user manual UZZI
Contents
1. MEDIUM Wheel Base 1164 mm 45 83 1167 mm 45 95 1191 mm 46 87 1194 mm 46 99 1217 4792 1228 mm 48 05 1243 mm 48 92 1246 mm 49 06 Top Tube Length 572 mm 225 597 mm 235 622 mm 24 5 648 255 Chain Stay Length 425 mm 16 75 429 mm 16 89 425 16 75 429 mm 16 89 425mm 16 75 429 mm 16 89 425 mm 16 75 429 mm 16 89 Head Tube Length 109 mm 43 115 mm 45 122 mm 8 122 mm 46 Head Tube Angle 65 64 65 64 65 64 65 64 Reach 410 mm 16 16 400 mm 1574 435mm 17 11 424 mm 16 69 458 18 04 448 mm 1762 484 mm 19 04 473 mm 18 62 Stack 681 mm 23 66 689 mm 23 96 606 mm 23 85 613 mm 24 14 613 mm 2412 620 mm 24 41 613 mm 2412 628 2441 BB Height 352 mm 13 875 339 mm 13 35 352 13 875 339 mm 13 35 352 mm 13 875 339 mm 13 35 352 13 875 339 13 35 5881 Angle 75 74 75 ZA 75 74 75 74 Effective Seat Tube Angle 68 67 68 67 68 68 67 Actual Seat Tube Length 394 mm 15 5 432 mm 17 45 870 16 Standover Height 801 mm 31 55 788 mm 31 03 804 mm 31 65 791 mm 31125 807 mm 3175 793 mm 31225 809 mm 31 85 INT ENSE L 4 LOSS 796 mm 31 325 Ei EXPLODED VIEW ANDB OM 6 0271 USER MANUAL ITE2. Hu I EE USER MANUAL UZZI WELCOME TO FAMILY AT INTENSE WE HAVE ONE GOAL TO PROVIDE THE RIDE OF YOUR LIFE THE INTENSE UZZI Qur team of designers engineers and product experts are focused on one thing every day your experience on the bike We build bikes that are as thrilling to look at as they are to ride and we build them for the select few of you who understand the difference and refuse to settle for anything else From the early days of Intense when founder Jeff Steber worked alone in his garage to today where a crew of talented people work in a Temecula CA factory Intense has been a brand built on passion by forward thinkers who even today love nothing more than to throw a leg over a sweet bike and head out for a rip Were so glad youve joined us Welcome to Intense enjoy your experience 2 9771 USER MANUAL For submission is the Intense Uzzi Made for Super Enduro competition and extreme bike park riding The adjustable shock position allows you to change travel and head tube angle to match your riding style for any riding conditions Equipped with the same tapered head tube pivot system and rock solid suspension technology Intense is known for this bike is fun fast and flick able with no holds barred INTRODUCTION 2 FRAME FEATURES COMPONENT SPEC GEOMETRY EXPLODED VIEW AND B O M ASSEMBLY 8 TORQUE CHART SETUP b MAINTENANCE REGISTRATION WWW INTENSECYCL
3. B Match upper linkage to pivot point on top tube making sure spacers do not fall out IMAGE 41 Using upper pivot axle 130780 insert through non drive side of top link bearing and push through to drive side bearing making sure spacers do not fall out Insert shoulder bolt through drive side engage threads D Holding a 5mm HEX wrench on non drive side upper pivot axle IMAGE 2 insert torque wrench into bolt on drive side and tighten to 20 Nm 175 in lbs IMAGE 43 Hold bearing cap 130778 with rounded edges facing outward against bearings on box link 130770 IMAGE 4 INTENSE B Match link to front triangle pivot point and insert pivot bolt with greased threads 4138791 through non drive side of frame and box link with spacers IMAGE 5 Use 8mm HEX wrench tighten to 7 Nm 60 In Ibs IMAGE 6 COX wu CONNECTING BOX LINK TO REAR TRIANGLE CONNECTING REAR TRIANGLE TO TOP LINK Follow previous steps to connect rear triangle to box link IMAGE 47 8 amp 9 10 US ER MANUAL A Insert shoulder bolts 130785 B Use 5mm HEX wrench to tighten through seatstay bearings Hold lower shoulder bolts and tighten to 20 Nm washer 130784 against inside of 175 in lbs IMAGE 13 seatstay bearing IMAGE 10 and match to top link seatstay pivot location IMAGE 11 8 12 INSTALLING REAR SHOCK INSTALLING ADJUSTER CONES Holdi
4. Recommendations THE ABOVE MAINTENANCE SCHEDULE IS ONLY A GUIDELINE REFER TO COMPONENT MANUFACTURER FOR SPECIFIC INSTRUCTION ON MAINTAINING THEIR PARTS INTENSE L Y L L P 8 E 1 9 WWIyy l lNIENSECYCLES CUM PHONE 951 296 9596 CUSTOMER SERVICE CS INTENSECYCLES COM GENERAL INFO INFOGINTENSECYCLES COM MEDIA MARKETING SPONSORSHIP MARKETING INTENSECYCLES COM INTENSE CYCLES USA 42380 RIO NEDO TEMECULA CA 92590 330015
5. BS 77 KGS 180 LBS 82 KGS m 180 LBS 82 KGS 190 LBS 86 KGS 190 LBS 86 KGS 200 LBS 91 65 di 200 LBS 91 05 210 LBS 95 KGS 210 LBS 95 KGS 220 LBS 100 KGS 550 220 LBS 100 KGS 230 LBS 104 KGS 230 LBS 104 KGS SHOCK SETUP ROCKSHOX KAGE COIL 216 X 64MM 8 5 X 2 5 SET UP AND TUNE PROPER SET UP AND TUNING CAN VARY FROM SHOCK TO SHOCK PLEASE CONSULT THE ROCKSHOX MANUAL INCLUDED WITH YOUR BIKE FOR COMPLETE INFORMATION ABOUT SET UP TUNING AND GENERAL MAINTENANCE OR VISIT WWW SRAM COM ROCKSHOX PRODUCTS NOTE COIL SPRINGS STOCKED IN 50 LB INCREMENTS FROM 850 TO 550 SHOCK SAG 30 when sitting on the bike FORK SAG 25 30 when sitting on the bike TRAVEL TRAVEL SLACK SETTING STEEP SETTING 178 MM 7 07 190 MM 7 5 RIDER WEIGHT SPRING WEIGHT RIDER WEIGHT LBS KGS LBS LBS KGS 130 LBS 59 KGS 130 LBS 59 KGS 140 LBS 64 KGS 140 LBS 84105 150 LBS 68 KGS 150 LBS 68 KGS 160 LBS 73 KGS _ 160 LBS 78 KGS 170 LBS 77 KGS 170 LBS 77 KGS 180 LBS 82 KGS 180 LBS 82 KGS 190 LBS 86 KGS 190 LBS 86 KGS 200 LBS 91 05 200 LBS 91 65 210 LBS 95 KGS 210 LBS 95 KGS 220 LBS 100 KGS 550 220 LBS 100 KGS 230 LBS 104 KGS 230 LBS 104 KGS INTENSE E FP CLES 77 17 MAINTENANCE GENERAL SERVICE AND CARE You have purchased a high performance bicycle which requi
6. ES COM WARRANTY CARD CONTACT CUSTOMER SERVICE CS INTENSECYCLES COM 951 296 9596 INTENS E TALES Ls 99595 FRAME FEATURES ADJUSTABLE GEOMETRY STEEP SETTING 65 DEGREE HEAD TUBE REAR SUSPENSION TRAVEL 75 190 SLACK SETTING 64 DEGREE HEAD TUBE REAR SUSPENSION TRAVEL 7 0 178 MM 01 57 WHEEL SIZE TAPERED HEAD TUBE ISCG 05 MOUNTS SUPER ENDURO PARK BIKE GEOMETRY INTEGRATED BOOST 148 X 12 DROPOUTS BOOST 148 COMPATIBLE CRANKSET BOOST 148 COMPATIBLE REAR WHEEL INTERNAL DROPPER POST CABLE ROUTING EXTERNAL CABLE ROUTING SYSTEM ANGULAR CONTACT BEARING COLLET 15 MM AXLE SYSTEM WITH REPLACEABLE GREASE ZERKS es COMPONENT SPEC FORK ACCEPTS 1125 STRAIGHT STEER OR 1 125 1 5 TAPERED STEER IBOMM TRAVEL 669MM LOWER LEG LENGTH 44MM OFFSET SHOCK 8 5 X 2 5 216MM X 64MM 22MM X 6MM AND 22MM X 6MM REDUCERS CHAIN GUIDE MOUNT ISCG 5 SEAT POST 31 6MM HEADSET ZERO STACK 49 UPPER 56 LOWER CUPS BOTTOM BRACKET THREADED 73 MM REAR AXLE 148MM X 12MM TA BRAKE MOUNT INTERNATIONAL STANDARD 160 203 MM ROTOR 4 27 ULLI USER MANUAL GEOMETRY NOTES GEOMETRY GEOMETRY TAKEN AT TOP OUT WITH 569MM FORK LENGTH AND 44MM FORK OFFSET COMPONENT SPEC NOTE THE UZZI 15 DESIGNED AROUND THE USE OF A BOOST 148 COMPATIBLE CRANKSET FOR SINGLE THE FRAME RING ONLY USE OF A DOUBLE OR TRIPLE RING SET WILL NOT ALLOW PROPER CLEARANCE WITH
7. M PART ITEM PART ND ITEM NUMBER DESCRIPTION QTY TORQUE SPEC ND ITEM NUMBER DESCRIPTION QTY TORQUE SPEC 1 Link 130220 Machined Upper Link 1 95 SHCS M6 x 35 410049 Rear Shock Bolt Socket Head 1 7 Dn 68 M6 x 35 5 Box Link 130764 Machined Lower Link 1 23 Bearing 61901 430001 12 x 24 x 6 2RS Radial Bearing 2 3 Cone Adjuster 130777 Expander Cone 2 15 x 28 x 7 2RS MAX Angular 4 Bearing Cap 138778 Box Link Bearing Cap 4 N A 24 Bes 722 Contact Bearing E Nis 20 N i 5 Axle Upper 130789 Top Link Pivot Axle l 28 Bearing 6802 430008 s 2 N A 175 in lbs Bearing Wash 130784 Top Link Pivot L Wash 2 N A iforni 6 asher op Link Pivot Lower Washer T 500300 Da Bea 1 N A 20 N 7 Bolt Shoulder 130785 Top Link Pivot Bolt Upper Pivot 3 hal 175 in lbs 2 Head Badge 500335 Flame Logo 1 N A 8 Spacer 130789 Top Link Pivot Upper Spacer 2 N A 28 Rear Shock N A 85 x 2 5 216mm x 64mm N A H 130790 Forged Derailleur H 1 i 9 anger 29 Front Triangle n iu Aluminum 4 sizes 1 7 Nm Triangle 10 Bolt 130791 Main Pivot Bolt 2 60 E TENIS 30 Rear Triangle Aluminum 1 size 1 11 Nm Triangle m o 11 Hanger Bolt 130792 Rear Derailleur Hanger Bolt 1 100 in lbs 12 Rear Axle 130799 148 x 12mm Boost 1 x n d 100 in lbs 13 140004 Box Link Pivot Plug 2 N A 14 Bumper 140006 Box Link Bumper 1 15 Clip 318881 Cable Guide Clip 16 Cable Guide 310005 Seat Post Ca
8. S ADDITIONAL REFERENCE M8 HEX 7 Nm 60 in lbs i IN ADDITION TO THIS CHART ALL TORQUE VALUES MS HEX 14 Nm 125 in lbs M8 HEX 7 Nm 60 in Ibs ARE LASER ETCHED ONTO CORRESPONDING 5 HEX 14 Nm 125 in lbs HARDWARE FOR YOUR REFERENCE 14 fF 221 USER MANUAL UP P SEATPOST MAKE SURE TO INSERT SEAT POST AT LEAST 4 INTO THE MAIN FRAME ANYTHING LESS THAN THIS AMOUNT COULD CAUSE DAMAGE TO THE FRAME OR EVEN FAILURE SLACK SHOCK SETTING 1 e SLACK STEEP 178MM 707 TRAVEL 190MM 7 5 TRAVEL 64 HEAD TUBE ANGLE 65 HEAD TUBE ANGLE INTENSE CICLES II 19 SHOCK SETUP FOX DHX2 COIL 216 X 64MM 8 57 X 2 5 SET UP AND TUNE PROPER SET UP AND TUNING CAN VARY FROM SHOCK TO SHOCK PLEASE CONSULT THE FOX MANUAL INCLUDED WITH YOUR BIKE FOR COMPLETE INFORMATION ABOUT SET UP TUNING AND GENERAL MAINTENANCE OR VISIT WWW FOXRACINGSHOX COM NOTE COIL SPRINGS STOCKED IN 50 LB INCREMENTS FROM 850 TO 550 Sd a 7271 USER MANUAL SHOCK 5 6 307 when sitting on the bike RACING SHOX FORK SAG 25 30 when sitting on the bike TRAVEL TRAVEL SLACK SETTING STEEP SETTING 178 MM 7 07 190 MM 7 5 RIDER WEIGHT SPRING WEIGHT RIDER WEIGHT LBS KGS LBS LBS KGS 180 LBS 59 KGS 130 LBS 59 KGS 140 LBS 64 KGS m 140 LBS 64 KGS 150 LBS 68 KGS 150 LBS 68 KGS 160 LBS 78 KGS 160 LBS 73 KGS 170 LBS 77 KGS 170 L
9. ble Guide 1 17 Seat Collar 346941 Bolt On 36 0 1 18 400009 Shock Bolt Nut M6 x 1 0 x 2mm 2 N A 5 Nm itti Y 19 Zerk Fitting 461811 M6 x 1 0 Thread 2 49 in lbs Front Shock Bolt Socket Head 7 Nm 20 SHCS M6 x 40 410002 MG x 40 1 60 in lbs Cone Adjuster Bolt Socket 14 Nm y 21 SHCS M6 x 22 410009 Head 6 x 22 2 125 in lbs INTENSE dy ASSEMBLY PREFACE Bar DE i Service and maintenance on an Intense bicycle requires special tools abilities and knowledge of working on bicycles It is always recommended to use an authorized Intense dealer for service and maintenance Always wear eye protection It is critical Ie to use the proper tools loctite grease and torque specs during assembly Failure to follow these instructions may result in serious bodily injury or death TOOLS NEEDED HIGH GRADE WATERPROOF GREASE MAXIMA WATERPROOF GREASE RECOMMENDED BLUE LOCTITE 243 HEX WRENCH X2 HEX WRENCH HEX WRENCH mar RECOMMENDATION USE GREASE ON LOWER LINKAGE BOLTS ONLY USE LOCTITE ON UPPER LINKAGE BOLTS DROPOUT BOLTS AND HANGER BOLT 8 0771 USER MANUAL CONNECTING TOP LINK TO FRONT TRIANGLE CONNECTING BOX LINK TO FRONT TRIANGLE Hold top link 130220 with shock mount oriented forward hold spacer 130789 against inside of upper bearing race
10. ng rear shock with narrow end forward and adjuster knobs oriented up insert front of shock into frame IMAGE 14 Install lightly greased 6 x 48mm bolt tighten snug B Raise opposite end of shock into the top link and install lightly greased 6 x 35mm bolt IMAGE 15 C Tighten both M6 shock bolts to 7 Nm 60 in lbs IMAGE 16 amp 17 Grease and insert adjuster cones 4130777 into head of main pivot bolt 4130791 insert 6 x 22mm bolt lightly greased into the pivot bolt head IMAGE 18 amp 19 INTENSE B Tighten 6 x 22mm bolt 419889 with 5mm HEX wrench and torque to 14 Nm 125 in lbs IMAGE 20 8 21 CYCLES Y Y INSTALLING ADJUSTER CONES CON T INSTALLING REAR DERAILLEUR HANGER C Install trim caps 140004 into drive side pivot bolts IMAGE 22 Grease outer edges of derailleur hanger 130790 and insert from the back of the dropout Insert mounting bolt from the front and torque to 11 NM 100 in lbs image 23 amp 24 22 1227 USER MANUAL TORQUE CHART 7 Nm 60 in lbs 28 Nm 175 in lbs TORQUE ACHIEVING PROPER TORQUE IS VITAL TO ENSURING THE SAFE PERFORMANCE AND X FUNCTION OF THE UZZI FRAME FAILURE TO 10 50 COULD RESULT IN SUB OPTIMAL PERFORMANCE OF YOUR FRAME AS WELL AS PREMATURE WEAR AND TEAR OF INDIVIDUAL 7 Nm 60 in lbs 28 Nm 175 in lbs Derailleur Hanger 11 Nm 100 in lbs PART
11. res a certain level of service and maintenance to sustain the level of performance your frame was designed around Proper care will ensure the bike is safe to ride at all levels It is important to follow the maintenance schedule and inspect your bicycle before each ride These will not only help to limit or avoid costly repairs but will also help to avoid injury due to service neglect and component failure 18 1221 USER MANUAL MAINTENANCE SCHEDULE ACTION EVERY RIDE 8 M OR TIRES Check air pressure inspect tread and sidewalls for tears and punctures X CHAIN Brush off and lubricate X BRAKES Squeeze brakes and confirm function X GENERAL Clean complete bike of mud and debris HEADSET Check adjustment BOX LINK Add grease thru zerk fittings FRAME PIVOTS Check torques SPOKES Inspect for damage check tension SHOCK AND FORK Check air pressure inspect for leaks DERAILEUR CABLES Inspect and lube X SEATPOST Clean and regrease interface with frame X FRAME PIVOTS Remove pivot bolts check bearings for pitting and wear X HEADSET Disassemble stem headset and fork Check bearings for pitting and wear X HUBS Pull wheels off check hub bearings for pitting and wear X BOTTOM BRACKET Remove crank arms and check BB bearings for pitting and wear X BRAKES Replace brake pads X CHAIN Inspect for damage and check for stretching X GENERAL Complete Tune Up X SHOCK AND FORK Overhaul See MFG
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