OP Manual
Contents
1. 0 25 0 25 15 BC 12 Prescribed Imposition Format Table 3 3 Cutting Mode 10 Legal Slitter BC Slitter SC Slitter PE 0 5 5 5 75 5 5 75 75 4 83 2 17 0 75 Scoring Perfo 16 4 Preparations for Operation 4 1 Use this machine under the operating environment specified in 1 Installation Precautions 4 2 Attach the necessary accessories to the machine body 4 2 1 Installing the paper feed tray Paper feed tray 2 Securely fix it using the provided thumbscrews 2 locations 1 Insert the paper feed tray into the back along this guide Securely install it between these projections Product receiver Trash box 4 2 3 Installing the trash box Make sure that the trash box is securely inserted into the back 17 4 3 If the outlet is not triplex three pins with ground wire be sure to attach the provided adapter to the power plug and ground it A WARNING When lifting the machine body securely hold the bottom plate with both of your hands If you grab part of the plastic cover it may damage the cover and the machine could fall and cause an injury 4 4 Insert the power cord plug into an AC120V outlet CAUTION Do not connect or disconnect the power cord plug to and from the outlet with wet hands Doing so could cause an electric shock CAUTI2. U 3 Specify the number of products to be cut only when the preset mode is set l 4 Press the Start Key to start operation 5 9 Stopping operation If the Stop Key is pressed while the machine is in operation the Stop LED lamp red lights and after the cutting process in progress has finished the machine stops operation If the Start Key is pressed after the operation is stopped the machine starts operation again Do not press the Start Key or Stop Key before the operation stops 5 10 Emergency stop and safety device Interlock If 1 the top panel or slitter cover is opened or 2 the trash box is pulled out during operation the machine stops immediately If an emergency stop is necessary use either of these methods To start operation again after 1 closing the top panel or slitter cover or 2 installing the trash box and after removing any sheet or scrap of paper remaining in the machine press the Ready Clear Key to put the machine in the stand by state While the top panel or the slitter cover is open or the trash box is not set to its proper position the machine power can not be turned on and the display goes out because of safty feature Because this function is part of the machine s safety feature the machine does not work until the top panel slitter cover and trash box are returned to their proper positions 23 5 11 Adjusting the right and left side margins direction of the short side of le
3. x 0Z 6 0 0Lx 07 5 S 0Lx 07 BU1109S 193497 BUODS 191497 Suuo2e 191497 491197 491197 GX GE 8 0 TE x 07 01L 0 G x 0T 01 S GEx 07 Px 0150d pien ssauisng pien ssauisng pueg ssauisng 10ndO ER 12 004d uodo 34314 917 UOlIl10j19 4 uodo 491499 SUL09S uondg SUOISIAIG 404 YIPIM IAS p1epueis GS EXO pien sseuisng 9g Spo IND SA 93pIen 1912115 71 08 13 BC 12 Prescribed Imposition Format Table 1 3 Cutting Mode 1 Letter Slitter BC Slitter SC Slitter PE 0 5 3 5 0 5 3 5 0 5 0 75 Ab 3 5 0 75 0 75 4 83 2 17 0 75 N n W s S M 2 2 Si 2 o on 05 Dh 0S Scoring Perfo Cutting Mode 2 Letter Slitter BC Slitter SC Slitter PE 0757 4 83 217 075 0 25 Scoring Cutting Mode 3 Letter Slitter BC Slitter SC Slitter PE 0 57 3 6 DE 30 0 5 DIS 35 3 5 0 75 0 75 4 83 SP 0 76 Scoring 14 BC 12 Prescribed Imposition Format Table 2 3 Cutting Mode4 Letter Cutting Mode5 Letter Slitter BC Slitter PC 1 25 6 25 0 5 4 9 4 DR Cutting Mode 6 Letter Cutting Mode7 Letter Cutting Mode8 Letter Slitter FD Slitter FD Slitter FD 8 5 8 5 8 5 245 5 5 2 75 2 75 55 235 Cutting Mode9 Letter Slitter BC Slitter PH 05 355 O87 35 057 0 75 T 0 75 0 25 0 25 e e 0 5 0 5 m m
4. Adjust Top Margin LED lamp lights up and the present set value of the top margin will be displayed By pressing the A or V key adjustments can be made in increments of 0 1mm Adjustable range 1mm When the adjustment is finished and the Adjust Top Margin Key is pressed the set value is stored and the display panel shows the number of products again The initial values of the top margin width are set as follows for each cutting mode Initially set values of top margin Cutting mode 1 0 5 Cutting mode 6 0 0 Cutting mode 2 0 25 Cutting mode 7 0 0 Cutting mode 3 0 5 Cutting mode 8 0 0 Cutting mode 4 0 0 Cutting mode 9 0 25 Cutting mode 5 0 5 Cutting mode 10 0 33 In cutting mode 4 6 7 or 8 no top margin is left Therefore if the top margin is adjusted the cutting dimensions of the first sheet are adjusted 22 5 8 Starting operation Press the Start Key to start operation The Start LED lamp green is lit while the machine is in operation and the Stop LED lamp red is lit when operation has stopped So far this manual has explained various setting methods including how to release errors select the cutting mark function select the counter mode function and adjust the top margin However if these settings or adjustment are not necessary basic operations can be performed as follows 1 Load the paper in the paper feed tray U 2 Select the cutting mode
5. occurs its error code is displayed e Start Key Press this key to start cutting While the machine is in operation the pilot LED lamp green above the key 1s lit e Stop Key If this key is pressed while cutting is in progress the operation stops after cutting the paper being processed then finishes While the machine is not in operation the pilot LED lamp red above the key is lit Ready Clear Key When an error occurs press this key to release the error Nothing happens while the machine is in normal condition e Cutting Mode Select Key Press this key to select one of the 12 cutting modes If the key is kept pressed 0 5 seconds the pilot LED lamp of each cutting mode lights up in turn e Cutting Mark Key Press this key to switch on or off the cutting mark function While the cutting mode function is switched on the pilot LED lamp red above the key is lit While it is switched off it is not lit e Reset Key Keep pressing this key to reset the number of products displayed e Mode Key Press this key to switch the counter mode between adding mode and preset mode e Adjust Top Margin Key Press this key to adjust the top margin e Key and VKey When the number of products is input in preset mode this key is used to increase or decrease the number When the top margin is adjusted the key is used to adjust it in increments of 0 1mm 19 5 2 Checking no error 1s displayed on the display panel If the machine is in th
6. BC 12 MULTI CARD CUTTER Operation Manual A zk Be sure to read this manual to operate the machine safty and properly Keep the manual in handy place for further reference Be sure to include this manual with the machine when transferring or leasing it to another person The manual is supposed to be changed or renewed without prior notice BC 12 MULTI CARD CUTTER Operation Manual V 2 0 September 2011 BC 12 Operation Manual Contents Introduction Mckee ee 9 Explanation of Symbols ee Ee J S afety Instructions een 3 5 Main Specifications dd eas aise AT ns als Seles E Saa aotearoa Aa STi Ka Sana Guten Simana at kes Ba Eh st 6 Accessories Hos tis aiem dicie SE MOST EN aka vaa SE S vsta Ee ae eee wie d ale Meee SNES SE ebe war See in saavan 6 1 Installation Precautions EERE EEE EEE EES 7 8 2 Part Names oos 9 10 3 Composition and Imposition EE 11 16 A Preparations for Operation EE 17 18 a How to Use teteeesesesesesesesesesesesesesesesrsrsesesesrsrererereseserereseseseseseseseseseseseseseseseseses 19 30 6 Handling of the Trash Box eneen 31 7 Power Off E E ss Sam aan sa aanta Takka k va aa Eeer 31 Q Maintenance tereseseseseresesesesesesesrererersesesrsrerereseseseserereseseseseseseseseseseseseseseseseseses 32 33 9 Option SEEE KINAA T E Ka s n shee EE 34 10 Troubleshooting Q amp A Rr 35 36 Introduction Thank you for purchasing BC 12 BC 12 is an automatic cutter that accurately
7. IHIN M ii am MK u Wi d ui III III Dud dudd say Slitter cover The main remedy for handling paper jams are explained later in this manual Deal with it according to the location and type of error 26 5 13 1 When E002 is displayed E002 indicates the cutter unit may have stopped during cutting operation Turn off the power switch open the top panel and then open the paper feed unit by loosening the paper feed unit fixing bracket and lifting the unit The cutter unit is installed behind the first delivery roller under the paper feed unit Check whether it has stopped cutting paper halfway If it has stopped cutting paper halfway close the paper feed unit and top panel turn on the power switch and press the Ready Clear Key Then the cutter in the cutter unit will then be disengaged The sound of the cutter being released is heard for a moment After turning off the power switch open the top panel and paper feed unit and remove any paper or scrap of paper remaining near the cutter unit To remove a scrap of paper remaining near the cutter unit push in an A4 sheet as shown in the drawing on the next page then you can easily make the scrap drop into the trash box Also to pull out a sheet of paper stuck in the first delivery roller gently drop the paper feed unit further as shown in the drawing The roller will move up and you can pull out the paper After
8. ON When disconnecting the power plug hold the plug and pull it out Do not pull on the cord 4 5 Load the letter size or legal size paper to be cut into the paper feed tray Push down the front guide of the paper feed tray i 4 Place the paper face up jog the sheets well Push down the front guide AL and insert the paper leftward to the far end az D Release the front guide to complete the setting KI Up to 50 sheets for 0 2mm thick paper can be loaded N 4 A WARNING Do not rub your hands on the edges of cut paper Doing so could injure your hands 4 6 Turn on the power switch The display panel in the center of the operation panel lights up 18 5 How to Use 5 1 Operation panel Operation panel Cutting mode mode Counter 3 O Number 1 Card Size 2 x3 5 S 10 6 Half Cut 5 5 x8 5 Display panel hamaan 2 Card Size 2 x3 5 D 10 7 Triple Cut 3 67 x8 5 S N 3 O Card Size 2 x3 5 D 8 8 Fourth Cut 2 75 x8 5 Reset 4 Post Card 3 5 x5 5 9 Photo Size Adding 5 Post Card 4 0 x6 0 10 Card Size 2 x3 5 Preset D 12 Legal e Display panel The setting of the number of products to be cut number of cut cards etc are displayed If the top margin is adjusted the dimension of the margin width is displayed Whether the number of products or adjusted dimension of the top margin is displayed can be identified by the pilot lamps on the right If an error
9. an electric shock e Earth ground Cs terminal ST e Do not spill cold or hot water on the machine e Do not place any object on top of the machine e Connecting many leads into a single outlet is dangerous VY e Do not use the machine with any current and voltage other than 120 VAC e Do not place the machine in e When carrying the machine extremely hot or cold areas be sure to place both of your hands underneath to hold it 2 Part Names Top panel Operation panel Slitter check panel Paper feed tray Power inlet Power switch Rear cover Slitter cover Product receiver 9 Trash box Front cover Pressure roller unit Paper feed unit fixing thumbscrew Paper feed unit fixing plate Paper feed unit adjustment Slitter cartridge Slitter cartridge fixing CW thumbscr Slitter cartridge 10 3 Composition and Imposition Composition To design a form for the end product by combining characters illustrations images etc Imposition To lay out the required quantity of designed forms in a predetermined position on letter size and legal size paper Example of business cards in a ten up format imposed on gt letter size paper Composition means designing a form within this frame as the end product 3 1 The size of paper designated for this machine is letter size 11 x8 5 mm and legal size 13 8 5 Test the fr
10. completely removing the remaining sheet or scrap of paper securely close the top panel and paper feed unit turn on the power switch and press the Ready Clear Key When closing the paper feed unit securely tighten the thumbscrew of the paper feed unit fixing bracket A WARNING When removing a sheet of paper caught in the cutter unit be sure to turn off the power switch before doing so Otherwise it may injure your fingers or cause an electric shock 2l Thumbscrew Bracket for fixing paper feed unit Top panel Paper feed unit State before the paper feed unit is opened First delivery roller i Pol a joy NES te s i SS eee Se SSS e EE Lei ch a Sek S e X tino Pa J 2 S2 sensor The cutter unit is behind here Never put your finger inside this Gently drop the paper feed unit down further and the first delivery roller will move up a little Push in an letter size or legal size sheet to make the scrap of paper remaining in the back drop into the trash hox N JNA AUT Y dout gidd ss EE EE GE a m Letter size or LII la H A I Wu i 4 Wu d d iH K du Wi Mu 4 M i D i MG Ak lt legal size paper 28 5 13 2 When E006 is displayed E006 indicates that a sheet of paper was drawn into the machine but it was stopped because t
11. cuts letter size and legal size paper to produce various sizes of individual cards such as business cards imposed and printed in advance This operation manual describes how to obtain the best performance from the machine and to use it safely without troubles Be sure to read this manual before installation and operation then keep the manual carefully in a handy place for further reference When transferring or leasing this machine to another person be sure to include this manual with it Explanation of Symbols The following safety symbols are used in this operation manual and on the labels attached to the machine body Understand each symbol and its associated instruction Misuse of the machine could cause major injury or death to the operator Misuse of the machine could cause injury to the operator or damage to CAUTION property Do not Do not touch Prohibited l disassemble with wet hands Do not expose to gt Unplug Must be grounded Ec wet conditions General instruction Safety Instructions Connect the power plug into an outlet rated at 120V It is prohibited to connect it to an outlet with many other plugs connected or to an auxiliary power outlet Doing so may generate heat and cause fire or an electric shock It is prohibited to use power other than the designated one AC120V Doing so could cause fire or an electric shock It is prohibited to connect or disconnect the power plug with we
12. e cutting mode need not be changed leave it as it is If the Select Key is kept pressed the green pilot LED lamp of each cutting mode from to 10 lights in order Release the Select Key when the LED lamp of the desired cutting mode lights up Each LED lamp is lit for 0 5 seconds If the LED lamp of the desired cutting mode goes off before selection restart and keep the key pressed to select the right one The pilot lamps cannot be made to light up in reverse direction 20 5 5 Selecting the cutting mark function Each time the Cutting Mark Key is pressed the red pilot LED lamp light up or goes off If you do not use the cutting mark function turn the LED lamp off If you use the cutting mark function turn the LED lamp on If you do not use the cutting mark function the machine cuts away the top margin at the distance of the imposed dimension from the edge If you use the cutting mark function the machine cuts away the top margin at the distance of 3mm from the edge of the printed cutting mark regardless of the dimension of the top margin The cutting mark is printed together with the composed content so that even if printing is out of position the paper can be cut with almost no shear from the designed layout in the direction of the long side of letter size and legal size paper because cutting 1s performed based on the cutting mark If you compose and print the cutting mark simultaneously print it in the follow
13. e normal condition the Ready Clear LED lamp lights up and the display panel shows 0000 or the number of products processed last time The number of products means the number of cards cut and ejected onto the product receiver 5 3 Removing errors If an error is displayed press the Ready Clear Key to release the error If the error is not released even after pressing the key it is necessary to solve the error depending on its content E002 Malfunction of the cutter unit Press the Ready Clear Key to release the error E003 The slitter cartridge is not properly Properly install the slitter cartridge E006 S2 sensor cannot detect the paper edge Lift the paper feed unit remove the paper and reset the paper properly E007 Paper delivery failure Remove the sheet or scrap of paper jammed or Paper does not reach S3 sensor within the a predetermined time limit remaining in the machine E008 Paper delivery failure Remove the sheet or scrap of paper jammed or Paper does not pass through S3 sensor within Ee l the prescribed time limit remaining in the machine E002 E006 E007 and E008 are errors that occur when there may be a paper jam or a scrap of cut paper or a piece of torn paper remaining in the machine For details on how to handle these see 5 13 Removing a paper jam page 26 5 4 Selecting the cutting mode When the power switch is on the cutting mode used last time is selected If th
14. eset mode is selected the preset LED lamp lights up and by pressing the A or V Key the preset number number of products can be increased or decreased The set number of products will then be cut If the machine is operated in preset mode when the preset number displayed on the display panel becomes 0000 the machine stops and stands by and the preset number will be displayed again If the machine is operating based on the preset number when it runs out of paper in the paper feed tray the machine stops and the remaining number of products to be cut will be displayed If additional paper is loaded on the tray and the Start Key is pressed the machine will restart and cut the remaining number of sheets The minimum number of sheets that can be preset varies depending on the selected cutting mode and the slitter unit Thus the number of products imposed on letter size and legal size paper becomes the minimum unit and multiples of this unit can be preset 5 7 Adjusting the top margin if necessary If there is a misalignment in the first cutting position such as shear in printing in the direction of the long side of letter size and legal size paper this can be used for adjustment Adjustable range 1mm First select the cutting mode under which the top margin width is adjusted Keep pressing the Select Key If the Adjust Top Margin Key is pressed the pilot LED lamp on the right of the display panel is switched the
15. he remaining paper 30 6 Handling the Trash Box While cutting is in progress cut strips are collected in the trash box When the box becomes too full with margins some may gather around the cutter and could cause a paper jam Frequently empty the strips from the trash box after cutting approximately 50 sheets of letter size and legal size paper WARNING When the trash box is pulled out do not put your hand inside the machine from under the slitter cartridge When the trash box is pulled out the safety device works and the machine stops but the blade in the back could injure your fingers A WARNING Do not remove the transparent cover of the trash box as it is part of the cover of the slitter cartridge 7 Power Off When cutting work is finished turn off the power switch If the machine will not be used for many hours remove the power plug from the outlet A WARNING If you notice a strange sound or smell while the machine is operating turn off the power switch immediately remove the power cord plug and contact your dealer for inquiries repairs 31 8 Maintenance A WARNING Turn off the power switch before performing maintenance work otherwise your hand may be caught in the machine or you could receive an electric shock 8 1 Maintenance check and replacing the pick up roller If the pick up roller in the paper feed unit becomes worn out and paper feed failure occurs rep
16. he sensor that detects the edge of paper S2 sensor cannot detect the edge properly E006 also occurs when a piece of paper such as a margin that was cut during cutting operation does not fall into the trash box but remains near the sensor S2 sensor Turn off the power switch open the top panel and paper feed unit and remove the remaining sheet or scrap of paper Securely close the top panel and paper feed unit and turn on the power switch When closing the paper feed unit securely tighten the thumbscrew of the paper feed unit fixing bracket If E006 is still displayed press the Ready Clear Key 5 13 3 When E007 is displayed E007 occurs when paper does not reach the S3 sensor within the time frame set by the operation program of this machine In other words the paper is stopped or stuck somewhere between the S2 sensor and S3 sensor Turn off the power switch open the top panel and pull out the pressure roller unit upward Remove the sheet or scrap of paper remaining in the machine Install the pressure roller unit in the proper position close the top panel then turn on the power switch If E007 is still displayed press the Ready Clear Key If this error cannot be released by this procedure other paper may be remaining under the paper feed unit Check this part too See 5 13 2 5 13 4 When E008 is displayed E008 occurs when the paper has not passed thro
17. ic shock When lifting the machine body securely hold the bottom plate with both of your hands If you grab part of the plastic cover it may damage the cover and the machine could fall and cause an injury Do not rub your hands on the edges of cut paper Doing so could injure your hands Do not use the machine in dusty or damp conditions Doing so could cause fire or an electric shock Do not place the machine on an unstable place It may fall down resulting in an injury Remove the power plug from the outlet when the machine will not be used for a long time When disconnecting the power plug hold the plug and pull it out Do not pull on the cord Regularly disconnect the power plug from the outlet and clean the area around the pins If the plug is kept connected for a long time the area around the pins may become dusty which could cause a short circuit and result in fire When moving the machine first turn off the power switch and disconnect the power plug from the outlet When installing or removing an optional device carefully follow the instructions in the relevant operation manual Main Specifications Supported paper size letter size 11 8 5 279 4x215 9mm within 0 5mm from each side legal size 14 X8 5 355 6 X215 9mm within 0 5mm from each side Paper thickness 0 13 0 30mm Paper weight 110 302g m Paper feed tray capacity 50 sheets for 0 2mm thick paper Finished size F
18. iction coefficient and color transpareney depth of paper before use 3 2 This machine cuts letter size and legal size paper based on various cutting dimensions according to the Prescribed Imposition Format Table pages 14 15 and 16 Therefore it is necessary to impose a designed form on the paper based on the dimensions of the product to be cut Cutting mode is a program that cuts letter size and legal size paper along the long side of the paper This machine provides 10 types of cutting mode By combining this cutting mode and the slitter cartridge for cutting along the short side of the paper paper can be cut into various dimensions he machine comes with BC slitter cartridge at the time of purchase For details of the combination of cutting mode and slitter cartridge available for imposition of forms to be cut see the Slitter Cartridge v s Cut Mode page 13 3 3 Method of composition and imposition The composition should be prepared based on your own design Imposition should be made based on the position and dimensions specified in the Prescribed Imposition Format Table that can be processed by this machine the table is given on pages 14 15 and 16 For imposition work Illustrator 1s recommended for precisely laying out the dimensions and positions Use of templates You may use templates for prescribed imposition prepared by Illustrator which can be downloaded from the relevant software website You should lay out form
19. ing position Ze j 1 1 2 2 Top margin 0 12 Direction of paper feed Cutting mark solid black The cutting mark can be used when the cutting mode is 1 2 3 5 9 or 10 If the cutting mode is 4 6 7 or 8 no top margin remains so this function cannot be used The cutting mark is printed in black but depending on the type of ink used for the printer the cutting mark may not be detected by the sensor of this machine Also the cutting mark may not be detected depending on the color of the paper particularly deep colors If the cutting mark function is used but no cutting mark is printed on the paper the machine stops and E006 is displayed on the display panel Also in cutting mode 4 6 7 or 8 there is no top margin and so the machine stops in the same way If the cutting mark function is not used but a cutting mark is printed on the paper the paper is cut based on the top margin width set by the selected cutting mode Because the cutting mark is placed in the margin of the paper some printers may not be able to print it 21 5 6 Selecting the counter mode If the adding mode is selected using the Mode Key the adding LED lamp lights up and the cumulative number of cut products is displayed on the display panel If the machine is operated in adding mode the machine continues operating until the Stop Key is pressed or until there is no more paper in the paper feed tray If the pr
20. lace the pick up roller For replacing the pick up roller contact your dealer Remove the roller fitting thumbscrew and replace the roller with a new one Note that the pick up roller has a fixed direction There is a clutch with a unidirectional rotation so if the roller is placed in the reverse direction it will not rotate in the proper direction Pick up roller The side where the screw is tightened contains the clutch with unidirectional rotation 8 2 Maintenance check and replacing the separation pad If the separation pad under the paper feed unit becomes worn out and paper feed failure occurs replace the separation pad For replacing the separation pad contact your dealer The separation pad is attached with double sided adhesive tape Attach the new one after completely removing the remaining adhesive and dust Separation pad 32 8 3 Replacing the blade When cut edges are no longer crisp it is time to replace the blade If the short side of letter size and legal size paper vertical direction when seen from the front of the machine is not cut well the cutter unit needs to be replaced If the long side of letter size and legal size paper horizontal direction when seen from the front of the machine is not cut well the slitter cartridge needs to be replaced In either case contact your dealer to place an order to a special agent or maker A WARNING If you touch the b
21. lade inside the cutter unit or slitter cartridge you could be seriously injured Never disassemble the cutter unit or slitter cartridge The blades of the cutter unit and slitter cartridge built into the machine are highly durable and developed for cutting general paper If they are used to cut any paper other than the specified one the blades may become nicked and their durability severely deteriorated Take great care to ensure that no clips or staples enter the device together with paper 8 4 Prohibition of disassembly Do not disassemble any parts other than those specified for maintenance in this operation manual This machine was shipped after being optimally adjusted Inadvertent disassembly could degrade machine performance or cause failure and could also cause an injury 8 5 Others This machine needs no lubrication Do not wipe the coated external cover particularly plastic parts using alcohol or solvent Doing so may damage the plastic surface or coating 33 H Option 9 1 Slitter cartridge zk The machine comes with a BC slitter cartridge at the time of purchase You can purchase below optional slitter cartridge suitable for the cutting forms Slitter BC Business Card 3 5 Standard Slitter FD Full Width for Division Option Slitter SC Scoring Center Option Slitter PE Perforation 2 16 Right Option Slitter PH Photo 2L 5 07 lt 7 0 Option Slitter PC Post Card 4 07 X 6 0 O
22. led securely tighten the slitter cartridge fixing thumbscrew 24 slitter cartridge fixing Handle portion thumbscrew slitter cartridge Slitter cover slitter cartridge fitting reference shaft Groove portion Make sure to engage gears of slitter cartridge and machine each other Otherwise 1 generates extreme noise when machine is operated 2 continuous operation with extreme noise may wear out gears unexpectedly The slitter unit and the gear engage appropriately J i U e yh tt ua etti I D d N 2 e be N No space L N amp solution In that case move the small gear up and down then the gears will be The slitter unit and the gear do not engage fitted appropriately sa j d V re ve N TIE There is a space fitted appropriately 25 5 13 Removing a paper jam WARNING Before trying to remove a sheet or scrap of paper jammed inside the machine first turn off the power switch Otherwise your hand may be caught in the machine or you could receive an electric shock To make it easier to remove a sheet or scrap of paper jammed inside the machine each unit can be removed or opened as shown below Slitter cartridge Top panel fon Pressure roller unit Paper feed unit it YTY I Jud Wu Ni mim IM Wi Win I W i Wil Wd NINNI III N dh MINH iij Trash box ei W jen k l Mi M
23. ll of the above the machine may be out of order O4 Paper stops moving ahead after moving slightly e Are you using nonstandard paper highly transparent paper dark color paper paper that reflects light diffusely The sensor cannot detect the edge o Use suitable paper Q5 The machine has started to feed two sheets or more even though normal paper is used e If the sheets stick together because of static electricity Fan the stack of sheets and reload them e Atmospheric humidity is too low Increase humidity using a humidifier etc e s the machine properly grounded Ground the machine securely e Is the separation pad worn out In this case see 8 Maintenance o If these procedures do not solve the problem the machine may be out of order 35 Q6 The blade does not cut partly e There may be nicks in the blade If so it is necessary to replace or repair the cutter unit or slitter cartridge Contact your dealer Q7 The cut edges are not crisp e The blade needs to be replaced It is necessary to replace or repair the cutter unit or slitter cartridge Contact your dealer Q8 The lengths of finished cards are unequal by more than 0 15mm e The paper may be too curly or wavy to allow smooth delivery of paper Remove the curls or waves as far as possible e The paper may have too much friction to allow smooth delivery Try a different kind of paper olf these procedures do not solve the p
24. or the dimensions of paper that can be cut into see pages 14 15 and 16 Card receiving capacity 500 sheets for business cards for 0 2mm thick paper Product receiving capacity 120 sheets for business cards for 0 2mm thick paper 50 100 sheets for other types of card It varies depending on the dimensions and type of paper to be cut Cutting speed 1 min 18 sec for 100 business cards based on 10 up and single cutting Dimensions 750mm W x 435mm D x 290mm H Net weight 24kg Power reguirements AC120V 60Hz Power input 0 7A max Accessories Paper feed tray After unpacking make sure that the following accessories are present Paper feed tray fixing thumbscrew 2 locations Machine body Other accessories e Power cord e Operation manual Trash box e Slitter Cartridge v s Cut Mode Card receiver 1 Installation Precautions e Do not put the machine on an unstable surface e Keep the machine away from fire or heating equipment e Do not drop the machine or Recommended operating temperature range 10 40 C It is preferable to use the machine at a humidity of 50 or higher e Avoid areas with high moisture excessive dust oily smoke or steam D Ca Let en d by e Do not leave the ix ELLU Wey machine exposed to direct sunlight for many hours e No wet hands e Danger of
25. ption x Refer to Cutting Mode Slitter Combination Table on page 13 and BC 12 Prescribed Imposition Format Table on page 14 15 and 16 as to the detail for the cutting forms 34 10 Troubleshooting Q amp A If you think the machine is out of order check the following first Q1 The display panel and all pilot LED lamps do not light up when you turn on the power switch e Is the power cord properly connected e Is the outlet live with electricity o If the LED lamps do not light up after you have checked the above the machine is out of order Q2 The machine does not work when you press the Start Key e Is an error displayed on the display panel e Is the Ready Clear LED lamp green lit Did you forget to release the error by the Ready Clear Key e Is 0 zero displayed as the number of products set under the preset mode of the counter o If the machine does not start even after checking all of the above the machine may be out of order Q3 The machine does not start feeding the paper when you press the Start Key e Is the paper too thick Paper must be no thicker than 0 30mm and no heavier than 302g mm e Are the edges or corners of the paper heavily curled e s the paper stained with oil or powdery substance e Is the friction on the paper surface too strong or weak e s the pick up roller or separation pad worn out In this case see 8 Maintenance o If it does not feed paper even after checking and correcting a
26. roblem contact your dealer Q9 Cutting accuracy is good but the positions of printed images are uneven e The composition or imposition may be incorrect Make sure that they are based on the predetermined dimensions and positions e The output printing may be sheared Correct the positions of printed images Q10 The display panel of the operation panel does not display as operated o It is out of order Oll When the cutting mode is set to Double Cut cut margins go forward instead of falling into the trash box causing problems e Static electricity may make thin cut margins stick to the blade or nearby parts and thus not fall into the trash box Use the machine in an atmosphere with at least 50 humidity using a humidifier etc Q12 The machine shows abnormal operation e Turn off the power switch wait for more than seven seconds then turn on the power o If the situation remains the same the machine may be out of order 36
27. s within the frame of the template For details download and read the explanation of how to use templates Adobe Illustrator is a registered trademark of Adobe Systems Incorporated in the United States 3 4 After completing composition and imposition output the required quantity of products using a printer 3 5 The top and bottom and right and left margins may not be printed precisely according to the imposition If this happens fine adjustments can be made using the Adjust Top Margin Key on the operation panel for the vertical direction along the long side of paper and the slitter cartridge adjustment dial for the horizontal direction along the short side of paper For details see page 24 3 6 If the paper is curled bent wavy etc correct it by hand to make the paper as even as possible before printing Feeding curled or folded paper may cause a paper jam 12 Cutting Mode Slitter Combination Table 19119 09 x 0 Tx 0180d 12397 9 0 04 07 OJA Aal jeso7 9 0 0L x 0T Julos 191497 e397 71 0 6 x 07 pieg sseuisng 491197 OLX OS Cx 004d uondo 09 x Ot pen 1504 491197 491197 491197 b 0 04 x 07 6 0 04x 07 S S 01x 07 OP JOHN OMS PAAL OMI PYL 4921297 9 8 X GLT ap x YLI 491197 OSX GE px 030Ud 191197 191197 GB X LIE G8X GS NOE x YLI de x YL 49119 191197 191197 P O 0
28. t hands Doing so could cause an electric shock Handle the power plug carefully 1 Do not connect the power plug if foreign matter such as dust is attached 2 Make sure the plug is properly inserted into the outlet It is prohibited to use power cords other than the one provided with the machine Do not use the provided power cord for other purposes Do not damage the power cord Doing so could cause fire or an electric shock Do not put heavy objects on it pull it bend it forcibly or modify it Do not operate the machine without grounding Doing so could cause fire or an electric shock Be sure to ground the machine If the outlet is not triplex three pins be sure to ground it securely using the ground adapter Never disassemble the cutter unit Never disassemble the slitter cartridge Before removing jammed paper first turn off the power switch To remove a sheet of paper caught in the cutter unit first release the error press the Start Key to disengage the cutter turn off the power switch then remove the sheet If you notice a strange sound or smell turn off the power switch immediately disconnect the power plug then call your dealer for repair Otherwise fire or an electric shock could result Do not remove the transparent cover of the trash box This transparent cover is part of the cover of the slitter unit Do not wet the machine with water Doing so could cause fire or an electr
29. tter size and legal size paper The right and left side margins direction of the short side are adjusted by moving the slitter cartridge Be sure to turn off the power before making this adjustment Open the slitter cover and slightly loosen the slitter cartridge fixing thumbscrew Turn the slitter unit adjustment dial to adjust the position of the slitter unit within 2mm The scale is useful as a guide for adjustment When the slitter unit adjustment dial is turned to the right the slitter cartridge moves forward and when turned to the left the unit moves backward Slitter cartridge adjustment dial Scale Slitter cartridge fixing thumbscrew Slitter cartridge Slitter cover After completing the adjustment securely tighten the slitter cartridge fixing thumbscrew 5 12 Removing the slitter cartridge Replacement When you remove or replace the slitter cartridge be sure to turn off the power switch Open the slitter cover and remove the slitter unit fixing screw Lean the handle portion of the slitter cartridge by pushing it down to remove the slitter cartridge You can install the slitter cartridge in the reverse process but it is necessary to securely insert the groove portion of the slitter cartridge into the slitter cartridge fitting reference shaft mounted in the machine body Securely insert it so that there 1s no space between the groove and the shaft When the unit is instal
30. ugh the S3 sensor within the time frame set by the operation program of the machine In other words the paper is stopped or stuck somewhere at or after the S3 sensor and before ejection Turn off the power switch open the top panel and pull out the pressure roller unit upward Remove the sheet or scrap of paper remaining in the machine If paper is remaining not only in the pressure roller unit but also in the slitter cartridge open the slitter cover and remove the paper from the ejection outlet side of the slitter cartridge When removing the jammed paper from the ejection outlet side of the slitter cartridge pick it up and pull it out using tweezers etc Never put your fingers inside the ejection outlet as the slitter blade inside could cause an injury 29 Install the pressure roller in the proper position close the top panel and slitter cover and turn on the power If E007 is still displayed press the Ready Clear Key If the paper cannot be properly removed from the ejection outlet side of the slitter cartridge remove the slitter cartridge from the machine body and while turning the gear of the slitter cartridge grasp the jammed paper using tweezers etc and pull it out Take care not to trap your fingers in the gear which could cause an injury Pressure roller unit S3 sensor Slitter cartridge Do not put your fingers in here as there is a blade inside Use tweezers etc to remove t
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