Technical Description FORMIGA P 100 Technical Description
Contents
1. Excellent long term behaviour for use as end products or spare parts in small series Parts made of PA 2200 withstand high temperature painting and metal coating Parts made of PA 2200 are biocompatible according to ISO 10993 1 PA 2200 is in compliance with the EU Plastics Directive 2002 72 EC for the use with food at contact conditions up to 24 hours at 20 C exception high alcoholic foodstuff For detailed descriptions please see material data and safety data sheets EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 5 17 Internet www eos info e79 Technical Description FORM IGA P 100 2 3 Precision polyamide PA 3200 GF Glass filled fine polyamide for design models with high detail resolution and excellent surface quality For load bearing functional prototypes with excellent strength and stiffness For creating master patterns to be used for vacuum casting and thermally heavily used parts Excellent long term constant behaviour for use as end products or spare parts in small series Parts made of PA 3200 GF withstand high temperature painting and metal coating For detailed descriptions please see material data and safety data sheets 2 4 Fire retardant PA 2210 FR Typical application of PA 2210 FR is the manufacture of flame resistant parts with high mechanical properties PA 2210 FR conta2. Technical Description FORM IGA P 100 Laser beam with divergence optics and flat field lenses Diameter of focused beam lt 0 5 mm Divergence ratio 3 5 1 Focal length of flat field lenses 440 mm Aperture of the scanners 20 mm 1 3 Recoating unit Radial recoating system for the generation of a new powder layer and fed by a powder supply container An overflow container is not required for FORMIGA P 100 as no excess material occurs Minimum layer thickness 0 05 mm Layer thickness variation 0 01 mm Supply container 2 units Capacity of container about 15 litres each 1 4 Heating The building process heaters are operated separately for the upper process chamber and the lower unloading chamber Both heater loops separately are controlled and observed Area heating 2 4 kW 1 5 Nitrogen generator NG 3H integrated protective gas generator with cooling system The protective nitrogen generator separates compressed air into nitrogen and oxygen Nitrogen is used for cooling the optics and as a protective gas for the process Oxygen is allowed to flow into the ambient in order to prevent high nitrogen concentrations from becoming hazardous for the operating personal Total air consumption Vn ca 10 m3 h Purity of N gt 99 EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 3 17 Internet w
3. GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 9 17 Internet www eos info e79 Technical Description FORM IGA P 100 3 3 Materialise Magics RP Magics RP is a software package for data pre processing based on STL data It is available for all current Windows operating systems and covers the needs of data pre processing for the FORM IGA P 100 systems Visualisation of parts in STL format Process compatible placement of parts Repairing and editing functions Quality assurance of STL files Import of IGES VDA CATIA and various other data using additional modules Part assembly and quality control after building using additional Rapid Fit module in combination with hardware assembling kit 3 4 EOSPACE The EOSPACE software automatically performs a positioning of all parts to be built in a way that the build envelope is used to its full extend and at the same time the build height of the job is minimised The placement is based on the real part surfaces so parts can be nested into each other However a minimum space between the parts can be chosen and is guaranteed in order to assure process stability and part quality By this full use is made out of the system s productivity This product is integrated within Materialise Magics RP and requires the most recent version of Magics minimum V9 05 Fur
4. can easily be polished to mirror like surface after resin infiltration PrimeCast 101 has a minimum ash residue content For detailed descriptions please see material data and safety data sheets 2 7 CarbonM ide Carbon fibre filled Polyamide PA 12 CarbonM ide has outstanding mechanical properties characterised by extreme stiffness and strength Typical applications are fully functional prototypes with high end finish for wind tunnel tests or other aerodynamic applications Due to an orientation of the fibres during recoating the mechanical properties vary in the three different axis directions For detailed descriptions please see material data and safety data sheets EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 7 17 Internet www eos info e79 Technical Description FORM IGA P 100 3 Data preparation Pre processing of CAD data is necessary to create the SLI data which are required for the laser sintering process The main requirement is the conversion of three dimensional 3D structures into a sequence of two dimensional 2D layers called slices Further requirements depend on the individual process chain from CAD design to the sintering process and may contain the needs of repairing cutting or scaling of 3D structures Initial format for generation of the slices is always t
5. dication and not as a guarantee of suitability for any specific application EOS EOSINT EOSPACE e M anufacturing Alumide PrimeCast PrimePart are registered trademarks of EOS GmbH Windows 2000 Windows NT and Windows XP are registered trademarks of the Microsoft Corporation 2006 EOS GmbH Electro Optical Systems All rights reserved EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 17 17 Internet www eos info
6. documentation Full documentation in accordance with CE conformity is provided including Installation conditions Machine basics Accessories and options 6 2 2 Software documentation EOS Desktop PSW is provided with a user manual according to CE The manual can be delivered in German English French and Italian language immediately for other languages please ask for delivery time and costs The software provides the possibility to change over between the German English or French version at run time EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 14 17 Internet www eos info e79 Technical Description FORM IGA P 100 Materialise Magics RP is provided with a user manual and a comprehensive online help in German or English language to be selected during installation The operation language is English or German also to be selected during installation EOSPACE module in Magics contains a separate online help 6 3 Training 6 3 1 Basic introduction After installation and function control through the technical service the customer is instructed to the basic functions of the machine by the service engineer Due to the simplified machine concept the operation of the machine can be acquired through the customer by means of the enclosed handbook Basic training Installation function co
7. mechanical settings Service and maintenance 6 4 Software training Due to the comprehensive user manual a training for EOS Desktop PSW is not necessary A short introduction into the use of the software will be given during the basic introduction A more detailed course will be held during the basic training Training for Magics RP and modules is provided by Materialise at its premises or at customer site For higher efficiency it is recommended to participate in a Magics training at Materialise EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 16 17 Internet www eos info e79 Technical Description FORM IGA P 100 before starting the basic training course Due to the online help in EOSPACE a training is not necessary Customers purchasing the software with an FORM IGA P 100 System will get an introduction into the use of the software during the basic training 6 5 Service programme To maintain the system s continuous availability EOS offers different contract options in its service programme The options take into account the individual requirements of the operator For detailed information about the services offered under the contract options please refer to our separate offer The data are based on our latest knowledge and are subject to changes without notice They are provided as an in
8. ailling M nchen Telefon 49 0 89 893 36 0 Telefax 49 0 89 893 36 285 Internet www eos info e79 Technical Description FORM IGA P 100 Required floor space see installation requirements Compressed air consumption approx 20 m h at 7 bar Standard pressure 7 bar Minimum pressure 6 bar Maximum pressure 10 bar Compressed air temperature max 10 C above ambient air temperature Quality of compressed air in accordance with DIN ISO 8573 Solids Class 1 particle size lt 0 1 um Particle density lt 0 1mg m Water content Class 4 compressed air saturation point lt 3 C Oil content Class 1 oil concentration lt 0 01 mg m 1 2 Exposure unit CO laser 30 W Wave length of laser 10 6 um Laser radiation power at time of delivery min 30 W nominal power Minimum radiation power within 28 W warranty period 12 months Laser beam scanning Scanner High speed rotating mirror scanning system uses precision galvanometer scanners with temperature compensation integrated servo and interface electronics digital data transfer from the systems control computer and digital signal processing Exposed area 200 x 250 mm Scanning speed up to 5 m s Positioning accuracy of laser beam 0 05 mm EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 2 17 Internet www eos info e79
9. e79 Technical Description FORM IGA P 100 Technical Description Status April 16 2007 1 Machine FORMIGA P 100 The machine is mounted on a solid frame construction All required units are integrated into a single housing The process chambers are secured by interlock Requirements of laser safety class 1 are met For exhaustion of vapours a suction nozzle is provided The system carries the CE designation 1 1 Basis data Dimensions FORMIGA P 100 incl powder container and display w xd xh Transport dimensions excl powder container and display w x d x h Weight Operation temperature range Electric mains requirements Europe 3 phase system with neutral conductor Main fuses Europe Electric mains requirements USA 3 phase system with neutral conductor Main fuses USA Electric mains requirements Japan 3 phase system without neutral conductor Main fuses Japan Average power consumption at manufacturing process Diameter of suction nozzle Exhaust flow rate FP 04 16 2007 TD_P100_en doc 1 17 1320 mm x 1067 mm x 2204 mm 1320 mm x 988 mm x 1950 mm approx 600 kg 20 25 C 400 V 6 10 at 50 60 Hz CEE 5 pole 3x16A 208 V 10 at 50 60 Hz Connection to external main switch min 3 x 25 A max 3 x 40 A 200 V 10 at 50 60 Hz RST Net min 3 x 25 A max 3 x 35 A approx 6 kW 100 mm 20 m3 h EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Kr
10. he STL format that approximates the part geometry by a net of triangles Several software packages are capable to convert data of e g IGES VDA FS STEP CATIA PROJE or other formats into the STL format An PC is required for this data pre processing The equipment should meet the following requirements Processor gt 2 GHz min Pentium IV or similar recommended RAM 512 MB gt 1024 MB recommended Graphic board gt 128 MB recommended open GL Network interface RJ45 100BaseTX Network protocol TCP IP Operating system Windows 2000 or XP Disk drives CD ROM Monitor 17 1024x768 true colour For additional demands e g on processor performance or RAM especially with simultaneous use of external data processing software please refer to the corresponding supplier documents Various software packages are available for data preparation on a PC as described below EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 8 17 Internet www eos info e79 Technical Description FORM IGA P 100 3 1 EOS Desktop PSW die FORM IGA process control software The EOS Desktop PSW is an integral component of the system This is the process control software which imports the EOS specific SLl format layer data allows the positioning within the available build volume as well as the assignment of exposure para
11. ing a three phase motor with IP 54 protection ignition free construction built in sound suppresser and 3 phase high power turbine Dimensions w x d x h 920 mm x 1270 mm x 580 mm Rated power 1900 W Airflow 86 l sec Vacuum 14 7 kPa Suction power 480 W Sound level 76 dB A 20 uPA Main filter area 16 000 cm Dust bag tank capacity 461 461 Weight 88 kg EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 13 17 Internet www eos info e79 Technical Description FORM IGA P 100 6 Services 6 1 Set up and installation 6 1 1 FORM IGA P 100 System installation The system is set up and installed ready for use at the customer s site according to given Specifications For set up and installation requirements see corresponding machine specific installation requirements available from EOS 6 1 2 Software installation Installing the EOS Desktop PSW from CD ROM can easily be done by the user within minutes To run the installation local administrator rights are required The use of the software is protected by a password provided by EOS The installation of Magics RP from CD ROM includes EOSPACE it also requires administrator rights and can be done by the customer The license password is provided by Materialise depending on the purchased modules 6 2 Documentation 6 2 1 FORMIGA P 100 System
12. ins a chemical flame retardant In case of fire a carbonating coating arises at the surface of the part isolating the plastic below PA 2210 FR is free of halogens Excellent long term constant behaviour for use as end products or spare parts For detailed descriptions please see material data and safety data sheets 2 5 Alumide Aluminium filled polyamide 12 powder for the production of models constructions tool inserts for small series end products and spare parts Parts built in Alumide distinguish themselves by their well balanced ratio of density and rigidity as well as by their outstanding optic surface quality and dimensional accuracy The metallic looking parts can be finished by grinding polishing or coating Due to the good machining properties of the material parts can be finished by milling drilling or turning For detailed descriptions please see material data and safety data sheets EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 6 17 Internet www eos info e79 Technical Description FORM IGA P 100 2 6 PrimeCast 101 For producing sacrificial patterns and master patterns for plaster investment casting and vacuum casting with excellent dimensional accuracy very high surface quality good strength and exceptional finishing properties Patterns offer smooth surfaces which
13. meters The software calculates the exposures to be performed and sends these as a packet to the machine The EOS Desktop PSW provides optimized exposure strategies as well as a high level of detail resolution The software requires a PC running on Windows 2000 or XP see table hardware advises of chapter 3 Data preparation A single seat licence is part of the delivery 3 2 EOS RP Tools the EOS software for generating and manipulating layer data EOS RP Tools is a software package which allows part data in STL format or in CLI format to be converted into the EOS specific SLI format required for the subsequent building process Layer data of solid bodies can be separated into skin and core data to facilitate process optimisation The EOS RP Tools consists of the modules SLIVIEW graphical user interface for visualising layer data SLICER generates two dimensional layer data out of three dimensional STL data SLIFIX automatic repair of the most common data errors in layer data such as overlaps double contours and inverted polygon orientation SKINCORE separates massive part data into one data set for a definable Skin and a Core on a two dimensional basis Note with PSW V3 3 this functionality is also included in the PSW SLICONV automatic data conversion from CLI to EOS SLI and vice versa either ASCII or binary Data input format STL CLI ASCII or binary EOS SLI Data output format EOS SLI CLI ASCII or binary EOS
14. n Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 4 17 Internet www eos info e79 Technical Description FORM IGA P 100 2 Materials 2 1 PrimePart Very fine functional polyamide for design models with high detail resolution and smooth Surfaces For load bearing functional prototypes with durable flexible features For creating master patterns to be used in vacuum casting and for fast production of design prototypes Excellent long term behaviour for use as end products or spare parts in small series Parts made of PrimePart withstand high temperature painting and metal coating Parts made of PrimePart are biocompatible according to ISO 10993 1 PrimePart is in compliance with the EU Plastics Directive 2002 72 EC for the use with food at contact conditions up to 24 hours at 20 C exception high alcoholic foodstuff PrimePart requires a lower refresh rate which results in a reduction of powder consumption by up to 40 compared with precision polyamide PA 2200 while other material properties remain unchanged For detailed descriptions please see material data and safety data sheets 2 2 Precision polyamide PA 2200 Very fine functional polyamide for design models with high detail resolution and smooth Surfaces For load bearing functional prototypes with durable flexible features For creating master patterns to be used in vacuum casting and for fast production of design prototypes
15. ntrol and instruction of the customer lasts approx 1 day 6 3 2 Basic training For interested customers EOS offers optionally a 3 day basic training following the installation through the service engineer Basic training includes Basics of laser sintering technology Machine use Handling of accessories Part fabrication Service and maintenance 6 3 3 Expert training EOS offers a expert training as a follow up training to the basic training Afterwards further software functions get opened to the expert so that the customer receives the freedom to adapt and to tune his machine to special applications EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 15 17 Internet www eos info e79 Technical Description FORM IGA P 100 The training lasts approx 2 3 days and is carried out by an expert customer trainer Expert training includes Setup of exposure parameters Optimising of building results Optimisation for special applications 6 3 4 Service training With the aim to enable customers to perform minor services by themselves EOS offers a 3 day service training Training requirements Basic training Expert training Tele service contract Service training includes Change of optic components Adjustment of laser beam Measuring of laser power Creation of calibration grid Basic
16. ort and ensures a constant powder quality Dimensions w xd x h 700 mm x 500 mm x 1000 mm EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling M nchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 11 17 Internet www eos info e79 Technical Description FORM IGA P 100 5 Further options 5 1 Normfinish sand blasting cabinet for post treatment of surfaces on sintered parts Blasting cabinet with pneumatic blasting system dust free blasting area and cartridge filter Work area w xd x h 1110 mm x 800 mm x 860 mm Total dimensions incl motor w x d x h 1260 mm x 1230 mm x 1990 mm Dimensions of door w x h 690 mm x 795 mm Height 860 mm Weight 265 kg Max load 350 kg Light 2x18 W Ventilator motor 0 55 W Electric mains requirements 230 V 50 Hz 0 6 W 5 2 Miniature blasting system type M icro Tip I for post treatment of small parts Dimensions w xd x h 200 mm x 200 mm x 230 mm Hard metal nozzle 1 2 mm Compressed air supply requirements 6 bar 5 3 EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling M nchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 12 17 Internet www eos info e79 Technical Description FORM IGA P 100 5 4 Nilfisk industrial vacuum cleaner for suction at source machine cleaning and spillage pick up Industrial Vacuum Cleaner offer
17. ther agreements to ensure the compatibility for future versions of Magics have to be concluded directly with M aterialise 3 5 Software recommendations The following software is recommended to run a FORMIGA P 100 System Materialise M agics RP licensed version Magics module EOSPACE Magics maintenance to ensure compatibility for future versions of Magics EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munchen Telefon 49 0 89 893 36 0 FP 04 16 2007 Telefax 49 0 89 893 36 285 TD_P100_en doc 10 17 Internet www eos info e79 Technical Description FORM IGA P 100 4 IPCM options 4 1 Unpacking and processing station FORM IGA P 100 UAP P1 In the unpacking station the built parts are taken out of the exchangeable frame and are freed from the loose powder Recyclable powder and waste powder are separated from one another The station has an interface to the exchangeable frame and a filler plug for new powder By the integrated weighing unit new and recycled powder can be filled into the supply containers in the required amount 4 2 Mixing station MS P1 The mixing station serves for homogenising the recycled powder Through rotation movements of the powder bin used and fresh powder are mixed to assure an homogenous distribution To run the machine successfully it is not necessary to operate a mixing station However it is recommended as standard equipment as it reduces man power eff
18. ww eos info e79 Technical Description FORM IGA P 100 N output rate Vn at purity of 99 lt 1 5 m at 6 bar 1 6 Vertical displacement device of working platform over precision spindle drive The vertical displacement of the working platform is required for the continuous building process By lowering the working platform the construction of three dimensional parts becomes possible The precision spindle is required herewith for the value to be kept exactly which corresponds at the same time to the particular layer thickness of the parts to be constructed Vertical repetition accuracy over a 300 mm distance 0 05 mm 1 7 Exchangeable frame system The exchangeable frame serves as a frame during the building process The exchangeable frame system contains two exchangeable frames with an integrated building platform In using two containers in exchange the non productive times of the system are minimised Exchangeable frame 2 units Built height available 330 mm 1 8 Machine operation The laser sintering system FORM IGA P 100 has an integrated operating unit with touch screen The ergonomic user interface enables the adjusting of the machine parameters the preparation of the building process and the selection of the jobs 1 9 Standard accessories Accessories for cleaning gloves for heat protection tools for removal of parts EOS GmbH Electro Optical Systems Robert Stirling Ring 1 D 82152 Krailling Munche
Download Pdf Manuals
Related Search