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User Manual for the HE693PBS105 Profibus Slave
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1. 3 LIMITED WARRANTY AND LIMITATION OF LABILITY 22222 nennen 4 ABOUT PROGRAMMING EXAMPLES 2222 4 5 CHAPTER 1 0 000222 400000 0 7 1 1 General OVerVIGW E E E hahah 7 1 2 System 2 gt gt 7 1 8 Physical Layout of 5105 ennt nnne nnne 8 14 LED Operation 51055 8 1 5 Profibus DP E E T iii iini 9 1 0 5 232 RENE FEE ETE eke ee 9 1 75 BBSTO5 SI tUS oio rater eto ate eee ee eee 10 1 7 1 PLC Status Bit 10 CHAPTER 2 INSTALLATION AND 11 2 1 PBS105 Mounting 11 2 2 Configuring the 5105 11 CHAPTER 3 WIRING DIAGRAMS ssssssssssssssesseene eene 15 31 ro RM 15 APPENDIX A PREPARING CIMPLICITY C
2. Area Length Type Data Length Reference Offset 0 2 Byte 0 2100001 3 Byte 0 2100001 4 Byte 0 2100001 5 Byte 0 2100001 Byte 0 2100001 Fi Byte 0 2100001 Cance Figure 2 4 a The Input Data Area tab allows for configuration of the Data Length Length type and Reference Offset The Area field represents the Memory Area being defined internal to the PLC This field is not configurable b The Length Type specifies whether the data is a Byte or a Word PLC memory locations must match the type Bytes can use l Q G and Words can use Al AQ R The Data Length specifies the length of the data and is expressed units according to the Length Type field The range is from 0 16 and a value of zero implies that the data area is not defined d The Reference Offset is simply the memory location internal to the PLC where input data will be mapped 14 22 JUN 2000 0002 03 2 Step 9 After the above parameters set click on the Output Data Area tab The following Screen should appear Figure 2 5 Module Details Catalog Number 5105 Description Profibus Slave Module Location Rack 0 Slot 1 Power Consumption Area Length Type Data Length Reference Offset 2 Byte 0 20100001 3 Byte 0 2000001 4 Byte Q00001 5 Byte 0 000001 Byte 0 4000001 Byte Q00001 zl Canes Web Figure 2 5 a The Output Data Area tab allo
3. 32 devices masters or slaves can be connected in one segment without using repeaters or up to 64 devices can be connected using repeaters 1 1 4 Master devices are used to determine the data communication on the bus One master can service several slaves Several Masters can participate on the bus simultaneously but a slave can only receive outputs from one master 1 1 5 The slave devices are peripheral devices that include input output devices valves and drives Slaves do not have bus access rights and can only acknowledge received messages or send messages to the master when requested to do so Data from the Slaves can be read by any master All connected Slaves have the same priority For further information on the PROFIBUS Network visit their website at http www profibus com 1 2 System Requirements IMPORTANT 121 HE693PBS105 requires a CPU351 or higher with Firmware Version 8 0 or better CIMPLICITY Control Version 2 0 or higher is required to configure the modules Logicmaster software and earlier versions of CPU Firmware can NOT support these modules 8 22 JUN 2000 0002 03 1 1 3 Physical Layout of PBS105 PROFIBUS DP RUN PROFIBUS DP PORT PWR HE693PBS105A 0 Horner Electric Inc RS 232 SERVICE PORT PROFIBUS DP SLAVE LM Figure 1 1 PBS105 Module Front Cover a
4. ALOG gmd file contains information on Profibus products NOTE The file listed is compatible with CIMPLICITY Control Release 2 0 The files will not work with earlier versions of the software
5. HORNER User Manual for the HE693PBS105 PROFIBUS SLAVE Third Edition 22 June 2000 0002 03 0002 03 22 JUN 2000 PAGE 3 PREFACE This manual explains how to use Horner APG s Profibus Slave Module Copyright C 2000 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the of Horner APG Inc Profibus is a trademark of Siemens Inc CIMPLICITY and Series 90 30 PLC are trademarks of GE Fanuc Alspa 8000 and P8 are trademarks of CEGELEC For user manual updates contact Horner APG Technical Support Division at 317 916 4274 or visit our website at www heapg com 4 22 JUN 2000 0002 03 LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the Profibus Slave manufactured by HE APG is free from defects i
6. ONTROL FOR USE WITH PROFIBUS 19 1 1 Adding the required files to 19 2 2 Installation of Required Files into Cimplicity amp Control Directory to Configure HE693PBM100 101 amp TIEG93PBS105 inna eaa ie qt decre AAG e PN Queen ea Ee d TUE died 19 3 3 Elles AE BAAS NO NS MAI MENU e 20 6 22 JUN 2000 0002 03 0002 03 22 JUN 2000 PAGE 7 CH 1 CHAPTER 1 INTRODUCTION 1 1 General Overview 1 1 1 The Profibus Slave User Manual describes the operation configuration and physical characteristics of the PROFIBUS Slave device The Horner APG HE693PBM100 101 and HE693PBS105 provide the GE Fanuc PLC with a flexible communications interface to PROFIBUS networks for Decentralized Peripherals DP 1 1 2 The HE693PBM100 HE693PBS105 operate as PROFIBUS DP modules only They do not support the other types of Profibus FMS PA The PROFIBUS utilizes a Master Slave type of communication with the HE693PBM100 101 functioning as the master device and the HE693PBS105 functioning as the slave device Decentralized Peripherals The Slave include but are not limited to input output devices drives valves and measuring transmitters DP s are mainly used to connect programmable controllers to the above devices via a high speed serial link Baud rates of up to 12 MBd can be obtained through PROFIBUS 1 1 3 Up to
7. e window will appear b Press the Next button The Choose Destination Location window will appear Select the path leading to the Cimplicity GSD folder The default is C Program Files Cimplicity GSD After selecting the correct path click on the Next Button The files will now be placed into the GSD directory under Cimplicity Press the Finish button when the Setup Complete window appears Cimplicity Control is now ready to be used to configure the HE693PBM100 101 and the HE693PBS105 3 3 Files a The HE085a GSD is the file needed to configure the master module for use with the HE693PBS105 See the user manual for the HE693PBM100 101 for more information This file is also shipped with the 69 100 101 b The PBMOFDLL DLL is the library containing the Profibus data Without this library located in the CIMPLICITY Control directory it will be impossible to configure either the HE693PBM100 101 or the HE693PBS105 Insure this file is located in the CIMPLICITY directory If not simply copy the file from the A drive to the CIMPLICITY directory The PBMOFDLL REG is the Window95 registration file Simply double click on this item after it and the DLL have been placed into the CIMPLICITY Control directory to register the DLL for use with Windows95 d The EQUIPDB MDB file is a Microsoft Access database that contains information on all the Profibus equipment e 9080CAT
8. ecial consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the Profibus Slave to appropriately design the end system to appropriately integrate the Profibus Slave and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator 0002 03 22 JUN 2000 PAGE 5 TABLE OF CONTENTS PREFACE D mE
9. ector is for physical connection between the slaves and the master For further information on the cable and connectors see Chapter 3 in this manual 1 6 RS 232 Connector 1 6 1 RS 232 Service Port is used to upgrade the firmware specific to the slave This port uses a Standard RS 232 9 pin connector lt RI Din lt 5 CTS TXD DEP DCD gt 3 amp 6 22220 Figure 1 2 Pin out for the RS 232 connector 10 22 JUN 2000 0002 03 1 1 7 5105 Status 1 71 Status Bit Definition Table 1 3 PLC Status Bit Definition Status Word Bits Meaning Values 15 12 Baud Rate 0 12M 1 6M 2 3M 3 1 5M 4 500K 5 187 5K 6 93 75K 8 19 2K 9 9 6K 11 10 DP State 0 Wait PRM 1 Wait CFG 2 Data Exchange 3 Error 9 On line 0 Off line 8 PLC Config 1 Good PLC Configuration 7 4 Major Rev 0 9 Firmware Major Rev level 3 0 Minor Rev 0 9 Firmware Minor Rev level 0002 03 22 JUN 2000 PAGE 11 2 CHAPTER 2 INSTALLATION AND CONFIGURATION WARNING Do not use the load function of Cimplicity Control for Profibus Cimplicity is unable to disassemble binary data to information that it can use itself Using the Load function will result in a corrupt Cimplicity data file Note The GSD Files can be found on Horner APG s Website at www heapg com 2 1 PBS105 Mounting Requirements 2 1 1 The PBS105 Modu
10. he installation is complete a welcome screen will come up 2 After reading the welcome screen click on Next This will bring up the Choose a destination directory window From here select the drive and path that contains the Cimplicity directory The default is set at C Program Files Cimplicity It is important that the correct path is chosen or the files will not be placed in the proper directory 3 After choosing the correct path click on the Next button The installation software will now place the files in the specified directory A prompt window will appear when the scan bar reaches approximately 60 When this occurs remove Disk 1 from the floppy drive and insert Disk 2 1 CIMPLICITY Control Version 2 1 will support the modules without requiring the additional steps 20 22 JUN 2000 0002 03 APPENDIX 4 Click the OK button to finish installing the files When the files are completely installed a Setup Complete window will appear click on Finish The libraries and database files are now installed into the Cimplicity Control Directory 5 The GSD files now have to be installed into the GSD directory located under the Cimplicity directory To install these files a Insert Disk 2 if it is not already in the floppy drive From the Run field under the Start menu type in aAGSD setup and press the Enter key The installation software will load and a Welcom
11. le is designed to plug into any GE FANUC Series 90 30 CEGELEC Alspha 8000 local slot The PBS105 requires at least a CPU351 model or higher with Firmware Revision 8 The PBS105 will not operate correctly with a lower version Firmware Please refer to the GE Fanuc PLC Installation manual GFK 0356E for information on installing the module 2 2 Configuring the PBS105 2 21 CIMPLICITY Control Version 2 0 or higher is required in order to configure the PBS105 The following is a step by step methodology on configuring the PBS105 using CIMPLICITY Control Step 1 Get into CIMPLICITY Control and select Create New Equipment Folder at the opening window Give the new folder a name Or if a desired folder already exists select that folder Step 2 Select Hardware Configuration A screen similar to Figure 2 1 should appear Rack System Local Rack lolxi Main Rack 1 Rack 2 Rack 3 Rack 4 Rack 5 Rack 6 Rack 7 IC693CHS397 Base 5 Slot LocalRack Not Saved Figure 2 1 Step 3 If the rack type is not correct right click on the rack and select Change Rack Type Step 4 Highlight the slot where the PBS105 is to be placed by left clicking on that spot 12 22 JUN 2000 0002 03 2 Step 5 Right click on the highlighted slot and select Add Module The following screen will appear Figure 2 2 Module Catalog x Intelligent Option Analog Mixed Motion Discrete Mixed Bus Cont
12. n material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS Profibus Slave THIS WARRANTY SHALL NOT APPLY TO THIS Profibus Slave OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Profibus Slave IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any sp
13. ncreased by the use of repeaters however the use of more than three repeaters in series is not recommended The following cable length specifications are based on type A cable with a 135 to 165 Ohm impedance less than 30 pf m capacity a loop resistance of 110 Ohms Km a wire gauge of 64mm and a conductor area of 0 34mm Table 3 1 Baud Rate Distance Baud Rate bit sec 19 2K 93 75K 187 5K 500K Distance Segment 1200m 1200m 1200m d For data transmission speeds of greater than 500 kbit sec Stub lines should be avoided There are plug connectors available on the market that permit data line A and data line B to be connected directly to the plug connector Already on Profibus 0002 03 22 JUN 2000 17 CH 3 3 1 3 Recommended Part numbers It is highly recommended that the following cable and connectors be used for high speed data transmissions Both Cable and Connector part numbers are Siemens part numbers Extra 9 pin DSUB for easy cable stacking a Connectors 6ES7 972 0BB10 0XAO 6ES7 972 0BA10 0XAO Figure 3 3 Connectors b Cable Part Number 6XV1 830 OAH10 18 22 JUN 2000 0002 03 CH 3 NOTES 0002 03 22 JUN 2000 PAGE 19 APPENDIX A APPENDIX A PREPARING CIMPLICITY CONTROL FOR USE WITH PROFIBUS WARNING Do not use the load function of Cimplicity Control for Profibus Cimplicity is unable to disassemble binary data to information tha
14. nd Side View 1 4 LED Operation of PBS105 1 4 4 There are three visible LED s on the PBS105 the OK LED RUN LED and the POWER LED Various combinations of these LED s will indicate different states of the Slave See Table 1 1 for the states indicated by the LED s Table 1 1 LED Operation OK LED RUNLED POWER LED Yellow Green Module has good power but has not received valid configuration from CPU and is not communicating on the Profibus DP network Green Green Module has good power has received valid configuration from CPU but is not communicating on the Profibus DP network Green Green Green Module has good power has received valid configuration from CPU and is communicating on the Profibus DP network Blinking Yellow A fault has occurred Refer to the following between description to determine fault yellow and green 0002 03 22 JUN 2000 PAGE 9 CH 1 Table 1 2 Fault Conditions Pulse Count Meaning 0 2 An error encountered during system initialization 3 A mismatch between PLC I O length and Profibus DP network map has occurred The blinking RUN light indicates a fault to determine the fault simply count the number of green pulses the LED will pause for 2 seconds pulse green a number of times then repeat the cycle Table 1 2 describes the fault as represented by the number of green pulses 1 5 Profibus DP Connector 1 5 1 9 pin Profibus DP conn
15. roller Communications Discrete 3rd Party Analog Input Analog Output Discrete Input Cancel i Catalog Number Description 3RD PARTY 3rd Party Help Figure 2 2 Step 6 Click on the Communications tab and select HE693PBS105 The empty slot on the virtual PLC should be replaced with the PBS module and the following screen will appear Figure 2 3 Note If HE693PBS105 is not located on the Communications tab see Appendix A m Module Details Catalog Number HEB33PBS105 Description Profibus Slave Module Location Rack O Slot 6 Settings Input Data Area Output Data Area Power Consumption Parameters Values Status Reference Type 102033 Status Length 16 Cancel Figure 2 3 0002 03 22 JUN 2000 13 2 The following table briefly describes the fields on the Settings Tab Table 2 1 Fields on the Settings Tab Bus Address This refers to the Profibus DP bus address Status Reference Type Location of Status Bits see Table 1 3 of this document in PLC memory Status Length Number of Status Bits Fixed at 16 Step 7 Set the Bus Address and Status Reference Type Step 8 Next Click on the Input Data Area tab the following screen should appear Figure 2 4 m Module Details Catalog Number HEBS3PBS105 Description Profibus Slave Module Location Rack 0 Slot al Output Data Area Power Consumption
16. t is usable Using the Load function will result in a corrupt Cimplicity data file NOTE Version 2 0 requires 2 data disks that may be obtained by contacting Technical Support at 317 916 4274 or via www heapg com 1 1 Adding the required files to CIMPLICITY amp Control 11 1 CIMPLICITYGControl does not support Profibus directly so in order to configure the HE693PBM100 101 and the HE693PBS105 it is important to add files to the CIMPLICITY Control directory These files include a library DLL a Windows95 registration and a Database that contain the necessary data for the Profibus configuration Without these files Profibus modules will not be displayed in the CIMPLICITY Control module configuration tabs as mentioned in Chapter 2 of this manual 2 2 Installation of Required Files into Cimplicity amp Control Directory to Configure HE693PBM100 101 amp HE693PBS105 2 2 1 Equipment Needed a Two 3 5 floppy disks are supplied to install required files into the Cimplicity Control directory b Disks 1 and 2 contain installation software for installing the libraries and catalogs into the Cimplicity directory Disk 2 also contains the installation software for installing the GSD files into the Cimplicity GSD directory 2 2 2 Procedures 1 Insert Disk 1 into the floppy drive From the Run menu under the Start bar type A setup exe The installation software will load the required files for the installation When t
17. ws for configuration of the Data Length Length type and Reference Offset for the output data The Area field represents the Memory Area being defined internal to the PLC This field is not configurable b The Length Type specifies whether the data is a Byte or a Word PLC memory locations must match the type Bytes can use l Q G and Words can use AI AQ C The Data Length specifies the length of the data and is expressed in units according to the Length Type field The range is from 0 16 and a value of zero implies that the data area is not defined d The Reference Offset is simply the memory location internal to the PLC where input data will be mapped NOTE It is important to remember that an input to the Slave is an Output to the Master and vise versa e The Power Consumption Tab is used to display power consumption characteristics of the module No fields are editable on this tab f After the configuration is complete download the configuration to the PLC Complete details on how to do so can be found in GE Fanuc manual GFK 1295A Using CIMPLICITY CONTROL 0002 03 22 JUN 2000 15 CH 3 CHAPTER 3 WIRING DIAGRAMS 3 1 Profibus Wiring 3 1 1 Assembling the cable for use with the DP port on the PBM100 101 and PBS105 a The HE693PBS105 uses a 9 pin D sub plug connector for its DP port The pin assignment of the Profibus plug connector and the wiring are shown below Station 1 Station 2 RxD T
18. xD P 3 5 SUGER E V 5 RxD TxD N 8 Protective Ground 16 CH 3 b 22 JUN 2000 0002 03 It is necessary to terminate both ends of the network Both terminations must power to them to insure proper operation of the network The following diagram Figure 3 2 illustrates the correct connection for the termination resistors Line Termination 390 Ohm pin Mainboard 220 Ohm A Line 8 390 Ohm Figure 3 2 NOTE The above wiring diagram Fig 3 2 is for illustrative purposes only Cabling and connectors should be PTO approved to achieve the desired performance results See Section 3 1 3 for recommended part numbers shield braiding and if present the shield foil should be connected to protective ground on both sides and with good conductivity via shield clamps covering as large an area as possible In addition it is recommended that the data lines be kept separate from all high voltage cables 3 1 2 Other considerations when wiring the Profibus network a In the Profibus network up to 32 stations master or slaves can be connected per segment without the addition of repeaters If more that 32 stations are desired repeaters must be used The repeaters are used to connect individual bus segments together The maximum cable length depends on the transmission speed The specified cable length can be i
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