Advanced Technology
Contents
1. 15 VAC or 230VAC 10 50 60 Hertz 725 watts automatically sensed aa oO Page 1 of 5 LEAN FLOW MEASUREMENT SOLUTIONS March 15 2004 5000 33 3702 8 Top Panel Assembly Black anodized panel with engraved labeling Parallel printer port Serial communication port Keyboard and mouse port UTP network port Input Output Instrumentation connector 5000 33 3702 9 Panel Assembly Intel Pentium IIl 700 MHz 128 Mb SDRAM PC100 20 GB Hard drive 3 floppy drive 24X CDROM drive 14 1 TFT LCD monitor 10 Mbps Ethernet connectivity 4MB C amp T69030 VGA Engine Windows 2000 operating system Data acquisition board by National Instruments Computer specifications subject to change due to available technology at time of system build 5000 33 3702 10 Pneumatic Control Assembly Air actuated ball valves for nozzle selection 5000 33 3702 20 User Operation Manual Two copies 5000 33 3702 22 Site Preparation Manual 5000 33 3702 23 Spare Parts Kit 5000 33 2700 200 Win32AF Application Software Win32AF Airflow testing software for product testing Built in test algorithms for most OEM gas turbine components Simple to use three step graphical test procedure Built in real time Statistical Process Control chart updated every test to give operates immediate process control information Built in database for storage and retrieval of test parameters Network capable for corporate wide distribution of airflow software and test data 5000 332. 200 2 Airflow test software user manual two copies Win32AF System tasks software for performing administrative and maintenance tasks 5000 33 200 3 System tasks software user manual two manuals Win32AF Trouble shooting software for maintenance and calibration tasks Software backup on CDROM 5000 33 3702 910 Airflow Test System Calibration Initial calibration of all primary and secondary flow elements Sonic nozzle coefficient of discharge and choke ratio calibration 0 25 uncertainty traceable to NIST Pressure transducer calibration 0 05 of reading or 0 006 PSI 0 0004 bar which ever is greater uncertainty traceable to NIST Temperature transducer calibration 0 2 of reading uncertainty traceable to NIST Voltage standard calibration 300 PPM uncertainty for voltages greater than 0 1 volt traceable to NIST Performance test using master nozzles 0 07 to 0 12 of mass rate of airflow uncertainty traceable to NIST Calibration test report Note Recommended calibration schedule is 1 year for pressure and voltage 2 years for temperature and 5 years for discharge coefficient sonic nozzle 5000 33 3702 980 Training One time occurrence of training on site 2 days ntan Flow Measurement Center Page 2 of 5 LEAN FLOW MEASUREMENT SOLUTIONS March 15 2004 Training material two copies 5000 33 3702 990 Installation On site assembly installation and performance tests requires 1 day 5000 33 3702 1000 Warranty 1 year
3. Flow Measurement Center Ad can Fiow Measurement Solutions Te bgy 3055 Colerain Avenue Cincinnati Ohio 45225 Meyer Tool Inc 1 800 786 7362 PRODUCT DESCRIPTION Definitions for terms used in this proposal can be found in ATD whitepaper 00273 4 Part Number 5000 33 3702NA5 Suitcase Airflow Test System Suitcase size airflow test system complete with a bank of sonic nozzles and built in test fixture System uses five built in sonic nozzles for single button operation Simple to use three step graphical test procedure operates in Microsoft Windows 2000 or XP Professional System is network capable for corporate distribution of software and test data Real time statistical process control chart is updated during each test to give the operator immediate process control System comes programmed with test algorithms for most OEM Includes 5000 33 3702 1 Case Assembly Outside dimension 32 25 by 20 25 by 15 inches 82 by 51 by 38 cm Material 6061 deep drawn aluminum heat treated to a condition of T6 Finish wash prime epoxy primer Meyer blue gloss enamel 5000 33 3702 2 Primary Element Bank Five calibrated sonic nozzles 0 026 inch diameter 0 66 mm 0 0003 to 0 0013 Lbm sec 0 00014 to 0 00059 Kg sec 0 042 inch diameter 1 07 mm 0 0005 to 0 0033 Lbm sec 0 00023 to 0 00150 Kg sec 0 067 inch diameter 1 70 mm 0 0014 to 0 0089 Lbm sec 0 00064 to 0 00404 Kg sec 0 107 inch diameter 2 72 mm 0 0038 to 0 0234
4. Lbm sec 0 00172 to 0 01061 Kg sec 0 172 inch diameter 4 37 mm 0 0101 to 0 0616 Lbm sec 0 00458 to 0 02794 Kg sec Note nominal flow range listed above actually dependents upon physical characteristics of sonic nozzle as defined by calibration Five calibrated 3 wire platinum RTD probes 492 to 580 Rankine 273 to 322 Kelvin 5000 33 3702 3 Secondary Element Assembly Barometric pressure transducer 0 25 PSIA 0 1 7 bars Sonic nozzle inlet pressure transducer 0 100 PSIG 0 6 9 bars Test part inlet pressure transducer 0 50 PSIG 0 3 4 bars 8 step voltage standard plug in module 6 channel RTD temperature transmitter multiplexer and nozzle switcher 5000 33 3702 4 Flow Control System Single button operation triggers automatic adjustment of reference test condition Manual adjustment of reference test condition is provided Manual supply pressure cutoff valve is provided inch Swagelok supply air connection 5000 33 3702 5 Fixture Assembly One 3 wire platinum RTD probe 492 to 580 Rankine 273 to 322 Kelvin Built in test plenum with flow conditioner Test part envelope 3 57 inch 9 07 cm diameter 5000 33 3702 6 Bottom Panel Assembly Black anodized panel with engraved labeling 1 8 inch bulkhead fitting for instrumentation pressure ports Input Output Instrumentation connector 5000 33 3702 7 Power Supply Assembly 150 watt universal power supply plug in module T series RFI power line filter 1
5. itions for addition exclusions Va Techi a Flow Measurement Center Page 3 of 5 LEAN FLOW MEASUREMENT SOLUTIONS March 15 2004 Suitcase Airflow Test System a 4a gt 5 sitit i Meyer Tool li RI Cincinnati O Figure One 5000 33 3702NA5 Suitcase Airflow Test System Cart Design Meyer Tool nc Flow Measurement Center Page 4 of 5 LEAN FLOW MEASUREMENT SOLUTIONS March 15 2004 Suitcase Airflow Test System Meyer Tool Inc Cincinnati Ohio Figure Two Suitcase Layout Tadh a Flow Measurement Center Page 5 of 5
6. parts and labor on system See standard terms and condition for details Performance Specifications Mass rate of airflow uncertainty flow rates less than 0 0013 Lbm sec 0 0006 Kg sec 1 00 of reported test parameter see ATD whitepaper 00344 1 for detailed discussion Mass rate of airflow uncertainty flow rates equal to or greater than 0 0013 Lbm sec 0 0006 Kg sec 0 70 of reported test parameter see ATD whitepaper 00344 1 for detailed discussion Mass rate of airflow repeatability 0 000003 Lbm sec 0 000002 Kg sec or 0 25 which ever is greater see ATD whitepaper 00344 1 for detailed discussion Mass rate of airflow reproducibility 0 000006 Lbm sec 0 000003 Kg sec or 0 50 which ever is greater see ATD whitepaper 00344 1 for detailed discussion Mass rate of airflow range 0 0003 to 0 0610 Lbm sec 0 00014 to 0 0277 Kg sec using single nozzle or 0 0003 to 0 1000 Lbm sec 0 00014 to 0 0454 Kg sec using multiple nozzles nominal values exact rate may vary slightly due to manufacturing variations in nozzle throat diameter System leak rate 0 5 PSIG 0 03 bar maximum for a 10 minute dwell at 80 PSIG 5 5 bars nozzle valves closed System Particulars Case size 32 25 by 20 25 by 15 inches 82 by 51 by 38 cm Case weight 120 pounds 54 4 Kg System warm up 15 minutes for rated accuracy 45 minutes for complete stability System operating temperature 50 to 95 Fahrenheit 10 to 35 Celsius System operating rela
7. tive humidity 20 to 80 non condensing System storage conditions 22 to 120 Fahrenheit 30 to 49 Celsius and relative humidity no more than 80 non condensing Network connectivity UTP Ethernet Laboratory Equipment Safety EN61010 1 1993 A2 1995 Laboratory Equipment Electromagnetic Compatibility 230VAC 50Hz supply EN61326 1 1997 A1 1998 Requires Air supply 80 SCFM 2 3 CMM at 110 PSIG 7 6 bars 0 5 PSI 0 3 bars maximum supply pressure differential air dew point no greater than 0 Fahrenheit 18 Celsius particulate size no greater than 1 micron and oil content less than 10 PPMW Test system air supply connection is inch Swagelok supply air connection Air supply hose not included with system and must be supplied by Customer Electrical supply 120 10 volts AC at 6 amperes 60 Hz single phase US Power 230 10 volts AC at 12 amperes 50 Hz single phase EU Power Isolated ground less than 5 ohms noise level less than 10 of line voltage Test system electrical supply connection is 3 wire ground NEMA 5 15 straight blade plug for U S use A 10 foot 2 5 m detachable power cord is included with system Ethernet network connection and CAT 5 cable is required for operation with a Customer supplied file server Tooling for holding part under test is not included in this proposal Excludes Tooling necessary to fixture parts under test or run off testing Shipping and taxes See ATD standard terms and cond
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