Website Layout - 2000XL User Manual v.3.0
Contents
1. we DOE CHALLENGAIR DOXL INDUSTRIES P HME aE N V viii LAAL AA a INSTRUCTION MANUAL PLEASE READ ALL INSTRUCTIONS AND SAFETY PRECAUTIONS BEFORE OPERATING PRODUCT SAVE FOR FUTURE REFERENCE WARRANTY PERTINENT CONTENT Product Specifications Model 2000XL Voltage 115v Voltage 230v Amperage 9 11 Amperage 4 56 Horse Power 3 Horse Power 3 Wattage 1048 Wattage 1048 Hertz 60 Hertz 50 60 Motor Air Volume 124 CFM Motor Air Volume 124 CFM 9711 Mason Avenue Chatsworth CA 91311 818 772 2887 800 821 9449 Fax 818 886 0218 www DoubleKIndustries com info DoubleKIndustries com IMPORTANT SAFEGUARDS WARNING IMPORTANT SAFETY PRECAUTIONS PLEASE READ COMPLETELY BEFORE USING PRODUCT When using electrical appliances especially when children or animals are present basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including but not limited to the following DO NOT TURN ON DRYER WITHOUT FIRST HOLDING THE DRYER HOSE as the air volume from the dryer can cause the hose to whip or move rapidly and may cause injury Do not leave dryer OR the animal unattended while product is in use Unplug unit when not in use Do not use extension cords with dryer Do not unplug unit by pulling on cord Do not expose dryer to rain or water Do not use or store dryer where it can fall or be pulled into tub or sink or standing water If dryer fal2. Variable Speed optional a Maximum Output Turn the dial speed control clockwise to its maximum b Variable Output Turn the dial speed control clockwise to desired air output c Off Position Turn the dial speed control counter clockwise until it clicks off REQUIRED MAINTENANCE FILTERS Procedures below must be performed regularly or as needed to protect dryer warranty status FILTER CLEANING Both the external and internal filters of the CHALLENGAIR 2000XL should be kept clean If the filters become heavily coated with hair and or dirt it will reduce the air output of your dryer and can cause damage to the motors or cause the motors to overheat Never operate the dryer without all filters in place To clean external filter Vacuum or shake off dirt and hair daily Filter may be rinsed in water if necessary Let filter dry completely before reinstalling on dryer To clean the internal motor filter of the CHALLENGAIR 2000XL 1 Unplug dryer 2 Slide off the back cover of the dryer This is a compression fit and will come off with a little effort 3 Toremove the filter from the internal filter housing 4 Clean motor filter disk by vacuuming off hair and dirt or wash filter gently in cool water Shake off excess water and allow to air dry completely Replace filter if necessary 5 Reassemble the two piece filter frame and replace it onto the motor assembly housing by pushing it into place 6 Replace dryer b
3. Board 115v 1 Triac PC Board Sean m 30 2145N Nut Rheostat Speed Control VS 1 2153 3 8 External Tooth Lock Washer 2167 Triac PC Board 115v Assy w Heat Sink 5537 Wire Nut Figs Side FIELD CLIP Ref 3 SMALL TAB Ref 5 MOTOR PART 819 Fig 3 Top PLASTIC BRUSH BODY FIELD CLIP Ref 3 BRUSH ASSEMBLY 4 RETAINER Ref 2 L l PLACE SCREW DRIVER TP BETWEEN CLIP AND PLASTIC BRUSH BODY ROTATE TO SEPARATE TAB FROM BRUSH BRUSH RETAINER SCREW Ref 1 BRUSH ASEEMBLY Ref 4 PART 815 BRUSHES Your CHALLENGAIR 2000XL has one brush type motor The brushes should be checked for wear after approximately 600 hours of use If the carbon brushes are worn shorter than 1 4 inch the brushes should be replaced Brushes may be ordered from Double K Industries or an Authorized Service Center Please be sure to specify that your dryer is a 2000XL as the brushes are slightly different from one dryer model to another To check and or replace brushes 1 Unplug electrical cord from wall outlet Disassembly 2 3 Slide off the back cover from the dryer This is a compression fit and will come off with a little effort Remove all screws on the outside of the dryer that hold the two halves of dryer housing in place It may be best to lay the dryer on its side while removing these screws Each motor will be sitting in place inside t
4. T HEAT Your CHALLENGAIR 2000XL has no heating element The CHALLENGAIR 2000XL produces heat by a flow thru motor system meaning the air is pushed through the motor and is warmed by the natural heat of the motor that occurs during operation This means greater electrical savings and efficiency for you The dryer will reach its maximum air temperature after about 2 4 minutes of operation Note The higher the room temperature the warmer the air from the dryer will be ASSEMBLY To attach hose to dryer Your dryer hose has a black hose adapter that will screw onto the hose in a counter clockwise motion The adapter with hose attached then fits onto the dryer with a half twist motion that locks the adapter onto the dryer First place the adapter over the snout of the dryer with the Double K logo facing up then turn hose counter clockwise until the adapter locks in place the Double K logo should then be sitting horizontally To remove hose from adapter Turn the hose clockwise ATTACHMENTS Your dryer is equipped with one hose 4 twist on nozzles and 1 compression fit nozzle To attach nozzles to hose twist the nozzles counter clockwise Twist clockwise to remove OPERATION Switches and Controls 1 2 Speed a Low Speed Standard Heat Press the motor switch to the left 1 Position b High Speed High Heat Press the motor switch to the right II Position c Off Turn the motor switch to the middle 0 Position 2
5. When servicing use only Double K Industries parts oe SS CO N Congratulations You ve just purchased the Double K CHALLENGAIR 2000XL Forced Air Dryer which produces warm high velocity air under pressure to make your animal grooming tasks easier Your new dryer is designed to provide long reliable service Please read this manual carefully and completely before beginning operation of your dryer and keep this manual in a convenient and safe place for future reference A warranty card is included with your dryer and should be filled out completely and mailed to Double K Industries within 30 days of the purchase date of your dryer to validate your warranty Online registration available at www DoubleKIndustries com Your CHALLENGAIR 2000XL has a two year warranty covering the unit against defects in materials and workmanship Regular maintenance items such as brushes and filters are not included see warranty card for complete warranty information It is also important to retain your sales receipt as proof of purchase should service ever be needed Your CHALLENGAIR 2000XL has one brush type motor It is important that the brushes be changed when they become worn down to prevent damage to your dryer motor brushes are maintenance components and are not covered under the warranty We suggest checking the motor brushes after every 600 hours of dryer use Please see section on BRUSHES in this manual for instructions A NOTE ABOU
6. ack cover Any maintenance not explained in this manual should be performed by Double K Industries or an Authorized Service Center Call Double K Industries for the name of an Authorized Service Center nearest you All warranty service must be performed by an Authorized Service Center or Double K Industries to protect your warranty status Attachment List Attachment 870 6 1 2 Hose Black on Blue for Blue Model 1 Hose Black on Grey for Black Model 1 Air Sweep Nozzle 1 2 74 Hi Velocity Nozzle 2070 Nozzle Super Hi Velocity ER ES Hose to Dryer 172 Locking Adapter EE MODEL 2000XL EXPLODED DIAGRAM JOXL 2000XL PARTS LIST Item Part DESCRIPTION Qiy 10 24x3 8 Barrel Nut Binding 2158 1 Short Black Housing Right Side Motor 120v 60 Hz LM 115923 Motor w Choke 230v Motor Brushes 115v Motor Brushes 230v Short Black Housing Left Side Short Blue Housing Left Side Bow Shackle Decal 115v 2000XL 2 Speed Decal 230v 2000XL 2 Speed Assy Cord set 115v 881 1 20 2159 Wire Grommet 4 Hole 2 21 Silicone Rubber Molded Motor Mount 22 2191 intemal Filter Housing 1 VARIABLE WIRING Black DIAGRAM 5509 Knob Switch Black a 2217 Deal VS Pot Side Variable Speed Units Speed Control 26 2009 Sound Control Foam Disk 1 Board i 2196 internal Filter a Gr 2218 Deal 2000 VS 115 Product Data side po 29 2168 Speed Control
7. he rear of the dryer Replace exterior filter on to burgundy back cover Always make sure all filters are in place before operating dryer
8. he rubber silicone motor mounts Removing the rubber silicone motor mounts from the motor is not necessary to replace brushes Disconnect the motor power wires Motor a Loosen the two brush assembly retainer screws Fig 3 Ref 1 to loosen the brush assembly retainer Fig 3 Ref 2 Remove the field clip Fig 3 Ref 3 to remove the brush assembly Fig 3 Ref 4 and replacing it with a new one Note IMPORTANT the brush has a small tab on the bottom that MUST be fitted into the slot on the motor frame for proper positioning Fig 2 Ref 5 b After the new brush assembly is seated tighten the brush assembly retainer screws c Repeat steps A B for the brush on other side of motor Reassembly T Inspect the motor mount for cracks or damage replace if necessary Set the motor back into its original position in the dryer housing The motor mount has slots that fit over corresponding alignment tabs on the inside of the dryer housing These slots and tabs must match up for proper fit and function Note In the event that the motor mount is removed from the motor simply replace it by being mindful to align the contours of the motor mount with corresponding contours on the motor housing Reattach the screws around the outside of the dryer making sure the two halves are matching up After the two halves of the dryer housing have been put together replace motor filter on back motor and push the burgundy back cover back onto t
9. ls into water UNPLUG IT Do not reach into the water Unplug unit before attempting any maintenance or service Do not put any object into dryer openings Keep loose clothing jewelry and hair away from dryer openings Do not direct dryer air towards eyes or ears of people or pets Never use dryer if it has a damaged cord or plug has been dropped damaged or exposed to rain or water Return to Double K Industries or an Authorized Service Center for service 12 When using the cage attachment do not leave the animal unattended 13 This product is for use on animals only 14 Recommended operation by adults only Use caution when working around children 15 Do not use attachments not recommended by Double K Industries 16 Do not operate without filters in place Keep filters clean as dirty filters limit air intake and may damage the motor or cause overheating 17 Plug only into a properly grounded receptacle Always make sure the amperage of the electrical outlet is sufficient for the amperage rating of the product See Product Specifications for amperage rating of this product 18 Do not use product for anything other than its intended purpose 19 Do not attempt to perform any service or maintenance not outlined in instruction manual 20 Do not attempt any product modifications or alterations Do not use if any parts or switches are damaged Send to an Authorized Service Center or Double K Industries for service 21
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