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User manual - Bacharach, Inc.

1. Menu Language Selection English Espa ol di 06 29 12 11 25 30 AM languages may differ based on the d NOTE The number of available combustion equation setting Three languages are available for North American NA configurations and eight languages are available for Siegert S configurations Refer to the table below and the SETUP MENU for more information Setup Menu The audible sound used to signal when a button is Username ss pressed can be turned OFF and ON as follows Run Hold Format a Selector Use the UP 4 and DOWN arrow buttons to B _ highlight the desired BUTTON SOUND On or Off and utton Sound ki Menu then press ENTER to select or ESC to discard changes Button Sound Menu 06 29 12 09 00 51 AM 46 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu The analyzer can be set to indicate a calibration Run Hold Format a reminder during warmup Calibration reminders can be disabled set to Never or set to occur at 6 8 10 Button Sounda 12 or 15 months after the last calibration When the OZ preset period is exceeded the instrument will display Menu the reminder and how long since the sensors were last calibrated If a calibration reminder is displayed the operator can press the RUN HOLD key to move to the RUN HOLD Screen for normal operation Regular calibration periods of 6 months to 1 year are recommended NOTE Th
2. ssssssnssssrnresssrrserseereee 24 Warmup eee 20 22 47 50 58 61 97 98 test records maximum number of 31 AUTO ZEl Ovi a EA 50 LESLPOSUILS aiei 8 9 24 34 65 ETOT arinaa aE aA i 97 98 date stamping icovvicsuncvenvienvvverccarasvacenses 9 O E E TE 12 storage IN MEMOTY errereen 13 POCO IMG NAATA AETAT A ANTEE 94 TIME STAMPING sirsiran araki 9 Warning MESSABES cceesesessssseeseeseeeseeees 97 108 0024 9487 Rev 2 _ Fyrite INSIGHT Plus Manual Index Warranty orrira a ii 1 2 Wate Mea tel ineseurisiana n 61 Water trap ceccsecsecceenees 16 61 79 80 99 CAVITE a E E ten 16 FED CEMENT axecsxcovecusecosentenconiacsscacencedns 81 wWepSite iienaa rR ii LE AN e E E 12 Wood TUE I sairia A 25 X Ke eD E A E 73 74 XX Xd Spla Ynnn a 98 Y AMIS AA EAE ESE LEET 73 year cCOdE see aa an N 51 57 Z ZEFOTUNCTON ata E 10 GLITON MAU Cac Sec ty errpeces r a 85 forced after B Smart CO sensor installation seen 85 importance of probe purge 0008 2 manualean a AA NEN 85 ZETOING ineine 27 50 68 94 97 pressure reading csseeeececcseeeeeeeees 27 temperature reading ccccccccceseeeees 27 pressure SENSOL ccsccesesssceseeees 68 87 POOWMARs IAE LR nea eos 8 OVC IS AE E A 38 VVV 0024 9487 Rev 2 109 World Headquarters 621 Hunt Valley Circle New Kensington Pennsylvania 15068 Phone 724 334 5000 Toll Free 1 800 736 4666 Fax 724 334 5001 Website www MyBacharach com
3. F 0 C and then use the UP 4 DOWN v LEFT lt 4 and RIGHT gt arrow buttons to enter an Applied value that exactly equals the setting of the simulator Calibrate TS Zero Measured 31 F Applied 62 0 F Press ENTER Alternatively Submerge probe tip into an ice water bath with a thermometer wait several minutes and then use the UP 4 and DOWN 7 arrow buttons to enter an Applied value that exactly equals the thermometer reading NOTE The calibration range is from 32 to 41 F 0 to 5 C An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen Wait until the Measured reading stabilizes and then press ENTER to calibrate the TS Zero Measured value to that of the Applied value after which the message Good Calibration should briefly appear followed by the CALIBRATE TS SPAN screen 0024 9487 Rev 2 89 Calibration and Maintenance Fyrite INSIGH T Plus Manual T STACK Calibration Procedure Set thermocouple simulator to 572 F 300 C and then use the UP DOWN vw LEFT 4 and RIGHT gt arrow buttons to enter an Applied value that exactly equals the setting of the simulator Alternatively Submerge probe tip into a container of boiling water with a thermometer wait several minutes and then use the arrow buttons to enter an Applied value that exactly equals the thermometer reading Calibrate TS Span Measured
4. Format F3 e Press F3 to display the Bar Graph format screen It contains three bar graph options each of which defines the combustion parameter associated with that graph A fourth option is selected when editing is complete Use the UP 4 and DOWN arrow buttons to highlight one of the rows corresponding to the three bar graphs top middle or bottom see left below Note that the entire line of each position is highlighted Bar Graph Format Limits Menu Format Edit Complete When the desired row is highlighted press ENTER to enter EDIT mode for bar graph associated with that row Note that this action causes only the text portion of the row to be highlighted not the entire row See right below Then use the UP 4 and DOWN V arrow buttons to scroll through available combustion parameters to monitor for the bar graph associated with that row Press ENTER to select Bar Graph Format Bar Graph Format Edit Complete Edit Complete Menu Menu Repeat this process for up to three bar graphs When finished use the down arrow key to select the EDIT COMPLETE option and press ENTER to return to the live bar graph screen 76 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Operation 4 7 4 Stack Temperature Hot Spot Screen Hot Spot Component Hot Spot Graph Press RUN HOLD to start stop Hold Nat Gas the hot spot function T STACK parameter name shown in graph Limits are determined automatically Dyna
5. The Measurable Difference Pyrite INSIGHT PLUUS Combustion Gas Analyzer Instruction Manual Configuration e Operation e Maintenance a iNSIGH SH P N 0024 9487 ei n angi Revision 2 yade In USA August 2014 Product Leadership Training Service e Reliability Fyrite INSIGHT Plus Manual WARRANTY Bacharach Inc warrants to Buyer that at the time of delivery this product will be free from defects in material and manufacture and will conform substantially to Bacharach Inc s applicable specifications Bacharach s liability and buyers remedy under this warranty are limited to the repair or replacement at Bacharach s option of this product or parts thereof returned to seller at the factory of manufacture and shown to Bacharach Inc s reasonable satisfaction to have been defective provided that written notice of the defect shall have been given by buyer to Bacharach Inc within two 2 years after the date of delivery on Product CO sensor and O sensor and within three 3 years after the date of delivery of the LL O sensor Bacharach Inc warrants to buyer that it will convey good title to this product Bacharach s liability and buyer s remedy under this warranty of title are limited to the removal of any title defects or at the election of Bacharach to the replacement of this product or parts thereof that are defective in title THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEP
6. 34 36 43 46 49 64 66 pressure Sensor ccsccscccssccesecesccesseeeees 12 69 74 99 101 thermometer cccceececssccescessceesseees 88 92 smoke nUMber ccceeescceecceeeeseueeseeenses 5 34 tightness test eseeesseeessererrrrsss 23 28 29 AV CLARO oe Oaa 34 66 time and date o ae 9 36 69 78 98 AOI SEEE E EE 34 AAA N A E E E E 36 smoke spot color Change sseecceeeeeeee 35 UME MOLI ririri 56 SMOKE test 0 ccesesescesscessceeseesseees 2 34 35 total operation time cceeeccceeeseeeeeeeees 56 Oil derivative PreSENCe cseecceeeeeees 35 tr demarkS eiee eaa AEA EEE ES iii recommendation on high CO level 2 Tref SONS Ol raean enar bosons 96 warning when COz is high 00006 2 trending Screens eccccceececeeseeeeeeeeees 8 75 SOIA DE E E E E ees 17 troubleshooting ccceecscsssseeeeeeeeeeeeeeeees 97 solvents Warning ssssssssseeeeeeesssssrssrrrrseress 2 Tru Spot Smoke kit 100 A01 EAEE 2 79 PSS pa Mena aa aE EER E E 90 span procedure cccccseeccecesseeceeeeseceeenes 95 T Stack sensor Calibration cccccceeeeeee 88 SDECILIGCATIONS sessista 12 T Stack connector cece ee eeees 7 16 88 97 StACK OSS e Ra r 14 66 k y d TADS asiicrtecsesirtepasnereeshicealuas ateees 16 stack temperature T STK CiSCONNECHE cccccceeesseeeeeeeeeeees 97 hot spot screen csessessseeeeeeeeeeeeeeees 75 TUNE RIte MENU ssssssrrrrrerree
7. 570 F Applied 72 F Press ENTER NOTE The calibration range is from 175 to 625 F 79 to 329 C An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen Wait until the Measured reading stabilizes and then press ENTER to calibrate the TS Span Measured value to that of the Applied value after which the message Good Calibration should briefly appear followed by the CALIBRATION screen being re displayed 5 7 T Air Calibration This procedure first zeros and then spans T AIR temperature to known temperature values The use of an electronic thermocouple simulator is the preferred method of producing the desired calibration temperatures Alternatively containers of ice water and boiling water can be used 5 7 1 Materials Required e Thermocouple Simulator K type Range O to 600 F 18 to 316 F Accuracy 0 5 F 0 3 C e Alternatively Ice Water Boiling Water Thermometer 90 0024 9487 Rev 2 _ Fyrite INSIGHT Plus Manual Calibration and Maintenance 5 7 2 T Air Calibration Procedure T Air Calibration Procedure Plug the simulator into the T AIR connector located at the bottom of the analyzer Alternatively Plug the probe s thermocouple into the T AIR connector located at the bottom of the instrument analyzer s GAS port otherwise water will be drawn into the d IMPORTANT DO NOT attach the p
8. Clock o shown with enlarged characters to make viewing easier The operator can set zoom levels to Standard 2X or 3X Zoom ki Menu The Standard zoom setting will display 5 lines of combustion test data at one time 2X will display 4 lines of data with enlarged characters 3X will display 3 lines of data with enlarged characters Select the desired zoom level using the UP 4 and DOWN V arrow buttons Press the ENTER button to save the selection or press ESC to revert to the previous setting Zoom Menu Standard 26 07 12 11 49 19 zoom Menu Standard 26 07 12 11 49 28 zoom Menu Standard 26 07 12 11 49 35 The operator can scroll through the complete list of data using the UP 4 and DOWN arrow buttons regardless of the zoom level 38 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu TEST ID OVERVIEW g n pi Pressure __ Test records can be identified by manually entering up to three lines of text with each line containing a maximum of 20 alphanumeric characters representing a customer s name burner number location etc Test ID Username ul NOTE This data can also be entered using the Fyrite User Software FUS From the Test ID screen you can select edit and clear Test IDs Test ID Menu Select Test ID Edit Test ID Clear Test ID Menu __ SELECT TEST ID After a Test ID is selected the information e is associ
9. This also indicates that the instrument must be in the North American configuration Similarly the absence of AM or PM indicates 24 hour time format and the date is in DD MM YY format either by default if Siegert configuration or by choice through the Date Format parameter if North American configuration 36 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu The measured value of CO can be referenced to a Temperature Units specific O percentage 0 to 15 as referenced in the equation below O Reference E Menu cO _ 20 9 0 Reference x CO a 20 9 0O Measured Use the UP 4 and DOWN arrow buttons to enter the O reference value n from 0 to 15 Press ENTER to save the selection or ESC to revert to the previous setting O Reference CO ref to O NOTE The O reference has a default value of 0 CO with respect to a 0 O reference is also known as CO Air Free or co 0 Setup Menu Select whether to print YES or not print NO the rn Pressure Units f pressure measurement on the combustion test printout s Use the UP 4 and DOWN arrow buttons to select Print Pressure Menu YES or NO Press ENTER to save your choice Print Pressure 06 29 12 08 30 49 AM 0024 9487 Rev 2 37 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Setup Menu Combustion test data in the Run Hold screen can be
10. 0 9 corresponding to the last digit of the manufacture year that make up the 3 digit date code Use UP 4 and DOWN yw arrow buttons to increment and decrement the selected field s value When finished press ENTER to save the changes Enter Code Enter Code Mo 06a Enter O date code Enter O date code NOTE Entering a value of 000 three zeros disables this feature Next verify the current month and year Use the arrow keys to edit the current month and year if needed and press ENTER to confirm Set Clock Set Clock 2012 07 208 Verify the month year Verify the month year 57 Configuration Fyrite INSIGHT Plus Manual Diagnostics Menu Function NOTE Use this feature as a reminder only This status is based on e the date code on the sensor that you enter e the current date that you enter e the typical O life span 2 years e the output of the sensor If either of the entered values is incorrect the status of your O sensor life will not be accurate Actual sensor life may vary Diagnostics Menu Displays fresh air diagnostics similar to the display at warm up After the warm up countdown any detected errors are displayed Otherwise a Success message is displayed Refer to page 96 for a list of Fresh Air Diagnostics errors Fresh Air Diagnostics No Errors Diag Successful Warm Up 48 CO Auto Zero 58 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration 3 14 Sta
11. 0024 1593 or B SMART pre calibrated sensor P N 0024 1616 5 4 3 O Sensor Replacement Procedure Follow the procedure below for O and long life LL O sensors Refer to the illustration on page 84 82 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Calibration and Maintenance Step O Sensor Replacement LL O Sensor Replacement 1 Remove battery door and connector Remove battery door and connector tubing from both sensors tubing from both sensors Pull O sensor from its socket Remove LL O cap by twisting counter clockwise Remove the O cap Gently pull LL O sensor out of its socket Properly dispose of the old sensor Properly dispose of the old LL O sensor Record the 3 digit date code from Record the 3 digit date code from the new sensor for later use the new sensor for later use Engage the nub on the new sensor Plug new O sensor into its socket within the slot on the cap s side and twist to secure the cap and sensor together Install the cap and sensor unit by Install the O sensor cap by aligning it toward the open position 12 o clock as shown in the diagram below then twisting the cap clockwise approximately 40 to the closed position 2 o clock N e Aligning the ribs on the sides of the sensor with the corresponding shape in the base Inserting the pins into the connectors in the base Reattach tubing Reattach tubing Turn on the unit and enter the 3 Turn onthe
12. 122 F 0 to 20 C 32 to 68 F optimal Operation 5 to 45 C 23 to 113 F Reference 20 2 C 68 4 F Humidity Storage 15 to 90 RH non condensing Operation 15 to 95 RH non condensing Reference 45 10 RH non condensing Pressure 1 atmosphere 10 Weight 16 ounces 454 g with batteries Dimensions HxWxD Warm up Time Minimum 30 seconds Maximum 60 seconds a 300 to 700 cc min Flow Rate O2 Sensors Electrochemical P N 0024 0788 CO w NOx Filter Electrochemical P N 0024 1593 LL O Optional Electrochemical P N 0024 1591 Temp Stack K Type thermocouple 8 0 x 3 6 x 2 3 20 3 cm x 9 1 cm x 5 8 cm Temp Air K Type thermocouple Pressure Piezo resistive Product EN50270 CE Mark EMC tested in accordance with European Approvals and Directive 2004 108 EC Regulatory EN50379 Standard for portable electrical apparatus designed Compliance to measure combustion flue gas parameters of heating appliances Siegert only Parts 1 and 3 ROHS Compliance Case High impact ABS plastic with rubber over mold Construction Protective rubber boot with molded in magnets Display Color 2 8 graphics LCD USB Connector Mini B USB 2 0 0024 9487 Rev 2 11 Overview Fyrite INSIGHT Plus Manual Specification Description IrDA Port Protocol IrDA SIR Data Bits 8 Baud Rate 9600 Stop Bits 1 Parity None 100 locations for storing test results Power Supply Type Dispo
13. ENTER Pump starts Purge begins Measured CO is displayed Measured 500 ppm Purge ends when CO level drops below 50 ppm 54 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration 3 12 Calibration Menu Calibration Menu Function Calibration Password Calibration is performed by applying known values and accessing the password protected menu items When Enter Password the Calibration Menu is selected the user must enter a 4 digit numeric security code in order to proceed to the calibration options The default password is 1111 Use the UP 4 and DOWN 7 arrow buttons to scroll through numerals 0 9 until the desired numeral is reached Press ENTER to advance to the next position of the password Press ENTER after all four digits are set Press ESC to return to the SETUP MENU Calibration Password Enter Password NOTE The calibration password can be changed through the Fyrite User Software FUS Calibration Menu Calibration Menu Pressure Refer to Chapter 5 for additional screens and calibration procedures Pressure Calibration see page 86 T Stack Calibration see page 88 T Air Calibration see page 90 CO Calibration see page 93 T Ref Calibration see page 95 B SMART Calibration see page 85 0024 9487 Rev 2 55 Configuration Fyrite INSIGHT Plus Manual 3 13 Diagnostics Menu Diagnostics Menu Function Diagnostics Menu Displays time metrics for pump use and total Time Meters operat
14. Manual ZETO a n 8 22 50 94 over range condition s seessssereessssereresss 98 ManUfactUrer seeecseeeeeeees 61 63 101 102 overriding the inactivity timeout 48 maximum CO reading Pe heh taht ia ms 29 OXVEE Morass aio iein eini eaa 52 66 102 maximum CO ValUC eseseeeeeeeeeeeeeeeaees 77 p mB per MWE aisnean ea A 86 MEASUFEMENE SENSOMS rsersereerseserrneeeeenees 56 fiat Vea hana E E Grantee 13 71 MENON YEA 11 27 31 52 78 part NUMDETS sssssssesesesrrerrreses 11 101 99 cleated onan ptouanatsnn 31 final ase Mbl ES a 11 deleting contents of ssseesesseeeeeeeee 31 manualen o taatetnibtaeetl uit etaaaellae i CITE CTOLY so sssesseeseeeseeeneenneenenens 31 32 69 Sales Kitieaidorseauer aia ER 11 MENU ma ana T aana EIA Io i eateaceenen 24 E A PE OSEA TEIA ATA 33 86 87 number of locations sessssersseeseren 13 DASSW ONG aiiin eA 8 55 78 91 Options MENU cncaro nenr ae ians 31 Validation ccccccccccceeee 85 87 89 95 AE EEE E A T 5 PC N EACE E f a 9 saving Gata TOs i 27 phone NUMBbETF ececeeesecececeeeeseseseees 101 117 MilBarS esanen cde EE E 33 positive pressure reading ccceseeeeeeeees 68 MM H20 sos ess ress eese testes teen teentesneeaes 33 86 87 post purge period s es 48 MM DD YY format 5 36 49 power DUELOM asiscrerevaractehssnagaveratayan 6 8 17 m del NUMDER saccra 59 DOWEF OPTIONS ccccccceseesecseseseseeseeees 2 13 19 MONTR COdE ssssssssssisssssrsesrrrrrrsen
15. Press the ENTER button to use the selected temperature unit Press ESC to quit without saving Temp Units Menu Celsius Fahrenheit 06 29 12 08 26 30 AM 32 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu Set Pressure Unit for display and printing purposes Fi rn Temperature Units e inches water column e hecto Pascals Pressure Units lt ieee ame O Reference _ Pascals Menu Use the UP 4 and DOWN v arrow buttons to highlight the desired choice Press the ENTER button to use the selected pressure unit Press ESC to quit without saving Pressure Units Menu Pressure Units Menu n InchesWater Pascals milliBar hectoPascals Pascals A mmH20 I 07 09 12 11 03 15 AM 07 09 12 11 05 43 AM n 0024 9487 Rev 2 33 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Setup Menu Smoke Number Siegert only is used to calculate and Temperature Units display an average smoke value based on 3 smoke test results that are entered by the user A sample smoke Smoke Number Oil Derivative __ f Menu scale is shown below BACHARACH OIL BURNER SMOKE SCALE DEVELOPED Perform 3 smoke tests then enter the results in the 3 smoke number parameters shown below Use the UP 4 and DOWN vw arrow buttons to highlight smoke number 1 2 or 3 then press ENTER Use the LEFT lt 4 and RIGHT gt arrow buttons to set the smo
16. Required e Calibration kit P N 0024 7059 e Gas cylinder 500 ppm CO in air P N 0024 0492 5 8 2 CO Manual Zero Procedure The CO zeroing process is done automatically during warmup or manually using the manual zero feature To perform a manual zero follow the steps below If your instrument is configured for CO auto mode skip this CO manual zero procedure and go to the CO Sensor Span procedure that follows Step Manual CO Zero Procedure If not already done turn ON the analyzer and display the Main Menu screen Use the UP 4 and DOWN arrow buttons to select the SETUP menu and press ENTER 3 From the Setup Menu use the UP 4 and DOWN vw arrow buttons to select the CO Zero Setting parameter then press ENTER 4 Main Menu Setup Menu Temperature CHE Setup i Menu Menu From the CO Zero Setting screen use the DOWN V arrow button to select the Manual Zero option then press ENTER A reminder screen to place the instrument in fresh air is displayed CO Zero Setting Manual Zero Manual Zero Place instrument in fresh air to zero Press ENTER Press ENTER and wait for the manual zero to complete Setting Manual Zero Successful Manual zero stored Warm Up 52 0024 9487 Rev 2 93 1 2 5 Calibration and Maintenance Fyrite INSIGH T Plus Manual 5 8 3 CO Sensor Span Procedure CO Span Procedure From the Calibration Menu use the UP 4 and DOWN Y arrow buttons to highlight CO and then pres
17. a manual zero for the CO sensor The instrument uses the stored value to indicate background CO values after warmup instead of performing an auto zero on the background gas 50 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Setup Menu Post purge Period Date Format CO Zero Setting O2 Sensor Type n ki Function Provides a list from which the user may select the type of O sensor used in the instrument e Standard O sensor shown below e Long Life O sensor Use UP 4 and DOWN arrow buttons to highlight the installed O sensor option Press ENTER to select NM HaracH O2 Sensor Type O2 SENSOR P N 0024 0788 Standard a es 06 29 12 11 08 06 AM Menu Use the LEFT 4 and RIGHT gt arrow buttons to move the cursor horizontally to select between the 2 digit month code 00 12 and the one digit year code 0 9 corresponding to the last digit of the manufacture year Use UP 4 and DOWN arrow buttons to increment and decrement the selected field s value When finished press ENTER to save the changes Enter Code Enter Code 06K os Enter O date code Enter O date code Next verify the current month and year Use the arrow keys to edit the current month and year if needed and press ENTER to confirm Set Clock Set Clock 09 2012 07 2006 Verify the current Verify the month year month year 0024 9487 Rev 2 51 Configuration Fyrite INSIGHT
18. approximately 15 minutes to complete Move instrument to target location to be tested Press F2 to display the Main Menu Use the down arrow to highlight Ambient CO Test and press the ENTER button Follow the on screen instructions to initiate the test Refer to page 29 for details on navigating the ambient CO test screens viewing results saving results to memory and printing results 4 9 PC Interface and Fyrite User Software A PC with Fyrite User Software FUS installed can set edit and transfer the following e instrument time and date e custom fuels e test ID e username e customer logo e instrument setup e calibration password e B SMART code e test records from the instrument s memory e firmware updates 78 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Calibration and Maintenance Section 5 Calibration and Maintenance 5 1 Serviceability The instrument operator is able to easily replace the following components without the use of tools e probe assembly e probe filters e batteries e printer paper Additionally a technician with the use of readily available hand tools and factory provided instructions can e perform basic diagnostics e replace sensors e confirm proper operation before putting the unit back into service Field calibration is also possible with the proper equipment Refer to the calibration section starting on page 86 for more information 5 2 Cleanin
19. highlight the Test ID targeted for deletion Press ENTER to clear the selected Test ID Clear Test ID Clear Individual Individual Records All Records If All Records is selected a Clear All confirmation screen is displayed Use the UP 4 and DOWN 7 arrow buttons to select YES to confirm or NO to cancel the deletion then press ENTER Clear Test ID Clear All Individual Records All Records 42 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu Provides an interface for entering user identification Print Pressure J information used on printouts Generally the Zoom Cr Username fields contain the HVAC company and Test ID related information Username kj NOTE This data can be entered using the Fyrite User Software FUS Use the UP 4 and DOWN vw arrow buttons to choose a row and press ENTER to begin editing the selected row Then use the UP 4 and DOWN v arrow buttons to select the desired letter number or special character for the current text position S amp lt SPACE gt a z A Z 0 9 Use the LEFT 4 and RIGHT gt arrow buttons to move the cursor horizontally on the selected row and repeat the character selection process for each text position When finished press ENTER to save the row s changes Repeat for all 3 lines Then select EDIT COMPLETE and press ENTER to finish Edit Username Edit Username Bacharach
20. information could result in serious personal injury or death CAUTION A caution statement indicates a potentially hazardous A N situation which if not avoided may result in minor or moderate injury Caution statements may also be used to alert against unsafe practices IMPORTANT An important statement provides emphasis of an important feature operation etc Failure to follow this information could void your warranty result in improper operation or cause equipment damage NOTE A note statement provides emphasis of a feature operation practice etc 1 3 Safety N WARNING This analyzer is not intended to be used as a safety device WARNING When testing an appliance a full visual inspection of the appliance should be performed to ensure its safe operation 0024 9487 Rev 2 1 Overview Fyrite INSIGHT Plus Manual CAUTION This analyzer is not intended to be used on a continuous basis CAUTION Do not store instrument or its sensors with solvents or products that contain solvents CAUTION Except for sensor and battery replacement this analyzer should only be opened and or serviced by authorized Bacharach personnel Failure to comply may void the warranty HAZARDOUS AREA WARNING This instrument has not been designed to be intrinsically safe for use in areas classified as hazardous locations For your safety DO NOT use it in hazardous classified locations CAUTION Do not use flammable or combustible substan
21. print functions Access the Tune Rite option see page 27 Available on North American units only e Get guidance based on live data and typical characteristics of the combustion equipment Print a detailed customizable and value added service report Access the Leak Test Menu Siegert only see page 27 e Let by and Tightness functions Access the Ambient CO Test Menu Siegert only see page 29 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Main Menu Function Main Menu Access the Memory Options Menu see page 30 e Access previously saved test results Memory Main Menu Access the Setup Menu see page 32 e Edit view instrument preferences eS Setup Main Menu Access the Calibration Password Screen and the Tune Rite Jf Calibration Menu see page 55 e Delete all previously saved test results ki Edit view system parameters e Edit view combustion test parameters F e Calibrate sensors Calibration ki Main Menu Access the Diagnostics Menu see page 56 Memory J View run meters View system diagnostic values caei ki Diagnostics Main Menu Access the Device Status Menu see page 59 n e Access model number serial number and Calibration firmware version information Diagnostics ki Status Menu Check O sensor life Fresh air diagnostics 0024 9487 Rev 2 23 Configuration Fyrite INSIGHT Plus Manual 3 4 Select Fuel Menu Sel
22. used in combustion environments having a fairly wide range of CO gas present limiting unnecessary overexposure to CO gas can greatly increase the life expectancy of the CO sensor In addition it can shorten sensor recovery time after exposure Protect CO Protect CO CO Limit 500 05 27 14 02 59 17 PM Menu The Protect CO feature sets a protection threshold above which the analyzer s pump shuts off limiting the CO sensor s exposure to the high levels of CO gas and its negative effects Enter the Protect CO screen from the Setup Menu Select the ON option and press the ENTER key The CO threshold limit is displayed Use the up and down arrows to modify the CO limit threshold value in 100 ppm increments before returning to the Main Menu During combustion analysis if the Protect CO feature is enabled and the CO reading equals or exceeds the CO Limit setting the analyzer shuts off the pump and prompts the operator for a course of action e Continue and risk sensor damage Purge Continue Option Pump starts e Future High CO warnings are suppressed until CO drops below 100 ppm High CO Continue Risk sensor damage After CO drops below 100 ppm the analyzer begins enforcing the current Protect CO threshold limit again 0024 9487 Rev 2 53 Configuration Fyrite INSIGH T Plus Manual Setup Menu Function Purge Option e Remove probe tip from flue and press ENTER Remove Probe Press
23. 0024 9487 Rev 2 15 Setup Fyrite INSIGHT Plus Manual 2 2 Front Panel Buttons Button Description Powers the analyzer ON and OFF Hold this button down for at least 2 seconds to turn the power OFF UP 4 DOWN w LEFT 4 and RIGHT gt arrows are context specific navigation buttons for the menus UP 4 and DOWN arrow buttons scroll to menu options that are hidden from view when a side scroll bar is displayed indicating additional information UP 4 and DOWN arrow buttons cause the displayed value to increase or decrease accordingly LEFT lt and RIGHT gt arrow buttons jump to the top and bottom of lists respectively LEFT lt and RIGHT gt arrow buttons scroll through additional graphics screens LEFT lt and RIGHT gt arrow buttons position the active cursor on specific elements of a value to be changed The ENTER button Performs the action selected While in the HOLD screen turns the sample pump on displays the RUN screen and begins a combustion test While in the RUN screen turns the sample pump off displays the HOLD screen and the last set of combustion data Displays the HOLD screen while pressing it from most menus Return the display to the HOLD screen while pressing it during the shutdown sequence The ESC button cancels most operations and displays the previous screen Pressing function keys accepts the corresponding function defined above that key at the bottom of
24. 22 50 calc lation rang ES 14 average smoke number seese 34 calibration 8 24 47 52 55 78 79 84 86 91 94 96 98 100 B CO SENSO Msi fis stsaasivtissansenterennntaits 94 95 BS Fe AA EE 25 FACLOY osssessessssseessseeerseee ainda 36 frequency recommendation 47 0024 9487 Rev 2 103 _ Index Fyrite INSIGHT Plus Manual gas95 WED INOS iocsiesseesaoreen nnrumrsrsncaenaites 11 13 MENU 24 55 85 87 91 92 95 ZerONE aerea eia a a 50 94 outside range errfOf cccceeeseeeceeeeeees 97 CO 5 14 25 password Screen sesssssesssseresssrrssserrs 24 MAK n E E E 5 25 pressure SENSOF eessessessessesseeseeseessees 86 smoke test warning sesseeeeeeeeeeeeeees 2 DROCCOUNES ae 55 CORI TUG area an TE at seucnid kay 25 raNE Eran oaan 87 89 90 92 combustible substances warning 2 reminder ana AOR 47 98 combustion 4 5 8 12 17 22 25 28 34 removing EQUIPMENL cccecceeeeeeees 88 38 46 49 61 64 65 73 76 79 SCFEON acedisticarteeanateesetananewencenen 90 bar graph parameters ccccccsseseeeees 76 SC CUE oaei aa a las Game a aaa 8 data SAVING iin iia aa 31 64 A Ee A eats tect E ATEA TEENETE TETEE 90 91 device under test 63 T stack span and zero sessen 88 89 effiICIeN Cy origa a a 4 carbon dioxide sena a A 66 equations cccceeeeeeees 4 5 11 52 69 carbon Monoxide seesssesssessesseessersserssee 66 TUES ae TN 23 25 carburetor cleaning f
25. 24 9487 Rev 2 Fyrite INSIGHT Plus Manual Calibration and Maintenance Leave Top GAS Port E T STACK T AIR Gas Cylinder Regulator 3 16 I D Tubing Tee Flowmeter Barbed Hose Connector Part of Calibration Kit 5 9 T Ref Sensor Calibration The T Ref sensor is located inside the instrument Calibration is done at the factory and should not need to be done in the field VVV 0024 9487 Rev 2 95 Fyrite INSIGHT Plus Manual Troubleshooting Section 6 Troubleshooting 6 1 Error and Warning Messages Message T STK Disconnected Check Sensor O Replace Sensor O2 Bad Sensor O Low Sensor CO Low Battery Applied Value High Low Warmup Sensor Error 0024 9487 Rev 2 Description The probe thermocouple is not connected to the analyzers T Stack connector Plug the probe thermocouple plug into the T Stack connector at the bottom of the instrument O sensor output is low but still usable Sensor may need to be replaced in the near future The arrow on the O Sensor Life screen is in the replace segment Refer to page 56 Sensor Life O sensor output is low and should be replaced The arrow on the O Sensor Life screen is beyond the bar graph typically 2 years for standard O sensors and 3 years for long life O sensors Refer to page 56 O sensor output is too low and is not usable CO sensor output was low but still usa
26. 24 9487 Rev 2 101 Declaration of Conformity Fyrite INSIGHT Plus Manual 102 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Index Bad Calibration Sensor End of Life Entry SYMBOLS Not Saved error cccccccssseceeeeeeeeeeeeees 95 S ACIS OAV eson ae a 98 Bel OU CM yNLODE CALC ENUY sesiis ite ee Ce eee 98 Bad SENSorio 97 98 HAP HOME dierent 16 68 87 Dah lap S eTo pais POTRET T TARDOR g7 current VS IU Cs asscidsivsetiesaudedaetaunccanticed 74 ORS a ea eee eae NEG Act iraeetcie esa eatin 74 NUMBERS parameter NAMES ccssccssecssecsesseeens 74 parameter range vsswessesiavesscnsnnwsresaranns 74 OO POM CO eee aAa 100 pointer colo Sn ns 74 12 hour time format cccccceecceeeseeees 5 36 DARL CRIES imanentan 4 8 19 20 61 79 24 hour time format 5 36 alkaline 4 8 13 19 61 99 490 ppm CO ra a N 100 alkaline for printer cccessseccceeeeeeeees 4 80 efficiency fan assist furnace 61 CON CF tic ae a E sees 19 80 efficiency power vented 0 K010 vient et itt ie laa 83 99 TUPNACE esol an e ae taed 61 for printekhniie nsen on n 69 90 efficiency condensing furnace 61 IHU eee eee ee 8 13 19 rechargeable 8 13 19 20 61 A FEPIACEMENL ccccccccccccsssseeesssseeeees 10 PC ACA DEON sesicx rene caves aaea 100 replacement WarNINE iiisisirisrsariiinni ct AGC SOUNCE sis cs eG a a 13 o ne 19 accepted Practice Senier aiia 63 PVDA a tee a ge ee voltage iS IOW criss
27. 26 3 6 Temperature MGA iss ciceccsicsicctieciin EEE E E A E 26 3 7 Tune Rite Option North American Only sssssnessosssseenssssssererreesssseeeee 27 3 8 Leak Test Menu Siegert Only c ccccsssesecccceeceeeeseeeeceeeeeeeeeseeeeeeeees 27 3 9 Ambient CO Menu Siegert Only ssssssnsssssssseenrssssrsreeressssrrerresssssreeee 29 3 10 Memory Options Menu cccccssccsssccssccesscessccesscesscesescaesceeceseeees 30 Sel de SOTUD MENU seinna a E AE ARG 32 SoZ Calipra on MERU icer E a 55 313s DIAENOSEICS IWC Uae esan E 56 JITA Status MENU A E EE ETA 59 SECTION OPERATION sis secscvsascerecaaiecyaudesiewacdatecwevdeiiexeedaavceaveencswandeiunpacess 61 AAs PVEFECUISIE CSc coxsesdccausssanpevawsacectusacnsteekanascude EN 61 iv 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual 4 2 Sampling Point EXAMPIES 0 05 ccs0sccccesseceoessetcodsccensesdecwesessessoseecsssteess 61 4 3 Combustion Testing PROCESS o eas a E A 64 MA TINE RUN SrCe a a E 66 4 5 Making a Draft or Pressure Measurement cccccsseccecsecceeeseeeeenees 68 4 6 Printing Using the Optional IrDA Printer ccccssseccseeeeeeseeeeeeees 69 47 Grap NCS SCKECIS aa a a areata 72 AT As OVETVIE W oerenpran a eau en ceseneasdaaeuno eae iviabueee 72 4 7 2 Graphical Line Graph Trend Screen ccccccsseeeceeeeeeeeeeeeess 73 A J 3 Bal Graph Scree roni T r 74 4 7 4 Stack Temperature Hot Spot Screen s sssssesssersssersssee
28. 8 8 Provides a list from which the user may chose a minimum purge duration time minimum length of time that the pump continues to run after shutdown is initiated Use a longer Post Purge Period if the Fyrite INSIGHT Plus has been exposed to large amounts of CO gas PURGING SENSORS is displayed on the shutdown screen if a Post Purge Period is enabled Use the UP 4 and DOWN arrow buttons to scroll through Post purge Period options Use ENTER to enable the selected Post Purge Period Post purge Period n None 1 minute 5 minutes 06 29 12 10 31 19 AM 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function IMPORTANT Never disconnect the probe from the instrument until purging is complete Otherwise leftover target gas for example CO may remain in the probe and cause inaccurate zeroing at power up that could lead to inaccurate gas measurements afterwards Setup Menu Provides a list North American Configuration only CAL Reminder Period from which the user may select the desired date format used by the instrument Post purge Period f ee e MM DD YY default for NA configurations Date Format Eventual DD MM YY standard for Siegert NOTE The DD MM YY date format is the only format available in instruments 8 configured with Siegert combustion equations This parameter is only available in North American configurations NOTE In MM DD YY form
29. AP port is higher than the AP port the pressure reading will be positive If it is lower the reading will be negative 68 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Operation 4 6 Printing Using the Optional IrDA Printer The instrument has the ability to store recall to the display and print sets of time and date coded test records The time and date are set through software menu selections see page 36 e Displaying stored records is done through the MEMORY DIRECTORY MENU see page 30 e Press F1 to print displayed test records Example Printing Procedure Using Optional IrDA Printer Fyrite INSIGHT Plus should be turned on and displaying a screen with an F1 Print option Check for a sufficient supply of paper and batteries in the IrDA printer Turn on the printer slide switch on side of printer to the ON position Position the printer within 8 to 16 inches 20 to 41 cm from the instrument and at no greater than a 60 degree angle see page 71 Press F1 to print and turn off printer when complete Sample Run Screen Printouts for North American left and Siegert right Combustion Equations are shown below Fyrite INSIGHT Plus provides three lines of 20 characters for user information This information will appear with test records when they are printed or downloaded User name and optional information are entered via software menu selections in the SETUP MENU see page 43 or via the Fyrite Use
30. G tA eel ees 16 CISCONNECTING csseeececceeeseeeeeeeeees 10 disconnecting during purge 00 2 handle dinini a aarti 7 16 80 MON S 4 9 16 68 79 80 87 88 91 99 PED IACEMOEN E seninceedieceiect natin a 16 sample filter cs cezsicccnssavsaidsdaddarviensaiietensas 2 SUOD er i T a 7 tper cece a a a a haves 7 product OVEFVIECW ccccccseeccceeeceeeeeseeceeeaes 4 propane innan n EA ENA 25 PUM Dea A E N 6 19 56 99 PUE Eerens 10 48 64 65 disconnecting probe during 66 2 during QUTO O8F weeds veslincarrecrseusentseateunstes 8 during CO protect cccccceecccessseeeeees 52 PWR BURG taint hasta eaaatas 20 65 R real time combustion data viewing 72 real time values inuiincusasrPencccevoaurvesteuintasye 77 regulator nerameenenr a a 95 replac O SENSOr a a 97 replacement PastS cccccccsecceeeeesseeaeeees 99 replacing Sensors ccccceeseseeeceeeeeeeeeeeeeeees 79 reporting Kitine ea eea 100 reset format to factory default 45 resetting the sensor date code 88 57 0024 9487 Rev 2 107 Index Fyrite INSIGHT Plus Manual shutdown cecceeccessceeseeeeseeess 17 20 48 64 thermocouple 8 12 16 61 88 90 91 97 AULOMALIC earne a aaa aN 48 99 S ARRERA RERAN OAOA ACANA 48 connecting essssssseesseesseesseessresserreeee 7 16 Siegert configuration 4 5 8 11 12 14 22 SIMUIALOL nnana 88 92 23 25 28 32
31. If the ambient CO results are saved of the Print Average feature NOTE Any over range CO values e g CO 4000 ppm are displayed as xxx 3 10 Memory Options Menu Memory Options Function Memory Options Provides access to the Memory Directory This Memory Directory directory contains a numbered list of up to 100 saved test records combustion data pressure data temperature data etc NO DATA is displayed if no tests were saved since the last time memory was Menu cleared Memory Directory 9 06 29 12 12 52 03 PM Page _ Menu Page To view saved data use the UP 4 and DOWN 7 arrow buttons to highlight the desired test from the list Press the ENTER button to display the saved data rn 30 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Memory Options Function Memory Options Allows user to delete contents of memory A Yes No Memory Directory confirmation screen is displayed before all saved test Clear Memory records are cleared from memory Use the DOWN V arrow to select Yes and press ENTER to confirm or use the UP 4 arrow to select No and press Menu _ ENTER to cancel Clear Memory Memory Options Allows the user to select a range of test records to be printed Use the UP 4 and DOWN arrows to select the first record and then press ENTER Use the Print Multiple UP 4 and DOWN arrow buttons to select the last record and then press ENTER Positi
32. Inc Bacharach Inc 621 Hunt Valley 621 Hunt Valley ee Edit Complete Edit Complete Menu Clear Menu Clear Setup Menu RUN HOLD Format Overview zoom Test ID Allows the user to select the order in which parameters are displayed in the RUN HOLD screen Username Run Hold Format The combustion parameters shown on the RUN HOLD screen are dependent on the combustion equations NA vs Siegert that are beings used see page 52 for more information The order in which the parameters and data appear in the RUN HOLD screen can be changed using the RUN HOLD Format option in the Setup Menu 0024 9487 Rev 2 43 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Changing the RUN HOLD Format 1 Use the UP 4 and DOWN YW arrow buttons to select EDIT FORMAT Press ENTER to display the current format RunfHold Format Edit Format Reset Format 2 Change data for a particular location by first using the UP 4 and DOWN arrow buttons to select the location in the list that you want to edit Note that the entire line of each position is highlighted Press ENTER when the desired row is highlighted Edit Run Hold Format Edit Run Hold Format Note that this action causes only the text portion of the row to be highlighted See above You are now able to scroll through the list of available parameters for this position 3 Use the UP 4 and DOWN arrow buttons to scroll through and se
33. NSIGHT Plus press the POWER button Press and hold the power again button to begin the shutdown cycle NOTE After turning on the Fyrite INSIGHT Plus it performs a warm up procedure which includes an auto zero procedure for the sensors For this reason be sure to turn on the Fyrite INSIGHT Plus in a clean air environment VV V 0024 9487 Rev 2 19 Setup Fyrite INSIGHT Plus Manual 20 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Section 3 Configuration 3 1 Menu Structure Overview NOTE The Fyrite INSIGHT Plus may be configured to use either North American combustion equations or Siegert combustion equations As a result several parameters are unique to each configuration This section shows a mix of screens that have been configured for North American combustion equations as well as Siegert combustion equations Depending on how you have configured your instrument your screens may vary slightly from those pictured in this section Menus and the items contained within them are described in a top down fashion starting from the warm up screens and working sequentially through the menus and menu items 3 2 The Warm up Sequence Warm up Screens Description i BACHARACH Splash screen shows the Bacharach logo with version ede model number and serial number information This screen is displayed for approximately 3 seconds Version 1 00 A warm up screen is displayed during which the instrument i
34. Plus Manual Setup Menu Function Setup Menu The COMBUSTION EQUATIONS menu allows the user n Date Format to select either Siegert combustion equations or North CO Zero Setting American combustion equations 02 5 T N SAAS AS J Use UP 4 and DOWN arrow buttons to highlight kj Combustion Equations hedesredoni p ENTER t jc Fr Menu e aesired option ess O selec Combustion Equations Are You Sure Siegert JGC North American Yes Settings and test records 06 29 12 11 24 17 AM will be deleted IMPORTANT Changing this setting resets several configuration parameters to their default values Below is a list of affected parameters and those unaffected R aca Unchanged Default Values Temperature units Manual Auto zero Pressure units Calibration data O Oxygen reference User name Print pressure Test ID Button sound Clock RUN HOLD format Fuel Memory erased Zoom O sensor type an oes E The CO Protect feature protects the CO sensor from CO Zero Sening the negative effects of being overloaded with CO gas O2 Sensor Type Combustion Equations Protect CO e a longer sensor recovery time e ashortened sensor life The CO sensor is an electro chemical sensor whose Such negative effects include 52 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function lifespan is a function of its exposure to the target gas CO in this case Though the CO sensor is designed to be
35. TED IN LIEU OF I ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND II ANY OBLIGATION LIABILITY RIGHT CLAIM OR REMEDY IN CONTRACT OR TORT WHETHER OR NOT ARISING FROM BACHARACH S NEGLIGENCE ACTUAL OR IMPLIED The remedies of the buyer shall be limited to those provided herein to the exclusion of any and all other remedies including without limitation incidental or consequential damages No agreement varying or extending the foregoing warranties remedies or this limitation will be binding upon Bacharach Inc unless in writing signed by a duly authorized officer of Bacharach Register your warranty by visiting www MyBacharach com ii 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual NOTICE Product improvements and enhancements are on going therefore the specifications and information contained in this document may change without notice Bacharach Inc shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material No part of this document may be photocopied reproduced or translated to another language without the prior written consent of Bacharach Inc Copyright 2014 Bacharach Inc all rights reserved BACHARACH Fyrite INSIGHT and B SMART are registered trademarks of Bacharach Inc All other trademark
36. Users Asia Belgium Australia Denmark Latin America France North America Germany South America Italy Netherlands Poland Spain United Kingdom Heating Values For combustion calculations Siegert uses the fuel s lower heating value NA uses the higher value see page 66 Different fuel sets and composition see page 24 Different RUN EFF NA VS Stack loss and ETA S Parameters Excess Air NA VS Lambda S Lambda is similar to excess air see page 66 Extra Siegert CO CO ratio boiler temperature smoke number and oil Parameters derivative are displayed for Siegert only see page 66 CO Max In the Siegert configuration the user can set a CO Max number for the fuel see page 24 Print Average 2 There is a print average feature for Siegert see page 32 Time and Date MM DD YY w 12 hour time format with AM PM or Format DD MM YY w 24 hour time format see page 49 Siegert DD MM YY w 24 hr time format only Languages 3 for the North American NA configuration and 8 for the Siegert S configuration See language list on page 46 NOTE The Combustion Equations setting is used to configure the d instrument to use either North American combustion equations or Siegert combustion equations see page 52 Changing this setting resets memory and the values of other settings Refer to page 52 for a list of affected parameters 4 0024 9487 Rev 2 Fyrite_ INSIGHT Plus Manual Overview 1 6 Components 1 Graphic Co
37. at times are shown in 12 hour format with AM and 8 PM e g 01 23 PM In DD MM YY format times are shown in 24 hour format e g 13 23 Use the UP 4 and DOWN vw arrow buttons to highlight the desired date format Press ENTER to save new date format Press ESC to quit without saving To set the current date and time see page 36 Date Format MM DD YY DD MM IYY 06 29 12 10 32 18 AM 0024 9487 Rev 2 49 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Setup Menu Provides a list from which the user may select the rn Date Format desired method for zeroing the CO sensor CO Zero Setting O2 Sensor Type e Auto Zero occurs automatically at warmup Combustion Equations e Manual zero is used to initiate the zeroing process Menu whenever desired Use the UP 4 and DOWN vw arrow buttons to highlight the desired zeroing method Press ENTER to save Press ESC to quit without saving CO MANUAL ZERO CO AUTO ZERO CO Zero Setting CO Zero Setting Auto Zero Manual Zero Manual Zero Auto Zero Place instrument in fresh Place instrument in fresh air to zero air to zero Press ENTER Press ENTER Setting Manual Zero iNSIGHT PLS Warm Up 52 Warm Up 60 CO Auto Zero Successful Hold NGAS Manual zero stored By default the Fyrite INSIGHT Plus automatically zeroes all sensors on ambient air when the instrument is turned on The Fyrite INSIGHT Plus can be set to perform and store
38. ated with all succeeding test records e will appear at the top of each printed test record e will appear in CSV files when records are downloaded to a PC The chosen Test ID remains in effect until it is deselected a new Test ID is selected or the instrument is turned off Up to 10 Test IDs can be entered A No Test ID option is also available To select a Test ID to be associated with future test records use the UP 4 and DOWN arrow buttons to highlight the Select Test ID option and press ENTER Then use the UP 4 and DOWN arrow buttons to highlight your desired choice from the list of 10 Test IDs or No Test ID if you don t want to assign one Once highlighted press ENTER to select that Test ID 0024 9487 Rev 2 39 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Test ID Menu Select Test ID Select Test ID Edit Test ID Clear Test ID 40 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function EDIT TEST ID NOTE This data can also be entered using the Fyrite User Software FUS To Edit the contents of a Test ID record use the UP 4 and DOWN arrow buttons to highlight the Edit Test ID option and press ENTER Test ID Menu Select Test ID Edit Test ID Clear Test ID Use the UP 4 and DOWN vw arrow buttons to highlight your desired choice from the list of 10 Test IDs the first line of each Test ID is shown Onc
39. ation Procedure i oiai a TE 91 5 33 COSENSOF CAND tlOnss c yeirtantges cies aenieasges acces na ea Na 93 5 8 1 Materials REQuired cccccccccsssccccsssccceseccsescecseseesaeseesanees 93 5 8 2 CO Manual Zero Procedure ccccssseccceseecccescecceneecsaeeseeseuees 93 5 929 CO Sensor Span Procedure oirinn a te vedeveewstesuwede 94 5 9 T Ref Sensor Calibration iscavdecceasnsdedoavsdeotaciagieaeas AREENA NAAN iR 95 SECTION 6 TROUBLESHOOTING s ssessssessssecsssecsssecsssecsssecsssecsssecsssecesseos 96 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual 6 1 Error and Warning M SSaQ 6S cccsseccccsseccccessceceeescessaeseesaseesseuseess 96 6 2 Replacement Parts imonni T a a 98 0s JACCCSSONIES orao O O a 99 6 4 INSTCUMEN EAE MEFICALION es S o 100 O752 SEIVICR Centers oee ae a a a arate tebe teawadeaateucuetoase 100 CE DeClaratlon On CONTOTMIY uenra a a A 101 ae E EESE AEEA IE EEE E E A A AS AT A AT P E E T E E E E E 103 VV V vi 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Overen Section 1 Overview 1 1 Introduction Thank you for investing in a Bacharach Fyrite INSIGHT Plus combustion analyzer To assure proper use and operator safety please read the contents of this manual for important information on the operation and maintenance of the analyzer 1 2 Conventions WARNING A warning statement denotes a potential hazard associated with the use of this equipment Failure to follow this
40. bel shows user selected combustion parameter units and range values e The display range values at the top and bottom of the Y axis are assigned in real time and are based on the selected combustion parameter and its range of values over the selected time period X Axis e Label shows Time the selected time units sec or min and the associated range values 30 sec 1 min 3 min 5 min and 15 min e The time value in the window scrolls Clear F1 e Press the F1 button to clear the graph and restart if in Run mode Menu F2 e Press the F2 button to return to the main menu 0024 9487 Rev 2 73 Operation Fyrite INSIGHT Plus Manual Trend Description Screen p Options Press the F3 button to define options for the trend screen F3 The LINE GRAPH PARAMETER option is used to select the combustion parameter from a list to be graphed over time Line Graph Options Line Graph Parameter Line Graph Parameter CO Line Graph Time 010 Eff CO2 The LINE GRAPH TIME option defines the full scale X axis sample time over which the graph is plotted Line Graph Options Line Graph Time 30 seconds f Line Graph Time 5 minutes di Menu Menu 4 7 3 Bar Graph Screen Bar Graph Component arora wortvamerian seen Hold Nat Gas Hold NGAS Description Hold Nat Gas Hold NGAS Combustion User selected parameter name shown in bar graph Limits are defined by the user Bar graph limits corr
41. ble Sensor may need to be replaced in the near future An attempt was made to calibrate a sensor outside its range either above High or below Low the acceptable range Battery voltage is low Replace the batteries e CO sensor was not zeroed at warmup because of high output Run instrument on fresh air then restart instrument to re zero sensor If the message persists the CO sensor may need to be replaced Stack or Air temperature sensors are measuring temperature outside the range of 4 to 212 F at warmup Make sure that the Stack and Air thermocouples are sampling ambient room air within the temperature range at warmup e The Fyrite INSIGHT Plus was turned on with the probe sampling flue gas Move the probe to fresh air and restart the instrument e Messages will indicate which sensors are in error 96 Fyrite INSIGHT Plus Manual Troubleshooting Message Description Set Clock Time and date values need to be set in the instrument NOTE If a set clock message occurs then the instrument ignores CO calibration reminder messages and all O related messages except Bad Sensor Cal Reminder The calibration reminder occurs during warmup and is based on months the CO calibration reminder setting see page 47 the current date setting see 36 and the date of the last calibration of the CO sensor Occurs in the number fields of sensors that have achieved over range condition Occurs in the
42. ceneuuseneoeneenmanesoncaansen 5 16 64 66 Review Print Data F1 Option csee 5 16 69 Results Review All Combustion Data 30 56 59 69 Adjust Combustion Equipment As Needed Purge IMSEPUITIG Dliiixcpceashetesdenbneadecanadieatharaniaaeiacetens 48 Disconnect Probe a ccavacsscsavacencevsaaidranansetagennndasase 6 15 Turn Off INSEE NT sissessiscsexnescti Sonanninynnde vedwynaweye 5 16 Clean and Store id dacctdnsnntictecseenddcnesabuaaaeenersiceaes 79 0024 9487 Rev 2 9 Overview Fyrite INSIGHT Plus Manual 1 9 Fyrite INSIGHT Plus Sales Combinations Fuel Equations North American Siegert 0024 0024 0024 0024 7343 7344 7345 7346 O Sensor Type Standard Long Life Long Life Final Assembly Kit Type B Basic B R R Reporting 0024 0024 0024 0024 0024 0024 0024 0024 8515 8516 8517 8518 8519 8520 8521 8522 Sales Kit P N x S S lt x S Hard Case Sampling Probe amp Hose Manual Batteries AIS Boot A Spare filters CO Sensor w NO Filter Pressure T Air T Stack O Sensor LL O Sensor me Fuels me 1 me O O me O O 1 1 me O O 00 QO 0 O 0 QO 0 m e O O Memory Fyrite User Software FUS USB Cable Printer 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Overviei 1 10 Specifications Specification Description Temperature Storage 20 to 50 C 4 to
43. ces like carburetor fluid used for cleaning the probe near an open flame gt gt gt CAUTION When the instrument is used in an inefficient oil fueled appliance where there is a high emission of soot the probe s sample filter may become clogged Before every use confirm that the filter is clean and replace it with a new filter if necessary To prevent soot intake and a clogged filter a smoke test should be performed before operating under such conditions This ensures that the furnace or boiler is burning at a level appropriate for the use of this instrument gt When the CO level exceeds the allowable threshold a warning will prompt the user to consider performing a smoke test This screen is cleared by pressing the ENTER button Once the warning is cleared it will not be displayed again for that particular test Ifa new test is started by pressing the HOLD button the warning will be displayed again if the limit has been exceeded IMPORTANT Never disconnect the probe from the instrument until purging is complete Otherwise leftover target gas for 8 example CO may remain in the probe and cause inaccurate zeroing at power up that could lead to inaccurate gas measurements afterwards 2 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Overen 1 4 Product Overview The Fyrite INSIGHT Plus is a portable hand held combustion analyzer for use in residential and light commercial applications It is intended t
44. ceteascreeronaaaertandceiclens 97 accessing the SENSOMS ccccceesseceeeeeeeeeees 82 DAWG PAL AE NE A TEA enews teen 13 71 accessories part NUMDELS cccccee eee 100 DCO WS arinena aca cada a 86 87 ACCULACY co aicecc meaty eae saan ies 13 1 oe DIOGIOSON E A E 25 alha aea e E E a 80 biofuel 55 MNENE Gk Rear eA anenDn enter an ENT PRR a Or RRB 8 3 A escent Lege TIGER Scene DOIIE eevee aaa mtn rere Sonia eed E E 61 MENU sieusalecanasiatz A 29 f boiler temperature ccccccceeseseeeees 5 66 SUIMMAly SCE aie sisiiiisacniascerossseneees 29 iah f 35 COSTING oo cccccccceccecsecsecsussscseecscenecses 23 78 a E Cris activa sc ae boiling water for calibration 88 90 92 applicati ONS E E N a 4 l DOOK EA A EA 4 11 12 99 Oil fueled irainei en 2 ART A applied value error aie secccoocosoccooocococcsoocosocosoccococccoocooooo 8 HIGH oi 87 89 90 92 95 97 a REE E E T E 85 ie an E aN 89 90 92 95 97 S d a AEEA AAA A EA 24 arrow buttons6 17 25 27 29 31 39 41 48 tane TUe a ea E aE 25 49 52 55 57 66 68 72 75 76 85 87 buttons BETTIS P ITED SLRS OE TE DEMOS RE ATR ONES 17 89 92 94 95 SOUN iE EO 46 atmospheric burner cccccccceeeeeeeeeeeeees 62 C audible button beep essssssssssseeeesessssss 46 authorized personnel 2 calculated values eeecesescesseseeseeseeeeens 66 auto power off essesseeessesserrreesssserresseree 8 Re eaa E EEA 98 AUTO ZEFO Ssa iii 20
45. ch you may choose If your combustion application requires a fuel type not listed in the Fuel Type menu contact Bacharach for information on additional fuel codes Custom fuel codes are developed by Bacharach at a customer s request and can be loaded into the instrument using the Fyrite User Software FUS If one or more fuel codes are downloaded to the instrument they will appear at the bottom of the fuel list in the Fuel Menu NOTE Custom fuel codes are specific to the combustion equations that are being used see page 52 so be sure to include your combustion equation type North American or Siegert with any custom fuel code requests 0024 9487 Rev 2 25 Configuration Fyrite INSIGHT Plus Manual 3 5 Pressure Menu Pressure Pressure Measured 0 00 inwe Type Diff Acrs HtEx Zero Pressure Measured 0 00 inwc Type Draft Reading Zero Pressure Measured 0 00 inwe Type Diff Pressure Zero Function Displays the current pressure reading Use F1 to print the current value see page 69 F2 to zero the reading and F3 to save the reading to memory Use the LEFT 4 and RIGHT gt arrow buttons to scroll through the following pressure readings e Diff Acrs HtEx e Draft Reading e Diff Pressure To zero the pressure reading press F2 and follow the instructions on the display The draft reading or pressure screen is displayed when zeroing is complete Pressur
46. combustion testing to assist in diagnosing any issues or potential issues that may exist with the combustion system NOTE The recommended time required to achieve a stable measurement is a minimum of 3 minutes processes Be sure to thoroughly evaluate systems and take ALL J WARNING CO gas is life threatening and part of all combustion appropriate actions to maintain life safety 0024 9487 Rev 2 65 Operation Fyrite INSIGHT Plus Manual 4 4 The RUN Screen The Fyrite INSIGHT Plus test data is located in the Run screen By pressing the RUN HOLD button you should hear the pump running and see the word RUN at the upper left hand corner of the display The instrument is continuously measuring and calculating the data that is shown in the Run screen Press the RUN HOLD button again The pump should stop running and the word HOLD should be shown at the upper left hand corner of the display The instrument now shows the last measured and calculated data taken before the instrument was placed in HOLD Use the UP 4 and DOWN arrow buttons to scroll through the complete list of measured and calculated values when the instrument is running or in the HOLD mode Combustion Test Parameters Oxygen Carbon Monoxide Efficiency Using Higher Heating Value Eff Carbon Dioxide Setting for Maximum Carbon Dioxide in Flue Gas Stack Temperature Ambient Air Temperature Stack Loss Efficiency Using Lower Heating Value Carbon Mono
47. e highlighted press ENTER to select that Test ID The text associated with the selected Test ID if any is displayed 3 lines per Test ID along with the EDIT COMPLETE option Edit Test ID Edit Test ID 1 ABC Heating ABC Heating Boilert Burnert Edit Complete Menu Clear Use the UP 4 and DOWN arrow buttons to choose which of the three Test ID lines to edit and then press the ENTER key to begin editing the chosen line Use the UP 4 and DOWN Y arrow buttons to select the desired letter number or special character S amp lt SPACE gt a z A Z 0 9 Use the LEFT 4 and RIGHT gt arrow buttons to move the cursor horizontally on the selected row Press ENTER to save the row s changes Repeat for all 3 lines Then select EDIT COMPLETE and press ENTER to finish 0024 9487 Rev 2 41 Configuration Fyrite INSIGH T Plus Manual Setup Menu Function CLEAR TEST ID To clear the contents of one or more Test IDs use the UP 4 and DOWN arrow buttons to highlight the Clear Test ID option and press ENTER Test ID Menu Clear Test ID Select Test ID Individual Records Edit Test ID All Records Clear Test ID Use the UP 4 and DOWN vw arrow buttons to highlight your desired choice Individual Records All Records Once highlighted press ENTER If Individual Records is selected a list of the 10 Test IDs is displayed Use the UP 4 and DOWN arrow buttons to
48. e E mail help MyBacharach com
49. e Zero Pressure Zero Disconnect hose Press ENTER Reconnect hose 3 6 Temperature Menu Temperature Menu Temperature Measured Delta T 101 6 F Type Diff Acrs HtEx Temperature Measured Delta T 35 1 F Type Diff Temp 26 Function Displays the current temperature reading Use F1 to print the current value see page 69 F2 to zero the temperature reading and F3 to save the reading to memory Use the LEFT lt 1 and RIGHT gt arrow buttons to scroll through the following temperature readings e Diff Acrs HtEx e Diff Temp To zero the temperature reading press F2 and follow the instructions on the display The Diff Temp screen is displayed when zeroing is complete 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Temperature Menu Function Temperature Zero Temperature Zero Place thermocouples in the same location 1 1 F Zeroing Complete Press ENTER 3 7 Tune Rite Option North American Only Tune Rite Option Function Disclaimer Provides access to the Tune Rite combustion IMPORTANT Read assistant software North American version only appliance and analyzer instructions before use Refer to the Tune Rite Software Operation manual P N 0024 9504 for information 3 8 Leak Test Menu Siegert Only Let by and Tightness are regional requirements for the UK market with very specific procedures While they may be useful in other local jurisd
50. e default CAL Reminder Period is set to NEVER Set the calibration reminder period as follows 1 Use the UP 4 and DOWN arrow buttons to select the desired time period CAL Reminder Period n Never 6 months ki 06 29 12 09 12 31 AM Menu Press ENTER to save the selection or ESC to revert to the previous setting be correct to get accurate calibration d NOTE The date and time settings must reminders 0024 9487 Rev 2 47 Configuration Fyrite INSIGHT Plus Manual 48 Setup Menu Setup Menu Language Selection Button Sound CAL Reminder Period Inactivity Timeout kj Setup Menu Button Sound 7 CAL Reminder Period Inactivity Timeout Post purge Period ki Function Provides a list from which to select an inactivity key press timeout for automatic shutdown If no key presses occur for the time specified the Fyrite INSIGHT Plus initiates an automatic shutdown Use the UP 4 and DOWN arrow buttons to scroll through Inactivity Timeout options never default 20 30 or 60 minutes Use the ENTER key to enable the selected timeout Inactivity Timeout l None 20 minutes 30 minutes Ci 06 29 12 09 15 55 AM IMPORTANT The instrument overrides the inactivity timeout cancels the automatic shutdown that is the instrument remains ON and restarts the timeout countdown if e any key is pressed e CO is greater than 50 ppm or e O is less than 1
51. ect Fuel Main Menu Fuel a Tune Rite i Menu 24 Function Fuel List Select the combustion fuel from the fuel list Use the UP 4 and DOWN arrow buttons to highlight the desired fuel and use the ENTER button to select NA Fuel List Siegert Fuel List Natural Gas Natural Gas Oil 2 KOKS Wood B5 Biodiesel 5 Custom 2 See below for information on custom fuels Select Fuel Natural Gas Oil 2 Oil 4 Cs Menu _ CO Max Value Siegert Only In Siegert configurations additional screens are added after the fuel is selected These screens permit the adjustment of the CO max value Use the DOWN V arrow key to highlight Adjust and use the ENTER button to select Use the arrow buttons to select and adjust the desired value of CO Max 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Select Fuel Function CO2Max Adjust CO MAX Default 11 8 Adjust CO Max 1 8 Press ENTER to Save Siegert configurations accept manually adjusted CO max values which are used for combustion calculations and represent corrections for fuel variations Adjusted CO max values are stored with saved combustion records and displayed in the RUN HOLD screen CO max values are entered through software menu selections when a fuel type is selected Custom Fuel Codes In addition to the fuel codes built in to the Fyrite INSIGHT Plus the instrument supports 2 additional fuels from whi
52. eee be vcs nee e AEA seen ss 20 CUSTOM fuel COES ceeccceeeseeeeseneeees 25 78 CIOCKO DU OM sisi cuss E EAE 36 custom logo on printouts eeeeee 8 71 clogged filter preventing with smoke test 2 file types and size limits cceee 71 CO 5 8 13 14 22 48 50 55 65 66 82 85 94 95 97 100 D air free Nadi iil lll A 37 APNE E 13 71 ambient measurement Of 000 77 date and time settings ccccssssseeeeeees 47 B Smarter aee A oe 8 85 ee 94 datecode ETENA 56 58 A orom o nec ete es nape date TOPM AL sasnicseu sarorantamuenteoasaee 5 36 49 Calibration reMiNder cccscccceeeeesees 98 declaration of conformity c00008 102 VNA E Tsee 95 GRIN GENO orane nrebe gt Device Status MenU ssssssssssssssessrsrrssess 24 p Pee A A CGIAR MOSUICS oeenn ensai 24 58 79 O reference value cccccceeeseeeeeeeeeees 37 i RENE E 12 Diagnostics MENU ssssessssserssrsresesresee 24 56 PAA ROS Diff ACIS HtEX sssr 23 27 protect feature oo ecessscceesteeeessnees 52 SE ONth CO 5 Dit PRESSURCY ntin ae ia EEG 27 AAR differential across heat exchanger 23 27 reading MAXIMUM csssccceessssteeeeeees 29 l differential pressure eesssessseees 23 27 68 SCHSOM asia A 11 97 98 Ue A a 95 CONN GClON sxtiavuiencen essen 7 eh pian a cee emenipegs gee differential temperature 23 value MAXIMUM oseere 77 104 0024 9487 Rev 2 Fyrite INSIGHT P
53. enu A boiler temperature Siegert only can be recorded manually Enter the boiler temperature as measured by an external thermocouple Use the LEFT 4 and RIGHT gt arrow buttons to Boiler Temperature q change position Use the UP 4 and DOWN arrow Menu buttons to scroll through numerals 0 9 for the selected position Press ENTER when finished Boiler Temperature Aloo c Press ENTER This information is included on printouts 0024 9487 Rev 2 35 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Setup Menu The Clock option provides access to the clock setup Temperature Units f function to set date and time BSCR Use the LEFT 4 and RIGHT gt arrow buttons to Clock select the desired field to edit Then use the UP 4 Menu J and DOWN arrow buttons to change the value of the selected field Press ENTER to save new date and time Press ESC to quit without saving NOTE Siegert configurations display time and date information in DD MM YY and 24 hour time format only Time and date information in North American configurations is user selectable see Date Format setting on page 49 between e MM DD YY w 12 hr time format or e DD MM YY w 24 hr time format Set Clock a29 12 08 27 AM Press ENTER to Save 06 29 12 08 28 52 AM NOTE The presence of AM or PM after the time on the Set Clock display indicates 12 hour time format and MM DD YY date format
54. erere 8 hPa per INWC ssssnnnnnnsnosssssssnnreereesssssssrerreee 86 HVAC COnNtractOrS sitive ssvniaz samuttedwenanasoiavcasatie 4 I ICO WATE eneee eSEE OnE 88 91 l dentification eeeeeeeecreerrrrenn 101 inactivity tiMmeout ssesssesesesreerrssrressreee 48 inches water cColUMn essessssssrreseersrreres 33 intrinsically safe warning sssseeeseeeeees 2 invalid code erffOf essssssssesresesserresesrrrrrrere 85 IR communications settings cceeeee eee 71 IrDA printer c 006 4 13 32 64 69 100 IrDA SIR protocol ccccccceeeeseeeeeeees 13 K K type thermocouple 666 88 90 99 KOT OSCIVG esis dda a ea cudetebatasandtvands i 25 KEN Sot vith A naire A duaieaen names 17 KOKS TUG ister steele easter ie a a 25 K type therMoOcouple ccccccceeseeeeeeees 99 0024 9487 Rev 2 105 Index Fyrite INSIGHT Plus Manual L N E e ett iat eee tee 56 101 natural BAS seeeseesseeseeeseeseessntesneseeeenteentee 25 lambda 5 14 66 negative PFESSULE sseeeeeeserereeeesesens 68 87 lANQUARES niniaren 5 8 46 NO Cala CRON cccsenasepsderncapniarenadedreeivationaens 31 Leak Test MONU cececccccccccccccccccccccccccccecce 23 28 NO TESE ID scctissiseaesaciestaaaseats anaes 39 EGT Uel aa cto EE 25 North American NA vs Siegert S 5 Let By teSt asossasneneinoosisireroosireeisenen 23 28 NOTICE eM arceced honun aea 99 liability damages and ErroPs ccccc
55. espond to parameter range Dynamic current value indicates real time reading 74 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Operation Bar Graph Component e Color of current value pointer is based on limit status Green Between upper and lower limit Red Outside upper or lower limit e User defined limits shown on bar graph in red and green e Display range adjusts to real time values Left Arrow e Press the LEFT 4 arrow to go to the Line Graph Trend screen Right Arrow e Press the RIGHT gt arrow to go to the Stack Temperature Hot Spot Screen Limits F1 e Used to enter user defined upper and lower limits for selected combustion parameters Use the UP 4 and DOWN Ww arrow buttons to highlight desired parameter Press ENTER button to select the desired parameter Description Select Parameter O 2 n iF Menu e Use the LEFT lt 4 and RIGHT gt arrow buttons to select the desired position within the upper and lower limits Use the UP 4 and DOWN Y arrow buttons to change the value Press ENTER when finished Press ESC to exit with no changes Graph Limits O Graph Limits CO Upper BO 9 Upper 500 ppm Lower 00 0 Lower 0000 ppm Press ENTER Press ENTER e Use the RESET function F3 to return to default values Menu F2 e Press the F2 button to return to the Main menu 0024 9487 Rev 2 75 Operation Fyrite INSIGHT Plus Manual Bar Graph Description Component P
56. esrrrrrrrrrrrrrree 23 maximum level for calculations 14 turnon AME Offiserene 10 standard Oz SEnSOrf sssseseseessseresssressseress 51 STALUS SChEOCN opne ae ea ada a 59 U STOP DIES ssssssssssssstseetreeesreesreesreeseeeseess Lpa UKkMa rke a E 28 storage A unit of measure fOr preSSUf e 86 humiditVenrie a a Mans ee onNCL ran 12 Pe E ees 86 DSTI CALA kikianto ia 12 WITS SCIECHON iets nscncte rant eslenetes 9 supported fuels ccceseseeeeeeeeeeeeeeeeeeeees 11 USB abe 4 8 13 19 61 100 System D ALANINE CIS saceenietertsitererenirveaortae 24 USB CONNECTION inosensia unaa Sia 7 12 T USEF identification siiis 43 user information sesssesssesessssrsserssersee 8 69 T air calibration eesseeeseeseesesrsesrsssrsees 90 SET T 43 52 69 78 T air CONNECTOF eee 7 8 16 66 91 available characters cceseseeeeeeeeees 43 temperature data ccccccsesscccesseeeeeeneeees 31 temperature MENU neceser 23 27 V temperature readings 6 00 23 27 73 temperature unit selection scccseecseeee 9 33 Vemien ae eran en Nia 22 24 59 TESTE Cab Areas cthl ocan ak 32 38 66 visual INSPECTION prior tO USE scsrnsnjoriveversvees 1 r IL AEEA 8 39 41 42 52 78 voiding warranty sssesessssessseressrrrrsssress 2 available characters ccccscssseeeeeeeeees 41 wW clearing insanrn nea 42 edItN Ee a irai a a a a 41 wall adapter siis isssstecaiesitriaeantace 8 13 19 61 test parameters
57. g the Probe The probe tube and gas sample hose will become dirty under normal use NOTE The water trap s filter element should prevent soot from reaching the analyzer s internal components If the probe is not o kept clean it could become clogged and restrict the flow of gas into the analyzer resulting in incorrect combustion test readings and calculations requires less frequent cleaning than an analyzer used for testing d NOTE An analyzer that tests natural gas furnaces normally coal or oil fired furnaces 0024 9487 Rev 2 79 Calibration and Maintenance Fyrite INSIGH T Plus Manual 5 2 1 Equipment Required Alcohol Aerosol Can of Automotive Carburetor Cleaner Clean Rag Source of Compressed Air optional T CAUTION Do not use flammable or combustible substances like carburetor fluid used for cleaning the probe near an open flame 5 2 2 Procedure Cleaning the Probe Remove gas sample hose from the top of the water trap Take precautions not to spray cleaner onto the probe handle or CAUTION Carburetor cleaner damages plastic components analyzer Insert the plastic spray tube of the carburetor cleaner into the gas sample hose and then liberally spray carburetor cleaner through the hose and out the probe tube After spraying remove all the residual cleaner by repeatedly flushing the gas hose and probe tube with alcohol Wipe off the surfaces of the probe and tubing with a clean cloth 5 Allow
58. ge interface 46 Auto Manual zero functions for the CO sensor pp 21 50 93 Customized logo on printouts 192 x 384 pixels p 71 Customized user information 3 lines of 20 characters pp 43 69 Ten sets of test IDs to customize printouts p 39 O O O O O O O O O O O O O O O O O O 0024 9487 Rev 2 7 Overview Fyrite INSIGHT Plus Manual o Temperature and pressure unit selection p 32 e Hardware o Probe hose assembly for gas transport and temperature input p 6 Sample pump to provide gas sample delivery Backlit color graphic LCD p 5 Hard carrying case see below Time and date stamping of 100 test results USB 2 0 mini B connection for PC interface and communications p 5 e PC Interface p 78 o USB cable Type A to Mini B o Fyrite User Software FUS Windows compatible o Updates instrument configuration and downloading test results Hold Nat Gas O OU E COE COo TOM Limits Menu _ Format 0 sonsor life and battery charge indicators Calibration romindors Easy in field replacement with pro calibratedsensors efficiency analyzer 9 different fuels 2 custom it t om air C instrument CO tester CO air free Fr east wigital thermometer oe a pital manometer a pressure up il Theryntce INSIGHT Pius fs Bra Fervor enteres i commercial lepritiustion wrranyzer eat ws pentores rend priate ee anid report fest pesurts Stany ential an ONTE fight nia CrsmolOgy to accura
59. he word HOLD press the RUN HOLD button If desired turn on your optional IrDA printer then press the F1 button on the Fyrite INSIGHT Plus to print the current combustion data See page 69 for additional printing information Press the F3 button as desired to save combustion data for later retrieval review and or printing Press the RUN HOLD button to stop the test You should see the word HOLD in the upper left corner of the display and hear the sample pump turn OFF If you see the word RUN press the RUN HOLD button again You may optionally choose to print test data while in HOLD mode Remove the probe from the sampling point and disconnect the probe CAUTION The probe may be very hot Allow it to cool then wipe it clean with a dry cloth Move the instrument to a clean air environment and press the POWER button to turn off the instrument The shutdown procedure includes a purge component that clears the sensors of combustion gases 64 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Operation Example Combustion Testing Procedure Turn on the instrument to optionally print and or evaluate saved test results based on your local codes and practices for combustion data and CO levels To turn off the Fyrite INSIGHT Plus press and hold the POWER button until you see the Shutdown timer Wait for the purge function to complete you will hear the pump stop and the display will shut off Use the results of your
60. ictions to provide means to have safe readings for leak checks of gas and safe combustion processes they are simply one way to test for these problems Other procedures may be specified by local authorities Please refer to your local and regional regulations to be sure you are in compliance accordingly Leak Test Menu Function Leak Test To perform the Let By test use the UP 4 and DOWN Let By v arrow buttons to highlight the Let By option and Tightness press ENTER Follow the instructions on the screen Let By Zero Let By Zero Disconnect hose Press ENTER Reconnect hose 0024 9487 Rev 2 27 Configuration Fyrite INSIGHT Plus Manual Leak Test Menu Start 10 00 Units mB Press ENT to start Start 10 00 Current 10 00 Change 0 00 Units mB Time 59s Leak Test Function Let By Stabilize Start 10 00 Units mB Time 44s Start End Change Units Test Time To perform the Tightness test use the UP 4 and DOWN 7 arrow buttons to highlight the Tightness Tightness the screen Tightness Zero Disconnect hose Press ENTER Tightness Start 20 00 Units mB Press ENT to start Start Current Change Units Time 54s option and press ENTER Follow the instructions on Tightness Zero Reconnect hose Tightness Stabilize Start 20 00 Units mB Time 10s Start End Change Units Test Time 28 0024 9487 Rev 2 Fyrite INSIGHT P
61. iency condensing furnace Example 80 efficiency fan assist or power vented furnace Example atmospheric gravity vented boiler 0024 9487 Rev 2 61 Operation Fyrite INSIGHT Plus Manual Example Forced Air Furnace Example Hot Water Tank Undiluted Flue Gas Sample Taken Under Draft For atmospheric burner or gravity Domestic hot water tanks with the bell vented forced air heating equipment shaped draft diverter can be accurately with a clamshell or sectional heat tested by inserting the probe tip directly exchanger design test each of the into the top of the fire tube below the exhaust ports at the top of the heat diverter exchanger The probe should be inserted back into each of the exhaust ports to obtain a flue gas sample before any dilution air is mixed in 62 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Example 80 Efficiency Fan Assist or Power Vented Furnace Example 90 Efficiency Condensing Furnace Combustion Air Sampling Point O2 CO et Stack Temp 02 CO Stack Temp Condensing furnaces Combustion testing of fan boilers can be tested assist or power vented through a hole drilled in furnaces boilers should the plastic vent pipe be done through a hole when allowed by the drilled in the vent manufacturer or local immediately above the authority of jurisdiction inducer fan or taken from the exhaust termination Operation Example Atmospheric Gravity Ven
62. ion time Main Diagnosu TENA O2 Sensor Life Sample Pump Time Fresh Air Diagnostics 0 2 hours Menu Total Run Time 1 3 hours Diagnostics Menu Displays information about the sensors of the instrument Main Diagnose Main Diagnostics T Stack Therm ADC 4688 Menu Temp 76 F Date 06 29 12 Print Menu Diagnostics Menu Displays the estimated oxygen O sensor life based on Main Diagnostics e the sensor type standard or long life that you Sensor Life Fresh Air Diagnostics enter Menu e the sensor s 3 digit date code that you enter from the label on the sensor e the current date that you set e the typical O sensor life of approximately 24 months or 36 months for the long life sensor Sensor Life Sensor Life Menu Reset O Sensor Life O Sensor Life Menu Reset Menu Reset 56 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Diagnostics Menu 0024 9487 Rev 2 Function When the O life reaches the end of the graph segment an error message is displayed see below O Sensor Life Menu Reset In this case e Note the 3 digit date code on the new sensor e Replace the O sensor e Press F3 to change and verify sensor date code Resetting the Sensor Date Code Use the LEFT lt 4 and RIGHT gt arrow buttons to move the cursor horizontally to select between the 2 digit month code 00 12 and the one digit year code
63. ke number 0 9 that most closely matches the numerical value on your smoke scale for that sample Press ENTER when finished The average smoke number is displayed and will be included on printouts Smoke Number Smoke Number Smoke No 1 1 Smoke No 2 2 Smoke No 3 Average i No Press ENTER WARNING DO NOT use the Fyrite INSIGHT Plus to sample gas from an oil based combustion system without first doing a smoke test and adjusting your combustion process as needed Smoke test results of greater than 1 indicate improper combustion and demonstrate the need for process adjustment Only use the Fyrite INSIGHT Plus to sample flue gas AFTER the combustion process is adjusted and the smoke test indicates a smoke level of O or 1 34 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu Oil Derivative Siegert only specifies whether or not oil Temperature Units derivatives were present during the smoke tests see page 34 Smoke Number Oil Derivative For incomplete combustion oil derivatives present in Menu i the sample can be precipitated onto the filter paper causing a color change in the smoke spot Use the UP 4 and DOWN arrow buttons to select the YES option if oil derivatives were present during the smoke test Otherwise select NO and press ENTER Oil Derivative 29 06 12 16 52 33 Menu Reset This information is included on printouts Setup M
64. lect the desired data to appear in that position of the display Press ENTER to save the selection for that row 4 Change the data displayed at other locations by repeating steps 2 and 3 5 When finished use the UP 4 and DOWN 7 arrow buttons to select EDIT COMPLETE located at the bottom of the list Press ENTER to save the new display format and return to the RUN HOLD Format options 44 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function also can be done through the Fyrite d NOTE Changing the RUN HOLD format User Software FUS Reset Format Factory Default Reset the display format back to the factory default settings as follows 1 From the SETUP MENU use the UP 4 and DOWN v arrow buttons to select RESET FORMAT Press ENTER to display the Reset Format confirmation prompt RunfHold Format Edit Format Reset Format Use the UP 4 and DOWN vw arrow buttons to select YES to confirm the reset of the RUN HOLD display format to the factory default format Reset Format 0024 9487 Rev 2 45 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Setup Menu The Language Selection option allows the user to n Test ID choose a language for all menus Use the UP 4 and Username I DOWN vw arrow buttons to scroll through language Run Hold Format options varies based on instrument model Use Language Selection z ENTER to enable the selected language
65. llows The screens are accessed from the RUN HOLD screen by using the LEFT lt 4 and RIGHT arrow buttons See the figure below a Time Min Clear Menu Options Hold AEISCER Use function keys F1 and F3 to configure and define options if available such as alarm points parameters to be monitored timing parameters etc Components of the graphics screens are identified in the sections that follow 72 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Operation Screen Description Graphical Line Graph e User selectable combustion parameter Trend Screen e User selectable time period Bar Graph Screen 1 2 or 3 bar graphs User selectable combustion parameter for each bar User selectable limits for each parameter Stack Temperature Hot e Used to dynamically locate hot spot in flue Spot Screen e Based on stack temperature readings Use probe stop to maintain optimal probe position 4 7 2 Graphical Line Graph Trend Screen Trend Screen Graph e Graphical representation of Nat Gas a user selected combustion parameter from list over a user defined time period from list e Current value is shown 0 Time min 1 numerically on the graph Clear_ Menu Options e Dynamic graph window provides continuous updates Left Arrow e Press the LEFT 4 arrow to go to the main RUN HOLD Screen Description Right Arrow e Press the RIGHT gt to go to the Bar Graph Screen Y Axis e La
66. lor Display 2 Function Keys F1 F2 and F3 e Context sensitive e Functions shown at bottom of display 3 4 Up and Down Arrow Keys e Scroll up down through a list e Increase decrease alphanumeric values 5 6 Left and Right Arrow Keys e Scroll left right through a field e Jump to top bottom of list 7 Enter Key e Choose highlighted item e Accept value characters 8 Escape Key Furie Si T e Cancel most operations and pLUS display previous screen on SHA ade in USA 9 Power Key e Press amp release Power ON e Press amp hold 2 secs Begin power OFF sequence 10 Run Hold Key e While in HOLD Turns on pump displays RUN screen and begins combustion test e While in RUN Turns off pump displays HOLD screen and last set of combustion data e In most menus Displays HOLD screen e During power down Returns display to HOLD screen cancels power down 0024 9487 Rev 2 5 O verview Fyrite INSIGHT Plus Manual T STACK T AIR nM amp WwW WO o N 1 Stack Temperature Connector T STACK 2 Primary Ambient Air Connector T AIR 3 USB Connector Mini B 4 Sample Gas Connector 5 Draft Connector AP 6 Differential Pressure Connector AP Thermocouple Connector for Sample Gas Temperature T STACK Primary Ambient Air Thermocouple T AIR Optional USB Cable Connector Sample Gas Connector Draft Connector AP Differential Pressure Connector AP Op
67. luid 80 Parameters e ei ae iE 10 43 safety WAMNING ccccccccccccsssssseseseeeees 2 prerequisites sssseesseesseesseeerreerree 61 CALVING COSC nas siceritissuainisaneasiannntwueienss 4 9 Process OVEFVIEW cccesccsscessesseeeeess 10 case enclosure ccccceeeeececeeeeeeeeeees 57 99 COMplia NTE isos nanii ts ee cut riais 12 CONSTUCHON srinarendra irea iia 12 COMPONEN tS ioari r 6 72 CEMA RK naa EE nS 12 condensing furnaces eeececcssesseseeeeeeeeees 63 certification sxdiisixttsvssvelistinxstneesiabetikets 101 confirmation Screen 31 42 45 changing the run hold format 066 44 connecting the probe ccssssssseeeeeeees 16 check sensor Od seesseeececccceeeeeeeeeeeeeeeeees 97 connecting the thermocouple 66 16 clean air environment 20 64 CONTINUOUS USE Warning ss ssessesseesresresee 2 cleanin En erase ictnar cay a eee 2 79 80 conventions used in the manual 1 clear MEM OV nsacturer communes 31 COPVNIENE NOLICE menneen iii clear test 10 Ratan AACR eR Sore ROE RCE PROMS OT POTENT Be 42 corrections for fuel variations 0000 25 AMIFECOTAS mesce iaeaea ASEOS 42 country of OFISINsc2euterevrecns Suencravoreesens 101 individual reCOrs ccccceeeeeeseeeeeeess 42 CSV files oeeeeeerreesrrreerrrrerrrresrrreen 39 clearing smoke test warning 0 00scceee 2 custom display formMats ccccccsssssesseeeeeees 8 Clock erro scot vss
68. lus Manual dilution AIR vss cherisisstsrieayaturieersinmtannecseersines 62 CITMENSIONS seiccvetincssasieeenesenansernerinnecs 12 disconnecting the probe ssseeeeeeeees 64 GISDIAY isch seavsuaienlaieeiae ican cereus 6 CUSTOM TOFIMALS savicavrsceonectaxcewedsstenmentianes 8 Pe nyina a a aa 12 draftconnector raire re i 7 draft hoses aan a aaa 16 draft reading lt 5 detec eee ee hia ses 23 27 68 E FOIE POSE ID ainiu aeae oian 41 efficle NCY eika kk 14 63 66 analysis erered a a a 4 E malladdres Sin al a ET 101 EN492 70 coating eee 12 Bi SG 9 Go ens Os BA BRS PIES A SRE PIS NCE BETES 12 end plate smerenia 99 energy auditors csseseecccccseeseeeeeeceesaeees 4 enlarged characters esssssssssserreseessrrereees 38 ENTER button 6 17 25 31 33 38 75 clearing smoke test warning 66 2 error MCSSAGCS inieclncem weirs amen 57 97 SrrOl SCKOC MI rij ie eea ao atak 32 ESC button 6 17 33 36 38 46 47 49 50 55 68 75 A a e ee tee 5 14 EXCESS GIN e E 5 14 66 exhaust ports mwas 62 F F1 button6 10 17 27 64 69 72 73 75 77 F2 button 6 17 22 27 68 73 75 77 F3 button6 10 17 27 57 64 72 74 75 76 factory default format cccccccceessseeeeees 45 TAX E A E tdanehartionste 101 117 feature S nesrin E E tulad cased as 8 Fte orias 4 7 10 11 16 61 79 99 replacement peenei 16 81 Hre tuben erie rer ne en Or NN rR 62 TOW Pale vss vaauacu
69. lus Manual Configuration 3 9 Ambient CO Menu Siegert Only Ambient CO Function Main Menu Access the Ambient CO Menu Siegert only When initiated the Ambient CO feature monitors CO Leak Test Ambient CO Test Memory f minute for 15 minutes a total of 16 readings from to TET to t s Press ENTER to initiate the Ambient CO test This begins a 15 minute test cycle during which a status screen is displayed It shows the starting ambient CO value the current CO value and the elapsed time into the test Ambient CO Ambient CO Start O ppm Press ENT Current 0 ppm to start Time 00 04 15 min test values continuously and captures a reading every NOTE Press the F2 key to cancel a test in progress After the test is complete the Ambient CO Summary screen is displayed This is a scrollable window that shows the 16 CO snapshot readings as well as the maximum CO reading that was sampled during the entire test NOTE The Max CO Reading is the highest sampled CO reading even if the reading was taken in between one of the sample snapshot readings 0024 9487 Rev 2 29 Configuration Fyrite INSIGHT Plus Manual Ambient CO Function Ambient CO Summary Ambient CO Summary Time min CO ppm hi The test results can be printed by pressing F1 and saved to memory with a time and date stamp by pressing F3 Press F2 to return to the menu to memory they are not included as part d NOTE
70. mic current value pointer indicates real time value Color of current value pointer is based on limit status Black Top Hottest reading since last Clear Red Bottom Current reading Ideally position probe so current reading bottom and highest reading top match Description Left Arrow Press the LEFT lt 4 arrow to go to the Bar Graph Screen Right Arrow e Press the RIGHT gt arrow to go to the main RUN HOLD Screen Clear F1 e Press the F1 button to clear the display and restart if in RUN mode Menu F2 e Press the F2 button to return to the Main menu 4 8 Taking Ambient CO Measurements Siegert Only This procedure takes approximately 15 minutes to complete and provides a minute by minute snapshot of CO readings as well as a Max CO value that represents the highest CO reading measured during the entire 15 minute test Results can be saved to memory downloaded and or printed Use the following procedure to perform an ambient CO measurement Example Procedure for Taking Ambient CO Measurements 1 Turn on the instrument in a fresh air environment and wait for initialization to complete Verify successful initialization no errors 0024 9487 Rev 2 77 Operation Fyrite INSIGHT Plus Manual Example Procedure for Taking Ambient CO Measurements If using battery power check battery status If battery life is questionable replace the batteries as the Ambient CO test takes
71. nit 7 New Kensington PA 15068 Markham Ontario L3R 5P4 Phone 724 334 5051 Canada Fax 724 334 5723 Phone 905 470 8985 Email help MyBacharach com Fax 905 470 8963 Email support BachCan ca 100 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Declaration of Conformity The Measurable Difference C Declaration of Conformity The manufacturer of the products covered by this declaration Year conformity is declared 2012 The undersigned hereby declares that the above referenced product is in conformity with the provisions of the following standards and is in accordance with the following directive Bacharach Inc 621 Hunt Valley Circle New Kensington PA 15068 Directive 2004 108 EC EMC Directive Standard s Electromagnetic Compatibility Immunity Electrical EN 50270 2006 Apparatus for the Detection and Measurement of Combustible Gases Toxic Gases or Oxygen General Requirements and Test Methods Specifications for EN 50379 1 Part 1 Portable Electrical Apparatus Designed to Measure Combustion Flue Gas Parameters of Heating Appliances Performance Requirements Performance Requirements for EN 50379 3 Part 3 Apparatus Used in Non Statutory Servicing of Gas Fired Heating Appliances Signature Name Doug Keeports Title VP of Product Development Date 25 July 2012 The technical documentation file required by this directive is maintained at the corporate headquarters of Bacharach Inc 00
72. nnnntn gt 51 57 preferences esseseserereresesrsrsesrererererereses 4 24 DREFEGUISITOS ptscticidacen tee vedides cared 61 106 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual pressure data eea EEN 31 32 MEASUPEMENL ccceccecescecssceceeees 37 68 MENU eenaa E ENN 23 27 POTTS iniri 68 86 KERA E AEAEE NEERA 68 87 sensor CAliDratiON cccccccssseeeeeeeeeees 86 E a a a a a a a aa 9 33 print AVEFAGE cseseccsserecsesenenseecoerenees 5 32 Pint Fane e A 8 printer swicantidarrenidarnenns 11 32 64 69 77 100 PACTS TOS eae a E a 4 pape aenean 4 79 99 100 positioning to print essessesesssesseeree 69 power SWITEN ccc orscssieverecsstivneseienmecneont 69 printing 8 5 23 27 32 37 64 65 69 DINOS scscuriesteatsieeedersaeoaeeens 34 35 43 custom logo On seszenressnstateveoscm eres 8 71 probe 4 7 9 11 16 61 62 64 68 73 77 79 80 88 92 97 99 Index FESOIUUI OM sreap ee e a a a ds 13 response tiMe ssesseesseesseesreesreeesreesreess 13 ROHS COMPI IANCE seeeeseeeeeeeeeeeeeeeees 12 rubber Doot eea a a a da 4 Run button esesessesernssrsserssssress 6 10 17 FUN METE Siei aii aa 24 VUN SCEE Mesiano iR 17 18 66 67 PNNTOUTS isinden ea rinn 69 run hold display format 43 45 52 rUn Noldi keV nrnna eines 6 66 run hold screen 22 25 38 43 47 64 66 72 73 77 S SAL ORY inia n e a a GE 1 2 sales combinations ccceeses
73. number fields of sensors Replaces in error sensor values and any calculated values that depend on those sensor values Occurs in the number fields of sensors and indicates that values were not calculated NOTE If a particular sensor is in error during warmup the instrument automatically displays the error The instrument continues to operate 8 with the sensor in error however information dependent on the sensor in error is not displayed 0024 9487 Rev 2 97 Troubleshooting Fyrite INSIGHT Plus Manual 6 2 Replacement Parts Part Number Description 0204 0004 Battery AA alkaline 0024 1453 Battery door sensor cover 0024 1461 Boot rubber 0024 1616 B SMART CO sensor w NOx filter 0024 0865 Carry case hard 0024 1587 CO sensor cap includes gasket 0024 1593 CO sensor w NOx filter 0024 1585 End plate includes O rings 0007 1644 Filters pkg of 3 0024 9487 Instruction manual 0024 1591 LL O sensor 0024 1586 LL O sensor cap includes gasket 0024 1471 O ring kit 0024 0788 O sensor 0024 1421 O sensor cap includes gasket 0024 1310 Printer paper box of 5 rolls 0024 3004 Probe and hose assembly North America 0024 3053 Probe and hose assembly Siegert 0019 3037 Probe stop 0024 3073 Pump assembly 0024 1583 Sensor adapter 0104 1798 Thermocouple temperature air K type 1 inch long 0104 1797 Thermocouple temperature stack K type 10 feet long 0019 3265 Water trap 98 0024 9487 Re
74. o be used by e HVAC contractors e home inspectors e maintenance personnel e energy auditors to conduct combustion efficiency analysis on residential and light commercial furnaces and appliances in the worldwide market The instrument is supplied with all of the following components e probe and hose assembly e four disposable AA alkaline batteries e hard carrying case e rubber boot e spare filters e factory calibrated and installed sensors as ordered and depending on the model and kit some or all of the following e Fyrite User Software FUS e USB cable type A to Mini B e Infrared Data Association IrDA printer with four disposable AA alkaline batteries e printer paper 1 5 North American NA vs Siegert S Combustion Equations Though the combustion process is fairly standardized across the globe a combustion analyzer intended for worldwide use demands a degree of flexibility for a few regional preferences The Fyrite INSIGHT Plus provides a North American NA configuration and a Siegert S configuration see page 52 to address these and other needs which are contrasted below NOTE Detailed differences between North American and Siegert configurations are noted where appropriate in this manual 0024 9487 Rev 2 3 Overview Fyrite INSIGHT Plus Manual Feature North American NA versus Siegert S Configurations Countries Typical North American Typical NA Users Siegert S
75. on IrDA printer see page 69 for printing information Press ENTER to print Select First Select Last 10 06 29 12 01 02 30 PM 10 06 29 12 01 02 30 PM F 11 06 29 12 01 02 40 PM Ba 13 06 29 12 01 02 57 PM 14 06 29 12 01 03 18 PM Iaf 14 06 29 12 01 03 18 PM__ Page Menu Page Page Menu Paget Print Multiple Progress To Print Press ENT 11 to 13 0024 9487 Rev 2 31 Configuration Fyrite INSIGHT Plus Manual Memory Options Memory Options Memory Directory Clear Memory Print Multiple Print Average 3 11 Setup Menu Setup Menu Setup Menu Temperature Units i O2 Reference f Menu Function Print Average Siegert Only displays the memory directory with the first 3 samples highlighted Use the UP 4 and DOWN arrow buttons to move the scrolling window up and down to select which three contiguous samples are to be averaged then press ENTER The average is calculated displayed and available for printing Print Average Avg 2 4 NGAS 2 29 06 12 13 10 14 3 29 06 12 13 10 23 4 29 06 12 13 10 30 __Page Menu Page An error screen is displayed if fewer than 3 samples exist or if the 3 selected samples include non combustion test data e g saved pressure data Invalid Selection Inconsistent Tests Function Set Temperature Unit C or F for display and printing purposes Use the UP 4 and DOWN arrow buttons to highlight the desired choice
76. r while Applied is a known value of pressure that will be applied for calibration purposes With both the AP and AP ports open to the atmosphere observe that the current measured pressure reading should be 0 00 0 01 inwc If necessary zero the pressure sensor Menu Pressure Zero then repeat steps 2 through 4 Connect the hose from the manometer to the AP port and apply a negative pressure to this port by adjusting the bellows for a manometer reading of 4 00 negative 4 00 Other units are shown below Nominal Calibration Point Name Use the UP 4 DOWN Y LEFT 4 and RIGHT arrow buttons to enter an Applied value that exactly equals the manometer reading NOTE The calibration range is from 6 to 2 inwc 15 to 5 mB An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen 0024 9487 Rev 2 87 Calibration and Maintenance Fyrite INSIGH T Plus Manual Pressure Sensor Calibration Procedure Wait until the Measured reading stabilizes and then press ENTER to calibrate the pressure sensor s Measured value to that of the Applied value The message Good Calibration should briefly appear followed by the CALIBRATION menu Calibrate Pressure Good Calibration Entry Saved EE Remove calibration equipment 5 6 T Stack Calibration This procedure first zeroes and then spans stack temperature to known tempe
77. r Software FUS Edit Username ABC Heating and A C 123 Plenum Parkway Checking CO 12345 Edit Complete 0024 9487 Rev 2 69 Fyrite INSIGHT Plus Manual Operation Liddy LILES avd poge poge meri The printout order of parameters matches any RUN HOLD format changes that have been made see page 43 NOTE g 0024 9487 Rev 2 70 Fyrite INSIGHT Plus Manual Operation IR Communications Settings Baud Rate 9600 Data Bits 8 Stop Bits 1 Parity None Protocol IRDA SIR Distance 8 16 in 20 41 cm 8 to 16 in Angle 60 maximum 20 to 41 cm Fyrite INSIGHT Plus can be setup to include a custom logo on printouts Logos are loaded into the instrument using the Fyrite User Software FUS Logo size is limited to 192 x 384 pixels height x width and must be in BMP JPG PNG or TIFF format For best results the logo should be saved in black and white _ 384 pixels max _ gt ABC HVAC COMMERCIAL e RESIDENTIAL EASY AS ABC 800 5959 1234 4 192 pixels max gt 0024 9487 Rev 2 71 Operation Fyrite INSIGHT Plus Manual 4 7 Graphics Screens 4 7 1 Overview Dynamic graphics screens provide an alternative way of viewing key combustion data and parameters in real time The Fyrite INSIGHT Plus displays three graphics screens which provide continuous updates and are described in the table that fo
78. rature values The use of an electronic thermocouple simulator is the preferred method of producing the desired calibration temperatures Alternatively ice and boiling water baths can be used 5 6 1 Materials Required e Thermocouple simulator K type Range O to 600 F 18 to 316 F Accuracy 0 5 F 0 3 C e Alternatively ice water boiling water thermometer 5 6 2 T Stack Calibration Procedure T STACK Calibration Procedure Plug the simulator into the T STACK connector located at the bottom of the analyzer Alternatively Plug the probe s thermocouple into the T STACK connector located at the bottom of the analyzer analyzer s GAS port otherwise water will be drawn into the d IMPORTANT DO NOT attach the probe s gas hose to the analyzer 88 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Calibration and Maintenance T STACK Calibration Procedure If not already done turn ON the analyzer and display the CALIBRATION Menu Note that this requires password validation see page 55 Calibration Menu Pressure Use the UP 4 and DOWN Y arrow buttons to highlight T Stack and then press ENTER to display the CALIBRATE TS ZERO screen Calibration Menu Calibrate TS Zero Pressure J Measurea 31 F T Stack Applied amp 2 0 F Press ENTER C Measured is the current temperature reading Applied is a known temperature that will be applied for calibration purposes Set thermocouple simulator to 32
79. robe s gas hose to the analyzer If not already done turn ON the analyzer and Calibration Menu display the CALIBRATION MENU Note that Pressure this requires password validation see page 55 Use the UP A and DOWN buttons to highlight T Air and then press ENTER to display the CALIBRATE TA ZERO screen Calibration Menu Calibrate TA Zero Pressure JA Measured 30 4 F Applied R20 F Press ENTER NOTE Measured is the current temperature reading while Applied is a known temperature that will be applied for calibration purposes Set thermocouple simulator to 32 F 0 C Calibrate TA Zero and then use the UP A DOWN F LEFT Measured 30 4 F lt 4 and RIGHT arrow buttons to enter an Applied 82 0 F applied value that exactly equals the setting of the simulator Press ENTER Alternatively Submerge probe tip into an ice water bath with a thermometer wait several minutes and then use the UP A DOWN F LEFT lt 4 and RIGHT arrow buttons to enter an applied value that exactly equals the thermometer reading 0024 9487 Rev 2 91 92 Calibration and Maintenance Fyrite INSIGH T Plus Manual T Air Calibration Procedure NOTE The calibration range is from 32 to 41 F 0 to 5 C An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen Wait until the measured reading stabilizes and
80. s trade names service marks and logos referenced herein belong to their respective companies 0024 9487 Rev 2 iii Fyrite INSIGHT Plus Manual Table of Contents SECTION 1 OVERVIEW cecsccsscostoassassnnaatenrpesteacsenegzastanssgnssnateanqouanuaunetberteas 1 eh ACEO GU CUO ienn oes eae tac Sasa i ae eo 1 E2 CONV CIOS srren rnn a n 1 RERE ANE WY A E PEE E E A E TAE E AE wae 1 1A PRODUCE OVEN VIC W cenis E ONE 3 1 5 North American NA vs Siegert S Combustion Equations 3 EG COMPONE M Soenen anaa aa aaar aaa a a 5 Tes Feat o Sa E A E E O N 7 1 8 Combustion Test Process OvervieW s sssssessseessssrssseressrrsssrerssrres 9 1 9 Fyrite INSIGHT Plus Sales Combinations cccccccccecesecseceseececeeeseees 10 110 SPOCITIEALIONS caanoe aT a E ENA AAT 11 SECTION 2 SETUP sacrist EA T a 15 2 1 Connecting the Probe and Thermocouple cccccsseeeeeeseeeeseeeeees 15 2 2 Front ai Gl BUTTONS vatarrdteueund aatcuschicwsececceesMatevaadenttensentesatedsaantenetass 16 2 3 POWE PLO S armeassisalencensuvaccs wes E EN OEG 18 2 4 Turning the Fyrite INSIGHT Plus On Off cccccccesessseseceseseesececeeeees 19 SECTION 3 CONFIGURATION sssosssssesscscsosesesscsososessosssosososesessososessssoeo 21 3 13 MENAS TUCE OVE VIEW ie N TONY 21 3 2 The Warm Up SQQUENCE ene A NA 21 3591 Main MENU ranna e E A AS E EEEN 22 3A Select FuelMenUkrs Aani aa a a a 24 Dros Pressure IVI COU mesian e ON
81. s ENTER to display the CALIBRATE CO screen Note that this requires password validation see page 55 Calibration Menu Calibrate CO Pressure J Measured 469 ppm T Stack Applied 500 ppm Press ENTER CO Menu Measured is the current CO reading while Applied is a known CO level that will be applied for calibration purposes ki Use the UP 4 DOWN w LEFT 4 and RIGHT gt arrow buttons to enter an Applied value that exactly equals the concentration stamped on the CO cylinder NOTE Bacharach recommends using a 500 ppm calibration gas attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen however the calibration range is from 20 to 1 000 ppm An Attach a 500 ppm CO cylinder to the regulator and connect calibration kit components as shown below Apply 500 ppm carbon monoxide in an air balance calibration gas Wait until the Measured reading stabilizes and then press ENTER The message Good Calibration should briefly appear If the sensor s output is low but still usable then the message Good Calibration WARNING Low Sensor will appear The sensor will now be marked as being Low in the Warm up screen If the sensor s output is too low to be usable then the message Bad Calibration Sensor End of Life Entry Not Saved will appear 5 Close the regulator and remove the CO cylinder 94 00
82. s Required e Bellows e Manometer Range 8in of water column 20 mB Accuracy 0 01 in of water column 0 025 mB 5 5 2 Procedure NOTE The unit of measure for pressure is selected from the Pressure Units parameter in the Setup Menu In the following procedure inwc inches water column is selected but note that any unit of measure can be used for calibration purposes Below are unit conversions for o reference e 249 Pascals inwc e 2 49 mB inwc e 2 49 hPa inwc e 25 4mmH 0 inwc Ss it GN r i Ga a L J O 4 m 2 a 42 0 4 H 0 5 E 7 E Parts 1 3 16 I D Tubing ro 2 Tee Connector 6 3 Barbed Hose Connector 7 4 Bellows 5 Manometer 86 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Calibration and Maintenance Pressure Sensor Calibration Procedure 1 Assemble the pressure sensor calibration equipment as shown above but DO NOT connect the analyzer to the calibration equipment at this time If not already done power ON the analyzer and display the CALIBRATION menu Note that this requires password validation see page 55 Use the UP 4 and DOWN arrow buttons to select PRESSURE and then press ENTER to display the CALIBRATE PRESSURE screen Calibration Menu Calibrate Pressure Pressure Measured 0 00 inwc Applied 4 00 inwc Press ENTER Measured is the pressure value currently being detected by the pressure senso
83. s purged and initialized A countdown timer is displayed with the current zero setting for the CO sensor Auto Zero or Manual Zero BACHARACH 5 o If any errors are detected during warmup the iNSIGHT PLUS corresponding error messages are displayed after Model 24 7343 Serial S S1019 which the user presses F2 to go to the Menu or Warm Up 55 presses RUN HOLD to go to the Hold screen CO Auto Zero Sample errors T STACK and Set Clock errors are shown below Errors Detected T STK Disconnected Set Clock 0024 9487 Rev 2 21 Configuration Fyrite INSIGHT Plus Manual 3 3 Main Menu Main Menu Main Menu Fuel Tune Rite K Menu Main Menu Pressure Tune Rite di Menu Main Menu i Fuel Pressure Temperature ki Menu _ Main Menu rn Fuel Pressure Temperature Tune Rite Main Menu eO Leak Test Menu Main Menu Temperature J Leak Test Ambient CO Test Memory di Menu ki ki Function Access the Select Fuel Menu see page 24 e Select combustion fuel Access the Pressure Menu see page 26 e View current pressure readings e Gas pressure Differential across heat exchanger draft reading and differential pressure e Corresponding zero save and print functions Access the Temperature Menu see page 26 View current temperature readings Differential across heat exchanger and differential temperature Corresponding zero save and
84. s the reference the pressure applied to the AP port will be displayed on the PRESSURE screen as the differential pressure between the two ports Perform a draft pressure measurement as follows Step Example Draft or Pressure Measurement Procedure 1 Confirm that testing prerequisites have been completed see page 61 Display the MAIN MENU by pressing the MENU F2 button If necessary press ESC until MENU appears above F2 Use the UP 4 and DOWN arrow buttons to select PRESSURE Press ENTER to display the Pressure screen Before taking a measurement the pressure sensor may need to be re zeroed if it is not already displaying zero with both pressure ports open to the atmosphere If necessary zero the pressure sensor as follows Press the ZERO F2 button Disconnect any hoses connected to the AP and AP ports and then press ENTER to zero the pressure sensor Reconnect any hoses When measuring draft leave the AP port open to the atmosphere and connect the probe s draft hose to the AP port Do one of the following to measure draft or differential pressure To measure draft insert the probe into the stack and observe the draft reading on the PRESSURE screen To measure differential pressure connect sampling hoses to the AP and AP ports and place the ends of the hoses into the two areas being compared The differential pressure between the two areas is now displayed on the PRESSURE screen If the pressure at the
85. sable Alkaline Included Options Duration 15 hours min continuous max draw Batteries Type Disposable Lithium 4 AA Duration 20 hours continuous max draw Type Rechargeable Duration 8 hours continuous max draw renee A to Mini B Source AC source via Wall Adapter Measure Response ment Time Too O and 2an Oto 20 9 0 1 0 0 3 0 lt 20 sec LL O CO w NO Oto 10 ppm 0 to 200 ppm 1 ppm lt 40 sec filter 4000 ppm 5 201 to 4000 ppm j 20 to 316 C 0 1 C Ambient n O to 100 C lt 70sec Temp 4 to 600 F 0 1 F 2 0 to 124 C 20 to 650 C Stack Temp 125 to 249 C lt 50 sec 4 to 1202 F 4 250 to 400 C Differential 600 C 0 1 C Temp 1112 F 0 1 F 0 03 mB 1to1mB Pressure 100 mB 0 01 mB Range Resolution Accuracy Differential 40 inwe 0 01 inwe 3 40 to 1 mB 40 inwc 01 inwc Pressure 3 1 to 40 mB 12 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Ovarian NOTE The North American NA configuration of the Fyrite INSIGHT Plus computes and displays the calculations as long as the measured oxygen is not above 16 O and the stack temperature is o not above 650 C 1202 F The Siegert configuration of the Fyrite INSIGHT Plus computes and displays the calculations as long as the measured oxygen is not above 18 8 O and the stack temperature is not above 650 C 1202 F Reso Configuration lu
86. se the UP 4 and DOWN vw arrow buttons to select B Smart Press ENTER to display the B Smart code screen Use the UP 4 and DOWN vw arrow buttons to enter the 10 digit alphanumeric code supplied with the pre calibrated B SMART sensor Use the LEFT lt 4 and RIGHT gt arrow buttons to move the cursor across the screen Press ENTER Calibration Menu Enter Code 0 00 00 00 00 Press ENTER NOTE If the correct code was entered the analyzer accepts it and returns to the CALIBRATION MENU If an incorrect code was entered the screen will display Invalid Code Check to make sure the correct code has been entered If problem persists contact your nearest Bacharach Service Provider NOTE B SMART codes can be entered through the Fyrite User Software FUS NOTE Installing a B SMART sensor forces the instrument to perform a zero function either manual or automatic NOTE Bacharach offers a convenient Exchange Program where available that allows the customer to regularly receive pre calibrated replacement sensors that include a code that can be entered into the analyzer for a quick convenient setup Contact Bacharach customer service for more details about this program SMART SENSOA S re lt 0024 9487 Rev 2 85 Calibration and Maintenance Fyrite INSIGH T Plus Manual 5 5 Pressure Sensor Calibration This procedure calibrates the pressure sensor to a known pressure value 5 5 1 Material
87. seeeeeee iii O lifesafety e eia aa a a 65 line graph ONIES tae ae AOO 99 parameter sssssessseeeeesssessssecesecrensessnses 74 Os SONSOF cecesecceseeseees 8 11 24 51 52 56 58 HME T E E 74 82 83 97 99 trend SCreEN ssssssssssssssssssittttttrrrrreeeeesessses 75 lone TIF easa AO 83 LLOZSENSO siini 11 13 82 99 100 maximum levels for calculations 14 part NUMBEF seeeceeesseeseteseeteeesnetenees 12 reference Value esseere 37 WAE aA EET ii part NUMDEF c cccscccsceseceseseseseseseseseees 12 long life Os SENSON crnca ii 51 YPES O dunn sresniievasgits 51 low attery ssssssssssrsssrssnrnrrrssnennnnnnrrnnnnns 97 o Ea EE EA E 25 low sensor CO s s sssssssssssssrrsssrennnnrnrrrsnnnns 97 STE E PE A EA 25 lower heating value ssssssssssrrrrrrrenens 66 Oilo Uel o E OA 25 HEALOERE EE ETEA ASE E 25 AARIS N ooocccccccccccccccccccccccccccccccccces 5 35 open flame WarNiING ccccccccseeeeeeees 2 80 M ODEALION ariii a AE AA 61 magnete bobt easnreenen beuen 12 humidity sssseeeesssreesssrreesrrreessrreessnreees 12 Main Menu 23 68 73 75 77 94 DPREREGQUISILOS ciiss cern ncesecerssenmmneseeetens 61 MAINTENANCE ceeccceescessseceseessseeesesseeens 79 PrESSUFE sesseerssrerreereeresreerserenreereerreseerse 12 pErSOnNel ceecccessccessseeesseceseeeesseeeens 4 temperature ssssssssssrssrsrerererrererereerenens 12 manometer mia o e a O E 86 87 order in which parameters are displayed 43
88. seesssseeeeeeeeees 11 sample filter Clogged With SOOT csssssssseeeeeeeeeees 2 replacing ainiin nasa 2 verifying before USC cccccceceeseseeeeees 2 sample gas connector ccessseseeesseeeeeeeeees 7 sample tIME a E EEO N 74 sampling holes sealing sseseeeeeeeees 63 sampling POMS sevice ocstperieneteveversee es 61 64 scrolling 17 27 32 35 38 44 46 48 55 66 76 sealing Sampling NOleS cccccessssseeeeees 63 SECUTILY COCs ioa S ETEEN 55 selecting test ID cccccsssssssssseeeseeeeees 39 SCNSOlS earan ie aE O EEE R 4 ACCUPACY eea i AA R 13 adapter enone ir o EE 99 date code resetting ccccseecceeeeeee 57 CAPe E E E E eins 99 COVE Ponera a a ae aa a aaaea 99 fE a a 24 56 58 82 PANS Oea E aa TEE EET 13 recovery time CO cccccceeessseeeeeees 52 replacement procedure 4 82 83 FESOIURION cinch cates caw E 13 response TIME ccseccesccesscesscteeeeees 13 shortened sensor life CO 0006 52 YS oh attests vehi TE nuienah nds 52 56 Serial NUMbEL cceeceeeeeeeee 22 24 59 101 service CONTELS ccsccceeccsccescceseceseeeeess 101 service report ccseseccsereressesenerceserenenses 23 serviceability scesisswirerssassdardicrsteasagentadsnvestans 79 seting the clock eseeeseeseeeenn 20 22 36 98 Setup Menu 24 28 33 43 45 46 55 64 69 86 94 cleanin E p a E N 2 79 80 CONNECTIN
89. sssees 77 4 8 Taking Ambient CO Measurements Siegert Only cccccceeeeeeeeees 77 4 9 PC Interface and Fyrite User SOR WANG asin Ea 78 SECTION 5 CALIBRATION AND MAINTENANCE ccsccsscssscssccsccsscssees 79 Sle SEMVICECADINICY er E GS 79 92e CICANING Ne Probe iaec ra a O eee 79 5 21 EQuIPMeNt REGU EO ena E 80 22e a GOCE CUM E uiou r a a a aa 80 5 3 Water Trap and Filter ReplaceMent cccssccccessseeceseeeeeeeesesseeeeees 81 5 4 O and or CO Sensor ReplaceMent cccccccccccccccccececeeceeeeeeeeeeeeeeeeess 82 5 4 1 ACCESSING ENG SENSON Sira a E E E ieee 82 5 4 2 Material Required As Needed ccccccessecccceeesecceeseeeeeeeeeees 82 5 4 3 O Sensor Replacement Procedure ccccsseccessceesseeeeneeeeneees 82 5 4 4 CO Sensor Replacement Procedure ccccsseccesecceseeeeeseeeeneees 83 5 4 5 B SMART CO Sensor Replace Ment cccccssecceesesecceneeeeseaees 85 5 5 Pressure Sensor Calibration cccccscccccsssecccssceceeeeccseesecseneeesseeseess 86 5 5 Le Materials REGQuire sc vcs ose a ater 86 SoA sPhOCE GUNG a a cegaheemacoesnaeeanaeneaeecseans 86 9205 FaStaG CallOLatlOm sexsi cteriewvecs senvea sees te hotessavtat E 88 5 6 1 Materials REQuired secors nesae e a E N 88 5 6 2 T Stack Calibration Procedure cccccsssccccssececceesecceeeeeesaeees 88 ST PAA CAMA LION Meser a eases aide aa 90 5 7 la Materials REQUE srera S 90 5 7 2 T Air Calibr
90. ted Boiler 02 CO Stack Temp Boilers which have a bell shaped draft diverter on top should be tested directly below the diverter through a hole drilled in the vent connector IMPORTANT Review manufacturer recommendations for the practices of the local jurisdiction before introducing sampling holes 8 combustion device being tested and be aware of accepted into exhaust pipes or ducts into the space be sure to completely and securely seal any J CAUTION To avoid the introduction of dangerous exhaust gases sampling holes made in the exhaust pipes or ducts 0024 9487 Rev 2 63 Operation Fyrite INSIGHT Plus Manual 4 3 Combustion Testing Process WARNING The Fyrite INSIGHT Plus calculates combustion parameters based on North American or Siegert combustion 8 equations NA or Siegert configuration is selected in the SETUP MENU Be sure that your Fyrite INSIGHT Plus is properly configured for your region and desired combustion calculations Step Example Combustion Testing Procedure Confirm that testing prerequisites have been completed see page 61 Based on the sampling point examples see page 61 and your combustion application locate and prepare an appropriate sampling point Insert the probe into the combustion location Press the RUN HOLD button to begin sampling gas You should see the word RUN in the upper left corner of the display and hear the sample pump turn on If you see t
91. tely A on 10 Sa 0024 9487 Rev 2 Fyrite_ INSIGHT Plus Manual Overview 1 8 Combustion Test Process Overview FUNCTION PAGES Connect Probe scuisancaxcnreuranscoxeseurnsseenas 6 15 Prepare Turn On INstruMent cccecccccccccseeeeeeeseseeeess 5 16 19 Instrument Verify Power Batteries Or USB cccceeeeeeeeees 18 Zero Instrument Auto Manual 21 50 93 Use Menu SystemM s ssssssssesrssrrssrrssrrssrrssrrssrrssre 22 Configure Set System ParamMeterS cccccccscscsseesceeeeeees 24 32 Parameters Set Combustion Test Parameters cccccceeeeees 24 Perform Replace Sensor s as Needed 56 82 Mantenir Calibrate as Needed E TEA E Ea 55 79 Replace Batteries as Needed ceeeccceeeeeeeeeeees 18 When Due Filter Replacement ccccccssseccceceeesseeeceeeeeeeeeees 81 Place Probe in Sampling Point ccccccceee 61 64 Collect Data RUN Button 16 64 66 72 Perform Save Data as Needed F3 c00ceeeees 5 16 64 66 Combustion Stop Test HOLD Button iiin 16 64 66 72 Test Print Data as Needed F1 ececeesesseseesseseeeeees 69 Make a Draft Zero Pressure Sensor if NECeSSary 00006 26 86 Bicecurc Place Probe as Required ccscceceeeeeeeeaees 61 68 Save Data as Needed F3 cccceeeees 5 16 64 66 Measurement Print Data as Needed F1 ccsccccceceeeeeeeeeeeeees 69 a Scare ecenn
92. the display for example PRINT SAVE MENU etc 16 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Setup Sample Run and Hold Screens Sample Run Screens with North American with Siegert Battery B N Combustion Equations Combustion Equations Status Enabled Enabled Icon Toggle ee a Between Hold Nat Gas BEE Full Run and 1 Medium Hold Modes oe Low 8 7 J Replace CO2Max 11 8 USB Power Scroll Scroll Left Right through through Graphic Graphic Screens Screens Scroll Bar 0 0016 Indicating 190 ppm More Items kkk Print Display Save Results Main Results wy lt A to Menu to Optional Memory Printer Graphical Customizable Dynamic Trend Bar Graph Hot Spot Screen Screen Screen Hold Nat Gas Hold Nat Gas Hold Nat Gas O O 20 9 20 9 0 E CO ppm y 500 0 Of TStkOry Weoo 0 Time min 1 74 Clear _ Menu Options Limits Menu Format fet ft ft ft f a0 oo tf a Clear Display Display Set Display Select Clear Display Graph Main Graph and Main Parameters Hot Main Menu Options Display Menu To Be Spot Menu Limits Displayed Graph 0024 9487 Rev 2 17 Setup Fyrite INSIGHT Plus Manual 2 3 Power Options Power options include e Disposable AA alkaline batteries included e Disposable AA lithium Li batteries e Externally charged rechargeable NiMH batteries e Power via USB cable PC or wall adapter Check the Fyrite INSIGHT Plus for sufficient po
93. the parts to dry completely If available blow compressed air through the probe to expedite the drying process Reconnect gas sample hose to top of the water trap 80 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Calibration and Maintenance 5 3 Water Trap and Filter Replacement Water Trap and Filter Assembly Pull apart using a twisting motion FILTER CHAMBER aa DO NOT rock back and forth TRAP CHAMBER 0024 9487 Rev 2 To Gas Port on Analyzer To empty water pull apart using a slight twisting motion Do not allow water level to go above tip of riser tube Stack Gas From Probe Pry apart filter chamber using a small flat blade screwdriver co inserted into CAm t noth Z When reassem bling filter chamber FILTER make sure surfaces ELEMENT A and B contact T each other lt 81 Calibration and Maintenance Fyrite INSIGH T Plus Manual 5 4 O2 and or CO Sensor Replacement sensor life is approximately 3 years The CO sensor life is greater than 3 o NOTE The O sensor life is approximately 2 years The LL O long life years with regular calibration 5 4 1 Accessing the Sensors O2 CO SENSOR SENSOR ey a 7 E Release and then remove battery cover by pushing latch up 5 4 2 Material Required As Needed e O Sensor 2 year P N 0024 0788 or LL O Sensor 3 year 0024 1591 e CO Sensor P N
94. then press ENTER to calibrate the TA Zero Measured value to that of the applied value after which the message Good Calibration should briefly appear followed by the CALIBRATE TA SPAN screen Calibration Menu Calibrate TA Zero Pressure id Measured 30 4 F T Stack Applied R20 F T Air Press ENTER C Menu Set thermocouple simulator to 212 F 100 C and then use the UP A DOWN VF LEFT lt 4 and RIGHT gt arrow buttons to enter an applied value that exactly equals the setting of the simulator Calibrate TA Span Measured 210 3 F Applied B12 F Press ENTER Alternatively Submerge probe tip into a container of boiling water with a thermometer wait several minutes and then use the UP A DOWN LEFT lt 4 and RIGHT gt arrow buttons to enter an applied value that exactly equals the thermometer reading NOTE The calibration range is from 194 to 230 F 90 to 110 C An attempt to calibrate outside this range will cause the message Bad Calibration Wrong CAL Entry to appear in the following step Wait until the measured reading stabilizes and then press ENTER to calibrate the TA Span Measured value to that of the applied value after which the message Good Calibration should briefly appear followed by the CALIBRATION MENU screen being re displayed 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Calibration and Maintenance 5 8 CO Sensor Calibration 5 8 1 Materials
95. tienacea viewers teekeeate neaudtteotaetate 12 flU aa asi 34 62 73 97 ee E E A E T 12 34 62 97 forced air furnace eeessesesssssereesssserreseeserre 61 freshail hannen e a acs 61 94 97 diagnostics esesseseesssseeresssserreen 24 58 front panel DUTCONS cceessseeeeeeeeeeeeees 17 Fuel MENU rederne aster desde aiia 23 25 function KEYS cetsicscsssssmariiapanintetnamnaeaceins 17 72 Index Fyrite User Software FUS 4 9 11 25 39 41 43 44 55 69 71 78 85 100 G gas inlet connector cccceeeeeeeees 16 88 91 gas PIESSUI Ore hssuseeiiveute eeu elyeuet ves 23 27 gas SaiMPlesiicociseerece 9 16 62 79 80 TOW raten aver EN ONA 12 NOSE E 80 gasket eene E Souesaenocdeten es 99 Good Calibration message 88 92 95 graphic LGD eisai aena saana aeaa ea i 9 graphic Screens oseese 8 17 18 67 72 H hard CaSEismue nunaa RE 11 hazardous area warning cccccceeeseeseeeees 2 heat exchanger ssssssssseeccceceeesseeeeeeees 62 Heating VAlUC cs seessseececeecccssseeeesseeeeees 5 HECTOR aSCals ernis nne nents 87 Hold button soe aA 6 10 17 hold screen 17 18 25 43 66 67 72 HOME inspectors cssseeseseeeeeeeeeeeeseeaeeeees 4 HOSE INSPECTING ccseeeeseseeeceeeeeeeseaeeeees 16 hot spot screen cissscsssssecssvesseaassanses 73 75 77 hot water tanK ssssseesreseereresrrreesrrreereees 61 hotspot graphic function sssesseseeessesr
96. tion Efficiency HHV 0 1 to 100 ETA LHV 00 115 0 Calculation Calculation Range Excess Air 1to 250 X Lambda 1to 9 55 CO dry basis 1 1 Stack Loss 0 1 to 100 1 CO Ref to O CO CO Ratio 0024 9487 Rev 2 13 Overview Fyrite INSIGHT Plus Manual 14 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Setup Section 2 Setup 2 1 Connecting the Probe and Thermocouple A rigid stainless steel probe with handle is connected to a flexible hose with an integral water trap filter used to draw a gas sample into the analyzer from the room grills diffusers and furnace flues Refer to page 6 t Inspect the sample gas hose for cracks If a hose is defective replace the entire probe assembly Before using the analyzer check that the water trap filter is clean and dry If necessary dry out the trap and replace the filter element see page 81 Push the probe s sample gas hose onto the GAS inlet connector Push the probe s draft hose AP onto the pressure connector Push the probe s thermocouple into the T STACK connector on the instrument noting its orientation into the connector in only one orientation DO NOT force the J IMPORTANT The T STACK connector tabs are keyed to fit thermocouple connector tabs into the T STACK connector Push the optional ambient primary air thermocouple into the T AIR connector NOTE Refer to page 6 for locations and details of components
97. tional Water Trap and Filter Assembly Probe Handle Probe Tube Probe Stop 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Overview 1 7 Features e Sensors o Field replaceable electrochemical sensors O and B SMART CO pp 82 84 o Optional long life O sensor pp 10 82 Pressure sensor pp 6 26 o Flue gas and optionally T AIR temperature measurement using a Type K thermocouple p 6 e Fuel codes o Nine available fuels in North American configuration p 24 o Ten available fuels in Siegert configuration p 24 o Custom fuel code entry p 25 e Power USB cable PC or wall adapter p 12 4 AA alkaline batteries included p 12 4 AA lithium batteries p 12 4 AA rechargeable batteries externally charged p 12 Low battery warning pp 12 96 e Testing Features o Complete test results 100 sets can be stored recalled displayed downloaded and printed pp 10 30 66 o Secure calibration function password protected p 55 Auto power off feature with sensor purge feature p 48 Graphic screens showing trending bar and hotspot graphic functions p 72 Status and diagnostic menus pp 56 59 Manual entry of values Siegert only pp 24 34 and 35 Calibration reminder function p 47 Custom display formats pp 43 49 69 and 71 Zoom feature p 38 Print range feature p 31 Ambient CO Siegert Only pp 29 77 e User Customizations North American and Siegert combustion calculations pp 52 66 Multi langua
98. tus Menu Status Menu Function Main Menu This is the device status screen which displays Setup J information about the device Some of the Calibration information displayed on this screen includes serial Diagnostics number firmware version model number etc Status kj Device Status Menu A0 08 Jun 27 2012 16 07 23 Boot Ver T0 02 ADC Ver B1 01 0024 9487 Rev 2 59 Fyrite INSIGHT Plus Manual 0024 9487 Rev 2 Configuration 60 Fyrite INSIGHT Plus Manual Operation Section 4 Operation 4 1 Prerequisites Before beginning your combustion test verify the following menu items are properly configured the water trap is empty filter is clean and arrow is pointing UP the probe and thermocouple are attached to the instrument the power is ON and sufficient one of the following o AC wall adapter o USB cable to PC o four new batteries AA alkaline or lithium o four fully charged AA rechargeable batteries the warm up process has completed in fresh air without interruption or errors 4 2 Sampling Point Examples 3 WARNING The illustrations of combustion devices and sampling points in this section are examples only Be sure to consult with the manufacturer s documentation for the combustion devices you are servicing The following combustion devices and example sampling points are shown and explained below Example forced air furnace Example hot water tank Example 90 effic
99. unit and enter the 3 digit digit sensor date code via the Setup sensor date code via the Setup Menu Menu selection for O Sensor Type selection for O Sensor Type p 51 p 51 Then enter the current date Then enter the current date 5 4 4 CO Sensor Replacement Procedure Follow the procedure below and refer to the illustration on page 84 Step CO Sensor Replacement Procedure Remove battery door and the connector tubing from the CO sensor Remove CO cap by twisting counter clockwise Gently pull CO sensor out of its socket Properly dispose of the old CO sensor 0024 9487 Rev 2 83 Calibration and Maintenance Fyrite INSIGH T Plus Manual CO Sensor Replacement Procedure Install the CO cap by aligning it toward the open position 12 o clock as shown in the diagram below then twisting the cap clockwise approximately 40 to the closed position 2 o clock Reattach tubing Calibrate the CO sensor using the calibration procedure on page 93 or using the B SMART procedure on page 85 Slot Long Life CO Nub a 02 LL O2 Sensor E Long Life CO Sensor Q2 Sensor LL O2 Sensor O LL O and CO Sensor Replacement 84 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Calibration and Maintenance 5 4 5 B SMART CO Sensor Replacement Step B SMART CO Sensor Replacement 1 Enter the CALIBRATION MENU Note that this requires password validation see page 55 U
100. v 2 Fyrite INSIGHT Plus Manual Part Number 0024 8242 0024 8259 0024 8258 0024 1611 0024 7059 0051 1994 0024 0492 0024 1470 0024 1400 0024 8257 0024 1310 0024 1492 0021 7006 0104 4032 0024 8555 0024 9487 Rev 2 6 3 Accessories Standard Accessory AP pressure and AT temperature Kit AP pressure Kit AT temperature Kit AC adapter USB assembly Calibration kit no gas CO calibration gas 100 ppm CO CO calibration gas 500 ppm CO FUS installer CD Std for some part numbers IrDA printer LL O Sensor Upgrade kit Printer paper box of 5 rolls Reporting kit USB cable IrDA printer and FUS Tru Spot Smoke kit USB cable standard for some part numbers Optional Appliance Kit for Ambient CO Test Troubleshooting Troubleshooting Fyrite INSIGHT Plus Manual 6 4 Instrument Identification A label on the back of the instrument provides the following information that is useful for service and troubleshooting e manufacturer e country of origin e certification s e part number e serial number BACHARACH INC NEW KENSINGTON PA 15068 U S A TELEPHONE 724 334 5000 FAX 724 334 5001 Made in the U S A C s North American Label Siegert Label 6 5 Service Centers Replacement parts and service can be obtained by contacting one of the following Bacharach Service Centers United States Canada Bacharach Inc Bacharach of Canada Inc 621 Hunt Valley Circle 20 Amber Street U
101. wer prior to each use Replace the batteries if the low or replace battery symbol appears in the upper right corner of the Fyrite INSIGHT Plus screen Full The battery symbol changes colors from green to red as Medium battery voltage decreases In addition the red Replace Low Battery symbol flashes Replace The optional USB cable can be used to power the USB Power _ instrument in place of batteries The USB Power symbol is displayed when the cable is connected between a Fyrite INSIGHT Plus and a computer or wall adapter Estimated Life Span in Hours Continuous Pump On Batteries 4 AA Fresh or Fully Charged Replace batteries as follows 1 Remove the battery cover from the back of analyzer 2 If old batteries are installed remove them and properly discard them 3 Observing the polarity markings inside the battery compartment install four AA disposable alkaline or lithium batteries or four fully charged externally charged AA rechargeable NiMH batteries 4 Replace the battery cover 18 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Setup NOTE The Fyrite INSIGHT Plus does NOT charge rechargeable batteries Battery Compartment Release and then remove battery cover by pushing latch up NOTE A Set Clock error message will be displayed if the instrument is without power for an extended period of time 2 4 Turning the Fyrite INSIGHT Plus On Off To turn on the Fyrite I
102. xide Carbon Dioxide Ratio CO content referenced to an Oxygen percentage n Average of 3 Manually Entered Smoke Numbers Presence of Oil Derivatives Manually Entered Boiler Temperature Manually Entered BOILER TEMP 66 0024 9487 Rev 2 Fyrite INSIGHT Plus Manual Operation Sample Run and Hold Screens Sample Run Screens with North American with Siegert Battery Combustion Equations Combustion Equations Status Enabled Enabled Icon Ts mm Toggle Between NEED Full Run and a Medium Hold Modes 1 tow DOD Replace USB Power Scroll Scroll Left Right through through Graphic Graphic Screens Screens Scroll Bar 0 0016 Indicating 190 ppm More Items kkk Print Display Save Results Main Results to Menu to Optional Memory Printer Graphical Customizable Dynamic Trend Bar Graph Hot Spot Screen Screen Screen Hold Nat Gas Hold Nat Gas Hold Nat Gas Time min 0 1 74 Clear Menu Options Limits Menu Format ttt tof tf Bato Gyo oe Clear Display Display Set Display Select Clear Display Graph Main Graph and Main Parameters Hot Main Menu Options Display Menu To Be Spot Menu Limits Displayed Graph 0024 9487 Rev 2 67 Operation Fyrite INSIGHT Plus Manual 4 5 Making a Draft or Pressure Measurement The difference in pressure AP between two areas can be measured by using the analyzer s two pressure ports and the PRESSURE screen By using the AP port a

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