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Profibus EN User-Manual 6159932661-03.

Contents

1. 100 90 110 40 80 7 gt 22 10 SECTEUR AC LINE 115V 16A 230V 8A EL La 10 ProfiBus Part no 6159932661 Issue no 03 Page 6 81 2 2 MODCVI communication board Ref 6159290090 W B w O PE En Em rj L ms az ne go life Ju 59 88 rief 88 11 51 41 88 25 981700 mi 8 ES 88 5 88 00000009 95 i 8 80 8 yol 99 5 r4 2 88 Hy oP Y 65 VP PULO LIU 0 Dy Y Ja 555590 CARTE 0000000007 0000000007 RE wa 1 a
2. Mapping DPV1 Class 100 Address Instance Attribute Description Access Size bytes Value 0x0600 0x70 0x00 Cycle phase parameters R W 80 0x0650 0x38 0x00 Command word R W 2 C 1 1 Cycle phase parameters Description Access Value Required to modify phase data Type 05000 Reserved for structure 2 0x0001 Word identification 0x602 Station number R W 1 xX ASCII 1 with synchronous 0x603 Cycle number R W 3 XXX From 001 to 250 ASCII 0x606 Phase number R W 2 XX From 01 to 20 ASCII 01 with asynchronous CVI 0x608 Spindle number R W 2 01 02 or for the 2 spindles ASCII in synchronous CVI Search sequence phase E1 Run down speed phase P1 Prevailing torque phase T1 Final speed torque phase V1 Final speed torque phase angle V2 Final speed torque phase angle rate V3 0x60A Phase type R W 2 XX Final speed angle phase torque V4 ASCII Final speed angle phase torque rate V5 Final speed yield point phase V6 Final speed stall torque phase V7 Run reverse torque phase D1 Run reverse torque phase angle D2 Run reverse angle phase torque D3 XX 0x60C Phase data R W 68 ss Structure XX Total 80 Ge Partno 6159932661 ProfiBus Issue no 03 Page 72 81 C 1 2 Data phase If any data is wrong it will be r
3. O n n mal us ar 15 5 124 12306 Del PRATVEVI 65500560 60000001 23213030 ne SL v us 00000001 Re Id 10001 10001 19001 19001 19001 10001 19001 18001 18801 1900 18001 10001 19001 1999 10001 10001 1980 1980 1900 800 19001 18001 18001 18001 18001 18001 10001 19001 10001 10001 10001 Lee un 6666 SRE He 1 9 856308 D JP IEEE pw 2 Ind 000 900 200 200 999 959 B ii osi Em el T 90000000000000000000000000000000 20000000000000000000000000000000 89990909990000900000000009090000 is Ocvo Ocv o2 PROFIBUS D a n Hn e
4. ie pes dl Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Min torque R W 6 XXXXXX Max torque R W 6 XXXXXX Angular threshold R W 6 XXXXXX Min Angle R W 6 XXXXXX Max Angle R W 6 XXXXXX Safety angle R W 6 XXXXXX Angle after yield point R W 6 XXXXXX Min Rate R W 6 XXXXXX Target Rate in 96 R W 2 XX Max Rate R W 6 XXXXXX Number of degrees to calculate the rate R W 2 Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX 80 Final speed stall torque V7 js Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Min torque R W 6 XXXXXX Target torque R W 6 XXXXXX Max torque R W 6 XXXXXX Angular threshold R W 6 XXXXXX Min Angle R W 6 XXXXXX Max Angle R W 6 XXXXXX Safety angle R W 6 XXXXXX Stall time R W 4 XXXX Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX gt 68 C 1 7 Run reverse phases Description of the run reverse strategies 2 o 5 Strategies 5 65 F 5 8 e g o Field Format Min max torque 2 floating Target torque Floating Breakaway torque Floating Safety torque
5. ProfiBus Part no 6159932661 Issue no 03 INPUTS Data read by the PLC 2 2 Page 16 81 Type Channel Description Note Description Note Description Note TWINCVI II ASYNCHRONOUS MODE TWINCVI SYNCHRONOUS MODE CVI Il and MULTICVI 4 0 Boolean Ch 1 Emergency stop Echo Emergency stop Emergency stop Echo Emergency stop Emergency stop Echo Emergency stop 4 1 Boolean Ch 1 Reset Echo Reset Reset Echo Reset Reset Echo Reset 4 2 Boolean Ch 1 Acknowledgement Echo Acknowledgement Acknowledgement Echo Acknowledgement Acknowledgement Echo Acknowledgement 4 3 Boolean Ch 1 Spindle validation Echo Spindle validation Spindle validation Echo Spindle validation Spindle validation Echo Spindle validation 4 4 Boolean Ch 1 Synchro in Echo Synchro in Synchro in Echo Synchro in Synchro in Echo Synchro in E4 5 Boolean Ch 1 External stop Echo External stop External stop Echo External stop External stop Echo External stop E4 6 Boolean Ch 1 4 7 Boolean Ch 1 E5 0 Boolean Ch 1 Cycle 1 Echo cycle 1 Cycle 1 Echo cycle 1 Cycle 1 Echo cycle 1 E5 1 Boolean Ch 1 Cycle 2 Echo cycle 2 Cycle 2 Echo cycle 2 Cycle 2 Echo cycle 2 E5 2 Boolean Ch 1 Cycle 4 Echo cycle 4 Cycle 4 Echo cycle 4 Cycle 4 Echo cycle 4 E5 3 Boolean Ch 1 Cycle 8 Echo cycle 8 Cycle 8 Echo cycle 8 Cycle 8 Echo cycle 8 E5 4 Boolean Ch 1 Cycle 16 Echo cycle 16 Cycle 16 Echo cycle 16 Cycle 16 Echo cycle 16 E5 5 Boolean Ch 1 Start cycle Ech
6. Floating Torque Angle address Synchronous CVI W 16 3000 0 2 bytes Global CVI result 12 0 result 1 Accepted 2 Rejected W 16 3002 ee 4 bytes Torque Spindle 1 W 16 3005 W 16 3006 2 bytes 0 W 16 3007 1 2 3 Spindle 1 Torque trend W 16 3008 a 4 bytes Angle Spindle 1 W 16 300B W 16 300C 2 bytes 0 W 16 300D 1 2 3 Spindle 1 Angle trend W 16 300E ANC 4 bytes Torque Spindle 2 W 16 3011 W 16 3012 2 bytes 0 W 16 3013 1 2 3 Spindle 2 Torque trend W 16 3014 oe 4 bytes Angle Spindle 2 W 16 3017 W 16 3018 2 bytes 0 W 16 3019 1 2 3 Spindle 2 Angle trend W 16 301A X bytes etc etc W 16 301B W 16 301C W 16 301D W 16 301E 1 Min 2 Max 3 Accepted 2 ProfiBus Partno 6159932661 Issue no 03 Page 42 81 J FORMAT Floating Torque Angle Asynchronous CVI Floating Torque Angle CVI address Asynchronous CVI W 16 3000 0 2 bytes Global CVI result 12 0 result 1 Accepted 2 Rejected W 16 3002 W 16 3003 W 16 3004 4 bytes Torque Spindle 1 W 16 3005 W 16 3006 2 bytes 0 W 16 3007 1 2 3 Spindle 1 Torque trend W 16 3008 W 16 3009 W 16 300A 4 bytes Angle Spindle 1 W 16 300B W 16 300C 2 bytes 0 W 16 300D 1 2 3 Spindle 1 Angle trend W 16 5000 0 2 bytes Global CVI result W
7. result Low High na jac Unit and accuracy according to the type of value Spindle 2 Spindle 2 Spindle 2 W 16 3158 W 16 3159 W 16 315A W 16 315B W 16 315C W 16 315D Min No 2 monitoring Spindle 2 W 16 315E W 16 315F W 16 3160 W 16 3161 W 16 3162 W 16 3163 Max No 2 monitoring XXXX X Spindle 2 W 16 3164 W 16 3165 No 2 monitoring trend result Low High LO Spindle 2 Ge ProfiBus Part no 6159932661 Issue no 03 Page 57181 FORMAT ASCII PSA mapping Asynchronous CVI R format 1 6 ASCII PSA mapping Asynchronous CVI Address Description Format Comments Size W 16 3000 W 16 3001 Report No report Rejected a Station 1 W 16 3002 W 16 3003 W 16 3004 W 16 3005 Cycle number Station 1 168 3006 W 16 3007 W 16 3008 W 16 3009 Torque unit Station 1 W 16 300A W 16 300B W 16 300C W 16 300D W 16 300E W 16 300F Final Torque result XXXXX W 16 3010 W 16 3011 W 16 3012 W 16 3013 W 1
8. p COUPLE DE DE SERRAGE 0 5Nm ET FREINER AU VERNIS D ARRET Des 4 30 COUPLE DE DE SERRAGE 0 3Nm ET FREINER AU VERNIS D ARRET Part no 6159932661 ProfiBus Issue no 03 Page 7181 2 3 CPUCVI communication board Ref 6159290100 COUPLE DE DE SERRAGE 0 5Nm ET FREINER AU VERMS DARRT ag 100 STRIPPER SUR 1 CARTE 175 50 AVANT DE MONTER LA CARTE R SEAU 60 gt DE Bua LEE 90 COUPLE DE DE SERRAGE 0 3Nm ue 7 fl 80 T FREINER AU VERNIS D ARRET we AAA HIE M
9. 33 F FORMAT ASCII Torque tolerance Angle tolerance Asynchronous 1 35 G FORMAT ASCII Torque tolerance Angle tolerance Rate tolerance Synchronous 37 H FORMAT ASCII Torque tolerance Angle tolerance Rate tolerance Asynchronous CVI 39 I FORMAT Floating Torque Angle Synchronous CVI ss 4l J FORMAT Floating Torque Angle Asynchronous 42 K FORMAT Floating Torque Angle Rate Synchronous CV 43 L FORMAT Floating Torque Angle Rate Asynchronous 44 M FORMAT Floating Torque tolerance Angle tolerance Synchronous 45 N FORMAT Floating Torque tolerance Angle tolerance Asynchronous 46 O FORMAT Floating Torque tolerance Angle tolerance Rate tolerance Synchronous CVI 47 P FORMAT Floating Torque tolerance Angle tolerance Rate tolerance Asynchronous 49 Q FORMAT ASCII PSA mapping Synchronous CVE eene 51 R FORMAT ASCII PSA mapping Asynchronous CVI use 57 5 FORMAT Floating USK mapping Synchronous 63 T FORMAT Floating USK mapping Asynchronous 67 APPENDIX C CYCLE PROGRAMMING sens enses sns stesso seta ss
10. Calculated when calibrating Spindle 1 W 16 3052 W 16 3053 Phase number Spindle 1 W 16 3054 W 16 3055 W 16 3056 W 16 3057 W 16 3058 W 16 3059 W 16 305A W 16 305B W 16 305C W 16 305D Serial number 10 useful characters 10 Spindle 1 W 16 305E W 16 305F W 16 3060 W 16 3061 W 16 3062 W 16 3063 W 16 3064 W 16 3065 W 16 3066 W 16 3067 W 16 3068 W 16 3069 W 16 306A W 16 306B W 16 306C W 16 306D Spindle comment XX XX 15 useful characters 16 Spindle 1 W 16 306E W 16 306F W 16 3070 W 16 3071 Screw number 3 useful characters Spindle 1 W 16 3072 W 16 3073 W 16 3074 W 16 3075 Error 4 useful characters each character stands for an information group to be defined Spindle 1 W 16 3076 W 16 3077 W 16 3078 W 16 3079 W 16 307A W 16 307B Final Rate measured Rate 1 100 Torque unit Ge Spindle 1 ProfiBus Part no 6159932661 Issue no 03 Page 53 81 Q format 3 6 ASCII PSA mapping Synchronous Address Description Format Comments Size W 16 307C W 16 307D W 16
11. Desoutter ZAC de la Lorie 38 rue Bobby Sands BP 10273 44818 Saint Herblain Cedex France www cp com ProfiBus User manual Part no Issue no Page 6159932661 03 1 81 6159932661 ProfiBus Issue no 03 Page 2 81 Contents 1 THE PROFIBUS KIT M soss 4 2 INSTALLATION Pes 4 2 1 TWINCVI II communication board Ref 6159290080 ss 5 2 2 MODCVI communication board Ref 6159290090 6 2 3 CPUCVI communication board Ref 6159290100 7 24 The SUBDI CONNECTOL ns nel 7 2 5 Lane terminatio e vases ed 8 3 CONFIGURATION erc 9 3 1 Installing the GSD file 9 3 2 Configuring the CVI controller and the 9 3 2 1 Digital Input Output configuration Standard 10 3 2 2 Digital Input Output configuration and Tightening Result Memory Transfer 11 3 3 Configuring the iere ea tee RENE Ric i 12 34 Assigning the Inputs nee qe er eerte iet retire 12 3 4 1 Digital Input Output mapping 2 12 3 4 1 1 Outputs Data written by th
12. R W 2 Measurement threshold value R W 6 XXXXXX Action 70 R W 2 XX Constant shift R W 6 XXXXXX Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX 62 Ge Partno 6159932661 ProfiBus Issue no 03 Page 75181 C 1 6 Final speed phases Description of the tightening strategies Strategies 2 g c 2 2 o o o 8 8 3 3 3 4 lt Field Format Min max torque 2 floating e Target torque Floating Safety torque Floating e Angle threshold Floating e e Min max angle 2 floating Target Angle Floating Safety angle Floating Min max rate 2 floating Target torque rate Integer Torque rate calculation window Integer Rotation speed Integer Power Integer Direction of rotation Integer Q Min max current 2floating e Angle after yield point Floating Stall time Floating Final speed torque V1 dion d Description Access Size Value 0x600 0x300 Header station cycle phase
13. W 16 3000 W 16 3001 2 bytes 0 1 2 Global CVI result 0 result 1 Accepted 2 Rejected W 16 3002 W 16 3003 W 16 3004 W 16 3005 4 bytes Min torque Spindle 1 W 16 3006 W 16 3007 W 16 3008 W 16 3009 4 bytes Torque Spindle 1 W 16 300A W 16 300B W 16 300C W 16 300D 4 bytes Max torque Spindle 1 W 16 300E W 16 300F 2 bytes 0 1 2 3 Spindle 1 Torque trend W 16 3010 W 16 3011 W 16 3012 W 16 3013 4 bytes Min Angle Spindle 1 W 16 3014 W 16 3015 W 16 3016 W 16 3017 W 16 3018 W 16 3019 W 16 301A W 16 301B 4 bytes 4 bytes Angle Max Angle Spindle 1 Spindle 1 W 16 301C W 16 301D 2 bytes 0 1 2 3 Spindle 1 Angle trend W 16 301E W 16 301F W 16 3020 W 16 3021 4 bytes Min Rate Spindle 1 W 16 3022 W 16 3023 W 16 3024 W 16 3025 4 bytes Rate Spindle 1 W 16 3026 W 16 3027 W 16 3028 W 16 3029 4 bytes Max Rate Spindle 1 W 16 302A W 16 302B 2 bytes 0 1 2 3 Spindle 1 Rate trend 1 Min 2 Max 3 Accepted Ge ProfiBus Partno 6159932661 Issue no 03 Page 48 81 O format 2 2 CVI address Floating Torque tolerance Angle tolerance Rate tolerance Synchronous CVI W 16 302C W
14. W 16 3040 W 16 3041 W 16 3042 W 16 3043 W 16 3044 W 16 3045 W 16 3046 W 16 3047 W 16 3048 W 16 3049 6 bytes 6 bytes Min Angle Spindle 2 Angle Spindle 2 W 16 304A W 16 304B W 16 304C W 16 304D W 16 304E W 16 304F 6 bytes Max Angle Spindle 2 W 16 3050 W 16 3051 2 bytes lt or or gt Spindle 2 Angle trend W 16 3052 X bytes etc etc W 16 3053 ProfiBus Partno 6159932661 Issue no 03 Page 35 81 FORMAT ASCII Torque tolerance Angle tolerance Asynchronous CVI F format 1 2 CVI address ASCII Torque tolerance Angle tolerance Asynchronous CVI W 16 3000 W 16 3001 W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 2 bytes 6 bytes or R Min torque Global CVI result Spindle 1 W 16 3008 W 16 3009 W 16 300A W 16 300B W 16 300C W 16 300D 6 bytes Torque Spindle 1 W 16 300E W 16 300F W 16 3010 W 16 301 1 W 16 3012 W 16 3013 6 bytes Max torque Spindle 1 W 16 3014 W 16 3015 2 bytes lt or or gt Spindle 1 Torque trend W 16 3016 W 16 3017 W 16 3018 W 16 3019 W 16 301A W 16 301B 6 bytes Min Angle Spind
15. W 16 508D Max Rate Torque unit Spindle 2 W 16 508E W 16 508F Trend rate result Low High nu pac eso Spindle 2 W 16 5090 W 16 5091 W 16 5092 W 16 5093 W 16 5094 W 16 5095 W 16 5096 W 16 5097 W 16 5098 W 16 5099 W 16 509A W 16 509B Final No 1 Monitoring measured Monitoring n 1 min XXXXX XXXXX Unit and accuracy according to the type of value Spindle 2 Spindle 2 W 16 509C W 16 509D W 16 509E W 16 509F W 16 50A0 W 16 50A1 W 16 50A2 W 16 50A3 W 16 50A4 W 16 50A5 W 16 50A6 W 16 50A7 W 16 50A8 W 16 50A9 Max No 1 monitoring No 1 monitoring trend Final No 2 Monitoring measured No result Low High eso Unit and accuracy according to the type of value Spindle 2 Spindle 2 Spindle 2 W 16 50AA W 16 50AB W 16 50AC W 16 50AD W 16 50AE W 16 50AF Min No 2 monitoring Spindle 2 W 16 50B0 W 16 50B 1 W 16 50B2 W 16 50B3 W 16 50B4 W 16 50B5 Max No 2 monitoring Spindle 2 W 16 50B6 W 16 50B7 No 2 monitoring trend No resu
16. R W 12 Min torque R W 6 XXXXXX Target torque R W 6 XXXXXX Max torque R W 6 XXXXXX Direction of rotation R W 2 XX Rotation speed R W 4 Power R W 4 XXXX Min current R W 4 XXXX Max Current R W 4 XXXX 48 Final speed torque angle V2 js js d Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Min torque R W 6 XXXXXX Target torque R W 6 XXXXXX Max torque R W 6 XXXXXX Angle threshold R W 6 XXXXXX Min Angle R W 6 XXXXXX Max Angle R W 6 XXXXXX Safety angle R W 6 XXXXXX Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX Min current R W 4 XXXX Max Current R W 4 XXXX 72 Ge Partno 6159932661 ProfiBus Issue no 03 Page 76181 Final speed torque angle rate V3 pg js dl Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Min torque R W 6 XXXXXX Target torque R W 6 XXXXXX Max torque R W 6 XXXXXX Angular threshold R W 6 XXXXXX Min Angle R W 6 XXXXXX Max Angle R W 6 XXXXXX Safety angle R W 6 XXXXXX Min Rate R W 6
17. W 16 501E W 16 501F W 16 5020 W 16 5021 Target Angle Spindle 2 W 16 5022 W 16 5023 W 16 5024 W 16 5025 W 16 5026 W 16 5027 W 16 5028 W 16 5029 W 16 502A W 16 502B Max Angle Trend angle Angular threshold Spindle 2 Spindle 2 Spindle 2 W 16 502C W 16 502D Final speed rpm Spindle 2 W 16 502E W 16 502F Rundown speed rpm Spindle 2 W 16 5030 W 16 5031 W 16 5032 W 16 5033 Torque correction coefficient Spindle 2 W 16 5034 W 16 5035 Phase number Spindle 2 W 16 5036 W 16 5037 W 16 5038 W 16 5039 Screw number 4 ASCII Spindle 2 W 16 503A W 16 503B W 16 503C W 16 503D Final rate Spindle 2 Ge 6159932661 ProfiBus Issue no 03 Page 70181 T format 4 4 Floating USK mapping Asynchronous CVI Address Description Format Comments Size W 16 503E W 16 503F W 16 5040 Min Rate 4 Spindle 2 W 16 5041 W 16 5042 W 16 5043 W 16 5044 Target Rate 4 Spindle 2 W 16 5045 W 16 5046 W 16 5047 W 16 5048 Max Rate 4 Spindle 2 W 16 5049 W 16 504A W 16 504B Trend rate 2 Spindle 2 W 16 504C W 16 504D Trend monitoring W 16 504E n 1 4 Spindle
18. c 8 2 E 2 ER flip COUPLE DE DE SERRAGE 0 5Nm ET FREINER AU VERNIS D ARRET FACE AVANT 6159300790 REMPLACEE PAR FACE AVANT 6159306600 I NE RELEVEZ JAMAIS UNE COTE SUR GE PLAN LI BL DERE MONTAGE KIT OPTION PROFIBUS DP POUR MOD CVI es ON cosa M Piece Pian 82560001 2 4 The SUBD9 connector Definition of the tightening controller SUBD9connector on the internal cable GND N 0 1 VP RxD T xD N DGND RxD TxD P 59 By D Partno 6159932661 ProfiBus Issue no 03 Page 8 81 2 5 Line termination In a PROFIBUS network each bus end must have a line termination There are several methods to have a line termination at each bus end The connector of the last peripheral includes the end of line resistor e The peripheral can be configured in line termination passive or an active termination is placed at the end of the line PROFIBUS network Station 1 Station 2 Station 3 Slave 3 Slave 4 Slave 5 Controllers TWINCVI MODCVI CPUCVI 4 Partno 6159932661 Pr
19. Final Angle result W 16 30D8 W 16 30D9 W 16 30DA W 16 30DB W 16 30DC W 16 30DD W 16 30DE W 16 30DF W 16 30E0 W 16 30E1 W 16 30E2 W 16 30E3 Min Angle Target Angle XXXX X W 16 30E4 W 16 30E5 W 16 30E6 W 16 30E7 W 16 30E8 W 16 30E9 Max Angle XXXX X No result Low High Accepted nu jac Angle accuracy 0 1 rl Spindle 2 Spindle 2 Spindle 2 Spindle 2 Spindle 2 W 16 30EA W 16 30EB Angle trend result Low High Accepted gt lt Spindle 2 W 16 30EC W 16 30ED W 16 30EE W 16 30EF W 16 30F0 W 16 30F 1 Angular threshold Current Torque unit XXX XX Torque accuracy according to the spindle type Spindle 2 Ge ProfiBus Part no 6159932661 Issue no 03 Page 55 81 Q format 5 6 ASCII PSA mapping Synchronous Address Description Format Comments Size W 16 30F2 W 16 30F3 W 16 30F4 W 16 30F5 Set Final Speed rpm Last final speed Spindle 2 W 16 30F6 W 16 30F7 W 16 30F8 W 16 30F9 Set Run down Speed rpm First run down speed phase ti
20. W 16 3013 W 16 3014 W 16 3015 W 16 3016 W 16 3017 6 bytes Torque Spindle 2 W 16 3018 W 16 3019 2 bytes or or gt Spindle 2 Torque trend W 16 301A W 16 301B W 16 301C W 16 301D W 16 301E W 16 301F 6 bytes Angle Spindle 2 W 16 3020 W 16 3021 W 16 3022 2 bytes X bytes lt or or gt Spindle 2 Angle trend etc etc A Accepted R Rejected 2 ProfiBus Partno 6159932661 Issue no 03 Page 30 81 FORMAT ASCII Torque Angle Asynchronous CVI CVI address ASCII Torque Angle Asynchronous CVI W 16 3000 W 16 3001 2 bytes ww A or R Spindle 1 result W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 6 bytes Torque Spindle 1 W 16 3008 W 16 3009 2 bytes lt or or gt Spindle 1 Torque trend W 16 300A W 16 300B W 16 300C W 16 300D W 16 300E W 16 300F 6 bytes Angle Spindle 1 W 16 3010 W 16 301 1 2 bytes lt or or gt Spindle 1 Angle trend W 16 5000 W 16 5001 2 bytes ww or R Spindle 2 result W 16 5002 W 16 5003 W 16 5004 W 16 5005 W 16 5006 W 16 5007 6 bytes Torque Spindle 2 W
21. W 16 3019 2 bytes ww lt or or gt Spindle 1 Rate trend W 16 5000 W 16 5001 W 16 5002 W 16 5003 W 16 5004 W 16 5005 W 16 5006 W 16 5007 2 bytes 6 bytes A or R Spindle 1 result Torque Spindle 2 W 16 5008 W 16 5009 2 bytes lt gt Spindle 2 Torque trend W 16 500A W 16 500B W 16 500C W 16 500D W 16 500E W 16 500F 6 bytes Angle Spindle 2 W 16 5010 W 16 501 1 2 bytes or or gt Spindle 2 Angle trend W 16 5012 W 16 5013 W 16 5014 W 16 5015 W 16 5016 W 16 5017 6 bytes Rate Spindle 2 W 16 5018 W 16 5019 2 bytes lt or or gt Spindle 2 Rate trend A Accepted R Rejected v Ya ProfiBus Partno 6159932661 Issue no 03 Page 33 81 E FORMAT ASCII Torque tolerance Angle tolerance Synchronous CVI E format 1 2 CVI address ASCII Torque tolerance Angle tolerance Synchronous CVI W 16 3000 W 16 3001 W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 2 bytes 6 bytes A or R Min torque Global CVI result Spindle 1 W 16 3008 W 16 3009 W 16 300A W 16 300B W 16 300C W 16 300D 6 bytes T
22. W 16 302C W 16 302D W 16 302E W 16 302F Min Angle XXXX X W 16 3030 W 16 3031 W 16 3032 W 16 3033 W 16 3034 W 16 3035 Target Angle W 16 3036 W 16 3037 W 16 3038 W 16 3039 W 16 303A W 16 303B Max Angle XXXX X Angle accuracy 0 1 rl Spindle 1 Spindle 1 Spindle 1 Spindle 1 Ge ProfiBus Part no 6159932661 Issue no 03 Page 52 81 Q format 2 6 ASCII PSA mapping Synchronous Address Description Format Comments Size W 16 303C W 16 303D W 16 303E W 16 303F W 16 3040 W 16 3041 W 16 3042 W 16 3043 Angle trend Angular threshold Current Torque unit XX XXX XX No result Low High Accepted Torque accuracy according to the spindle type Spindle 1 Spindle 1 W 16 3044 W 16 3045 W 16 3046 W 16 3047 Set Final Speed rpm Last final speed Spindle 1 W 16 3048 W 16 3049 W 16 304A W 16 304B Set Run down Speed rpm First run down speed phase tightening phase Spindle 1 W 16 304C W 16 304D W 16 304E W 16 304F W 16 3050 W 16 3051 Torque correction coefficient
23. W 16 3041 W 16 3042 W 16 3043 Angle trend Angular threshold Current Torque unit result Low High gt Torque according to the spindle type 2 Spindle 1 6 Spindle 1 W 16 3044 W 16 3045 W 16 3046 W 16 3047 Set Final Speed rpm Last final speed 4 Spindle 1 W 16 3048 W 16 3049 W 16 304A W 16 304B Set Run down Speed rpm First run down speed phase tightening phase 4 Spindle 1 W 16 304C W 16 304D W 16 304E W 16 304F W 16 3050 W 16 3051 Torque correction coefficient Calculated when calibrating 6 Spindle 1 W 16 3052 W 16 3053 Phase number 2 Spindle 1 W 16 3054 W 16 3055 W 16 3056 W 16 3057 W 16 3058 W 16 3059 W 16 305A W 16 305B W 16 305C W 16 305D Serial number XX XX 10 useful characters 10 Spindle 1 W 16 305E W 16 305F W 16 3060 W 16 3061 W 16 3062 W 16 3063 W 16 3064 W 16 3065 W 16 3066 W 16 3067 W 16 3068 W 16 3069 W 16 306A W 16 306B W 16 306C W 16 306D Spindle comment XX XX 15 useful characters 16 Spindle 1 W 16 306E W 16 306F W 16 3070 W 16 3
24. 2 bytes Max Angle Spindle 2 lt or or gt Spindle 2 Angle trend W 16 3056 W 16 3057 W 16 3058 W 16 3059 W 16 305A W 16 305B 6 bytes Min Rate Spindle 2 W 16 305C W 16 305D W 16 305E W 16 305F W 16 3050 W 16 3051 6 bytes Rate Spindle 2 W 16 3052 W 16 3053 W 16 3054 W 16 3055 W 16 3056 W 16 3057 6 bytes Max Rate Spindle 2 W 16 3058 W 16 3059 2 bytes lt or or gt Spindle 2 Rate trend W 16 305A X bytes etc etc A Accepted Rejected Ge ProfiBus Partno 6159932661 Issue no 03 Page 39 81 H FORMAT ASCII Torque tolerance Angle tolerance Rate tolerance Asynchronous CVI H format 1 2 CVI address ASCII Torque tolerance Angle tolerance Rate tolerance Asynchronous CVI W 16 3000 W 16 3001 2 bytes A or Global CVI result W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 6 bytes Min torque Spindle 1 W 16 3008 W 16 3009 W 16 300A W 16 300B W 16 300C W 16 300D 6 bytes Torque Spindle 1 W 16 300E W 16 300F W 16 3010 W 16 3011 W 16 3012 W 16 3013 6 bytes Max torque Spindle 1 W 16 3014 W 16 3015 2 bytes lt or
25. 3 4 2 3 4 2 1 CVI memory Tightening result Formatting the CVI memory The CVI memory can be formatted to read selected tightening results Format Tightening strategy A Synchronous ASCII Torque Angle B Asynchronous ASCII Torque Angle C Synchronous ASCII Torque Angle Rate D Asynchronous ASCII Torque Angle Rate Synchronous ASCII Torque tolerance Angle tolerance F Asynchronous ASCII Torque tolerance Angle tolerance G Synchronous ASCII Torque tolerance Angle tolerance Rate tolerance H Asynchronous ASCII Torque tolerance Angle tolerance Rate tolerance Synchronous Floating Torque Angle J Asynchronous Floating Torque Angle K Synchronous Floating Torque Angle Rate L Asynchronous Floating Torque Angle Rate M Synchronous Floating Torque tolerance Angle tolerance N Asynchronous Floating Torque tolerance Angle tolerance O Synchronous Floating Torque tolerance Angle tolerance Rate tolerance P Asynchronous Floating Torque tolerance Angle tolerance Rate tolerance Q Synchronous ASCII PSA mapping R Asynchronous ASCII PSA mapping 5 Synchronous Floating USK mapping T Asynchronous Floating USK mapping Each format is described in detail in APPENDIX Formatting CVI The ProfiBus kit CDrom includes the necessary programs to format the CVI memory Go to formatage_memoire format_X Launch the T
26. 81 Q format 6 6 ASCII PSA mapping Synchronous Address Description Format Comments Size W 16 312A W 16 312B W 16 312C W 16 312D W 16 312E W 16 312F Min Rate Rate 1 100 Torque unit Spindle 2 W 16 3130 W 16 3131 W 16 3132 W 16 3133 W 16 3134 W 16 3135 Target Rate 70 Spindle 2 W 16 3136 W 16 3137 W 16 3138 W 16 3139 W 16 313A W 16 313B Max Rate Rate 1 100 Torque unit Spindle 2 W 16 313C W 16 313D Trend rate result Low High gt Spindle 2 W 16 313E W 16 313F W 16 3140 W 16 3141 W 16 3142 W 16 3143 W 16 3144 W 16 3145 W 16 3146 W 16 3147 W 16 3148 W 16 3149 Final No 1 monitoring measured Min No 1 monitoring XXX XX XXX XX Unit and accuracy according to the type of value Spindle 2 Spindle 2 W 16 314A W 16 314B W 16 314C W 16 314D W 16 314E W 16 314F W 16 3150 W 16 3151 W 16 3152 W 16 3153 W 16 3154 W 16 3155 W 16 3156 W 16 3157 Max No 1 monitoring No 1 monitoring trend Final No 2 monitoring measured XXXX X
27. Angle tolerance Rate tolerance Asynchronous CVI W 16 3000 W 16 3001 2 bytes 0 1 2 Global CVI result 0 result 1 Accepted 2 Rejected W 16 3002 W 16 3003 W 16 3004 W 16 3005 4 bytes Min torque Spindle 1 W 16 3006 W 16 3007 W 16 3008 W 16 3009 4 bytes Torque Spindle 1 W 16 300A W 16 300B W 16 300C W 16 300D 4 bytes Max torque Spindle 1 W 16 300E W 16 300F 2 bytes 0 1 2 3 Spindle 1 Torque trend W 16 3010 W 16 301 1 W 16 3012 W 16 3013 4 bytes Min Angle Spindle 1 W 16 3014 W 16 3015 W 16 3016 W 16 3017 W 16 3018 W 16 3019 W 16 301A W 16 301B 4 bytes 4 bytes Angle Max Angle Spindle 1 Spindle 1 W 16 301C W 16 301D 2 bytes 0 1 2 3 Spindle 1 Angle trend W 16 301E W 16 301F W 16 3020 W 16 3021 4 bytes Min Rate Spindle 1 W 16 3022 W 16 3023 W 16 3024 W 16 3025 4 bytes Rate Spindle 1 W 16 3026 W 16 3027 W 16 3028 W 16 3029 4 bytes Max Rate Spindle 1 W 16 302A W 16 302B 2 bytes 0 1 2 3 Spindle 1 Rate trend 1 Min 2 Max 3 Accepted Ge ProfiBus Partno 6159932661 Issue no 03 Page 50 81 P format 2 2 CVI address
28. Max Angle Spindle 2 W 16 5028 W 16 5029 2 bytes or or gt Spindle 2 Angle trend A Accepted R Rejected ff ProfiBus Partno 6159932661 Issue no 03 Page 37181 Synchronous CVI G format 1 2 CVI address ASCII Torque tolerance Angle tolerance Rate tolerance Synchronous CVI FORMAT ASCII Torque tolerance Angle tolerance Rate tolerance W 16 3000 W 16 3001 2 bytes A or R Global CVI result W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 6 bytes Min torque Spindle 1 W 16 3008 W 16 3009 W 16 300A W 16 300B W 16 300C W 16 300D 6 bytes Torque Spindle 1 W 16 300E W 16 300F W 16 3010 W 16 301 1 W 16 3012 W 16 3013 6 bytes Max torque Spindle 1 W 16 3014 W 16 3015 2 bytes lt or or gt Spindle 1 Torque trend W 16 3016 W 16 3017 W 16 3018 W 16 3019 W 16 301A W 16 301B 6 bytes Min Angle Spindle 1 W 16 301C W 16 301D W 16 301E W 16 301F W 16 3020 W 16 3021 6 bytes Angle Spindle 1 W 16 3022 W 16 3023 W 16 3024 W 16 3025 W 16 3026 W 16 3027 W 16 3028 W 16 3029 2 bytes 6 bytes Max Angle Spindle 1 lt or or gt Spindle 1 Angle trend W 16 302A W 16 302B W 16 302C W 16 302D
29. W 16 3026 W 16 3027 Trend angle Spindle 1 W 16 3028 W 16 3029 W 16 302A W 16 302B Angular threshold Spindle 1 W 16 302C W 16 302D Final speed rpm Spindle 1 W 16 302E W 16 302F Rundown speed rpm Spindle 1 W 16 3030 W 16 3031 W 16 3032 W 16 3033 Torque correction coefficient Spindle 1 W 16 3034 W 16 3035 Phase number Spindle 1 W 16 3036 W 16 3037 W 16 3038 W 16 3039 Screw number 4 ASCII Spindle 1 Ge ProfiBus Part no 6159932661 Issue no 03 Page 68 81 T format 2 4 Floating USK mapping Asynchronous CVI Address Description Format Comments Size W 16 303A W 16 303B W 16 303C W 16 303D Final rate Spindle 1 W 16 303E W 16 303F W 16 3040 W 16 3041 Min Rate Spindle 1 W 16 3042 W 16 3043 W 16 3044 W 16 3045 Target Rate Spindle 1 W 16 3046 W 16 3047 W 16 3048 W 16 3049 Max Rate Spindle 1 W 16 304A W 16 304B Trend rate Spindle 1 W 16 304C W 16 304D W 16 304E W 16 304F Trend monitoring n 1 Spindle 1 W 16 3050 W 16 3051 W 16 3052 W 16 3053 W 16 3054 W 16 3055 W 16 3056 W 16 3057 Monitoring n 1 minimum Monitori
30. phase R W 12 Min torque R W 6 XXXXXX Max torque R W 6 XXXXXX Safety torque R W 6 XXXXXX Angular threshold R W 6 XXXXXX Min Angle R W 6 XXXXXX Target Angle R W 6 XXXXXX Max Angle R W 6 XXXXXX Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX 64 Ge Part no 6159932661 ProfiBus Issue no 03 Page 79 81 C2 Command word Une programmation de cycle ou une lecture de cycle n est prise en compte qu apr s validation par celui ci doit crire le mot de commande l adresse 0x650 Lorsque l API atteint les donn es de la phase il doit mettre le LSB LSB least significant byte octet de poids faible du mot de commande z ro et programmer le MSB MSB most significant byte octet de poids fort du mot de commande comme indiqu dans le tableau ci dessous Bit7 Bits Bit2 Command to Count Write Read ener 0x80 e To write 0x40 gt read Warning The counter must be changed at each reading or writing Once the CVI has programmed the phase or finished the reading of the phase it resets the MSB and gives a report in the LSB cud Description 1 Done Oxon 0 lt gt in process 1 Error detected 9 0 lt gt No error 5 0x20 Not used
31. 1 Spindle 1 W 16 30AA W 16 30AB W 16 30AC W 16 30AD W 16 30AE W 16 30AF Min No 2 monitoring Spindle 1 W 16 30B0 W 16 30B1 W 16 30B2 W 16 30B3 W 16 30B4 W 16 30B5 Max No 2 monitoring XXXX X Spindle 1 W 16 30B6 W 16 30B7 No 2 monitoring trend result Low High LO Spindle 1 Ge ProfiBus Part no 6159932661 Issue no 03 Page 54 81 Q format 4 6 ASCII PSA mapping Synchronous Address Description Format Comments Size W 16 30B8 W 16 30B9 W 16 30BA W 16 30BB W 16 30BC W 16 30BD Final Torque result XXX XX W 16 30BE W 16 30BF W 16 30C0 W 16 30C1 W 16 30C2 W 16 30C3 Min torque XXXXX W 16 30C4 W 16 30C5 W 16 30C6 W 16 30C7 W 16 30C8 W 16 30C9 Target torque XXXXX W 16 30CA W 16 30CB W 16 30CC W 16 30CD W 16 30CE W 16 30CF Max torque XXX XX Torque accuracy according to the spindle type current Torque unit Spindle 2 Spindle 2 Spindle 2 Spindle 2 W 16 30D0 W 16 30D1 W 16 30D2 W 16 30D3 W 16 30D4 W 16 30D5 W 16 30D6 W 16 30D7 Trend torque
32. 16 302D W 16 302E W 16 302F 4 bytes Min torque Spindle 2 W 16 3030 W 16 3031 W 16 3032 W 16 3033 4 bytes Torque Spindle 2 W 16 3034 W 16 3035 W 16 3036 W 16 3037 4 bytes Max torque Spindle 2 W 16 3038 W 16 3039 0 2 bytes 123 Spindle 2 Torque trend W 16 303A W 16 303B W 16 303C W 16 303D 4 bytes Min Angle Spindle 2 W 16 303E W 16 3040 W 16 3041 W 16 3042 4 bytes Angle Spindle 2 W 16 3043 W 16 3044 W 16 3045 W 16 3046 W 16 3047 W 16 3048 4 bytes Max Angle 0 Spindle 2 2 bytes 123 Spindle 2 Angle trend W 16 3049 W 16 304A W 16 304B W 16 304C 4 bytes Min Rate Spindle 2 W 16 304D W 16 304E W 16 304F W 16 3050 4 bytes Rate Spindle 2 W 16 3051 W 16 3052 W 16 3053 W 16 3054 4 bytes Max Rate Spindle 2 W 16 3055 W 16 3056 2 bytes 123 Spindle 2 Rate trend W 16 3057 X bytes etc etc W 16 3058 W 16 3059 W 16 305A W 16 305B W 16 305C 1 Min 2 Max 3 Accepted Ge ProfiBus Partno 6159932661 Issue no 03 Page 49 81 FORMAT Floating Torque tolerance Angle tolerance Rate tolerance Asynchronous CVI P format 1 2 CVI address Floating Torque tolerance
33. 16 5008 W 16 5009 W 16 500A W 16 500B W 16 500C W 16 500D W 16 500E W 16 500F 2 bytes 6 bytes lt or or gt Angle Spindle 2 Torque trend Spindle 2 W 16 5010 W 16 501 1 2 bytes ww lt or or gt Spindle 2 Angle trend A Accepted R Rejected Ge Partno 6159932661 ProfiBus Issue no 03 Page 31 81 FORMAT ASCII Torque Angle Rate Synchronous CVI CVI address ASCII Torque Angle Rate Synchronous CVI W 16 3000 W 16 3001 2 bytes A or R Global CVI result W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 6 bytes Torque Spindle 1 W 16 3008 W 16 3009 2 bytes lt or or gt Spindle 1 Torque trend W 16 300A W 16 300B W 16 300C W 16 300D W 16 300E W 16 300F 6 bytes Angle Spindle 1 W 16 3010 W 16 301 1 2 bytes lt or or gt Spindle 1 Angle trend W 16 3012 W 16 3013 W 16 3014 W 16 3015 W 16 3016 W 16 3017 6 bytes Rate Spindle 1 W 16 3018 W 16 3019 2 bytes lt or or gt Spindle 1 Rate trend W 16 301A W 16 301B W 16 301C W 16 301D W 16 301E W 16 301F 6 bytes Torque Spindle 2 W 16 3020 W 16 3021 2 byt
34. 307E W 16 307F W 16 3080 W 16 308 1 Min Rate 1 100 Torque unit 7 Spindle 1 W 16 3082 W 16 3083 W 16 3084 W 16 3085 W 16 3086 W 16 3087 Target Rate 70 Spindle 1 W 16 3088 W 16 3089 W 16 308A W 16 308B W 16 308C W 16 308D Max Rate Rate 1 100 Torque unit 7 Spindle 1 W 16 308E W 16 308F Trend rate result Low High Accepted gt Spindle 1 W 16 3090 W 16 3091 W 16 3092 W 16 3093 W 16 3094 W 16 3095 W 16 3096 W 16 3097 W 16 3098 W 16 3099 W 16 309A W 16 309B Final No 1 monitoring measured Min No 1 monitoring XXX XX XXX XX Unit and accuracy according to the type of value Spindle 1 Spindle 1 W 16 309C W 16 309D W 16 309E W 16 309F W 16 30A0 W 16 30A1 W 16 30A2 W 16 30A3 W 16 30A4 W 16 30A5 W 16 30A6 W 16 30A7 W 16 30A8 W 16 30A9 Max No 1 monitoring No 1 monitoring trend Final No 2 monitoring measured result Low High na jac Unit and accuracy according to the type of value Spindle 1 Spindle
35. DONE REPORT1 Network 6 END OF READING RESULT SPINDLE 2 DONE RESET THE SAVE BIT THE BIT IS RESET BY THE BUSY BIT OF THE FUNCTION E BIT EST RESETE PAR LE BUSY DE FONCTION MEMORY TRANSFER DB140 DBX3 2 5 DB140 DBX3 RESERVED DB140 DBX3 LA GR 2 6 RESERVED _ CVI1_ RESERVED _ GR PRIORITY GR SAVE 52 DONE REPORT2 E 8 8 Part no 6159932661 ProfiBus Issue no 03 Page 26 81 Network 7 SPINDLE VALIDATION DURING WHILE RESULTS DB140 DBX3 A0 3 2 3 OUT 1 RESERVED Spindle GR validation SAVE REPORT1 DB140 DBX3 2 6 RESERVED _ GR CVI1_DONE 5 Network 8 SPINDLE VALIDATION DURING WHILE RESULTS DB140 DBX3 A2 3 2 3 OUT 2 RESERVED Spindle GR validation SAVE REPORTZ DB140 DBX3 2 6 RESERVED GR CYI1 DONE 55 Partno 6159932661 ProfiBus Issue no 03 Page 27 81 Network 9 INITIALIZATION OF THE DB RESULTS POINTER DB140 DBX3 2 4 RESERVED _ GR CVI1_ 51 Network 10 INITIALIZATION OF THE DB RESULTS POINTER DB140 DBD3 6 RESERVED _ GR CVIl OFFSET DB140 DBX3 2 5 RESERVED _ GR 11 PRIORITY_ 52 200 0 11 DB140 DBD3 RESERVED _ GR CVIl OUT OFFSET DB140 DBX32 4 RESERVED GR CV I1 PRIORITY S1 DB14
36. INTEL Type Type of values giving the result 0 056 0 gt min Par oo type 3 0 to 0 0004 eus 12 word N 12 3 En default value 0x0001 3 gt idem type 0 4 gt specific for PSA 0702 OxFOBE 2 64 32 bit word Long word table of 32 words Size Option No OxFOCO 4 1 OxF13C 4 32 v Ya Part no 6159932661 ProfiBus Issue no 03 Page 81 81 D 2 Other options of the CVI In option zone of the CVI TWINCVI MODCVI MULTICVI several parameters taken into account for the memory mapping management You will find hereafter the information described on the previous pages which can be adjusted through the flashrde program for example Values stored in the tightening result zone 16 bit word no 10 default value 0x07 01 Torque 02 Angle 04 Rate 08 Tension not used yet This system works like a mask 7 1 2 4 Torque Angle Rate Format of the values stored in the tightening result zone 16 bit word no 11 default value 0 ASCII format Motorola floating format Intel floating format N o Value types stored in the tightening result zone 16 bit word no 12 default value 01 0 Min tolerance final value max tolerance report 1 Torque 2 Angle 3 Idem type 0 4 Specific to PSA 0702 Memory size reserve
37. R W 4 XXXX 36 C 1 4 Run down speed phase Description of a run down speed Field Format Search sequence Target torque Floating e Angular threshold Floating 9 Direction of rotation Integer Rotation speed Integer Power Integer Run down speed Address Address me byte word Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Target torque R W 6 XXXXXX Angular threshold R W 6 XXXXXX Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX gt 34 Ge Partno 6159932661 ProfiBus Issue no 03 Page 74181 C 1 5 Prevailing torque phase Description of a prevailing torque Field Format Search sequence Min max torque 2 floating Safety torque Floating Constant shift Floating Target Angle Floating e Threshold value angle or time Floating Threshold type Integer Action on the prevailing torque operation Integer Direction of rotation Integer Rotation speed Integer e Power Integer Prevailing torque T1 es uud Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Target Angle R W 6 XXXXXX Min torque R W 6 XXXXXX Max torque R W 6 XXXXXX Safety torque R W 6 XXXXXX Threshold type
38. W 16 3020 W 16 3021 16 3022 4 bytes Rate Spindle 2 W 16 3023 W 16 3024 2 bytes 0 W 16 3025 y 1 2 3 Spindle 2 Rate trend W 16 3026 etc W 16 3027 W 16 3028 W 16 3029 1 Min 2 Max 3 Accepted Ge ProfiBus Partno 6159932661 Issue no 03 Page 44 81 L FORMAT Floating Torque Angle Rate Asynchronous CVI Floating Torque Angle Rate CVi address Asynchronous CVI W 16 3000 0 2 bytes Global CVI result 1 2 0 result 1 Accepted 2 Rejected W 16 3002 W 16 3003 w 16 3004 4 bytes Torque Spindle 1 W 16 3005 W 16 3006 2 bvtes 0 W 16 3007 1 2 3 Spindle 1 Torque trend W 16 3008 W 16 3009 W 16 300A 4 bytes Angle Spindle 1 W 16 300B W 16 300C 2 bvtes 0 W 16 300D y 1 2 3 Spindle 1 Angle trend W 16 300E W 16 300F W 16 3010 4 bytes Rate Spindle 1 W 16 3011 W 16 3012 0 W 16 3013 bytes 12 3 Spindle 1 Rate trend 7 W 16 5000 0 2 bytes Global CVI result 1 2 OzNo result 1 Accepted 2 Rejected W 16 5002 W 16 5003 W41645004 4 bytes Torque Spindle 2 W 16 5005 W 16 5006 2 bytes 0 W 16 5007 1 2 3 Spindle 2 Torque trend W 16 5008 W 16 5009 W416 500 4 bytes Angle Spindle 2 W 16 500B W 16 500C 0 W 16 500D 2 bytes 128 Spindle 2 Angle trend W 16 500E W 16 500F 685010 4
39. XXXXXX Max Rate R W 6 XXXXXX gt Number of degrees to calculate the rate R W 2 XX Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX 78 Final speed angle torque V4 vel 12 d Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Min torque R W 6 XXXXXX Max torque R W 6 XXXXXX Angular threshold R W 6 XXXXXX Min Angle R W 6 XXXXXX Target Angle R W 6 XXXXXX Max Angle R W 6 XXXXXX Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX 58 Final speed angle torque rate V5 e i Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Min torque R W 6 XXXXXX Max torque R W 6 XXXXXX Safety torque 6 Angular threshold R W 6 XXXXXX Min Angle R W 6 XXXXXX Target Angle RAV 6 XXXXXX Max Angle R W 6 XXXXXX Min Rate R W 6 XXXXXX Max Rate R W 6 XXXXXX Number of degrees to calculate the rate R W 2 XX Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX 78 Ge Partno 6159932661 ProfiBus Issue no 03 Page 17181 Final speed Yield point V6
40. bytes Rate Spindle 2 W 16 5011 W 16 5012 2 bvtes 0 W 16 5013 y 1 2 3 Spindle 2 Rate trend 1 Min 2 Max 3 Accepted Ge ProfiBus Partno 6159932661 Issue no 03 Page 45 81 M FORMAT Floating Torque tolerance Angle tolerance Synchronous CVI CVI address Floating Torque tolerance Angle tolerance Synchronous CVI W 16 3000 W 16 3001 2 bytes 0 1 2 Global CVI result 0 result 1 Accepted 2 Rejected W 16 3002 W 16 3003 W 16 3004 W 16 3005 4 bytes Min torque Spindle 1 W 16 3006 W 16 3007 W 16 3008 W 16 3009 4 bytes Torque Spindle 1 W 16 300A W 16 300B W 16 300C W 16 300D 4 bytes Max torque Spindle 1 W 16 300E W 16 300F 2 bytes 0 1 2 3 Spindle 1 Torque trend W 16 3010 W 16 301 1 W 16 3012 W 16 3013 4 bytes Min Angle Spindle 1 W 16 3014 W 16 3015 W 16 3016 W 16 3017 4 bytes Angle Spindle 1 W 16 3018 W 16 3019 W 16 301A W 16 301B 4 bytes Max Angle Spindle 1 W 16 301C W 16 301D 2 bytes 0 1 2 3 Spindle 1 Angle trend W 16 301E W 16 301F W 16 3020 W 16 3021 4 bytes Min torque Spindle 2 W 16 3022 W 16 3023 W 16 3024 W 16 3025 W 16 3026 W 16 3027 W 16
41. complete the ProfiBus DP address in accordance with the PLC configuration On the PLC assign wished Inputs and Outputs as described above Once the CVI and the PLC have been configured e should appear on the STEP7 master PLC e All the lights on the PLC should be green TWIN configuration Cycle number selection the data is only taken if the source of cycle number in the CVI is PLC ProfiBus Partno 6159932661 Issue no 03 Page 11 81 3 2 2 Digital Input Output configuration and Tightening Result Memory Transfer STEP7 Configuring from the keypad PLC LINK on RSB Network address 2 JBUS MODBUS Slave No data swapping No associated PLC LINK on FIELDBUS BOARD PROFIBUS DP Network address 3 Slave Memory data transfer cyclic F1 Fieldbus board information esc Cancel F10 Valid Configuring with the CVIPC2000 software Peripherals Network Data Collector Rp Output Bar code Parallel printer m Master ata swapping pz Unused Slave Slave number Associated port ieldbus board PROFIBUS DP Network address Slave C Master Consistency IO Cyclic Information C Acyclic W Config SIMATIC 300 1 Configuration Manual RT Stat
42. n 2 4 Spindle 2 W 16 310B W 16 310C W 16 310D Monitoring n 2 W 16 310E minimum 4 2 W 16 310F W 16 3110 W 16 3111 Monitoring n 2 W 1643112 maximum Spindle 2 W 16 3113 16 9114 Trend monitoring 2 Spindle 2 ProfiBus Part no 6159932661 Issue no 03 Page 67 81 1 FORMAT Floating USK mapping Asynchronous CVI T format 1 4 Floating USK mapping Asynchronous CVI Address Description Format Comments Size W 16 3000 W 16 3001 Report 0 no report 1 accept 2 reject Station 1 W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 Cycle number Final torque Station 1 Spindle 1 W 16 3008 W 16 3009 W 16 300A W 16 300B Min torque Spindle 1 W 16 300C W 16 300D W 16 300E W 16 300F Target torque Spindle 1 W 16 3010 W 16 301 1 W 16 3012 W 16 3013 Max torque Spindle 1 W 16 3014 W 16 3015 Trend torque Spindle 1 W 16 3016 W 16 3017 W 16 3018 W 16 3019 Final angle Spindle 1 W 16 301A W 16 301B W 16 301C W 16 301D Min Angle Spindle 1 W 16 301E W 16 301F W 16 3020 W 16 3021 Target Angle Spindle 1 W 16 3022 W 16 3023 W 16 3024 W 16 3025 Max Angle Spindle 1
43. one spindle per bit Byte no Spindles 1 byte Spindles 25 to 32 2 byte Spindles 17 to 24 3 byte Spindles 9 to 16 3 byte Spindles 1 to 8 Bar code Writing a bar code into the memory can be done e memorize a code in the tightening result for a tightening controller or e select a cycle according to a bar code To use the code as cycle number the options must be selected as follows set Source cycle no to Bar code tick read by the PLC in the bar code parameters generate the Bar code Cycle number table with the CVIPC2000 and transfer the table to the CVI Note The PLC must transmit the bar code together with its length in one and same programming step When the controller acknowledges the bar code the length is set to 0 again ff ProfiBus Partno 6159932661 Issue no 03 Page 19 81 3 4 2 3 The station reading area in the CVI memory In memory transfer mode the PLC can have access to the tightening results but also to other aras of the CVI memory Station no 1 Station no 2 PROFIBUS PROFIBUS PROFIBUS PROFIBUS DP DPV1 DP DPV1 Address Slot Index Address Slot Index Description Access Size Value w 16 1002 030 0 w 16 2002 O40 0 Bar code L 30 W 16 1020 0x31 0 w 16 2020 Ox41 0 List of accepted L 4 spindles W 16 1024 0x32 0 W 16 2024 0 42 List of r
44. 0 1 Spindle 2 Spindle 2 Spindle 2 Spindle 2 Ge ProfiBus Part no 6159932661 Issue no 03 Page 61 81 R format 5 6 ASCII PSA mapping Asynchronous CVI Address Description Format Comments Size W 16 503C W 16 503D W 16 503E W 16 503F W 16 5040 W 16 5041 W 16 5042 W 16 5043 Angle trend Angular threshold Current Torque unit XX result Low High na een Torque accuracy according to the spindle type Spindle 2 Spindle 2 W 16 5044 W 16 5045 W 16 5046 W 16 5047 Set Final speed rpm Last final speed Spindle 2 W 16 5048 W 16 5049 W 16 504A W 16 504B Set Run down Speed rpm First run down speed phase or tightening phase Spindle 2 W 16 504C W 16 504D W 16 504E W 16 504F W 16 5050 W 16 5051 Torque correction coefficient Calculated when calibrating Spindle 2 W 16 5052 W 16 5053 Phase number Spindle 2 W 16 5054 W 16 5055 W 16 5056 W 16 5057 W 16 5058 W 16 5059 W 16 505A W 16 505B W 16 505C W 16 505D Serial number XX XX 10 useful characters 10 Spindle 2 W 16 5
45. 0 DBX33 0 RESERVED GR CV 11 FM 5 1 e DB140 DBX32 5 RESERVED GR CV I1 PRIORITY S2 DB140 DBX33 1 RESERVED GR CV I1 FM STARI2 1 6159932661 ProfiBus Issue no 03 Page 28 81 FC13 MEMORY TRANSFER EN 128 DATA Input DB140 DBB40 128 DB140 DBX33 2 RESERVED GR CV I1 RW DB140 DBW34 RESERVED GR CV I1 ADDRESS DB10 DB RESULT CVI 1 DB140 DBD36 RESERVED GR CV I1 OFFSET DB130 BUFFER TABLE CV ET M101 3 Desouller DATA_Output START_COMMUNICA TION OFFSET_DATA BUFFER_TABLE RESET_FUNCTION RESERVED GR CV 11 ERROR DB140 DBX32 6 RESERVED GR CV I1 DONE DB140 DBX32 7 RESERVED GR CV 11 BUSY Partno 6159932661 ProfiBus Issue no 03 Page 29 81 APPENDIX B Formatting the CVI memory A FORMAT ASCII Torque Angle Synchronous CVI address ASCII Torque Angle Synchronous CVI W 16 3000 W 16 3001 2 bytes A or R Global result W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 6 bytes Torque Spindle 1 W 16 3008 W 16 3009 2 bytes lt or or gt Spindle 1 Torque trend W 16 300A W 16 300B W 16 300C W 16 300D W 16 300E W 16 300F 6 bytes Angle Spindle 1 W 16 3010 W 16 3011 2 bytes lt or gt Spindle 1 Angle trend W 16 3012
46. 00C W 16 500D 6 bytes Torque Spindle 2 W 16 500E W 16 500F W 16 5010 W 16 5011 W 16 5012 W 16 5013 6 bytes Max torque Spindle 2 W 16 5014 W 16 5015 2 bytes lt or or gt Spindle 2 Torque trend W 16 5016 W 16 5017 W 16 5018 W 16 5019 W 16 501A W 16 501B 6 bytes Min Angle Spindle 2 W 16 501C W 16 501D W 16 501E W 16 501F W 16 5020 W 16 5021 6 bytes Angle Spindle 2 W 16 5022 W 16 5023 W 16 5024 W 16 5025 W 16 5026 W 16 5027 6 bytes Max Angle Spindle 2 W 16 5028 W 16 5029 2 bytes lt or or gt Spindle 2 Angle trend W 16 502A W 16 502B W 16 502C W 16 502D W 16 502E W 16 502F 6 bytes Min Rate Spindle 2 W 16 5050 W 16 5031 W 16 5032 W 16 5033 W 16 5034 W 16 5035 6 bytes Rate Spindle 2 W 16 5036 W 16 5037 W 16 5038 W 16 5039 W 16 503A W 16 503B 6 bytes Max Rate Spindle 2 W 16 503C W 16 503D 2 bytes or or gt A Accepted Rejected Ge Spindle 2 Rate trend ProfiBus Partno 6159932661 Issue no 03 Page 41 81 FORMAT Floating Torque Angle Synchronous CVI
47. 05E W 16 505F W 16 5060 W 16 5061 W 16 5062 W 16 5063 W 16 5064 W 16 5065 W 16 5066 W 16 5067 W 16 5068 W 16 5069 W 16 506A W 16 506B W 16 506C W 16 506D Spindle comment XX XX 15 useful characters 16 Spindle 2 W 16 506E W 16 506F W 16 5070 W 16 5071 Screw number 3 useful characters Spindle 2 W 16 5072 W 16 5073 W 16 5074 W 16 5075 Error 4 useful characters each character stands for an information group to be defined Spindle 2 W 16 5076 W 16 5077 W 16 5078 W 16 5079 W 16 507A W 16 507B Final Rate measured Rate 1 100 Torque unit Ge Spindle 2 ProfiBus Part no 6159932661 Issue no 03 Page 62 81 format 6 6 ASCII PSA mapping Asynchronous CVI Address Description Format Comments Size W 16 507C W 16 507D W 16 507E W 16 507F W 16 5080 W 16 508 1 Min Rate XX XXX Rate accuracy 1 100 Torque unit Spindle 2 W 16 5082 W 16 5083 W 16 5084 W 16 5085 W 16 5086 W 16 5087 Target Rate XXXXXX Spindle 2 W 16 5088 W 16 5089 W 16 508A W 16 508B W 16 508C
48. 071 Screw number 3 useful characters 4 Spindle 1 W 16 3072 W 16 3073 W 16 3074 W 16 3075 Error 4 useful characters each character stands for an information group to be defined 4 Spindle 1 W 16 3076 W 16 3077 W 16 3078 W 16 3079 W 16 307A W 16 307B Final Rate measured XX XXX Rate accuracy 1 100 Torque unit Ge 6 Spindle 1 ProfiBus Part no 6159932661 Issue no 03 Page 59 81 R format 3 6 ASCII PSA mapping Asynchronous CVI Address Description Format Comments Size W 16 307C W 16 307D W 16 307E W 16 307F W 16 3080 W 16 308 1 Min Rate Rate accuracy 1 100 Torque unit Spindle 1 W 16 3082 W 16 3083 W 16 3084 W 16 3085 W 16 3086 W 16 3087 Target Rate 00000 96 Spindle 1 W 16 3088 W 16 3089 W 16 308A W 16 308B W 16 308C W 16 308D Max Rate Rate accuracy 1 100 Torque unit Spindle 1 W 16 308E W 16 308F Trend rate No result Low High Accepted XX Face ple Spindle 1 W 16 3090 W 16 3091 W 16 3092 W 16 3093 W 16 3094 W 16 3095 W 16 3096 W 16 3097 W 16 3098 W 16 3099 W 16 309A W 16 309B Final No 1 Monit
49. 1 81 Q FORMAT ASCII PSA mapping Synchronous CVI Q format 1 6 ASCII PSA mapping Synchronous Address Description Format Comments Size W 16 3000 W 16 3001 Report No report Accepted Rejected Station 1 W 16 3002 W 16 3003 W 16 3004 W 16 3005 Cycle number XXXX Station 1 W 16 3006 W 16 3007 W 16 3008 W 16 3009 Torque unit Station 1 W 16 300A W 16 300B W 16 300C W 16 300D W 16 300E W 16 300F Final Torque result XXX XX W 16 3010 W 16 3011 W 16 3012 W 16 3013 W 16 3014 W 16 3015 Min torque XXX XX W 16 3016 W 16 3017 W 16 3018 W 16 3019 W 16 301A W 16 301B W 16 301C W 16 301D W 16 301E W 16 301F W 16 3020 W 16 3021 Target torque Max torque XXXXX Torque accuracy according to the spindle type current Torque unit Spindle 1 Spindle 1 Spindle 1 Spindle 1 W 16 3022 W 16 3023 Trend torque result Low High mu lt gt Spindle 1 W 16 3024 W 16 3025 W 16 3026 W 16 3027 W 16 3028 W 16 3029 Final Angle result XXXX X W 16 302A W 16 302B
50. 2 W 16 504F W 16 5050 W 16 5051 Monitoring n 1 W 16 5052 minimum 4 Spindle 2 W 16 5053 W 16 5054 W 16 5055 Monitoring n 1 W 16 5056 maximum 4 Spindle 2 W 16 5057 W 16 5058 Trend monitoring W 16 5059 n 1 2 Spindle 2 W 16 505A W 16 505B Trend monitoring W 16 505C n 2 4 Spindle 2 W 16 505D W 16 505E W 16 505F Monitoring n 2 W 16 5060 minimum 4 Spindle 2 W 16 5061 W 16 5062 W 16 5063 Monitoring n 2 W 16 5064 maximum 4 Spindle 2 W 16 5065 W 16 5066 Trend monitoring W 16 5067 n 2 2 Spindle 2 Partno 6159932661 ProfiBus Issue no 03 Page 71 81 APPENDIX Cycle programming This function allows for modifying the paramaters of a phase in CVI II TWINCVI II or MODCVI It is NOT possible to modify phase data on a MULTICVI The phase data modification function allows the user to change data of a previously programmed phase through the field bus It is conceived for changing the main phase parameters i e torque and angle tolerances and for changing the set stop value In addition it gives access to the rotation speed the direction of rotation the power etc However the phase parameters data modification function does not permit changing a phase type nor adding a phase nor cancelling a phase The cycles must first be programmed either with the TWINCVI keypad or with the PC using the CVIPC2000 software C 1 Data types
51. 3028 W 16 3029 4 bytes 4 bytes Torque Max torque Spindle 2 Spindle 2 W 16 302A W 16 302B 2 bytes 0 1 2 3 Spindle 2 Torque trend W 16 302C W 16 302D W 16 302E W 16 302F 4 bytes Min Angle Spindle 2 W 16 3030 W 16 3031 W 16 3032 W 16 3033 4 bytes Angle Spindle 2 W 16 3034 W 16 3035 W 16 3036 W 16 3037 4 bytes Max Angle Spindle 2 W 16 3038 W 16 3039 2 bytes 0 1 2 3 Spindle 2 Angle trend W 16 303A X bytes etc etc W 16 303B 1 Min 2 Max 3 Accepted Partno 6159932661 ProfiBus Issue no 03 Page 46 81 FORMAT Floating Torque tolerance Angle tolerance Asynchronous CVI address Floating Torque tolerance Angle tolerance Asynchronous CVI W 16 3000 W 16 3001 2 bytes 0 1 2 Global CVI result 0 result 1 Accepted 2 Rejected W 16 3002 W 16 3003 W 16 3004 W 16 3005 4 bytes Min torque Spindle 1 W 16 3006 W 16 3007 W 16 3008 W 16 3009 4 bytes Torque Spindle 1 W 16 300A W 16 300B W 16 300C W 16 300D 4 bytes Max torque Spindle 1 W 16 300E W 16 300F 2 bytes 0 1 2 3 Spindle 1 Torque trend W 16 3010 W 16 3011 W 16 3012 W 16 3013 4 b
52. 6 3014 W 16 3015 Min torque XXX XX Torque accuracy W 16 3016 W 16 3017 W 16 3018 W 16 3019 W 16 301A W 16 301B W 16 301C W 16 301D W 16 301E W 16 301F W 16 3020 W 16 3021 Target torque Max torque according to the spindle type current Torque unit XXX XX XXX XX Spindle 1 Spindle 1 Spindle 1 Spindle 1 W 16 3022 W 16 3023 Trend torque No result Low High Accepted XX Spindle 1 W 16 3024 W 16 3025 W 16 3026 W 16 3027 W 16 3028 W 16 3029 Final Angle result XXXX X W 16 302A W 16 302B W 16 302C W 16 302D W 16 302E W 16 302F Min Angle XXXX X Angle accuracy 0 1 W 16 3030 W 16 3031 W 16 3032 W 16 3033 W 16 3034 W 16 3035 Target Angle XXXX X W 16 3036 W 16 3037 W 16 3038 W 16 3039 W 16 303A W 16 303B Max Angle XXXX X Spindle 1 Spindle 1 Spindle 1 Spindle 1 ff ProfiBus Part no 6159932661 Issue no 03 Page 58 81 R format 2 6 ASCII PSA mapping Asynchronous CVI Address Description Format Comments Size W 16 303C W 16 303D W 16 303E W 16 303F W 16 3040
53. Ch 1 0 4 Boolean Ch 1 Reset with memory Reset with memory Reset with memory E0 5 Boolean Ch 1 Reset without memory Reset without memory Reset without memory 0 6 Boolean Ch 1 Synchro out Synchro out Synchro out 7 Boolean Ch 1 E1 0 Boolean Ch 1 Echo cycle 1 Echo cycle 1 Echo cycle 1 E1 1 Boolean Ch 1 Echo cycle 2 Echo cycle 2 Echo cycle 2 E1 2 Boolean Ch 1 Echo cycle 4 Echo cycle 4 Echo cycle 4 E1 3 Boolean Ch 1 Echo cycle 8 Echo cycle 8 Echo cycle 8 E1 4 Boolean Ch 1 Echo cycle 16 Echo cycle 16 Echo cycle 16 E1 5 Boolean Ch 1 Accept report Accept report Accept report E1 6 Boolean Ch 1 Reject report Reject report Reject report E1 7 Boolean Ch 1 Number of cycles OK Number of cycles OK Number of cycles OK E2 0 Boolean Ch 2 Running Running Running E2 1 Boolean Ch 2 Ready Ready Ready E2 2 Boolean Ch 2 E2 3 Boolean Ch 2 E2 4 Boolean Ch 2 Reset with memory E2 5 Boolean Ch 2 Reset without memory E2 6 Boolean Ch 2 Synchro out E2 7 Boolean Ch 2 E3 0 Boolean Ch 2 Echo cycle 1 Accept spin 1 E3 1 Boolean Ch 2 Echo cycle 2 Accept spin 2 E3 2 Boolean Ch 2 Echo cycle 4 Reject spin 1 E3 3 Boolean Ch 2 Echo cycle 8 Reject spin 2 E3 4 Boolean Ch 2 Echo cycle 16 E3 5 Boolean Ch 2 Accept report E3 6 Boolean Ch 2 Reject report E3 7 Boolean Ch 2 Number of cycles OK Note E stands for the German EIN IN Ya
54. D Trend monitoring n 2 Spindle 1 W 16 305E W 16 305F W 16 3060 W 16 3061 Monitoring n 2 minimum Spindle 1 W 16 3062 W 16 3063 W 16 3064 W 16 3065 W 16 3066 W 16 3067 Monitoring n 2 maximum Trend monitoring n 2 Spindle 1 Spindle 1 W 16 30B2 W 16 30B3 W 16 30B4 W 16 30B5 Final torque Spindle 2 W 16 30B6 W 16 30B7 W 16 30B8 W 16 30B9 Min torque Spindle 2 W 16 30BA W 16 30BB W 16 30BC W 16 30BD Target torque Spindle 2 W 16 30BE W 16 30BF W 16 30C0 W 16 30C1 Max torque Spindle 2 W 16 30C2 W 16 30C3 Trend torque Spindle 2 Ge ProfiBus Part no 6159932661 Issue no 03 Page 65 81 5 format 3 4 Floating USK mapping Synchronous CVI Address Description Format Comments Size W 16 30C4 W 16 30C5 W 16 30C6 W 16 30C7 Final angle Spindle 2 W 16 30C8 W 16 30C9 W 16 30CA W 16 30CB Min Angle Spindle 2 W 16 30CC W 16 30CD W 16 30CE W 16 30CF Target Angle Spindle 2 W 16 30D0 W 16 30D1 W 16 30D2 W 16 30D3 Max Angle Spindle 2 W 16 30D4 W 16 30D5 Trend angle Spindle 2 W 16 30D6 W 16 30D7 W 16 30D8 W 16 30D9 Angular threshold
55. ELEGR EXE program in the appropriate folder and in the chosen format Connect your PC to the RSPC port of the CVI with an RS232 cable TeleGR 2 4 Switch off the CVI Switch the CVI on again The formatting program stored in memory is executed The memory is now formatted in X format Disconnected Cancel X stands for the wanted format see Appendix B Part no 6159932661 ProfiBus Issue no 03 Page 18 81 3 4 2 2 The station writing area in the CVI memory In memory transfer mode the PLC can have access to the tightening results but also to other aras of the CVI memory Station no 1 Station no 2 PROFIBUS PROFIBUS PROFIBUS PROFIBUS DP DPV1 DP DPV1 Address Slot Index Address Slot Index Description Access Size Value 0110 0 0 20 0 cycle number R W 2 0 251 selection W 16 0202 W 16 0402 2 ox11 0 ox21 0 Spindle validation 4 W 16 0205 W 16 0405 W 16 0206 0 12 o W 16 0406 0 22 0 2 0 30 W 16 0208 W 16 0408 0x13 S 23 0 LOU 30 W 16 0235 W 16 0435 Cycle number selection This parameter is only taken into account if Cycle number source is positioned on PLC in the CVI controller Spindle validation This parameter is only taken into account if Spindle validation is on PLC in the CVI controller A 32 bit long word describes
56. Floating Torque tolerance Angle tolerance Rate tolerance Asynchronous CVI W 16 5000 W 16 5001 2 bytes 0 1 2 Global CVI result 0 result 1 Accepted 2 Rejected W 16 5002 W 16 5003 W 16 5004 W 16 5005 4 bytes Min torque Spindle 2 W 16 5006 W 16 5007 W 16 5008 W 16 5009 4 bytes Torque Spindle 2 W 16 500A W 16 500B W 16 500C W 16 500D 4 bytes Max torque Spindle 2 W 16 500E W 16 500F 2 bytes 0 1 2 3 Spindle 2 Torque trend W 16 5010 W 16 501 1 W 16 5012 W 16 5013 4 bytes Min Angle Spindle 2 W 16 5014 W 16 5015 W 16 5016 W 16 5017 4 bytes Angle Spindle 2 W 16 5018 W 16 5019 W 16 501A W 16 501B 4 bytes Max Angle Spindle 2 W 16 501C W 16 501D W 16 501E W 16 501F W 16 5020 W 16 5021 2 bytes 4 bytes 0 1 2 3 Min Rate Spindle 2 Angle trend Spindle 2 W 16 5022 W 16 5023 W 16 5024 W 16 5025 4 bytes Rate Spindle 2 W 16 5026 W 16 5027 W 16 5028 W 16 5029 W 16 502A W 16 502B 4 bytes 2 bytes Max Rate 0 Spindle 2 1 2 3 Spindle 2 Rate trend 1 Min 2 Max 3 Accepted Ge ProfiBus Part no 6159932661 Issue no 03 Page 5
57. Floating e Angular threshold Floating Min max angle 2 floating Target Angle Floating Rotation speed Integer Integer Direction of rotation Integer e Ge Partno 6159932661 ProfiBus Issue no 03 Page 78 81 Run reverse by torque D1 jc o d Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Min torque R W 6 XXXXXX Target torque R W 6 XXXXXX Max torque R W 6 XXXXXX Safety torque R W 6 XXXXXX Breakaway torque R W 6 XXXXXX Direction of rotation R W 2 XX Rotation speed R W 4 XXXX Power R W 4 XXXX 52 Run reverse by torque angle D2 jo pete Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Min torque R W 6 XXXXXX Target torque R W 6 XXXXXX Max torque R W 6 XXXXXX Safety torque R W 6 XXXXXX Breakaway torque R W 6 XXXXXX Angular threshold R W 6 XXXXXX Min Angle R W 6 XXXXXX Max Angle R W 6 XXXXXX Direction of rotation R W 2 Rotation speed R W 4 XXXX Power R W 4 XXXX 70 Run reverse by angle torque D3 jg po d Description Access Size Value 0x600 0x300 Header station cycle
58. I controller to the ProfiBus network it must be equipped with a ProfiBus network kit The ProfiBus network kits available to date are the following Controller type Kit part number Number of spindles CVIII 6159290080 TWINCVI II 6159290080 1 2 MODCVI 6159290090 1 2 CPUCVI 6159290100 1 32 The ProfiBus kit includes e The ProfiBus electronic kit COM DPS board internal cable SubD9 connector e ACD ROM including This manual The GSD file to identify CVI controllers on the ProfiBus network The ZIP file including a STEP7 project example The CVI format programs The CVI range literature 2 Installation The COM DPS board is a PROFIBUS DP slave communication board manufactured by HILSCHER communication board part number COM DPS First remove the input output board from the controller Then insert the communication board Plug the internal cable onto the communication board After inserting the communication board plug the input output sockets onto it Fasten the SUBDO internal cable connector on the controller 4 Partno 6159932661 ProfiBus Issue no 03 Page 5 81 2 1 TWINCVI Il communication board Ref 6159290080
59. Spindle 2 W 16 30DA W 16 30DB Final speed rpm Spindle 2 W 16 30DC W 16 30DD W 16 30DE W 16 30DF W 16 30E0 W 16 30E1 Rundown speed rpm Torque correction coefficient Spindle 2 Spindle 2 W 16 30E2 W 16 30E3 Phase number Spindle 2 W 16 30E4 W 16 30E5 W 16 30E6 W 16 30E7 Screw number 4 ASCII Spindle 2 W 16 30E8 W 16 30E9 W 16 30EA W 16 30EB W 16 30EC W 16 30ED W 16 30EE W 16 30EF Final rate Min Rate Spindle 2 Spindle 2 W 16 30F0 W 16 30F 1 W 16 30F2 W 16 30F3 Target Rate Spindle 2 W 16 30F4 W 16 30F5 W 16 30F6 W 16 30F7 Max Rate Spindle 2 W 16 30F8 W 16 30F9 Trend rate Spindle 2 W 16 30FA W 16 30FB W 16 30FC W 16 30FD Trend monitoring n 1 Spindle 2 Ge Partno 6159932661 ProfiBus Issue no 03 Page 66 81 S format 4 4 Floating USK mapping Synchronous CVI Address Description Format Comments Size W 16 30FE W 16 30FF Monitoring n 1 W 16 3100 minimum 4 Spindle 2 W 16 3101 W 16 3102 W 16 3103 Monitoring n 1 W 16 3104 maximum Spindle 2 W 16 3105 W 16 3106 Trend monitoring W 16 3107 n 1 2 2 W 16 3108 W 16 3109 Trend monitoring W 16 310A
60. TANT 00 NOK RESULTAT BROCHE 1 DB140 DBX3 DB140 DBX3 2 0 2 1 1 5 RESERVED _ RESERVED _ IN 1 GR GR Report CVIl CVIl SAVE _ Accept REPORTI Reject Hetwork 2 DETECTING THE RISING EDGE REPORT SPINDLE Z ETECTING THE RISING EDGE REPORT SPINDLE 2 ETECTION DU FRONT MONTANT OK OU NOK RESULTAT BROCHE 2 DB140 DBX3 DB140 DBX3 2 2 22 5 RESERVED _ RESERVED _ TIN 2 GR GR Report FM 1 SAVE Accept REPORTZ REPORT2 E3 6 IN 2 Report Reject Part no 6159932661 ProfiBus Issue no 03 Page 24 81 Network 3 PRIORITY TO SPINDLE 1 IF TWO RESULTS ARRIVE TOGETHER RESERVED RESERVED _ RESERVED GR GR GR CVIl 61 CVIl SAVE PRIORITY_ PRIORITY REPORT1 52 81 W 16 3000 IN Network 4 PRIORITY SPINDLE 2 IF TWO RESULTS ARRIVE TOGETHER RESERVED _ RESERVED RESERVED GR GR GR CVIL_ CVIl CVIl SAVE PRIORITY_ PRIORITY REPORT2 1 52 81685000 IN Part no 6159932661 ProfiBus Issue no 03 Page 25 81 Network 5 END OF READING RESULT SPINDLE 1 DONE RESET THE SAVE THE BIT IS RESET BY THE BUSY BIT OF THE FUNCTION E BIT EST RESETE PAR LE BIT BUSY DE LA FONCTION MEMORY TRANSFER DB140 DBX3 2 4 DB140 DBX3 RESERVED DB140 DBX3 2 1 GR 2 6 RESERVED _ RESERVED _ GR PRIORITY GR CVI1_SAVE_ 51 CVI1
61. W 16 302D Final speed rpm Spindle 1 W 16 302E W 16 302F Rundown speed rpm Spindle 1 W 16 3030 W 16 3031 W 16 3032 W 16 3033 Torque correction coefficient Spindle 1 W 16 3034 W 16 3035 Phase number Spindle 1 W 16 3036 W 16 3037 W 16 3038 W 16 3039 Screw number 4 ASCII Spindle 1 W 16 303A W 16 303B W 16 303C W 16 303D Final rate Spindle 1 ProfiBus Part no 6159932661 Issue no 03 Page 64 81 5 format 2 4 Floating USK mapping Synchronous CVI Address Description Format Comments Size W 16 303E W 16 303F W 16 3040 W 16 3041 Min Rate Spindle 1 W 16 3042 W 16 3043 W 16 3044 W 16 3045 Target Rate Spindle 1 W 16 3046 W 16 3047 W 16 3048 W 16 3049 Max Rate Spindle 1 W 16 304A W 16 304B Trend rate Spindle 1 W 16 304C W 16 304D W 16 304E W 16 304F Trend monitoring n 1 Spindle 1 W 16 3050 W 16 3051 W 16 3052 W 16 3053 Monitoring n 1 minimum Spindle 1 W 16 3054 W 16 3055 W 16 3056 W 16 3057 W 16 3058 W 16 3059 Monitoring n 1 maximum Trend monitoring n 1 Spindle 1 Spindle 1 W 16 305A W 16 305B W 16 305C W 16 305
62. W 16 302E W 16 302F 6 bytes Min Rate Spindle 1 W 16 3030 W 16 3031 W 16 3032 W 16 3033 W 16 3034 W 16 3035 6 bytes Rate Spindle 1 W 16 3036 W 16 3037 W 16 3038 W 16 3039 W 16 303A W 16 303B 6 bytes Max Rate Spindle 1 W 16 303C W 16 303D 2 bytes lt or or gt Spindle 1 Rate trend ProfiBus Partno 6159932661 Issue no 03 Page 38 81 G format 2 2 CVI address ASCII Torque tolera nce Angle tolerance Rate tolerance Synchronous CVI W 16 303E W 16 303F W 16 3040 W 16 3041 W 16 3042 W 16 3043 6 bytes Min torque Spindle 2 W 16 3044 W 16 3045 W 16 3046 W 16 3047 W 16 3048 W 16 3049 6 bytes Torque Spindle 2 W 16 304A W 16 304B W 16 304C W 16 304D W 16 304E W 16 304F 6 bytes Max torque Spindle 2 W 16 3050 W 16 3051 2 bytes lt or or gt Spindle 2 Torque trend W 16 3052 W 16 3053 W 16 3054 W 16 3055 W 16 3056 W 16 3057 W 16 3058 W 16 3059 W 16 305A W 16 305B W 16 305C W 16 305D 6 bytes 6 bytes Min Angle Angle Spindle 2 Spindle 2 W 16 305E W 16 305F W 16 3050 W 16 3051 W 16 3052 W 16 3053 W 16 3054 W 16 3055 6 bytes
63. available via ProfiBus Synchro in Not available via ProfiBus 0 5 Boolean Ch 1 External stop Not available via ProfiBus External stop Not available via ProfiBus External stop Not available via ProfiBus 0 6 Boolean Ch 1 Not used Not used Not used Not used Not used Not used 0 7 Boolean Ch 1 Not used Not used Not used Not used Not used Not used A1 0 Boolean Ch 1 Cycle 1 Not used see AW8 Cycle 1 Not used see AW8 Cycle 1 Not used see AW8 A1 1 Boolean Ch 1 Cycle 2 Not used see AW8 Cycle 2 Not used see AW8 Cycle 2 Not used see AW8 A1 2 Boolean Ch 1 Cycle 4 Not used see AW8 Cycle 4 Not used see AW8 Cycle 4 Not used see AW8 A1 3 Boolean Ch 1 Cycle 8 Not used see AW8 Cycle 8 Not used see AW8 Cycle 8 Not used see AW8 A1 4 Boolean Ch 1 Cycle 16 Not used see AW8 Cycle 16 Not used see AW8 Cycle 16 Not used see AW8 A1 5 Boolean Ch 1 Start cycle Start cycle Start cycle A1 6 Boolean Ch 1 Direction of rotation Direction of rotation Direction of rotation A1 7 Boolean Ch 1 Report acknowledgement Report acknowledgement NGC A2 0 Boolean Ch 2 Emergency stop Not available via ProfiBus A2 1 Boolean Ch 2 Reset A2 2 Boolean Ch 2 Fault acknowledgement A2 3 Boolean Ch 2 Spindle validation Spindle validation A2 4 Boolean Ch 2 Synchro in Not available via ProfiBus A2 5 Boolean Ch 2 External stop Not available via ProfiBus External stop Not available via ProfiBus A2 6 Boolean Ch 2 Not used Not used A2 7 Boolean Ch 2 Not used Not used A3 0 B
64. d mu Station 2 Station 2 W 16 5006 W 16 5007 W 16 5008 W 16 5009 Torque unit Station 2 W 16 500A W 16 500B W 16 500C W 16 500D W 16 500E W 16 500F Final Torque result XXX XX W 16 5010 W 16 5011 W 16 5012 W 16 5013 W 16 5014 W 16 5015 Min torque XXX XX W 16 5016 W 16 5017 W 16 5018 W 16 5019 W 16 501A W 16 501B Target torque XXX XX W 16 501C W 16 501D W 16 501E W 16 501F W 16 5020 W 16 5021 Max torque XXX XX Torque accuracy according to the spindle type current Torque unit Spindle 2 Spindle 2 Spindle 2 Spindle 2 W 16 5022 W 16 5023 Trend torque result Low High Accepted gt lt gt Spindle 2 W 16 5024 W 16 5025 W 16 5026 W 16 5027 W 16 5028 W 16 5029 Final Angle result XXXX X W 16 502A W 16 502B W 16 502C W 16 502D W 16 502E W 16 502F Min Angle XXXX X W 16 5050 W 16 5031 W 16 5032 W 16 5033 W 16 5034 W 16 5035 Target Angle XXXX X W 16 5036 W 16 5037 W 16 5038 W 16 5039 W 16 503A W 16 503B Max Angle XXXX X Angle accuracy
65. d for the standard mapping 16 bit word no 18 default value 32 h or 50 d It is the number of 16 bytes memory blocs reserved for the mapping This option allows for setting the used memory size according to the number of spindles commanded by the system By default it is set to 32 hexadecimal i e 50 decimal 50 x 16 2800 bytes Value types stored in the tightening result zone 16 bit word no 26 default value 32 h or 50 d It is the number of 16 bytes memory blocs reserved for the exchange zone with ISAGRAF By default it is set to 32 hexadecimal i e 50 decimal 50 x 16 2800 bytes Ge
66. e PLC ss 12 3 4 1 2 Input masks eost tei edite dette ren 14 3 4 1 3 Inputs Data read by the BEC eee ete te deerat 14 3 4 2 CVI memory Tightening result 17 3 4 2 1 Formatting the CVI memory 17 3 4 2 2 The station writing area in the memory 18 3 4 2 3 The station reading area in the CVI memory 19 3 5 Programming the Cycles Re chek baec tdt i qt 19 4 STEP7 PROJECT EXAMPLE ta sens tasto sens sone ssis 20 4 1 Digital Input Output Standard 1 07 20 4 2 Input Output and tightening results Memory Transfer 21 APPENDIX A EXAMPLE OF STEP7 PROGRAMMING OF AN ASYNCHRONOUS TWINCVI 23 Ge Partno 6159932661 Profi Bus Issue no 03 Page 3 81 APPENDIX FORMATTING THE CVI 29 A FORMAT ASCII Torque Angle Synchronous CVI se 29 B FORMAT ASCII Torque Angle Asynchronous CVI 30 C FORMAT ASCII Torque Angle Rate Synchronous 31 D FORMAT ASCII Torque Angle Rate Asynchronous CV 32 E FORMAT ASCII Torque tolerance Angle tolerance Synchronous 1
67. e STEP7 range in PROFIBUS DP It is written in Siemens STEP7 v5 2 The comments are in English In the STEP7 project example the memory of a CVI controller is transferred to a PLC through PROFIBUS The STEP7 project example can be partly or fully modified to achieve the final project 4 1 Digital Input Output Standard There is no protocol The PLC can read or write the CVI controller Inputs Outputs directly e g Hetwork DETECTING THE RISING EDGE REPORT SPINDLE 1 ETECTING THE RISING EDGE REPORT SPINDLE 1 ETECTION DU FRONT MONTANT OK OU NOK RESULTAT BROCHE 1 DB140 DBX3 DB140 DBX3 2 0 2 1 RESERVED RESERVED GR GR CVIl FM CVIl SAVE IM 1 Report _ Network 2 DETECTING THE RISING EDGE REPORT SPINDLE 2 ETECTING THE RISING EDGE REPORT SPINDLE 2 ETECTION DU FRONT MONTANT 00 NOK RESULTAT BROCHE 2 DB140 DBX3 DB140 DBX3 2 2 2 3 RESERVED RESERVED GR GR FM CVIl SAVE REPORT2 REPORT2 Es E3 6 IN 2 Report ProfiBus Partno 6159932661 Issue no 03 Page 21 81 4 2 DB140 DBX32 4 RESERVED GR CV I1 PRIORITY S1 DB140 DBX32 5 RESERVED GR CV I1 PRIORITY S2 WARNING DB140 DBX33 1 RESERVED GR CV I1 FM START2 e DB140 DBX33 2 RESERVED GR CV I1 RW DB140 DBW34 RESERVED GR CV I1 ADDRESS DB140 DBX33 0 RESERVED GR CV I1 FM 5 1 Input Output and tighten
68. e calculation nteger 2 window Stall time Floating 4 Threshold type Angle T 2 Time Measurement threshold value Floating 6 the prevailing qn n gn 2 5 torque operation Constant shift Floating 6 Direction of rotation 2 Rotation speed Integer 4 Power Integer 4 e Floating 4 Current Floating 4 Ge 6159932661 ProfiBus Issue no 03 Page 73181 C 1 3 Search sequence phase Description of a search sequence Field Format Search sequence Rotation type Integer Rotation value angle ortime Floating Time between rotations Floating Number of rotations Integer Direction of rotation Integer Rotation speed Integer Power Integer Search sequence data 1 Address Address z byte word Description Access Size Value 0x600 0x300 Header station cycle phase R W 12 Rotation type A R W 2 XX Rotation value R W 6 XXXXXX Number of rotations R W 2 XX Time between rotations R W 4 XXXX Direction of rotation 4 9 R W 2 Rotation speed R W 4 XXXX Power
69. e ta sens enses ense 71 Data types nent eet ee 71 C 1 1 Cycle PHASE parameters ene iter dites de 71 C 1 2 Data M 72 C 1 3 Search sequence phase pre bereiten tee et 73 C 1 4 Run down speed phase centre nter Me E state ne ee 73 C 1 5 Prevailing torque phase seen 74 C 1 6 Final speed phases cine te ee prio t Pe Iia ee tn 75 C 1 7 RUD TEVELSE PHASES E 77 C2 Command Word 79 APPENDIX D SETTING THE 8 4 220 4 0 1 000 0 04 0 80 4 Partno 6159932661 ProfiBus Issue no 03 Page 4181 1 The PROFIBUS kit ProfiBus is a field bus for SIEMENS equipment ProfiBus has an international user organization called ProfiBus International PI and other local and national organizations General technical questions regarding the field bus should be addressed to the local ProfiBus User Group for a start A contact address list is available on the ProfiBus internet site http www ProfiBus com For general help on ProfiBus contact ProfiBus International on ProfiBus international compuserve com To connect a CV
70. efore starting the next tightening This is a simple way to make sure that the result of the last tightening was read before the next tightening could delete the result The Report Acknowledgement function can be used only with a CVI version 4 1 or more and a CVIPC2000 version 3 4 or more Station main parameters IWIN MODCVI Station name DIS281 Report Acknowledgment Comment Cotr le couple traion e c enable after NOR Number of spindles Latched Trigger Run reject spindles Disable after BatchOK Enable Reverse with Input Only Station number Unit Fieldbus Spndl 1 O Enable PreCycle Xducer Test Trigger Release NOK Autotest cycle number Reject report on timeout Current monitoring Coefficients per cycle Output Time M m B Result type Run reverse parameters Run reverse speed Min torque Min Angle Maximum time OK Cancel 3 4 1 3 Inputs Data read by the PLC See the table for details on the two next pages ProfiBus Part no 6159932661 Issue no 03 INPUTS Data read by the PLC 1 2 Page 15 81 Type pni Description Note Description Note Description Note TWINCVI II ASYNCHRONOUS MODE TWINCVI II SYNCHRONOUS MODE CVI Il and MULTICVI 0 0 Boolean Ch 1 Running Running Running Boolean Ch 1 Ready Ready Ready E0 2 Boolean Ch 1 3 Boolean
71. ejected L 4 spindles List of ready w 16 1028 0x33 0 w 16 2028 O43 0 L 4 WH16 102C 0x34 0 WA164202C Oda 0 Number of spindles L 1 32 W 16 102E 0 35 0 w 16 202E 0 45 0 Cycle number L 0 250 echo cycle W 16 1030 0x36 0 w 16 2030 O46 0 Number of cycles 2 0 999 programmed w 16 1032 0x37 w 16 2032 0x47 Number of cycles 0 999 executed OK 1 81681034 0 38 0 W 16 2034 0x48 Result number 0 w 16 1036 0x39 0 w 16 2036 0x49 0 General Report L 2 1 OK 2 NOK Bar code The bar code comes from reading a standard bar code connected to the or e from copying the specific code written by the PLC If the code is shorter than the maximum length of 30 characters the unused memory space is filled up with the character 0 0x00 List of spindles A 32 bit long word describes one spindle per bit Result number Byte no Spindles 1 byte Spindles 25 to 32 2 byte Spindles 17 to 24 3 byte Spindles 9 to 16 3 byte Spindles 1 to 8 Result number gives the number of the result It lies between 0 and 65 535 After reaching the maximum value it starts at 0 again 3 5 Programming the cycles See Appendix C Cycle programming for how to write the parameters of a tightening cycle Ge Partno 6159932661 ProfiBus Issue no 03 Page 20 81 4 STEP7 project example The STEP7 project example can be executed on the whol
72. el 12 0 result 1 Accepted 2 Rejected W 16 5002 W 16 5003 w 16 5004 4 bytes Torque Spindle 2 W 16 5005 W 16 5006 2 bytes 0 W 16 5007 1 2 3 Spindle 2 Torque trend W 16 5008 W 16 5009 WET6SSO0A 4 bytes Angle Spindle 2 W 16 500B W 16 500C 2 bytes 0 W 16 500D 1 2 3 Spindle 2 Angle trend 1 Min 2 Max 3 Accepted ProfiBus Partno 6159932661 Issue no 03 Page 43 81 K FORMAT Floating Torque Angle Rate Synchronous CVI Floating Torque Angle Rate CVI address Synchronous CVI W 16 3000 0 2 bytes Global CVI result 12 0 result 1 Accepted 2 Rejected W 16 3002 W 16 3003 w 16 3004 4 bytes Torque Spindle 1 W 16 3005 W 16 3006 2 bytes 0 W 16 3007 1 2 3 Spindle 1 trend W 16 3008 W 16 3009 W 16 300A 4 bytes Angle Spindle 1 W 16 300B W 16 300C 2 bytes 0 W 16 300D y 1 2 3 Spindle 1 Angle trend W 16 300E W 16 300F W 16 3010 4 bytes Rate Spindle 1 W 16 3011 W 16 3012 0 W 16 3013 2ibytes 123 Spindle 1 Rate trend W 16 3014 W 16 3015 W 16 3016 4 bytes Torque Spindle 2 W 16 3017 W 16 3018 0 W 16 3019 2 bytes 123 Spindle 2 Torque trend W 16 301A W 16 301B W 16 301C 4 bytes Angle Spindle 2 W 16 301D W 16 301E 2 bytes 0 W 16 301F y 1 2 3 Spindle 2 Angle trend
73. eplaced by the space character or by a void character All numerical data must be written in ASCII Below the terms integer and floating indicate whether the data may contain decimal digits or not However it will not be replaced in the existing phase s ET 9 2 PEE 8 8 3 0 5 2 8 5 o 5 5 5 e g 2 2141515 zs 8 8 8 c 3 9 2 alsia 52 sis 2 5 5 5 Field Format Sie 4 Rotation type Angle Time 2 Rotation value angle or time Floating 6 e Number of rotations Integer 2 e Time between rotations Floating 4 Target angle prevailin Deque 9 Floating 6 Min torque Floating 6 Target torque Floating 6 e torque Floating 6 Safety torque Floating 6 Breakaway torque Floating 6 Angle threshold Floating 6 e Min Angle Floating 6 Target Angle Floating 6 Angle Floating 6 Safety angle Floating 6 e e Angle after yield point Floating 6 Min Rate Floating 6 e Target torque rate in Integer 2 Max Rate Floating 6 Torque rat
74. er with the CVIPC2000 software Part no 6159932661 ProfiBus Issue no 03 Page 10 81 3 2 4 Digital Input Output configuration Standard 1 0 CVI STEP Configuring from the CVI keypad PLC LINK on RSB Network address Z JBUS MODBUS Slave No data swapping No associated nart PLC LINK on FIELDBUS BOARD w Config SIMA TIC 300 1 Configuration 5 Manual RT PROFIBUS DP El Station Edit Insert PLC View Options Window Help 108 8 Hu m MO wre 5 1 DP master system 1 _ Network address 3 Slave Standard 1 0 cyclic F1 Fieldbus board information esc Cancel F10 Valid CPU 315205 gg 3 Georges Configuring with the CVIPC2000 software Peripherals Bar code Network Data Collector Parallel printer PLC Rp Output PLC Busmoneus Master Slave Slave number Data swapping Associated port unused PROFIBUS DP Master Slave Network address Consistency Slot 9 DPID Order Number Designation Address Q Address 4AE 063 07 AE 00 83 WE i word input 0x50 pon 4A 4 word output 0459 IA 1 output 0460 1 TAA 1 word output 0x60 10 11 le co ro C Acyclic Memory transfer Information On the CVI change and
75. es lt or or gt Spindle 2 Torque trend W 16 3022 W 16 3023 W 16 3024 W 16 3025 W 16 3026 W 16 3027 6 bytes Angle Spindle 2 W 16 3028 W 16 3029 2 bytes lt or or gt Spindle 2 Angle trend W 16 302A W 16 302B W 16 302C W 16 302D W 16 302E W 16 302F 6 bytes Rate Spindle 2 W 16 3030 W 16 3031 2 bytes lt or gt Spindle 2 Rate trend W 16 3032 X bytes etc etc A Accepted R Rejected v Ya Partno 6159932661 ProfiBus Issue no 03 Page 32 81 D FORMAT ASCII Torque Angle Rate Asynchronous CVI CVI address ASCII Torque Angle Rate Asynchronous CVI W 16 3000 W 16 3001 2 bytes ww A or R Spindle 1 result W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 6 bytes Torque Spindle 1 W 16 3008 W 16 3009 2 bytes or or gt Spindle 1 Torque trend W 16 300A W 16 300B W 16 300C W 16 300D W 16 300E W 16 300F 6 bytes Angle Spindle 1 W 16 3010 W 16 3011 2 bytes or or gt Spindle 1 Angle trend W 16 3012 W 16 3013 W 16 3014 W 16 3015 W 16 3016 W 16 3017 6 bytes Rate Spindle 1 W 16 3018
76. ghtening phase Spindle 2 W 16 30FA W 16 30FB W 16 30FC W 16 30FD W 16 30FE W 16 30FF Torque correction coefficient Calculated when calibrating Spindle 2 W 16 3100 W 16 3101 Phase No Spindle 2 W 16 3102 W 16 3103 W 16 3104 W 16 3105 W 16 3106 W 16 3107 W 16 3108 W 16 3109 W 16 310A W 16 310B W 16 310C W 16 310D W 16 310E W 16 310F W 16 3110 W 16 3111 W 16 3112 W 16 3113 W 16 3114 W 16 3115 W 16 3116 W 16 3117 W 16 3118 W 16 3119 W 16 311A W 16 311B Serial No Spindle comment XX XX XX XX 10 useful characters 15 useful characters 10 16 Spindle 2 Spindle 2 W 16 311C W 16 311D W 16 311E W 16 311F Screw number 3 useful characters Spindle 2 W 16 3120 W 16 3121 W 16 3122 W 16 3123 Error 4 useful characters each character stands for an information group to be defined Spindle 2 W 16 3124 W 16 3125 W 16 3126 W 16 3127 W 16 3128 W 16 3129 Final Rate measured Rate 1 100 Torque unit Spindle 2 Ge ProfiBus Part no 6159932661 Issue no 03 Page 56
77. ing results Memory Transfer The memory transfer from the CVI controller to the PLC or from the PLC to the CVI controller is done with the FC13 function The FC13 function is described in the STEP7 project example included in the PROFIBUS kit CD Rom FC13 MEMORY TRANSFER EN 1 DATA Input DB140 DBB40 RESERVED GR CV 1 S I1 ERROR DB140 DBX32 6 RESERVED GR CV I1 DONE DB140 DBX32 7 RESERVED GR CV I1 BUSY DB10 DB RESULT CVI 1 DB140 DBD36 RESERVED GR CV 11 OFFSET DB130 BUFFER TABLE CV Ig BUFFER TABLE RESET FUNCTION A CVI controller must be controlled by only one FC13 function It is forbidden to use two or more FC13 functions in the user program to read or write a tightening result of one same CVI However the FC13 function can be renamed or copied at wish for the user program FC13 function inputs Type Description DATA Input Integer Address of the 32 byte Input bloc of the STEP7 hardware configuration DATA Output Integer Address of the 32 byte Output bloc of the STEP7 hardware configuration FALSE Read TRUE Write READEWRITE Boolean According to whether you want to READ or WRITE ADDRESS Word W 16 3000 Address in the CVI controller of the result to READ or WRITE LENGTH Integer Length of the data to READ or WRITE in the CVI controller START_COMMUNICATION Boolean Starts the communication DB_DATA Block_DB Data DB number where the data will be w
78. ion Edition Insertion Syst me cible Affichage Outils Fen tre 105288 8 5 MO 9 PROFIBUS 1 R seau maitre 1 _ PS 307 24 CPU 315 2 DP Maitre DP seo 1 word input 0 50 1E kawa pon 54 B2bpteinputcon 0 008 28 159 1 word output 0x60 128 32 byte output con 0 80 0 9 The configuration is very similar to the standard 1 configuration A 32 byte bloc is added for reading the tightening result On the CVI change and complete the ProfiBus DP address in accordance with the PLC configuration On the PLC assign wished Inputs and Outputs as described above Once the CVI and the PLC have been configured e error should appear on the STEP7 master PLC e All the lights on the PLC should be green Part no 6159932661 ProfiBus Issue no 03 Page 12 81 Address For a MODCVI or a MULTICVI as opposed to the TWINCVI II the address can only be programmed with the CVIPC2000 software TWIN configuration Cycle number selection the data is only taken if the source of cycle number in the CVI is 3 3 Configuring the DPV1 To work in acyclic mode on the slave the master configuration software must be used to enable the DPV1 extension for each slave Please contact the Desoutter factory for further information about the DPV1 exte
79. le 1 W 16 301C W 16 301D W 16 301E W 16 301F W 16 3020 W 16 3021 6 bytes Angle Spindle 1 W 16 3022 W 16 3023 W 16 3024 W 16 3025 W 16 3026 W 16 3027 6 bytes Max Angle Spindle 1 W 16 3028 W 16 3029 2 bytes lt or or gt Spindle 1 Angle trend A Accepted R Rejected Ge Partno 6159932661 ProfiBus Issue no 03 Page 36 81 F format 2 2 CVI address ASCII Torque tolerance Angle tolerance Asynchronous CVI W 16 5000 W 16 5001 2 bytes A or R Global CVI result W 16 5002 W 16 5003 W 16 5004 W 16 5005 W 16 5006 W 16 5007 6 bytes Min torque Spindle 2 W 16 5008 W 16 5009 W 16 500A W 16 500B W 16 500C W 16 500D 6 bytes Torque Spindle 2 W 16 500E W 16 500F W 16 5010 W 16 501 1 W 16 5012 W 16 5013 6 bytes Max torque Spindle 2 W 16 5014 W 16 5015 2 bytes lt or or gt Spindle 2 Torque trend W 16 5016 W 16 5017 W 16 5018 W 16 5019 W 16 501A W 16 501B 6 bytes Min Angle Spindle 2 W 16 501C W 16 501D W 16 501E W 16 501F W 16 5020 W 16 5021 6 bytes Angle Spindle 2 W 16 5022 W 16 5023 W 16 5024 W 16 5025 W 16 5026 W 16 5027 6 bytes
80. lt Low High Ma lt j Spindle 2 Ge ProfiBus Part no 6159932661 Issue no 03 Page 63 81 S FORMAT Floating USK mapping Synchronous S format 1 4 Floating USK mapping Synchronous CVI Address Description Format Comments Size W 16 3000 W 16 3001 Report 0 no report 1 accept 2 reject Station 1 W 16 3002 W 16 3003 W 16 3004 W 16 3005 W 16 3006 W 16 3007 Cycle number Final torque Station 1 Spindle 1 W 16 3008 W 16 3009 W 16 300A W 16 300B Min torque Spindle 1 W 16 300C W 16 300D W 16 300E W 16 300F Target torque Spindle 1 W 16 3010 W 16 301 1 W 16 3012 W 16 3013 Max torque Spindle 1 W 16 3014 W 16 3015 Trend torque Spindle 1 W 16 3016 W 16 3017 W 16 3018 W 16 3019 Final angle Spindle 1 W 16 301A W 16 301B W 16 301C W 16 301D Min Angle Spindle 1 W 16 301E W 16 301F W 16 3020 W 16 3021 Target Angle Spindle 1 W 16 3022 W 16 3023 W 16 3024 W 16 3025 Max Angle Spindle 1 W 16 3026 W 16 3027 Trend angle Spindle 1 W 16 3028 W 16 3029 W 16 302A W 16 302B Angular threshold Spindle 1 W 16 302C
81. ng n 1 maximum Spindle 1 Spindle 1 W 16 3058 W 16 3059 Trend monitoring n 1 Spindle 1 W 16 305A W 16 305B W 16 305C W 16 305D Trend monitoring n 2 Spindle 1 W 16 305E W 16 305F W 16 3060 W 16 3061 W 16 3062 W 16 3063 W 16 3064 W 16 3065 Monitoring n 2 minimum Monitoring n 2 maximum Spindle 1 Spindle 1 W 16 3066 W 16 3067 Trend monitoring n 2 Spindle 1 Ge ProfiBus Part no 6159932661 Issue no 03 Page 69 81 T format 3 4 Floating USK mapping Asynchronous CVI Address Description Format Comments Size W 16 5000 W 16 5001 W 16 5002 W 16 5003 Report Cycle number 0 no report 1 accept 2 reject Station 2 Station 2 W 16 5004 W 16 5005 W 16 5006 W 16 5007 Final torque Spindle 2 W 16 5008 W 16 5009 W 16 500A W 16 500B Min torque Spindle 2 W 16 500C W 16 500D W 16 500E W 16 500F Target torque Spindle 2 W 16 5010 W 16 501 1 W 16 5012 W 16 5013 Max torque Spindle 2 W 16 5014 W 16 5015 Trend torque Spindle 2 W 16 5016 W 16 5017 W 16 5018 W 16 5019 W 16 501A W 16 501B W 16 501C W 16 501D Final angle Min Angle Spindle 2 Spindle 2
82. nsion 3 4 Assigning the Inputs Outputs See the CVI User Manual to get a detailed description of each Input and Output 3 4 4 Digital Input Output mapping This mapping is used for the two configurations Standard I O and Memory Transfer A CVI controller can be used in asynchronous mode two stations with one spindle each or in synchronous mode one station with one or two spindles The digital I O is used to control either of the modes synchronous or asynchronous The I O area of the CVI controller contains e 6Input words e 6 Output words Note The Master DP must be configured with the same mapping 3 4 1 1 Outputs Data written by the PLC See the table for details on the next page 4 Issue no 03 OUTPUTS Data written by the PLC 1 1 Page 13 81 Type pun Description Note Description Note Description Note TWINCVI II ASYNCHRONOUS MODE TWINCVI II SYNCHRONOUS MODE CVI Il and MULTICVI 0 0 Boolean Ch 1 Emergency stop Not available via ProfiBus Emergency stop Not available via ProfiBus Emergency stop Not available via ProfiBus 1 Boolean Ch 1 Reset Reset Reset 0 2 Boolean Ch 1 Fault acknowledgement Fault acknowledgement NE 10 0 3 Boolean Ch 1 Spindle validation Spindle validation Spindle validation A0 4 Boolean Ch 1 Synchro in Not available via ProfiBus Synchro in Not
83. o Spindle running Start cycle Echo Spindle running Start cycle Echo Spindle running E5 6 Boolean Ch 1 Direction of rotation Echo Direction Direction of rotation Echo Direction Direction of rotation Echo Direction E5 7 Boolean Ch 1 Report acknowledgement Echo Report acknowledgement Report Echo Report acknowledgement Report Echo Report acknowledgement acknowledgement acknowledgement E6 0 Boolean Ch 2 Emergency stop Echo Emergency stop E6 1 Boolean Ch 2 Reset Echo Reset E6 2 Boolean Ch 2 Acknowledgement Echo Acknowledgement E6 3 Boolean Ch 2 Spindle validation Echo Spindle validation Spindle validation Echo Spindle validation E6 4 Boolean Ch 2 Synchro in Echo Synchro in E6 5 Boolean Ch 2 External stop Echo External stop External stop Echo External stop E6 6 Boolean Ch 2 E6 7 Boolean Ch 2 E7 0 Boolean Ch 2 Cycle 1 Echo cycle 1 7 1 Boolean Ch 2 Cycle 2 Echo cycle 2 E7 2 Boolean Ch 2 Cycle 4 Echo cycle 4 E7 3 Boolean Ch 2 Cycle 8 Echo cycle 8 E7 4 Boolean Ch 2 Cycle 16 Echo cycle 16 E7 5 Boolean Ch 2 Start cycle Echo Spindle running E7 6 Boolean Ch 2 Direction of rotation Echo Direction E7 7 Boolean Ch 2 Report acknowledgement Echo Report acknowledgement EW8 Integer Ch 1 Echo Cycle int Echo Cycle int Echo Cycle int EW10 Integer Ch 2 Echo Cycle int Note stands for the German EIN IN ProfiBus Partno 6159932661 Issue no 03 Page 17 81
84. ofiBus Issue no 03 Page 9 81 3 Configuration When the hardware is in place you can install the GSD file configure the PROFIBUS network and integrate the controllers 3 1 Installing the GSD file To insert a slave peripheral into a PROFIBUS network you need the GSD file corresponding to the added slave Since all tightening controllers are equipped with the same communication module from HILSCHER the same GSD file HIL GR GSD can be used for all the tightening controllers The GSD file is supplied on the PROFIBUS kit CD ROM STEP7 project example installing the GSD file Run STEP7 Goto Hardware Configuration e Inthe TOOLS menu select Install new GSD and follow the instructions The GSD file is then placed in the catalogue Its name is CVI Georges Renault Profil Standard BF PROFIBUS DP Appareils de coupure Autres appareils de terrain A G n ral B 5 5 POP B COM DPS DEVI Georges Renault Appareils de coupure Routeur Systemes d identification Slaves compatible 3 2 the CVI controller and the Two configurations two running modes are available e Digital Input Output called Standard I O Digital Input Output and Tightening Result called Memory Transfer The configuration can be done e from the CVI controller keypad with the keys or e fromacomput
85. oolean Ch 2 Cycle 1 Not used see AW10 A3 1 Boolean Ch 2 Cycle 2 Not used see AW10 A3 2 Boolean Ch 2 Cycle 4 Not used see AW10 A3 3 Boolean Ch 2 Cycle 8 Not used see AW10 A3 4 Boolean Ch 2 Cycle 16 Not used see AW10 A3 5 Boolean Ch 2 Start cycle A3 6 Boolean Ch 2 Direction of rotation A3 7 Boolean Ch 2 Report acknowledgement AWA Word Ch 1 Input mask Input mask Input mask AW6 Word Ch 2 Input mask Input mask Input mask AW8 Integer Ch 1 Cycle int Cycle int Cycle int AW10 Integer Ch 2 Cycle int Note stands for the German AUS OUT CVI Source of cycle number Part no 6159932661 ProfiBus Issue no 03 Page 14 81 3 4 4 2 Input masks The input masks are used to enable or disable the INPUTS Example To allow the START CYCLE by ProfiBus and disable this function by the 24 VDC input you must write in the INPUT MASK 0x0020 bit number 5 is ON When an input is used both by ProfiBus and by 24 VDC input you must put O bit number 5 is OFF In that case an OR function links the ProfiBus inputs and the 24VDC input The attribution of the outputs to the inputs mask in AW4 and AWS is mapped as shown in the inputs tables on the following pages Report Acknowledgement If the Report Acknowledgement fuction is enabled in the CVI parameters the controller is waiting for the Input Request Acknowledgement is enabled b
86. or gt Spindle 1 Torque trend W 16 3016 W 16 3017 W 16 3018 W 16 3019 W 16 301A W 16 301B 6 bytes Min Angle Spindle 1 W 16 301C W 16 301D W 16 301E W 16 301F W 16 3020 W 16 3021 6 bytes Angle Spindle 1 W 16 3022 W 16 3023 W 16 3024 W 16 3025 W 16 3026 W 16 3027 W 16 3028 W 16 3029 6 bytes 2 bytes Max Angle Spindle 1 lt or or gt Spindle 1 Angle trend W 16 302A W 16 302B W 16 302C W 16 302D W 16 302E W 16 302F 6 bytes Min Rate Spindle 1 W 16 3030 W 16 3031 W 16 3032 W 16 3033 W 16 3034 W 16 3035 6 bytes Rate Spindle 1 W 16 3036 W 16 3037 W 16 3038 W 16 3039 W 16 303A W 16 303B 6 bytes Max Rate Spindle 1 W 16 303C W 16 303D 2 bytes lt or or gt Spindle 1 Rate trend ProfiBus Partno 6159932661 Issue no 03 Page 40 81 H format 2 2 CVI address ASCII Torque tolerance Angle tolerance Rate tolerance Asynchronous CVI W 16 5000 W 16 5001 2 bytes or R Global CVI result W 16 5002 W 16 5003 W 16 5004 W 16 5005 W 16 5006 W 16 5007 6 bytes Min torque Spindle 2 W 16 5008 W 16 5009 W 16 500A W 16 500B W 16 5
87. oring measured Monitoring n 1 min Unit and accuracy XXX XX according to the type of value XXXXX Spindle 1 Spindle 1 W 16 309C W 16 309D W 16 309E W 16 309F W 16 30A0 W 16 30A1 W 16 30A2 W 16 30A3 W 16 30A4 W 16 30A5 W 16 30A6 W 16 30A7 W 16 30A8 W 16 30A9 Max No 1 monitoring No 1 monitoring trend Final No 2 Monitoring measured XXXX X No result Low High Accepted XX pis Unit and accuracy XXXX X according to the type of value Spindle 1 Spindle 1 Spindle 1 W 16 30AA W 16 30AB W 16 30AC W 16 30AD W 16 30AE W 16 30AF Min No 2 monitoring XXXX X Spindle 1 W 16 30B0 W 16 30B1 W 16 30B2 W 16 30B3 W 16 30B4 W 16 30B5 Max No 2 monitoring Spindle 1 W 16 30B6 W 16 30B7 No 2 monitoring trend No result Low High Accepted XX nu Spindle 1 Ge ProfiBus Part no 6159932661 Issue no 03 Page 60 81 R format 4 6 ASCII PSA mapping Asynchronous CVI Address Description Format Comments Size W 16 5000 W 16 5001 W 16 5002 W 16 5003 W 16 5004 W 16 5005 Report Cycle number No report Accepted Rejecte
88. orque Spindle 1 W 16 300E W 16 300F W 16 3010 W 16 301 1 W 16 3012 W 16 3013 6 bytes Max torque Spindle 1 W 16 3014 W 16 3015 2 bytes lt or or gt Spindle 1 Torque trend W 16 3016 W 16 3017 W 16 3018 W 16 3019 W 16 301A W 16 301B 6 bytes Min Angle Spindle 1 W 16 301C W 16 301D W 16 301E W 16 301F W 16 3020 W 16 3021 6 bytes Angle Spindle 1 W 16 3022 W 16 3023 W 16 3024 W 16 3025 W 16 3026 W 16 3027 6 bytes Max Angle Spindle 1 W 16 3028 W 16 3029 2 bytes lt or or gt Spindle 1 Angle trend A Accepted R Rejected v Ya Part no 6159932661 Issue no ProfiBus 03 Page 34 81 E format 2 2 CVI address ASCII Torque tolerance Angle tolerance Synchronous CVI W 16 302A W 16 302B W 16 302C W 16 302D W 16 302E W 16 302F 6 bytes Min torque Spindle 2 W 16 3030 W 16 3031 W 16 3032 W 16 3033 W 16 3034 W 16 3035 6 bytes Torque Spindle 2 W 16 3036 W 16 3037 W 16 3038 W 16 3039 W 16 303A W 16 303B 6 bytes Max torque Spindle 2 W 16 303C W 16 303D 2 bytes or or gt Spindle 2 Torque trend W 16 303E W 16 303F
89. ritten OFFSET_DATA Block_DB Offset in the data DB where the data will be written BUFFER_TABLE Block_DB Internal DB number This DB must be unique for each CVI controller RESET FUNCTION Boolean Resets the internal data related to the FC13 function Part no 6159932661 ProfiBus Issue no 03 Page 22 81 FC13 function outputs Type Description 0 no error 1 gt 32 bytes 2 Outside of the boundaries ERROR Integer 3 Unknown function 4 Wrong address 5 Bad communication DONE Boolean Communication completed BUSY Boolean TRUE busy Communication proceeding TWINCVI 1 Reading procedure for tightening result A format Address w 16 3000 DB_Data DB10 Offset P 100 0 Start_Communication Data Busy Done Result TWINCVI II Reading procedure for tightening result B format Address w 16 3000 w 16 5000 18 18 Length DB Data 0810 0810 Offset P 100 0 P 200 0 Start_Communication Data Busy Done Spindle 1 result Spindle 2 result Part no 6159932661 ProfiBus Issue no 03 Page 23 81 Example of STEP7 programming of an asynchronous TWINCVI Il DETECTING THE RISING EDGE REPORT SPINDLE 1 ETECTING THE RISING EDGE REPORT SPINDLE 1 ETECTION DU FRONT MON
90. set to 0 4 0x10 1 Error cycle is running or programming is being done 3 0x08 1 Error no phase 2 0x04 1 Error phase number not correct Phase registered in the different from the phase the operator tries to program 1 0x02 1 gt Error access to phase 0 0 1 Error wrong parameter x01 station spindle phase cycle no The command word must be updated last That is the reason why it is located at the end of the phase data 4 Partno 6159932661 ProfiBus Issue no 03 Page 80 81 APPENDIX D Setting the options This section is for Desoutter technicians only D 1 Options for the recording of the tightening results Address 8 bit word bytes table of 64 words Size Option No 0 000 1 1 OxFO3F 1 64 Address 16 bit word bytes table of 64 words Size Option No OxF040 Max Number of spindles 1 to 32 2 1 VALUES Mask for the values giving the result bit1 Torque bit2 Angle bit3 Rate Word 10 OxF052 0 to 0 000 0x0001 gt Torque 2 from word N 10 0x0002 gt default value 0 0007 FlashRDE 0x0004 gt Rate 0x0008 gt Tension 0x0001 T Ox0003 T A 0 0007 1 8 FORMAT OxF054 Format of the values giving the result 0 to 0x0002 Word 11 word N 11 0 gt ASCII default value 020000 2 from 1 gt natural MOTOROLA in ASCII FlashRDE 2 gt natural
91. ytes Min Angle Spindle 1 W 16 3014 W 16 3015 W 16 3016 W 16 3017 4 bytes Angle Spindle 1 W 16 3018 W 16 3019 W 16 301A W 16 301B 4 bytes Max Angle Spindle 1 W 16 301C W 16 301D 2 bytes 1 2 3 Spindle 1 Angle trend W 16 5000 W 16 5001 2 bytes Global CVI result 0 result 1 Accepted 2 Rejected W 16 5002 W 16 5003 W 16 5004 W 16 5005 W 16 5006 W 16 5007 W 16 5008 W 16 5009 4 bytes 4 bytes Min torque Spindle 2 Torque Spindle 2 W 16 500A W 16 500B W 16 500C W 16 500D 4 bytes Max torque Spindle 2 W 16 500E W 16 500F W 16 5010 W 16 501 1 W 16 5012 W 16 5013 2 bytes 4 bytes 0 1 2 3 Spindle 2 Torque trend Min Angle Spindle 2 W 16 5014 W 16 5015 W 16 5016 W 16 5017 4 bytes Angle Spindle 2 W 16 5018 W 16 5019 W 16 501A W 16 501B W 16 501C W 16 501D 4 bytes 2 bytes Max Angle Spindle 2 0 1 2 3 Spindle 2 Angle trend 1 Min 2 Max 3 Accepted ProfiBus Partno 6159932661 Issue no 03 Page 47 81 O FORMAT Floating Torque tolerance Angle tolerance Rate tolerance Synchronous CVI O format 1 2 CVI address Floating Torque tolerance Angle tolerance Rate tolerance Synchronous CVI

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