Mill QR- PlanScan.indd
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1. r The Clean Milling Fluid icon turns red when the tank is scheduled to be cleaned Touch the icon at any time to see how many milling hours are estimated before the next scheduled cleaning The water level icon shows when the water level is too low to continue milling In the Control Panel Home screen touch Maintenance A message appears and shows the number of hours remaining before a scheduled cleaning is needed Touch Yes to continue Select Unlock drawer on the Mill Options menu Follow the on screen instructions for opening the drawer and removing the tank Rinse the tank and the strainer basket to remove any ceramic residue Follow the on screen instructions for opening the drawer Insert the nozzle cleaning brush into the small holes of the spindle cap Add one gallon of water 3 8 liters and six ounces of fresh milling coolant to the tank Add one quart or liter of water If more than one quart or liter is required then perform a tank cleaning and replenish the tank with 7 Remove and clean the strainer when prompted by the on screen instructions fresh coolant and water The tank floats and strainer should be cleaned once a week to prevent mold growth or build up of ceramic material and for optimal circulation High volume offices need to clean the strainer and fluid tank more frequently Close drawer carefully with audible click The mill automatically locks the drawer 8 Reinstall the straine2. was inserted Automatic Tool Changer 4 When the automatic tool changer has extra tools the mill can exchange a broken tool or change tool shapes without user intervention 1 Inthe Control Panel Home screen touch Maintenance 4 Highlight the shape of the new tool or touch empty to remove the tool without a replacement 2 Select Replace Tools on the Mill Options menu p 3 Touch the desired tool or empty slot and touch Select 5 Touch Select 6 Remove the old tool from the collet Place the new tool in the collet Ensure it is pushed all the way in fully seated 7 Close the lid The mill seats and clamps the tool profiles the new tool and returns to the Replace Tools screen when finished If you are filling the tool changer repeat the steps above until no green outlines remain 8 Touch Return to return to the restoration list Empty Tool Worn Broken colored stripes represent based on e have based on tool wear tool shape replacements available needs to be replaced Customer Support 800 537 6070 Maintenance Reminders Customer Support 800 537 6070 Daily Maintenance Weekly Maintenance The following should be done at the end of each day The following should be done once a week High volume offices may be required to empty clean and refill the fluid tank See instructions on page 6 1 In Mill Options touch Turn Off the Mill and touch Select 2 Touch Yes to turn OFF the mill The lid pops open Th
3. FC2 blocks for processing instructions Zirconia shrinks in the sintering oven There are numbers on the side of the box that the blocks come in You must keep this box with the blocks Do not mix blocks from different boxes Each box can have a different amount of shrinkage The mill asks for the Scale Factor before a Zirlux FC2 is milled The system will increase the size of the restoration according to this number This means you cannot test the fit of the restoration before sintering ee 3 TS ec a F es i D ioan barcode o wee keeped to wrie posie factor eS ee ee ARCODES NOTE It is necessary to clean the mill and change the water before milling Zirlux FC2 If the zirconia is contaminated with other materials it will turn green when sintered Cleaning after milling is recommended because the zirconia acts as a thickening agent with the water Milling a Restoration 2 Remember to use the defoamer when milling MZ100 blocks 1 Touch the desired restoration in Pending Restorations 3 The mill opens the lid and prompts you to insert the block that matches the material selected in PlanCAD 4 Use the mandrel t handle to tighten the cam then close the lid Pending Jobs Patient Namel Inlay 31 Insert block Patient Name Crown 14 Patient Names Crowm 14 iat po ee IFS Empress CAL LI A Milling Jobs Block onentation Vertical i E AA n Finished Jobs Tighten cam with hex wren
4. PianMill 40 E4D TECHNOLOGIES Quick Reference Guide PlanMill 40 Table of Contents Block Orientation Defoamer Composite Blocks s sssssssss0000110 1 Note The position of the labels may change from one lot of blocks to the next PNA Ge OE E A A 1 Milling a Restoration eessessessesseseeseesessessesesseeses 2 Vertical Orientation Notch points to the bottom right Tool Gauges and Warnings ssseseesessessessesesseese 3 Automatic Tool Change e ssesseseseessesressesessesses 4 Maintenance RemindeTfS ssessesessessessessesessesse 5 Clean Refill Milling Fluid TanK sseseesseseesseee 6 Collet and Spindle Cap Cleaning 0 7 Defoamer Composite Blocks A Composite Block Defoaming Solution is used with composite and nano ceramic blocks such as MZ100 Due to the nature of the composite material it is necessary to use this solution every time you mill with the MZ100 block Without the defoaming solution the milling fluid may foam and overflow 1 After inserting the MZ100 block into the milling chamber shake the bottle of defoaming solution and position it over the chamber Press down once to release the solution directly into the milling chamber NOTE May require you to pump twice Close the chamber and begin the milling process as explained in the following pages Customer Support 800 537 6070 Zirlux FC2 See the manufacturer s Instructions for Use provided with the Zirlux
5. ch IPS Empress CAO LT A2 liz tier Iid PM gs ae _ setec we cn Gererating toolpath After the milling process is complete the lid automatically opens 5 Use the Mandrel T Handle to loosen the cam Remove the restoration and any debris and close the lid 2 When the restoration is highlighted touch Select NOTE If the block requested on the screen does not match what is inserted in the mill the restoration will not mill correctly To change material or block size go to the Mill tab make the change in the Settings screen and resend the restoration to the mill 6 Remove sprue 7 Rinse or sterilize restoration before testing fit in the mouth Customer Support 800 537 6070 Customer Support 800 537 6070 Tool Gauges and Warnings Minutes Used Indicator Bars Tool Type Tool Strip Side of Mill in Milling Color Ellipsoidal_ Yellow 40 79 conical Be Left Tinei This message displays when Restoration Inspection is active and a tool breaks Inspect the eee restoration and decide how to proceed Close lid to determine further action Worn tools should be replaced before starting a restoration The mill is unable to proceed if the tool is broken or worn and there are no other available tools in the tool changer Old tools do not need to be replaced right away but you should ensure another tool is available in the tool changer This message displays when the wrong tool shape
6. crews rs a oe see the User Manual i cap pointing down for instructions om 3 NOTE The spindle cap can be removed by hand but it is often easier with the removal and cleaning nf 4 tool especially when the spindle cap is wet Collet and Spindle Cap Cleaning 8 continued 4 Remove the collet using ye r the shorter side of the collet i tool If the spindle is turning instead of the collet use the _ curved collet wrench to hold the spindle in place while you loosen the collet 6 Clean the outside of the collet as well Any debris on the collet will cause the tool to not seat properly Rinse the collet and use the small wire brush to clean the inside running it through a couple of times Use the large bronze brush in the collet shaft Be sure to use a straight in and out motion and do NOT use a circular motion NOTE The air must be blowing during this step Use a DRY paper towel to wipe the inside of the collet shaft Customer Support 800 537 6070 Customer Support 800 537 6070 9 Insert the nozzle cleaning brush in the small holes on the spindle cap at an angle This will push any ceramic buildup out of the hole The alignment grooves on the spindle cap and spindle housing and the pointed extension on the spindle cap You will use these for proper alignment 14 To attach the spindle 10 Use a soft bristle brush like a toothbrush on the spindle cap to remove any ceramic buildu
7. e desktop for the operating system appears 3 Touch Start Shut Down or press the green button on the Mill to turn it OFF Wipe down the inside of the milling chamber and the lid Leave lid open to allow the milling chamber to dry out overnight Mill Maintenance for Extended Idle Time Shutdown the Job Server by pressing and holding the power button for several seconds Press it again to restart Check the status of the yellow sponge in the drawer If the sponge is wet then there is water in your air lines Call Customer Support Clean spindle cap holes Without removing the spindle caps insert the nozzle cleaning brush into the nozzle holes This will help prevent the nozzles from becoming clogged The holes should also be cleaned when the spindle caps are removed for a full cleaning Clean the tank floats and strainer See instructions below NOTE The fluid tank and the collets must be cleaned more frequently when e max blocks are used Zirlux FC2 To prevent mold growth or build up of porcelain and grinding fluid do not leave the requires cleaning before and after use fluid tank in the mill for extended periods of idle time When closing for periods longer than just a weekend open the lid and remove the fluid tank This allows the mill the opportunity to air out and dry properly Clean Refill Milling Fluid Tank Clean Milling Fluid Tank Touch and hold the Clean Fluid Tank icon Refill Fluid Tank
8. p 11 Insert the collet into the spindle 12 Use the collet tool to tighten the collet in the spindle housing Use the wrench to hold the spindle housing in place and use the collet tool to tighten the collet Be sure to use your fingertips to turn the tool to avoid using too much torque 13 Wipe the red o rings with a damp paper towel to remove any residue Note the L or an R on the spindle caps to denote on which side of the mill it belongs cap align the grooves so that the spindle cap extension is pointing upwards Then turn the spindle cap clockwise until the extension points downward and the cap groove aligns with the housing groove 15 Close lid when finished 16 Start a milling job or turn OFF the mill to complete the procedure and ensure the collets do not remain empty NOTE The nozzle cleaning brush should be used every time the water is changed The brush can be inserted while the spindle caps are in place The spindle caps should be removed and thoroughly cleaned bi weekly 9 Visit our website www e4d com for these additional resources e The Learning Tools page on our website www e4d com learning_tools includes e Documentation available for download Printed copies are available for purchase e Training Videos e Education tab Intermediate and advanced course descriptions e Course planner and calendar e Links to online registration e Visit CadCamCan com for additional videos and reso
9. r and click Next 9 Replace the tank in the drawer when prompted by the on screen instructions 10 Close drawer carefully with audible click The mill automatically locks the drawer Customer Support 800 537 6070 Collet and Spindle Cap Cleaning Customer Support 800 537 6070 Over time residue from the milling process may build up in the spindle caps and or on the collet This inhibits coolant delivery and or reduces the spindle s tool holding capability Clean the collets and spindle caps when the icon turns red or the tools walk do not stay flush with the spindle during milling Replace the fluid periodically to reduce residue buildup The collet cleaning icon turns red when the collets 9 and spindle caps are scheduled to be cleaned Touch the icon at any time to see how many milling hours are estimated before cleaning is needed l l 3 Use the spindle cap tool to turn the spindle cap counter 1 Touch and hold the Collet Cleaning icon clockwise until the point of the spindle is pointing i he 1 ition R he spindl A message appears and shows the number of hours approximately to the 1 00 position Remove the spindle cap remaining before a scheduled cleaning is needed 2 Touch Yes to continue The system automatically places the tools in the tool changer and moves the bellows out of the way The lid pops open when ready ar indi Spindle cap tool in locked ee a position point of the spindle caps have s
10. urces Please note that cadcamcan com is a separate site To post on their forums you will need to Create an Account on the cadcamcan com website The registration invitation code is PlanScan case sensitive Contact Customer Support phone 800 537 6070 fax 972 479 1106 2014 E4D Technologies All rights reserved email customersupport e4d com ea es
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