AEROTECH BAFFLE ACTUATOR
Contents
1. Turn on the electrical supply to the Actuator and the Air Monitor Control It is now ready to operate 1 TO INTERNAL WIRING TO INTERNAL WIRING a d 3 a T of D S QS 8 8 8 GC J z zl 120 INLET 120 VAC CONTROL POSITION CONTROL SIGNAL OUTPUT SIGNAL Figure 7a Figure 7b Munters Corporation FORM QM1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 517 676 7070 Fax 517 676 7078 Page 10 of 18 www munters us aerotech OPERATION NOTE The baffle machine is shipped from the factory with the open and close limit switches set for mid range operation See Figure 8 These switches MUST be set for your installation to assure proper operation Figure 8 Adjust Close Limit Switch Step 1 Loosen the 2 screws in the close limit switch and slide the switch back towards motor Manually run baffle machine to the full close position for the baffles or inlets Slide the close limit switch against Guide Block so that it activates the close limit switch tighten the screws See Figure 9 Manually run baffle machine open about 1 and back close to check for proper full close position Figure 9 Munters Corporation FORM QM1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 517 676 7070 Fax 517 676 7078 Page 11 of 18 www munters us aerotech Adju2. Cover Only for BA1701 AL 1 4 AC1325C Motor 4RJ20 120V with Capacitor 1 5 AC1326 Gearhead 360 1 4GB360KA 1 6 FP2053 Prop Fastener e 1 0 x 4 O D 1 7 1345 Spider Insert 070 Coupler Rubber 1 8 AC1328 Complete 070 Coupler 5 x 75 1 9 KP1010 Slotted Spring Pin e D x 1 25 L BLK 1 10 AC1070 Bearing 2 Bolt Flange gt Bore Set Screws 1 11 AC1080 Ball Screw with Nut and Flange 1 12 AC1308 Cable Guide Block PL 1 13 AC1307 Ball Nut Guide Block PL 1 14 AC1331 Electrical Mounting Plate GZ 1 15 AC1332 Retainer Plate For Limit Switch GZ 2 16 AC1019 Snap Acting Switch with EXT Spring 15A 2 17 AC3120 DPDT Relay 20A 2HP Max 120VAC Coil 1 18 AC1427 Capacitor GMFD 250VAC Sealed 4 Leads 1 19 FC1095 8 Pole Terminal Block 12 AWG Max 20A 1 20 KE1151 Connector C500 Romex Clamp ZP 1 21 KX1101 Snap Bushing D WHT or BLK PL 1 22 AC1348 Feedback Cable Bracket GZ 1 23 KX1452 Spring Tension 1 06 L SS 1 24 AC1316 Bracket Pot Support GZ 1 25 AC1337 Potentiometer with Cable 1 26 KX1052 Collar Set Screw Shaft SS 1 27 AC1317 Sprocket 24 Dimple D Shaft NY 1 28 AC1315 Bracket Leading GZ 1 29 AC1320 Shaft D x 1 8 L with Flat NY 1 30 KX1123 Bushing Insert type Shaft MDS NY 1 31 AC1392 Chain Drive w Coupling and Spring 1 32 KX1003 Clip Retainer For Dia Rod SS 2 33 KX1124 Bushing Insert type Shaft MDS NY 2 Munters Corporation 4215 Legion Dr Mason MI 48854 1036
3. USA 517 676 7070 Fax 517 676 7078 www munters us aerotech Continued on next page FORM QM1154 Rev 4 September 2009 Page 17 of 18 Baffle Actuator Cat No Part Name Description Qty 34 AC1313 Bracket Rear Following GZ 1 35 AC1319 Shaft x 2 25 L SS 1 36 AC1318 Pulley 1 Dia NY 1 37 AC1314 Bracket Front Following GZ 1 38 KW3002 Flat Washer 7 Type A Narrow SS 5 39 KS1020 Cap Screw 20 x 1 75 Hex 1 40 KN1558 Nut Keps 71 20 ZP 10 41 KS1005 Cap Screw 20 1 5 Hex SS 4 42 KN1555 Nut Keps 5 8 Metric 4 43 KS1015 Cap Screw 4 20 34 Hex ZP 4 44 KS0655 Machine Screw 6 32 x PHL PN ZP 2 45 KN1552 Nut Keps 6 32 ZP 2 46 KS2156 Tap Screw AB 8 x PHL PN ZP 2 47 KS2301 Screw 10 x PHL PN ZP 1 48 KS1001 Cap Screw 4 20 1 Hex FULLTHD ZP 1 49 KE1152 Push Mount Wire Holder Ze 1 0 NY 2 50 KW3651 Locking Washer 8 EXT STAR 3 51 KS2153 Tap Screw AB 6 x 1 25 PHL PN ZP 4 52 AC1334 Draw Latch Flexible with Keeper amp Hardware 1 53 KR1061 Pop Rivet e 4 Grip SS 1 54 KS1017 Cap Screw 18 x 1 Hex 2 55 KN1706 Nylock Nut 18 2 56 KS0651 Machine Screw 8 32 x PHL PN 3 Potentiometer Kit before 07 2000 Order AC1430 Upgrade Kit A AC1316 Bracket Pot Support GZ 1 B AC1338 Pot Drive 1 5 O D w Setscrews Obsolete 1 C KX1452 Spring Tension 6 D x 1 06 L SS 1 D AC133
4. 5 Cable w Fittings Pot Drive BA1701PT 1 E AC1336 Pulley Idler O D x 1 0 Obsolete 1 F AC1339 Bracket Idler Pulley BA1701PT Obsolete 1 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us aerotech FORM QM1154 Rev 4 September 2009 Page 18 of 18
5. AEROTECH T BAFFLE ACTUATOR V Munters aerotech Ventilation Systems Ww Munters Corporation FORM QM1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 Page 1 of 18 517 676 7070 Fax 517 676 7078 www munters us aerotech USER S MANUAL and INSTALLATION GUIDE Section Unpacking the 3 DIM NUONS M 3 Installation 4 7 External Cabling seated cece 8 9 Electrical Wirlrig erbe t RH te o tn ier v sb p f oae Roe RP Nie 10 B e cile 11 12 esteem desta eme adeste desta vis anette ss 13 Troublesoollng ase at tant oca ote fae 13 15 Exploded V EW dre X RR ERU REIR XE dis E RUE 16 18 THANK YOU Thank you for purchasing an Aerotech Baffle Actuator Aerotech equipment is designed to be the highest performing highest quality equipment you can buy With the proper installation and maintenance it will provide many years of service PLEASE NOTE To achieve maximum performance and insure long life from your Aerotech product it is essential that it be installed and maintained properly Please read all instructions carefully before beginning installation WARRANTY For Warranty claims information see the Warranty Claims and Return Policy form QM1021 available from the Aerotech Ventilation S
6. ITH HAND WINCH INSTALLED Free Pulley Fixed Pulleys EN To Other Inlets Maximum 45 Angle Baffle or Wall Inlets d Baffle Machine Hand Winch NOTE When a Hand Winch is connected to the baffle machine and a free pulley is connected to the inlets the inlets will travel at half the rate of the baffle machine This is because for every 1 the baffle machine travels the inlets will move 1 2 Only half of the load will be applied to the baffle machine therefore it will have twice the pulling capacity FORM QM1154 Rev 4 September 2009 Page 8 of 18 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us aerotech BAFFLE MACHINE AND CABLING WITH HAND WINCH INSTALLED Free Pulley Fixed Pulleys m To Other Inlets Baffle or Wall Inlets Maximum 45 Angle Hand Winch NOTE When a Hand Winch is connected to the inlets and a Free Pulley is connected to the baffle machine the baffle will travel at twice the rate of the baffle machine This is because for every 1 the baffle machine travels the inlets will move 2 Twice as much load will be applied to the baffle machine and it will have half the pulling capacity BAFFLE MACHINE AND CABLING WITH HAND WINCH INSTALLED Double Free Pulleys Fixed P
7. MIT Ne E SWITCH N O N O WHITE 2 colt 120 vac 8 9 E CLOSE LIMIT 2 SWITCH RELAY DPDT 120VAC COIL VS BAT701PT 30 only BLACK POTENTIOMETER 5kO 3 TURN 2 E CAPACITOR 6 0 uf 200 V B i E S 5 3 MOTOR 2 2 0 6 5 ORIENTAL MOTOR NCC Lo 4RJ20GB AUL INLET CONTROL NOTE AFTER CONNECTING MOTOR LEADS APPLY POWER POSITION AND CHECK THAT THE LIMIT SWITCH TOWARD WHICH OUTPUT THE CABLE MOUNTING FLANGE IS MOVING WILL STOP MOTOR IF IT DOES NOT INTERCHANGE GRAY AND BLUE MOTOR LEADS AND CHECK AGAIN Figure 13 BA1701 30 BA1701PT 30 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 FORM QM1154 www munters us aerotech Rev 4 September 2009 Page 15 of 18 uo9jouee sn s1ejunu MMM 8 Jo 9 8102 929 19 0407 979 119 6002 1equieideg YSN 9601 7588 IW uosej uoibe1 GL zy YSLLNO INSOJ 05 19jeuionuejod Opt Jo jejeuonuejod Lov 10 1dl0ZLV8 Ul 0002 40 9J0Jeg Jojenjoy ojyeg Baffle Actuator Cat No Part Name Descriptionw Qty 1 AC1330 Lower Frame Section with Base CTD GZ 1 2 AC1329 Upper Frame Section CTD GZ 1 3 AC1333
8. e Figure 4 Wall Top Plate Open Eye Lag Screw G Wall Stud Pulley F 1 Figure 4 Munters Corporation FORM QM1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 517 676 7070 Fax 517 676 7078 Page 6 of 18 www munters us aerotech Step 4 Unthread both ends of Part H until they are 9 long with an equal amount of threads showing at both ends Pull the cables attached to the baffle through the pulleys and loop the ends through the eye of the turnbuckles and secure with Part B See Figure 5 Wall Top Plate Open Eye Lag Wall Stud Figure 5 Step 5 Place Part E over hook end of turnbuckles Then place Part D in groove of Part E See Figure 6 Wall Top Plate Open Eye Lag Screw G Cable Clamps B Turnbuckles H Cable Assembly D 4 Wire Rope EN Thimble E Figure 6 Munters Corporation FORM QM1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 517 676 7070 Fax 517 676 7078 Page 7 of 18 www munters us aerotech EXTERNAL CABLING METHODS BAFFLE MACHINE AND CABLING WITHOUT HAND WINCH Fixed Pulleys To Other Inlets ne Baffle or Wall Inlets m Baffle Machine NOTE When the baffle machine is connected directly to the inlets they will both travel the same rate and the nor mal load will be applied to the baffle machine BAFFLE MACHINE AND CABLING W
9. r gt dia cable ZP c F 4 4 Pulley with Carrier G 4 6 x 4 88 Open Eye Lag Screw E H 2 x 9 Turnbuckle G Actuator Specifications Power 110 120 H Cmm E oa Amps 0 5 Phase 1 Hertz 60 Load Capacity 700 pounds NOTE These actuators open or close Aero Baffle accordingly from D signals received from any one of Aerotech s Air Monitor controls Munters Corporation FORM QM1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 517 676 7070 Fax 517 676 7078 Page 3 of 18 www munters us aerotech INSTALLATION INSTRUCTIONS AWARNING Step 1 e Install the actuator in the location shown on your ventilation system drawing or as shown in Figure 1A and 1B using the 4 Fastener A supplied in the hardware AN pack See Figure 2A for typical installation of a ceiling mounted actuator See Figure 2B for typical installation of wall mounted actuator High Voltage disconnect power before installation 1 Munters Corporation FORM QM1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 Page 4 of 18 517 676 7070 Fax 517 676 7078 www munters us aerotech 2
10. st Open Limit Switch Step 2 Loosen the 2 screws on the open limit switch and slide the switch towards end of machine See Figure 10 Manually run the baffle machine to the full open position for the baffles or inlets Slide the open limit switch against Guide Block so that it activates the open limit switch tighten the screws See Figure 11 Manually run baffle machine close about 1 and back open to check for proper full open position Loosen screws on Open Limit Switch Figure 10 Figure 11 Step 3 Place all switches and controls in auto Test operation of baffle machine using the Air Monitor control or environmental computer control Munters Corporation FORM 1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 517 676 7070 Fax 517 676 7078 Page 12 of 18 www munters us aerotech MAINTENANCE Step 1 Remove dust buildup from control using a softbrush or dry cloth Never use liquids to clean electrical cords or wires Step 2 Keep actuator shaft and bearings lubricated with a high quality lithium based grease Step 3 Verify the upper and lower limit switches are positioned in proper place TROUBLESHOOTING In order to make these checks a voltmeter is required All actuator circuitry is 120VAC To troubleshoot power must be on Use EXTREME CAUTION when checking voltage DO NOT attempt these tests if you are not experienced in working on electrical control systems instead con
11. tact a qualified electrician or service techni cian Refer to the following wiring diagrams while troubleshooting Figure 12 BA1701 BA1701PT Figure 13 BA1701 30 BA1701PT 30 For BA1701 BA1701PT Actuator does not CLOSE or OPEN when signaled to A CLOSE 1 Check for 120VAC at gray and red wires on motor If voltage is present repair or replace motor 2 Check for 120VAC 4 and 1 neutral If voltage is present replace limit switch 3 Check for 120VAC 3 and 1 neutral If voltage is present replace DPDT relay 4 Check output of Actuator control to make sure the actuator is receiving a signal to close If voltage is not present check main electrical service panel in building and wiring from control B OPEN 1 Check for 120VAC at blue and red wires on the motor If voltage is present repair or replace motor 2 Check for 120VAC on 9 and 1 neutral If voltage is present replace limit switch 3 Check for 120VAC on 7 and 1 neutral at the coil on relay If voltage is there replace relay 4 Check output of the Actuator control to make sure the actuator is receiving a signal to open If voltage is not present check main electrical service panel in the building and wiring from control Note For BA1701 30 BA1701PT 30 gray and blue motor leads are reversed Munters Corporation FORM QM1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 517 676 7070 Fax 517 676 7078 Page 13 of 18 www munters
12. ulleys Baffle Machine To Other Inlets Baffle or Wall Inlets Maximum 45 Angle Fixed point anchored securely N NOTE When a Hand Winch is connected to the inlets and two free pulleys are connected in line the inlets will travel at the same rate as the baffle machine For every 1 the baffle machine travels the inlets will move 1 The normal load will be applied to the baffle machine Hand Winch Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us aerotech Baffle Machine FORM QM1154 Rev 4 September 2009 Page 9 of 18 ELECTRICAL WIRING Step 1 All wiring should be in accordance with National State and Local electrical codes Make electrical connections as shown on terminal block label inside actuator Step 2 Each actuator should have independent overload protection matched to its motor Aerotech circuit breaker Catalog No SY2010 Step 3 Open close and neutral outputs from the air monitor control are to be wired to the open close and neutral inputs of the actuator See Figure 7a If using the BA1701PT connect the inlet position output from the actuator to an environmental computer control having inlet control capability See Figure 7b POTENTIOMETER Step 4
13. us aerotech TROUBLESHOOTING cowriNuED BROWN iu a ea BLACK 4 9 BLACK 3 S co OPEN LIMIT d SWITCH N O N O lt WHITE 2 120 vac 8 9 T e T hmmm 7 CLOSE LIMIT SWITCH RELAY Bg DPDT 120VAC COIL N C N O COM 5 4 BLACK BA1701PT only BLACK POTENTIOMETER 5kQ 3 TURN Q C 88 10 11 9 m 9 5 x 9 9 2 ad gi 6 E E lt CAPACITOR U e 6 0 uf 200 d a ad z 2 z 2 5 D oj E g MOTOR z 4 2 1 o ORIENTAL MOTOR LI c MR 4RJ20GB AUL INLET CONTROL NOTE AFTER CONNECTING MOTOR LEADS APPLY POWER POSITION TONAR AND CHECK THAT THE LIMIT SWITCH TOWARD WHICH OUTPUT THE CABLE MOUNTING FLANGE IS MOVING WILL STOP MOTOR IF IT DOES NOT INTERCHANGE GRAY AND BLUE MOTOR LEADS AND CHECK AGAIN Figure 12 BA1701 BA1701PT Munters Corporation FORM QM1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 517 676 7070 Fax 517 676 7078 www munters us aerotech Page 14 of 18 TROUBLESHOOTING cowriNuED BROWN BROWN 10 8 9 5 2 N O BLACK 4 9 BLACK 3 2 OPEN LI
14. x8 Bracing Spanning Trusses Figure 2A SIDE VIEW z x Ceiling BA1701 d M uilding Wa d 8 0 From BA1701 to Building Wall 7 23A N LOOKING UP FROM FLOOR az 1701 Building Wall ES 2 8 Braces From BA1701 to Building Wall Spanning Trusses X Figure 2B SIDE VIEW ELEVATION VIEW Ceiling F i Ceiling E _ 2 8 o 5 Building Wall N io lt o 5 55 5 co ah 17 Y 93463 1701 Bracing 2 x 8 Bracing Spanning m A Spanning Wall Studs Wall Studs or or Posts Posts 7 1701 Munters Corporation FORM QM1154 Rev 4 September 2009 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 Page 5 of 18 www munters us aerotech Step 2 Fold Part D in a U shape and insert the 2 thread ed ends through the holes in the nylon block on the end of the actuator Pull the 2 threaded ends through and attach to the ball nut flange with 4 Fastener C See Figure 3 Nylon Block Cable Assembly D Figure 3 Actuator Housing Ball Nut Flange Step 3 Secure Fastener G to wall in direct line with BA1701 Then attach Part F to eye screws by sliding strap of pulley into eye of the open eye lag screw Se
15. ystem Munters Corporation office at 1 800 227 2376 or by e mail at aerotech munters com Conditions and Limitations Products and Systems involved in a warranty claim under the Warranty Claims and Return Policy shall have been properly installed maintained and operated under competent supervision according to the instructions provided by Aerotech Ventilation Systems Munters Corporation Malfunction or failure resulting from misuse abuse negligence alteration accident or lack of proper installation or maintenance shall not be considered a defect under the Warranty Munters Corporation FORM 1154 4215 Legion Dr Mason MI 48854 1036 USA Rev 4 September 2009 517 676 7070 Fax 517 676 7078 Page 2 of 18 www munters us aerotech UNPACKING THE EQUIPMENT Before beginning installation check the overall condition of the equipment Remove packing materials and examine all components for signs of shipping damage Any shipping damage is the customer s responsibility and should be reported immediately to your freight carrier 5 4 5 FTETTTTTTTH Each box includes A 1 BA1701 1701 Baffle Actuator drive unit with EU internal brake 1 Hardware Package as follows C 8 HP1032 for Baffle Actuator A 4 x 1 5 Lag Screw B 2 Cable Clamp C 4 20 Hex Nuts ZP F D 1 Cable Assembly 60 Long with Threaded Ends 1 Thimble fo
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