user`s guıde - Sebat Makina
Contents
1. SEBAT MAKINA METAL ACCESSORY RIVETING MACHINE USER S GUIDE CONTENTS St x ox H e he b W N be O Manufacturer Supplier and Service 1 CE 1 Product Traceability Sign Serial No Model Type No etc 2 Technical Information about the Machine 3 Considerations Instructions General Safety 4 Transportation and Installation 5 Accessories and Spare Parts cccssssssecsccscceccersecsccsscescersursuscescesseeseucsees 6 Ground Information and essen 6 Installing and Using the Machine 7 Removing the materials Putting new materials in and Settings 9 Operator Working menn 11 Noise Declaration and 12 Maintenance Repair Lubrication and Cleaning Information 13 Possible Malfunctions and 14 1 Manufacturer Supplier and Service Contacts MANUFACTURER MEHMET LATIF KADIOGLU2. e The machine should be cleaned at the end of the day and left accessories fabric pieces dust and dirt should be removed from the machine 13 14 Possible Malfunctions and Troubleshooting the motor a lot When you turn on the switched on the machine not operating when axis machine it will start to work If not please call press the pedal gt Break sensor may work imprecisely The machine is plugged in and the power is gt motor may not be come to the for service Switch off the machine and turn the axis of gt be inappropriate cover crushed stoppers as explained in the user manual or damaged material in the reservoirs After replace the stoppers Check the retention occurs gt more stoppers can be inserted material you will use If there are crushed or to their groove incompletely or damaged materials comb them out If the wrongly While the diffusers are turning rubbing or problem persists call for service gt Suitable material may not be selected Empty the reservoirs by pulling out the any damaged material in the channel comb it channel out If the problem persists call for service channel The material does not flow channel gt Wrong channel may be installed Attention Avoid destroying the channels with well The channel may be installed a screwdriver file and so on Our company is not responsible for products damaged in this There is a problem w
3. pressure is available on the gage after the connection is made 3 Plug in the machine Machine works with 380V and triphase power system is available So it is needed a four port power socket If not it should be provided firstly 4 Turn on the machine To turn on the machine turn the on off button to the right from position O to 1 Red light will go on under of it when it comes to position 1 If not the electrical connection may not have been correctly or there may be a problem with the electrical components Control the electrical connection and try again 5 Check the direction of motor rotation Make sure there is no material in the reservoirs and run the machine by pressing the pedal once Observe the direction of rotation of the motor You can go to step 6 if the direction is as shown in the figure If it runs in the opposite direction the ends of the plug needs to be changed 6 Pour the suitable materials to the appropriate reservoirs The reservoirswhere the materials poured to and the accessories varies according to the model of the machine Pour the the materials to the appropriate reservoirs as they don t exceed the half of the reservoirs Materials placed in the wrong chamber could cause a damage on the working parts In such a case please do not operate the machine and empty the reservoir 7 Close the reservoir covers Check for the rotation of the diffuser and now ready to use the machine Af
4. COMPANY SEBAT MAKINA TEKSTIL SANAYI TICARET SIRKETI ADDRESS K TELL ORGANIZE SANAY B LGES ESKOOP SANAY S TES C3 BLOK NO 106 108 STANBUL T RK YE PHONE 90 212 671 22 66 67 FAX 90 212 549 02 37 E Mail bilgi sebatmakina com WEB SITE www sebatmakina com tr 2 CE Sign MEHMET LAT F KADIO LU r AT SEBAT MAK NA SEBAT TEKST L SAN T C T ADDRESS K TELL ORG SAN B LGES ESKOOP SANAY S TES C3 BLOK NO 106 108 STANBUL T RK YE PHONE 0212 671 22 66 67 FAX 0212 549 02 37 OTOMAT K AKSESUAR AKMA MAK NES AUTOMATIC ACCESSORY RIVETING MACHINE ls MOTOR G C vora KODU PRODUCT YEAR a TYPE OF THE AND monty SERIAL NUMBER MOTOR POWER VOLTAGE CINE BLA 0 37 kW 380 V 3 Product Traceability Sign Serial No Model Type No etc Automatic Metal Accessory Riveting Machine Submodels SBT 102 AUTOMATIC 14 17mm BUTTON RIVETING MACHINE SBT 202 TRIPLE AUTOMATIC RIVET NAILING MACHINE SBT 300 M Y AUTOMATIC MODEL TEAM MALE AND FEMALE 54 amp 61 SNAP RIVETING MACHINE SBT 303 M Y AUTOMATIC TEAM MALE AND FEMALE BABY SNAP RIVETING MACHINE SBT 303 TRIPLE AUTOMATIC SNAP RIVETING MACHINE SBT 401 AUTOMATIC EYELET NAILING MACHINE Date of Manufacture Model Type Name Model Type No Electrical Values 0 37 kW motor 380V triphase electrical systems 4 Technical Information about the Machine GENERAL FEATU
5. outlet e Before turning on the machine make sure that the voltage of the electrical outlet matches the voltage recommended This machine must be used only for the purposes specified in this User s Guide Only use recommended equipment for the machine While making an operation on the machine such as changing the pressure adjustment placing new accessories or removing the accessories always turn off the machine from on off button or remove the plug from the electrical outlet Before removing the covers doing lubrication or making any adjustment specified in this User s Guide always turn off the machine from on off button or remove the plug from the electrical outlet Electrical equipment repairs must be performed by qualified people only Unconscious repairs can be dangerous for the user The machine should not be used by children or weak people when not checked 6 Transportation and Installation e The machine can easily be transported with the help of a wheelbarrow e Atleast 2 people are required during loading and unloading process e Do not incline the machine more than 15 degrees during transportation e The machine should be placed to the transportation vehicle as such the rear part of the machine where the motor exists comes to the ground e hoist crane is available then the machine can be moved with straps that strong enough by holding the body part of the machine e 380V voltage is nee
6. RES e Full automatic e Electronic equipped e 380V triphase 24 volt outlet e 220 single phase optional e Electronic hand protection optional e Mechanical hand protection optional e Electronic counter optional e 0 37 kW electrical motor with 1400 rpm e 1 7 gear box 200 series of hits per minute e Magnetic brake e Start stop magnetic switch e Programmed Electronic card e Indicator lights e 1 5 kW power current pull e Laser e 1000 kg of pressure force e Air system automatic lubrication and cleaning e Steel beds and dies e Automatically thickness pressure setting for fabric e 24 hour duty cycle e Hard chrome plating on metal surfaces e Powder coating against moisture and shock e Dimensions 52 x 54 x 132 cm e Weight 80 K Considerations Instructions General Safety Rules e The machine is not suitable for home usage e When you want to throw away the product or scrap it please contact authorized service to learn the necessary information and where to get advice e For any questions or problems about the machine please consult authorized service Without the knowledge of the authorized service please do not interfere and do not make intervention to the machine except for the adjustments given in the user s guide e This machine should not be left plugged in when not used After use or while cleaning the machine always turn off the machine from on off button or remove the plug from the electrical
7. ded where the machine runs e air compressor is required in a smaller size by the purpose of lubrication and cleaning of the machine where it runs 7 Accessories and Spare Parts Machine is delivered to the user together with spare parts and accessories listed below e 1piece 3mm Allen wrench e 1piece 4mm Allen wrench e 1piece 5mm Allen wrench e 1piece 6mm Allen wrench e 1 piece tank channel this amount can change with the machine type and the diversity of the accessories e 1 piece upper jaw Optional e 1 piece upper mold Optional e 1 piece lower mold Optional 8 Ground Information and Control When the machine is set up it is needed to choose the ground where the machine is placed well The ground should be flat in order to prevent the quaking and rocking of the machine It should be observed whether the machine is quaking or not during it runs If so the machine s location should be changed it should be supported as preventing the shaking or it should be fixed by adjusting the feet of it 9 Installing and Using the Machine 1 Check the machine After unpacking the machine check for any transport failure or damage 2 Connect the machine to a compressor An air system exists on the machine in order to lubricate the machine parts and remove the small dirt debt and debris away from it For this purpose a small scale air connection should be made with the help of a compressor Ensure that min 4 bar
8. ght 9 Do the same operations for the other material Pay attention that the channel is After connecting again thechannel placed to its groove well The with the help of an allen key put If you also need to change other channel that is not fully seated the new materials in the reservoir materials in the other reservoir causes the materials not to flow repeat the steps 1 8for it correctly 9 Pull the upper jaw down Pull down theupper jaw after pulling the bottom lever to yourself 12 Tighten the bottom bolt Tighten the screw under the impact mechanism with the help of the appropriate wrench 15 Refit all the parts 10 Change the upper mold Again with the help of an allen wrench open the bolt attached to the mold remove the mold place the new mold suitable for the new materialand tighten the screw 13 Remove the part that hold the mold First remove the circlip that hold the mold and then displace the mold itself 11 Remove the cover of the lower jaw Remove the cover by opening the bolts at the middle and two sides 14 Change the bottom mold Remove the mold after the mold is free and replace it with a new one that suitable for the new material 16 Put the new materials in and you are ready to work Replace the removed parts in the same way Open the lower screw by turning it in the opposite direction to and close the cover Now the machine is set for new mate
9. ith material flows in the improperly Remove the channel and empty it If there is Corrupted material may come to the Turn off the machine and remove the plug Open the plug You will see four wires coming When press the pedal the machine suddenly gt The motor of the machine may be to the plug The middle wire is ground and the stops turning in the opposite direction other three are phases The problem will be solved when the two of the three wires are changed 15
10. rials You can begin to work with machine by pouring the new materials to the reservoir 10 11 Operator Working Positions A 500mm B 500mm C 200mm D 000mm In normal operation the operator is located in front of the machine The operator should operate the machine by sitting in front of it The operator can easily sit a chair in front of the machine So there should be enough space to fit a chair As described in the picture above the machine should be placed somewhere that has enough space Sufficient space must be provided between the machine and the operator 11 12 Noise Declaration and Dimensions Acoustic radiation pressure level of the machine is measured from 1m distance and 1 6m height as 80 1 dB In addition the overall dimensions of the machine are as follows Measurements 590x470x1276 mm AxBxC 856 height Working Speed 200 rpm 0 37 kW Power Weight 80 kg 12 13 Maintenance Repair Lubrication and Cleaning Information e The machine must be lubricated depending on how much it is used and where it is stored Lubricating the machine once in every 3 months is sufficient if it is used a few times a month If you use it frequently you should lubricate it at least once a week Necessary lubrication points are shown in the picture below The places shown as A and B should be lubricated with grease and light machine oil respectively
11. ter pouring the materials check for the diffusers move freely The diffusers be rotated until the channels are full If it does not rotate wrong material may be poured in or a material may stuck in the cover or dust dirt debris may be entered to the diffusers In such a case please do not operate the machine and empty the reservoir After that place the fabric between two jaws of the machine and start to work on the machine by just pressing the pedal 10 Removing the materials Putting new materials in and Settings 1 Switch off the machine Turn the on off button to the left from position 1 to O closed position 4 Open the stopper of the reservoir Pull out the stopper by turning the bolt in front of the reservoir and empty the materials from the reservoir 7 Replace the channel 2 Open the channels Open the channel from whom the material will be removed with the help of an allen wrench by putting it to the bolt fully 5 Make sure you have removed all the material from the reservoir After removing the materials turn the diffusers a lot and enter some air to the reservoir to ensure that there is no material in it 8 Put the new materials in 3 Remove materials from channels Remove the channel from its bed and empty the materials in it 6 Replace the stopper While replacing the stopper place it to the direction that the bolt match and tighten by turning it to the ri
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