Manual - Drive Dynamics
Contents
1. machine F01 01 Master Frequency 2 AI Command Source F01 08 Maximum frequency Fmax 75 00Hz F01 09 Upper limit frequency Fup 55 00Hz F02 00 Run command 1 Terminal control LED on F02 02 Reverse proof action 0 Reverse enabled F02 12 Stop mode 0 Ramp to stop F03 00 Accel time 1 40 0s F03 01 Decel time 1 40 0s F03 08 Jog accel time 8 0s F03 09 Jog decel time 8 0s 1 Running forward FWD F04 00 Function of terminal DI1 FWD F04 01 Function of terminal DI2 4 JOG forward FJOG F04 02 Function of terminal DI3 7 Fault reset F04 03 Function of terminal DI4 5 JOG reverse RJOG F04 04 Function of terminal DI5 39 External wire break fault F05 00 Y1 output function 2 Fault output H00 00 Type of wire drawing 0 Host Note Refer to group HOO for other parameters 5 2 Parameter setting reference of drive for water tank type wire drawing machine winding Function code Parameter Name Recommended setting value F01 08 Maximum frequency Fmax 75 00Hz F01 09 Upper limit frequency Fup 75 00Hz F02 00 Run command 1 Terminal control LED on F02 02 Reverse proof action 1 Reverse disabled F02 12 Stop mode 0 Ramp to stop F02 14 Stop DC braking current Ton endi Sn teal condition F02 16 Stop DC braking time 1 5 Base on real condition F03 00 Accel time 1 2 0s F03 01 Decel time 1 2 0s F03 08 Jog acce2. Main circuit terminals Fig 2 3 0 75 30kW Main Circuit Terminals diagram Table 2 1 Functions of Inverter Main Circuit Terminals Terminal Label Description R L1 S L2 T L3 AC Power Input Terminal connected to three phase 380V AC power U T1 V T2 W T3 Inverter AC output terminal connected to three phase AC motor C Respectively to be positive and negative terminal of internal DC bus PH Braking resistor connection terminals one end connected to the other end of PB SS Ground terminal connected to the earth mm FR100L amp FR200L For Wire Drawing Machine 2 2 2 FR200L Control Circuit Terminals DI4 DI2 DIS DI4 com Y1 Y2 GND AO1 AO2 485 485 R2A R2B R2C 24V PLC COM DI5 DIG DI7 HI 10V AI1 AI2 AI3 GND PE R1A R1B R1C Fig 2 4 Control Circuit Terminals Table 2 2 Functions of Inverter Terminals control circuit terminals Terminal d Type Terminal Name Description Symbol Output 10V Power Supply Maximum 10V Power Output Current 10mA Generally use for 10V GND Supply power supply of external potentiometer resistance range of potentiometer 1 5kQ Output 24V power supply generally use for ower supply of digital input output terminal Power 24V COM 24V Power Supply id 9 P T and external sensor maximum output Supply current
3. 0 100 0 75 sg of async motor 1 F08 15 Field weakening coeff 3 0 0 100 0 70 Y of async motor 1 0 No autotuning F08 30 Autotuning of motor 1 1 Static autotuning of async 0 x motor 1 FR100L amp FR200L For Wire Drawing Machine 2 Rotary autotuning of async motor Group F09 V f Control Parameters of Motor 1 0 Linear V f 1 Multi stage V f 2 1 2nd power V F 3 1 4th power V F F09 00 V f curve setting 4 1 6th power V F 3 x 5 1 8th power V F 6 2 0nd power V F T VIF complete separation 8 V F half separation 0 0 30 096 0 0 fixed Model iua Torque boost torque boost defined A F09 02 Cut off frequency of 0 00 Maximum frequency 50 00Hz A torque boost F09 03 ED ER 0 00 F09 05 000Hz A Fo9 04 Mu didi voltage 1 9 9 100 0 0 0 A F09 05 piar ad F09 03 F09 05 000Hz A Fo9 06 Mu ans voltage 2 9 9 100 0 0 0 A F09 07 diaconi F09 05 F09 09 000Hz A Fog og Mu S voliage3 55 499g 0 0 A F09 09 Multi point V F frequency F09 07 rated motor 50 00Hz 4 F4 frequency Foo 10 Mu ga voltage 4 9 9 100 0 Ue 410009 100 0 A F09 11 WE slip een 0 0 300 0 0 0 A F09 12 Stator voltagedrop 0 0 200 0 100 0 A compensation gain F09 13 Excitation boost gain 0 0 200 096 100 0 A F09 14 Oscillation Suppression 0 0 300 096 0 096 A Group F11 Protection Parameters 0 Curr
4. 3 straight line wire drawing machine Note Refer to group HOO for other parameters 4 Parameter setting reference of drive for unwinding Function code Parameter Name Recommended setting value F01 08 Maximum frequency Fmax 75 00Hz F01 09 Upper limit frequency Fup 75 00Hz F02 00 Run command 1 Terminal control LED on F02 02 Reverse proof action 0 Reverse enabled F02 12 Stop mode 0 Ramp to stop F02 14 Stop DC braking current 10 0 Base andes condition F02 16 Stop DC braking time 1 5 Base on real condition F03 00 Accel time 1 2 0s F03 01 Decel time 1 2 0s F03 08 Jog accel time 2 0s F03 09 Jog decel time 2 0s F04 00 Function of terminal DI1 1 Running forward FWD F04 01 Function of terminal DI2 4 JOG forward F04 02 Function of terminal DI3 7 Fault reset RESET F04 03 Function of terminal D14 5 JOG reverse F04 04 Function of terminal DI5 39 External wire break fault H00 00 Type of wire drawing 2 Unwinding machine Note Refer to group HOO for other parameters 228
5. Group F05 Digital Output F05 00 Y1 output function 0 No output 1 x F05 01 Y2 output function 1 Drive is running 2 Inverter fault 3 Frequency level detection FDT1 F05 02 Relay 1 output function 4 Frequency level detection 2 x FDT2 20 Underload alarm Group F07 Analog and Pulse Output F07 00 AO1 output function 0 No output 1 x F07 01 AO2 output function 1 Output frequency 2 x 2 Command frequency 3 Output current 4 Output voltage 5 Output power 6 Bus voltage Y2 HO output function 7 10V FOTO when used as HO 8 keypad potentiometer a 9 Al1 10 Al2 11 AI3 12 HI 13 Output torque Group F08 Parameters of Motor 1 F08 01 Power rating of motor 1 0 10 600 00kW Model x F08 02 Rated voltage of motor 1 60 660V defined x F08 03 Rated current of motor 1 0 1 1500 0A Model x F08 04 Rated frequency of 20 00 Fmax defined z motor 1 F08 05 Rated speed of motor 1 1 30000 Model x E 0 Y defined F08 06 Wiring mode of motor 1 T A Model x F08 07 Rated power factor of 0 50 0 99 defined Y motor 1 F08 08 Stator resistance R1 of 0 001 65 5350 Model async motor 1 F08 09 Rotor resistance R2 of 0 001 65 5350 defined F async motor 1 F08 10 Leakage inductance L1 0 001 65 535mH Model x of async motor 1 F08 11 Mutual inductance L2 of 0 1 6553 5mH defined asynchronous motor 1 F08 12 No load current of 0 1 1500 0A Model x async motor 1 F08 13 Field weakening coeff 1 0 0 100 0 87 of async motor 1 F08 14 Field weakening coeff 2 0
6. Status of DI6 DI7 digital DI7 DI6 00 o input terminal yoo 14 Status of digital output Ro R1 Y2 Y1 0000 terminal U00 15 AI1 input 0 0 100 096 0 096 oO U00 16 Al2 input 0 0 100 0 0 0 O U00 17 Al3 input 100 0 100 096 0 096 oO uoo 1s Keypad esr aaa 0 0 100 0 0 0 U00 19 HI input 0 00 100 00kHz 0 00kHz oO U00 20 AO1 output 0 0 100 0 0 0 O U00 21 AO2 output 0 0 100 096 0 096 io U00 22 HO output 0 00 100 00kHz 0 00kHz oO U00 23 Temperature of inverter 40 0 C 120 0 C 0 0 C oO U00 24 APUANA power on 0 65535min Omin U00 25 Pup c running 0 6553 5min 0 0min o U00 26 Ci od power an 0 65535h Oh o U00 27 Cumulative running time 0 65535h Oh oO U00 28 Count value 0 65535 0 oO U00 29 Length value 0 65535m Om U00 30 Linear speed 0 65535m min Om Min U00 31 Output torque 0 0 300 0 0 0 oO Group U01 Fault Record 0 No fault Err01 Accel overcurrent Err02 Decel overcurrent Err03 Constant speed overcurrent Err04 Accel overvoltage Err05 Decel overvoltage Err06 Constant speed overvoltage Err07 Bus undervoltage eae Fault type Err08 Short circuit 0 Err09 Power input phase loss Err10 Power output phase loss Err11 Motor overload Err12 Inverter overload Err13 External equipment fault Err14 Module overheat Err15 EEPROM read write fault Err16 Motor auto tuning cancelled 15 FR100L amp FR200L For Wire Drawing Machine Err17 Motor auto
7. because of the effect of feedforward then deviation E tends to be 0 When reach smooth starting time PI start to adjust so as to avoid bigger deviation and vibrate and accelerate to reach the target value Note When balance bar position is over the centre position in smooth starting time inverter will exit PI soft start state automatically then entry PI adjustment H00 12 iaee tris lat 0 00 100 00 0 60 A In smooth starting time roll diameter coefficient adjust the increment per second according balance bar bigger value indicate faster adjustment Hoo 13 Rol deir te 0 00 100 00 2 0 A H00 14 Roll diameter coefficient 0 0 Roll diameter coefficient 10 0 range 2 range 2 AE H00 15 Roll diameter coefficient Roll diameter coefficient range 20 0 A i range 3 1 3 ad H00 16 Roll diameter coefficient Roll diameter coefficient range 30 0 A E range 4 2 4 ded H00 17 Roll diameter coefficient Roll diameter coefficient range 35 0 range 5 3 5 id A Roll diameter coefficient Roll diameter coefficient range HOS K increment 1 4 100 0 9 03 A H00 19 Roll diameter coefficient amp 99400 00 0 08 A K increment 2 Ho0 20 Roll diameter coefficient 9 00 100 00 0 50 A K increment 3 Hoo 21 Roll diameter coefficient 9 00 100 00 1 00 A K increment 4 Fogg Roll diameter coefficient 9 99 190 00 6 00 A K increment 5 Roll diameter coefficient will be ad
8. performed on the rotating motor 6 Asudden load is added during acceleration 7 The AC drive model is of too small power class 1 The output circuit is 1 Eliminate external faults 2 Increase the acceleration time 3 Adjust the manual torque boost or V F curve 4 Adjust the voltage to normal range 5 Select rotational speed tracking restart or start the motor after it stops 6 Remove the added load 7 Select an AC drive of higher power class Err01 Accel overcurrent grounded or short circuited 1 Eliminate external faults 2 The deceleration time is too 2 Increase the deceleration short time 3 The voltage is too low 3 Adjust the voltage to ene Decel overcurrent 4 A sudden load is added normal range during deceleration 4 Remove the added load 5 The braking unit and 5 Install the braking unit and braking resistor are not braking resistor installed 1 The output circuit is rounded or short circuited A The voltage is too low pe dist te Voltage to Constant speed g normal range overcurrent Strvsudder load is adaed 3 Remove the added load during operation g 4 The AC drive model is of too Ae Select an AC drive of higher power class small power class 1 The input voltage is too high 2 An external force drives the motor during acceleration Err04 Accel overvoltage 3 The acceleration time is too short 4 The braking unit and braking resistor are not inst
9. 200mA Factory default in connection with 24V when using an external signal to drive External Power PLC j DI1 DI7 PLC need to be connected to Input Terminal external power and disconnected with 24V power terminal Analog Input Input Range DC 0 10V 0 20mA AI1 GND Terminal 1 selected by AI1 AI2 toggle switches on Analog AI2 GND Analog Input control board Input Impedance 250kQ for Input d Terminal 2 voltage input 2500 for current input Analog Input Input voltage range DC 10 10V AI3 GND i P P a 3 Terminal 3 Input Impedance 250kQ Digital Input DI1 COM TP Terminal 1 Digital Input DI2 COM UMS Terminal 2 TY T Maximum input frequency 200Hz Digital Digital Input DI3 COM Input Impedance 2 4kO Input Terminal 3 i Voltage Range of level input 9 V 30V Digital Input DI4 COM Terminal 4 Digital Input DI5 COM MP Terminal 5 8 FR100L amp FR200L For Wire Drawing Machine Digital Input DI6 COM i Terminal 6 Digital Input Besides the features of DI1 DI6 DI7 also Terminal 7 or DI7 HI COM can be the channel of high speed pulse high speed pulse i input Maximum input frequency 100kHz input Analog Output AO1 GND l Output range DC 0 10V 0 20mA Analog Terminal 1 selected by A01 A02 toggle switches on Output Analog Output AO2 GND control board Impedance required210kQ Terminal 2 Open Collector Voltage Range 0 24V Y1 COM Ou
10. 30B 40 62 60 30 40 FR200L 4T 037 57 76 75 37 50 FR200L 4T 045 69 92 91 45 60 FR200L 4T 055 85 113 112 55 70 FR200L 4T 075 114 157 150 75 100 FR200L 4T 090 134 160 176 90 125 FR200L 4T 110 160 190 210 110 150 FR200L 4T 132 192 232 253 132 175 FR200 4T 90G 110P or above is provided with an external mounted DC reactor in shipment as default ga FR100L amp FR200L For Wire Drawing Machine 1 3 Dimensions Installation dimension and Weight a FR100L 0 75 4 0kW dimensions and wall mounting dimensions Fig 1 3 Wall mounting installation diagram Table 1 2 Configuration mounting dimensions and weight Dimensions and installation size mm Weight Model No Ka w H D w1 w2 H1 H2 H3 H4 D1 D2 Kg FR100L 4T 0 7B FR100L 4T 1 5B 110 173 135 100 11 163 163 121 8 140 5 45 5 1 5 FR100L 4T 2 2B FR100L 4T 4 0B b FR200L 0 75 15kW dimensions and wall mounting dimensions D a H gt Z l N d em 4 Wi a w Fig 1 4 0 75 15Kw Wall mounting installation diagram c FR200L 18 5 132kW dimensions and wall mounting dimensions amaaa a nr ees sas sas os yx wi My Ww Fig 1 5 0 75 15Kw Wall mounting installation diagram 4 FR100L amp FR200L For Wire Drawing Machine Table 1 3 Configur
11. F00 04 Default Value Control information of fault 0 x 3 ckup user s current parameters 4 User s backup parameters were restored Group F01 Frequency command F01 08 Maximum 20 00 600 00Hz 75 00Hz x frequency Fmax F01 09 Upper limit frequency Fup Fdown Fmax 75 00Hz x Lower UL limit frequency Fdown iduliur a HUE x 0 Run at Fup F01 11 Lower limit frequency 1 After running time of lower 0 x limit frequency it will run on speed of 0 F01 12 Running time of lower limit 0 0 6000 0s 60 0s x frequency Group F02 Start Stop Control 0 Keypad control LED off 1 Terminal control LED on F02 00 Run command 2 Communication control 1 x LED blinking Group F03 Accel Decel Parameters F03 00 Accel time 1 0 0 6000 0s 40 0s A F03 01 Decel time 1 0 0 6000 0s 40 0s A F03 08 Jog accel time 0 0 6000 0s 8 0s A F03 09 Jog decel time 0 0 6000 0s 8 0s A Group F04 Digital Input F04 00 Function of terminal DI1 0 No function 1 x F04 01 Function of terminal DI2 1 Running forward FWD 2 x F04 02 Function of terminal DI3 2 Running reverse REV 7 x F04 03 Function of terminal D14 3 Three wire control 6 x 4 JOG forward 5 JOG reverse RJOG gt 6 Coast to stop F04 04 Function of terminal DI5 7 Fault reset RESET 39 x 39 line break fault 10 FR100L amp FR200L For Wire Drawing Machine
12. FR100L amp FR200L For Wire Drawing Machine Preface FR100L amp FR200L special purpose inverter is designed for wire drawing machine based on the core control arithmetic of FR100 or FR200 vector control inverter combined with the control requirements of wire drawing machine application It can be widely used in water tank type wire drawing host water tank type winding machine straight drawing machine and etc Starting at any position of lower limit point zero or upper limit on tension rod tracking the speed automatically to keep balance bar at the middle position whenever without load half load full load and whatever thick line thin line low speed high speed the tension is constant When debugging the product please refer to the commissioning guide in this manual maintenance can refer to FR100 or FR200 user manual IMPORTANT NOTES To illustrate the details of the products pictures in this manual based on products with outer casing or safety cover being removed When using this product please be sure to well install outer casing or covering by the rules and operating in accordance with the manual contents The illustrations this manual for illustration only and may vary with different products you have ordered The company is committed to continuous improvement of products product features will continue to upgrade the information provided is subject to change without notice If you are using have questions pleas
13. O N Mold 1 Mold2 Mold 3 Mold N i D rA wheel U E M 9 N Tension rod NC eos Ss 10y pe ension modi N J Drive Motor2 9 toy Drawing d 10V Take dish on Machine N Host EN Motori Dive pH Motors Me Drive ew For the al Put the reel Actinomy GND closing cetes for line power S Fig 2 1 Water tank type wire drawing machine 2 Actinomy The 1st The 2nd The 9th The 10th Take the wheel cetes round tower round tower round tower round tower round _ _ Cylinder arm Cylinder arm _ Ovlinderarm Oylinderarm fo sig X d uc ii ec A ee eo E b a lo o 9g z g a E Drive bw E Drive 3 Drive for straight int Ei istraight into ic straight into a bs pum the closing 2 Ithe closing 2 ithe closing P irawing E aiz Take the line for g line for 8 line for 3 machine ajo 2e fer 3 2 QE host HMI PLC Oe dy a ozo S day Ap temas 8 at AQ Fm ot p Bin T ND GND GND IGND GNI E ND dep e Fig 2 1 Straight line wire drawing machine 3 sbe FR100L amp FR200L For Wire Drawing Machine The 1st The 2nd The 9th The 10th Take the wheel Actinomycetes round round tower round tower round tower round tower a EON RN Cylinder a Cylinder am X Cylinder Cylinder am am am am o S g a Lj S 3 gt Ea 2 z D E E E i i i Dr
14. alled 1 Eliminate external faults Err03 1 Adjust the voltage to normal range 2 Cancel the external force or install a braking resistor 3 Increase the acceleration time 4 Install the braking unit and braking resistor 23 FR100L amp FR200L For Wire Drawing Machine Me Inpu voltages too 1 Adjust the voltage to 2 An external force drives the normal range 2 Cancel the external force motor during deceleration Decel f A KE or install the braking resistor Err05 3 The deceleration time is too x overvoltage sh rt 3 Increase the deceleration xdg n time id The braking Unit ind 4 Install the braking unit and braking resistor are not installed braking resistor 1 The input voltage is too high 1 Adjust the voliage do Constant speed normal range Err06 2 An external force drives the overvoltage 2 Cancel the external force motor during deceleration or install the braking resistor 1 Instantaneous power failure occurs on the input power supply 2 The AC drive s input voltage is not within the allowable 1 Reset the fault range 2 Adjust the voltage to Err07 Bus undervoltage 3 The bus voltage is normal range abnormal 3 Contact the agent or 4 The rectifier bridge and Frecon buffer resistor are faulty 5 The drive board is faulty 6 The main control board is faulty 1 The output circuit is grounded or short circu
15. ation mounting dimensions and weight Dimensions and installation size mm Weight Model No odel No Ww W1 H H1 D e Kg perture FR200L 4T 4 0B FR200L 4T 5 5B 146 131 249 236 177 5 5 3 2 FR200L 4T 7 5B FR200L 4T 011B FR200L 4T 015B 198 183 300 287 185 5 5 54 FR200L 4T 018B FR200L 4T 022B 255 176 459 443 220 7 15 5 FR200L 4T 030B FR200L 4T 037 FR200L 4T 045 270 130 590 572 260 7 27 5 FR200L 4T 055 FR200L 4T 075 357 230 590 572 260 7 37 FR200L 4T 090 FR200L 4T 110 430 320 829 5 802 293 12 77 7 FR200L 4T 132 FR100L amp FR200L For Wire Drawing Machine 2 1 Wire amp cable winding and unwinding of wire drawing machine diagram It is consisted of host stretch film tension rod winder and winding machines AO N Mold 1 Mold 2 Mold 3 _ Wire wheel 9 0 9 if N N Drive Host Pass i for wire N i Put the i drawing LE reel machine 777 Wotorl Fi Drive f N Motor2 For the NS p closing Seta GND line Fig 2 1 Water tank type wire drawing machine 1 A L
16. ce the load and locked rotor occurs on the check the motor and With wave an Err26 current limit fault motor mechanical condition 2 The AC drive model is of too 2 Select an AC drive of small power class higher power class 1 Check the grid voltage Err27 Inverter soft start 1 The grid voltage is too low 2 Demand for technical relay is off 2 Rectifier module failure support 1 The upper and lower A transmission module Software version re upload module Err28 eas parameters in the parameter compatibility fault parameters to pass down version of the control panel version mismatch 1 The acceleration and IE Sead the i deceleration time deceleration time is too short F Hardware 2 Set the correct motor Err29 2 The motor parameters are overcurrent parameters not accurate f 3 The demand for technical 3 The drive hardware failure support 1 The deceleration time is too T To extend the deceleration time Hardware snort 2 The installation of a Err30 2 Do not install braking n 3 overvoltage braking resistor resistor F 3 The demand for technical 3 The drive hardware failure support Err35 Wire break fault Wire break Re connect the wire 26 FR100L amp FR200L For Wire Drawing Machine Chapter 5 Parameter setting reference 5 1 Parameter setting reference of drive for water tank type wire drawing machine host Function code Parameter Name Recommended setting value
17. d write fault Err15 Same F11 11 Protection action 2 as unit s place 00000 x Hundred s digit Communication overtime error Err18 Same as unit s place Thousand s digit PID feedback loss Err19 Same as unit s place Ten thousand s digit Continuous running time reached Err20 Same as unit s place Unit s place Module temperature detection disconnection Err24 0 Fault reported and coast to stop F11 12 Protection action 3 1 Stop according to the stop 00000 x mode 2 Fault reported but continue to run Ten s digit Load becoming 0 Err25 Same as unit s place 13 FR100L amp FR200L For Wire Drawing Machine Hundred s digit Reserved Thousand s digit Reserved Ten thousand s digit Reserved 0 Current running frequency Frequency selection for b Set frequency em ES 2 Frequency upper limit F11 14 continuing to run upon rmm 0 x fault 3 Frequency lower limit 4 Backup frequency upon abnormality F11 15 Backup frequency upon 9 00 Fmax 0 00Hz x abnormality Bite Motor overtoad protection 30 0 300 0s 60 0s x Unit s place detection option 0 Always detect 1 Detect at constant speed F11 18 Overload alarm only 00 x Ten s digit compared object 0 Rated current of motor 1 Rated current of drive F11 19 Ove
18. e contact our regional agents or our customer service center Customer Service Tel 0755 33067999 The company s other products please visit our website http www frecon com cn FR100L amp FR200L For Wire Drawing Machine Contents PROPAGCE coscssiscessccsecsteweccossscsccosssesccotssssccsusscscssuancstessassaessaassacs E A 1 COMENTS sires U T 2 Chapter 1 Product Information sscsscessscscesssssscsssessecsssesssssesessessssssssssssssessessessssessessesessessesessesseeeseeseees 3 1 1 Nameplate information retener tette tette tette tenens 1 2 FR100 amp FR200L Special Purpose Drive Model Selection 1 3 Dimensions Installation dimension and Weight Chapter 2 Commissioning guide eese esten tenete tenen tn tates tanta ttn sontes tates tensa tentes sa entn sanus 6 2 1 Wire amp cable winding and unwinding of wire drawing machine diagram 6 2 2 Terminal configuration ioo temere an eR GER GIC Radios 7 Chapter 3 Function ParaMetels iscssaisssccssssissnasessecssaieissnasaaiscasssessannsiaissnsoseisannsisiecssossiseansisiecssaibiceessiaisenseiaes 10 3 1 Basic Function Parameters 3 2 Group HOO Function Cde Chapter 4 Troubleshooting ssscsscssssssscsssesssssssessesssesssessesssssssessessssessessesessessessscessesssssssecsessssessessesseseseees 23 Chap
19. e the load and check the motor and Err12 Inverter overload motor mechanical condition 2 The AC drive model is of too 2 Select an AC drive of small power class higher power class Err413 External 1 External fault signal is input Reset the operation equipment fault via DI 1 The ambient temperature is 1 Lower the ambient too high temperature 2 The air filter is blocked 2 Clean the air filter 3 The fan is damaged 3 Replace the damaged Err14 Module overheat 4 The thermally sensitive fan resistor of the module is 4 Replace the damaged damaged thermally sensitive resistor 5 The inverter module is 5 Replace the inverter damaged module EEPROM The EEPROM chip is Replace the main control Err15 read write fault damaged board r Since the identification Err16 Motor auto tuning process press STOP RST Press STOP RST key to cancelled key reset 1 the motor and the inverter 1 check the connection output terminals are not between the inverter and Err17 Motor auto tuning connected motor fault 2 The motor does not 2 The motor is disengaged disengage the load load 3 The electrical fault 3 Check the motor uds lenotworning 1 Check the PC Connection Communication pr percy Be ty a a 2 Check the communication 2 The communication line is Err18 overtime cable not normal i n error n 3 The communication 3 F15 set communication parameters are set correctly parameters set
20. el veio coefficient o Doc feedforward gain limit ng 0 0 A starting value o Straight line 200 096 Winding 1 0s H00 11 Smooth starting time 0 0 120 0s d A Straight line 0 0s H00 12 Smooth start K increment 9 99 400 00 0 60 per second TEE Tn H00 13 Roll diameter coefficient 0 0 Roll diameter coefficient 2 0 range 1 range 2 17 FR100L amp FR200L For Wire Drawing Machine H00 14 Roll diameter coefficient Roll diameter coefficient range 10 0 range 2 1 3 H00 15 Roll diameter coefficient Roll diameter coefficient range 20 0 A range 3 2 4 H00 16 Roll diameter coefficient Roll diameter coefficient range 30 0 A range 4 3 5 P Roll diameter coefficient Roll diameter coefficient range usc range 5 4 100 0 ee B Hoo 18 Roll diameter coefficient amp 00 100 00 0 05 A K increment 1 H00 19 Roll diameter coefficient 0 00 100 00 0 08 A K increment 2 Ho0o 20 ROl diameter coefficient 5 00 100 00 0 50 A K increment 3 Ho0 21 Roll diameter coefficient 9 o 405 ooo 1 00 A K increment 4 H00 22 el clair 0 00 100 00 6 00 A coefficient K increment 5 Units Wire break determine mode Winding 0 Automatic determine 24 1 External signal Unwindi go Wire prear control made Tens Wire break VFD statue ng 11 S 0 Constant running Straight 1 Stop after the delay line 21 2 Coast to stop Hoo 24 Wi
21. ency PI output frequency Winding 0 s Unwinding H00 32 Modulator function PUR 1 x eg Straight line 1 D lr FR100L amp FR200L For Wire Drawing Machine 0 Positive When feedback signal is lower PID given inverter need to increase output frequency make PID balance When feedback signal is bigger than PID given inverter need to decrease output frequency to make PID balance 1 Negative When feedback signal is lower than PID given inverter need to decrease output frequency to make PID balance When feedback signal is bigger than PID given inverter need to increase output frequency to make PID balance 222 FR100L amp FR200L For Wire Drawing Machine FR100L amp FR200L inverter provides a number of warning information and protection when a fault occurs the protective function is activated the inverter will stop output inverter fault relay contact and in the inverter displays the fault code on the display panel Before seeking service user can press the self examination tips in this section analyze problems and identify solutions If the problem still cannot be excluded seek services or contact the dealer you purchase the drive with my company Display Fault Name Possible Causes Solutions 1 The output circuit is grounded or short circuited 2 The acceleration time is too short 3 Manual torque boost or V F curve is not appropriate 4 The voltage is too low 5 The startup operation is
22. ent limit disabled F11 00 Current limit control 1 Current limit mode 1 2 x 2 Current limit mode 2 F11 01 Current limit 100 0 200 096 150 096 x Frequency decreasing Nn m F11 02 time limit current in x 6000 05 Validyin mode 5 0s A constant speed operation F11 03 Current limitmode2 Tl 100 0 3 0 proportion gain F11 04 Current limitmode 2 0 000 1 000s 0 010s integral time 0 Overvoltage stall disabled F11 05 Overvoltage Stall Control 1 Overvoltage stall mode 1 1 x 2 Overvoltage stall mode 2 F11 06 duco ia 120 0 150 0 130 0 x Voltage F11 07 Overvoltage Stall 0 1 100 0 3 0 A 12 lt FR100L amp FR200L For Wire Drawing Machine Mode 2 Proportion Gain Overvoltage Stall F11 08 Mode 2 Integral Time 0 000 1 000s 0 010s A Unit s place Bus undervoltage 0 Fault reported and coast to stop 1 Stop according to the stop mode 2 Fault reported but continue to run 3 Fault protection disabled Ten s digit Power input phase F11 10 Protection action 1 Loss Err09 Same as unit s 03000 x place Hundred s digit Power output phase loss Err10 Same as unit s place Thousand s digit Motor overload Err11 Same as unit s place Ten thousand s digit Inverter overload Err11 Same as unit s place External equipment fault Err13 0 Fault reported and coast to stop 1 Stop according to the stop mode 2 Fault reported but continue to run Ten s digit EEPROM rea
23. ht line wire drawing machine Used in straight line wire drawing machine Balance bar centre point H00 01 setting 0 0 100 0 50 00 A To set the position of balance bar center point with the feedback value 0 Al1 H00 02 Balance bar feedback 1 AI2 AT 0 x source 2 Communication given 3 HI pulse input 0 AM Feedback signal of balance bar set by AI1 1 AI2 Feedback signal of balance bar set by AI2 2 Communication given Feedback signal of balance bar set by communication source 3 HI pulse input Feedback signal of balance bar set by HI pulse input H00 03 Proportional gain P 0 0 100 096 40 096 H00 04 Integral time Ti 0 00 300 00s 0 00 Proportional gain P It decides the regulating intensity of the PID regulator The higher the P is the larger the regulating intensity is The value 100 0 indicates when the deviation between PID feedback and PID setting is 100 0 the adjustment amplitude of the PID regulator on the output frequency reference is the maximum frequency Integral time Ti It decides the integral regulating intensity The shorter the integral time is the larger the regulating intensity is When the deviation between PID feedback and PID setting is 100 0 the integral regulator performs continuous adjustment for the time set in FA 06 Then the adjustment amplitude reaches the maximum frequency H00 05 PID effect upper limit PID effect lower limit 100 0 100 0 x H00 06 PID effect lowe
24. incorrectly PID feedback PID feedback set value is less Check the PID feedback Err19 signal or set to an loss than F13 24 appropriate value F13 24 Continuous Set the running time to reach reference F05 14 Err20 running time ur this function Description reached 1 Is not installed or is not x 1 a copy of the card is plugged parameter copy card 2 properly installed Parameter 2 Parameter copy card Err21 P parameters upload fault anomalies 2 for technical support 3 The control board as 3 for technical support abnormalities 1 Is not installed or is not 1 A copy of the card is plugged parameter copy card properly installed Parameter 2 Parameter copy card Err22 parameters download fault anomalies g 2 For technical support 3 The control board g a 3 For technical support abnormalities 1 The brake line failure or 1 Check the brake unit Err23 Braking unit fault damage the brake pipe replace the brake pipe 2 An external braking resistor is too small 2 Increasing the braking resistor 25 FR100L amp FR200L For Wire Drawing Machine Module temperature The temperature sensor EIER detection failure or cable break For technical support disconnection Check that the load is The AC drive running current disconnected or the setting Err25 Load becoming 0 ic lower than F11 22 F11 22 and F11 23 is correct 1 The load is too heavy or 1 Redu
25. ire break single is valid report wire break fault Err35 and cost to stop Wire break determine H00 24 0 0 20 0s 5 0s A delay time after starting When inverter run after the time of H00 24 inverter start to detect wire break single H00 25 Wire break automatic 0 0 20 0s 1 0s A determine time When H00 23 setting is 0 when the feedback value of balance bar is lower than H00 26 or bigger than H00 27 and continue the setting time the wire break single is valid Wire break feedback 0 0 Wire break feedback H00 26 nm Me 5 096 A lower limit value upper limit value H00 27 Wire break feedback Wire break feedback lower limit 95 0 upper limit value value 100 0 When H00 23 setting is 0 when balance bar is lower than H00 26 or bigger than H00 27 wire break timing start Hoo 28 Running time after wire 9 9120 08 10 0s A break Hoo 29 Running frequency after 4 99 69 ooHz 5 00Hz A wire break When wire break single is valid inverter run at the frequency of HOO 29 and stop at the time of H00 29 H00 30 Synthesized frequency Synthesized frequency output 100 0 X output upper limit lower limit 100 0 Winding 0 0 Synthesized frequency 100 0 Synthesized Unwinding 1 H00 31 d PR 5 x output lower limit frequency output upper limit 5 0 Straight line 0 0 The two function codes is synthesized frequency limit synthesized frequency Roll diameter coefficient host feedforward frequ
26. ited E 2 The connecting cable of the 1 Eliminate external faults 2 Install a reactor or an motor is too long output filter 3 The module overheats ae 3 Check the air filter and the P 4 The internal connections Err08 Short circuit cooling fan become loose 4 Connect all cables 5 The main control board is j faulty properly 6 The drive board is faulty 2 conac theagent or 7 The inverter module is faulty 1 The three phase power input is abnormal Power input 2 The drive board is faulty 1 Eliminate external faults Err09 hase Wee 3 The lightening board is 2 Contact the agent or P faulty FRECON 4 The main control board is faulty 1 The cable connecting the AC drive and the motor is 1 Eliminate external faults faulty 2 Check whether the motor Power output 2 The AC drive s three phase Three phase winding is Err10 phase loss outputs are unbalanced when normal the motor is running 3 Contact the agent or 3 The drive board is faulty Frecon 4 The module is faulty 1 F11 17 is set improperly 1 Set F11 17 correctly 2 The load is too heavy or 2 Reduce the load and Err11 Motor overload locked rotor occurs on the check the motor and the motor mechanical condition 3 The AC drive model is of too 3 Select an AC drive of 25A FR100L amp FR200L For Wire Drawing Machine small power class higher power class 1 The load is too heavy or locked rotor occurs on the 1 Reduc
27. ive E Deve 3 rive 2 me 3 mp straight 5 straight 8 straight 2 straight 2 cies into the into the 2 into the 2 ito tie 9 drive for cosina 8 closing g chsig E ics z main HMI line for E line for line f LC ras a El ine for paw 2 F 120m S 20mA PLC e AM AI POA an AD 2m AM AZ S AM AB mm lait DIA 1 GND GN HH sno eno eno ceno GND Guo f l MCCB L4 Three phase Three phase 380v 38V 50 60Hz 50 60Hz mb oc Start pese 9 OM CEES n gt 0 pit er Ray o Joo Fault reset __ ri Operation RIB Fault reset Operation E Dz omai Holo RIE O Fault output Guide EB Panel pale RUE to stop j Fauttreset opis Ric pCosstto stoP O O via Ric Coast to stop__ ap External wire A gt Break singna 5 Host 24V 3 4 Teak singn Winding 24V External fault S os zm con Drive ene Drive output output com o val Balance bar WO feedback ay tov L oo Speed Given 75 An x AI du Front feed given GND a GND Fig 2 2 Wiring diagram of inverter for water tank type wire drawing machine 2 2 Terminal configuration 2 2 1 Main Circuit Terminals a FR200L 0 75 30KW Main Circuit Terminals Upload and download 19 T 666686666066 6080 bi r interfaces PRETEPTTPPERPPIREE Control circuit terminals
28. justed automatically corresponding to the incremental according to the scope of balance bar No adjustment below range 1 adjust with increment 1 Between range 1 and 2 adjust with increment 2 between range 2 and 3 adjust with increment 3 between range 3 and 4 adjust with increment 4 between 4 and 5 adjust with increment 5 above range 5 20 FR100L amp FR200L For Wire Drawing Machine Units Wire break determine mode 0 Automatic determine 1 External signal Tens Wire break VFD statue 0 Constant running 1 Stop after the delay 2 Coast to stop Winding 21 Unwinding 11 Straight line 21 Wire break control mode Units Wire break determine mode 0 Automatic determine When feedback signal is lower than H00 26 Wire break feedback lower limit value or bigger than H00 27 Wire break feedback upper limit value and continue HOO 25 Running time after wire break automatic determine is valid 1 External signal Digital terminal set to be 39 wire break fault and continue H00 10 wire break is valid Tens Wire break VFD statue 0 Constant running When wire break single is valid keypad display Arn35 alarm then continue to run 1 Stop after the delay When wire break single is valid keypad display Arn35 alarm inverter continue to run with frequency setting by HOO 20 and after the time setting by H00 28 inverter decelerate to stop and report wire break fault Err35 2 Coast to stop When w
29. l time 2 0s F03 09 Jog decel time 2 0s F04 00 Function of terminal DI1 1 Running forward FWD F04 01 Function of terminal DI2 4 JOG forward F04 02 Function of terminal DI3 7 Fault reset RESET F04 03 Function of terminal D14 5 JOG reverse F04 04 Function of terminal DI5 39 External wire break fault E04 15 FWD REV terminal 2 Three wire mode 1 control mode 3 Frequency level detection F05 00 Y1 output function PERI output F05 10 FDT1 upper bound 1 00Hz F05 11 FDT1 lower bound 2 00Hz 207 3 FR100L amp FR200L For Wire Drawing Machine o o machine H00 00 Type of wire drawing 1 Winding machine Note Refer to group HOO for other parameters 3 Parameter setting reference of drive for straight line wire drawing machine Function code Parameter Name Recommended setting value F01 08 Maximum frequency Fmax 75 00Hz F01 09 Upper limit frequency Fup 75 00Hz F02 00 Run command 1 Terminal control LED on F02 02 Reverse proof action 1 Reverse disabled F02 12 Stop mode 0 Ramp to stop F03 00 Accel time 1 20 0s F03 01 Decel time 1 20 0s F03 08 Jog accel time 20 0s F03 09 Jog decel time 20 0s F04 00 Function of terminal DI1 1 Running forward FWD F04 01 Function of terminal DI2 4 JOG forward F04 02 Function of terminal DI3 7 Fault reset RESET F04 03 Function of terminal D14 5 JOG reverse F04 04 Function of terminal DI5 5 JOG reverse H00 00 Type of wire drawing
30. n before previous fault occurred 0 0 3000 0A 0 0A U01 13 Bus voltage when before previous fault occurred 0 1200V OV U01 14 Cumulative running time 0 65535h Oh 16 when before previous fault occurred FR100L amp FR200L For Wire Drawing Machine Group HO 0 Special Function Code for wire drawing machine Type of wire drawing 0 host drive in water tank wire drawing machine 1 Winding drive in water tank H00 00 machine wire drawing machine 1 x 2 Unwinding drive 3 Straight line wire drawing machine Hoo o1 Balance bar centre point 4 0 100 0 50 096 setting 0 AI1 H00 02 Balance bar feedback 1 AI2 I 0 z source 2 Communication given 3 HI pulse input H00 03 Proportional gain P 0 0 100 0 40 0 A H00 04 Integral time Ti 0 00 300 00s 0 00 A H00 05 PID effect upper limit PID effect lower limit 100 0 100 0 x q Y H00 06 PID effect lower limit OOD eC PID FAD eM upper i 100 0 x limit Jo 0 Digital given Setting H00 08 EDU 1 AM RS ds H00 07 Feedforward frequency 2 AI2 Unwindi x Se SOUT 3 Communication given ng 0 4 HI pulse input Straight line 2 Hoo og Feedforward frequency 9 0 100 0 100 0 A digital given Winding 300 0 pis Unwindi Hoo og Roll diameter coefficient 9 0 600 0 ng 100 A K upper limit By 0 Straight line 300 0 Winding 100 0 dus Unwindi Hoo o P
31. r limit 100 096 PID effect upper limit 100 0 PID output frequency is limited H00 05 amp H00 06 100 0 corresponding to maximum frequency 0 Digital given Setting H00 08 Winding 2 A A 1 AI1 Unwinding H00 07 Feedforward frequency 2 AI2 0 9 Y given ore 3 Communication given Straight 4 HI pulse input line 2 To select feedforward frequency given source 0 Digital given Setting by H00 08 1 Alt Setting by input AI1 2 Al2 Setting by input AI2 19 FR100L amp FR200L For Wire Drawing Machine 3 Communication given Setting by the communication 4 HI pulse input Setting by HI pulse input Feedforward frequency Straight line 0 0s H00 08 diai 0 0 100 0 100 0 A igital given When H00 07 set to be 0 H00 08 set the value of Feedforward frequency Roll diameter coefficient Winding 300 0 H00 09 K upper limit 0 0 600 0 Unwinding 100 0 A Straight line 300 0 The upper limit value of roll diameter coefficient K ESTEE n H00 10 Roll diameter coefficient 0 0 feedforward erin 608 K starting value gain limit Straight line 300 096 The initial value when inverter start roll diameter coefficient K Winding 1 0s H00 11 Smooth starting time 0 0 120 0s Unwinding 0 0s A In smooth starting time PI does not calculate inverter start to accelerate and search a suitable roll diameter coefficient K according to deviation E
32. re break determine 9 090 05 5 0s A delay time after starting Hoo 25 Wire break automatic 9 9 90 05 1 0s A determine time OAR H00 26 Wire break feedback 0 0 Wire break feedback 5 0 A lower limit value upper limit value H00 27 Wire break feedback Wire break feedback lower limit 95 0 upper limit value value 100 0 H00 28 Running time after wire 0 0 120 0s 10 0s break Hoo 29 Running frequency after 9 9969 ooHz 5 00Hz A wire break H00 30 Synthesized frequency Synthesized frequency output 100 0 x output upper limit lower limit 100 096 Winding 0 096 H00 31 Synthesized frequency 100 0 Synthesized Unwindin x j output lower limit frequency output upper limit g 15 0 Straight line 0 0 Winding 0 H00 32 Modulator function 0 Positive Unwindi x 1 Negative ng 1 Straight line 1 3 2 Group HOO Function Cde 0 host drive in water tank wire H00 00 Type of wire drawing drawing machine 1 x machine 1 Winding drive in water tank wire drawing machine 18 FR100L amp FR200L For Wire Drawing Machine 2 Unwinding drive 3 Straight line wire drawing machine 0 0 host drive in water tank wire drawing machine Used in water tank type wire drawing machine host or straight line wire drawing machine host 1 Winding drive in water tank wire drawing machine Used in winding of water tank wire drawing machine or winding of straight line wire drawing machine 2 Unwinding drive Used for unwinding 3 Straig
33. rload alarm threshold 20 0 200 0 130 0 x Overload alarm F11 20 activated time that 0 1 60 0s 5 0s x exceeding threshold F1121 Inverter overheat warning 50 0 100 0 C 70 0 C x threshold F11 22 Detection P of power 5 5 100 0 20 0 x F11 23 Detection at ofpower 9 4 60 0s 5 0s x Action selection at 0 Disabled F11 24 instantaneous power 4 Enabled 1 x failure Decel time at F11 25 instantaneous power 0 0 6000 0s 5 0s A failure T A PA 0 Disabled F11 26 Rapid current limit 1 Enabled 0 x E1127 Times of automatic 0 20 0 x reset F11 28 Interval of automatic 0 1 100 0s 10s x reset F11 29 DO action during fault 0 Not act 0 i auto reset 1 Act Group U00 Status Monitoring U00 00 Running frequency 0 00 Fup 0 00Hz 9 U00 01 Set frequency 0 00 Fmax 0 00Hz U00 02 Output voltage 0 660V 0 0V U00 03 Output current 0 0 3000 0A 0 0A 9 U00 04 Output power 3000 0 3000 0kW 0 0kW 9 U00 05 Estimated Motor 0 60000rpm Orpm Speed U00 06 Bus voltage 0 1200V OV U00 07 Synchronous Frequency 0 00 Fup 0 00Hz O 14 FR100L amp FR200L For Wire Drawing Machine U00 08 PLC step 1 15 1 oO U00 09 Program Operation Time 0 0 6000 0s h 0 0s h U00 10 PID set 0 60000 0 oO U00 11 PID feedback 0 60000 0 O Uoo 12 Status of DI1 DIs digital pis Di4 pis DI2 pii 00000 input terminal U00 13
34. ter 5 Parameter setting reference FR100L amp FR200L For Wire Drawing Machine Chapter 1 Product Information 1 1 Nameplate information FRECON CE MODEL rR200L 4T 7 5B POWER 7 5kw IP20 INPUT AC3PH 380 480V 20 5A 50 60Hz OUTPUT Ac3PH 0 400V 17 0A 0 600Hz s w ENTIA 10118003214200140 FRECON ELECTRIC SHEN ZHEN Co LTD Fig 1 1 Nameplate Model Instruction Model numbers on name plate consist of numbers symbols and letters to express its respective series suitable power type power level and other information FR200L 4T 7 5B FR200L Drive for wire drawing machine Braking unit B Built in braking unit Input voltage 2S AC Single phase 220V 4T AC Three phase 380V Adaptable Motor Kw 7 5 T 5kW Fig 1 2 Model Explanation 1 2 FR100 amp FR200L Special Purpose Drive Model Selection Power Rated Rated Model No Input output Applicable motor capacity KVA current current kW HP A A 3 Phase 380V 50 60Hz Range 15 30 FR100L 4T 0 7B 1 5 3 4 2 5 0 75 1 FR100L 4T 1 5B 3 5 0 4 2 1 5 2 FR100L 4T 2 2B 4 5 8 5 5 2 2 3 FR100L 4T 4 0B FR200L 4T 4 0B 6 11 9 5 3 7 4 5 FR200L 4T 5 5B 8 9 14 6 13 5 5 7 5 FR200L 4T 7 5B 11 20 5 17 7 5 10 FR200L 4T 011B 17 26 25 11 15 FR200L 4T 015B 21 35 32 15 20 FR200L 4T 018B 24 38 5 37 18 5 25 FR200L 4T 022B 30 46 5 45 22 30 FR200L 4T 0
35. tput 1 Current Range 0 50mA Digital Open Collector m Apart from Y1 characteristics Y2 also can Output Output 2or Y2 HO COM be the channel of high speed pulse input high speed pulse i Maximum output frequency 100kHz output normal open R1A R1C terminal normal close R1B R1C Contact driving ability Relay terminal AC250V 3A COS 0 4 Output normal open R2A R2C DC 30V 1A terminal normal close R2B R2C A terminal 485 Ze 485 485 Communication Speed Terminals 4800 9600 19200 38400 57600 115200bps Commun icati 485 RS485 toggle switch on control board ication GND Communication setting the terminal matching resister Shield Ground It s use for grounding the shield of Shielded PE Shield Grounding terminal wire When connected to operation board the External Keyboard longest communication distance is up to Aid Interface 50m adopt the standard network cable Interface RJ45 UP DOWNL Parameter Copy OAD Card Interface FR100L amp FR200L For Wire Drawing Machine Chapter 3 Function Parameters 3 1 Basic Function Parameters Table 3 1 Basic Function Parameters Function Default Attrib Name Descriptions Code Value ute F00 Group System Parameters F00 00 User password 0 65535 0 x 0 Null 1 Factory Reset Excluding motor parameters 2 Clear the record
36. tuning fault Err18 Communication overtime error Err19 PID feedback loss Err20 Continuous running time reached Err21 Parameter upload fault Err22 Parameter download fault Err23 Braking unit fault Err24 Module temperature detection disconnection Err25 Load becoming 0 Err26 With wave current limit fault Err27 Inverter soft start relay is off Err28 Software version compatibility fault Err29 Hardware overcurrent Err30 Hardware overvoltage Err31 Line break fault U01 01 Running frequency when the latest fault occurred 0 00 Fup 0 00Hz U01 02 Output current when the latest fault occurred 0 0 3000 0A 0 0A U01 03 Bus voltage when the latest fault occurred 0 1200V OV U01 04 Cumulative running time when the latest fault occurred 0 65535h Oh U01 05 Code of previous fault Same as U01 00 U01 06 Running frequency when previous fault occurred 0 00 Fup 0 00Hz U01 07 Output current when previous fault occurred 0 0 3000 0A 0 0A U01 08 Bus voltage when previous fault occurred 0 1200V OV U01 09 Cumulative running time when previous fault occurred 0 65535h Oh U01 10 Before previous fault code Same as U01 00 U01 11 Running frequency when before previous fault occurred 0 00 Fup 0 00Hz U01 12 Output current whe
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