MRT User Manual.pub
Contents
1. MRT AL USER MANUAL innovation performance quality J schlumpf EENS SN SNS W i SN TN MRT User Manual General guidelines for use e Statement of purpose Equipment capacity Installation e Set up guide Operation e Step by step operating procedure e Troubleshooting Maintenance e PM guide and schedule e Proper lubricants and fastener torques e Critical amp recommended spare parts Service information Care and maintenance documenta tion page Manufacturer s declaration Mandrel operation Accessory operation Assembly drawings spare parts lists amp wiring diagrams Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL General Guidelines On The Use Of Schlumpf Material Handling Equipment General Thank you for choosing to use Schlumpf material handling equipment for your handling applications and needs All Schlumpf machinery is proudly designed manufactured assembled and tested in the U S A This information is intended for use and review by maintenance and operating personnel before the equip ment is operated or maintenance is performed Schlumpf material handling equipment is high value machin ery and should be used and maintained with care Please read these inst2. 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Buyer hereby acknowledges that it has not entered into the agreement in reliance upon any warranty or rep resentation by any specific person or entity except for the warranties or representations set forth herein Disclaimer Seller shall not be liable for any loss damage or penalty resulting from delay in delivery or performance when such delay is due to causes beyond the reasonable control of Seller including but not limited to sup plier delay acts of God civil or military authority labor unrest fire riots war embargoes unusually severe weather shortage of power explosion or earthquake THIS WARRANTY IS THE ONLY WARRANTY BY SELLER WITH RESPECT TO THE PRODUCTS DELIV ERED HEREUNDER AND MAY BE MODIFIED OR AMENDED ONLY BY A WRITTEN INSTRUMENT SIGNED BY A DULY AUTHORIZED OFFICER OF SELLER EXCEPT AS HEREINABOVE PROVIDED SELLER MAKES NO WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE WARRANTIES SET FORTH IN SECTION ABOVE EXTEND ONLY TO BUYER Sellers Limited Liability SELLER S LIABILITY FOR BREACH OF THIS AGREEMENT INCLUDING WITHOUT LIMITATION DE LAY IN DELIVERY OR PERFORMANCE SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE GOODS OR REFUND OF THE PURCHASE PRICE IN NO EVENT
3. 150lb 68kg with the weight of mandrels and accessories NOTE The MRT capacity is reduced when the mandrel arm is extended in length for optimized roll turning Please be aware of the capacity of the unit and follow the capacity sticker CAUTION The MRT is clearly labeled with a load capacity sticker Do not exceed the maximum roll weight Serious injury or equipment damage will result Example of capacity label on MRT unit DO NOT EXCEED RATED CAPACITY MAX ROLL WEIGHT 330 Ibs 150 kg actual weight width and diameter capacities may vary Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Set up The MRT manual roll turner comes ready to use from the factory Suspend the MRT unit from a hoist that is in good working order and that has been properly inspected and maintained Mandrel installation 1 Pull up on locking plunger and swing the plate to the open position MRT 500 shown MRT 500 shown 2 Insert the mandrel MRT 330 shown 3 Lock the mandrel plate around the mandrel neck The cap screw on the plate will engage with the mandrel notch Cap screw will engage MRT 500 with mandrel captive notch shown NOTE Install mandrel in the MRT so a gripper is top center when th
4. time of order As such it may not be possible to safely use the machine for any conditions beyond the stated capacities and specifications Please consult Schlumpf when a change in operating parameters may affect the unit s safe and proper use Schlumpf equipment has been clearly labeled with warning and informational signs For your safety read and obey all labeling on your machine Load capacity when handling and manipulating a rolled cored bundle of material is a function of roll weight vs roll face width A load capacity curve or chart has been generated for most Schlumpf handling equip ment and is located on the capacity page for the specific equipment pertaining to this manual Do not ex ceed maximum capacity Serious injury or equipment damage will result Core Diameter fin mm Roll Face Width fin mm Roll Ovter Diameter Fi in mm i i Roll Weight lb kg Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Equipment Specifications And Capacities The capacity for the MRT unit is clearly labeled on the unit itself MAX Roll Weight MRT 330 330lb 150kg MRT 500 500lb 227kg MAX Roll width See capacity label on unit and or specification sheet amp chart Unit Weight 80lb 36kg Shipping weight Approx
5. SHALL SELLER BE LIABLE FOR COST OF PROCUREMENT OF SUBSTITUTE GOODS BY THE BUYER OR ANY SPECIAL CONSE QUENTIAL OR INCIDENTAL DAMAGES HOWEVER CAUSED WHETHER FOR BREACH OF WAR RANTY NEGLIGENCE OR OTHERWISE Product Returns Returns of products are accepted at the sole discretion of Schlumpf Inc Products returned must be accom panied by a complete written description of the reason for the return and will not be accepted without prior notification and issuance of a Return Authorization Number RA No by Schlumpf Inc Buyer is responsible for the cost of the return freight and the return may be subject to restocking fees Extreme care should be made for the packaging of goods returned for credit Buyer will be held responsible for reasonable dam ages to the return resulting from insufficient packaging and handling during transit A complete statement of terms and conditions of sale are available from Schlumpf upon request Page 18 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc
6. in material and workmanship for a period of one year 865 days when used on a one shift per day not more than eight hours basis six months 180 days when used on a two or three shift per day more than eight hours basis from the date of delivery unless otherwise specified on the face of this document This warranty is limited by the paragraphs below If buyer discovers a defect in any of the products covered by this Agreement Buyer s exclusive remedy shall be to notify Seller immediately of such defect and Seller at its option will repair or replace the Prod ucts or refund the purchase price Said notice shall be in writing and shall contain pertinent information to permit Seller to identify the Product which is claimed to be defective including without limitation the product type and serial number and a full description of the circumstances giving rise to the claim Failure to prop erly notify Seller within warranty period of such defects or Buyers undertaking or authorizing others to un dertake remedial action without Seller s express approval in writing shall immediately invalidate Seller s war ranty obligations Upon timely receipt of proper notice Seller shall inform Buyer of the remedial action which it intends to take and if return of the product is elected by Seller Seller will provide Buyer with a Return Authorization Num ber Buyer must comply with Seller s shipment instructions see paragraph below and ship the defective
7. records Schlumpf will for a nominal fee perform the inspection and submit a written report on all services Contact Schlumpf for fur ther information All Schlumpf MRT units should be Cared for According to this schedule e DAILY e Inspect the unit for worn damaged or missing parts amp fasteners e Inspect the normal operation The pivot mechanism turns from horizontal to vertical and vice versa smoothly The mandrel end effecter expands and retracts correctly The center of gravity adjustment screw mechanism operates smoothly The auto leveling mechanism operates smoothly e Check all fasteners on the unit and tighten to the proper torque if loose Use thread locker on all fasteners for the pivot mechanism e MONTHLY remove unit from service e Lubricate all moving parts and linear motion components Refer to page 13 for proper lubricants Center of gravity screw Auto level roller bearings Pivot mechanism All other metal on metal or moving parts e Check all fasteners on the unit and tighten to the proper torque if loose Use thread locker on all fasteners for the pivot mechanism e YEARLY remove unit from service e Disassemble mandrel and inspect gripper pins and gripper segments for wear and dam age Replace any pins and grippers that show excessive wear e Disassemble pivot mechanism Inspect pivot pin and release lever and thrust bearings Replace any components that show excessive wear Apply lubrican
8. this manual and any additional instructions prescribed by the manufacturer of the equip ment on which your Schlumpf product will be used Periodically check screws and bolts for proper tightness as fasteners can loosen due to vibration This product should be kept clean and free of foreign matter Replace any and all damaged parts immediately Warranty claims can not be accepted unless proof of periodic maintenance according to the guidelines set forth in this manual can be furnished by the user Lubrication For lubrication of moving or gliding surfaces we recommend the use of a high quality grease such as Jet Lube Clear Clean Lubricant with PTFE Synthetic Bearing Grease If alternative products are used it is im portant that they meet the following requirements high adhesion of the lubricant high and permanent lubri cate under load little or no attraction of dust contains no dangerous or hazardous propellants gases or ingredients that may be harmful to the environment or operators Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Service Service and maintenance should be performed only by trained personnel following the guidelines estab lished in this installation operation and maintenance manual Damage or injury may re
9. www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Operation cont d Control handles 6 Lift the MRT and roll with the hoist NOTE ALWAYS use both hands when turning the MRT Use only the control handles to perform turning MRT 330 shown Pivot release handle MRT 500 shown 7 Grip control handles with hands and disengage the pivot locks Actuate the locking plunger with thumb Actuate pivot release lever with fingers Control handles Control handles 8 Turn the roll to the vertical position MRT 330 USE BOTH HANDS AT ALL TIMES shown 9 Load the roll in the desired location Retract grippers Make sure the roll is fully and safely supported before attempting 1 T to release the mandrel grippers oe MRT 330 shown 10 Retract the grippers 11 Hold the grippers in the retracted position and ex tract the mandrel from the roll core Page 8 Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A mail schlumpf inc com 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Tel Schlumpf Inc MRT AL USER MANUAL Operation cont d MRT 330 shown g 1 Adjust the center of gravity screw so the fo mandrel is vertical If using the MRT AL the unit will automati cally adjust to the unloaded position MRT 330 shown Retract grippe
10. Product immediately Seller reserves the right to reject any warranty claim not properly reported and any warranty claim on any item that has been the subject of abuse misuse neglect improper installation or repair alteration modifica tion accident improper return handling use in or with equipment not suitable for such use unusual physi cal electrical electro magnetic stress failure of electric power external causes affecting the Product or other factors which are not covers by the warranty Buyer must pay freight costs to Seller for returned Products Buyer s packaging list must show the Return Authorization Number invoice number date and list of all returned goods The carton must also show the Return Authorization Number Seller will pay return freight to the Buyer and reimburse Buyer for its reason able return freight costs for products which are subject to warranty adjustment There is no other charge for warranty adjustment during the warranty period When Buyer returns any Product Buyer shall be responsi ble for all damage resulting from improper packing or handling and for loss in transit notwithstanding any defect or nonconformity in the Product If it is found that a warranty adjustment is not available for any de fect claimed by Buyer for any reason Buyer will be notified and the product will be returned at Buyer s ex pense Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A
11. e calling Schlumpf We ll ask you the same questions Note Continual misuse of this product will cause extreme wear and increase the potential for opera tor injury Units damaged in this manner should be removed from service immediately and returned to Schlumpf for repair 1 The center of gravity adjustment is strained or will not adjust properly e Dilemma The unit is not supported when trying to adjust the center of gravity mechanism e Solution Lower or raise the unit so the load is fully supported The unit should always be supported when trying to adjust the hoist hook position e Dilemma There is an obstruction inhibiting the travel of the hoist hook weldment e Solution Remove the unit from service to clean and lubricate the screw Forcing the unit to move may result in equipment damage and premature wear e Dilemma The crank handle for the adjustment screw is loose or broken e Solution inspect the M5 set screw p n P 10073 holding the hub of the handle in place If it is loose or missing it will have to be tightened or replaced Refer to the spare parts lists supplied in the back of this manual to locate the set screw 2 The auto leveling mechanism will not suspend a roll in the horizontal position e Dilemma The adjustment pin is not in the correct position for proper leveling e Solution Lower or raise the unit so the load is fully supported Adjust the pin to a differ ent location to bring the unit to a leveled posi
12. e unit is in core horizontal position Mandrel gripper on top in core horizontal position Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Operation MRT 330 shown 1 Adjust the center of gravity screw so the mandrel is horizontal If using the MRT AL the unit will automatically adjust to the unloaded position Center of gravity screw adjustment handle MRT 330 shown 2 Retract the mandrel grippers 3 Hold the grippers in the retracted position and in sert the mandrel into the core of the roll MRT 330 j Retract grippers shown 4 Release the grippers when the roll bumps against the mandrel arm 5 Adjust the center of gravity so the hoist hook is above the roll as shown MRT 330 Expand grippers shown 5a If using the MRT AL adjust the auto leveling pin to the loaded position Locating holes for the Auto leveling The pin will need to be properly set before lifting a load positioning pin Trial and Error may be used to find the correct position for the pin with certain rolls of specific weight amp width Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet
13. er No Date of purchase Your name address telephone No fax No or other contact information Purchase Order for service NOoR OD Page 15 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc Page MRT AL USER MANUAL Notes amp Maintenance Records WUOD OUI JGLUN YOS y NewW ew 3 WOd OUI JdLUN YOS 7MMM 3U19 U G06 L 68 Z0g Xe4 GESV O09P ZZ8 9914 IIOL CO6l E68 Z0e I L Y S N 29070 Sule WEYPUIN Saug asudiayug G u yduuN YyoS Maintenance Performed by Date Performed Desription of Care Maintenance Performed oul Jdwunjy s MRT AL USER MANUAL Manufacturer s Declaration Manufacturer and Distributor Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 5649 U S A Tel 207 893 1903 Fax 207 893 1905 E mail mail schlumpf inc com Internet www schlumpf inc com Declares that this Schlumpf Type MRT manual roll turner been designed and manufactured according to known engineering and safety specification and regulations This unit was made in the U S A with materials and components known to be of high quality The use of the equipment is governed by local sate and federal safety regulations Warranty Statement Seller warrants that the products sold will be free of defects
14. esult in damage to the equipment or process Never alter tooling or lift carriage parts without first consulting Schlumpf Damage or injury may result Always unplug the power ca bles before servicing Schlumpf machines Page 14 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Recommended spare parts Spare parts lists assembly specifications and in the case of units with integral controls wiring diagrams are attached to the back of this manual for the MRT manual roll turner unit Copies of the spare parts list are available upon request Recommended spare parts to be kept on hand per unit are indicated on the spare parts list drawings in the back of the manual They have an asterisk at the end of the part number Example P 10186 Crank handle Service Information To arrange for service on any Schlumpf roll handling devices contact Schlumpf at the following address Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 5650 U S A Tel 207 893 1903 Fax 207 893 1905 E mail mail schlumpf inc com Internet www schlumpf inc com Be prepared to supply the following information MRT Serial No L XXXXX Description of service required or nature of problem Original Purchase Order No Schlumpf Invoice or Sales Ord
15. fety WARNING Never step under or stand under suspended loads In principle the operator stands behind or to the side of the unit never to the front Only the operator should remain within the working radius of the equipment Always work within the permissible load capacity of the Schlumpf equipment and hoist system Only allow trained maintenance personnel to service and repair the equipment Use only Schlumpf accessories and spare parts Always unload the equipment before lowering the unit to the floor or taking the unit out of service Never exceed Schlumpf capacities for maximum roll or material weight and dimensions Schlumpf equipment is designed to lift material only Never lift personnel Operators and personnel should never stand or ride on the machine The maximum load capacity of all Schlumpf equipment is clearly labeled on the machine itself Never exceed the load capacity of the unit Damage extreme wear and operator injury may result Closely follow the recommendations and instructions of the manufacturer of purchased system components Failure to do so can result in equipment damage and or serious operator injury Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Statement Of Purpose Schlumpf material handling equip
16. ment has been designed to operate as mechanical lifting turning and po sitioning devices for the handling of rolled materials in a core horizontal and or vertical orientation Schlumpf hoist based equipment is for use with cranes and overhead hoists within the operating perimeter of the material handling plant or workspace and may be used only for this purpose The hoist or crane on which Schlumpf hoist based material handling equipment is used should have the capability of being ren dered inoperable with an Emergency stop switch Schlumpf portable floor based equipment is for use within the operating perimeter of the material handling plant or workspace with a solid concrete or comparable floor and may be used only for this purpose Consult Schlumpf if the unit is to be used with materials other than rolled cored materials or other than what the equipment was originally specified and designed Schlumpf standard mandrels are designed to handle materials with a paper cardboard core If the core of the material to be handled has been changed or is not paper cardboard special modifications to the grip pers must be made This includes but is not limited to steel plastic and aluminum cores Schlumpf mechanically expanding mandrels are fail safe self tightening and can only be disengaged from the core by the operator CAUTION Schlumpf material handling equipment is for use under operating conditions supplied to Schlumpf at the
17. rs 2 Retract the mandrel grippers 3 Hold the grippers in the retracted position eee and insert the mandrel into the core of the roll MRT 330 shown Easa 4 Release the grippers when the roll bumps against the mandrel arm 5 Adjust the center of gravity so the hoist hook is above the roll as shown r MRT 330 shown 5a If using the MRT AL adjust the auto leveling pin to the loaded position The pin will need to be properly set before lifting a load Trial and Error may be used to find the correct position for the pin with certain rolls of specific weight amp width Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Operation cont d MRT 330 shown 6 Lift the MRT and roll with the hoist NOTE ALWAYS use both hands when turning the MRT Use only the control handles to perform turning 7 Grip control handles with hands and disen gage the pivot locks Actuate the locking plunger with thumb Actuate pivot HONTO DANAS 4 release lever with fingers 8 Turn the roll to the horizontal position USE BOTH HANDS AT ALL TIMES MRT 330 shown 9 Load the roll in the desired location Make sure the roll is fully and safely supported before attempting to release the mandrel gripper
18. ructions carefully Safety All equipment must be operated by trained personnel Never touch any rotating machinery or machine parts until movement has completely stopped Damage or injury may result Lifting Capacity Permissible Use under Load Maximum load allowances have been calculated for this equipment based upon operating data supplied to Schlumpf at the time of order Maximum load values refer to the maximum weight of the material to be han dled Never exceed the maximum allowable load value for this equipment Consult Schlumpf before using this equipment in any other application for which it was not originally intended Damage or injury may re sult Schlumpf material handling machines are intended to lift lower insert extract and position rolls or other forms of material The machine is not intended to lift material over the specified design weights supplied to Schlumpf at the time of order Damage to the machine or operator injury may result Plant Workplace Conditions and Operation Machinery with which this Schlumpf equipment will be used should be in good repair and properly aligned spindle to spindle axis web path axis etc Misalignment will cause adverse affects that may hamper de sired operation and will increase the rate of wear of Schlumpf and other equipment Maintenance and Warranty To assure safe and proper operation of this and other equipment follow preventative maintenance guide lines set forth in
19. s 10 Retract the grippers Retract grippers MRT 330 shown 11 Hold the grippers in the retracted position and extract the mandrel from the roll core Page 10 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Operation Adjustable mandrel arm Note Arm is shown in Position 3 Position 2 is in center Position 1 is retracted Adjust the mandrel arm by removing the pin and sliding the arm to the appropriate setting Replace the locking pin when the arm Is adjusted Refer to the table below for proper settings when handling rolls of different widths MIN MAX roll widths in mm setting S setting2 settings O 30050 145 19 368 483 17 22 432 559 195 245 495 622 14 20 25 356 514 16 25 28 25 413 691 18 75 26 476 660 15 75 24 25 400 616 155 335 604 651 Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Troubleshooting Please refer to the following list of potential problems and their solutions if the MRT is not functioning nor mally befor
20. sult if established procedures are not followed Please consult Schlumpf with any questions or problems you may have with this or any other Schlumpf equipment Spare Parts And Tools Use only Schlumpf spare and replacement parts or those recommended by Schlumpf Use of any other parts will void your product warranty Tools metric fasteners metric components or any other special re lated items required for the maintenance of Schlumpf equipment are available from Schlumpf Transport Damage Schlumpf equipment is thoroughly tested and carefully packaged prior to shipment If your unit was dam aged in transport contact the shipper immediately Make sure that you contact the transporter within 24 hours of the receipt of the machine and preferably do not sign a receipt for the machine without noting the damage on the bill of lading Call Schlumpf immediately Do not try to operate the equipment Damaged parts which have not been reported immediately to Schlumpf will not be replaced under warranty Equipment and Operating Safety This equipment was manufactured in accordance with the acknowledged regulations of the technology in volved and has been thoroughly tested under load Before placing the unit into service check for possible transport damage and review this manual with all potential operators of the equipment Thoroughly test the equipment unloaded before attempting to handle any kind of load Follow these guidelines for operating sa
21. t and reassemble Use threadlocker on all fasteners for the pivot mechanism Schedule is based on one shift per day The time intervals between service may need to be reduced depending on the amount of use and the environmental conditions present in your application i e a machine used in a dusty environment may need to be cleaned and lubricated more often Page 13 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Fastener torque Fasteners should always be installed to their proper tightening torque The table below shows the recom mended tightening torques for standard metric screws Size Torque N m Torque Ib in Lubricants amp Thread locking fluids Schlumpf recommends the following compounds amp fluids or their equivalent be used to provide care and maintenance for material handling equipment e Bearing lubricant e Jet Lube Clear Clean Lubricant with PTFE e Metal on metal lubricant e Motorex Universal 2000 spray lubricant e Fastener thread locking e Loctite 242 Blue medium duty threadlocker CAUTION Damaged or worn parts should be replaced immediately Many Schlumpf parts have specific sur face treatment and especially heat treatment Use only Schlumpf spare and replacement parts Fail ure to do so may r
22. tion e Dilemma There is an obstruction inhibiting the travel of the hoist hook hoist hook bearings e Solution Remove the unit from service to clean and lubricate the mechanism Forcing the unit to move may result in equipment damage and premature wear e Dilemma The unit will not hang level even with the adjustment pin in the furthest position e Solution Determine the weight AND width of the roll that is to be handled and compare it against the capacity of the unit If the roll is beyond the capacity of the unit do not try to lift and turn the roll If the roll is within the marked capacity of the unit contact techni cal support at Schlumpf Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc MRT AL USER MANUAL Periodic Maintenance Generally Schlumpf handling equipment is maintenance free However all mechanical equipment should be inspected periodically for safety proper function lubrication and wear This care will ensure years of trouble free performance from Schlumpf equipment The check should be performed by trained maintenance personnel and a written record of the inspection should be maintained in ac cordance with regulations covering load lifting devices A tabulated page is located in this manual for keeping care and maintenance
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