FSX conveyor belts
Contents
1. Increase speed Turn flow divider to the left Reduce speed Turn flow divider to the right Past LEIBNITZ Additional equipment 25 Troubleshooting 11 Troubleshooting Before carrying out any troubleshooting operations on the machine it is essential to switch 26 the drive off Disconnect the machine from the mains In addition pull out the plug of the device Work on electrical equipment must only be carried out by qualified electricians Poor quaniy hydraulic ol Fault Possible cause Remedy See page Electric motor fails to Faulty power supply Have the cable See gt 14 start or switches off cable examined by a frequently specialist _ Fuses keep ar ing Use correctly rated incorrectly rated fuse for power Supply cable Motor circuit breaker Use stronger power tripped supply cable Direction of rotation Swap over two phases wrong Switch does not work Faulty power supply Have the cable See gt 14 cable examined by a specialist _ Fuses keep ur ing Have the cable incorrectly rated fuse for examined by a power Supply cable specialist Contactor or motor Have switch checked or circuit breaker faulty send it in Hydraulic o gaung too Not enough hydraulic oil Check hydraulic oillevel See gt 19 ho in hydraulic system Poor all hydraulic Change hydraulic oil See gt 21 ol Oil filter unclean or Change filter insert Se2. Electrician An electrician is a person who by virtue of his specialist training has knowledge of electrical systems standards and regulations and is able to identify and prevent possible hazards Machine The term machine replaces the commercial designation of the object to which these operating instructions relate see cover sheet Operating instructions This manual is a translation of the original operating manual Past LEIBNITZ Safety information 2 Safety information 2 1 Explanation of symbols The following symbols and instructions in this manual provide warnings about possible personal injury or property damage or give useful information about working with the machine Warning about danger zones Instruction regarding safe working where non compliance entails the risk of serious or fatal injury Always observe these instructions and ensure that you work with particular caution and care Warning of dangerous electrical voltage Contact with live parts can result in immediate death Protective covers and enclosures marked with this sign may only be opened by qualified electricians after the electricity supply has been turned off Crushing hazard Risk of injury through upper limbs getting trapped Crushing hazard Risk of injury through lower limbs getting trapped Instruction Symbol for proper use of the machine Non observance can result in malfunctions by or dam
3. Pasar PUSCH Operating Instructions FSX Conveyor belt D1010387 V001 English Manufacturer Manufacturer POSCH Gesellschaft m b H Paul Anton Keller Strasse 40 A 8430 Leibnitz Tel 43 3 3452 82954 Fax 43 0 3452 82954 53 E mail leibnitz posch com http www posch com Copyright by POSCH Gesellschaft m b H Made in Austria Please be sure to fill this in before starting Then you can be sure that this document relates to your machine so if you have any queries you will be given the correct information POSCH Austria 8430 Leibnitz Paul Anton Keller Strasse 40 telephone 43 0 3452 82954 fax 43 0 3452 82954 53 e mail leibnitz posch com POSCH Germany 84149 Velden Vils Preysingallee 19 telephone 49 0 8742 2081 fax 49 0 8742 2083 e mail velden posch com Past LEIBNITZ Contents 1 Foreword 1 1 Copyright notice 1 2 Liability for defects 1 3 Reservations 1 4 Definitions 1 5 Operating instructions 2 Safety information 2 1 Explanation of symbols 2 2 General safety information 2 3 Safety instructions for conveyor belts 2 4 Noise 2 5 Remaining risks 2 6 Proper use 2 7 Incorrect use 3 General 3 1 Scope 3 2 Description 3 3 Major machine components 3 4 Stickers and their meaning 4 Set up 4 1 Swing wheels 5 Start up 5 1 Driven by electric motor type E 5 2 Driven by the tractor s hydraulic system type PS 6 Operation 6 1 Work operation 7 Switching off the machine 8
4. 22 36 22 36 Belt width cm 55 55 55 Dimensions Length cm 870 670 870 Width cm 230 230 230 Height cm 350 280 350 Weight kg 970 810 970 The stated dimensions and weights are for guidance purposes and apply to the basic equipment Power rating S6 continuous operation periodic duty with related load changes he percentage value is shown on the rating plate PQSTH LEIBNITZ 27 Service 13 Service POSCH Product To order spare parts for your machine please contact your local dealer directly cP If you require a replacement parts list for your machine you can download this at any time by entering the serial number at the following link www posch com download Past 28 EC Declaration of Conformity EC Declaration of Conformity We hereby declare that the following machine its design and manufacture comply with the health and safety requirements of the EC Machinery Directive 2006 42 EC The machine furthermore complies with the EC Low Voltage Directive 2006 95 EC and the EC Electromagnetic Compatibility EMC Directive 2004 108 EC This Declaration is not valid for any modifications to the machine which are not approved by us Conveyor belt Spezial conveyor belt Item no M8115S M8125S M8132S M8142S M8165S M8175S Serial no from 1 001 001A To implement the health and safety requirements mentioned in the EC Directives the following standards are appl
5. Checks 8 1 Protective guards 8 2 Screw fittings 8 3 Electrical cables 8 4 Hydraulic lines 8 5 Oil level 9 Maintenance Past LEIBNITZ Contents oO oo OBA NN OO a a a A a a 2 O0 Oo O N j wo Ww za a o Aa A ak O O i A 2 2 a oo oo o N Contents 9 1 9 2 9 3 9 4 10 10 1 11 12 13 Lubrication Oil changing Conveyor belt Cleaning Additional equipment Flow divider Troubleshooting Technical data Service EC Declaration of Conformity Past LEIBNITZ 21 21 23 24 25 25 26 27 28 29 1 1 1 1 2 1 3 1 4 Foreword Foreword Thank you for buying our product This machine has been built in conformity with applicable European standards and regulations These operating instructions explain how to operate the machine safely and efficiently and how to maintain it Any person entrusted with the transport installation commissioning operation or maintenance of the machine must have read and understood the operating instructions the safety instructions the safety information given in the individual chapters To avoid operator error and ensure problem free operation the operating instructions must be available to the operating personnel at all times Copyright notice All documents are protected by the law of copyright Documents including excerpts thereof may not be distributed or reproduced nor may the
6. M8132S Spezial conveyor belt 6 m E4 SM NM Electric motor M8142S Spezial conveyor belt 8 m E4 SM NM Electric motor M8165S Spezial conveyor belt 6 m E4 SH NH Electric motor M8175S Spezial conveyor belt 8 m E4 SH NH Electric motor The article number is stamped on the machine s rating plate Models Additional equipment F0002425 Towbar only with swivelling model F0002447 Jockey wheels F0002426 Flow divider Description The height adjustable swivelling conveyor belt is used to convey logs The conveyor belt is placed next to or underneath the machine from which the logs are to be carried away The machine is driven by an electric motor or via the tractor s hydraulic system The height and the swivel can be adjusted manually and or hydraulically Past LEIBNITZ General 3 3 Major machine components 1 Edt ale motor for conveyor belt 5 Subframe rive 2 Conveyor belt 6 Wheel 3 Hydraulic motor for swivel drive 7 Tilt cylinder 4 Trough 8 Conveyor belt frame LEIBNITZ General 3 4 Stickers and their meaning A aa 7204 010 L 1205 0400 Danger zone Lubrication point Always read the user manual before operating the machine Maximum efficiency Phase inverter Speed of conveyor belt on flow divider Oil flow direction on flow divider NI OD Oo AJOIN Past 12 S
7. least 2 5 mm must be used CT This cable cross section is only a minimum specification In the event of a lengthy supply cable its size must be determined by an electrician Press the green ON button 1 eo 1 Green press button ON 2 Red press button OFF Note the rotation direction of the electric motor see arrow on motor If the motor is rotating in the wrong direction A phase inverter in the plug controls the direction of rotation of the motor press in the disc in the plug with a screwdriver and turn 180 Past LEIBNITZ Start up A tight plug connection can rip the CEE plug out of the switch housing This can be remedied using standard plugs and a silicone spray P Any such damage to the switch is not covered by the guarantee 5 2 Driven by the tractor s hydraulic system type PS Connect the hydraulic hoses to the tractor s hydraulic system Turn the control valve on the tractor to the On position Ensure that the viscosity of the tractor hydraulic oil is compatible with that of the splitter Hydraulic oil HLP M46 lt P Observe the flow and return Maximum efficiency of tractor s hydraulic Maximum working pressure of tractor s system hydraulic system 16 l min 130 bar LEIBNITZ Operation 6 Operation lt P Atoutdoor temperatures below 0 C let the machine idle for approximately five minutes to allow the hydraulic system to reach the correct operating te
8. age to the machine obbo D Noise Symbol for an area where noise levels can exceed 85 dB A Non observance can cause hearing problems or deafness Past LEIBNITZ Safety information Further information Symbol for further information relating to a bought in part Information Action related information General safety information The machine may only be operated by persons who are familiar with the machine s operation and hazards and with the user manual It is the operator s responsibility to provide appropriate staff training Persons under the influence of alcohol drugs or pharmaceutical products that impair responsiveness must not operate or maintain the machine The machine may only be operated if it is in perfect working condition Only operate the machine if it is in a stable position Minimum age of operative 18 years Only one person may operate the machine at a time Take regular breaks to ensure concentration Ensure that your workplace is adequately illuminated since poor lighting can significantly increase the risk of injury Never work without the protective guards in place Only carry out repair setup maintenance and cleaning work when the drive is switched off and the tool is stationary If the machine is driven by an electric motor set main switch to 0 and disconnect the power cable Never leave the machine running unattended Switch off the machine s drive u
9. dual nature of the work area other sources of noise e g the number of machines and other work operations being carried out in the vicinity Equally permissible values for a work area may vary between different countries However this information should enable the user to estimate the dangers and risks more accurately Remaining risks Even if all safety precautions are observed and the machine is used in accordance with the instructions some risks still remain Touching of revolving parts or tools Injury caused by flying logs or log pieces Risk of burns if the engine is not properly ventilated Hearing loss if ear protection is not worn when working Human error e g due to excessive physical exertion mental strain etc With every machine some risks still remain Therefore you should always be very careful when working It is up to the operating personnel to ensure that work is carried out safely Proper use The height adjustable swivelling conveyor belt is used to convey logs Incorrect use Any incorrect use or use other than that specified under Proper use is expressly forbidden Past LEIBNITZ General 10 3 General 3 1 3 2 Scope This user manual applies to the following machines Machine type Article no Designation Type Drive M8115S Spezial conveyor belt 6m PS SH NH Tractor hydraulics M8125S Spezial conveyor belt 8 m PS SH NH Tractor hydraulics
10. e gt 23 blocked Machine loses power Hydraulic oil getting too See Hydraulic oil hot getting too hot Not enough hydraulic oil Change hydraulic oil See gt 21 in hydraulic system Machine is noisy Oil filter unclean or Change filter insert See gt 23 Conveyor belt jerks or Not enough hydraulic oil Check hydraulic oillevel See gt 19 does not move in hydraulic system Change hydraulic oil See gt 21 LEIBNITZ 12 Technical data Technical data Type 6mPSSH NH 8mPSSH NH 6mE4SM NM Drive Drive type Tractor hydraulics Tractor hydraulics Electric motor Output kW 15 15 4 S6 Voltage V 400 Fusing A 16 Max efficiency l min 16 16 Max pressure bar 130 130 Conveyor data Min conveyor height cm 255 325 255 Max conveyor height cm 390 502 390 Tilt dagie 22 36 22 36 22 36 Belt width cm 55 55 55 Dimensions Length cm 670 870 670 Width cm 230 230 230 Height cm 280 350 280 Weight kg 800 960 805 Type 8 m E4 SM NM 6 m E4 SH NH 8 m E4 SH NH Drive Drive type Electric motor Electric motor Electric motor Output kW 4 S6 4 S6 4 S6 Voltage V 400 400 400 Fusing A 16 16 16 Max efficiency l min Max pressure bar Conveyor data Min conveyor height cm 325 255 325 Max conveyor height cm 502 390 502 Tilt degre 22 36
11. es the conveyor belt continues to return as long as the button is pressed to start up again the emergency stop must be deactivated by pulling it out VE PUSTH StH 17 Switching off the machine 7 Switching off the machine lt P Before switching off the machine depressurise all hydraulic functions by placing all control levers in the neutral position Driven by electric motor Type E Move the switch to the 0 position Driven by the tractor s hydraulic system type PS Turn the control valve on the tractor to the Off position Past 18 8 1 2 gt gt gt 3 4 gt gt 8 5 1 Checks Checks Before carrying out any checks on the machine the drive unit MUST be switched off Disconnect the machine from the mains In addition pull out the plug of the device Protective guards All the protective guards covers safety grilles etc must be in place on the machine at all times Screw fittings Tighten all screws and nuts after the first hour of operation Tighten the screws and nuts after every 100 hours of operation Replace missing screws and nuts Electrical cables Before each start up the condition of the electrical cables must be checked Damaged cables must be replaced immediately Work on electrical equipment must only be carried out by qualified electricians Hydraulic lines After the first hour of operation check that all hydraulic connectio
12. et up 4 Set up Ensure the machine is stable before starting it 4 1 Set up the machine on a level firm and clear work surface The machine must be placed directly on the ground Do not place wooden boards flat pieces of metal etc underneath it Swing wheels Spring cotter 4 Rear fixing hole Cotter pin 5 Wheels unit Front fixing hole Pull out the spring pin Pull the cotter pin out of the front fixing hole Swing the wheels unit to the side until the rear fixing holes align Place the cotter pin through the rear fixing hole Secure the cotter pin using the spring cotter LEIBNITZ Start up 14 5 Start up 5 1 5 1 1 Before starting to operate the machine please check that the protective and safety systems are working and also the hydraulic hoses and oil level Before each start up the condition of the electrical cables must be checked If a fault occurs during operation the machine must be shut down immediately Driven by electric motor type E Machines with 400 V motor The machine must only be operated on electric circuits equipped with 30 mA FI fault current protection or a Portable Residual Current Device PRCD Work on electrical equipment must only be carried out by qualified electricians Type E4 Connect the machine to the mains Mains voltage 400 V 50 Hz Circuit breaker 16 A tripping characteristic C For the feed a cable cross section of at
13. hly recommended when changing the oil A mixture of products of the same quality poses no problem 9 2 1 1 Recommended hydraulic oils Manufacturer Oil specification OMV ATF II SHELL Donax TA ELF Hydrelf DS 46 ESSO Univis N46 CASTROL Hyspin AWH M 46 ARAL Vitam VF46 GENOL Hydraulic oil 520 FUCHS Platohyd 32S Renolin B46 HVI biological hydraulic oils Past 22 9 2 2 9 2 3 9 3 9 3 1 9 3 2 Maintenance Changing the transmission oil The transmission is lubricated for life using a synthetic transmission oil If the oil has to be changed or topped up note that only synthetic transmission oil to ISO VG 320 may be used Oil filter 1 Filter cover 2 Filter insert The filter insert should be changed every time the oil is changed Any aluminium particles can be disregarded as these occur when the pump is running in Do not wash out the filter insert with petrol or paraffin products as these damage it Conveyor belt Notes regarding the conveyor belt Check that the belt is running centrally The belt drive dogs must not move f they do the belt must be corrected so it runs centrally by adjusting the drive pulley or return drum lt P From time to time remove the material that drops down underneath the conveyor belt to prevent damage to the belt drive dogs Conveyor belt set central running If the conveyor belt is not running central
14. ied EN ISO 12100 Safety of machinery Basic concepts general principles for design EN ISO 13857 Safety distances to prevent hazard zones being reached by upper and lower limbs EN 349 Minimum gaps to avoid crushing of parts of the human body EN 60204 1 Electrical equipment of machines EN ISO 4413 Safety requirements Hydraulics EN 620 Continuous handling equipment and systems Internal measures ensure that this series of devices always complies with the requirements ofthe EC Directives and the applied standards Below is the name and address of the person who signs the above EC Declaration of Conformity and is authorised to compile the technical documentation es cae Posch PER Gesellschaft m b H Paul Anton Kellerstrasse 40 E V 8430 Leibnitz Austria Oc Ing Johann Tinnacher Managing Director P STH 29 PQStH LEIBNITZ EuscH LEIBNITZ EuscH 7 POSTH EA Your Posch Dealer
15. ir content be communicated without express permission Liability for defects Read these operating instructions through carefully before putting the machine into operation We accept no liability for damage or disruptions caused by failure to observe the operating instructions Claims for liability must be reported as soon as the defect is identified Claims are null and void for example in the following cases improper use faulty attachments and drives not supplied with the machine failure to use original spare parts and accessories conversions or modifications where not agreed with us in writing We are not liable for defects of wearing parts Reservations Technical data dimensions illustrations of the machine and safety standards are subject to continual change and are therefore not in any circumstances binding in relation to the supplied machine We accept no liability for printing and typesetting errors Definitions Operator The operator is the party which operates the machine and uses it for its intended purpose or causes it to be operated by suitable trained personnel Operating personnel Past i LEIBNITZ Foreword 1 5 The operating personnel operators are those entrusted by the operator to operate the machine Technical personnel Technical personnel are persons entrusted by the operator of the machine with special tasks such as installation set up maintenance and troubleshooting
16. ly on the drive and or tail pulleys it is possible to adjust the direction of travel Slightly loosen the fastening screws on each side of the conveyor belt Loosen the lock nuts on both tensioning screws Align the return drum by turning the lock nuts Tighten the lock nuts again Tighten the fastening screws on both sides LEIBNITZ Maintenance 9 3 3 Tension conveyor belt 1 Fastening screw 3 Tensioning screw 2 Lock nut The conveyor belt may become slack over time as a result of wear and tear Ifthis happens the belt must be retensioned Loosen the lock nuts on both tensioning screws Tension the upper part of the conveyor belt by tightening both tensioning screws evenly After the belt has been tensioned sufficiently lock the tensioning screws again using the lock nuts Cleaning Before carrying out any cleaning work on the machine the drive unit MUST be switched off Disconnect the machine from the mains In addition pull out the plug of the device Clean the machine regularly to ensure proper operation Only wash new machines during the first 3 months with a sponge The paint is not yet completely set so cleaning with a high pressure cleaner may damage the finish Past 24 10 Additional equipment 10 1 Flow divider The flow divider is used to set the speed of the conveyor belt To be placed between the tractor and the conveyor belt
17. mperature the hydraulic pipes will then be warm to the touch 6 1 Work operation Only one person may operate the machine at a time Ensure that no other people are in the vicinity of the machine 6 1 1 Mechanically adjustable 1 Snap in lock 4 Lifting eye 2 Brake lever Spring cotter 3 Lifting gear 6 Cotter pin oO Open the snap in lock by turning it Loosen the brake lever by raising it Swing the conveyor belt in the desired direction Slow down the wheels again with the brake lever and secure with the snap in lock Use lifting gear to set the desired working height Only lifting gear with the permitted load capacity may be used hold the conveyor belt at the right height using the lifting gear Unlock and remove the connecting pin Lower or raise to the desired height Refasten using the cotter pin Secure the cotter pin using the spring cotter Past 16 Start the conveyor belt See Start up gt 14 6 1 2 Hydraulically adjustable Start the conveyor belt See Start up gt 14 Functions Operation Red button Conveyor belt off return Button down Tilt conveyor belt down Green button Conveyor belt on Button up Tilt conveyor belt up Button left Swing conveyor belt left Emergency sto OD aa All conveyor belt functions to o Button right Swing conveyor belt right s
18. nit before carrying out any adjustments Only use original POSCH spare parts Do not modify or tamper with the machine Work on electrical equipment must only be carried out by qualified electricians Never use damaged cables Machines with electric motors must not be used in the rain as this can lead to a malfunction of the switch or the motor Safety instructions for conveyor belts Persons must keep clear of the danger zone It must be expected that material will be ejected at high speed to any position within this area Never reach into the hopper or touch the conveyor belt when the machine is running Shut the drive down before removing any jammed pieces of wood Wear safety shoes and close fitting clothes when working with this device Only use the machine outdoors Past LEIBNITZ 2 4 2 5 2 6 2 7 Safety information Wear protective gloves The working pressure of the hydraulic system must not exceed 130 bar Noise The workplace related A rated emission sound pressure level is 45 dB A measured atthe operative s ear The stated values are emissions values and thus do not necessarily represent reliable values for the work area Although there is a correlation between emission and pollutant levels it is not possible to deduce reliably from that whether or not additional precautionary measures are necessary Factors that influence the level of pollutants present in the work area include the indivi
19. ns are secure and are not leaking Check that all hydraulic connections are secure and are not leaking after every further 100 hours of operation Damaged hydraulic lines must be replaced immediately Oil level To check the oil level place the machine on an even surface Hydraulic oil level When the oil sight glass is filled above halfway the oil level is at its maximum When the oil level is towards the bottom of the oil sight glass the oil level its at its minimum LEIBNITZ Checks 1 Oil dipstick 3 Oil drain screw 2 Markings If this is the case the hydraulic oil must be topped up immediately See Changing the hydraulic oil gt 21 lt P The oil filter only needs to be checked when the oil is changed 8 5 2 Transmission oil level See Changing the transmission oil gt 23 Past 20 Maintenance 9 Maintenance Before carrying out any maintenance on the machine the drive unit MUST be switched off Disconnect the machine from the mains In addition pull out the plug of the device Work on electrical equipment must only be carried out by qualified electricians Never work without the protective guards in place Only use original POSCH spare parts 9 1 Lubrication Dispose of oily and greasy parts and oil residues in accordance with legal regulations 9 1 1 Lubrication schedule Lubrication intervals Item What where Weekl
20. y every 40 operating Both housing bearings above conveyor belt hours or less depending on application Both housing bearings below conveyor belt CT The lubrication points are marked with the lubricate symbol Recommended lubricating greases Manufacturer Type Genol Multi purpose grease Fuchs Multi purpose grease 5028 9 2 Oil changing Old oil must be disposed of in an environment friendly manner Find out about the environmental regulations in your country 9 2 1 Changing the hydraulic oil The first oil change should be carried out after 500 operating hours further oil changes should then be carried out after every 1000 operating hours or annually LEIBNITZ Maintenance Changing procedure 1 Oil dipstick 3 Oil drain screw 2 Markings Remove the ventilation screw Open the oil drain screw CF The oil drain screw is located on the base of the oil tank Drain the old hydraulic oil into a container Screw the oil drain screw back into the tank and fill with new hydraulic oil through the ventilation screw opening Screw the ventilation screw into the tank Turn on the machine and allow it to run for a short while Check the oil level and top up hydraulic oil if necessary Total filling capacity of the hydraulic system Quantity 14 litres Our hydraulic system is filled with OMV HLP M46 hydraulic oil High quality oil is hig
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