IFS-6560T3-N The Manual of Drive Triaxial
Contents
1. FRO 6 00 RPM QO _Run From Here Remember Return ee S ov o0 Elapsed 00 00 00 Oniofi 00 00 00 Units Min SIE Spindle Speed Emergency Mode Z inhibit G Codes M Codes 0 000 Units Rev History Clear Mach3Mill Fig 12 The main interface of mach The main interface of MACH as fig 12 some basic buttons on it Here we first configure MACH3 HA Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help 17 T ToolPath An Offsets ANS Settings AG Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Motor Tuning General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe_Z Setup Save Settings Edit G Code Rewind Ctrl W men s 3 Close G Code Reverse Bun zma faa ence 100 Load G Code il oo 9 amp Set Next Line M1 Optional stop E wm Optional stop FRO G00 Line o ss Ctrl F m Auto Tool Zero Run From Here CV Mode Remark Ratu z Off ess Reset Emerg Z inhibit Units Min 0 00 G Codes M Codes 0 000 Cees E p History Clear Mach3Mill Fig 13 setting menu of mach Open the config menu PORT amp PIN menu as fig 13 i ISRO Sec RPM 0 S ov 0 Spindle Speed 18 Mach3 CNC Controller ca Se Program Run at MDI Alt2 ToolPath At Offsets ARS Settings AKG Engine Configur2. A RE ME ME ME Z Z Z Z Z Z r DH r DH Pins 2 9 1 14 16 and 17 are output pins No other pin Hie Did BRW Flood Ctrl F m Auto Tool Zero Fig 16 According to the definition of the board parallel port follow the map on the circlet 20 settings to indicate the definition of modification Then select the output signals in part see in Figure 16 according to the setting circlet where means enabled the 14 is relay 3 setting of limit switch of mach3 Click input signal the parameters as fig 17 Encoder MPG s Spindle Setup 1 Mill Options Port Setup and Axis Selection Motor Outputs Output Signals Pin Humber ctive Low 1 4 D 0 x r 0 0 1 4 0 r x o r x o 1 sf o 0 x r 0 x o 1 4 T Block Delete 8 _SetNextLine at optional stop Ip Line 9 Flood Ctrl F 8 _Run From Here CV Mode Fig 17 21 4 Running G code W Mach CNC Controller Config Function Cfg s View Wizards Operator PlugIn Control Help LN DI Alt2 ToolPath Alt4 I Offsets ANS Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Close File s Exit F60 000000 GO X0 000000 YO 000000 20 200000 M3 60 000000 G43H5 GO X0 000000 Y0 000000 Z0 200000 GO X1 179950 vd 004260 20 200000 G1 1 179950 4 004260 Z 0 100000 24 v4 170050 VA NNADEN T MN AnNNNN File D Mach3 GCode roadrunner tap soad Mian 4 SE Edit G Code Rewind Ctrl W Recent Eigi Sin
3. IFS 6560T3 N The Manual of Drive Triaxial Content IEC ZYCIE Hin KEN BA 2 The advantages of TBezenAtnO Hin KEN BA 2 1 In the low speed operation system advantages eea see a aaa aaa aaa aaa 3 2 2 Inthe high speed operation of system advantages ea neo aaa aaa aaa aaa aaa 4 3 The brief Performance of IFS 6560T3 N weesesssssssssssssesseesneseesnneeeee ER ARTE CBE 4 The General diagram of IFS 6560T3 N wescescesssesssessesssesstesseessesseeeseessees Hin KEN BA 5 The definition of each signal output pin parallel port ER RE MBE 6 The extended of Ath axis connection osiada cd HAR ARE MBE 7 The connection of limit switch cceccececsesceesceceeseeeececeeseeseesecseeeceesecaeceeecaeeaeeaeeeeesenaeeseeeneeseeas 8 8 Current breakdown decay modes of regulation seesee aaa aaa aaa aaa aaa 10 8 1 Current decay adiustment eee eee ane esene 10 8 2 Subdivision regulation ccescessesseesceseesseeceeseesecseceeeeseesecseseeseesecseseeeeseesecseseeeeaeeeeesseeeeaees 11 8 3 x UMTS Mt SST EE 12 9 Connected in a variety of stepper motor 0 eeceecesceeceeceeseescesececeeseeseeseeeceeseeseceeeeesesaeeneeeseaes 12 10 The choice of stepper motors and its power aaa aaa aaa aaa aaa aaa aaa aaa aaa aaaaaaaaaaaazaciaca 13 11 Usage of MACH Software o cccccccccccsscsssessessesseesecseeeceeseesecsecesessesseeeeeeeeeaeeaecaeeeeeeaeeaeeneenneenes 15 UE Startup of Mach 3 saa zai w REG Aa GO A Wd i o
4. ation Ports amp Pins Encoder MPG s Spindle Setup Mill Options Port Setup and Axis Selection Motor utputs Input Signals Output Signals Port 1 Port 2 Macht Mode Iw Port Enable e Si Rn Max CL Mode enabled 0x378 Port 0x278 Port Max NC 10 Wave Drive Entry in Hex 0 9 Entry in Hex 0 9 Program restart Pins 28 as ing Restart if changed IT Sherline 1 2 Pulse mo r i Deen ModBus InputQutput Suppo File No File Load demm C 60000hz HodBus Plugin Supported B5000hz TCP Modbus support o TE D Serial C SE x Note Software must be restarted and motors ee kernel speed is Servo Serial Link Feedb Run From Here Cv Mode Remember Return ge m eeose 00 00 00 520 4 On Off rgency Mode Active Z inhibit 09 oworr anana G Codes M Codes _ 0 000 EEE Ge FETS Fig 14 setting the basic frequency You may set the basic frequency on the circletl the parameters will change the rotation speed of motor Then click circlet2 19 p MM Offsets ANS Settings AMG Diagnostics a7 Eaceder IPG z Spindle Setup Mill Options Port Setup and Acis Selection Motor Outputs Input Signals Qatput Signals ne Flood Cull 8 Auto Tool Zero UPRESTN T Run From Here Gest ee EPEE Hesse inite Engine Configuration Ports 6 Pins Encoder HPG s Spindle Setup Fort Setup and Axis Selection Motor Outputs Input Signals ME ME ME OE ME ME ME MA
5. ats 15 11 2 The basic settings of Mach 16 11 3 Setting of the limit switch mach 20 1 45 Running Of GCOde 25 cece essed detect TA dats ARE A RE AA AST A yi EEE RE AAA ABE 21 12s WE 24 I Summary The computer engraving machine is a new set of engraving and milling The machine is mainly suitable for processing a variety of colorful patterns mould such as matrixes for embossing sole mould button mould Zipper model Stamping die design and die text Instrument Mould glass mod ere Also applies to advertising such as logo of firms scutcheon module ofbuilding badge name plate panel association s emblem door plate destination board decoration upholster etc And applies for graphic engraving Yin wen and Yang wen profile and relief sculpture such as portrait scenery Calligraphy Lettering seal etc The company s 3 axis Engraving machine drive will composed minimum control system using high performance special micro step control of TB6560 chip open micro computer control according to user requirements to functional design to the driver board The control panel suitable for driving any small or four phase or two phase hybrid stepping motor And have 4 files adjustable features of current 0 6A 1 2A 1 8A 2 5A support MACH2 MACH3 KCAMASeries software Widely used in mold processing graphic sculpture As a result of new bipolar constant current chopping technique high precision the motor running with small vibration low noise smooth o
6. e 0 Run From Here Block Delete M Fig 20 When you run the G code RESET can see the red flashing click it to stop flashing then running as CYCLESTART marked with circlet 2 Also if you need manual control you can press the keyboard s TAB key to open the manual of control panel as fig 21 HG x Program Run Ap 3 MDI AIQ Edit G Code _ j Rocem File Fig 21 XII Contact us Thank you for purchasing this product if you have any in the course of opinions and suggestions or want to understand our stepper motor drive for more detailed information please contact us Thank you
7. e to integrated chip segment is too low leaving the system is too small speed range Either due to excessive breakdown and increase high costs may also caused by high torque decrease vibration and noise The advantages of TB6560AHQ Low vibration and noise As the chip TB6560AHQ comes with 16 segments meeting nearly from a few to thousand rpm and generates automatically a pure sine wave control current compare with another highly integrated chip the high torque at the same speed will not only not decreased but increased As TB6560AHQ can withstand the peak driving voltage 40V 3 5A peak current it provides continuous technical support when the motor torque in a large high speed operation Supports a variety of stepper motor Customers can choose a hybrid moment slightly larger or permanent magnet stepper motor in the maximum torque of between 30 50 the motorthe costs is almost the same The chip provide high current set and multi profile current decay mode support the same power index of the various parameters under the stepper motor Less heat The embedded drive compact easy to heat When it drive in high current the chip surface to facilitate the external cooling radiator the user can also be directly connected to the metal shell of the original controller In short because TB6560AHQ is highly integrated the external circuit is very simple it is high reliability and support 57 and some 86 per minute stepper motor from a few doze
8. gle BLK At N_ IJ sea Close G Code _ Reverse Run 8 Tool Das Geesse Load G Code _ 4 Block Delete 8 Ee ES 9 amp SL Next Line M1 Optional Stop jm FRO 6 00 Line o Flood Ctri F 18 Auto Tool Zero RPM o0 Run From Here Il Remember Return BEER Sov 0 ond Elapsed QO Units Mi Spindle Speed Ge Codes M Codes_ 0 00 5 Sg i Mach3Mill Fig 18 open the G AII settings are okay then open your G code 22 a t est fa Mach3 CNC Controller Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets ARS Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 RAEO Goode Jr ee Staten Stol top IS Cross tap IS NestCircle tap B roadrunner tap E Shapes tap Edit G Code Recent File Load G Code HE roadrunner HSB C tap gt Bag 9 a Set Next Lima M ARESE RPM 0 Remember Return pasties S ov ZE Em zen 00 00 00 500 s Reset Emergen Z inhibit Units Min 0 00 Spindle Speed G Codes M Codes 20 000 Unitssmev __ 0 00 u History Clear ReConfiguration Estop Mach3Mill Fig 19 Open MACH3 own G code testing procedures 23 ntrol Application Pile Config View Wizards Operator Help Progtaen Run AR 3 MDI AIQ Toot ath ANA Offsets ANS Settings ANG Diagnostics AN 7 j Edit G Code Rewind CniW Recent Filo Single BLK ARN JE Close G Code Reverse Run Load G Code j Set Next Line Lin
9. n to thousand rpm in the wide speed application development and enable the both costs down of numerical control equipment and production Ill The brief performance of TB6560T3V1 We have accumulated many years of design experience in 3 axis engraving machine drive And developed this type of TB6560T3V1 The following features e Three stepper motor drive can be run simultaneously With 4 axis expansion if you need to extend it Spindle relay output if you use the mach3 to control spindle start and stop Semi flow control when motor stop current is reduced to the minimum The interface with the fans you can add any fans With 3 way 0 8 3 5A peak adjustable current rated output two phase bipolar stepper motor driver Interface with Standard parallel port support MACH2 KCAM4 series software With photoelectric isolation and DCDC power quarantine and protect your PC parallel port and equipment Limit the interface with quadruple limit switches can be connected simultaneously Support the choice of four segments 1 1 2 1 4 1 16 Stability and small heat 24 36V single power supply input with switching power chip supply 5V power By RC 7414 automatic semi flow reducing motor heating when motor stops the current decreases automatically IV The general diagram of TB6560T3 V1 V The definition of each signal output pin parallel port ede TTT 7 EK Wi W Hm ME Fig 2 25 pin parallel port contr
10. o control current to control decay Otherwise if angle overshoot will occur can not be stuck in sub angle Different modes of decay depends on different in speed of motor Fast decay at high speed low decay at low speed Slow decay occurs vibration noise when high speed In severe cases will lead to position not allowed when we select low speed motor to faster decay Motor Control IC for the current decay of the H bridge is the control mode switch The high side of the tube when the slow decay off fast decay tube are closed when the high and low side Mixed decay is the fast decay and then a slow decay mixing ratio of decay and power for the chip also will be different 2 Subdivision regulation DIP switches on the M1 M2 two to adjust driver board subdivision may be adjustable DIP switch The correspondence location and mode of between segments as follows DIP M1 DIP M2 Subdivision mode ON ON 1 8 OFF ON 1 16 ON OFF 1 2 OFF OFF 1 To make the motor run smoothly please try to choose high segments such as 1 16 segments 3 Current setting FB At WA RASH ET1 T2 Fig 6 Current regulation is by the panel to T1T2 two DIP switches to control Figure XYZA current regulation identifies the location of the 2 way DIP switch Dip T1 Dip T2 Value of current ON ON 20 2 5A OFF ON 50 2 5A ON OFF 75 2 5A OFF OFF 100 2 5A Proposed stepper motor current as close as po
11. ol is defined as follows DB25 PIN The role of the pin on notes driver board 1 EN Enable all axis 2 STEPX X pulse signal 3 DIRX X direction signal 4 STEPY Y pulse signal 5 DIRY Ydirection signal 6 STEPZ Z pulse signal 7 DIRZ Z direction signal 10 LIMIT 1 Limit input1 11 LIMIT 2 Limit input2 12 LIMIT 3 Limit input3 13 LIMIT 4 Limit input4 14 Relay control 15 blank 16 STEPB B 4th axis pulse signal 17 DIRB B 4th axis direction signal 18 25 GND VI The extend connection of 4 axis Fig 3 GND EN 4 SEI GW 5 iq PU CK Bk ap DV 45 4 VII Limit switch connection voc SB PQ 4m BR Az FF E Fig 4 VII The Regulation of Current Subdivision Decay Modes 1 Current decay adjustment SASH M2 a T1D1 D2 Fig 5 The D1D2 are switches on the panel to set the current decay value DIP switch on of two D1D2 D1 D2 ON ON 100 ON OF 25 OF ON 50 OF OF 0 DIP D1 DIP D2 Mode ON ON Fast decay OF ON 50 fast decay ON OF 25 fast decay OFF OFF Slow decay Q What are the specific role of the current decay of stepper motor driver board A Subdivision is now the current subdivision of stepping motor The phase current according to the sinusoidal tangent the current point as a basic point subdivision when phase current reaches the subdivision that through t
12. peration safe and convenient it is welcomed by the vast number of DIYers and engraving machine manufacturers II The advantages of TB6560 AHQ 1 Inthe low speed operation system advantages Low speed operation system means clock frequency is not high a small current drive based such as several to 100 rpm under the conditions of the user in such applications will increase in costs such as using the traditional driver either due to integrated chip subdivision is too low leaving the low speed vibration is too large either had to choose a high drive segments The advantages of TB6560AHQ low vibration and noise Because the chip comes with an optional sub 2 4 16 enough to meet speed nearly a few to high speed Less heat Large enough to heat the chip comes with a separate support the cooling requirements of small current drive Supports a variety of stepper motor Customers can choose slightly larger moment of a hybrid or permanent magnet stepper motor the motor work in the allowed peak torque between 30 50 percent the motor costs almost the same the chip set to provide more current file and current decay model support various parameters under thethe same power index 2 In the high speed operation system advantages High speed operation system means clock frequency is higher and a large current drive based Such as speed close to thousand rpm under this application compare with traditional driven program Either du
13. ssible the rated current IX Connected in a variety of stepper motor Motor connection diagram please refer to Figure 1 Fig 7 Four wire stepper motor connection NO CONNECT NO CONNECT Fig 8 Six wire stepper motor connection A B p Fig 9 eight wire stepper motor connection Notes Motor A A B B connected respectively four wires connected driver board AP AM BP BM X The choice of stepper motors and its power The panel of IFS 6560T3 N axis match with two and four phase motor drive of domestic and foreign manufacturers in order to obtain the most satisfactory results need to set a reasonable supply voltage and current The high speed performance depends on the degree of the motor supply voltage but the current set value determines the output torque of the motor A Setting supply volatage In general when the higher the supply voltage more great torque at the motor high speed and avoid the motor out of step at high speed On the other hand the voltage too high may damage the drive and work in high voltage vibratory at low speed Reference value of power between 24 36VDC 6A B Setting output current The larger of setting current the greater of output torque in the same motor But the problem is the larger current the more heat of motor and driver So in general we set the value at when it warm but not too hot to run at long term AT high speed mode of 4 and 6 wire the output current equal or less ra
14. ted value Larger torque mode of 6 wire output current is 70 of rated value Tandem type connection of 8 wire output current is 70 of rated value Parallel connection of 8 wire output current is 1 4times of rated value Fig 10 the diagram of motor Notes please operating motor 15 30 minutes when you finished the setting of current If the motor temperature is too high you should reduce the value If reducing the current value the motor output torque is not enough to improve the cooling conditions are invited to ensure motor and drive are not hot XI Usage of MACH3 Software 1 Startup of Mach3 Session Profile Current Profiles Create Profile ac n Delete Profile Plasma Cancel Fig 11 open mach3 Open MACH3 setting mach3MILL then click OK button 16 2 The basic setting of Mach3 HA Mach3 CNC Controller Eile Config Function Cfgs View Wizards Operator Plugin Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets Alt5 Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Scale mma 1 0000 Scale mm 1 0000 Pieh kstoaied NoFleloaded nm Tile Loaded Load Wizards Last Wizard Conversational Edit G Code Rewind Ctrl W_ Recent File Single BLK ARM BJ motki TE FRO E B50 Close G Code Reverse Run BW Tool w EE 100 100 SS Block Delete D G R amp R a Set Next Line M1 Optional Stop_ d Line o Flood Cult 8 Auto Tool Zero
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