 3 11 3 Storing SETUP parameters into MXE memory channels a Select the settings and control values with the MIG process you are using MIG MAG 7 1 MIG 6 or PulsedMIG 5 b Select SET mode of memory function by pressing key 37 c Choose the memory channel by pressing CH 38 or CH 39 d Store the settings by pressing the SAVE key 41 If the memory channel is empty the LED is blinking the SETUP parameters cannot be stored in memory function e Go over to SETUP change state by simultaneous pressing
17. and 5 D Top Current control of pulse height in SETUP 2 2 5 Use of memory channels The MXE panel has 20 memory channels into which you can store MIG MAG 1 MIG and Pulsed MIG welding situations Panel selections as well as adjustment potentiometer values are stored into memory It is not possible to store MMA welding values into memory channels Welding situation storing into memory SET SAVE a Select settings and control values with your MIG process MIG 1 MIG or pulsed MIG b Select SET 9 c Select the memory channel with CH and CH keys d Weld and adjust values if needed e Store the welding situation with SAVE key f By pressing the keys simultaneously 45 it is possible to go directly from OFF mode to ON mode and store the currently welded values without repeating the above steps a e g By pressing the keys simultaneously 42 you go over from ON mode directly to OFF mode 6 KEMPPI PRO EVOLUTION MXE 0547 KEMPPI OY ans Use of stored welding situations ON a Select ON 9 b Select the memory channel with CH and CH keys c Weld and carry out if necessary fine control for voltage arc length from panel potentiometer 5 or from remote control in case you have selected remote control mode 7 2 2 6 SETUP function With SETUP function users can change many of such MIG 1 MIG and PulsedMIG welding para meters for which there is no own adjustment on the panel They can also be cha
18. and display for wire diameter 16 Program numerical display Note Synergic functions are marked with red colour 12 KEMPPI PRO EVOLUTION MXE 0547 KEMPPI OY mmm 3 3 1 1 MIG or PulsedMIG synergic curve is selected as follows a Select 1 MIG or PulsedMIG b Select material group You get from the material group in question the curve with which was started last If the selected material 1s not the right one you can browse materials in the material group by re pressing the material group selection key c Select shielding gas Only gas selections possible for the material in question are displayed d Select wire diameter Only diameters possible for the filler wire gas selection in question can be selected The unit remembers MEMORY last selections from each material group material gas wire diameter separately at 1 MIG and PulsedMIG 3 4 BASIC CONTROLS BASIC DISPLAYS WELD DATA 17 Control for wire feed speed in MIG MAG welding 22 power in 1 MIG and PulsedMIG and welding cur rent in MMA 21 18 Display for wire feed speed or MMA current 19 Informative plate thickness display in 1 MIG and PulsedMIG for horizontal vertical fillet weld During welding true welding current display Q 20 Control for welding voltage MIG MAG or arc 20 length 1 MIG and Pulsed MIG POWER ri C WI 21 Display of welding voltage set value with MIG MAG and 1 MIG Set value display for arc length with Pulsed MIG rang
19. ction by setting the spot weld time as different from zero and correspondingly switched off by setting the spot weld time as zero Spot weld time is switched on with 2T switch function in which case hot start is selected the LED is on but not in use when spot weld time is over zero Hot start has to be selected in order to use spot weld Current during spot weld time is the same as hot start current 32 Crater filling 1 MIG and PulsedMIG Crater filling is used to reduce weld defects caused by end crater With 4T switch function at the weld end you get during pressing gun s start switch a steplessly decreasing welding power which fills end crater in a controlled way With 2T mode the decreasing time 1s cons tant Decreasing speed of welding power and decreasing time can be changed with SETUP function when needed 33 Selecting key for MIG auxiliary functions Auxiliary functions can be switched on independently from each other either together or separately both with 4T and 2T Note With longer creep start times creep start and hot start cannot be switched on at the same time Creep start 30 Hot start 31 Crater filling 32 Wire feed speed power Wire feed speed power welding current Start switch _ CCS Welding current ET Start switch 41 7 1 3 9 TESTING THE GAS FEED By pressing the gas feed test key you can make the shielding gas flow without star ting the power source or the wire feed This enables the measu
20. e 9 0 9 During welding pole voltage of power source 19 displayed Display is also used as display of welding dynamics control 9 0 9 22 Pressing the WELD DATA key restores to displays those values of wire feed speed welding current and welding voltage which were used when welding was stopped 3 9 WELDING DYNAMICS CONTROL PO 23 Control for MIG MAG 1 MIG and MMA welding dynamics Control i value 9 0 9 1s displayed in display 21 Welding dynamics control 3 influences welding stability and spatter amount Zero position 1s recom 5 2 mended as basic setting Values 9 1 softer arc in order to reduce spatter amount Values 1 9 harder arc in order to increase stability and when using 100 CO shielding gas in steel welding 3 6 SELECTIONS FOR MAIN CONTROLS 24 Local control main controls are made from panel potentiometers 17 and 20 Du 25 Gun control wire feed speed or welding power controls are made from WM control unit RMTIO which is mounted to PMT MIG gun Welding voltage or arc length controls are made from panel potentiometer 20 E 26 Remote control main controls are made from control unit R20 connected to main wire feeder or from PROMIG 100 sub feeder 27 Control selection key Note You cannot select remote control mode or gun remote control mode if the control unit 1s not connected to the welding equipment KEMPPI OY KEMPPI PRO EVOLUTION MXE 0547 13 3 7 DOUBLE PU
21. iller material trans 1w e 6 fer into weld piece Pulse parameters of power source are automatically ue changed according to wire feed speed synergy This enables welding power level control by using only one control knob Dependence of pulse Eu g parameters on wire feed speed is defined by selecting synergic curve for filler wire and gas you are using 6 Synergic MIG MAG welding 1 MIG MIG welding where other parameter values are automatically changed according to wire feed speed This enables welding power level control by using only one control knob Dependence of welding parameters on wire feed speed is defined by selecting synergic curve for filler wire and gas you are using 7 MIG MAG welding with independent wire feed speed and voltage controls 8 MIG process selection key MIG MAG 1 MIG PulsedMIG 3 3 1 MIG PULSEDMIG SYNERGIC CURVES SELECTION PROCESS Sr MEAGIC 11 TUL A 10 imic E MIG 9 9 MIG process selection key 10 Indicator LED of synergic MIG MAG welding 11 Indicator LED of synergic PulsedMIG welding 12 Selection keys of material groups Fe iron based filler wires also flux cored filler wires Al aluminium based filler wires for example AIMg AISi Ss stainless filler wires for example AlS1 316L X special wires for example CuAI8 NiCu30 CuSi3 13 Display for selected filler wire material 14 Selection and display for shielding gas you are using 15 Selection key
22. l sales de 9 kemppi com KEMPPI SP z o o Ul Pifsudskiego 2 05 091 ZABKI Poland Tel 48 22 781 6162 Telefax 48 22 781 6505 e mail info pl 9 kemppi com KEMPPI WELDING MACHINES AUSTRALIA PTY LTD P O Box 404 2 58 Lancaster Street Ingleburn NSW 2565 Australia Tel 61 2 9605 9500 Telefax 61 2 9605 5999 e mail info au 9 kemppi com www kemppi com
23. nged in ON and SET mode of the memory function Such parameters are for example pre and post gas times and hot start With SETUP key 14 user can choose to use either factory parameters FACTORY or parameter values changed by himself USER You can change the parameters in change state To go over to change state and return from it is done by pressing two keys simultaneously 11 and 14 see picture Control panel keys which have function in SETUP mode are marked with blue color Functions of SETUP mode S parameter selection value adjustment up down M parameter value storing into memory Activation of change state and return to welding state by pressing two keys simultaneously 11 and 14 14 M storing into S parameter selection d memory PROCESS 5 NEH wg EM LA ei I me value adjustment l Moving back and forth in 2 2 7 1 MIG and PulsedMIG synergic curves BEEN 10 PROCESS SYNERGI LO Synergic PulsedMIG nn iJ N a Ei Material selection Synergic MIG MAG Material display Gas selection display MIG process selection Li Display of synergic curve number Wire diameter selection display The MXE panel includes factory curves programs for synergic welding of the most common materials The factory curve is selected from selection block 10 where you first select mate rial then gas and after that wire diameter all these depending on filler wire and shielding gas type yo
24. nger to life or injury the following symbol is used Read the warning texts carefully and follow the instructions Please also study the Operation safety instructions and respect them when installing operating and servicing the machine 1 2 PRODUCT INTRODUCTION MXE is a control panel which is designed for the PROMIG 501 PROMIG 511 and PROMIG 530 wire feeders Operations of the MXE panel are versatile and very suitable for MIG IMAG and PulsedMIG in the most demanding welding environment MMA welding is also possible MXE panel is part of the KEMPPI PRO product range This manual describes installation functions and use of the MXE panel Installation and func tions of other units of welding set such as power source cooling unit and wire feeder are descri bed in manuals and installation instructions delivered with those units 1 2 1 Main functions of the MXE panel Cam KIT ERR 73 N AA Co 3 mmm gw e e Selection of welding process MMA 1 MIG 2T MIG 4T 2 e Selection of MIG process 3 MIG MAG synergic MIG MAG synergic PulsedMIG e Material gas and wire diameter selections for synergic welding 10 e Controls and displays of main welding parameters wire feed speed or MMA current 4 voltage 5 welding dynamics 8 plate thickness display 6 in synergic programs e Selection for controls 7 local controls gun remote control unit remote control unit e Storing of welding situations MIG MAG PulsedMIG 9 20 cha
25. nnels to store welding parameters e Special features of MIG MAG and PulsedMIG processes selected from panel 11 creep start hot start spot weld timer crater filling e Checking the shielding gas flow e Using double pulse in PulsedMig welding e Parameter presettings of MIG MAG 1 MIG and PulsedMIG welding can be changed by using SETUP function 14 KEMPPI OY KEMPPI PRO EVOLUTION MXE 0547 3 deg 1 3 OPERATION SAFETY Please study these Operation safety instructions and respect them when installing operating and servicing the machine Welding arc and spatters Welding arc hurts unprotected eyes Be careful also with reflecting arc flash Welding arc and spatter burn unprotected skin Use safety gloves and protective clothing Danger for fire or explosion Pay attention to fire safety regulations Remove flammable or explosive materials from wel ding place Always reserve sufficient fire fighting equipment on welding place Be prepared for hazards in special welding jobs eg for the danger of fire or explosion when welding container type work pieces Note Fire can break out from sparks even several hours after the welding work has been finished Mains voltage Never take welding machine inside a work piece eg container or truck Do not place welding machine on a wet surface Always check cables before operating the machine Change defect cables without delay Defect cables may cause an injury or set out
26. ote or gun control 7 g If needed select creep start 11 h Youcan if needed select hot start and or crater filling function 11 1 Adjust welding power 4 arc length 5 and welding dynamics as needed 8 In welding power control see also display for guidelines of plate thickness 6 Weld and adjust welding power and arc length when necessary from controls 4 and 5 2 2 4 Synergic PulsedMIG welding Quick pulsing of the power source in synergic PulsedMIG welding produces a welding process with controlled and spatterfree filler material transfer into weld piece Welding power is controlled from one control 4 from minimum values to maximum values and the arc is kept stable Synergic PulsedMIG welding requires selection of a correct material curve before welding a Select MEMORY OFF 9 b Select FACTORY 14 c Select MIG 2T or MIG 4T 2 d Select Pulsed MIG 3 e Select material curve from selection block 10 by selecting filler wire material shielding gas and filler wire diameter f Ifneeded select remote or gun control 7 g Select double pulse if necessary 12 h Ifneeded select creep start 11 1 You can if necessary select hot start or and crater filling function 11 j Adjust welding power 4 and arc length 5 as needed In welding power control see also display for guidelines of plate thickness 6 k Weld and adjust welding power and arc length when necessary from controls 4
27. red or replaced will be continued to the end of the original guarantee period KEMPPI OY KEMPPI PRO EVOLUTION MXE 0547 19 KEMPPI OY PL 13 FIN 15801 LAHTI FINLAND Tel 03 899 11 Telefax 03 899 428 www kemppi com KEMPPIKONEET OY PL13 FIN 15801 LAHTI FINLAND Tel 03 899 11 Telefax 03 7348 398 e mail myynti fi kemppi com KEMPPI SVERIGE AB Box 717 S 194 27 UPPLANDS VASBY SVERIGE Tel 08 590 783 00 Telefax 08 590 823 94 e mail sales se 9 kemppi com KEMPPI NORGE A S Postboks 2151 Postterminalen N 3103 TONSBERG NORGE Tel 33 34 60 00 Telefax 33 34 60 10 e mail sales no 9 kemppi com KEMPPI DANMARK A S Literbuen 11 DK 2740 SKOVLUNDE DANMARK Tel 44 941 677 Telefax 44 941 536 e mail sales dk kemppi com KEMPPI BENELUX B V Postbus 5603 NL 4801 EA BREDA NEDERLAND Tel 31 0 76 5717750 Telefax 31 0 76 5716345 e mail sales nl 9 kemppi com Ver 9 EME SS KEMPPI The Joy of Welding KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sales uk 9 kemppi com KEMPPI FRANCE S A 65 Avenue de la Couronne des Pr s 78681 EPONE CEDEX FRANCE Tel 01 30 90 04 40 Telefax 01 30 90 04 45 e mail sales fr kemppi com KEMPPI GmbH Otto Hahn StraBe 14 D 35510 BUTZBACH DEUTSCHLAND Tel 06033 88 020 Telefax 06033 72 528 e mai
28. ring of the gas flow with an external measuring device The gas flow will cease when you press the same key again or the gun trigger If you do not press the key again gas flow will cease automatically in 20 seconds 14 KEMPPI PRO EVOLUTION MXE 0547 KEMPPI OY mmm 3 10 MXE MEMORY CHANNELS MEMORY The MXE panel has 20 memory channels into which you can be store MIG MAG 1 MIG and PulsedMIG welding situations Control potentiometer values as well as function selections are stored into memory You cannot store MMA welding values into memory channels 3 10 1 Following parameters are stored into memory Ek Wire feed speed and welding voltage MIG MAG 40 Welding power and arc length 1 MIG PulsedMIG 39 Synergic curve selections 1 MIG PulsedMIG MIG dynamics MIG MAG 1 MIG MIG 2T MIG 4T selections Creep start selection Hot start and crater filling selections 1 MIG PulsedMIG FACTORY USER parameter selections Operation modes of memory function are selected with key 37 Operation modes are OFF 34 normal welding without memory functions ON 35 welding with welding values stored into memory channels SET 36 mode where you can store welding values into memory channels by pressing on memory key SAVE 41 Memory channel is selected by CH 38 and CH 39 keys Number of selected channel is displayed in screen 40 In SET mode 36 blinking indicator LED shows that no welding values are
29. tor Limitations on guarantee The following conditions are not covered under the terms of guarantee defects due to natural wear and tear non compliance with operating and maintenance instructions connection to incorrect or faulty supply voltage including voltage surges outside equipment spec incorrect gas pressure overloading transport or storage damage fire of damage due to natural causes 1 e lightning or flooding This guarantee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tubes are not covered Direct or indirect damage due to a defective product is not covered under the guarantee The guarantee is void if changes are made to the product without approval of the manufacturer or if repairs are carried out using non approved spare parts The guarantee is also void if repairs are carried out by non authorised agents Undertaking guarantee repairs Guarantee defects must be informed to Kemppi or authorised Kemppi Service Agents within the guarantee period Before any guarantee work is undertaken the customer must provide proof of guarantee or proof of purchase and serial number of the equipment in order to validate the guarantee The parts replaced under the terns of guarantee remain the property of Kemppi Following the guarantee repair the guarantee of the machine or equipment repai
30. u are using Material selection is divided into 4 groups Fe group iron based filler wires A group aluminium based filler wires Ss group stainless filler wires and X group special wires Synergic welding functions are marked with red colour Enclosed tables for 1 MIG and PulsedMIG synergic curves KEMPPI OY KEMPPI PRO EVOLUTION MXE 0547 7 COYL 0H 0 1 gek TE gek TE C09 2 1V COO THV gek TE 09 09958 V 695 C0O9 8L 1V C09 8L 1V C09 8L 1V 09958 LV 09959 JV 009694 V 009694 V 009694 V 009694 V 009684 V 05 09958 LV 09959 LV 09958 LV C09 8L 1V 09959 JV 91N XIW Sec cO3HJV 0020 0000 0020 0000 0020 COO cOO8 LAV COO cOO8 LAV cOO8 LAV cOO8 LIV cOO8 LIV cOO8 LIV cOO84JV cOO84JV cOO84JV cOO84JV cOO84JV cOO CON CON CON CON cOO8 LIV cOO8 LAV cOO8 LIV cOO8 LIV cOO8 LAV Ae dsip sec CV 6L OWINJO CX 9S CV 6L OWINJO CX DS CV 6V OWINJO CX DS CV 6L OWINJO CX DS CV 6V OWINJO CX DS CL 6V OWINJO CX DS VSCVA CN LA 9S CvVIVA 9 LY 9S VSCVA CN LA 9S NIC O vv O vv 06717 06717 06717 0677 OELG L OELG I OELG L OELG L OELG OELG OELG L OELG L OELG L OELG L OELG I OELG I OELG I OELG I OELG L OELG I OELG L OELG OELG I OELG L OELG I OELG I OELG I JN M IS1 OLE YA IST OLE H3 IST OLE H3 IST OLE H3 IST OLE YA IST OLE H3 L LIZ 3 LLLZ 3 LLLZ 3 INS LIZ 3 LLLZ A L LLZ 3 INS LILZ 3 La 9750783 9 507 9750783 9 50Zu3 9750783 975
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