Omron ZW Series Confocal Fiber Displacement Sensor
Contents
1. M See note M See note Measurement center Connector Measurement end Note FAR Measurement CENTER 10 dia Model Mengen Caution label 42 ZW S07 L See note 50 ZW S20 ER US ZW S30 ZW S40 Controller ZW CE10T CE15T 128 gt ZW C10T 15T External Reference dimensions only Connector connection differs DIN track attachment hook Four 4 5 dia LT Installation holes Four M4 depth 6 0 MAX Mounting hole dimensions Extension Fiber Cable ZW XFO2R XFOSR XF10R XF20R XF30R Note The following table lists cable lengths per models Model Cable length L Fiber Cable 2 0 dia FC connector ZW XFO2R 2m 2 000220 J FC connector y ZW XFO5R 5m 5 000 50 Dalag ZW XF10R 10m 10 000 100 ZW XF20R 20m 20 000 200 L See note ZW XF30R 30m 30 000 300 Related Manuals Man No Model number Manual 2332 ZW CE1 IT Displacement Measurement Sensor ZW EtherCAT Model User s Manual Z332 ZW C1LIT Displacement Measurement Sensor ZW Ethernet Model User s Manual 23 OMRON AUTOMATION amp SAFETY OMRON AUTOMATION AND SAFETY e THE AMERICAS HEADQUARTERS Schaumburg IL USA e 847 843 7900 e 800 556 6766 www omron247 com OMRON CANADA INC HEAD OFFICE Toronto ON Canada 416 286 6465 e 866 986 6766 e www omron247 com OMRON ELECTRONICS DE MEXICO HEAD OFFICE M xico DF e 52 55 59 01 43 00 e 0012. 0 3 0 2 0 1 0 0 1 0 2 0 3 10 Distance mm Material setting Mirror surface Mirror SUSBA Glass 1 0 8 0 6 0 4 0 2 O 0 2 0 4 0 6 0 8 1 Distance mm Material setting Mirror surface Mirror SUSBA Glass 3 2 5 2 1 5 1 0 5 O 0 5 115 225 3 Distance mm Material setting Mirror surface Mirror SUSBA Glass 6 5 4 3 2 1 0 123456 Distance mm Error um Error um Error um Error um Material setting Diffusion surface White ceramic 0 3 0 2 0 1 0 01 02 03 Distance mm Material setting Diffusion surface White ceramic 1 0 8 0 6 0 4 0 2 0 0204 06 08 1 Distance mm Material setting Diffusion surface 3 2 5 2 1 5 1 0 5 005 115 2 25 3 Distance mm Material setting Diffusion surface White ceramic 6 5 4 3 2 1 0 123456 Distance mm 21 22 Angle Characteristic a direct
3. 3 Ethernet IP is only on ZW CE10T CE15T Controllers Orde Sensor Head r Information Measuring range 7x0 3mm 20x1mm 30x3mm 40 6mm Spot diameter 18 pm dia 40 pm dia 60 um dia 80 pm dia Static resolution 0 25 Jm 0 25 m 0 25 m 0 25 m Model ZW S07L Im ZW S20L Im ZW S30 Im ZW S40L Im Note When ordering specify the cable length 0 3 m 2 m Controller Appearance Power supply Output type EtherCAT Model Ethernet Model DC24V ZW C10T ZW C15T Cable Appearance Item Cable length Model Appearance Item Cable length Model Em Arah Parallel cable for ZW C1LIT Sensor Head Controller Extension ZW XFOSR 52 pole required 2m ZW XCP2 Fiber Cable flexible cable Fiber ZW XF10R NOT included with Controller ZW C10L1T Adapter ZW XFC provided ZW XF20R ZW XF30R Fiber Adapter between Sensor Head JO RS 232C Cable for personal computer am ZW XRS2 pre wired cable and Extension Fiber ZW XFC y Cable RS 232C Cable for PLC Parallel cable for ZW CE1 T 32 pole O 2m ZW XPT2 included with Controller ZW CE1 IT Cnet ee y programmable terminal Right Angle amp Vacuum Heads NEW Coming Soon Micro Heads NEW Coming Soon ai me Appearance Specification ZW SR20L Im Model ZW SP12L m ZW SP20 m ZW SP40l lm WD 20mm Measuring range 12 0 3mm 20 0 7mm 40x2mm Static resolution 0 25um 0 25um 0 25um esos E Linearity 2 5 m Static resolution 0 25 m average 4096 GAP separation
4. C Storage 15 to 60 C with no icing or condensation Operating and storage 35 to 85 with no condensation Ambient temperature range Ambient humidity range Degree of protection IP40 IEC60529 Vibration resistance destructive 10 to 150 Hz 0 35 mm single amplitude 80 min each in X Y and Z directions Shock resistance destructive 150 m s 3 times each in six directions up down left right forward backward Temperature characteristic 4 0 6 um C 1 5 um C 2 8 uim C 4 8 um C Case aluminum die cast Materials Fiber cable sheat PVC Calibration ROM PC Fiber cable length 0 3 m 2 m Flex resistant cable Fiber cable minimum bending radius 20 mm Insulation resistance Calibration ROM Between case and all terminals 20 MO by 250 V megger Dielectric strength Calibration ROM Between case and all terminals 1 000 VAC 50 60 Hz 1 min Weight Approx 105 g Chassis fiber cable total Accessories included with sensor head Instruction sheet Fixing screw M2 for Calibration ROM Precautions for correct use 1 Capacity value when Omron standard mirror surface target is measured at the measurement center distance as the average of 4 096 times 2 Material setting for the Omron standard mirror surface target Error from an ideal straight line when measuring on mirror surface The reference values for linearity when targets to measure other than the above are as in the table below em ZW 807 zws zw
5. 800 556 6766 e mela omron com OMRON ELECTRONICS DE MEXICO SALES OFFICE Apodaca N L e 52 81 11 56 99 20 e 001 800 556 6766 mela omron com OMRON ELETRONICA DO BRASIL LTDA e HEAD OFFICE Sao Paulo SP Brasil e 55 11 2101 6300 e www omron com br OMRON ARGENTINA SALES OFFICE Cono Sur e 54 11 4783 5300 OMRON CHILE SALES OFFICE Santiago e 56 9 9917 3920 OTHER OMRON LATIN AMERICA SALES 54 11 4783 5300 OMRON EUROPE B V e Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands e Tel 31 O 23 568 13 OO e Fax 31 O 23 568 13 88 www industrial omron eu Authorized Distributor Q65LE 01 Note Specifications are subject to change Automation Control Systems e Machine Automation Controllers MAC e Programmable Controllers PLC e Operator interfaces HMI e Distributed I O e Software Drives amp Motion Controls e Servo amp AC Drives e Motion Controllers amp Encoders Temperature amp Process Controllers e Single and Multi loop Controllers Sensors amp Vision e Proximity Sensors e Photoelectric Sensors e Fiber Optic Sensors e Amplified Photomicrosensors e Measurement Sensors e Ultrasonic Sensors e Vision Sensors e RFID Code Readers Industrial Components e Relays e Pushbuttons amp Indicators e Limit and Basic Switches e Timers e Counters e Metering Devices e Power Supplies Safety e Laser Scanners e Safety Mats e Edges and Bumpers e Programmable Safety Controllers e Light Curtains e Safety Relays e Safet
6. Lens Drive processor Lens drive circuit Move the stage and lens vertically Stage Triangulation measures the height of an object based on the position of the spot on a receiver CCD or CMOS The peak center of gravity and other features are calculated from the received light waveform to reduce error but in principle the received waveform is offset or disrupted due to differences in materials or inclination This results in measurement error Light Reception for Different Materials Different materials have different reflec tion factors This disrupts the waveform Waveform 4 Ideal that is received on the receiver The peak in disrupted waveform the waveform or the center of gravity are i used to calculate the height but error will remain in the measurement results Receiver Light Reception for Inclination Receiver If the measurement object is inclined the Vavetorm _ ya PRN received waveform is offset or disrupted disrupted due to the effects of aberration This re sults in measurement error NEAR FAR In a normal confocal model a stage and lens are driven vertically to change the focal point This requires a more complex structure and the large number of parts interferes with downsizing The use of a laser beam increases the chances of interference and the received light waveform can be disrupted by the surface conditions within the small spot on the measurement objec
7. c Traditional Triangulation Model ORE Large discrepancy between materials Bessssossssssosossssssstossscsssssosssseeeisossssoessssesswssseeedessssesesessssssesssssessssescsossseceesscsemessecstssssssssosscecsesssseessssessecesemsesscessssscesosscsesccsesesssccsosseesesseseeegeeeccecesecscececesseosceconseoceeeeopves Linearity for Various Materials Comparisons for Sensor with a measuring center distance of 20 mm Stable Measurements M ZW Series between Materials ZW S20 results insiattation jor Diffuse Rallachon of M er Substrate en nuu ed 10 2o 20 Measurement Area Memeni am Thin Transparent glass Thickness measurement is not a problem using the ZW compact sensor heads Received light amount 100 1099 2098 3097 4096 To make stable measurements on glass the light waveform received from the front and back surfaces of the glass must be separated When using compact sensor heads the influence of lens aberration makes it difficult to achieve such separa tions when measuring these surfaces Even with its compact size that saves space thickness Glass the ZW S07 stably measures transparent surface displacement on glass as thinas P nig 75 um a feat not easily achieved by previous compact sensor heads 7W 507 75 um min ZW S20 200 um min Received Waveform for ZW Series Sensor All measurement graphs represent typical examples Reduce Machine Setup Costs with Superior Angle Chara
8. electronic parts Special set of lenses that require no drive Electronic parts system LAE C160 Pi E Throughput is Increased with High Speed Data Transmission EtherCAT The EtherCAT high speed open network was optimized for machine control The ZW Series Sensors are the first OMRON Displacement Sensors with EtherCAT to provide a highly efficient design for high precision machine control applications that use measurement results to control machine operation Increase Processing Precision in Machine Control Applications EtherCAT can be used to network to servo drives or encoder input slaves to quickly transfer the position coordinates and ZW displacement to the machine controller The accuracy of height measurements with XY position data provides the added maintenance benefit to use the inspection application to help isolate errors and perform trend analysis NJ Series Machine Automation Controller ca EtherCAT z Servomotor E m D A dta Servo Drive t cu EET i T A n E 5 gr r E d E E FS p p i l i Servo encoder Y Results of Linking with the Position Coordinates O Poiti ET i Machine Controls Inspection Applications Point 2 22 x2 Y2 Increased i gt processing precision Isolation of errors Point 3 Z3 X3 Y3 No need for Trend management for specific positions constant speed control High speed Digital Outp
9. recommend you to use above cable and connector together Wire Gauge and Number of Pairs AWG22 2 pair Cable item Appearance Model Nihon Electric Wire amp Cable Co Ltd PNET B RJ45 Assembly Connector o OMRON XS6G T421 1 We recommend you to use above cable and connector together Note Connect both ends of cable shielded wires to the connector hoods Industrial Switching Hubs for Ethernet Appearance Number of ports Failure detection Current consumption Model pi 3 None 0 22A W4S1 03B None W4S1 05B 5 0 22A Supported W4S1 05C Note Industrial switching hubs cannot be used for EtherCAT EtherCAT Junction Slaves Appearance Number of ports Power supply voltage Current consumption Model 3 3 0 08A GX JC03 20 4 to 28 8 VDC 24 VDC 15 to 20 g 6 0 17A GX JC06 Note 1 Do not connect EtherCAT junction slave with OMRON position control unit Model CJ1W NCL 181 1182 2 EtherCAT junction slaves cannot be used for EtherNet IP and Ethernet connectivity Specifications Sensor Head fem O wo ws es 80 Measuring center distance mm m s 30mm 40 mm Measuring range 26 mm Static resolution 7 025 um Linearity 2 37 0 um Near 12opmda emia 1700mda 90um da Spot diameter 3 80 um dia 20 um did 45 um dia 70 um dia 90 um dia Measuring cycle 500 us to 10 ms Operating ambient illumination Illumination on object surface 10 000 Ix or less incandescent light Operating O to 50
10. AUTOMATION amp SAFETY ZW Series Confocal Fiber Displacement Sensa The 24x24x64 mm Sensor Head redefines the meaning of ultrd compact in always in control Eth erCAT 7 Omron s Confocal Fiber Displacement Sensor that Goes Beyond Triangulation Concepts With a New Principle In machine control displacement sensors are indispensable for non contact measurements of heights thickness and other dimensions However integrating them into the system poses challenges such as the size of the sensor its weight and noise immunity The ZW Series confocal displacement sensor solves these problems in ways not possible using traditional triangulation sensors They provide the compact size light weight immunity to electrical magnetic noise and other features to make them ideal for solving installation problems OMRON s new confocal principle provides the measurement resolution that is needed for precise control The ZW Series solves the problems that are inevitable with laser triangulation such as deviations between different materials and inclination tolerance A Wider Selection of Models with the Same Head Size Expanded Communications Standard feature ZW S40 EtherCAT NEW Measuring Standard feature EtherNet IP center distance Stable Measurements for Thin Glass mm 40 30 20 J High precision EtherCAT is a registered trademark and paten
11. Error um o Distance mm White ceramic direction Slope angle 1 0 5 0 0 5 1 Distance mm White ceramic direction Slope angle 50 0 50 3 2 1 0 1 2 3 Error um A A N wo o o o o o N O oo O Distance mm White ceramic direction Slope angle Distance mm White ceramic B direction Slope angle 50 50 Error um 0 3 0 15 0 0 15 0 3 Distance mm White ceramic B direction o Slope angle O N F amp F a o Error um No 1 0 5 0 0 5 1 Distance mm White ceramic B direction N o Slope angle Qi e o O uo Error um 3 2 4 0 1 2 3 Distance mm White ceramic B direction Slope angle 50 0 Error um Distance mm External Dimensions Ubitomm Sensor Head ZW S07 S20 S30 S40 Standard surface Four M3 Standard Four 3 5 dia surface Mounting holes 4 16 0 1 Standard NG 4340 1 surface D 1620 1 43 gt 16 Mounting hole dimensions
12. Noise Noise waveform waveform Time Time No Noise Emission No electronic parts are used in the ZW Series Sensor Heads or Fiber Cables so they give off no electromagnetic noise You can therefore use them reliably together with other devices sensitive to electrical noise Traditional Triangulation Model ZW Series Fiber Cable Substrate Height Inspection No electronic parts Electromagnetic noise is emitted from the sensor and from cables No Noise Emitted No Heat Generation Rec sign In high resolution machine control the heat generated by a sensor head can adversely affect nearby equipment and cause the error to increase The ZW Series Sensor Heads however generate no heat and therefore do not affect nearby equipment You can also in stall many Sensor Heads side by side and still be sure of reliable operation No Electronic Parts E Displacement sensors are often installed in moving applications and other installations that are subject to vibration It is important that they can withstand this type of re quirement The ZW Series Sensor Heads are designed for this type of environment they have no electronic parts or PCB s that a standard triangulation sensor contains The re duction of parts to lenses and Fiber Cables reduces the maintenance requirements and the LED light source also eliminates the standard safety measures required for lasers Laser diode No
13. ability 60um 100um 300um aa Linearity 1 2um mirror Temperature characteristic 1 1um C 1 6um C 2 6um C Spot 55um Spot size 40um size Center 50m Sensor size 24 x 24 x 64mm Far 55um Sysmac Studio Software Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio DVDs and licenses are available individually Software License does not include DVD Product name Specifications The Sysmac Studio provides an integrated development environment to set up program debug and maintain NJ series Controllers and other Machine Automation Controllers as well as EtherCAT slaves Sysmac Studio Standard Sysmac Studio runs on the following OS Edition Windows XP Service Pack 3 or higher 32 bit version Vista 32 bit version 7 32 Ver 1 T 2 bit 64 bit version This software provides functions of the Measurement Sensor Edition Refer to Sysmac Catalog P072 for details such as supported models and functions Sysmac Studio Measurement Sensor Edition is a limited license that provides selected functions required for ZW series Sysmac Studio Measurement Sens r Edition Displacement Sensor settings p Ver1 L T Because this product is a license only you need the Sysmac Standard Edition DVD media to install it 1 Multi licenses are available for the Sysmac Studio 3 10 30 or 50 licenses 2 ZW series is supported by Sysmac Studio version 1 05 or higher Setting Software Accessor
14. causes the output thickness to be larger than normal Synchronized with EtherCAT waes et NN The correct thickness is E measured without being pi te Synchronized influenced by vibration aM Thickness measurements of sheets for lithium ion batteries Note Differences between the Sensors may cause the measurement time to vary by up to 24 ppm Continuous Measurements of Sheets without Position Offset When Sensors are installed in a row to continuously log sheet height nonsynchronous measurements can cause offsets in the lateral measurement positions With synchronous measurements using EtherCAT you can continuously log sheet height with all of the Sensors at the same lateral position Previously Not Synchronized ZW Synchronized with EtherCAT Robust Sensor Head Structure White light Confocal point has allowed us to achieve a lens structure that is extremely small and that also does not re quire a drive mechanism 0CFL Omron Chromatic Focus Lens To achieve a compact Sensor Head and high resolution measurements the ZW Series uses a white light confocal principle to detect objects This principle is described below Confocal Light Emission and Reception Based on the confocal principle the emitted light and received light are positioned along the same axis Light is received only when it is focused on the measurement object allowing the height to be calculated Unlike trian
15. comparison With traditional triangulation sensors it was necessary to use either diffuse reflection or regular reflection depending on the material However the confocal principle used for the ZW Series eliminates the need to change the Sensor installation even if the material changes 1 q Traditional Triangulation Model ZW Series Diffuse reflective Regular reflective The Sensor can be installed Sensor Sensor perpendicular to the object regardless of the material Substrate Glass Substrate Glass Sensor Installation in a Row with No Interference Mutual interference or space restrictions often prevent the installation of traditional triangulation sensors The compact ZM Series sensor heads allow you to install more sensors in a row or pattern 24 mm Non contact Flatness Inspection of HDD Cases Low Inertia Delivers Smooth and Fast Response When mounting the measurement sensor to an actuator the sensor head has a significant influence The heavier the sensor the longer the settling time which results in slower production With the ZW Series sensors the settling time is significantly reduced because it weighs 0 23 Ibs allowing measurements to start sooner creating greater tme savings for faster production speeds ZW Series Degree of oscillation Degree of Stopped oscillation Bonding Height Inspection Traditional Triangulation Mode
16. cteristics Using traditional triangulation sensors the angle of the sensor head has to be adjusted when measuring mirror like surfaces This angle adjustment compromises not only the sensor performance but also casues downtime for setup If several sensors are used in an application such as height control during glass conveyance the angle of every sensor must be adjusted with high precision This again contributes to downtime for setup The confocal ZW Series offers a superior angle characteristic which enables high resolution measurements without strict angle adjustment This results in cost reduction for setup and downtime not to mention the reduction of space or costs in the design of an adjustable jig This is not a guaranteed value Refer to Characteristic Data P17 for typical examples Height Control during Glass Conveyance With triangulation even if the angle is adjusted with high precision during the setup of ZW Series Sensors operate on the confocal principle so high resolution measure the Sensor stable measurement results are difficult to obtain when the measurement ments are possible regardless of inclination and warping of the measurement object is warped or inclined object 440 Measurement is not possible 2 g Un g o o 45 Lu Ce kit 3 Meee Ue n 3 l so Measurement is E not possible 1 0 5 0 0 5 1 1 0 5 0 0 5 1 Distance mm Dis
17. de L A IN Link Activity IN x 1 AL A OUT Link Activity OUT x 1 AECAT RUN x 1 AECAT ERR x 1 For Binary I O specifications please refer to ZW C1 T manual i Characteristic data typical examples Linearity Characteristic by Materials ZW S07 Material setting Normal Mirror SUSBA Glass White ceramic Error um 0 3 0 2 0 1 0 01 02 03 Distance mm ZW S20 Material setting Normal 10 8 Mirror SUS BA 6 H Glass 4 H White ceramic Eg 2 PS T nm c P de T 0 T m e Me JI m 4 6 8 10 1 0 8 0 6 0 4 0 2 0 0 2 0 4 0 6 0 8 1 Distance mm ZW S30 Material setting Normal Mirror SUSBA Glass White ceramic Error um 3 2 5 2 1 5 1 05 0 05 1 15 2 25 3 Distance mm ZW S40 Material setting Normal Mirror SUSBA Glass White ceramic Error um 6 5 4 3 2 1 0123456 Distance mm Error um Error um Error um Error um F LLL Measuring center distance 0 Material setting Mirror surface Mirror SUSBA Glass
18. e calculated based on the color of the reflected light The Sensor Head contains the special set of lenses that separates white light into different colors and the Controller contains the white LED light source and the spectroscope and processor that convert the color of the reflected light to a distance There is no need for a lens drive mechanism or electronic parts in the Sensor Head even though they were considered to be standard for other manufacturer s confocal models This achieves a compact design with greater immunity to noise than triangulation models and or competitor models The ZW controller contains a white LED light source the spectroscope and processor that analyzes the color of the reflected light The height is detected based on Fiber Cable NM the wavelength White light The reflected light of the wavelength that was focused l on the surface of the measurement object passes through the fiber and the spectroscope in the Control White LED Spectroscope ler converts the wavelength to a distance light source OCFL Module Receiver Distance H Processor NEAR Colors are separated along the height direction Amount of received light Problems with Previous Models Triangulation Laser diode FAR Reciever NEAR 4 Emission lens gt Reception lens Normal Confocal Principle il i Laser diode Processor Pinhole Receiver
19. gment output HIGH1 PASS 1 LOW1 ALARM output ALARM1 ENABLE output ENABLE LED OFF input LED OFF1 ZERO RESET input ZERO TIMING output TIMING1 RESET output RESET1 Bank Selected bank output BANK OUT 1 to 3 Selected bank input BANK SEL 1 to 3 Main functions Exposure time Measuring cycle Material setting Measurement Item Filtering Outputs Display Number of configurable banks Task process System Ratings Power supply voltage Current consumption Insulation resistance Dialectic strength Environmental Degree of protection Vibration resistance destructive Shock resistance destructive Ambient temperature Ambient humidity Grounding Materials Weight Accessories included with controller ZW CE1L IT ZW CE10T NPN ZW CE15T ZW C10T NPN ZW C15T PNP 1 per Controller Available White LED 11 segment red display 6 digits 11 segment green display 6 digits HIGH orange PASS green LOW orange STABILITY green ZERO green ENABLE green THRESHOLD H orange THRESHOLD L orange RUN green L A IN Link Activity IN green L O OUT Link Activity OUT green N A ECAT RUN green ECAT ERR red 100BASE TX 10BASE T No protocol Communications TCP UDP Yes N A EtherCAT specific protocol 100BASE TX N A 115 200 bps max 10 V to 10 V output impedance 100 O Analog output terminal block 20 pole extension connector Specifica
20. gu lation the received light waveform is not disrupted by the material type or inclination of the measurement object The received light waveform is always stable which enables high resolution measurements a Object Not Located Inclination and Object Located at Focal Point at Focal Point Differences in Materials The reflected light is focused at the same point as Reflected light is not received due Even if the measurement object is in the emitted light The reflected light becomes the to the point of focus for point of clined or contains different materials received light signal light emission the reflected light will be focused at the light emission point as long as the measurement object is at the focal point ag Light Light Light emission point emission emission 5 point point lI Focal point Focal point gt Emitted light gt Reflected light h 1 r Focal point Light is not received The height is calculated from the position at which the reflected light was received White Light Separation into Colors with Different Wavelengths at Emission 5 The white light from the LED is focused at different points for each color i e wavelength due to a special set of lenses in the OCFL module in the Sensor Head As a result only the color of light that is focused on the measurement object is returned allowing the distance from the Sensor Head to the measurement object to b
21. ies Item Model Item Smart Monitor ZW ZW SW101 Fiber Connector Cleaner Number of licenses Media Dou Standards Media only DVD SYSMAC SE200D E 1 license 1 Model ZW XCL SYSMAC SE201L 1 license SYSMAC ME001L 3 license SYSMAC MEO003L Recommended EtherCAT Communications Cables Use Straight STP shielded twisted pair cable of category 5 or higher with double shielding braiding and aluminum foil tape for EtherCAT Cable with Connectors Wire Gauge and Number of Pairs AWG22 2 pair Cable Item Appearance Recommended manufacturer Cable length m Model 0 3 XS5W T421 AMD K aa 0 5 XS5W T421 BMD K Cable with Connectors on Both Ends ad OMEN 1 XS5W T421 CMD K RJ45 RJ45 e 2 XS5W T421 DMD K 5 XS5W T421 GMD K 10 XS5W T421 JMD K 0 3 XS5W T421 AMC K 0 5 XS5W T421 BMC K Cable with Connectors on Both Ends sak OMRON 1 XS5W T421 CMC K M12 RJ45 A 2 XS5W T421 DMC K l 5 XS5W T421 GMC K 10 XS5W T421 JMC K 0 3 XS5W T422 AMC K P 0 5 XS5W T422 BMC K Cable with Connectors on Both Ends P OMRON 1 XS5W T422 CMC K M12 L RJ45 2 XS5W T422 DMC K NG 5 XS5W T422 GMC K 10 XS5W T422 JMC K Note The cable length 0 3 0 5 1 2 3 5 10 and 15m are available For details refer to Cat No G019 Cables Connectors Wire Gauge and Number of Pairs AWG24 4 pair Cable item Appearance Model NETSTAR CBE SAB 0 5 x 4P Cables KETH SB 7 2 FAE 5004 RJ45 Connectors m MPS588 C We
22. ion ZW S07 Mirror direction B direction Slope angle Error um ZW S20 Mirror direction o 0 15 0 3 Distance mm O N FD o no Error um a ZW S30 Mirror direction 0 5 1 Distance mm Slope angle mm Error um 3 2 ZW S40 Mirror direction 30 Distance mm Slope angle 5 N o o o Error um 10 Distance mm Slope angle Error um Slope angle Mirror B direction Slope angle 48 saga 8 0 3 0 15 0 Distance mm kar o Error um Error um Mirror B direction 0 15 0 3 1 0 5 0 0 5 1 Distance mm Mirror B direction Slope angle 46 0 Distance mm Mirror B direction Slope angle Distance mm Error um The above show the results after executing scaling White ceramic A direction Slope angle 450 0 3 0 15 0 0 15 0 3 i o Error um O N A o o Ng a 2 N a O oa O
23. ion before actual application onsite a MR Data Trace Debugging Control Programming Note Sysmac Studio version 1 05 or higher is required for these software interface features described Long distance Wiring 100 m You can use EtherCAT to connect slaves that are up to 100 m apart With digital communications the influence of ambient noise does not cause errors This solves the previous problems with analog output methods such as the inability to support long distance transmissions and noise countermeasures and enables reliable installation in previously difficult large scale machines Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products Windows is registered trademarks of Microsoft Corporation in the USA and other countries Other company names and product names in this document are the trademarks or registered trademarks of their respective companies Microsoft product screen shot s reprinted with permission from Microsoft Corporation 1 Simultaneous Calculations and Instant Multi Point Measurements EtherCAT communications provide both high speed and time consistent performance so that integrated controls for Sensors and other Slaves can be achieved in realtime Even for multipoint measurements for Displacement Sensor applications the following advantages are provided Reduced Wiring Only Two Cables With previous parallel 1 0 manual w
24. iring was required for dozens of points and it was necessary to take sufficient caution to avoid sources of noise This required extensive time to use many Displacement Sensors in a row With EtherCAT all you have to do is connect two lines for each Controller Servomotor Servo Drive Previously ZW Series NJ Series Machine Automation Controller One Software You can set up all of the slaves that are connected via EtherCAT with Measurement Utility of the Automation Software Sysmac Studio Even when you combine multiple Sensors you can copy setup data to effectively integrate setup work or you can easily program calculations between the Sensors Sysmac Studio Ptah viu n ont kio Ti Pac Ladia cnc I binan a d Ta Ca a Sensor 2 BAG eek ea me Se amm Efficient Setup of Measurement Easy Programming of Thickness Calculations Conditions for Many Sensors Synchronous Measurements The highly precise synchronization performance of EtherCAT reduces the time error in measurements between different Sensors to 1 us or less Synchronous measurement is useful when measurements must be made with more than one Sensor at the same time such as measurements from both sides of a sheet or inclination control of a substrate Previously Not Synchron ized 7 includes error W n Vibration that occurs during iq Measurements taken measurements taken at different at different times time
25. l Easy and Flexible Cable Installation The Controller connects to the Sensor Head with a 2 mm diameter Flexible Fiber Cable The cable has cleared a bending test consisting of 2 000 000 repetitions for reliable application on moving parts Cable diameter 2 mm Minimum bending radius 20 mm Cable was tested with OMRON s bending test consisting of 2 000 000 bends to a 70 mm bending radius and 1 000 000 bends to a 20 mm bending radius Cable Extendable to 32 meters An Extension Fiber Cable can be used between the Sensor Head and Controller to extend the distance to up to 32 m Attach the Sensor Head to a moving part and place the Controller in the control panel or other convenient location to achieve a flexible system design Extension Fiber Cable 4 T Tas Go 30m max hal s m Standard Fiber Cable 0 30r2m Connecting adapter Controller 1 E Sensor Head Non Stop Production Even When Material Being Measured Changes No need to adjust parameters or tune sensor for each individual material Stable Measurements from the Same to be measured Achieve stable measurements without adjusting Mounting Position Even for Different Materials parameters or changing the mounting positions even as the material changes Regular reflective workpiece p Suu a Diituse reflective workpiece Using ZW 520 sensor head Stable measurements for any material to 2 um PEN aM MI EE up
26. s zws Glass 1 0 um 1 2 um 4 5 um 7 0 um White ceramic 9 5 um 3 Capacity value defined by ile 13 596 of the center optical intensity in the measured area 4 Temperature characteristic at the measurement center distance when fastened with an aluminum jig between the Sensor Head and the target and the Sensor Head and the controller are set in the same temperature environment Sysmac Studio Software For ZW CE1I IT type only System Requirements Item Requirement Operating system OS 1 2 Windows XP Service Pack 3 or higher 32 bit version Vista 32 bit version 7 32 bit 64 bit version Windows computers with Celeron 540 1 8 GHz or faster CPU Gi Core i5 M520 2 4 GHz or equivalent or faster recommended Main memory 2 GB min Video memory 512 MB min Recommended video memory Video card Either of the following video cards video card for using 3D motion trace NVIDIAR GeForceR 200 Series or higher ATI RadeonHD5000 Series or higher Hard disk At least 1 6 GB of available space Display XGA 1024 x 768 16 million colors WXGA 1280 x 800 min recommended Disk drive DVD ROM drive Communications ports USB port corresponded to USB 2 0 or Ethernet port 3 Supported languages Japanese English German French Italian Spanish simplified Chinese traditional Chinese Korean 1 Sysmac Studio Operating System Precaution System requirements and hard disk space may vary with the system environment 2 The follo
27. splay measurement information Communication settings Sensor Head calibration Key lock Trigger key input 21 6 to 26 4 VDC including ripple Across all lead wires and controller case 20 MO by 250 V megger Across all lead wires and controller case 1 000 VAC 50 60 Hz 1 min IP20 IEC60529 10 to 55 Hz 0 35 mm single amplitude 50 min each in X Y and Z directions 150 m s2 3 times each in six directions up down left right forward backward Operating 0 to 40 C Storage 15 to 60 C with no icing or condensation Operating and storage 35 to 85 with no condensation D type grounding Grounding resistance of 100 O or less Note For conventional Class D grounding Case PC Approx 750 g main unit only Approx 150 g Parallel Cable Instruction sheet Member registration sheet Parallel cable ZW XCP2E included with ZW CE1 T controller only ZW Series EtherCAT Communications Specifications Item Communications standard Physical layer Connectors Specification IEC61158 Type12 100BASE TX IEEE802 3 RJ45 x 2 ECAT IN EtherCAT input ECAT OUT EtherCAT output Communications media Category 5 or higher cable with double aluminum tape and braided shielding is recommended Communications distance Process data Mailbox CoE Distributed clock LED display Distance between nodes 100 m max Variable PDO mapping Emergency messages SDO requests SDO responses and SDO information Synchronization in DC mo
28. t System Configuration Basic Configuration Controller ZW CE1 pum Sensor Head ZW SLIU EtherCAT Cable Calibration ROM RJ45 RJ45 included with Sensor Head EtherCAT Cable RJ45 RJ45 EtherCAT Master Ethernet 2 USB Machine Automation Controller NJ series Other EtherCAT Slaves EtherCAT Cable EtherCAT Cable RJ45 RJ45 Select the cable that matches the Slave s connector Setting Software Sysmac Studio Standard Edition SYSMAC SE20L I v 1 05 or later required Analog EtherNet IP Ethernet RS 232C and Parallel connections Communications capabilities depends on model type Basic Configuration e d Sensor Head ZW SLIU Poe Calibration ROM included with Sensor Head KENA Analog RS 232C and Parallel Switching Hubs 16 141 AI i CUT EtherNet IP 2 3 Ethernet 2 Control PLC Setting Software Sysmac Studio Measurement Sensor Edition SYSMAC MEOOL IL Smart Monitor ZW ZW SW101 1 Controllers with binary outputs are also available ZW C10T C15T Please contact your OMRON sales representative for details 2 Prepare commercially available Ethernet cable satisfying the following requirements Category 5e or higher 30 m or less RJ45 connector 8 pin modular jack For direct connection Select cross cable e For connection through an industrial switching hub Select straight cable
29. tance mm Sensor ZW S20 No Discrepancy in the Measurement Point Superior angle characteristics are not the only advantage of a confocal principle With a traditional triangulation the measurement position and spot size vary with the height This means there are times when the position cannot be measured with high resolution due to warping and inclination With the confocal principle used in the ZW Series the measure ment point remains the same at any position in the measuring range so that precise measurements can always be made Measurement position Varies No Discrepancy in the with the Height Measurement Position Advanced Sensor Head Structure Reduced Work for No Noise EMC Countermeasures Not Affected by Noise To ensure high resolution measurements with Standard sensors countermeasures must be implemented to protect the sensor from the electromagnetic noise that is emitted by any nearby electrical devices The ZW Series Sensor Heads however con tain no electronic parts to enable stable measurements even if they are near power lines or electrical equipment Also the Fiber Cable that connects the Sensor Head to the Controller can be placed near power lines and other cables that emit noise without affecting operation Traditional Triangulation Model ZW Series Changes in Measurement Measurements are not affected by Values Caused by Noise noise and remain stable Measurement Measurement value value
30. ted technology licensed by Beckhoff Automation GmbH Germany EtherNet IP are the trademarks of ODVA Omron s White Light Confocal Principal Offers Three Unique Benefits Save Machine Space and Reduce Settling Time The slim design measures only 24 X 24 mm It weighs only 105 g This incredibly compact size could not be achieved with traditional triangulation sensors Any object can be measured with the Sensor mounted perpendicularly to them to save even more space Stable Measurements for Any Material Measure different materials or color there is no need to reposition the sensor A wide angle characteristic of 8 enables high resolution measurement of the EV 4 i position even for large objects with mirror like surfaces without being affected by warping Electrical Noise and Heat are Not a Problem a The sensor head design maintains reliable operation No electronic fe in installations where electrical noise exists paris Devices in close proximity to the sensor head or aa cable will not be affected by noise or heat due to the sensor head s advanced design Ultra Compact and Ultra Lightweight Utilize Narrow Spaces in Machines The 24 x 24 mm Sensor Head fits easily into essentially any machine Triangulation sensor Mounting area Reduced to 1 7 87 less Volume amp Weight compared to previous models n house comparisons ET 24mm 24mm n house
31. tions are the same as 32 pole connectors for ZW CE1 T models 4 mA to 20 mA maximum load resistance 300 Q 32 pole extension connector Transistor output system Output voltage 21 6 to 30 VDC Load current 50 mA or less Residual voltage when turning ON 1 2 V or less Leakage voltage when turning OFF 0 1 mA or less DC input system Input voltage 24 VDC 10 21 6 to 26 4 VDC Input current 7 mA Typ 24 VDC Voltage Current when turning ON 19 V 3 mA or more Voltage Current when turning OFF 5 V 1 mA or less Transistor output system Output voltage 21 6 to 30 VDC Load current 50 mA or less Residual voltage when turning ON 1 2 V or less Leakage voltage when turning OFF 0 1 mA or less 52 pole extension connector Bank input outputs specifications are the same as 32 pole connectors for ZW CE1L T models DC input system Input voltage 21 6 to 24VDC Input current 7 mA Typ 24 VDC Voltage Current when turning ON 19 V 3 mA or more Voltage Current when turning OFF 5 V 1 mA or less Auto Manual 500 us to 10 ms Standard Mirror Diffusion surfaces Height Thickness Calculation Median Average Differentiation High pass Low pass Band pass Scaling Different holds Zero reset Logging for a measured value Measured value Threshold value Analog output voltage or current value Judgment result Resolution Exposure time Max 8 banks Multi task up to 4 tasks per bank Savellnitialization Di
32. ut When comparing EtherCAT over previous communications outputs through Ethernet or RS 232C the response period for measurement commands was both inconsistent and slow making them unsuitable for realtime control With EtherCAT a constant period as short as 500 us enables continuous digital serial outputs allowing measurement values to be mapped at high speed Previous Serial Output EtherCAT Output for ZW Series Sensor The outputs for command inputs required Measurement values are output continuously at 4 ms or longer and were not consistent a fixed period that is as short as 500 us Measurement Commands v Output 4 Output Output SU 4 ms or longer lt gt lt gt lt gt ae a ommunications rocessing ommunications utpu nae a A E 500 us e gt 4 ms or longer Communi a Communi C je gt 4 ms or longer 8 Times Faster Than OMRON s Previous Models Tracing Machine Movement You can develop test and adjust devices that are connected via EtherCAT with just one Support Software package Omron s Sysmac Studio software allows you to creatively design your controls You can see the entire range from sensing to motion control to reduce the number of steps required to commission the system or to aid in troubleshooting There are also plenty of offline features to debug signal control programming You can also simulate machine operat
33. wing restrictions apply when Sysmac Studio is used with Microsoft Windows Vista or Windows 7 Some Help files cannot be accessed The Help files can be accessed if the Help program distributed by Microsoft for Windows WinHIp32 exe is installed Refer to the Microsoft homepage listed below or contact Microsoft for details on installing the file The download page is automatically displayed if the Help files are opened while the user is connected to the Internet http support microsoft com kb 917607 en us 3 Refer to the hardware manual for your Controller for hardware connection methods and cables to connect the computer and Controller Setting Software Smart Monitor ZW SW101 System Requirements Item Condition Windows 7 32 or 64 bit version Seen eye ean 0s Windows XP Service Pack3 or more 32 bit version CPU Intel Pentium Ill 850 MHz or more 2 GHz or more is recommended Main memory 1 GB or more Hard disk 50 MB or more Display 1024 x 768 dots or more 16 million colors or more Supported languages Japanese English Communication port Ethernet port 19 20 Controller Item Input Output type Number of connected Sensor Heads Sensor Head compatibility Light source for measurement Ethernet I P EtherCAT RS 232C Segment display Main display Sub display LED display Status indicators EtherCAT indicators External Ethernet ee ememub O Analog voltage output OUT1V Analog current output OUT 1A Jud
34. y Interlock Switches 2013 Omron Electronics LLC Printed in U S A Printed on recycled paper amp
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