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Manual - Vision Solutions de procédés

1. 109 CO N 1 UO HO 1 LO tO tO FLO tO CN CI CN e Ke we x e co co m c co Kei b p Beioloilo SESE SS Lr l E co 2 LO co D O o gt gt LO Fx eo HINN e co 13 3 68 8 NINN Kei o M 96 49 96 49 68 68 e tO e e oO wo ele cm 320 360 56 80 NJ 30P U iN Gerat Tabelle 1 Einsatz als Kategorie 1 Seite 3 7 r fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt P EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumuster Physikalisch Technische Bundesanstalt e Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 Erg nzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X H chstzul ssige Umgebungstemperatur in C bei Einsatz in Temperaturklasse Typen Ci LEBEN T4 T1 T4 T1 74 11 T5 T4 T1 FJ 6 11
2. NJ 2 5 F N IC NJ 2 F1 N IC NJ 2 V3 N IIC NJ 3 V3 N IIC Sheet 5 6 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X NJ AEN NJ 6 F N NJ 10 F N NJ 15 U N NJ 15 M1 N NJ 20 U N NJ 30P U 1N NJ 40 N 5 nadmissible electrostatic charge of parts of the metal housing has to be avoided for the following types of cuboidal inductive sensors Dangerous electrostatic charge of parts of the metal housing can be avoided by grounding of these parts whereas very small parts of the metal housing e g screws do not need to be grounded FJ 6 110 N FJ 7 N NCB15 U3 N0 NCB15 U4 N0 NCB20 L2 NO NCB40 FP NO P3 NCB40 FP NO P4 NCN20 U3 N0 NCN20 U4 N0 NCN30 U3 N0 NCN30 U4 N0 NCNA0 L2 NO NCN40 U3 N0 NCN40 U4 N0 NCN50 FP NO P3 NCN50 FP NO P4 NJ 15 U3 4N NJ 15 U44N NJ 15 M1 N V NJ 20 U34N
3. September 2012 2 1 Installation SD760 2 1 SHIPPING AND STORAGE Carefully unpack the positioner Save the shipping materials in case reshipment is needed If the positioner is to be temporarily stocked stored for an extended period or shipped to another location prior to piping the factory installed plastic plugs must remain inserted in all otherwise un piped pneumatic ports and conduit connectors to prevent entry of moisture dirt or other contaminants 2 2 INSTALLATION MATERIALS Siemens mounting bracket kits feedback kits and cam kits are listed in Section 1 3 Optional Kits Installer supplied materials include the following This list will vary with installation site and involved process equipment e Pipe appropriate fittings and non hardening pipe sealant e Instrument quality pressure regulated air e If installing in a hazardous area refer to Siemens control drawing 15032 7602 at the end of Section 2 5 for electrical installation wiring barriers and entity data for barrier selection e Electrical conduit and fittings e Anti static service kit A kit containing a conductive mat and wrist strap is available from most electronic supply companies When handling a circuit board always use the kit to protect semiconductor components from electrostatic discharge 2 3 MECHANICAL INSTALLATION This section is divided by actuator valve action Section 2 3 1 is for linear applications and Section 2 3 2
4. id as i w4i Shipping Plug 49 asas 50 16300233 Speed Adjusters 9716300 323 Enclosure See Notes 2 16300 79 16300 404 Note 3 Note 3 WIRILBRITR MTR le jojojo nin Note 3 Screw Standoff Long used in Optional Output Kit Note 3 Screw Standoff Short used in Optional Output Kit Note 3 Output Option Kit includes standoffs and other parts as appropriate 532 Note 3 Limit Switch Actuator Cams 883 Note 3 Beacon Indicator Kit includes lens gasket and other parts N ale 9 5o n Note 3 Flat Indicator Lens 16377 87 Beacon Retaining Plate ee Note 3 Flat Indicator Kit includes lens gasket and other parts ee Note 3 16300 86 Beacon Upper Label 1 1924 Screw 8 32 x 1 2 Lg Flat Head 12444 2 Gauge 0 160 psig 5 820 Beacon Lower Label 64 9105 8 Clamp 760E 65 14820 Screw 760E 8 32 x 1 4 Lg Binding Head 66 144187 See Note 3 Retaining Ring Beacon Indicator Kit 16300 203 NEMA 4X Vent Std 71 16300 62 Cam Equal Percentage Rectilinear Input Shaft 16300 61 Cam Quick Opening Rectilinear Input Shaft 16300 64 Cam Quick Opening Rotary Input Shaft z 14865 Screw 8 32 x 3 8 Lg Binding Head 2 Screw 8 32 x 1 4 Lg Fillister Head 16300 65 Cam Equal Percentage Rotary Input Shaft 12444 1 Gauge 0 30 p
5. EE EE Characterristic direct or reverse acting 0 4 20 mA or 20 0 4 mA Note Location is allowed in Class Il Division 1 Group E F G for models 22 06 66 22 06 67 22 06 68 22 06 69 only An approved seal must be used at the enclosure conduit opening to maintain Intrinsic Safe circuit integrity Hazardous Area Class Division 1 Groups A B C D BARRIER PARAMETERS No revision can be made without CSA notification E max voltage Vmax min resistance Rmin 3 2 0 0 Nach DAN Ene Allgemelntoleranzen EE GC 5 S 30 330 4 Vd PEE 201 02 203 Eu See z ce 29 5 305 tertie nad TENA S 28 210 nach DIN ISO 1302 3 i oan 2 EI cest EE a gt 3 Benennung Tx t 12 40 2305 Thieme C tion Di en a LL ese pou onnection Diagram kr u a l P Converter 22 06 XX rechtliche Benutzun Dritte hat zivil un a 1 ABB 900842 CSA 1 2 3 as Translation EC TYPE EXAMINATION CERTIFICATE Equipment or Protective System intended for use in potentially explosive atmospheres Directive 94 9 EC EC Type Examination Certificate Number TUV 99 ATEX 1487 X 4 Equipment or UD transformer type Doc 901068 901069 Protective System 5 Manufacturer Hartmann amp Braun GmbH amp Co KG Geschaftsbereich Geratetechnik 6 Address D 30179 Hannover Hackethalstr 7 7
6. GO CO NININININININININININININININININININININININININ ejoriepjoiojiolerieoolico e gg 9 gy gp bere SYP 7 q 177710707009 slololF S e 2 1iil l21 14 IE z le II elis 1 Kl REISE e EA BEER EIS EIS am dis ESSE sr Po aba c maiz 212 212 lt lt O O O O O gt l oO 150 110 73 88 100 73 88 100 62 77 81 54 63 63 e5 220 73 88 100 NO N V3 NO V3 NO F 110 N N NJ 2 F1 N NJ 2 V3 N NJ 4 F N NJ 6 F N NJ 10 F N NJ 15 U N NJ 15 M1 N NJ 20 U N NJ 30 U N NJ 30P U 1N NJ 40 N NJ 50 FP N z z 2 FJ 6 FJ7 16 Pr fbericht PTB Ex 00 29269 Seite 3 4 Diese EG Baumusterpr fbescheinigung darf nur unverandert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin Anlage zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X 17 Besondere Bedingungen
7. 03 22406 eee die Explosionsschutz Im Auftrag 7 wc Dr Ing U Johann Regierungsdirekto Braunschweig 04 April 2003 Seite 3 3 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt DB Braunschweig und Berlin 3 ERGANZUNG gem Richtlinie 94 9 EG Anhang III Ziffer 6 zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Gerat Quaderf rmige induktive Sensoren Typen FJ NJ und NC Kennzeichnung 9 II 2 G EEx ia IIC T6 Hersteller Pepper Fuchs GmbH Anschrift K nigsberger Allee 87 68307 Mannheim Deutschland Beschreibung der Erg nzungen und Anderungen Die EG Baumusterpr fbescheinigung wird um den quaderf rmigen induktiven Sensor NJ 3 V3 N erweitert Der quaderf rmige induktive Sensor Typ NJ 3 V3 N ist ausschlie lich f r den Betrieb in explosionsgef hrdeten Bereichen vorgesehen die den Einsatz von Kategorie 2 Ger ten erfordern Die weiteren Anderungen betreffen die Art der Kennzeichnung den inneren Aufbau sowie die Betriebsanleitung der quaderf rmigen induktiven Sensoren Die Elektrischen Daten die Besonderen Bedingungen so
8. One Piece Input Shaft with NAMUR or Square Adapter Design Levels A and B ee MH00560a Shafts are shown without sealing O rings Universal Input Shaft Vu enne with Separate NAMUR z or Square Adapter Design Level D Figure 2 13 Feedback Components Rotary Applications Design Levels A B and D Mechanical Installation 1 Determine cam characteristic linear equal percentage or quick opening and direction of rotation of cam and input shaft CW or CCW with increasing input signal This information will be needed to change the cam if necessary and then to index the cam 2 Fasten the mounting bracket to the valve positioner Mounting bracket shape will vary with the design of the actuator 3 Ifthe end of the positioner input shaft is D shaped round with a flat on one side perform step 4 If the end of the positioner input shaft is a NAMUR style or 0 5 square shape go to step 5 4 Installa NAMUR style adapter 0 5 square adapter or other adapter see Figures 2 3 2 13 and 2 14 Fasten the adapter to the positioner input shaft If desired apply a thread locking solution to the setscrew Tighten the adapter setscrew on the flat of the input shaft to prevent adapter slippage 5 Mount the positioner bracket assembly on the actuator and connect the mechanical feedback components Refer to the Kit Installation Instructions included with the Siemens bracket kit and the feedback kit to install
9. 169 mW IP 242 mW The assignment of the type of the connected circuit to the maximum permissible ambient temperature and the temperature class as well as the effective internal reactances for the individual types of cuboidal inductive sensors is shown in the following table sheet 2 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig PIB Physikalisch Technische Bundesanstalt Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X temperature class T T5 T4 T6 T6 T5 T4 T6 T5 T4 D T1 T1 1 maximum permissible ambient temperature in for application tS Stitt si Bad Ded Dd ttt tt NE yt LO LO LO LO LO LO LO LO tO LD N LO WO LO M tO LO LO LO LO LO LO LO ee 3 3 6 E 6d 5 c NIN LD t WO 2 LO LD LO LOO LD LO LO 2 tO WII ist t
10. NCN2 F56 N1 NBN3 F69 NO NBNA4 V3 NO NBNA4 V3 NO Y189289 100 100 73 110 160 73 NCN15 M NO 100 100 73 NCB20 L2 NO 110 200 73 NCN30 U NO NCB40 FP NO NCNA4O U NO NCNA40 L2 NO NCN50 FP NO NJ 0 8 F N 1 5 F N 2 5 F N 2 F1 N 2 V3 N 3 V3 N 4 F N 6 F N NJ 10 F N NJ 15 0 NJ 15 M1 N NJ 20 U N NJ 30 0 NJ 30P U 1N NJ 40 NJ 50 FP N Tabelle 2 Einsatz als Kategorie 2 Ger t Seite 4 6 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 Erganzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Besondere Bedingungen 1 Beim Einsatz der quaderf rmigen induktiven Sensoren Typen FJ NJ NB und NC im Temperaturbereich von 60 C bis 20 C sind diese durch Einbau in ein zus tzliches Geh use vor Schlageinwirkung zu sch tzen Die Anschlussteile der quaderf rmigen induktiven
11. 140 130 56 68 96 49 61 89 28 40 68 13 25 53 NJ 20 U 4N 150 130 56 68 96 49 61 89 28 40 68 13 25 53 NJ 30 U N 160 130 56 68 96 49 61 89 28 40 68 13 25 53 NJ 40 180 130 56 68 96 49 320 360 68 96 49 61 89 28 40 68 13 25 53 Sheet 2 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 2 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Test report 03 22406 eene Explosionsschutz Braunschweig April 04 2003 PY a Rn fet die Df Ing U Johannsniyet Regierungsdirektor X7 Sheet 3 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig German
12. 71 86 100 N A N A tb IEEE ann N A 100 100 74 89 100 69 84 100 51 66 91 N A NA N A 100 100 73 88 100 63 83 100 48 63 82 N A N A N A ee erm je 100 150 74 89 100 69 84 100 51 66 87 N A N A N A 100 100 77 92 100 75 90 100 67 82 90 N A N A N A 100 100 77 92 100 75 90 100 67 82 90 NA NA N A 100 100 63 78 100 63 78 100 63 78 90 N A N A N A 100 100 75 90 100 71 86 100 57 72 87 N A N A N A N A 1100 100 73 88 100 66 81 100 45 60 s9 30 45 100 100 73 88 100 66 81 100 4s 60 s9 30 45 110 160 73 88 100 66 81 100 as 60 s9 30 45 1110 160 73 88 100 66 81 100 as 60 89 30 45 1120 130 73 88 100 66 81 100 4s 60 s9 30 45 220 360 73 88 100 66 s 100 45 60 89 30 45 Dieses Dokument enth lt sicherheitsrelevante Angaben Es darf nicht ohne Absprache mit dem Normenfachmann ge ndert werden This document contains safety relevant information It must not be altered without the authorization of the norm expert Confidential according to ISO 16016 Only valid as long as released in EDM or with a valid production documentation Scale 1 1 date 2010 jun 03 Control Drawing h ti respo
13. LI OF IN FHG ry 7 768 3 4 NPT OR 2019 51 25 en A LI CONDUIT CONNECTION 424 50 12 7 10 77 4 950 gt SQUARE ADAPTER 125 73 7 482 590 ra gt gt 114 99 190 04 lt i 2 00 4 00 6 00 2 2532 Dimensions are inches MM 6431 A Sue 3 M6 X 1 D h 3 772 4 HOLE WH 95 81 31 DP l D Q ei ei J Y Ye 2 GE Mio 1 D9 b S ELAT ON Ten Bed j INPUT SHAFT 21 968 NL dA 50 00 gen D SC BOLT CIRCLE jM ADAPTER SHAFT OPTIONS Figure 2 2 Installation Dimensions and Adapter Shaft Options Design Level D 2 4 September 2012 SD760 Installation FLAT ON SIDE OF ADAPTER FEEDBACK LEVER ARM LENGTHS 2 4 amp 6 ENGAGES SIDE OF SQUARE LEVER ORIENTATION TEXT SHOWN HOLE IN LEVER 52197 CCW FACE 760 CW AWAY Y 330 ENDE ROTARYACTUATOR Ke RETAINING L____ ADAPTERS NUT amp LOCKWASHER CLIP HOLD LEVER ARM ONTO ADAPTER 500 SQUAR
14. be N eo N E 70 en I uv 53 LD OD LO tO LO CH 53 Bettel CN NEN 5 25 53 53 25 2 e tO LO LO LO LO 10 LO FL N N NIN CN CN ob pee op DEDE 37 49 63 49 25 25 81 t0 coo r rico xr CO CO CO CO GO CO CO 00 00 00 00 00 ON GN NEI Cl CL NL T v vii v ele ele bad Dad Daud bani Dad Doni bani Dyui Dand Dand Dand Daud Dand Dand Daud Daui II Day CO CO O ojoj ojojo CO CO CO Gd GD GD Or GD 0910 GP D G Gd D G2 G Gd Ted Tred wg eg ed ee TI n SE SE ST SE SE SE SE SE SE SE SF 89 ssige Umgebungstemperatur in C bei Einsatz in Temperaturklasse T a chstzul E wv loioio col r uwlxvoluo olcdvl voicdvi do dov dv
15. 3 0 CAM INDEXING AND POSITIONER CALIBRATION This section describes indexing the installed cam and calibrating the positioner Changing the cam to one with a different characteristic is also described Calibrate a positioner after changing or indexing the cam after installing an Option Kit that affects calibration e g Input Shaft Kit or Flow Output Spool Kit and after repair A WARNING Electrical shock hazard a Explosion hazard WZ Can cause death or injury WZ e Remove power from all wires and terminals before working on equipment e In potentially hazardous atmosphere remove power from equipment before connecting or disconnecting power signal or other circuit e Observe all pertinent regulations regarding installation in hazardous area A CAUTION Pinch hazard wr Remove supply pressure before working on this equipment 3 1 EQUIPMENT NEEDED e Pressure regulator adjustable from 0 to 30 psig 760P only e Test gauge 0 to 30 psig e Small slotted screwdriver e Current source 4 20 mA 760E only e Ammeter 4 20 mA 760E only e Common hand tools 3 2 CAM INSTALLATION AND INDEXING The positioner is cam characterized and is shipped with a linear cam installed unless otherwise specified on the order This section describes installing another cam type as necessary and selecting the cam lobe CW or CCW Figure 3 1 shows the cam and related parts Also discussed in thi
16. Siemens Industry Inc INSTALLATION AND SERVICE INSTRUCTION SD760 Issue 8 September 2012 MH00550b EI N 8 e I ValvePAC Series 760 Pneumatic and Electro Pneumatic Valve Positioners SD760 Contents TABLE OF CONTENTS SECTION PAGE n iii E OINTRO DUCTION E 1 1 TT SPECIFICATIONS s tetro ek eta reu ee e EHE ue ee Peel ex ee ce OPERE Peu estt 1 1 1 2 MODEL DESIGNATION necesite tette ee eee e men cutsecunsutbucctcuneetensuadeccndetensuadecsbecss 1 4 1 2 1 Design Levels iet vede ee e e Re i e Ee teed E RE UI Re REI ede dn 1 4 LS OPTIONAL KETS tee ERE P RR BOR ENERO UE BREUI 1 6 L 44CUSTOMEBR PRODUCT SUPPORT ee sauna ENEE 1 9 2 0 INSTALEATION ES cr 2 1 2 1 SHIPPINGANB STORAGE d Ree eae RU EH Rr Drame bee en 2 2 22 INSTALLATION MATERIALS eere ctr tti Have vereor ee ee e EE er ee ee na e eed 2 2 2 33 MECHANICAL INSTALLATION uses essen gesessen PR eee Pee ge ages eds 2 2 2 3 Linear Actuator Applications eere tede ede doe dedere de eee edere n 2 6 2 3 2 Rotary Actuator Applteattons eene nnne nnne 2 10 2 4x PNEUMATIG cere Ee Bun ann eee Ra S 2 4 KE PIPS usce eid aee D E a dae tet I RN RR I EN d ne 2 15 2 42 Instrument Air Requirements ee RR Ad e eR eti 2 16 2 5 ELECTRICAL CONNECTIONS nenn nennen re e XR bun
17. 0 20 40 60 80 100 Input Signal Direct Acting Scale Reversed if Reverse Acting Figure 3 3 Standard Cam Characteristics 3 2 2 Cam Indexing Refer to Figures 3 1 3 4 and 3 5 and the exploded view drawing in the Parts List section for cam and associated hardware identification 1 Seat the actuator in the position corresponding to zero percent input signal 2 Remove supply air pressure from the positioner and actuator A CAUTION Do not apply supply air pressure to the actuator or the valve positioner during the indexing process Applying pressure could cause unexpected movement that could lead to personal injury or equipment damage 3 Remove electrical power from the positioner Remove the 4 20 mA input signal from a Model 760E positioner 4 Remove the positioner cover by loosening four straight slot screws 5 If installed remove the following 1 Beacon or flat indicator see Figure 4 9 or 4 10 2 PC board based feedback or limit switch option see Figure 4 1 3 Extension shaft and compression washer see Figure 4 2 6 Loosen the cam locking screw in the cam locking nut and loosen the cam locking nut 2 3 turns see Figure 3 4 To replace the installed cam perform the following four steps Otherwise go to Step 7 1 Remove the cam locking nut upper cam index lower cam index and the installed cam 2 Install the needed cam with the cam type e g 90LIN and lobe text e g CCW visible 3 Install the lower cam in
18. 81 100 45 60 89 220 360 73 88 100 66 81 100 45 60 89 NJ 0 8 F N 100 100 45 60 78 NJ 1 5 F N 50 73 88 67 82 45 60 78 3 NJ 2 5 F N NJ 2 F1 N NJ 2 V3 N NJ 3 V3 N NJ 4 F N 6 F N NJ 15 0 NJ 15 M1 N NJ 20 0 NJ 30 U N NJ 30P U 1N NJ 40 N Table 2 Application as category 2 equipment Sheet 4 7 I e CL EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt e Bundesallee 100 38116 Braunschweig GERMANY Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Special conditions for safe use 1 For the application within a temperature range of 60 C to 20 C the cuboidal inductive sensors types FJ NJ NB and NC must be protected against damage due to impact by mounting into an additional housing 2 The connection facilities of the cuboidal inductive sensors types FJ NJ NB and NC shall be installed as such that a minimum degree of protection of IP20 in accordance with IEC publication 60529
19. Translation Equipment and Protective Systems intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC EC type examination Certificate Number PTB 00 ATEX 2032 X Equipment Cuboidal inductive sensors types FJ NJ and NC Manufacturer Pepperl Fuchs GmbH Address D 68307 Mannheim This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex ll to the Directive The examination and test results are recorded in the confidential report PTB Ex 00 29269 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 EN 50020 1994 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination Certificate relates only to the design and construction of the specified equipment in accordance with Directive 94 9 EC Further requirements of this Directive apply t
20. Figure 4 11 I P Installation Exploded View September 2012 4 11 Option Kit Installation SD760 5 Place two O rings from the kit in the recesses in the manifold block and place the manifold block in the positioner enclosure so the transducer mounting screw holes align Insert the 10 32 x 2 1 4 inch screw from the kit into the I P Transducer from the kit Place the I P Transducer over the manifold block and guide the screw through the manifold block Thread the screw into the enclosure Align the I P and manifold block and tighten the screw securely Install the wire clamp from the kit as shown in Figure 4 11 Refer to Siemens control drawing 15032 7602 and attach the input leads recommend 22 AWG shielded twisted pair wire minimum to the and connections of the I P Transducer terminal strip The wire should enter the positioner through the conduit connection and be routed through the wire clamp See Section 2 5 for general and hazardous location wiring requirements Verify I P operation and calibration by performing the procedure in Section 3 3 Calibration IMPORTANT Calibrate the positioner by adjusting only the zero and span screws shown in Figure 3 7 Do not adjust the factory set I P calibration screws shown in Figure 4 11 10 Install positioner cover and tighten screws to 20 Ib in 2 3 N m 4 5 OUTPUT CAPACITY SPOOL KITS The following steps must be carried out with clean hands and tools and in a clean area
21. Indicator relay etc TB2 1 Lower Switch NC ak TB2 5 Upper Switch TB2 2 Lower Switch 1 1 H V 1 1 D D D i Barrier must be CSA Certified and FM Approved dual channel shunt diode Zener Barrier with output safety parameters as follows Voc Channel 1 earth 28V Isc Channel 1 lt 0 093A Voc Channel 2 earth lt 28V Isc Channel 2 Diode Return CSA Certified and FM Approved MTL787 dual channel Barrier is recommended Limit Switch Cable Parameters for Intrinsic Safety Ungrounded Circuit Single Barrier A Cable Capacitance may not exceed Ca of the barrier B Cable Inductance may not exceed La of the barrier or the cable L R ratio may not exceed the L R ratio of the barrier Ambient Temperature Range See Sheet 2 of 13 Normally TB2 1 and TB2 4 are connected to Barrier channel 2 as shown Alternativly TB2 2 may be connected to Barrier channel 2 if no connection is made to TB2 1 and or TB2 5 may be connected to Barrier channel 2 if no connection is made to TB2 4 Details Approved Title 19 Feb 98 As FM Approved J Sweeney Control Drawing for 20 April 98 J Sweeney 14 June 07 ControlAir I P Added J Sweeney Series 760 Valve Controller 19 May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney D ing No Siemens Industry Inc lie Spring House PA USA 19477 15032 7602 Sheet 9 of 13 Limit Switch Intrinsically Safe and Div
22. Instrument Application Notes PRAEDED Ex Grenzwerte f r TEIP11 und TZIM Ex limit values for TEIP11 and TZIM li U 50 mA 42 5 V 2 125 W 60 mA 38 8 V 2 328 W 100 mA 30 V 3 0 W 120 mA 28 V 3 36 W 150 mA 25 5 V 3 825 W Innere Induktivitat und Kapazitat vernachlassigbar The effective internal inductance and capacitance is negligibly small Die Werte wurden ermittelt aus The values are determined from Ex Zertifikat TUV 99 ATEX 1487 X Ex certification TUV 99 ATEX 1487 X EN 50020 Teil 7 Anhang A Tabelle A 1 EN 50020 part 7 annex A table A 1 Zul ssiger Kurzschlussstrom entsprechend der Spannung und der Ger tegruppe f r Betriebsmittel der Gruppe IIC mit einem Sicherheitsfaktor von 1 5 Permissible short circuit current according to the voltage and device group for devices of group IIC with a safety factor of 1 5 ABB Automation Products GmbH Schillerstr 72 D 32425 Minden Tel 49 571 830 0 Fax 49 571 830 1860 I P Umformer Converter TEIP 11 Doc 901068 Ri 260Q Schutzart Protection 2G EExialICT6 CE i T V 99 ATEX 1487 X li u Tu siehe Zertifikat 0032 A DI ABB Automation JADE 32425 Minden Made in Germany l P UnmtermemuConvemer TEIP 11 Doc 901069 Ri 260Q 2G EExiallC T6 TUV 99 ATEX 1487 X CE li u Tu siehe Zertifikat 0032 ABB Automation AL EP ED D SIS Minden Made in Germany PA Ip ap SD760 Cam Indexing and Positioner Calibration
23. Technische Oberfl che L ngenmafle Winkelma e nach DIN ISO 1302 Voltage rating of Zener diodes 7 5 V Power rating of Zener diodes 5 W Tag Gezelchnet 07 07 iLa epr ft 2 53 po ov No revision can be made without FM notification Characteristic reverse acting EN Res j NEN __ ea BER Rev 1 20 03 00 Ma stab Benennung ES Connection Diagram l P Converter 22 06 a BB Materlal Nr 9 0 0 8 n 2 F M Blatt o h 0 a 2 gt 2 5 en 5 B5 Ed Ek gt 5 gt 4 3 a 2 gt 2 o gu SS Et z 55 ug E Ee Ss Jo ue 22 e E SS 23 Lm eI u m 2 EN zz SS es Das Urhebercecht an dieser Zeichnung ABB Automation n id t ABB Automa VIE EE EE EE g gung und wider Empf nger od g durch und strafrechtliche Folgen n ie TEEN EEE EE EEE EE 8 ABB Automation Products T Control Document No 900842 CSA Approved for I P Converter Type 22 06 XX Hazardous rea Nonhazardous Area Class 1 Division 1 Groups C D RO E l I i VP circuit resistance intrinsically safe circuit Ri 260 ohms 10 Vmax Rmin see table below 1 at 20 C TCR 0 4 1K 1 C 1 Ge Ge Ee et CSA Approved Safety barrier i Rcs Note Location is allowed in Class Il II Characterris
24. Wiring methods must be in accordance with the National Electrical Code ANSI NFPA 70 Article 501 4 b for Class Division 2 502 4 a for Class Il Division 1 502 4 b for Class Il Division 2 503 3 a for Class Ill Division 1 503 3 b for Class Ill Division 2 Zone 2 wiring requirements are equivalent to Division 2 wiring requirements See manufacturer s instructions for connection of devices and electrical data These proximity sensors are rated Nonincendive Proximity sensors without a provision for conduit connection i e via a conduit adapter or a sensor with a plastic base must be mounted in a tool secured enclosure meeting the requirements of ANSI ISA S82 Alternatively sensors in accordance with Table 1 may be wired according to nonincendive field wire methods a conduit connection or enclosure is not needed Proximity sensors conduit enclosures and exposed noncurrent carrying metal parts must be grounded and bonded in accordance with the National Electrical Code ANSI NFPA 70 Article 250 WARNING DO NOT CONNECT OR DISCONNECT WHILE CIRCUIT IS LIVE UNLESS LOCATION IS KNOWN TO BE NONHAZARDOUS The relay outputs of a proximity sensor must be supplied by a nonincendive source Sensitivity adjustment should only be done when the area is known to be nonhazardous A temperature rating of T5 applies for all nonincendive proximity sensors SEE TABLE 2 for exceptions GC Got The nonincendive field wiring concept allows
25. Elektrischen Daten sowie den Ger tekategorien herstellen f r alle Typen der quaderf rmigen induktiven Sensoren nachfolgend dargestellt Des Weiteren werden die geanderten Besonderen Bedingungen dargestellt Elektrische Daten Auswerte und Versorgungsstromkreis in Z ndschutzart Eigensicherheit EEx ia IIC IIB IA bzw EEx ib lIC IIB IIA nur zum Anschluss an bescheinigte eigensichere Stromkreise H chstwerte Typ 1 Typ 2 Typ 3 Typ4 U 16V i i 25 mA 34 mW P 64 mW 169 mW P 242 mW Beim Einsatz als Kategorie 1 Ger t ist zu beachten dass der Auswerte und Versorgungsstromkreis der Z ndschutzart Eigensicherheit EEx ia IIC IIB entsprechen muss Die Zusammenh nge zwischen dem Typ des angeschlossenen Stromkreises der h chstzul ssigen Umgebungstemperatur f r den Einsatz als Kategorie 1 bzw Kategorie 2 Ger t und der Temperaturklasse sowie den wirksamen inneren Reaktanzen f r die einzelnen Typen der quaderf rmigen induktiven Sensoren sind den nachfolgenden Tabellen zu entnehmen Seite 2 6 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 e D 38116 Braunschweig Physikalisch Techni
26. H kee 4 20 mA Feedback 1K Ohm Potentiometer Mechanical Limit Switch Board Board and 4 20 mA Board Figure 4 1 Output Option Boards 4 2 September 2012 SD760 Option Kit Installation Circuit Board Handling Electrostatic discharge can damage semiconductor devices A properly grounded conductive wrist strap 4 must be worn whenever a circuit board assembly is handled or touched An anti static service kit with a wrist strap and static dissipative mat is available from most electronics supply companies Store an uninstalled circuit board in a static shielding bag Equipment Needed e Common hand tools for installing and wiring printed circuit board assemblies e Torque wrench 20 Ib in 2 3 Nm e Anti Static Service Kit described above 4 1 1 Installation These kits use a common circuit board with the electrical components on the board determined by the option s residing on the board The PC board is supported by three 8 32 x 1 4 screws and hex standoffs Most of the following steps will be performed for all output option board kits Where a step is performed only for a particular board type the board type is stated 1 Remove supply pressure from the positioner 2 Remove all electrical signals and power from the positioner 3 To protect sensitive semiconductor devices from electrostatic discharge fasten a conductive wrist strap on your wrist and connect the wrist strap ground lead to a good ground 4 Lo
27. NCN30 U4 NO NJ 20 04 FJ 7 N NCN40 U3 N0 NJ 30 03 NCB15 U3 N0 NCN40 U4 N0 NJ 30 U4 N NCB15 U4 N0 NCN50 FP NO P3 NJ 30P U3 1N NCB40 FP NO P3 NCN50 FP NO P4 NJ 30P U4 1N NCB40 FP NO P4 NJ 15 U3 N NJ 40 U3 N NCN20 U3 N0 NJ 15 04 NJ 40 04 NCN20 U4 N0 NJ 15 M1 N V NJ 50 FP N P3 NCN30 U3 NO NJ 20 U3 N NJ 50 FP N P4 18 Grundlegende Sicherheits und Gesundheitsanforderungen Durch vorgenannte Normen abgedeckt Braunschweig 30 Juni 2000 D E Dr Ing U Johannsmeyer Y Seite 4 4 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 ERG NZUNG gem Richtlinie 94 9 EG Anhang Ill Ziffer 6 zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Gerat Quaderf rmige induktive Sensoren Typen FJ NJ und NC Kennzeichnung ll 2 G EEx ia T6 Hersteller Pepperl Fuchs GmbH Anschrift 68307 Mannheim Deutschland Beschreibung der Erg nzungen und Anderungen Die bestehende EG Baumusterpr fbescheinigung f r die quaderf rmigen induktiven Sensoren der Typen FJ
28. NCN50 FP NO P3 NJ 50 FP N P3 NCB15 U3 N0 NCN50 FP NO P4 NJ 50 FP N P4 NCB15 U4 N0 NJ 15 U3 4N NJ 30 U4 4N NCB20 L2 NO NJ 15 04 Seite 6 7 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt e Bundesallee 100 e D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 Erg nzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Angewandte Normen EN 60079 0 2006 EN 60079 11 2007 EN 60079 26 2007 Pr fbericht Ex 08 26271 dad Eso ktor Dekoren Braunschweig 26 November 2008 Im Auft g Mes Seite 7 7 emm EH eg EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 2 3 4 5 6 7 8 9 10 11 12 EC TYPE EXAMINATION CERTIFICATE
29. ou 116 01 65F 150 1915 Twinsburg norm US GAP sheet 6 of 8 NJ 15 30GM N 140 100 76 91 100 73 88 100 62 77 81 54 63 6 NJ 25 50 N 150 140 73 88 100 69 84 100 S1 66 so 39 54 61 NJ 20 40 N 140 140 73 88 100 69 84 100 51 66 so 39 Table 10 INDUCTIVE RING SENSORS 1 2 3 4 01 16 01 16 V 01 16 01 16 coe ae ee 34 mW 64 mW 169 mW 242 mW Model ren RC10 a N3a 100 ae 1851 20 90 N A RC10 a N0a 150 100 75 90 100 70 85 100 55 70 90 N A RCI5 a N0 a 150 100 75 so 100 70 85 100 55 70 90 N A N A NA RCI5 a N3a 90 70 75 so 100 70 85 100 55 70 90 NA RJ10 Na 30 20 75 90 100 70 85 100 55 70 90 NA RJ10 a Na 30 20 75 so 100 70 85 100 55 70 90 NA RJ10 Bia 90 20 75 so 100 70 85 100 55 70 90 NA NA NA RJ10 a Bia 90 20 75 90 100 70 85 100 55 70 90 N A RJI5 Na 1130 20 75 so 100 70 85 100 55 70 90 N A N A NA RJ15 a Na 130 20 75 90 100 70 85 100 55 70 90 N A RJIS Bia 90 so 75 so 100 70 85 100 55 70 90 NA RJ15 a Bia 90 so 7
30. 1 Beim Einsatz der quaderf rmigen induktiven Sensoren Typen FJ NJ und NC im Temperaturbereich von 60 C bis 20 C sind diese durch Einbau in ein zus tzliches Gehause vor Schlageinwirkung zu sch tzen 2 Die Anschlu teile der quaderf rmigen induktiven Sensoren Typen FJ NJ und NC sind so zu errichten da mindestens die Schutzart IP20 gem IEC Publikation 60529 1989 erreicht wird 3 Der Zusammenhang zwischen dem Typ des angeschlossenen Stromkreises der h chstzu l ssigen Umgebungstemperatur und der Temperaturklasse sowie den wirksamen inneren Reaktanzen f r die einzelnen Typen der quaderf rmigen induktiven Sensoren ist der Tabelle unter Punkt 15 dieser EG Baumusterpr fbescheinigung zu entnehmen 4 Bei Einsatz in Gruppe IIC ist bei den folgenden Typen der quaderf rmigen induktiven Sensoren die unzul ssige elektrostatische Aufladung der Kunststoffgeh use zu vermeiden und ein entsprechender Warnhinweis auf dem Ger t anzubringen NCB40 FP NO NJ 30P U 1N NCN40 U NO NJ 40 U N 50 NJ 50 FP N 5 Bei den folgenden Typen der quaderf rmigen induktiven Sensoren ist die unzul ssige elektrostatische Aufladung der Metallgeh useteile zu vermeiden Gef hrliche elektrostatische Aufladungen der Metallgehauseteile k nnen durch Erdung dieser Metallgeh useteile vermieden werden wobei sehr kleine Metallgeh useteile z B Schrauben nicht geerdet werden m ssen FJ 6 110 N
31. NCN40 L2 NoO NCN50 FP NO NJ 0 8 F N NJ 1 5 F N NJ 2 5 F N NJ 2 F1 N NJ 2 V3 N NJ 3 V3 N NJ AEN NJ 6 F N NJ 10 F N NJ 15 U N NJ 15 M1 N 60 45 60 55 70 41 56 45 60 66 150 130 88 100 66 NJ 30 U N 160 130 73 88 100 66 81 100 NJ 30P U 1N 73 88 100 66 81 100 NJ 40 N 180 130 73 88 100 66 81 100 45 NJ 50 FP N 360 73 88 100 66 81 Tabelle 2 Application as category 2 equipment Sheet 4 6 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Special conditions for safe use 1 For the application within a temperature range of 60 C to 20 C the cuboidal inductive sensors types F
32. NJ 20 U4 4N NJ 30 03 NJ 30 U4 4N NJ 30P U3 1N NJ 30P U4 1N NJ 40 U3 N NJ 40 U4 4N NJ 50 FP N P3 NJ 50 FP N P4 Test report PTB Ex 06 25344 Braunschweig April 20 2006 Direktor und Professor Sheet 6 6 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany ZSEx10101e dot Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 SUPPLEMENT according to Directive 94 9 EC Annex 111 6 to EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Translation Equipment Cuboidal inductive sensors types FJ NJ NB and NC Making II2GEExiallC T6 or Il 1 EEx iallC T6 Manufacturer Pepperl Fuchs GmbH Address Lilienthalstrasse 200 68307 Mannheim Germany Description of supplements and modifications In the future the cuboidal inductive sensors of types FJ NJ NB and NC may also be manufactured and operated as described in the test documents listed in the test report PTB Ex 08 26271 The modifications concern the extension of type series NB the internal construction further alternative casting compound and alternativ
33. The feeded gas has to be kept free of air or oxygen in such a way that it is ensured that no potentionally explosive atmosphere can occur 3 The gas must always be purged outwards Essential Health and Safety Requirements no additional ones page 2 2 BA 02 11 03 16 17 18 Translation 2 SUPPLEMENT to EC TYPE EXAMINATION CERTIFICATE No TUV 99 ATEX 1487 X of the company ABB Automation Products GmbH Schillerstra e 72 D 32425 Minden When operated with combustible gases the I P transformer type DOC 901069 as pneumatic auxiliary power may be installed outdoors resp indoors when sufficient ventilation is given see 17 Special conditions for safe use All other data apply unchanged The test documents are listed in the test report N 04YEX551065 1 Special conditions for safe use When operated with combustible gases the UP transformer type DOC 901069 as pneumatic auxiliary power has to be installed outdoors resp indoors when sufficient ventilation is given The supplied gas has to be kept free of air or oxygen so that it cannot form an explosive atmosphere The exhaust gases must always be exhausted outside Essential Health and Safety Requirements no additional ones T V NORD CERT GmbH amp Co KG Hanover 2004 07 08 TUV CERT Certification Body Am TUV 1 D 30519 Hannover Tel 0511 986 1470 Fax 0511 986 2555 Head ofthe Certification Body page 1 1 Gerate Applikationen
34. This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 The TUV Hannover Sachsen Anhalt e V TUV Certification Body N 0032 in accordance with Article 9 of the Council Directive 94 9 EC of March 23 1994 certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements krelating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in confidential report N 99 PX23890 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50 014 1997 EN 50 020 1994 10 If the sign X is placed after the certification number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination certificate relates only to the design and construction of the specified equipment or protective system If applicable further requirements of this Directive apply to the manufacture and supply of this equipment or protective system 12 The marking of the equipment or protective system shall include the following 2G EExia iC T6 T V Hannover Sachsen Anhalt e V Hannover 1999 10 29 TUV CER
35. amp SPAN settings may NEVER overlap These values are achieved during positioner calibration by adjusting the ZERO screw and SPAN screw settings see Figure 3 8 for screw locations Normal Range 24 mA mA malt 760 Ending g Point 13 6 mA 10 4 mA Starting Note Point Can NOT Overlap 2 4 mA September 2012 3 9 Cam Indexing and Positioner Calibration SD760 3 10 September 2012 SD760 Option Kit Installation 4 0 OPTION KIT INSTALLATION This section describes installation of several popular option kits in a 760 Valve Positioner Locate the option kit to be installed in the following table in the Option Kit column Refer to the See Section column for an installation procedure for that kit An exploded view of the positioner is in the Parts List section IMPORTANT When all options have been installed install the cover and tighten the four cover screws to 20 Ib in 2 3 N m Option Kit See Section Mechanical Limit Switches and Proximity Sensors 4 20 mAdc Current Feedback Option 4 1 PC Board Based Option Kits 1K Potentiometer Feedback Option Beacon and Flat Indicator Kits 4 2 Indicators Kits Feedback Lever and Rotary Shaft Kits 4 3 Feedback Lever and Rotary Shaft Kits I P Transducer Kit 4 4 I P Transducer Kit Flow Output Spool Kits 4 5 Flow Output Spool Kits 750 Adapter Plate 4 6 Model 750 Adapter Plate ndex
36. see section 15 1 special conditions for safe use C Project Number 52 16928 C Ellaby C Index 11 Certification Officer This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 1 of 4 Form 9400 Issue 1 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 03ATEX2577X Issue 1 13 DESCRIPTION OF EQUIPMENT The Series 760E and 760P Valve Controllers are designed to be mounted on a valve to drive an actuator that positions the valve in proportion to an electrical input signal they also feed back the valve position and line pressure information to control circuitry located in a non hazardous area They comprise a number of separate parts housed within a metal enclosure that can be fitted with an optional transparent Lexan dome that permits a valve position indicator to be viewed External electrical connections are made to the terminal blocks via a threaded entry that accommodates conduit or cable A number of other threaded entries permit the pneumatic connections The Model 760E has the I P converter fitted and the Model 760P does not The Valve Controllers are intended to be configured so that all or some of the separate parts listed as items 1 2 and 3 below
37. so 39 54 61 NJ6 22 SN Ga 110 150 76 91 100 73 88 100 62 77 81 54 63 63 NJ6S1 Ua Na 180 150 73 88 100 69 84 100 51 66 so 39 54 61 NJ6 F Na 70 100 73 88 100 66 81 100 45 60 89 30 45 74 NJ8 18GK SNa 120 200 73 88 100 69 84 100 51 66 so 39 54 61 NJ10 30GK SNa 120 150 73 ss 100 69 84 100 51 66 so 39 54 61 NJ10 F Na 85 100 73 ss 100 66 s 100 45 60 89 30 45 74 Dieses Dokument enth lt sicherheitsrelevante Angaben Es darf nicht ohne Absprache mit dem Normenfachmann ge ndert werden This document contains safety relevant information It must not be altered without the authorization of the norm expert Confidential according to ISO 16016 Only valid as long as released in EDM or with a valid production documentation Scale 1 1 date 2010 jun 03 Control Drawing h ti respons US DRL FAPEPPERL FUCHS Jun sensons ou iwona usona 116 01 65F 150 1915 Twinsburg norm US GAP sheet 4 of 8 TABLE 8 INDUCTIVE SENSORS NJ15 TO NJ50 1 2 3 4 16V Ui 16 V Ui 16 V Ui 16 V i 25mA Ii 25 mA Ii 52 mA Ii 76 mA 34 mW Pi 64 mW Pi 169 mW Pi 242 mW Li NJ15 Ua Na 88 100 100 74 NJ15 30GK SNa esl onl tan cee ee oo a 61 NJ15 Mla Na 140 100 73
38. 1 Groups C and D T4 Ta 85 C See Table 12 9 Warning Equipment with non metallic enclosures shall not be installed in a location where the external conditions are conducive to the build up of electrostatic charge on such surfaces The equipment shall only be cleaned with a damp cloth Dieses Dokument enth lt sicherheitsrelevante Angaben Es darf nicht ohne Absprache mit dem Normenfachmann ge ndert werden This document contains safety relevant information It must not be altered without the authorization of the norm expert Confidential according to ISO 16016 Only valid as long as released in EDM or with a valid production documentation Scale 1 1 date 2010 jun 03 Control Drawing change notice respons US DRL JPEPPERL FUCHS 116 0165F NAMUR SENSORS FM 150 1915 Ur URS Twinsburg norm US GAP sheet 1 of 8 TABLE 1 CAPACITIVE SENSORS CJ CC CB 1 2 3 4 01 16 01 16 V 01 16 01 16 Ii 25 mA Ii 52 mA Ii 76 mA 34 mW Pi 64 mW Pi 169 mW Pi 242 mW Model rem CBN2 F46 Na 45 rs o olele 2 wpa s s 37 CBNS F46 Na 45 0 73 78 78 67 72 72 46 S1 51 32 37 37 CBNS FA6A Na as 0 73 78 78 67 72 72 46 51 51 32 37 37 CCNS FA6A Na as 0 73 78 78 67 72 72 46 51 s 32 37 37 CCB10 30GMa Na 155 0 74 89 96 70 85 ss s4 6t 42 43 CCN2 FA6A Na as 0 73 78 78 6
39. 1991 A1 2 000 is met 3 For relationship between type of the connected circuit maximum permissible ambient temperature and temperature class as well as the effective internal reactances for the individual types of cuboidal inductive sensors reference is made to tables 1 and 2 given in this 5 supplement to EC type examination certifcate PT B 00 ATEX 2032 X 4 When the following types of cuboidal inductive sensors are applied corresponding to explosion groups and equipment categories tabulated below inadmissible electrostatic charge of the plastic housing has to be avoided The equipment shall be labelled with an appropriate warning note Type FJ 7 N NCB2 F1 NO NCB2 V3 NO NBN3 F69 NO NBN4 V3 NO NBN4 V3 NO Y 189289 NBB15 U K NO NBB20 U K NO NBN30 U K NO NBN40 U K NO NCN4 V3 NO NCB15 U NO Application Application as as category 1 category 2 equipment equipment IIB IC IIC IIC IIC IIC IIC IIC IIC IIC IIC IIC IIC NCN15 M NO NCB20 L2 NO NCN20 U NO NCN30 U NO NCB40 FP NO NCN40 U NO NCN40 L2 NO NCN50 FP NO NJ 2 5 F N NJ 2 F1 N NNNM MM EL LE IIC IIC IC III IIC IIC IIC Sheet 5 7 EC type examination Certificates without signature and official stamp shall not be valid The certif
40. 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Annex li to the Directive The examination and test results are recorded in confidential report number 3030620EC dated 15 June 2007 9 Compliance with the Essential Health and Safety Requirements with the exception of those identified in item 15 of the schedule to this certificate has been assessed by compliance with the following documents EN 60079 0 2006 and EN 60079 11 2007 10 Ifthe sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC Type Examination certificate relates only to the design examination and tests of the specified equipment or protective system in accordance to the directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are not covered by this certificate 12 The marking of the equipment or protective system shall include 1G ExiallC T 55 C to Ta max Temperature class and maximum ambient temperature as indicated on Page 2 Andrew W e Gener FM Approvals Ltd FM Approvals Issue date yat e E 2 7 EEE TER THIS CERTIFICATE MAY ONLY BE REPRODU
41. 28V 3 36 W T5 55 C to 55 C 100 mA T5 55 C to 55 C 100 30V 3W T5 55 C to 70 C 60 mA T5 55 C to 70 C 60 mA 38 8 V 2 328 W T4 55 C to 70 C 150 mA T4 55 C to 70 C 150 mA 25 5 V 3 825 W T4 55 C to 80 C 120 mA T4 55 C to 80 C 120 28V 3 36 W T4 55 C to 85 C 100 mA T4 55 C to 85 C 100 mA 30V 3 W T4 55 C to 85 C 60 mA T4 55 C to 85 C 60 mA 38 8 V 2 328 W Table 2 4 20 mA PCB TB1 1 2 3 or Potentiometer 6920 Series TB1 1 2 3 Max amb Device Temp Parameters temp class gt 40 lt 80 C Potentiometer T4 Ii 69 0 mA Pi 0 63 W T5 Ii 42 6 mA Pi 0 24 W lt 40 C Potentiometer T4 Ii 80 0 mA Pi 0 92 W T5 Ii 69 0 mA Pi 0 63 W T6 Ii 42 6mA Pi 0 24 W 4 20 mA PCB T4 Ui 30 V Ii 110 mA Pi 0 78 W Ci 49 nF Li 20 uH This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 F 9400 I 1 Page 3 of 4 Fax 44 0 1244 681330 om Email info siracertification com Web www siracertification com sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 03ATEX2577X Issue 1 Table 3 Proximity Switches TB2 1 2 3 and TB2 4 5 6 or Limit Switches TB2 1 2 3 and TB2 4 5 6 Max amb Device Temp Parameters temp class gt 80 lt 85 C Li
42. 4 inch diameter feedback pin NAMUR style or 0 5 inch square See Figures 2 5 and 2 11 Input shaft O ring configuration revised External dimensions shown in Figure 2 1 Input shaft with one of the following integral shaft ends feedback lever with slot for 1 4 inch diameter feedback pin NAMUR style or 0 5 inch square See Figure 2 5 and 2 11 Universal input shaft with D shaped shaft end to accept a NAMUR style adapter square adapter or linear adapter introduced See Figures 2 2 and 2 3 Feedback lever and retaining clip revised Slot in feedback lever increased in width to accept 5 16 inch feedback pin All enclosures have a 3 4 inch NPT conduit connection An adapter is supplied when an M25 conduit connection is specified 1 3 OPTIONAL KITS An option kit can be installed either at the factory or on site by the installer Several examples are described below e Bracket Kit Order a Siemens bracket kit to mount the positioner on a particular actuator specify manufacturer and model Table 1 4 lists common bracket kits Each kit includes mounting bracket hardware installation instructions and other parts as required Typically a feedback kit input shaft kit or adapter feedback lever is also ordered A custom bracket kit may be ordered if an existing kit is not available e Mechanical Feedback Kit Order a Siemens feedback kit to couple the actuator shaft to the positioner input shaft Installation inst
43. 4 NPT to M25 Metric Conduit Adapter Stainless Steel Design Level D 16300 1439 Output Options Circuit Board Based Kits and Spool Options Mechanical Limit Switches Kit 2 SPDT 16300 500 Proximity Limit Switches Kit 2 NAMUR type 16300 501 1KQ Feedback Potentiometer Kit Approx 9180 for 90 6120 for 60 rotary operation 16300 503 4 to 20 mAdc Feedback Kit 16300 502 Mechanical Limit Switches and 1KQ Feedback Potentiometer Kit Approximately 9180 for 90 6120 for 60 rotary operation 16300505 Mechanical Limit Switches and 4 to 20 mAdc Feedback Kit 16300 504 Proximity Limit Switches and 1KO Feedback Potentiometer Kit Approximately 9180 for 90 6120 for 60 rotary operation 16300 507 Proximity Limit Switches and 4 to 20 mAdc Feedback Kit 16300 506 1KQ Feedback Potentiometer Kit w SS feedback gear Approximately 9180 for 90 6120 for 60 16300 580 rotary operation 4 to 20 mAdc Feedback Kit w SS feedback gear 16300 577 Mechanical Limit Switches and 1KO Feedback Potentiometer Kit w SS feedback gear 16300 581 Approximately 9180 for 90 6120 for 60 rotary operation Mechanical Limit Switches and 4 to 20 mAdc Feedback Kit w SS feedback gear 16300 578 Proximity Limit Switches and 1KQ Feedback Potentiometer Kit w SS feedback gear 16300 582 Approximately 9180 for 90 6120 for 60 rotary operation Proximity Limit Switches and 4 to 20 mAdc Feedback Kit w SS feedback gear 16300 579 Note Above listed options are limited to sta
44. 68 96 49 61 89 28 40 50 5 68 96 49 61 89 28 40 50 56 68 96 49 61 89 28 40 NJ 3 V3 N 40 50 56 68 96 49 61 89 28 40 150 100 56 68 96 49 61 89 28 40 A NIN 00100 BIR ojo NJ 10 F N 85 100 56 68 96 49 61 89 28 130 56 68 96 49 61 89 28 NJ 15 M1 N 140 100 56 68 96 49 61 89 NJ20 U N 150 130 56 68 96 49 61 89 150 170 56 68 96 49 61 89 NJ 40 4N 180 130 56 68 96 49 61 89 NJ 50 FP N 360 56 68 96 49 61 89 28 Tabelle 1 Einsatz als Kategorie 1 Gerat A NJ 30P U 1N NININ AL AiR ojo Seite 3 6 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 Erganzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X T H chstzul ssige Umgebungstemperatur in C bei Einsatz in Temperaturklasse T FJ 6 110 N 150 FJ 7 N 100 45 60
45. 73 s8 100 68 83 100 49 64 67 36 a2 NJ 1 5 10GM N Y 20 so 73 88 100 68 83 100 49 64 67 36 42 NJ 1 5 8GM N 30 so 73 88 100 68 83 100 49 64 67 36 42 NJ 1 5 8 N 20 so 73 88 100 68 83 100 49 64 67 36 a2 NJ 1 5 18GM N D 50 60 76 91 100 73 88 100 62 77 81_ 54 63 NJ 2 11 N as 50 73 88 100 66 81 100 45 60 89 30 as NJ 2 11 N G 130 so 76 91 100 73 88 100 62 77 s 54 63 NJ2 12GK N 4 50 73 88 100 69 84 100 SI 66 so 39 54 NJ 2 12GM N 30 so 76 91 100 73 88 100 62 77 s 54 63 NJ2 14GM N 30 so 76 91 100 73 88 100 62 77 s 54 63 NJ 2 5 14GM N 30 so 76 91 100 73 88 100 62 77 54 63 NJ 4 12GK N 4s so 73 88 100 69 84 100 s 66 so 39 54 NJ4 14GK N 45 50 73 88 100 69 84 100 SI 66 so 39 54 NJ4 12GM N 45 so 73 88 100 68 83 100 49 64 67 36 42 4 30GM N 200 _ 70 100 73 88 100 66 81 100 45 co 30 as NJ 5 10 11 N 70 100 73 88 100 66 81 100 45 60 78 30 as NJ 5 11 N 4s so 72 87 100 65 so 100 42 57 82 26 a1 NJ 5 18GK N 70 so 73 88 10
46. 88 100 66 SI 100 45 60 89 30 45 74 NJ15S Ua Na 180 150 73 88 100 66 81 100 45 co 89 30 45 74 NJ20 Ua Na 150 130 73 88 100 66 SI 100 45 60 89 30 45 74 NJ20S Ua Na 200 150 73 88 100 66 SI 100 45 60 89 30 45 74 NJ30 Ua Na 160 130 73 88 100 66 81 100 45 co 89 30 45 74 NJ30P Ua 1Na 150 170 73 88 100 66 SI 100 45 60 89 30 45 74 NJ40 a Na 180 130 73 88 100 66 81 100 45 co 89 30 45 74 NJ40 Ua Na 180 130 73 88 100 66 SI 100 45 60 89 30 45 74 NJ40 FP SNa 370 300 73 88 100 66 SI 100 45 60 89 30 45 74 NJ50 FP Na 320 73 88 100 66 81 100 45 60 s9 30 45 74 Dieses Dokument enth lt sicherheitsrelevante Angaben Es darf nicht ohne Absprache mit dem Normenfachmann ge ndert werden This document contains safety relevant information It must not be altered without the authorization of the norm expert Confidential according to ISO 16016 Only valid as long as released in EDM or with a valid production documentation Scale 1 1 date 2010 jun 03 change notice respons US DRL 1 1 6 01 65F Control Drawing FAPEPPERL FUCHS ceNSORS_ EM emoes US DWR Twinsburg norm US GAP sheet 5 of 8 TABLE 9 INDUCTIVE SENSORS NCB1 5
47. Contaminants will affect spool performance 1 Remove supply pressure from the Positioner and then remove the positioner cover 2 Model 760E only Remove the I P Transducer and manifold see Section 4 4 Save all hardware and O rings for later installation 3 At the spool block see Figure 4 12 carefully note how the spool retaining clip is installed e At the top of the block the clip is inserted in the countersink in the end of the spool e At the bottom of the block the clip is in the bronze bushing in the underside of the beam assembly 4 Remove and discard the spool retaining clip Insert spool long journal first in direction shown Spool Retaining See spool detail below Clip Spool Block pool Bloc Vent Hole 2 Spool Long Journal ___ Figure 4 12 Output Capacity Spool Kit 4 12 September 2012 SD760 Option Kit Installation 5 Remove and discard two spool block retaining screws the spool block spool and gasket under the block 6 Orient the spool block from the kit with the vent hole to the left as shown in Figure 4 12 7 Remove the new spool from its tubular container Place a finger over the spool hole in the bottom of the spool block to prevent the spool from falling through the block Insert the spool long journal first into the top of the spool block The spool should drop through the block under its own weight 8 Select a spool block gasket see the detail below from the Output Capacit
48. Die Kennzeichnung ndert sich daraufhin wie folgt 112GExiallC T6 bzw Il 1 Ex iallC T6 Die EG Baumusterpr fbescheinigung wird um folgende Typen der quaderf rmigen induktiven Sensoren erweitert NBB15 U K NO NBB20 U K NO NBN30 U K NO NBN40 U K NO Seite 1 7 eg EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Deutschland Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 Erganzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Zur besseren Verstandlichkeit werden die Elektrischen Daten sowie die Tabellen welche die Zusammenh nge zwischen den h chstzul ssigen Umgebungstemperaturen den Temperaturklassen den Elektrischen Daten sowie den Ger tekategorien herstellen f r alle Typen der quaderf rmigen induktiven Sensoren nachfolgend dargestellt Des weiteren werden die ge nderten Besonderen Bedingungen bezogen auf alle Typen dieser EG Baumusterpr fbescheinigung dargestellt Elektrische Daten Auswerte und Versorgungsstromkreis in Z ndschutzart Eigensicherheit Ex ia IIC IIB bzw Ex ib IIC IIB nur zum Anschluss an bescheinigte e
49. EN60079 0 THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1RS T 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmalobal com FM F ATEX 029 Feb 07 Page 2 of 4 SCHEDULE FM Approvals Mrd of ke FM Gida to Type Examination Certificate No FMO7ATEX0003X Special Conditions for Safe Use continued 5 The User shall permanently mark the protection type chosen Once the type of protection has been marked it shall not be changed 15 Essential Health and Safety Requirements The relevant EHSRs that have not been addressed by the standards listed in this certificate have been identified and assessed in the confidential report identified in item 8 16 Test and Assessment Procedure and Conditions This Type Examination Certificate is the result of testing of a sample of the product submitted in accordance with the provisions of the relevant specific standard s and assessment of supporting documentation It does not imply an assessment of the whole production Whilst this certificate may be used in support of a manufacturer s claim for CE Marking FM Approvals Ltd accepts no responsibility for the compliance of the equipment against all applicable Directives in all applications This Certificate has been issued in accordance with FM Approvals Ltd s ATEX Certification Scheme 17 Approved Drawings Drawing No Re
50. I 20A 10 Of 10 1N UITIOYLNOI AOL USM urojs s se ur peururexo eorjr eds Jou Anus YPM SAAP JLS Apeorsunug OM JO uonoouuooJo1ur oui SMOTTe 1doouoo 1 IsULNUT ou 09 see 9po EILNOOTT uerpeuv epeue A3INASNVAL 0661 Sutra uoneoo UOISIAI OL VdHN ISNV POD 182119919 euoneN SN UT oq o SIOONPSUBL SUONEIO payisse o 43TIOMLINOO snopiezeq pue g sdnoio z u 1 55 0 107 aide suun vououry qo suonejeisur X od 107 onsopouo v ur pojunour oq Isnur spun eououry YON payro ads uone ABroUg uonejfeisut edo o qeo dde y y m oouepaooov oq preys uoneqrisu Xa Lv W3lSAS Q3ZIuv10d T3NNYHO apog LILO uerpeuv AP jo gT uonoas eouepiooo ur aq uonejjeisuf epeuv OML ABZ 0L Vd3N ISNV A3INASNVAL vounoo 3 ou JO 006 pur SUONLIOT patjisse snopezer 107 SWAS aire O6SL Ap eotsurnug Jo uonejeisur 10 90 ZLd l VSI ISNV WIM oouepioooe ut oq ppnoys uoneqpeisu SN Od 6 v6 KALV op Kjduroo preys snjereddy pojeroossy 1910 10 sIoLLIeg SI L XALV 3311031NO2 Pause snopsezey I SSP D 10 0 2007 I SSEJO 10 B QeIIN
51. Installation Considerations Then perform the Mechanical Installation procedure on page 2 12 A typical Siemens rotary bracket kit is used to mount the positioner on a rotary actuator and a Siemens feedback kit is used to couple the actuator shaft to the positioner input shaft If another mounting bracket and feedback linkage will be installed use this procedure as a guide Note Refer to the Kit Installation Instructions supplied in Siemens bracket kits and adapter kits to mount the positioner and install the feedback linkage Installation Considerations e The positioner may be mounted in any orientation but it must be rigidly mounted to the actuator e Align actuator shaft and positioner input shaft centerlines to minimize friction and binding as the shafts rotate minimize backlash for best accuracy e When the positioner is mounted the pneumatic ports must be accessible for piping and the electrical conduit entrance must be accessible for wiring allow sufficient space for conduit runs Remove pipe plugs just prior to piping and installing conduit Siemens ValvePAC 760 KS s NAMUR Adapter Design Level D or integral shaft end Mounting Bracket gt Design Levels A and B eg Actuator Shaft Typical Rotary Actuator A aN Assembled View of Actuator and UL a Positioner Ka Figure 2 12 Positioner with Rotary Actuator Example September 2012 2 11 Installation SD760
52. Neoprene Nylon 1 196 163002339 Gasket Opt Flnorosilicone Dacron 1 is 1630045 F SpeiSd amp loCawy _ O O O 1 is 16300146 Spool Hi Capacity O o 1 9 Spool Clip 1 16303 Diaphragm gd 21 163047 Diaphragm NeopreneINylon O Jo 1 forme ___ 16300 447 Input Shaft Linear 4 Design Level 16300 448 Input Shaft Linear 6 Design Level A B 16300 231 Manifold Plate Drawing No 16300 125PL Rev December 2011 PARTS LIST O Ring Opt Speed Adjusters See Note 5 3s 1 1005 6 36 is 8 32 x 1 4 Lg Converter 7008 only Order repair kit 16300 1355 1 40a 400 16300334 Manifold Block TE O SSC O aa 1235 Screw 760P 10 32 x 3 8 Lg Binding Head aw 1280 Screw 760E 10 32x 2 174 Lg Binding Head 1 42 37528 BemSmew 2 43 r5 Screw 8 32 x 7716 Lg Flea Cd 44 i234 10 32 x 3 8 Lg Slotted Hex Washer Head 1 as osans 46 i209 Screw 832 x 34 bg Binding ead O 2 eos _
53. Proximity Switch 1 and 2 and I P Module 25 C to 75 C Limit Switch 1 and 2 40 C to 85 C Limit Switch 1 and 2 and I P Module 40 C to 75 C Proximity Switch 1 and 2 25 C to 85 C Proximity Switch 1 and 2 and I P Module 25 C to 75 C I P Module ABB 40 C to 75 C I P Module ControlAir 40 C to 75 C Details Approved Title J Sweeney Control Drawing for J Sweeney J Sweeney Series 760 Valve Controller 19 May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney Siemens Industry Inc Spring House PA USA 19477 15032 7602 Sheet 2 of 13 Drawing No 4 20 mA Feedback Board Installation 4 20 mA Feedback Board Intrinsically Safe Installation Safe Area Hazardous Area see sheet 1 for details Control Room Equipment Feedback Board Barrier must be CSA Certified and FM Approved single channel grounded shunt diode Zener Barrier or single channel Isolating Barrier 4 20 mA Feedback Board Entity Parameters Vmax or Vt Imax It Ci Li Entity Installation requirements 30 225 mA 49 nF 44 uH Vmax or Vt 2 Voc Imax or It gt Isc Ca 2 Ci cable La gt Li Leable 4 20 mA Feedback Board Division 2 FM Approved and CSA Certified Maximum Voltage 42V Current 4 20 mA 4 20 mA Feedback Board Ambient Temperature Range See Sheet 2 of 13 Details Approved Title J Sweeney Control Drawing for J
54. Test Measuring and Process Control Equipment Anhang A ist integraler Bestandteil dieser Erkl rung Annex A is integral part of this declaration Diese Erkl rung bescheinigt die bereinstimmung mit den genannten Richtlinien ist jedoch keine Zusicherung von Eigenschaften Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity to the specified directives but contains no assurance of properties The safety documentation accompanying the product shall be considered in detail Page 2 6 SIEMENS Anhang EG Konformitatserklarung EC Declaration of Conformity No A5E00362252 Directive 94 9 EC Explosive Atmospheres Conformance to directive 94 9 EC is based on an EC Type Examination Certificate and Type examination certificate issued by Sira notified body number 0518 in accordance with article 9 of the Council Directive 94 9 EC of 23 March 1994 The technical basis of compliance with EHSR of the directive is EN 50014 plus a review against EN 60079 0 2006 which showed that there were no changes which materially affected the state of technological progress with respect to the product General requirements standard EN 50014 has been replaced by EN 60079 0 Type of protection n standard EN 50021 have been replaced by EN 60079 15 and Intrinsic safety standard EN 50020 has been replaced by EN 60079 11 The model 760 was evaluated for compliance with these new standards
55. bescheinigt sind betrieben werden Die Kategorie sowie die Explosionsgruppe der eigensicheren quader f rmigen induktiven Sensoren richtet sich nach dem angeschlossenen speisenden eigen sicheren Stromkreis Elektrische Daten Auswerte und Versorgungsstromkreis in Z ndschutzart Eigensicherheit EEx ia IIC IIB bzw EEx ib IIC IIB nur zum Anschlu an bescheinigte eigensichere Stromkreise H chstwerte 16V 1 76 mA P 34 mW 64 mW 169 mw 242 mw Der Zusammenhang zwischen dem Typ des angeschlossenen Stromkreises der h chstzul s sigen Umgebungstemperatur und der Temperaturklasse sowie den wirksamen inneren Reak tanzen f r die einzelnen Typen der quaderf rmigen induktiven Sensoren ist der Tabelle zu entnehmen Seite 2 4 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig PIB Physikalisch Technische Bundesanstalt Braunschweig und Berlin Anlage zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Typ 1 74 Tit dil hl lul Dd Dd Nul 1O O O O N O V LD LO LD 10 LO LO
56. blunt small diameter tool gently press the filter into the hole Be careful to not damage or puncture the filter The filter should evenly cup as it is pressed into the hole Fully insert the filter and install the access screw Install the positioner cover Tighten four cover screws to 20 Ib in 2 3 N m Test the positioner for proper operation 5 4 RETURN FOR REPAIR See Section 1 4 Customer Product Support for details concerning returning a positioner to the factory for repair Also note the following Package assembly in original shipping materials Otherwise package for safe shipment or contact Siemens for shipping recommendations An uninstalled circuit board with semiconductor components must be placed inside a static shielding bag to protect it from electrostatic discharge September 2012 19497 uBiseq pepojdx3 Joo uo 09 SEAS LLOZ 1 ez 1 00E91 ON Buimesq suawials 90 31995 16300 125 Rev F d09Z 67 3092 0 3z 9 p PR S dei An DI N ee Le D 18 CE LG 6 E e mue Ov 6 q ol 87 Ne det 801 Ci a us M E m PARTS LIST Drawing No 16300 125PL Rev December 2011 SIEMENS SERIES 760 VALVE CONTROLLER Parts List Notes 1 Some items may not be available for separate purchase 2 An indicates a recommended on hand spare part order Spare Parts Kit PN 16300 686 Include nameplate information whe
57. green beacon indicator and pressure gauges as shown on the cover of this manual Output options include 4 20 mA feedback 1K Q potentiometer feedback mechanical limit switches and proximity switches These options can be easily added in the field This manual is divided into five sections Introduction Installation Cam Indexing and Positioner Calibration Option Kit Installation and Maintenance A Parts List with an exploded view drawing of the positioner follows the Maintenance section IMPORTANT This publication is for positioner design levels A B and D Information that applies to a specific design level s is identified by the words Design Level and the appropriate letter s Save this manual It should be available to those installing configuring operating and servicing the subject positioners See Section 1 4 Customer Product Support to download the current revision of this publication The Cam Indexing and Positioner Calibration section and other procedures specify an input signal of 3 15 psig 760P or 4 20 mA 760E If other engineering units e g kPa are to be used substitute the equivalent values for the specified values for best accuracy 1 4 SPECIFICATIONS Functional and performance specifications for Model 760P Pneumatic and Model 760E Electro Pneumatic Valve Positioners are listed below Table 1 1 lists positioner specifications for each of the four major options For installation in a hazardous location see Co
58. haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt e Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 Erg nzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X NJ 3 V3 N NJ AEN pup ceu er dec BET Mp Een NJ 15 0 NJ 15 M1 N 0g NJ 20 U 4N NJ8 USN IC IC IC 5 Bei den folgenden Typen der quaderf rmigen induktiven Sensoren ist die unzulassige elektrostatische Aufladung der Metallgeh useteile zu vermeiden Gef hrliche elektrostatische Aufladungen der Metallgeh useteile k nnen durch Erdung dieser Metallgeh useteile vermieden werden wobei sehr kleine Metallgehauseteile z B Schrauben nicht geerdet werden m ssen NJ 40 N NJ 50 FP N FJ 6 110 N NCB40 FP NO P3 NJ 15 M1 N V FJ 7 N NCB40 FP NO P4 NJ 20 U3 4N NBB15 U3K NO NCN20 U3 N0 NJ 20 U44N NBB15 UAK NO NCN20 U4 N0 NJ 30 03 NBB20 U3K NO NCN30 U3 N0 NJ 30 U4 4N NBB20 U4K NO NCN30 U4 N0 NJ 30P U3 1N NBN30 U3K NO NCNA40 L2 NO NJ 30P U4 1N NBN30 UAK NO NCN40 U3 N0 NJ 40 U3 4N NBN40 U3K NO NCN40 U4 N0 NJ 40 U4 4N NBN40 U4K NO
59. i 9ISd SI E 2 vu 02 4 v JADY 335 M ezcz sec vw 09 2 58 v1 VIAL Zeg A8 HRS e 08 IER WEIS INdNI D 06S 8 8 gt 0 5 8 gt gt gt iN ro en gt gt gt SL 00 F XXX Gre vw o9 oss 91 WAOMddV X31V J Ir IM A Szy os 5 09 91 SNOILdO AVMOVIO NOLLO3NNOOW3INI Ces Fake 1304 1 8 1 d 140d GIOINVW W SS VSN HN ISU3HNV ONT SIVIOSLNOD 40 NOLLVZIMDHIQV N3LITA LnDHLIA SN3HID OL 0350712510 SH3L3WVHVd ONILIATI AOH3N3 NOILO3NNOO Ju JIV OJ1UO Dm sn Kring 7031905 geen 38 LON ONY ONE ve aen 30 AlM3dDMd TWILNZOLINOD JAY S3SUTOSIG LI NOLLVWADANI JHL ONY ONIAVHO SIHL gt joo OPAO 3O 39VL1OA INdNI vw 02 7 3HL SNLYYYddY G3LIWI A9M3N3 Q310310Nd 3135 303 SSVIO JYNLVYAdWAL 91 MO138 319 5 A9N3N3 33S x 0 98 OL 2 95 01 491 ON TU vu X3 9 II 2 88 OL 2 55 01 spl Oll 1 X3 9 Il XCOX31VZOWJ TORLI WSO pue e o1ddy Jond now pontuded sr ZULMEIP SIY 0 UOISIA9I ON L 9 68 01 2 95 01 vl Oll 0 X3 9 Il XZOX3INZOW3 WI XALV ne SLINN NOILYOOT SnOQNVZVH mn 0 15 0 a Y SdNOX9 Z Ald 55912 P med NOLV201 NOILYOOT a sdnoso E TAAL STIGOW fant SNOGYVZVHNON ShoQNvzvH ONS ATIVOISNIMINI Id VSO 9 WI equ 11 lt 01 10 T SINT NOILVOO1 SNOQYVZVH 31q229 19 lt 09 10 v5 3 10 25 10 0 lt xeuig 10
60. input signal increases position V1 Up Down MG00552a 2 15 September 2012 Installation SD760 Piping recommendations e Blow out all piping before connections are made to prevent dirt chips or debris from entering the positioner e Use pipe sealant sparingly and only on male threads A non hardening sealant is strongly recommended Pipe sealing tape is not recommended e Connect the positioner to a source of clean oil free instrument air Failure to do so will increase the possibility of a malfunction or deviation from specified performance Instrument air requirements are given in the following section After piping the positioner go to Section 2 5 Electrical Connections 2 4 2 Instrument Air Requirements Instrument quality air must be supplied to the positioner Connect the positioner to a source of clean dry oil free instrument air Failure to do so will increase the possibility of a malfunction or deviation from specified performance A CAUTION Use of process fluids other than instrument air is not recommended No claim is made as to the suitability of this product for use with other process fluids such as hazardous gases except as listed on the appropriate certificate Non approved instruments are suitable for use with instrument air only Optional features and modifications such as tapped exhaust do not imply suitability for use with hazardous gases except as listed on the approval certificate There are many t
61. oejojioioioiojojiojoioioioioioeioioi op oosooejiojoio OD OD OD OD OD OD OD OD OD OD CO CO C UD t t0 LO FD t t WO tO O LO OFO I V2 L2 OO LL a e ojojojoliojojoilojioiojijojijoio eio npoooo ojo O oOo ojojojojojojojo rojoj oio O O O O Oo o ojo o lg ele ejeje jejejejeje NIN je e e e ele 89 30 45 89 89 ER 89 89 89 89 78 EEE 89 89 89 89 89 89 89 89 89 89 89 89 89 60 89 30 45 74 60 89 30 45 74 100 62 77 81 54 63 63 Temperaturklasse T1 T1 T1 T1 Umgebungstemperatur in C bei Einsatz in eo SIS ejiojojoioejojiojoeiojoeloioj oijelo joo o joodoc jo jojojiojojo 3 N O o oj o o o oOjO O O O O O O O O O O O O OrjO O O O D ejej ejej ejeje ej ejeje een e 09 2 00 09 9 00 09 09 09 09 109 100 OD 09 OD OO OO 100 CO I oo CO 09 00 CO OO OO OO OO CO CO CO CO OO 00 OO CO DF OD OD OD OD OD OD OD
62. of the European Parliament and of the Council of 12 December 2006 on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits Richtlinie des Europ ischen Parlaments des Rates zur Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen 94 9 EC Directive of the European Parliament and the Council on the approximation of the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres Richtlinie des Europ ischen Parlaments und des Rates zur Angleichung der Rechtsvorschriften der Mitgliedstaaten f r Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen Spring House 04 November 2009 Siemens Industry Inc Sweeney Approvals Coordinator Anderson Manager PIBU Name function siglatur function signatur Name Funktion Unterschrift Funktion Unterschrift Annex A is integral part of this declaration Anhang A ist integraler Bestandteil dieser Erkl rung This declaration certifies the conformity to the specified directives but contains no assurance of properties The safety documentation accompanying the product shall be considered in detail Diese Erkl rung bescheinigt die bereinstimmung mit den genannten Richtlinien ist jedoch keine Zusicherung von Eige
63. potentiometer labeled SPAN 10 Rotate the input shaft back to the 4 mA position and verify that the zero position output has not changed Adjust as necessary with the ZERO potentiometer 11 Disconnect calibration equipment Wiring 4 20 mAdc Board Connect a user supplied DC loop power supply and load to terminal block TB1 on the PC board as shown in Figure 4 4 The terminals labeled V1 and V2 are used for the 4 20 mA loop V3 is not used Polarity is not important Recommended wiring is twisted shielded pairs 22 AWG 0 38 mm or larger The power supply must furnish 10 36 Vdc at the required load current See Figure 4 7 for a maximum loop load based on supply voltage Refer to Control Drawing 15032 7602 for installation in a hazardous location September 2012 4 7 Option Kit Installation SD760 1200 ohm RE eene RI REES OO D IINE ai on T III IT tt 10 VDC Loop Supply Voltage 36 VDC Figure 4 7 Maximum Loop Load vs Loop Supply Voltage 4 1 2 4 1K O Potentiometer Feedback Option The potentiometer is a continuous turn potentiometer without end stops so it will not be damaged by rotating it past the end of its range Calibration and wiring connections are to see Figure 4 4B The potentiometer is rated at 1 Watt Do not exceed 32 mA or 32V Calibration 1K O Board An ohmmeter and the equipment listed in Section 3 1 are needed for calibration 1 Apply supply air press
64. power to the proximity switches and external circuitry so switching action can be observed 2 Apply supply air pressure to the positioner and set valve and actuator to the first desired switch position September 2012 4 5 Option Kit Installation SD760 3 Squeeze the tabs on one of the cams and rotate it in the direction of positioner input shaft rotation with increasing input signal until the switch triggers Set valve and actuator at the second desired switch position Squeeze the tabs on the second cam and rotate it in the direction of input shaft rotation until the switch triggers Exercise the valve and check switch operation Disconnect calibration equipment 4 1 2 3 4 20 mAdc Current Feedback Board Option Refer to Figure 4 4 for a wiring schematic and terminal identification 4 20 mA Power Supply pier E 10 36 Vdc Terminals V1 and V2 R Load See Figure 4 7 A Schematic B TB1 Terminals Figure 4 4 Typical 4 20 mA Feedback Option Loop with Load Calibration 4 20 mAdc Board The equipment needed for calibration is listed in Section 3 1 3 Apply supply air pressure and set actuator and valve to 50 5 Loosen but do not remove the potentiometer bracket screws Swing the potentiometer away from the upper cam index gear Rotate the potentiometer gear until the red alignment mark is aligned with the centerline of the input shaft The potentiometer is a continuous tu
65. protection Intrinsic Safety EEx ia IIC IIB The relationship between type of the connected circuit maximum permissible ambient temperature for application as category 1 resp category 2 equipment and temperature class as well as the effective internal reactances for the individual types of cuboidal inductive sensors is shown in the following tables Sheet 2 6 ged EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X maximum permissible ambient temperature in C for application in temperature class T1 59 71 99 56 68 96 FJ 7 N 1 1 65 220 59 71 99 56 68 96 45 68 96 61 89 28 68 96 49 61 89 28 NCN2 F56 N1 69 97 65 93 37 NBN3 F69 NO NBN4 V3 NO 56 68 96 49 61 89 28 NBN4 V3 NO eo 24 Y189289 NCNA V3 NO 96 49 61 89 61 89 28 49 NCB15 U NO 96 49 NCN15 M NO 96 49 49 NCB20 L2
66. the feedback linkage IMPORTANT Check that all adapters couplers are fully inserted If the NAMUR adapter or shaft end includes an anti backlash spring the adapter must be fully inserted in the mating slot for the anti backlash spring to function 2 12 September 2012 SD760 Installation 1 Design Level D _ S ee D S bracket pr typical k t forall3 e posa 1 7 methods i Integral Namur nn Namur coupler shaft factory ceu TGX 16300 1556 installed ih Ee Occ 6DR40048D fo A secondary coupler may be required in addition to those shown above Some examples are shown below shaded H x H 0568 Actuator Figure 2 14 Rotary Actuator Basic Feedback Methods September 2012 2 13 Installation SD760 2 4 PNEUMATIC CONNECTIONS This section identifies the pneumatic connections between 1 the positioner and actuator 2 the positioner and a source of instrument quality air and 3 the positioner Model 760P and the pneumatic control or input signal source Connections are listed in Table 2 1 and shown in Figures 2 1 and 2 2 Piping is discussed in Section 2 4 1 and instrument air requirements are presented in Section 2 4 2 As required the exhaust can be piped away from the positioner Refer to Table 2 2 and the actuator manufacturer s literature
67. with output option s that is installed in a hazardous area energy limiting barriers installed in a non hazardous location and interconnecting shielded twisted pair wiring 2 5 2 1 FM and CSA Hazardous Location Precautions This section provides FM CSA hazardous location precautions that should be observed by the user when installing or servicing the equipment described in this manual Precautions English For Division 1 hazardous locations Ad Substitution of components may impair intrinsic safety For Division 2 hazardous locations Explosion Hazard Substitution of components impair intrinsic suitability for Class I Division 2 When the equipment described in this manual is installed without safety barriers switch off applied power at its source in non hazardous location before connecting or disconnecting power signal or other wiring Pr cautions Francais Emplacements dangereux de Division 1 AVERTISSEMENT LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA S CURIT INTRINSEQUE Emplacements dangereux de Division 2 AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 Lorsque l appareil d crit dans la notice ci jointe est install sans barri res de s curit on doit couper l alimentation lectrique a la source hors de l emplacement dangereux avant d effectuer l
68. 0 69 84 100 SI 66 so 39 54 NJ 5 18GM N 70 so 76 91 100 73 88 100 62 77 s 54 63 NJ 6 22 N 130 100 73 88 100 69 s4 100 s 66 so 39 54 NJ 8 18GK N 70 so 73 88 100 69 84 100 SI 66 so 39 54 NJ 8 18GM N 70 so 76 91 100 73 88 100 62 77 54 63 NJ 10 22 N 130 100 73 88 100 69 s4 100 s 66 so 39 54 NJ 10 30GK N 140 100 73 88 100 69 84 100 SI 66 so 39 54 NJ10 30GM N 140 100 76 91 100 73 88 100 62 77 s 54 63 NJ15 30GK N 140 100 73 88 100 69 84 100 SI 66 so 39 54 100 Fere s 39 52mA 169 mW 4 Ui 16 V nae 242 mW 67 61 63 61 63 61 63 61 63 61 63 61 63 42 42 42 42 42 42 42 63 74 63 61 63 63 63 61 61 42 74 57 63 61 63 61 61 63 61 61 63 61 Dieses Dokument enth lt sicherheitsrelevante Angaben Es darf nicht ohne Absprache mit dem Normenfachmann ge ndert werden This document contains safety relevant information It must not be altered without the authorization of the norm expert Confidential according to ISO 16016 Only valid as long as released in EDM or with a valid production documentation Scale 1 1 date 2010 jun 03 Control Drawing h ti respons US DRL FAPEPPERL FUCHS
69. 0 66 81 100 4560 89 30 45 74 NCNS5O FP NO 220 360 73 88 100 66 81 100 45 60 89 30 45 74 INJO8 F N 30 50 73 88 100 82 100 45 60 78 30 45 57 NJ 1 5 F N 100 67 82 100 45 60 78 30 45 57 NJ 2 5 F N 50 88 100 100 30 74 NJ 2 F1 N 30 45 74 2 V3 N 30 45 74 3 V3 N NJ 4 F N NJ 6 F N NJ 10 F N NJ 15 U N NJ 15 M1 N NJ 20 0 NJ 30 U N NJ 30P U 1N NJ 40 NJ 50 FP N 45 74 45 14 Tabelle 2 Einsatz als Kategorie 2 Gerat Seite 4 7 een EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt e Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 Erg nzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Besondere Bedingungen 1 Beim Einsatz der quaderf rmigen induktiven Sensoren Typen FJ NJ NB und NC im Temperaturbereich von 60 C bis 20 C sind diese durch Einbau in ein zus tzliches Gehause vor Schlageinwirkung zu sch tzen Die Anschlussteile der quaderf rmigen induktiven Sensoren Typen FJ NJ NB un
70. 0 0 58 w re sisi s gt Mio Eg LOT 1 LO tO tO t 1O O PE Eg CN CN N NIN ala e ex e ex E og d own Dose 5 cnl i is TORE 13 SS 5 2 Oo olo t LO PLO i e E 6 maximum BI a HESE in C for application 9 130 EI 320 360 56 68 En N Oo ao zb Sli ele jo ch xol Of 11 Z ZiZjolz o oh Shock ee 5151521182121 1212112 21512 fob WE 4 Zi amp elo x XXL BEIS EA la zz iz iziziz e 99 662 2 2 2 9 2 Z 3 2 el EE el uu ju ijua gt gt gt 0 gt Oe rj 2 Zizili gt S fur fu Els FS eR ININ ae ololi leleoioioilo EE EE EE EE 1 1 2121515 121212 121212121212 151515151255 lala 1212121221212 12 1212121222122 1 equipment Table 1 Application as category Sheet 3 7 areis ne RR en no ememr EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig GERMANY only with
71. 0 N a CH GX o M Co CO e NCB2 Fi NO 90 100 73 88 100 66 100 45 89 30 45 74 INCB2 V3 NO _ 100 100 73 88 100 81 100 45 60 89 30 45 74 NCN2 F56 N1 _ 100 100 75 so 100 70 85 100 55 701 87 100 100 72 87 100 65 so 100 41 56 63 24137 37 INBN4 V3 NO 100 100 73 88 100 66 81 100 45 60 89 30 45 74 NBNA V3 N0 Y189289 120 100 72 87 100 65 so 100 41 56 63 24 37 37 110 200 73 88 100 66 81 100 45 60 30 45 74 NBB20 UK NO 110 200 73 88 100 66 100 45 60 89 30 45 74 100 66 81 100 45 60 8 amp 9 30 45 74 300 100 66 81 100 45 eo 89 30 45 NCN4 V3 NO 100 100 73 88 100 66 81 100 45 60 89 30 45 74 INCB15 U NO 110 160 73 88 100 66 81 100 45 60 89 30 45 74 INCN15 M NO 100 100 73 88 100 66 81 100 45 60 89 30 45 74 INCB2022 NO X 110 200 73 88 100 66 81 100 45 60 89 30 45 74 INCN20 U NO 110 160 73 88 100 66 81 100 45 60 89 30 45 74 NCN30 U 4NO 110 160 100 66 81 100 45 60 89 30145 74 ENCB4oFP NO 220 360 100 6 81 100 49 eo 74 NCN40 U NO 120 130 73 88 100 66 81 100 45 60 89 30 45 74 105 300 73 88 10
72. 00 694 Input Shaft with 0 25 to 2 Feedback Lever 16300 695 Input Shaft with 0 25 to 4 Feedback Lever 16300 696 Input Shaft with 3 to 6 Feedback Lever 16300 697 Universal Input Shaft Kit Design Level D Figures 2 3 and 2 13 TGX 16300 1587 NAMUR Adapter Design Level D TGX 16300 1556 Square Adapter Design Level D TGX 16300 1545 Linear Adapter Design Level D TGX 16300 1557 Feedback Lever Kit 2 Design Level D TGX 16152 712 Feedback Lever Kit 4 Design Level D TGX 16152 714 Feedback Lever Kit 6 Design Level D TGX 16152 716 1 4 CUSTOMER PRODUCT SUPPORT Support is available through an online Support Request service a link is provided in the table at the end of this section When contacting Siemens for support Please provide complete product information e This information is provided on the product nameplate part number or model number serial number and or version If there is a problem with product operation e 15 the problem intermittent or repeatable What symptoms have been observed e What steps configuration changes loop modifications etc were performed before the problem occurred e What troubleshooting steps have been performed 15 the installation environment e g temperature humidity within the product s specified operating parameters For software does the PC meet or exceed the minimum requirements e g p
73. 1 2 Emission EN61000 6 1 and EN61000 6 2 Immunity ATEX 112 G EEx ia 11C T4 T5 T6 113 G EEx nL IIC T5 See ATEX Certifications for service restrictions SIRA 03ATEX2577X and SIRA 03ATEX4578 Enclosure isse dr Type 4X in accordance with NEMA standard 250 Type IP65 in accordance with IEC standard 529 Table 1 1 Positioner Specifications with an Installed Output Option Kit Note All percentages are based on full span of output unless otherwise noted Parameter Option 4 20 mA Feedback Board 1K Q Potentiometer Feedback Board Temperature Range 760P 85 C 40 to 185 F 85 C 40 to 185 F 75 C 40 to 167 F 75 C 40 to 167 F 760E Configuration 4 20 mA DC output direct or reverse Resistive output direct or reverse acting acting Linearity Hysteresis Deadband Repeatability Supply voltage effect Less than 0 01 for 5V change in supply Ambient temperature effect Less than 1 0 per 28 C 50 F change Less than 1 0 per 28 C 50 F change Zero Span 55 to 150 input range for full span 0 to 915 Ohms over 90 input rotation 10 to 36 Vde ECC oan RECHNEN NES Power Rating 1 Watt 70 C 158 F Do not exceed 32 mA or 32 Volts Parameter Option Mechanical Limit Switch Board Proximity Sensor Limit Switch Board Temperature Range 760P 85 C 40 to 185 F 85 C 4 to 185 F 760E 75 C 40 to 167 F 75 C 4 to 167 F resol
74. 1s for rotary For either action mounting considerations and a typical procedure are provided Before beginning an installation the positioner to actuator mounting and feedback linkage must be carefully considered A positioner mounting bracket kit with mechanical feedback components can be ordered from Siemens Each mounting bracket kit is designed for a specific actuator or series of actuators and includes the bracket hardware and other parts If a kit 1s not available for a particular actuator or actuator model a custom mounting bracket and feedback linkage can be ordered from Siemens or fabricated on site Positioner dimensions and mounting hole locations are shown in Figure 2 1 for design levels A and B and in Figure 2 2 for design level D Figures 2 2 and 2 3 provide dimension details for design level D adapters and feedback levers For actuator dimensions and mounting details refer to the actuator manufacturer s literature CAUTION Exceeding the positioner or actuator specified operating temperature limits can adversely affect performance and safety and may cause damage to the instrument Refer to Section 1 1 Specification for positioner environmental specifications 2 2 September 2012 SD760 Installation RISING STEM APPLICATION ROTARY APPLICATION 7 840 199 14 Legenden meer e ide _ FOR ROTARY APPLICATIONS 0 59 14 73 RIGHT VIEW ROTARY APPLICATION M6X1 1 968 FE
75. 20 Clarification of the requirements for plugs and sockets 21 Altered acceptance criteria for luminaire starter and ignition tests 27 3 Different preparation of enclosed break components prior to testing No electric motors Plugs and sockets are mechanically secured No Luminaires sape eg Product is certified as limited energy ES NA NA NA NA NA NA Spring House 4 November 2009 Siemens Industry Inc John Sweeney Approvals Coordinator Anhang A ist integraler Bestandteil dieser Erkl rung Annex A s integral part of this declaration Diese Erkl rung bescheinigt die bereinstimmung mit den genannten Richtlinien ist jedoch keine Zusicherung von Eigenschaften Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity to the specified directives but contains no assurance of properties The safety documentation accompanying the product shall be considered in detail Page 6 6 nu BW N e 10 11 12 sira CERTIFICATION EC TYPE EXAMINATION CERTIFICATE Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC Certificate Number Sira 03ATEX2577X Isue 1 Equipment Series 760 Valve Controllers Applicant Siemens Energy and Automation Inc Address 1201 Sumneytown Pike Spring House PA19477 0900 USA This equipment and any acceptable variatio
76. 5 so 100 70 85 100 55 70 90 NA RJ21 Na 30 25 75 90 100 70 85 100 55 70 90 NA RJ21 Bia 70 50 75 90 100 70 85 100 55 70 90 NA RJ43 Na 40 50 75 so 100 70 85 100 55 70 90 walwal NA TABLE 11 INDUCTIVE SLOT SENSORS Typ 1 Typ 2 Typ 3 Typ 4 01 16 01 16 01 16 01 16 bigis a li 52 mA 76 mA 34 mW 64 mW 169 mW 242 mW Model ren SC2 N0a a Oc 46 SC3 5a N0a 150 150 56 68 96 49 61 89 28 40 68 13 25 53 SC3 5 N0 Ya 150 150 55 67 95 48 oo 88 23 135 63 6 18 46 SJ1 8 N Ya 30 100 73 88 100 67 82 100 45 60 78 30 45 57 SJ2 Na 30 100 56 68 96 49 61 89 28 40 6s 13 25 53 SJ2 SNa 30 100 73 88 100 66 81 100 45 60 78 30 45 57 SJ2 S1Na 30 100 73 88 100 66 81 100 45 60 78 45 57 SJ2 2 Na 30 100 73 88 100 67 82 100 45 60 78 30 45 57 SJ3 5 a Na 50 250 56 68 96 49 o1 89 28 40 68 13 25 53 SJ3 5 H a so 250 73 88 100 66 81 100 45 60 89 30 45 74 SJ3 5 SNa 30 100 73 88 100 66 81 100 45 60 89 30 45 74 SJ3 5 SINa 30 100 73 88 100 66 81 100 45 60 89 30 45 74 SJ5 a Na 50 250 56 68 9
77. 6 49 61 89 28 40 68 13 25 53 SJ5 Ka 50 550 55 67 95 48 oo 88 25 37 65 9 21 a SJ10 Na so 100 55 67 95 48 oo ss 25 37 65 9 21 49 SJ15 Na 150 1200 55 67 95 48 oo 88 25 37 65 9 21 a SJ30 Na 150 1250 55 67 95 48 60 ss 25 37 65 9 21 a Dieses Dokument enth lt sicherheitsrelevante Angaben Es darf nicht ohne Absprache mit dem Normenfachmann ge ndert werden This document contains safety relevant information It must not be altered without the authorization of the norm expert Confidential according to ISO 16016 Only valid as long as released in EDM or with a valid production documentation Scale 1 1 date 2010 jun 03 Control Drawing h ti respons US DRL FAPEPPERL FUCHS NAMUR SENSORS FM er weed uswa 116 0165F Twinsburg l norm US GAP sheet 7 of 8 TABLE 12 INDUCTIVE SENSORS Model Vmax V Imax mA Pi Ci uF Li mH mW Ui li Wmesewawrwrew m gt 3 Dieses Dokument enth lt sicherheitsrelevante Angaben Es darf nicht ohne Absprache mit dem Normenfachmann ge ndert werden This document contains safety relevant information It must not be altered without the authorization of the norm expert Confidential according to ISO 16016 Only valid as long as released in EDM or with a valid production documen
78. 7 72 72 46 51 51 32 37 37 10 46 45 0 73 78 78 67 72 72 46 51 32 37 37 CJ1 12GK N a 60 o 73 100 66 s 100 45 60 89 30 45 74 CJ2 18GK N a 60 o 73 ss 100 66 s 100 45 60 89 30 45 74 CJ4 12GK N a 60 o 73 8 100 66 81 100 45 co 89 30 45 74 CJ6 18GK N a 60 o 73 ss 100 66 s 100 45 60 89 30 as 74 CJ15 40 N a 140 0 74 89 100 69 84 100 53 68 so 42 57 61 CJ40 FP N a 145 o 74 89 100 69 84 100 53 68 so 42 57 TABLE 2 INDUCTIVE SENSORS FJ 1 2 3 4 01 16 01 16 V 01 16 01 16 25 mA Ii 25 mA Ii 52 mA Ii 76 mA 34 mW Pi 64 mW Pi 169 mW 242 mW Li FJ6 110 Na Hs In 88 100 I 73 63 63 FJ7 Na 220 100 100 63 63 TABLE 3 MAGNETIC SENSORS Model Vmax V Imax Pi Ci nF Li uH Ui li mW mormon e m w mormon e f o m 9 Eere E es sre BE BE Dieses Dokument enth lt sicherheitsrelevante Angaben Es darf nicht ohne Absprache mit dem Normenfachmann ge ndert werden This document contains safety relevant information It must not be altered without the authorization of the norm expert Confidential according to ISO 16016 Only valid as long as released in EDM or with
79. 760 NA Alternate method of rating resistors when used to Not applicable to 760 limit capacitive discharge Anhang A ist integraler Bestandteil dieser Erkl rung Annex A is integral part of this declaration Diese Erkl rung bescheinigt die bereinstimmung mit den genannten Richtlinien ist jedoch keine Zusicherung von Eigenschaften Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity to the specified directives but contains no assurance of properties The safety documentation accompanying the product shall be considered in detail Page 5 6 SIEMENS Anhang EG Konformitatserklarung EC Declaration of Conformity No A5E00362252 I 3 G Sira OGATEX4578 Ex nA T6 Certificate No Sira Chester UK Sira O3ATEX4578 issue 1 Certification EEx nL IIC T5 Principal difference between EN 50021 1999 and EN 60079 15 2005 6 2 Doubling of impact test levels from 3 5 to 7 J were tested by FM to 4 0 and 7 0 Joules 7 Doubling of environmental exposure from two 60079 0 2006 weeks to four weeks for non metallic enclosures 7 4 Requirements for threads in non metallic There are no threads in non metallic enclosures enclosures 17 Firming of risk assessment and test requirements No large electric motors for large electric motors 17 Tighter requirements for motors fed from frequency converters
80. 760 Valve Controller is equipped with Proximity Switch 2 option refer to the sheet 12 of 13 of this control drawing 7 If 760 Valve Controller is equipped with I P option refer to the sheet 13 of 13 of this control drawing Certification Agency Controlled Document No Changes Allowed Without Reference to the Appropriate Certifying Agency General Intrinsically Safe Installation Notes 1 Shielded Cable is required and the shield shall be connected as shown The unterminated end of the shield shall be insulated The series 760 Valve Controller shall not be connected to under normal or abnormal conditions a source of supply that exceeds 250 Vrms or 250 Vdc with respect to earth ground The user is responsible for compatibility and approval of the user provided associated apparatus Entity installation requirements where applicable Vmax gt Voc Imax gt Ca gt Ci Ccable La Li Lcable Installation must be in accordance with applicable electrical codes refer to ISA RP12 6 for guidance Caution use cables suitable for 5 C above surrounding ambient These instructions are provided for conformance with FM and CSA Certifications only Notes for Installation in Division 2 Locations 1 Limit switches and potentiometers must be installed as intrinsically safe with barriers See sheets 8 to 11 for limit switches or sheets 4 to 7 for potentiometer installation notes 2 Caution use cables suitable for 5 C above surrounding a
81. A 8V maximum 0 15A maximum FM Division 2 Current 4 20 mA I P Module Ambient Temperature Range See Sheet 2 of 13 Details Approved Title J Sweeney Control Drawing for J Sweeney J Sweeney Series 760 Valve Controller 19 May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney Siemens Industry Inc Spring House PA USA 19477 15032 7602 Sheet 13 of 13 Drawing No SIEMENS EC Declaration of Conformity EG Konformitatserklarung No 5 00362252 03 Manufacturer Siemens Industry Inc Hersteller Address 1201 Sumneytown Pike Anschrift Spring House PA 19446 USA Product description Valve Positioner Produktbezeichnung Model 760 Type Typ 76abcdefghijkBl with a b c d e f g h i j k Type Typ 76abcdefghijkD with a b c d e f g h i j k The product described above in the form as delivered is in conformity with the provisions of the following European Directives Das bezeichnete Produkt stimmt in der von uns in Verkehr gebrachten Ausf hrung mit den Vorschriften folgender Europ ischer Richtlinien berein 89 336 EEC Council Directive on the approximation of the laws of the Member States relating to electromagnetic compatibility amended by 91 263 EEC 92 31 EEC and 93 68 EEC Richtlinie des Rates zur Angleichung der Rechtsvorschriften der Mitgliedstaaten ber die elektromagnetische Vertr glichkeit ge ndert durch 91 263 EWG 92 31 EWG und 93 68 EWG 2006 95 EG Directive
82. Approved Title 19 Feb 98 As FM Approved J Sweeney Control Drawing for 20 April 98 J Sweeney 14June 07 ControlAir I P Added J Sweeney Series 760 Valve Controller 19 May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney p Drawing No Siemens Industry Inc on Spring House PA USA 19477 15032 7602 Sheet 4 of 13 Potentiometer Intrinsically Safe and Division 2 Installation Grounded Circuit Dual Channel Barrier Hazardous Area see sheet 1 for details Safe Area Voltage Measuring Circuit Barrier must be CSA Certified and FM Approved dual channel grounded Shunt Diode Zener Barrier with output safety parameters as follows Voc Channel Channel 2 lt 10V Voc Channel 1 earth 10V Voc Channel 2 earth 10V Isc Channel 1 or Channel 2 x 0 2A CSA Certified and FM Approved MTL760 Dual Channel star connected Barrier is recommended Connections to the terminals TB1 V1 and TB1 V3 may be swapped Potentiometer Cable Parameters for Intrinsic Safety Grounded Circuit Dual Channel Barrier Maximum Values Capacitance Inductance L R Ratio A amp B 0 30 uF 110 uH 35 uH per Ohm C amp E 0 90 uF 440 uH 140 uH per Ohm D F amp G 2 40 uF 880 uH 280 uH per Ohm Gas Groups Ambient Temperature Range See Sheet 2 of 13 Details Approved Title J Sweeney Control Drawing for J Sweeney e J Sweeney Series 760 Valve Controller 19
83. CED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1RS T 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmglobal com FM F ATEX 020 Feb 07 Page 1 of 4 SCHEDULE lt Meses A Ar FAM hate Corsa to Examination Certificate FMO7ATEX0002X 13 Description of Equipment or Protective System The T590 is an electro mechanical current to pressure converter The unit s electronics operates on a4to 20 however mA current loop The ambient operating temperature range of the T590 is 55 C to 85 C the temperature class and the maximum permitted operating temperature are dependent on the Energy Limitation Parameters specified below The circuitry for the T590 is contained on a single pri nted circuit board that is mounted to the transducer s drive coil on the aluminium manifold and covered with a plastic cover The I P Converter is intended to be installed within an additional enclosure T4 sc 100mA 30V _3 0W Ec 42 mA 28V _3 36W LR CC OPC 150mA 25 TG 3 sse 60mA 38 8V T590 AabK I P Converter 11G ExiallC T Ta 55 C to Ta max a 7 Output Pressure C D E b Connection M P Energy Limitation Parameters 2 328W 14 Special Conditions for Safe Use f 2 3 15 Essentia The non metallic cover of the I P converter is considere
84. E ra e Item Part Number 987 A ES 985 NAMUR Adapter TGX 16300 1556 674 545 Square Adapter TGX 16300 1545 Y N Linear Adapter TGX 16300 1557 9 Lever Kit 2 TGX 16152 712 z NAMUR SQUARE LINEAR Lever Kit 4 TGX 16152 714 ADAPTER ADAPTER ADAPTER Lever Kit 6 TGX 16152 716 SNAP RING WASHER ofl Eo A 917 777 a 490 T SR EE GE _ NOTES N gi E Dimensions are in inches O RING 760 Lever orientation BODY applies only when installed on Model 760 The terms feedback lever and feedback arm are interchangeable r ASSEMBLED ASSEMBLED ASSEMBLED NAMUR SHAFT SQUARE SHAFT LINEAR SHAFT SHAFT Figure 2 3 Shaft Adapter Options and Feedback Lever Installation Design Level D September 2012 Installation SD760 2 3 1 Linear Actuator Applications Figure 2 4 shows the positioner mounted on a typical linear actuator The bracket and mounting hardware are provided in an optional Siemens bracket kit Bracket design will vary with actuator manufacturer and model Actuator shaft position is fed to the positioner through a feedback linkage As shown in the figure the stem bracket is fixed to the actuator shaft and the feedback pin is secured to the stem bracket A feedback lever is fixed to the linear adapter which is fastened to the positioner input shaft The feedback pin rides in the slot in the feedback lever As the actuator stem rises and falls the linear mo
85. EDBACK LEVER 4 HOLES 50 00 INPUT SHAFT FOR 310P BOLT CIRCLE LINEAR APPLICATIONS LEVER SLOT FOR BACK VIEW 1 4 DIA FEEDBACK DIMENSIONS IN INCHES MM daa FOR ROTARY PIN 3 4 NPT OR M25 ELECTRICAL CONDUIT CONNECTION RIGHT VIEW Ra of So SE Q I0 gt Figure 2 1 Installation Dimensions Design Levels A and September 2012 2 3 Installation SD760 VALVE 2 aA 330 SUPPLY 8 38 FEEDBACK VALVE 1 LEVERS VANPT SLOT FOR TYPICAL 5 16 DIA INDICATOR l FEEDBACK EXHAUST PIN INPUT 760P 4 i 8 910 zl 2 226 3 SUPPLY PORT 2 409 BEACON Indicator 61 19 4 INDICATOR AT Y not available 768 Y with linear 19 51 1 088 k feedback lever er 27 64 on B d LINEAR ADAPTER amp LEVER 3 855 s Loo 97 92
86. EU Seed 3 4 3 6 Retaining Clip Position Design Levels A and B A 3 6 3 7 Retaining Clip Position Design Level D 3 6 3 8 Calibration Adjustments uoce eee EEN RENTE RR EU e DS ERE aie 3 7 4 1 Output Option Boards ran in Ian RO I BIER EE VUE arme 4 2 4 2 PC Board Installation and Mechanical Limit Switch Components essere 4 3 4 3 TB2 Tetminals u er pte thi rotes ci eite ia ie ede ec Bede taedet 4 5 4 4 Typical 4 20 mA Feedback Option Loop with Load esses enne 4 6 4 5 Potentiometer Alignment 2 eee 4 6 4 6 4 20 mA Loop 4 7 4 7 Maximum Loop Load vs Loop Supply Voltage sess nns 4 8 4 8 Q Feedback Potentiometer Schematic eese ener ener ener nnne 4 8 4 9 Beacon Indicator 2 2 one iom neu tee pete ee ee I Ree e OH T eU o E HER a PO HEC a a ede 4 9 RE Nee 4 10 4 11 UP Installation Exploded View sese eene E O 4 11 4 12 Output Capacity Spool Kit e adea ee petet aan art RE Ban Ran Alster 4 12 4 13 Model 760 Positioner with Optional Model 750 Adapter Plate 4 14 5 1 Feedback Lever for 1 4 Inch Feedback Pin Design Levels A and B 5 2 5 2 Feedback Lever for 5 16 Inch Feedback Pin Design Level D 5 2 LIST OF TABLES TABLE PAGE 1 1 Positioner Specifications with an Installed Output Option Kr 1 3 1 2 Model Designation Eed aot
87. ION Issue 0 Number Sheet Rev Date Description 15032 7612 1of6 1 10 Feb 04 General view standard case 15032 7612 20f6 1 10 Feb 04 I P converter 15032 7612 3 of 6 1 10 Feb 04 Option PCB parts 15032 7612 4 of 6 1 10 Feb 04 Option PCB layout 15032 7612 5 of 6 1 10 Feb 04 Option board schematics 15032 7612 6 of 6 1 10 Feb 04 Pneumatic and mechanical schematic 5 1030 Loft 2 10 Apr 04 Label general Issue 1 Number Sheet Rev Date Description Sira stamp 15032 7612 1 of 7 6 03 Oct 07 General view standard case 15032 7612 2 of 7 6 03 Oct 07 I P Converter 15032 7612 3 of 7 6 03 Oct 07 Option PCB parts 15032 7612 4 of 7 6 03 Oct 07 Option PCB layout 15032 7612 5 of 7 6 03 Oct 07 Option board schematics 15032 7612 6 of 7 6 03 Oct 07 Pneumatic and mechanical schematic 15032 7612 7 of 7 6 03 Oct 07 Miscellaneous notes This certificate and its schedules may only be reproduced in its entirety and without change Form 9400 Issue 1 Page 1 of 1 Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com sira CERTIFICATION 1 TYPE EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira 03ATEX4578 Issue 1 4 Equipment Series 760 Valve Controllers 5 Applicant Siemens Energy and Automation Inc 6 Address 1201 Sumneytown Pik
88. IONS TYPE PART NUMBER A x B mm inches 80 x 20 3 150 x 0 787 Rotary 16152 105 80 x 20 3 150 x 0 787 Rotary Watertight 15822 550 80 x 30 NAMUR Mounting Kits 3 150 x 1 181 Bap BR 130 x 30 5 118 x 1 181 Rotary 16300 149 130 x 50 5 118 x 1 968 Rotary 16300 151 Linear 16300 516 Model 750 to Model 760 Adapter Plate e 16300 79 O 2 o Qi x i SR Ser 50 1 968 Bolt Circle Positioner 4 Holes 6 5 0 256 Dia Mounting Bracket 760 Mounting Holes A 25 0 984 5 B SS VPN Actuator Sa o Dimensions in mm inches and Surface Bracket shape may vary o lt p O O 20 1 181 Ooo Xp gt September 2012 1 7 Introduction SD760 Table 1 5 Cam Input Shaft Indicator Output and Other Kits Description Order Number Conversions I P Module Kit converts 760P to 760E 16300 1355 Sealing Plate Kit converts 760E to 760P 16300 641 3 15 PSI Input Spring Std Temp 16300 331 Pressure Gauge Kit 3 Gauges 16300 442 90 Beacon Indicator Kit for 1 4 Turn Actuators 16300 488 60 Flat Indicator Kit for Lever Action Actuators 16300 486 90 Flat Indicator Kit for 1 4 Turn Actuators 16300 487 3 15 PSI Conversion Kit Hi Temp 16300 640 3 27 6 30 PSI Conversion Kit Std Temp 16300 771 Hi temp 3 27 PSI 16300 772 3
89. J NJ NB and NC must be protected against damage due to impact by mounting into an additional housing 2 The connection facilities of the cuboidal inductive sensors types FJ NJ NB and NC shall be installed as such that at least a degree of protection of IP20 according to IEC publication 60529 1989 is met 3 The relationship between type of the connected circuit maximum permissible ambient temperature and temperature class as well as the effective internal reactances for the individual types of cuboidal inductive sensors is shown in tables No 1 and No 2 given in this 4 supplement to EC type examination certifcate PTB 00 ATEX 2032 X 4 When the following types of cuboidal inductive sensors are applied corresponding to explosion groups and equipment categories tabulated below inadmissible electrostatic charge of the plastic housing has to be avoided An appropriate warning note is to be indicated the equipment type application as application as category 1 category 2 equipment equipment L FJ 6 110 N IIB IIC IIC FJ 7 N NCB2 F 1 NO IIC NCB2 V3 NO IIC NBN3 F69 NO NBN4 V3 NO IC NBN4 V3 NO IC Y189289 NCN4 V3 NO IIC fe NCB15 U NO IIC IC NCN15 M NO IIC NCB20 L2 NO IIC NCN20 U NO IIC NCN30 U NO NCB40 FP NO HA IB IIC IIC NCN40 U NO IIB IIC IC NCNA0 L2 NO IIC NCN50 FP NO
90. Marking FM Approvals Ltd accepts no responsibility for the compliance of the equipment against all applicable Directives in all applications This Certificate has been issued in accordance with FM Approvals Ltd s ATEX Certification Scheme Approved Drawings EE een eme eem 429 850 153 18 08 05 590 ACM 4 20mA 3 15PSI T590 Transducer zement EEN emeng mmm Repper subasenby 100 Tan ese i mme lama SampeiTHOTende weerues Bonen Moaea S Tanseer asso 2 200708 Col Aen Teso Tansee AD Cone EE e 16 raeno so Tamse emm 500 AGF AmA TO Tad EE Instruction Manual Se HIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1RS T 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmglobal com ATEX 020 Feb 07 Page 3 of 4 SCHEDULE FM Approvals Mres d the org Carum to EC Type Examination Certificate No FMO7ATEX0002X Drawing No Rev Date Title Description 442 732 994 1 05 04 07 Label ATEX Typed T590 Transducer These drawings were prepared by Circuit Tech Assembly LLC on behalf of ControlAir Inc and annotated by FM Approvals Ltd to permit their identification in this report THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTI D WITHOUT CHANGE FM Approvals Ltd 1 Windsor Dials W
91. May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney Siemens Industry Inc Spring House PA USA 19477 15032 7602 Sheet 5 of 13 Drawing No Potentiometer Intrinsically Safe and Division 2 Installation Ungrounded Circuit Three Barriers Safe Area Voc lt 12V Isc lt 0 08A Barrier 2 lt 12 Isc lt 0 08 Voltage Measuring Circuit Barrier 3 Voc lt 12V Isc lt 0 08A Hazardous Area see sheet 1 for details 1 Barriers 1 2 3 must be CSA Certified CSA and FM Approved single channel grounded Shunt Diode Zener Barriers with Voc and Isc parameters as indicated CSA Certified and FM Approved MTL 766 Single Channel Barrier is recommended for use as barrier 1 2 and 3 Connections to the terminals TB1 V1 and TB1 V3 may be swapped Potentiometer Cable Parameters for Intrinsic Safety Ungrounded Circuit Three Barriers Gas Groups Maximum Values Capacitance Inductance L R Ratio A amp B 0 125 uF 110 uH 49 uH per Ohm C amp E 0 57 uF 440 uH 190 uH per Ohm D F amp G 1 52 uF 880 uH 390 uH per Ohm Ambient Temperature Range See Sheet 2 of 13 Details Approved Title 22 June 11 Correct pg 12 add SII Siemens Industry Inc Spring House PA USA 19477 J Sweeney J Sweeney J Sweeney J Sweeney J Sweeney Control Drawing for Se
92. Model NJ2 V3 N 1 CSA Certified Pepperl amp Fuchs Proximity Sensor Model NJ2 V3 N 2 O 25 0 05A Maximum FM Division 2 Maximum Voltage 25 V Proximity Switch Ambient Temperature Range See Sheet 2 of 13 Details 22 June 11 Correct pg 12 add SII Siemens Industry Inc Spring House PA USA 19477 Approved J Sweeney J Sweeney J Sweeney J Sweeney J Sweeney Title Control Drawing for Series 760 Valve Controller Drawing No 15032 7602 Sheet 12 of 13 I P Module Installation Instructions Determine the manufacturer of the supplied I P Module and follow the appropriate instructions below ABB Model 22 06 65 I P Module Intrinsically Safe Installation CSA I P Module CSA Certified ABB Type 22 06 65 It is intrinsically safe when connected as per attached ABB Control Document No 900842 Page 4 of 4 FM See ABB Drawing No 900842 I P Module Installation in Division 2 Input Ratings CSA Division 2 Current 4 20 mA 8V maximum 0 15A maximum FM Division 2 Current 4 20 mA I P Module Ambient Temperature Range See Sheet 2 of 13 ControlAir Model T590 I P Module Intrinsically Safe Installation CSA I P Module CSA Certified ControlAir Model T590 It is intrinsically safe when connected as per attached ControlAir Control Document No 431 990 047 FM See ControlAir Drawing No 431 990 047 I P Module Installation in Division 2 Input Ratings CSA Division 2 Current 4 20 m
93. NJ und NC wird um die Typen NCN2 F56 N1 und NBN4 V3 NO entsprechend den erg nzenden Pr fungsunterlagen des Pr fberichtes erweitert F r diese Typen gelten die unten aufgef hrten Elektrischen Daten Desweiteren d rfen die quaderf rmigen induktiven Sensoren der Typen FJ NJ und NC zuk nf tig auch entsprechend den erganzenden Pr fungsunterlagen des Pr fberichtes gefertigt werden Die nderungen betreffen den inneren Aufbau die Erweiterung der m glichen Gie harztypen die Art und Weise der Kennzeichnung mit Typschildern sowie den Typschl ssel der Sensoren mit Unterteilen Der Typschl ssel dieser Sensoren kann mit einem zus tzlichen Zeichen erganzt werden z B U3 U4 P3 P4 Die Besonderen Bedingungen insbesondere die Punkte 4 und 5 gelten f r die Typen mit geander tem Typschl ssel sinngem bertragen Alle anderen Angaben gelten unverandert auch f r diese erste Erganzung Elektrische Daten Auswerte und Versorgungsstromkreis in Z ndschutzart Eigensicherheit EEx ia IIC IIB bzw EEx ib nur zum Anschlu an bescheinigte eigensichere Stromkreise Seite 1 2 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesansta
94. NJ 40 U3 N NJ 40 U44N NJ 50 FP N P3 NJ 50 FP N P4 Braunschweig 19 April 2006 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 ERGANZUNG gem Richtlinie 94 9 EG Anhang Ill Ziffer 6 zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Ger t Quaderf rmige induktive Sensoren Typen FJ NJ NB und NC Kennzeichnung ll 2 G EEx ia 1 T6 bzw 111 EEx ia IIC TG Hersteller Pepperl Fuchs GmbH Anschrift Lilienthalstrasse 200 68307 Mannheim Deutschland Beschreibung der Erg nzungen und Anderungen Die quaderf rmigen induktiven Sensoren der Typen FJ NJ NB und NC d rfen zuk nftig auch wie in den Pr fungsunterlagen zum Pr fbericht PTB Ex 08 26271 beschrieben gefertigt und betrieben werden Die nderungen betreffen die Erweiterung der Typenreihe NB den inneren Aufbau weitere Alternative f r das Vergussmaterial weitere alternative LED Typen sowie eine weitere Alternative f r die Aufbringung der Kennzeichnung Des weiteren wurde die EG Baumusterpr fbescheinigung an den aktuellen Normenstand angepasst
95. NO 96 NCN20 U NO NCNS3O U NO NCB40 FP NO NCNA4O U NO NCN40 L2 NO NCN50 FP NO NJ 0 8 F N NJ 1 5 F N NJ 2 5 F N NJ 2 F1 N NJ 2 V3 N NJ 3 V3 N NJ AEN NJ 6 F N NJ 10 F N NJ 15 U N NJ 20 U N NJ 30 U N NJ 30P U 1N NJ 40 N NJ 50 FP N Table 1 Application as category 1 equipment Sheet 3 6 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X maximum permissible ambient temperature in C for application in temperature class T4 T6 T5 T4 T6 T5 T1 types FJ 6 110 N LE METRE FJ 7 N NCB2 F1 NO NCB2 V3 NO NCN2 F56 N1 NBN3 F69 NO NBNA4 V3 NO NBN4 V3 NO Y189289 NCN4 V3 N0 NCB15 U NO NCN15 M NO NCB20 L2 NO NCN20 U NO NCN30 U NO NCB40 FP NO NCN40 U NO
96. P NO P4 NJ 50 FP N P4 NCB15 U4 NO NJ 15 U34N NJ 30 U44N NCB20 L2 NO NJ 15 U44N Sheet 8 7 eg EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt e Bundesallee 100 e 38116 Braunschweig GERMANY Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Applied standards EN 60079 0 2006 EN 60079 11 2007 EN 60079 26 2007 Test report Ex 08 26271 Braunschweig November 26 2008 Sheet 7 7 eg EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt e Bundesallee 100 38116 Braunschweig GERMANY dawl oi vu ez 35 58 er wns A ost 2 07 L 0 9 2 eso Lv0 066 LCE inam ez Vu 2 08 L 22 6 S 0 8 nux O99 ooe oor 2 58
97. S jou 51 pue suono parjisse snoprezed 1 euoz I sse 0 UONI9UUO9 107 ATUO o quims st snjeredd y pojeroossy qr xq y uy sip 3urjeisur uou poA o 0J oq snw 8 1 O NUOD s 1ormovgnueur snyeredde doo uoneoo snoprezeu pue snje1edd y poreroossy AL PINI SI YIM 10 uoneoo snoprezey aaziuviod paesu eq snyeseddy pojeroossy our 3do2u0 Aug 1opun T3NNVH2 VSO pur po o1ddy WA asnu snyeseddy payeroosse Jo uoneanaijuoo ou Daun WSO JINIS pue poAo1ddy WA 20 snw snweddy poierooss y uourdinbg 10 srorueg SI ou eououry YHON UIINASNVAL OPA 10 SULA SZ 8 O6SL JO jou jsnur snje1eddy 20 poj euuoo Jusurd nba eoueury YHON 1 EC TYPE EXAMINATION CERTIFICATE 2 Equipment or Protective systems intended for use in Potentially Explosive Atmospheres Directive 94 9 EC EC Type Examination Certificate No FMO7ATEX0002X Equipment or protective system T 590 AabK I P Converter Type Reference and Name 5 Name of Applicant ControlAir Inc 6 Address of Applicant 8 Columbia Drive Amherst NH 03031 USA 7 This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and documents therein referred to 8 FM Approvals Ltd notified body number 1725 in accordance with Article 9 of Directive 94 9 EC of 23 March
98. Sensoren Typen FJ NJ NB und NC sind so zu errichten dass mindestens die Schutzart IP20 gem IEC Publikation 60529 1989 erreicht wird Der Zusammenhang zwischen dem Typ des angeschlossenen Stromkreises der h chstzu l ssigen Umgebungstemperatur und der Temperaturklasse sowie den wirksamen inneren Reaktanzen f r die einzelnen Typen der quaderf rmigen induktiven Sensoren ist den Tabellen 1 und 2 dieser 4 Erg nzung der EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X zu entnehmen Bei Einsatz der folgenden Typen der quaderf rmigen induktiven Sensoren entsprechend der Explosionsgruppen und Ger tekategorien der nachfolgenden Tabelle ist die unzul ssige elektrostatische Aufla dung der Kunststoffgeh use zu Warnhinweis ist auf dem Ger t anzubringen Typ Einsatz als Einsatz als Kategorie 1 Kategorie 2 Gerat Gerat FJ 6 110 N IIB IIC FJ 7 N IIC Bee O O NCB2 F1 NO NCB2 V3 NO NBN3 F69 NO IIC er aml NBNA V3 NO NBN4 V3 NO IIC D Y 189289 NCNA V3 NO IIC NCB15 U NO IIC IIC NCN15 M NO C NCB20 L2 NO NCN30 U NO IIC NCB40 FP NO NCN40 L2 NO IIC NCNSO FP NO NJ25FN E NJ 2 F1 N IIC ar eee NJ 2 V3 N oe eee ee NE NJ 3 V9 N Ein entsprechender Seite 5 6 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr
99. Sweeney J Sweeney Series 760 Valve Controller 19 May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney Siemens Industry Inc Spring House PA USA 19477 15032 7602 Sheet 3 of 13 Drawing No Potentiometer Installation Potentiometer Intrinsically Safe and Division 2 Installation Grounded Circuit Two Barriers Safe A eS Hazardous Area see sheet 1 for details TB1 V3 Voc 10V Isc 0 2A Voltage Barrier 2 Measuring Voc 10V Circuit Isc 0 2A 1 Barriers 1 and 2 must be CSA Certified and FM Approved single channel grounded Shunt Diode Zener Barriers with Voc and Isc parameters as indicated Alternatively instead of two single Channel Barriers one CSA Certified and FM Approved Dual Channel grounded Shunt Diode Barrier with Voc and Isc parameters for each channel as indicated for Barriers 1 and 2 may be used CSA Certified and FM Approved MTL 710 Single Channel grounded Shunt Diode Zener Barrier is recommended for use as Barriers 1 and 2 2 Connections to the terminals TB1 V1 and TB1 V3 may be swapped 3 Potentiometer Cable Parameters for Intrinsic Safety Grounded Circuit Two Barriers Maximum Values Capacitance Inductance L R Ratio A amp B 0 22 uF 110 uH 35 uH per Ohm C amp E 0 90 uF 440 uH 140 uH per Ohm D F amp G 2 40 uF 880 uH 280 uH per Ohm Gas Groups 4 Ambient Temperature Range See Sheet 2 of 13 Details
100. T Zertifizierungsstelle Am T V 1 D 30519 Hannover mih Head of the Certification Body T V NORD CERT TUV CERT A4 0701 10 000 L This certificate may only be reproduced without anychange schedule included Excerpts or changes shall be allowed bythe T V Hannover Sachsen Anhalt e V page 1 2 BA 02 04 00 13 14 15 16 17 18 wii EC TYPE EXAMINATION CERTIFICATE N TUV 99 ATEX 1487 X SCHEDULE Description of equipment or protective system The Up transformer type Doc 901068 and 901069 is used for the transformation of an impressed direct current of the range of O 20 mA into a proportional pressure The proportional pressure can be used for the control of pneumatically adjustable devices resp mechanisms of every manner Electrical data Supply circuit in type of protection Intrinsic Safety EEx ia IIC terminal only for the connection to certified intrinsically safe circuits The permissible ambient temperature range in dependence of the temperature class and of the input current has to be taken from the following table temperature class T6 55 C to 60 C T6 T5 60 mA 14 60 mA T5 T4 120 mA T4 The effective internal inductance and capacitance is negligibly small Test documents are listed in the test report N 99 PX23890 Special condition for safe use 1 When using combustible gas as auxiliary energy the I P transformer type Doc 901069 has to erected outdoors 2
101. T to M25 conduit adapter is provided Siemens part number TGX 16300 1439 2 5 1 Non Hazardous Locations An installation in a non hazardous location should be in accordance with the current editions ofthe National Electrical Code and applicable local codes CE Approved EN50081 1 and EN50081 2 Emission EN61000 6 1 and EN61000 6 2 Immunity See the Declaration of Conformity at the end of this section Shielded cable is required 2 5 2 Hazardous Locations An installation in a hazardous location must be in accordance with the current edition of the National Electrical Code and applicable local codes A WARNING Electrical shock hazard at Explosion hazard WY Can cause death or injury 122 e Modifications to the positioner installation of non approved options N will void the electrical approval e Observe all pertinent regulations regarding installation in hazardous area For a positioner to be installed in a hazardous location the approvals plate on that positioner see Figure 1 2 must display the following e The NEC or CEC hazardous location s for which the equipment is approved September 2012 2 17 Installation SD760 e The FM or CSA logo e Hazardous location classifications appropriate to the installation Refer to control drawing 15032 7602 at the end of this section for FM entity parameters and to determine the need for energy limiting barriers A typical system consists of a positioner
102. TO NJ20 40 N 1 Typ2 Typ3 Uiz16 V Ui 16V Ui 16V an Ii 25 mA 34 mW Pi 64 mW Ci Li NCB1 5 M NO 90 100 74 89 100 CE Tm m BEC HEU HEC EECHE REC METUS EE RUE NCB2 12GM NO 90 100 76 91 100 73 88 100 62 77 54 63 NCN4 12GK NO 95 100 73 88 100 69 s4 100 s 66 so 39 54 NCN4 12GM NO 95 100 76 91 100 73 88 100 62 77 54 63 NCBS 18GK NO 95 100 73 88 100 69 84 100 SI 66 so 39 54 NCBS 18GM NO 95 100 76 91 100 73 88 100 62 77 81_ 54 63 NCN8 18GK NO 95 100 73 88 100 69 84 100 SI 66 so 39 54 NCN8 18GM NO 95 100 76 91 100 73 88 100 62 77 81_ 54 63 NCB10 30GK NO 105 100 73 88 100 69 84 100 SI 66 so 39 54 NCB10 30GM NO 105 100 76 91 100 73 88 100 62 77 54 63 NCN15 30GK NO 110 100 73 88 100 69 84 100 s 66 so 39 54 NCNT5 30GM NO 110 100 76 91 100 73 88 100 62 77 54 63 NJ 0 2 10GM N 20 so 73 88 100 68 83 100 49 64 67 36 42 NJ 0 8 4 5 N so 73 88 100 68 83 100 49 64 67 36 a2 NJ 0 8 5GM N 30 so 73 88 100 68 83 100 49 64 67 36 42 NJ 1 6 5 N 3o so
103. W clockwise cam lobe is used the feedback lever message should face away from the 760 4 When the CCW counterclockwise cam lobe is used the feedback lever message should face the 760 MA00543a x Clip Alignment Pin When Present Figure 2 9 Feedback Lever Orientation and Retaining Clip Position Design Level D September 2012 2 9 Installation SD760 2 Press the long un notched edge of the lever into the retaining clip and lift the two hooked ends of the clip until they can be placed in two notches in the lever and hook onto the lever See Figures 2 10 and 2 11 Figure 2 10 Placing the Feedback Lever into the Retaining Clip Figure 2 11 Placing the Retaining Clip on the Feedback Lever 3 Then fasten the lever to the linear adapter using the supplied split lockwasher and nut 6 Fasten the feedback pin to the actuator shaft This is often accomplished with a slotted bracket as shown in Figure 2 4 In other instances the pin may be threaded into an existing hole in the stem block 7 Determine the required feedback pin length as follows 1 Hold the positioner against the actuator to simulate the installed position 2 Rotate the lever against the pin and mark the pin at the required length with a piece of tape The pin must be long enough to enter the slot in the lever and extend beyond the lever by at least 1 8 inch 3 Remove the pin and cut it to length Remove any burrs and slightly bevel
104. a valid production documentation scale 1 1 date 2010 jun 03 F PEPPERL FUCHS Control Drawing change notice respons US DRL NAMUR SENSORS FM sole approved US DWR 116 0165F Twinsburg norm US GAP sheet 2 of 8 TABLE 4 INDUCTIVE SENSORS NCB Typ 1 2 3 4 01 16 01 16 01 16 01 16 ee 34 mW 64 mW 169 mW 242 mW NCB2 F1 N0a EWECHIHECHEUCHETEEESECHEOEHECH 74 NCB2 V3 N0a AC HEC HE ORE IE 74 NCB4 12GMa NOa 120 50 74 89 100 69 84 100 51 66 74 39 2 52 NCB8 ISGMa N0a 120 50 74 89 100 69 84 100 51 66 74 39 52 52 NCB15 Ua N0a 110 160 73 88 100 66 81 100 45 60 89 30 45 74 NCB15 30GMa N0a 120 150 74 89 100 69 84 100 51 66 74 39 52 52 NCB40 FP N0a 220 360 73 88 100 66 81 100 45 60 89 30 45 74 Table 5 INDUCTIVE SENSORS NCN 1 2 3 4 01 16 01 16 01 16 01 16 nn er 52 mA 76 mA 34 mW 64 mW 169 mW 242 mW Model NCN3 F24a N4a NCN3 F24a SN4a NCN3 F25a N4a NCN3 F25a N4 K NCN3 F25a N4 Y41364 NCN3 F25a SN4a NCN3 F31a N4a NCN3 F31K N4 Ya NCN3 F31K N4a NCN3 F36a N4a NCN4 M3K N4a NCN4 V3 N0a NCNI15 Ma N0a NCN20 Ua N0a NCN30 Ua N0a NCN40 Ua N0a NCN50 FP N0a oo ioo 7
105. abel Sample Ratings Label Figure 1 1 Positioner Labels Inside Cover The approvals plate on the outside of the positioner shows agency approvals and certifications applicable to the positioner IMPORTANT Before installing operating or servicing a positioner review the approvals plate information Figure 1 2 Approvals Plate IMPORTANT ATEX Certification Mark one of the two check boxes on the approvals plate to indicate degree of protection 1 2 1 Design Levels This publication addresses three positioner design levels A B and D Significant changes are listed in Table 1 3 The design level of a positioner is shown as the next to last character in the positioner model designation 1 4 September 2012 SD760 Introduction Table 1 2 Model Designation Valve Positioner Base Model 760 Input Signal 4 to 20 mA El 3 to 15 psig 3 to 27 psig P2 20 to 100 kPa 4 0 2 to 1 Bar P5 0 2 to 1 0 kg cm P6 Action 1 2 inch to 4 inch stroke with 3 60 cams 2 inch to 6 inch stroke with 3 60 cams 1 4 turn 1 2 inch square shaft with 3 90 cams 1 2 inch to 2 inch stroke with 3 60 cams 1 4 turn NAMUR style shaft with 3 90 cams 1 4 turn 1 2 inch square shaft with 3 60 cams 1 2 inch to 4 inch stroke lever with 1 90 linear cam 2 inch to 6 inch stroke lever with 1 90 linear cam 1 4 turn NAMUR shaft with 3 60 cams mou It Encl
106. additional information refer to ISA RP 12 6 2 The Entity Concept allows interconnection of intrinsically safe and associated apparatus not specifically examined in combination as a system when the approved values of Voc or Uo and Isc or lo for the associated apparatus are less than or equal to Vmax or Ui and Imax or li for the intrinsically safe apparatus and the approved values of Ca or Co and La or Lo for the associated apparatus are greater than Ci Ccable Li Lcable respectively for the intrinsically safe apparatus 3 Barriers shall not be connected to any device that uses or generates in excess of 250V rms or DC unless it has been determined that the voltage is adequately isolated from the barrier 4 Note associated apparatus with only Zone 1 approved connections limits the mounting of the sensors to Zone 1 5 a in model number indicates option not affecting safety 6 NAMUR sensors are also nonincendive for Class Division 2 Groups A B C and D Class II Division 1 Groups EE and G Class III Division 1 Class I Zone 2 Groups IIC IIB T5 hazardous classified locations and need not be connected to an associated apparatus when installed in accordance with Control Drawing 116 0155 7 The correlation between type of connected circuit maximum permissible ambient temperature and temperature class are indicated at the top of each Table 8 Model number NMB8 SAE16GM27 N1 FE V1 approved for Class I Division
107. afety standards for electrical circuits high pressures and corrosive as well as critical media e devices with explosion protection training instruction or authorization to work on electrical circuits for systems that could cause explosions e Training or instruction according to the safety standards in the care and use of suitable safety equipment Scope This manual does not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the support group listed in the Customer Product Support section of this manual The contents of this manual shall not become part of or modify any prior or existing agreement commitment or relationship Warranty The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the parties is the sole warranty of Siemens Any statements continued herein do not create new warranties or modify the existing warranty General Warnings and Cautions Ab me An explosion proof device may be opened only after power is removed from the device An intrinsically safe device loses its license as soon as it 1s operated in a circuit that does not meet the requirements of the exam
108. and found to meet the requirements of these standards Standard Date Description EN 60079 0 2006 Electrical apparatus for potentially explosive atmospheres Part 0 General requirements IEC 60079 0 2004 modified EN 60079 11 2007 Electrical apparatus for potentially explosive atmospheres Part 11 Equipment protection by Intrinsic safety i EN 60079 15 2005 Electrical apparatus for explosive atmospheres Part 15 Construction test and marking of type of protection n electrical apparatus IEC 60079 15 2005 Anhang A ist integraler Bestandteil dieser Erkl rung Annex A is integral part of this declaration Diese Erkl rung bescheinigt die bereinstimmung mit den genannten Richtlinien ist jedoch keine Zusicherung von Eigenschaften Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity to the specified directives but contains no assurance of properties The safety documentation accompanying the product shall be considered in detail Page 3 6 SIEMENS Anhang EG Konformitatserklarung EC Declaration of Conformity No A5E00362252 x li 2 G Sira03ATEX2577X ia T6 Certification Notified Bod Certificate No Sira Chester UK Sira 2577 Issue 1 Ex ia IIC T4 T5 T6 Principal difference between EN 50014 1998 and EN 60079 0 2006 Difference 5 1 2 Special consideration of external sources of NA Model 760 is not intended to b
109. area with flammable gases and vapors with apparatus groups IIC IIB and IIA and with temperature classes T1 T2 T3 T4 T5 and T6 2 The equipment is certified for use in ambient temperatures in the range of 25 C to 85 C 40 C for applications not requiring Ex nL or proximity switches and should not be used outside this range 3 Installation shall be carried out in accordance with the applicable code of practice by suitably trained personnel 4 The equipment is not intended to be repaired by the user Repair of this equipment shall be carried out by the manufacturer in accordance with the applicable code of practice 5 Ifthe equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised 1 Aggressive Substances e g acidic liquids or gases that may attack metals or solvent that may affect polymeric materials 2 Suitable Protection e g regular checks as part of routine inspections or establishing from the material s data sheet that 1t is resistant to specific chemicals 6 Certificate 03ATEX2577X has an X suffix that indicates that special conditions of certification apply Intrinsically Safe Ex ia applications must be installed in accordance with the Special Conditions for Safe Use declared in Certificate Sira 03ATEX 2577X 2 5 2 4 Hazar
110. azardous Classified Location Class I Division 1 Groups A B C D Refer to the model number label located under the cover in Class II Division 1 Groups E F G order to identify the configuration of 760 Valve Controller in Class III Division 1 terms of options it is equipped with Follow thereafter the installation instructions below for the particular 760 Valve Controller configuration 2 After selecting the configurations of the intrinsically safe loops for the particular configuration of 760 Valve Controller refer to so el Pot Sheet 2 of this Control Drawing to determine the Temperature a Code of Controller Proximity y Limit v Warning l Failure to follow the above instructions may impair suitability of 760 Valve Controller for use in Hazardous Locations Installation Instructions 1 If 760 Valve Controller is equipped with 4 20 mA feedback option refer to the sheet 3 of 13 of this control drawing 2 If 760 Valve Controller is equipped with Potentiometer 1K option e refer to the sheets 4 to 7 of 13 of this control drawing 3 If 760 Valve Controller is equipped with Limit Switch 1 option refer to the sheets 8 to 11 of 13 of this control drawing 4 If 760 Valve Controller is equipped with Proximity Switch 1 option refer to the sheet 12 of 13 of this control drawing 5 If 760 Valve Controller is equipped with Limit Switch 2 option refer to the sheets 8 to 11 of 13 of this control drawing 6 If
111. bel ATEX T590 Transducer 442 732 994 05 04 07 Label ATEX Typed T590 Transducer These drawings were prepared by Circuit Tech Assembly LLC on behalf of ControlAir Inc and ha n annotated by FM Approvals Ltd to permit their identification in this report THIS TIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY WITHOUT C E FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1RS T 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmglobal com FM F ATEX 029 Fed 07 Page 4 of 4 FM Approved encapsulated coil at least 185 R ABB Automation 1N5343B or comparable type Characteristic direct acting Entity Imax 125 mA Ri according label m Voltage rating of Zener diodes 7 5 V Power rating of Zener diodes 5 W gung und wider g durch Empf nger od P_FM_DWGS_ABB for Models V18311 amp V18312 DET DUDEN VE PME VIS me Automation Das Urheberrecht an dieser Zelchnung verbleibt bel uns Vervielfalti Dritte hat zivit und strafrechtliche Folgen rechtilche Benutzun ABB Automation Products Control Document No 900842 for P Converter Type 22 06 a Hazardous Area Class 1 Division 1 Groups B C D black Intrinsically safe circuit Vmax 40 V Imax 125 mA Ci z 0 Li 1mH Nonhazardous rea Note Location is allowed in Class Il Ill Divis
112. cally Safe and Division 2 Installation Grounded Circuit Single Barrier Safe Area Barrier Indicator Power Supply O Hazardous Area see sheet 1 for details TB2 6 Upper Switch TB2 3 Lower Switch TB2 4 Upper Switch NO OF O TB2 1 Lower Switch NC T TB2 5 Upper Switch TB2 2 Lower Switch 1 I I I 1 D Barrier must be CSA Certified and FM Approved single channel grounded Shunt Diode Zener Barrier Limit Switch Cable Parameters for Intrinsic Safety Grounded Circuit Single Barrier A Cable Capacitance may not exceed Ca of the barrier B Cable Inductance may not exceed La of the barrier or the cable L R ratio may not exceed the L R ratio of the barrier Ambient Temperature Range See Sheet 2 of 13 Normally TB2 1 and TB2 4 are connected to ground as shown Alternativly TB2 2 may be grounded if no connection is made to TB2 1 and or TB2 5 may be grounded if no connection is made to TB2 4 Details 22 June 11 Correct pg 12 add SII Siemens Industry Inc Spring House PA USA 19477 Approved J Sweeney J Sweeney J Sweeney J Sweeney J Sweeney Title Control Drawing for Series 760 Valve Controller Drawing No 15032 7602 Sheet 8 of 13 Limit Switch Intrinsically Safe and Division 2 Installation Ungrounded Circuit Single Barrier Safe Area Hazardous Area see sheet 1 for details A Power Supply 24 V max Barrier Chapnel 1 2 3 Lower Switch
113. cally safe circuits only Maximum values Be 1 type 2 I 3 ee 4 a EM P 34 mW P 64 mW JP 169 mW JP 242 mW The assignment of the type of the connected circuit to the maximum permissible ambient temperature for use as category 1 apparatus and the temperature class as well as the effective internal reactances for the individual types of cubical inductive sensors is shown in the following table types maximum pue ambient temperature in C for use temperature class ee T1 T1 T1 T1 NCB2 F1 N0 90 100 56 68 96 61 89 28 40 68 13 25 53 E o NK BR AE ORE HE RES INCN4 V3 NO 100 100 56 68 96 49 61 89 28 40 68 13 25 53 NCB15 U NO 110 160 56 68 96 49 61 28 40 68 13 25 53 NCB40 FP NO 220 56 68 96 49 61 89 28 40 68 13 25 53 100 100 56 68 96 49 61 89 28 40 68 13 25 53 NCN20 U NO 110 160 56 68 96 49 61 89 28 40 68 13 25 53 NCNS0 U NO 110 160 56 68 96 49 61 89 28 40 68 13 25 53 NCN4O U NO 120 130 56 68 96 49 61 89 28 40 68 13 25 53 INCNSO FP NO 220 56 68 96 49 61 89 28 40 68 13 25 53 NJ 2 V3 N 40 50 56 68 96 49 61 89 28 40 68 13 25 53 NJ 15 U N
114. cam and calibrate positioner before installing kit Refer to Section 3 Cam Indexing and Positioner Calibration Install kit before indexing cam and calibrating the positioner Before proceeding note the following warning and cautions A WARNING Electrical shock hazard 9 Explosion hazard Can cause death or injury e Remove power from all wires and terminals before working on equipment e n potentially hazardous atmosphere remove power from equipment before connecting or disconnecting power signal or other circuit e Observe all pertinent regulations regarding installation in hazardous area A CAUTION Pinch hazard wr Remove supply pressure before working on this equipment September 2012 4 1 Option Kit Installation SD760 CAUTION The temperature in the installed location must not exceed the temperature range stated in Table 1 1 Positioner Specifications with an Installed Option Kit For installation in a hazardous location refer to Control Drawing 15032 7602 at the end of Section 2 Installation 4 1 PC BOARD BASED OUTPUT OPTION KITS This section provides installation details for the single function option kits in Figure 4 1 and for dual function board kits that combine two of these options on a single PC board Refer to Section 1 3 Optional Kits for a list of available kits LOWER SWITCH UPPER SWITCH En EC e ei c d C 2
115. chrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 2 Erg nzung zur EG Baumusterpriifbescheinigung PTB 00 ATEX 2032 X Elektrische Daten Auswerte und Versorgungsstromkreis in Z ndschutzart Eigensicherheit EEx ia IIC IIB nur zum Anschlu an bescheinigte eigensichere Stromkreise H chstwerte ECH 25 mA 76 mA Der Zusammenhang zwischen dem Typ des angeschlossenen Stromkreises der h chstzul ssigen Umgebungstemperatur f r den Einsatz als Kategorie 1 Gerat und der Temperaturklasse sowie den wirksamen inneren Reaktanzen f r die einzelnen Typen der quaderf rmigen induktiven Sensoren ist der nachfolgenden Tabelle zu entnehmen l 25 mA 34 mW H chstzul ssige Umgebungstemperatur in C bei Einsatz in a iB ad li ad Bal T1 T1 T1 T1 NCB2 F1 No 90 100 56 68 96 49 61 eo 28 40 68 13 25 53 NCB2 V3 NO 100 100 56 68 96 49 61 89 28 40 68 13 25 53 100 100 56 68 96 49 61 89 28 40 68 13 25 53 NCB15 U NO 110 160 56 68 96 49 61 e
116. chtlinien ist jedoch keine Zusicherung von Eigenschaften Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity to the specified directives but contains no assurance of properties The safety documentation accompanying the product shall be considered in detail Page 4 6 SIEMENS Anhang EG Konformitatserklarung EC Declaration of Conformity No A5E00362252 Principal difference between EN 50020 2002 and EN 60079 11 2007 Difference Compliance Comments Level of protection ic introduced Model 760 is certified by Sira to ia Reduced separation distances when the pollution This is a relaxation of requirements degree has been reduced by installation or enclosure New transient tests for let through energy during NA Not applicable to 760 crowbar operation Introduction of infallible connection methods for NA Not applicable to 760 small SMD s on PCB s Changes to the table of Temperature classification NA Not applicable to 760 of tracks on PCB s New test to measure the maximum pressure in NA There are no batteries in 760 sealed battery containers Guidence to assess the reduction of effective NA Not applicable to 760 capacitance when protected by series resistance Alternate method to deal with spark ignition energy NA Not applicable to 760 in circuits with C and L Alternate high voltage tests for transformers NA Not applicable to
117. ck TB2 1 2 3 and 4 5 6 Ui 25V Or As an alternative to the proximity switches two simple limit switches may be used these switches have minimum ratings of 0 25 A 125 V dc Terminal block TB2 1 2 3 and 4 5 6 U 30V Or U 36 5 V Or U 42V Or U 55V I 140 mA I 92 mA I 70 mA I 45 mA Variation 1 This variation introduced the following changes i number of drawing changes were recognised in addition alternative and replacement component devices were introduced the product description has therefore been amended This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 Page 3 of 4 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com Form 9402 1 14 14 1 14 2 15 16 17 17 1 17 2 sira CERTIFICATION SCHEDULE TYPE EXAMINATION CERTIFICATE Sira O3ATEX4578 Issue 1 DESCRIPTIVE DOCUMENTS Drawings Refer to Certificate Annexe Associated Sira Reports and Certificate History Issue Date Report no Comment 0 14 May 2004 R52A10388A The release of the prime certificate 1 12 October 2007 R52A16928A This Issue covers the following changes e All previously issued certification was rationalised into a single certificate Issue 1 Issue 0 referenced above is only intended to reflect the his
118. com 14 14 1 14 2 15 15 1 sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 03ATEX2577X Issue 1 DESCRIPTIVE DOCUMENTS Drawings Refer to Certificate Annexe Associated Sira Reports and Certificate History Issue Date Report no Comment 0 19 May 2004 R52A10387A The release of prime certificate 1 12 October 2007 R52A16928A This Issue covers the following changes e All previously issued certification was rationalised into a single certificate Issue 1 Issue 0 referenced above is only intended to reflect the history of the previous certification and has not been issued as a document in this format e The introduction of Variation 1 SPECIAL CONDITIONS FOR SAFE USE denoted by X after the certificate number The applicable electrical parameters and corresponding maximum ambient temperatures are defined as follows and depend on the type of I P Converter fitted Table 1 I P Converter Converter Terminals dependant on I P Converter fitted FM 07ATEX0002X ControlAir Inc TUV 99ATEX1487X ABB TClass Tamb Max Ii Ui Pi T Class Tamb Max Ii T6 55 C to 55 C 60 mA 38 8V 2 328 W T6 55 C to 55 C 60 mA T6 55 C to 60 C 50 mA 42 5 V 2 125 W T6 55 C to 60 C 50 mA T5 55 C to 85 C 23 mA 6 75 V 0 155 W T5 55 C to 45 C 120 mA T5 55 C to 45 C 120
119. cs 15032 7612 6 of 6 1 10 Feb 04 Pneumatic and mechanical schematic 5 1030 1 of 1 B 24 Feb 04 Label general Issue 1 Number Sheet Rev Date Description Sira stamp 15032 7612 1 of 7 6 03 Oct 07 General view standard case 15032 7612 2 of 7 6 03 Oct 07 I P Converter 15032 7612 3 of 7 6 03 Oct 07 Option PCB parts 15032 7612 4 of 7 6 03 Oct 07 Option PCB layout 15032 7612 5 of 7 6 03 Oct 07 Option board schematics 15032 7612 6 of 7 6 03 Oct 07 Pneumatic and mechanical schematic 15032 7612 7 of 7 6 03 Oct 07 Miscellaneous notes This certificate and its schedules may only be reproduced in its entirety and without change Form 9400 Issue 1 Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 Page 1 of 1 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com HAZARDOUS CLASSIFIED LOCATION NON HAZARDOUS LOCATION CLASS I ZONE 2 GROUPS IIC IIB IIA Ta 50 C T5 CLASS I DIVISION 2 GROUPS A B C and D CLASS Il DIVISION 1 GROUPS E F and G CLASS Ill DIVISION 1 HAZARDOUS LOCATIONS PROXIMITY SENSORS Models C Capacitive Analog Inductive M Magnetic N Discrete Inductive S Slot R Ring followed by combination of numbers and letters dashes and or pluses may be Control Device OOO See Table 1 for sensors with nonincendive field wiring parameters See Table 2 for sensors with exceptions NOTES
120. d NC sind so zu errichten dass mindestens die Schutzart IP20 gem EN 60529 1991 A1 2000 erreicht wird Der Zusammenhang zwischen dem Typ des angeschlossenen Stromkreises der h chstzu l ssigen Umgebungstemperatur und der Temperaturklasse sowie den wirksamen inneren Reaktanzen f r die einzelnen Typen der quaderf rmigen induktiven Sensoren ist den Tabellen 1 und 2 dieser 5 Erganzung der EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X zu entnehmen Bei Einsatz der folgenden Typen der quaderf rmigen induktiven Sensoren entsprechend der Explosionsgruppen und Ger tekategorien der nachfolgenden Tabelle ist die unzul ssige elektrostatische Aufladung der Kunststoffgeh use zu vermeiden und ein entsprechender Warnhinweis ist auf dem Ger t anzubringen Typ Einsatz als Einsatz als Kategorie 1 Kategorie 2 Ger t Ger t FJ 6 110 N IIB IC FJ 7 N NCB2 F1 NO NCB2 V3 NO NBN3 F69 NO NBNA4 V3 NO NBNA4 V3 NO Y 189289 NBB15 U K NO NBB20 U K NO NBN30 U K NO NCB20 L2 NO NCN20 U NO NCN30 U NO IIC IIC IIC IIC IIC NCN4 V3 NO ner Tele NCB15 U NO lic NCN15 M NO IIC NCB40 FP NO IIC NCN40 U NO NCNA0 L2 NO IIC NCN50 FP NO NJ 2 5 F N NJ 2 F1 N ic 1 1 NJ 2 V3 N Seite 5 7 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel
121. d to constitute an electrostatic discharge hazard Clean only with a damp cloth The I P converter enclosure s metal base must be mounted as part of a bonded structure The I P converter enclosure contains aluminium and is considered to constitute a potential risk of ignition by impact or friction and must be taken into account during installation The User shall permanently mark the protection type chosen Once the type of protection has been marked it shall not be changed Health and Safety Requirements The relevant EHSRs that have not been addressed by the standards listed in this certificate have been identified and assessed in the confidential report identified in item 8 THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1RS T 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovais com www fmalobal com FM F ATEX 020 Feb 07 Page 2 of 4 16 17 SCHEDULE Cillum to EC Type Examination Certificate No FMO7ATEX0002X ii Test and Assessment Procedure and Conditions This EC Type Examination Certificate is the result of testing of a sample of the product submitted in accordance with the provisions of the relevant specific standard s and assessment of supporting documentation It does not imply an assessment of the whole production Whilst this certificate may be used in support of a manufacturer s claim for CE
122. dex on the input shaft so the pin extending from the index engages the elongated hole in the cam September 2012 3 3 Cam Indexing and Positioner Calibration SD760 4 Install the upper cam index so the teeth on its rear face engage the teeth in the lower cam index and the slot engages the input shaft Loosely thread the cam locking nut onto the input shaft Do not tighten at this time Cam Locking Nut MG00555a 5 e Q 5 B 5 e Ee IMPORTANT While the positioner is operating the cam follower should 1 Move between the Cam index triangles on the Input Shaft selected cam lobe 2 Never enter the cam valley see the adjacent figure Cam Follower Figure 3 4 Cam Index Components 7 To index the cam 1 Lift the upper cam index to disengage it from the lower cam index Rotate the cam and carefully align the minimum input Min Range index triangle on the cam with the point of contact of the cam follower bearing See Figures 3 1 3 4 and 3 5 e Use the lobe marked CW for clockwise cam rotation with increasing input signal e Use the lobe marked CCW for counterclockwise cam rotation with increasing input signal 2 Hold the cam in place and press the upper cam index against the lower cam index Be sure to engage the slot in the upper cam index with the input shaft Tighten the knurled cam locking nut Tighten the cam locking screw MH00545a Indexing of CW Cam Lobe Indexing o
123. dous Location Installation Steps Perform the following steps to install the positioner in a hazardous location Note that barriers may not be needed in an installation 1 Install positioner as detailed in the preceding sections 2 Install energy limiting barriers in the non hazardous area Refer to the barrier manufacturer s manuals and to the appropriate connection diagram in the control drawing s found in this manual 3 Install conduit for wiring to positioner Install pull boxes as needed and remove burrs and sharp edges from conduit tubing September 2012 2 19 Installation SD760 4 Install wiring between positioner and barriers per the control drawing s found in this manual Ground the positioner A barrier must be grounded and the resistance to ground must not exceed 1 Ohm 5 Install the wiring between barriers and output terminals of the positioner driving device 6 Check all signal and ground connections before applying power 7 Proceed to Section 3 Cam Indexing and Positioner Calibration 2 5 2 5 Control Drawings Declarations and Certifications The following pages contain the appropriate 760 and component certification documents including EC Declaration of Conformity control drawings and certificates IMPORTANT After completing the steps in Section 2 Installation go to Section 3 Cam Indexing and Positioner Calibration to index the cam and calibrate the positioner 2 20 September 2012 Safe Area H
124. dovi ti c do tciuoi t idvo do qQjqoIqu 4IqQ ICQ Q QO t t0 t0 t0 tO tO tO NO tO LO tO LO EO tO LO FO LO IO ive ito LO LOO LO t tO IO tO tO 9 1 219 I oloo olojo DO GO D O OF olojo MO OF HI Hl Bl Hl Bl BIC is ig jiei je ILA Se elel COE COE ETI OO pe 17107 o e Hl Hl SSS SI SISISISISIS SIC Si s s ele o S ma DDd A A Bad AS ad ATA DPA TED PNTA US O co N D B D D CO vii osi epu SE 3 SR EA JoJoO O E Pollet 12 gs EISCHEN EES TEE m oO e eed s xu Si E 5151518 1510121212 Zio t ZSEE Z zZ dg dziziziz ZIZ IIIS xix xX Z UU ci le gt gt gt S 7 IOIO 1 1519 AUS 15 IAS IN a 4141412212 3 z prn ru 1 zd D ju LAS EA KA kend MSIE EH B gt gt TIE PH ITI ara 2 7 5 2111015151199 912105 ke a ees Ke 161 21212121 0212121 lz liz NINA e KE El Kl ht 3 Oo ojoi mjmimimimimimi OJjO JOJO O O O O O O 3I3 313131212121 212 2 213
125. e Spring House PA19477 0900 USA 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 Sira Certification Service certifies that this equipment has been found to comply with the Essential Health and Safety Requirements that relate to the design of Category 3 equipment which is intended for use in potentially explosive atmospheres These Essential Health and Safety Requirements are given in Annex II to European Union Directive 94 9 EC of 23 March 1994 The examination and test results are recorded in the confidential reports listed in Section 14 2 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule of this certificate has been assessed by reference to EN 50021 1999 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This TYPE EXAMINATION CERTIFICATE relates only to the design of the specified equipment and not to specific items of equipment subsequently manufactured 12 The marking of the equipment shall include the following 9 nac EEx nL T5 Ta 25 C to 85 C Project Number 52 16928 C Ellaby C Index 11 Certification Officer This certificate and its schedules may only be reproduced in its entirety and without change Sira Certificatio
126. e heating and cooling connected to a separate external source of heating or cooling 5 2 Re definition of Service Temperature used NA This change does not affect the pre to decide pre conditioning of plastic enclosures conditioning of the beacon and flat plate 5 5 Importation of small component requirements NA from Ex i EN 50021 1999 having the same windows Model 760 has been certified by Sira for 6 4 Consideration of circulating currents in YES enclosures requirement 6 5 Gasket retention Model 760 has been certified by Sira to YES Model 760 has been certified by Sira to Ex I EN 50021 1999 having the same requirement Model 760 has been designed and manufactured after a due analysis of possible operating faults in order as far as possible to preclude dangerous situations This is a relaxation of the requirement Additional ATEX requirements on Operating Faults 7 1 3 Acceptance of RTI as alternative to TI 7 3 2 Importation of Zone 0 requirements for Model 760 is not designed for Zone 0 static and light metals 8 1 2 Relaxation in light metal requirements for This is a relaxation of the requirement Group il 7 4 2 New anti static tests Not applicable to 760 Anhang A ist integraler Bestandteil dieser Erklarung Annex A is integral part of this declaration Diese Erkl rung bescheinigt die Ubereinstimmung mit den genannten Ri
127. e 2 5 Feedback Lever Assemblies Linear Applications Design Levels A B and D Integral One Piece Feedback Lever and Input Shaft for Linear Application Feedback Lever Weld Note For rotary applications the input shaft has aNAMUR or square shaft end See Figure 2 13 Other integral shaft ends are NAMUR and 0 5 square Retaining Clip Figure 2 6 Integral Feedback Lever Input Shaft Design Levels A and B September 2012 2 7 Installation SD760 Actuator er Positioner Actuator Stem Coupler Slotted Stem Bracket We bs Oe Feedback Lever Feedback Pin A Positioner Mounting and Preferred Method of Connecting Feedback Pin ins g ven Adapter Slotted Stem Bracket Et e Equal To IN Stroke 7 1 el Equal to 1 0 866 x Stroke at 4 2 Mid Stroke Feedback Pin 7 5 Feedback Lever t B Preferred Method of Stroke Setting for C Method of Connecting Feedback Pin and Feedback Pin Connection Stroke Setting Figure 2 7 Positioner Mounting and Feedback Pin Connection 2 8 September 2012 SD760 Installation Feedback Lever for 5 16 N Diameter Pin bul Feedback Pin Retaining Clip _ Linear Adapter See S Positioner 5 Input Shaft mW Design Level D Figure 2 8 Separate Input Shaft and Feedback Lever for Linear Actuators Mechanical Installation l 5 16 Feedback Retaining Determine needed cam characteristic linea
128. e LED types as well as a further alternative for the application of the marking Furthermore the EC type examination certificate was adapted to the current state of standards Therefore the marking has changed as follows amp II2G ExiallC T6 or Il 1G Ex ia T6 The EC type examination certificate is extended for the following types of cuboidal inductive sensors NBB15 U K NO NBB20 U K NO NBN30 U K NO NBN40 U K NO Sheet 1 7 nn EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig GERMANY Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X For improved comprehensibility the electrical data as well as the tables which form the relationship between maximum permissible ambient temperature temperature classes electrical data and equipment catagories are represented for all types of cuboidal inductive sensors as follows Furthermore the altered Special Conditions are represented These are applicable to all types specified in this EC type xamination certificate Electrical data Evaluation and supp
129. e been discontinued Table 1 5 lists the universal replacement shaft kit for design levels A B and D The table also lists the NAMUR square and linear adapters and feedback levers to be used with the universal shaft kit The following procedure is provided for users with one piece design level A or B shaft kits in spare parts stock While installing the kit refer to the exploded view of the positioner in the Parts List section and to the instruction supplied with the kit 1 Remove supply pressure from the Positioner 2 Remove the positioner cover Remove beacon flat indicator shaft extension and compression washer if installed Remove PC board based option board if installed 4 10 September 2012 SD760 Option Kit Installation 3 Loosen the cam locking screw Remove the cam lock nut upper and lower cam indexes and the cam See Figures 3 1 and 3 4 as needed 4 Pull the input shaft out through the back of the positioner enclosure The retaining ring thrust washer and O ring will remain attached These parts are pre installed in shaft kits CAUTION O rings are pre lubricated If additional lubrication is needed Molykote 55 is recommended for standard black O rings and Dow Corning 3451 is recommended for orange silicon O rings Do not use a silicone based lubricant 5 Insert the input shaft from the kit through the back of the positioner threaded end first Rotating the shaft slightly while inserting will ease ins
130. e e ette eee ne E D d tete ee 1 5 1 3 Desin Eeyels eec vei ie ek eed Au le t Te Re 1 6 1 4 Bracket Kits Be el e aie Bin obe ere hee dee e een Keown ed 1 7 1 5 Cam Input Shaft Indicator Output and Other 1 8 22 Pneumatic Connections ore ente en ae oo ee ALA a ie e cabe dte neni iussi 2 14 ii September 2012 SD760 Contents 2 2 Pneumatic CohfiectIOR s Ue RITE EA 2 3 Actuator Fail Position with Loss of Input Signal or Supply Air 4 1 TB2 Terminal Block Connections teet sen iere ere Ene Ee ER e ie dee ded 4 2 Limit Switch Position for Reverse or Direct Action sesessessssseseeseeeeeeeee nennen enne enne enne nnns 4 3 Connections for Feedback Optioner eene nennen nennen ener enne Changes for Revision 8 September 2012 Section Change Cover Revision number and date updated Introduction Table 1 5 updated to include part numbers for Design Level D Universal Input Shaft and typical adapter and feedback lever kits ValvePAC is a trademark of Siemens Industry Inc Viton is a registered trademark of DuPont Performance Elastomers All product designations may be trademarks or product names of Siemens Industry Inc or other supplier companies whose use by third parties for their own purposes could violate the rights of the owners Siemens Industry Inc assumes no liability for errors or omissions in this document
131. e specified in the schedule to this certificate 11 This Type Examination certificate relates only to the design examination and tests of the specified equipment or protective system in accordance to the directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are not covered by this certificate 12 The marking of the equipment or protective system shall include 13G ExnL IIC T Ta 55 C to Ta max ExnAnL IIC T6 Ta 55 C to 85 C Temperature class and maximum ambient temperature as indicated on Page 2 Lt bd Andrew Was General Manager FM Approvals Ltd FM Approvals Issue date zu Le 2 Js NE KD Z THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY THOUT CHANGE FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1RS T 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmglobal com FM F ATEX 029 Feb 07 Page 1 of 4 SCHEDULE FM Approvals of tthe PM Glos Coon to Type Examination Certificate No FMO7ATEX0003X 13 Description of Equipment or Protective System The T590 is an electro mechanical current to pressure converter The unit s electronics operates on a 4 to 20 mA current loop The ambient operating temperature range of the T590 is 55 C to 85 C however the temperature class and the maximum permitted operating temperature are dependent on the Energy Lim
132. e subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X The operating conditions for application as category 1 equipment are newly predefined with this 4 supplement for the following types of cuboidal inductive sensors FJ 6 110 N NJ 1 5 F N FJ 7 N NJ 2 F1 N NCN2 F56 N1 NJ 2 5 F N NBN3 F69 NO NJ 3 V3 N NBNA4 V3 NO NJ 4 F N NBN4 V3 N0 Y 189289 NJ 6 F N NCN40 L2 N0 NJ 10 F N NCB20 L2 NO NJ 15 M1 N NJ 0 8 F N NJ 30P U 1N For improved comprehensibility the electrical data as well as the tables which form the relationship between maximum permissible ambient temperature temperature classes electrical data and equipment catagories are indicated for all types of cuboidal inductive sensors as follows Furthermore the altered Special Conditions are specified Electrical data Evaluation and supply CITCUIL een type of protection Intrinsic Safety EEx ia IIC IIB resp EEx ib IIC IIB only for connection to certified intrinsically safe circuits maximum values i i U 16V JE 52 mA P 169 mW For the application as category 1 equipment the evaluation and supply circuit must correspond to type of
133. ed 1 ppm under normal operating conditions 2 16 September 2012 SD760 Installation 2 5 ELECTRICAL CONNECTIONS Refer to the nameplate inside the cover for positioner model and installed options Read the approvals plate on the side of the positioner for approvals and certifications and for permitted installation environments Models and options requiring electrical connections are listed below Model 760E 4 20 mA input signal wiring to I P Transducer Model 760P or Model 760E with any of the following options 4 20 mA feedback board 1K Ohm potentiometer board Mechanical limit switch board Proximity sensors limit switch board Refer to Table 1 1 for positioner environmental ratings when an option board is installed Wiring connections are shown in Section 4 Option Kit Installation for each circuit board based option kit and the I P converter Also refer to Siemens control drawing 15032 7602 at the end of this section for electrical specifications and wiring Electrical Conduit Connection The positioner enclosure has a NEMA 4X rating To maintain the rating when any electrical option is installed a sealed electrical connection must be made using appropriate conduit and non hardening pipe sealant Design level A and B positioners have either a 3 4 NPT or M25 conduit connection thread as specified on the order All design level D positioners have a 3 4 NPT thread When a metric conduit connection is specified a 3 4 NP
134. el A or B positioner with a design level D positioner note the following two considerations A Feedback Pin Diameter The 1 4 inch feedback pin employed in a design level A or B installation should not be used with the design level D feedback lever that has a 5 16 inch slot Figure 5 1 shows the design level A or B lever and feedback pin Figure 5 2 shows the design level D pin and lever Instead the feedback pin should be changed to the 5 16 inch diameter pin to snugly fit the design level D feedback lever Note In some cases it may be necessary to change additional mechanical feedback components when replacing a design level A or B positioner with a design level D positioner September 2012 5 1 Maintenance SD760 S Feedback Lever eek Retaining Spring Clip E Cg jL 1 4 Feedback Pin Figure 5 1 Feedback Lever for 1 4 Inch Feedback Pin Design Levels A and B 5 16 Feedback Pin Va Feedback Lever IN 2 y s Retaining Clip Figure 5 2 Feedback Lever for 5 16 Inch Feedback Pin Design Level D B Conduit Connection Thread All design level D enclosures have a 3 4 NPT conduit connection To accommodate an M25 conduit connection a 3 4 NPT to M25 adapter is available order part number TGX 16300 1439 5 3 SPARE AND REPLACEMENT PARTS Refer to the Parts List section following Section 5 for a list of replacement parts and an exploded view Spare and replacement parts are available fr
135. em Richtlinie 94 9 EG Anhang Ill Ziffer 6 zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Ger t Quaderf rmige induktive Sensoren Typen FJ NJ und NC Kennzeichnung ll 2 G EEx ia T6 Hersteller Pepperl Fuchs GmbH Anschrift K nigsberger Allee 87 68307 Mannheim Deutschland Beschreibung der Erg nzungen und Anderungen Die nachfolgend aufgef hrten quaderf rmigen induktiven Sensoren Typen NJ und NC d rfen zuk nftig auch in explosionsgefahrdeten Bereichen eingesetzt werden die den Einsatz von Kategorie 1 Ger ten erfordern Die nderungen betreffen ausschlie lich die Elektrischen Daten ge nderte h chstzul ssige Umgebungstemperaturen f r den Einsatz als Kategorie 1 Ger t Reduzierung des eigensicheren Auswerte und Versorgungsstromkreises auf die Kategorie ia sowie die Kennzeichnung der nachfolgend aufgef hrten Typen der quaderf rmigen induktiven Sensoren NCB2 F 1 NO NCN2O U NO NJ 20 U N NCB2 V3 NO NCN30O U NO NJ 30 U N NCN4 V3 N0 NCN40 U NO NJ 40 N NCB15 U NO NCN50 FP NO NJ 50 FP N NCB40 FP NO NJ 2 V3 N NCN15 M NO NJ 15 0 Die Kennzeichnung der oben aufgef hrten Sensoren lautet f r den Einsatz als Kategorie 1 Ger t zuk nftig 2 I1 4 G EEx ia IIC T6 Die Besonderen Bedingungen gelten unverandert auch f r den Einsatz als Kategorie 1 Ger t Seite 1 3 EG Baumusterpr fbescheinigungen ohne Unters
136. erature 760P with no electrical options and no approvals 29 C to 149 C 20 F to 300 F Ozone resistant with Viton fluoroelastomer and iso elastomeric spring Ozone resistant with Viton amp fluoroelastomer and standard spring DO Gauges Not Required N Gauges 3 P G Limit Switch Boards Not Required N Mechanical 1 Proximity Switches NAMUR Standard Output Options Not Required Potentiometer 1K Ohm 4 20 mAdc Feedback Potentiometer 1K Ohm with Stainless Steel Feedback Gear 4 20 mA Feedback with Stainless Steel Feedback Gear RWNHZ Design Level D Electrical Certification Refer to Specifications 2 Non Approved N ATEX CE 7 a Notes 1 Not available with High Temperature Option 2 Consult factory for other certifications 3 Discontinued option shown for reference only For 3 4NPT to M25 conduit adapter order TGX 16300 1439 The speed adjuster function can be implemented with an externally piped flow restrictor such as ASCO catalog number V0222 or equivalent 4 Used on small volume actuators 1 piston diameter less than 4 10mm September 2012 1 5 Introduction SD760 Table 1 3 Design Levels Design Level Significant Features or Changes From Previous Design Level Initial design level External dimensions shown in Figure 2 1 Input shaft with one of the following integral shaft ends feedback lever with slot for 1
137. ern the the internal construction the extension of possible types of casting resin the way of marking with type plates as well as the type code of sensors with bottom parts The type code of these sensors may be supplemented with additional marks e g U3 U4 P3 P4 The Special Conditions particularly item 4 and 5 are anlogously valid for types with changed type code All other details are also valid for this 1st supplement without changes Electrical data Evaluation and supply Circuit rennen type of protection Intrinsic Safety EEx ia IIC IIB resp EEx ib IIC IIB for connection to certified intrinsically safe circuits only Sheet 1 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 e D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Maximum values ES 1 25 25 l 252mA 1 76 mA 34 mW 64 mW 169 mW 242 mW The correlation between type of connected circuit maximum permissible ambient temperature temperature class as well as the effective internal reactances f
138. erter FM 07ATEX0003X i I P Converter terminals Ex nL version FM 07ATEX0003X ControlAir Inc Class Tamb Ii Ui Pi T4 55 C to 85 C_ 60 mA 38 8 V 2 328 W T4 55 C to 85 C 100 mA 30V 3 0 W T4 55 C to 80 120 mA 28V 3 36 W T4 55 C to 70 150mA 25 5 V 3 825 W T5 55 C to 70 C 60 mA 38 8 V 2 328 W T5 55 C to 55 C 100 mA 30V 3 0 W T5 55 C to 45 C 120 28V 3 36 W T5 55 C to 85 23 mA 6 75 V 0 155 W T6 55 C to 60 C 50 mA 42 5 V 2 125 W T6 55 C to 55 60 mA 38 8 V 2 328 W ii I P Converter terminals Ex nAnL version Ui 40V Ii 20mA Tamb 55 C to 85 C This certificate and its schedules may only be reproduced in its entirety and without change Tel 44 0 1244 670900 F 9402 I 1 Page 2 SS Fax 44 0 1244 681330 SE as Email info siracertification com Web www siracertification com Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England sira CERTIFICATION SCHEDULE TYPE EXAMINATION CERTIFICATE Sira O3ATEX4578 Issue 1 2 4 20 mA printed circuit board Terminal block TB1 1 2 3 Ui 2 42V Ti 40 mA Co 34 nF Lo 40 mH Or The pcb may be replaced by a Spectrum Sensors and Controls Inc P N 6209 2040 230 1kohm 10 type or P N 6209 2039 130 Skohm 10 type 3 Two proximity switches Pepperl and Fuchs Type NJ 2 V3 N Y17905 Terminal blo
139. es op rations suivantes branchement ou d branchement d un circuit de puissance de signalisation ou autre 2 18 September 2012 SD760 Installation 2 5 2 2 Sira Certification Service Special Conditions for Safe Use See SIRA certificate 03ATEX2577X Special conditions for safe use are denoted by an X after certificate number 2 5 2 3 Supplemental Instructions for ATEX Certified Models This section provides details concerning the installation operation and servicing of ATEX certified equipment European ATEX Directive 94 9 EC Annex II 1 0 6 described in this manual Included at the end of this section are the Sira certificates and the Declaration of Conformity IMPORTANT The product s certifications are listed on its nameplate Always refer to this nameplate before installing operating or servicing the product The product s date of manufacture is shown on a label inside the cover See the referenced instruction to remove the cover This section addresses equipment and protective systems intended for use in potentially explosive atmospheres It is applicable to installations in the European Union For an installation in an explosive atmosphere in another location see other sections in this instruction or contact Siemens see Section 1 4 Customer Product Support The following statements apply to equipment covered by certificate numbers Sira 03ATEX2577X and Sira 03ATEX4578 1 The equipment may be used in a hazardous
140. eumatic output to position a control valve actuator The 760E electro pneumatic positioner accepts a 4 20 mA current signal and converts it to a pneumatic output They can be used with linear or rotary single or double acting actuators Shown at right is a 760 mounted to a sample linear actuator A selection of cam profiles and feedback levers for linear operation is available A wide selection of mounting kits is available to allow mounting the positioner on most valve actuators A spool valve is used to load the actuator for positioning in response to an input signal Mechanical feedback is provided by a characterized cam Cam profiles are available for linear equal percentage or quick opening operation Linear action can range from 1 2 to 6 in length Positioner installation is quite flexible While the positioner is often ordered for use with a specific actuator it can be reconfigured on site for use with either a linear or rotary actuator Also no additional parts are necessary to change between single and double acting actuators or between direct and reverse actions A selection of input shaft kits and feedback kits is available for Design Level B positioners Design Level D positioners feature a universal input shaft which allows customer selectable external adapters and feedback levers so replacement of the input shaft is not needed when changing application Available indicator options include a yellow flat indicator an red and
141. exhaust connections are 1 4 NPT Gauge connections are 1 8 NPT User supplied materials e Scale free piping at least 1 8 ID for standard flow models and 1 4 ID for high flow models e 1 4 NPT pipe fitting for each connection Tighten fittings to 12 ft lb 16 3 Nm maximum Do not over tighten e 1 4 pipe plug to plug the unused port for single acting actuators Table 2 3 Actuator Fail Position with Loss of Input Signal or Supply Air Positioner Actuator Fail Position After Loss Of C ti T Action onnection s ype Input Signal Supply Air Direct acting Down to spring Down to spring v2 Up Valve moves upward as position position V1 Plugged Down input signal increases Reverse acting Up Down to spring v1 Up Valve moves downward as position V2 Plugged Down input signal increases 2 2 Cs e Direct acting Up to spring Up to spring 20 V1 Plugged Valve moves downward as position position input signal increases Down x ma Reverse acting Down Up to spring V2 Plugged Ke Valve moves upward as position stk input signal increases Down i Valve moves upward as Down Undetermined input signal increases 2 Up Down i Valve moves downward as Up Undetermined input signal increases en V1 Up Down 2 lt Q y Valve moves upward as Down to spring Down to spring input signal increases position position v2 Up Down We Valve move downward as Up Up to spring
142. f CCW Cam Lobe Note For clarity the cam and cam follower bearing are shown without the cam locking hardware The cam locking hardware must be loosely installed when indexing a cam Figure 3 5 Indexing of CW and CCW Cams 8 Ifremoved in Step 5 install the beacon or flat indicator compression washer extension shaft and indicator 9 Install the retaining clip as described below 3 4 September 2012 SD760 Cam Indexing and Positioner Calibration The purpose of the retaining clip is to hold the feedback pin securely against the pressure side of the feedback lever slot even at small cam pressure angles This prevents excessive play in the linkage and limits the amount of error introduced into the system through the linkage It may be necessary to separate the feedback pin from the lever to ease installation of a retaining clip Design Levels A and B 1 2 3 Note whether the CW or CCW cam lobe is being used see step 7 above Figure 3 6 shows two clip positions in details A and B Select the position that 1 provides consistent retaining action as the feedback pin moves in the slot and 2 locates the clip where it does not interfere with nearby parts e CW Cam Lobe Figure 3 6 detail A shows the correct installation of the retaining clip for pressure on the upward side of the feedback lever slot e CCW Cam Lobe Figure 3 6B shows the same for the downward side of the slot With the lever at mid stroke adju
143. f the complete control range Positioner Output Control Input a E Signal Positioner Output MG00608a As an example in the above figure Valve System 1 operates from the fully closed position to its fully open position when the control signal goes from 4 mA to 12 mA or 3 psig to 9 psig Valve System 2 remains closed during this first portion of the control range opening only when the control signal reaches 12 mA or 9 psig It continues to open to its full position when the control signal reaches 20 mA or 15 psig Reverse action is also possible on one or both of these devices 3 8 September 2012 SD760 Cam Indexing and Positioner Calibration Since the valve systems operate independently what control ranges are possible As stated in the Section 1 1 Specifications the ZERO setting is adjustable between 10 to 60 of normal control range and the SPAN setting is adjustable between 60 to 25 of normal control range The normal span is 12 psig for a pneumatic positioner or 16 mA for an electro pneumatic positioner span being the difference between the lowest and highest control signals As shown in the figure below this means the ZERO can be set as low as 2 4 mA or 1 8 psig or as high as 13 6 mA or 10 2 psig SPAN can be set as low as 10 4 mA or 4 8 psig and as high as 24 mA or 19 psig The only restriction is that in any valve system the ZERO
144. fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 Erganzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X NJ AEN NJ 6 F N NJ 10 F N haa NJ 15 U 4N NJ 15 M1 N NJ 20 U N NJ 30P U 1N IIB IIC IIC NJ 40 N NJ 50 FP N IA IIB IIC 5 Bei den folgenden Typen der quaderf rmigen induktiven Sensoren ist die unzul ssige elektrostatische Aufladung der Metallgeh useteile zu vermeiden Gef hrliche elektrostatische Aufladungen der Metallgeh useteile k nnen durch Erdung dieser Metallgeh useteile vermieden werden wobei sehr kleine Metallgeh useteile z B Schrauben nicht geerdet werden m ssen FJ 6 110 N NCN30 U4 4N0 FJ 7 NCNA0 L2 NO NCB15 U3 N0 NCN40 U3 N0 NCB15 U4 N0 NCN40 U4 N0 NCB20 L2 NO NCN50 FP NO P3 NCB40 FP NO P3 NCNS50 FP NO PA NCB40 FP NO P4 NJ 15 U3 N NCN20 U3 N0 NJ 15 04 NCN20 U4 N0 NJ 15 M1 N V NCN30 U3 N0 NJ 20 03 Pr fbericht PTB Ex 06 25344 Meyer Dr Ing U Johann Direktor und Professor Mie NJ 20 04 NJ 30 U3 N NJ 30 U4 N NJ 30P U3 1N NJ 30P U4 1N
145. ge of travel If proper limit switch actuation is not occurring loosen the switch mounting screws and reposition the switches toward the input shaft Wiring Mechanical Limit Switches Refer to Table 4 1 Figure 4 3 and Control Drawing 15032 7602 at the end of Section 2 and connect the two switches to external devices or barriers as needed for the required degree of protection For mechanical limit switch electrical ratings refer to Table 1 1 2 1 2 3 4 Figure 4 3 TB2 Terminals 4 1 2 2 Proximity Sensor Limit Switches Proximity limit switches must be used in conjunction with a switch transfer barrier The barrier provides either dual transistor outputs or dual relay outputs depending on the model In order to comply with intrinsic safety approvals the Pepperl Fuchs proximity switches must be used with an approved Pepperl Fuchs switch transfer barrier Refer to Control Drawing 15032 7602 at the end of Section 2 for approved barriers specifications and wiring diagrams Wiring Proximity Sensors Follow Control Drawing 15032 7602 and the instructions supplied with the barrier and for correct wiring of the Proximity Sensors to the barrier Terminal connections are listed in Table 4 1 and shown in Figure 4 3 A CAUTION The proximity sensors are not intended to carry a load current DO NOT WIRE SENSORS DIRECTLY TO ASSOCIATED APPARATUS Calibration Proximity Sensors 1 After wiring the switches apply
146. he actuator stem a feedback lever attached to the positioner input shaft and a feedback pin fastened to either the feedback lever or the slotted bracket See Figures 2 4 2 7 and 2 8 e The feedback linkage must be rigid and motion must be transferred from the actuator to the positioner input shaft without deflection or hysteresis e Figure 2 7 details A and B show the feedback pin fixed to the slotted bracket the preferred method The distance from the centerline of the feedback pin to the centerline of the input shaft must equal 0 866 x actuator stroke e Figure 2 7 detail C shows the feedback pin fixed to the feedback lever This is an alternate method that causes an increase in linearity error of approximately 2 The distance from the centerline of the feedback pin to the centerline of the positioner input shaft must equal actuator stroke e With the positioner mounted on the actuator pneumatic ports must be accessible for piping and electrical conduit connections must be accessible for wiring allow space for conduit runs Remove plastic pipe plugs just prior to piping and installing conduit One Piece Input Shaft and Feedback Lever Lever has Slot for 1 4 Diameter Feedback Pin pem Design Levels A and B Universal Input Shaft with Separate Linear Adapter and Feedback Lever Lever has Slot for 5 16 P i Diameter Feedback Pin Design Level D e Universal Input Shaft Linear Adapter MH00559a Figur
147. hten the extension shaft until the compression washer is completely flat See Figure 4 2 and the exploded view drawing is in the Parts List section Mechanical or Proximity Limit Switch option kit Install two limit switch actuator cams see Figure 4 2 1 Ifa beacon indicator or flat indicator is installed remove the indicator from the extension shaft A beacon indicator can be pulled axially off the extension shaft the flat indicator is secured with a single screw 2 Foreach actuator cam pinch together the two tabs and slide the actuator cam onto the extension shaft until it aligns with a limit or proximity switch 3 If removed above install the indicator The indicator can be aligned during option calibration Install the green ground screw and washer the enclosure earth ground wire clamp and as needed the I P wire clamp see Figures 4 1 4 2 and 4 11 Go to Section 4 1 2 Calibration and Wiring of PC Board Based Options Perform the steps for the option kit being installed 4 1 2 Calibration and Wiring of PC Board Based Options In the following subsections locate the feedback or limit switch option being installed Refer to Section 2 5 Electrical Connections when installing in a hazardous location All wiring must be in accordance with applicable national and local electrical codes for the intended electrical circuit load A WARNING 9 Electrical shock hazard Hazardous voltage can cause death or serious i
148. icates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 e 38116 Braunschweig GERMANY in case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X NJ 2 V N een NJ_3 V3 N eo DEE ee oe NJ 10 F N ale an NJ 15 U N NJ 15 M1 N ue ce ese NJ 20 U N IC C NJ 30P U 1N 5 Inadmissible electrostatic charge of parts of the metal housing has to be avoided for the following types of cuboidal inductive sensors Dangerous electrostatic charge of parts of the metal housing can be avoided by grounding these parts whereas very small parts of the metal housing e g screws do not need to be grounded FJ 6 110 N NCB40 FP NO P3 NJ 15 M1 N V FJ 7 N NCB40 FP NO P4 NJ 20 U3 N NBB15 U3K NO NCN20 U3 NO NJ 20 U44N NBB15 U4K NO NCN20 U4 N0 NJ 30 U3 N NBB20 U3K NO NCN30 U3 N0 NJ 30 U4 N NBB20 U4K NO NCN30 U4 NO NJ 30P U3 1N NBN30 U3K NO NCN40 L2 NO NJ 30P U4 1N NBN30 U4K NO NCN40 U3 N0 NJ 40 U34N NBN40 U3K NO NCN40 U4 N0 NJ 40 U4 N NBN40 U4K NO NCN50 FP NO P3 NJ 50 FP N P3 NCB15 U3 NO NCN50 F
149. igensichere Stromkreise H chstwerte Typ 1 Typ 2 Typ 3 Typ 4 U 16V U 16V U 16V U 16V i jo 25 1 25 1 52 liz 76 mA 34 mW 64 mW 169 mW P 242 mW Beim Einsatz als Kategorie 1 Ger t ist zu beachten dass der Auswerte und Versorgungsstromkreis der Z ndschutzart Eigensicherheit Ex ia IIC IIB entsprechen muss Die Zusammenhange zwischen dem Typ des angeschlossenen Stromkreises der h chstzul ssigen Umgebungstemperatur f r den Einsatz als Kategorie 1 bzw Kategorie 2 Ger t und der Temperatur klasse sowie den wirksamen inneren Reaktanzen f r die einzelnen Typen der quaderf rmigen induktiven Sensoren sind den nachfolgenden Tabellen zu entnehmen Seite 2 7 U T a REDE EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig v c o 5 eo A c c A m gt ta 3 o o c 3 29 n gt lt N e e N gt lt ko lt e e tn n o E lt o o Q Dei gt o 3 3
150. inal connections for the intended use For example if resistance is to increase with clockwise input shaft rotation Direct CW connect to terminals V1 and V2 4 8 September 2012 SD760 Option Kit Installation Table 4 3 Connections for 1K Q Feedback Option Direction of Input Shaft Travel CW V1 V2 W CCW V2 V3 V2 CCW V1 V2 4 2 INDICATOR KITS There are several indicator kits a beacon indicator kit and three flat indicator kits for 60 degree 75 degree and 90 degree rotation To field install a kit refer to the Kit Installation Instruction supplied with the kit The following procedures are intended to support re installing the indicator after indexing the cam and calibrating the positioner 4 2 1 Beacon Indicator Shaft Extension on Input Shaft Compression Washer Beacon Indicator Figure 4 9 Beacon Indicator Perform the procedure below to re install the Beacon Indicator after a positioner has been calibrated See Figure 4 9 1 Place the compression washer onto the 1 4 20 male threads of the input shaft Thread the extension shaft onto the input shaft Tighten the extension shaft until the compression washer is completely flat 2 Carefully press the indicator onto the top of the extension shaft Be sure that the snap ring inside the indicator remains in position Apply the minimum input signal 3 psi or 4 mA to the valve positioner Rotate the indicator to display the appropriate text when
151. ination certificate valid in your country The device may be operated with high pressure and corrosive media Therefore serious injury and or considerable material damage cannot be ruled out in the event of handling of the device The perfect and safe operation of the equipment is conditional upon proper transport proper storage installation and assembly as well as on careful operation and commissioning The equipment may be used only for the purposes specified in this manual CAUTION circuits and transistors The symbol at right appears on a circuit board or other electronic assembly to Electrostatic discharge can damage or cause the failure of semiconductor devices such as integrated e indicate that special handling precautions are needed e properly grounded conductive wrist strap must be worn whenever an electronics module or circuit board is handled or touched A service kit with a wrist strap and static dissipative mat is available from most electronics supply companies e Electronic assemblies must be stored in static protective bags when not installed in equipment vi January 2012 SD760 Introduction 1 0 INTRODUCTION The ValvePAC Series 760 valve positioners are available in pneumatic and electro pneumatic models 760P and 760E respectively Both are cam characterized double acting valve positioners The 760P pneumatic positioner accepts a 3 15 psig or 3 27 psig input signal and converts it to a pn
152. indsor Berkshire UK SL4 1RS 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmalobal com FM F ATEX 020 Feb 07 Page 4 of 4 1 TYPE EXAMINATION CERTIFICATE 2 Equipment or Protective systems intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Type Examination Certificate No FMO7ATEX0003X Equipment or protective system T 590 AabK I P Converter Type Reference and Name 5 Name of Applicant ControlAir Inc 6 Address of Applicant 8 Columbia Drive Amherst NH 03031 USA 7 This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and documents therein referred to 8 FM Approvals Ltd certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in confidential report number 3030620EC dated 15 June 2007 9 Compliance with the Essential Health and Safety Requirements with the exception of those identified in item 15 of the schedule to this certificate has been assessed by compliance with the following documents EN 60079 0 2006 and EN 60079 15 2005 10 Ifthe sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe us
153. interconnection of nonincendive circuits with a nonincendive source when the approved values of Voc and Isc of the nonincendive source are less than or equal to Vmax and Imax of the nonincendive circuit and the approved values of Ca and La for the nonincendive source are greater than Ci Ccable and Li Lcable respectively for the nonincendive circuit All Nonincendive sources must be approved Sensors using V93 V94 V95 connectors mini 7 8 with the locking clamp P F model V9 CL D2 and V1 V12 connectors with locking clamp P amp F model V1 Clip are suitable to be mounted outside the protective enclosure Wiring methods must be in accordance to the National Electrical Code ANSI NFPA 70 NJa b c d e Inductive Cylinder Position Sensor is suitable for Class Div 2 only NI I 2 ABCD T5 Ta 50 C 1 5 2 3 b C D F PD FD1 QUT EX c US E02 E2 EO TABLE 2 EXCEPTIONS d any diameter MODEL NUMBER RESTRICTION ezV1 V12 V93 V94 V95 connectors NBN3 F25 E8 Do not use in a Class II Division 1 Group E NEMA 4X Hazardous Location TABLE 1 NONINCENDIVE PARAMETERS 8 V9 CL D2 amp Vi Clip Not Approved for use in Class Il or Ill locations Deme ven met es um Certification Status Agency Pending NJ type SENSOR cl I Div 2 ONLY See i 00 NJ2 FD1 type SENSOR Class I Div 2 ONLY Ta 85C T4A See Note 11 m m ee en m Dieses Dokument enthalt sicherhei
154. ion SD760 Feedback Lever with 1 4 Slot fen X Si ww Diameter I Feedback Pin CW Cam A CW Cam Lobe Upward Pin Pressure Mounting Positions Retaining Clip CCW Cam Ae Lobe CCW Cam Lobe Downward Pin Pressure Mounting Positions 30 00 with 60 Cam MG00607a 16300 12r5 Cm Gl MS Mid stroke Position Slide Area C Feedback Pin Slide Area Figure 3 6 Retaining Clip Position Design Levels A and B 5 16 Feedback i Feedback Pin Feedback Slide Area Lever Retaining Clip CW Cam Lobe Linear Adapter A CW Cam Lobe Upward Pin Pressure Mounting Position Retaining Clip 5 16 Feedback Pin CCW Cam Lobe Feedback Lever MA00606a 16300 1573_4r1 Linear Adapter B CCW Cam Lobe Downward Pin Pressure Mounting Position Figure 3 7 Retaining Clip Position Design Level D 3 6 September 2012 SD760 Cam Indexing and Positioner Calibration 3 3 CALIBRATION See Figure 3 8 for the location of the zero and span calibration adjustments IMPORTANT Calibrate the positioner by adjusting only the zero and span screws shown in Figure 3 8 Model 760E Do not adjust the factory set I P calibration screws shown in Figure 4 10 While calibrating the positioner ensure that e Linear action The positioner feedback lever is approximately perpendicular to the valve stem at the 50 stroke position Adjust positioner loca
155. ion 1 Group E F G for models 22 06 66 22 06 67 22 06 68 22 06 69 only An approved seal must be used at the enclosure conduit opening to maintain Intrinsic Safe circuit integrity No revision can be made without FM notification Uber 6 Uber 30 ber 120 Uber Waris nach DIN 6706 Allgemeintoleranzen E bis 30 bis 400 406 e ohne Angaben _y e Technische Oberfl che nach DIN ISO 1302 SS E REES 1953 Name Denn Connection Diagram P Converter 22 06 a 900842 FM 1 EE EE EE ICM EE TEE ABB Automation Products A Control Document No 900842 FM Approved for P Converter Type 22 06 a Hazardous Area Nonhazardous rea Class Division 1 Groups A B C D R2 wor Intrinsically safe circuit Vmax 40 V Imax 125 mA Ci 0 Li z 1 mH A 02 ZA D3 A encapsulated coil at least 185 R black P Converter FM Approved Safety barrier Note Location is allowed in Class Il Ill D Division 1 Group E F G for models 22 06 66 22 06 67 22 06 68 22 06 69 only 01 03 An approved seal must be used at the enclosure conduit 1N5343B or comparable type opening to maintain Intrinsic Safe circuit integrity k n There T ber Sol ber 1207 ber 20 004 mA re nach 678 Aligemelntoteranzen P5 6 FRESE berto 50 m m sn Tin Se sf on Entity Imax 125 mA Ri according label Vorschrift
156. ion that should be taken to avoid an undesirable result or state Note Identifies additional information that should be read Electrical shock hazard The included Warning text states that the danger of electrical shock is present i Electrical shock hazard Indicated that the danger of electrical shock is present Explosion hazard Indicates that the danger of an explosion hazard exists Electrostatic discharge The presence of this symbol indicates that electrostatic discharge can damage the electronic assembly Pinch hazard Indicates that a pinch hazard exists if correct procedures are not followed Qualified Persons The described equipment should be installed configured operated and serviced only by qualified persons thoroughly familiar with this manual A copy of this manual on the Process Instrumentation User Manual CD accompanies the equipment The current version of the manual in Portable Document Format PDF can be downloaded from the Siemens Internet site see the Customer Product Support section of this manual For the purpose of this manual and product labels a qualified person is one who is familiar with the installation assembly commissioning and operation of the product and who has the appropriate qualifications for their activities such as September 2012 v Preface SD760 e Training instruction or authorization to operate and maintain devices systems according to the s
157. irements Filter screens at the pneumatic ports may require periodic replacement The frequency of cleaning is dependent upon the quality of instrument air used The end user should perform periodic functionality tests of the positioner in accordance with the critical nature of the application Explosion Hazardous Hazard Voltage Pinch Can cause Can cause Hazard death or death or serious injury serious injury Remove supply pressure before Install in accordance with Disconnect power before servicing 15032 7602 or appropriate servicing equipment certification Remove power before Do not exceed servicing actuator maximum Do not substitute pressure rating components or modify Never exceed equipment 150 psig supply 5 1 FILTER SCREENS Filter screens are located in the V1 V2 and supply ports Refer to the Parts List section for the filter screen part number 1 Turn air supply off Disconnect piping 2 Remove a screen with a scribe by carefully pulling on and around the edge of a screen 3 Using a piece of stiff hollow tubing approximately 1 4 in diameter insert each new screen until it bottoms Do not insert the screen using the eraser end of a pencil or a length of solid rod as they can distort the factory shaped screen possibly reducing maximum flow 4 Connect piping and check for leaks 5 2 FEEDBACK LEVER AND FEEDBACK PIN COMPATIBILITY Linear Action Only To successfully replace an installed design lev
158. ision 2 Installation Ungrounded Circuit Two Barriers Safe Area Hazardous Area see sheet 1 for details Power Supply 24 V max O o Indicator relay etc TB2 1 Lower Switch TB2 5 Upper Switch Indicator relay etc Note that connection is made to all three terminals for Limit Switch 1 Lower Switch and Limit Switch 2 Upper Switch in this configuration Limit Switch 1 Limit Switch 2 Lower Switch Upper Switch Circuit Circuit Barrier 1 must be CSA Certified and FM Approved dual channel Shunt Diode Zener Barrier with output safety parameters as follows Voc Channel 1 earth lt 28V Isc Channel 1 0 093A Voc Channel 2 earth lt 28V Isc Channel 2 Diode return CSA Certified and FM Approved MTL 787 Dual Channel Barrier is recommended Notes continued on next sheet Details Approved Title J Sweeney Control Drawing for J Sweeney e J Sweeney Series 760 Valve Controller 19 May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney Siemens Industry Inc Spring House PA USA 19477 15032 7602 Sheet 10 of 13 Drawing No Barrier 2 must be CSA Certified and FM Approved ground referenced Barrier with output safety parameters as follows Voc lt 28V channel to earth Isc Diode return CSA Certified and FM Approved MTL 786 Diode Return Barrier is recommended Barrier 1 and Barrier 2 must be of the same polarity either b
159. itation Parameters specified below The circuitry for the T590 is contained on a single printed circuit board that is mounted to the transducer s drive coil on the aluminium manifold and covered with a plastic cover The I P Converter is intended to be installed within an additional enclosure T590 AabK I P Converter Ex nL version 3G ExnL IC T Ta 55 C to Ta max a Output Pressure C D E b Connection M P Energy Limitation Parameters _ Temperature class Ti Tu T5 70 C T5 85 C T6 60 C 50mA 425V 55 C 60mA 388V T590 AabK I P Converter Ex nAnL version ExnAnL IIC T6 Ta 55 C to 85 C a Output Pressure C D E b Connection M P Input parameters Ui 40 V liz 20 mA 14 Special Conditions for Safe Use 1 The non metallic cover of the I P converter is considered to constitute an electrostatic discharge hazard Clean only with a damp cloth 2 The I P converter enclosure s metal base must be mounted as of a bonded structure 3 The I P converter enclosure contains aluminium and is considered to constitute a potential risk of ignition by impact or friction and must be taken into account during installation 4 If the T590 I P Converter is installed as Category 3 equipment then it shall be installed in an Enclosure which maintains an ingress protection rating of IP54 and meets the enclosure requirements of EN 50014 or
160. ithout alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany Physikalisch Technische Bundesanstalt D B Braunschweig und Berlin 3 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X For relationship of the type of connected circuit the maximum permissible ambient temperature for application as category 2 equipment and the temperature class as well as the effective internal reactances for this type of cuboidal inductive sensor reference is made to the following table type 1 type 2 L type 3 type4 type Maximum permissible ambient temperature in C for application in Ci Li temperature class nF uH T5 T4 T6 T5 T1 NJ 3 V3 N 40 so 73 ss 100 66 81 100 Test report PTB Ex 04 23369 Braunschweig February 26 2004 Sheet 2 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany Physikalisch Technische Bundesa
161. least a degree of protection of IP20 according to IEC publication 60529 1989 is met 3 The assignment of the type of the connected circuit to the maximum permissible ambient temperature and the temperature class as well as the effective internal reactances for the individual types of cuboidal inductive sensors is shown in the table given under item 15 of this EC type examination certifcate 4 With the application in group IIC inadmissible electrostatic charge of the plastic housing has to be avoided for following types of cuboidal inductive sensors warning label on the device NCB40 FP NO NJ 30P U 1N NCNAO U NO NJ 40 U N NCN5O FP NO NJ 50 FP N 5 Inadmissible electrostatic charge of parts of the metal housing has to be avoided for the following types of cuboidal inductive sensors Dangerous electrostatic charges of parts of the metal housing can be avoided by grounding of these parts whereas very small parts of the metal housing e g screws don t need to be grounded FJ 6 110 N NCN30 U4 N0 NJ 20 U4 N FJ 7 N NCN40 U3 N0 NJ 30 U3 N NCB15 U3 N0 NCN40 U4 N0 NJ 30 UA N NCB15 U4 N0 NCNSO FP NO P3 NJ 30P U3 1N NCB40 FP NO P3 NCNSO FP NO P4 NJ 30P U4 1N NCB40 FP NO P4 NJ 15 U3 N NJ 40 U3 N NCN20 US NO NJ 15 U44N NJ 40 04 NCN20 U4 NO NJ 15 M1 N V NJ 50 FP N P3 NCN30 U3 N0 NJ 20 U3 N NJ 50 FP N P4 18 Essential health and safety requi
162. lt Bundesallee 100 e D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 Erg nzung zur EG Baumusterpriifbescheinigung PTB 00 ATEX 2032 X H chstwerte Typ 1 Typ2 Typ 3 Typ 4 U 16V U 16V U 16V U 16V 25 25 52 1 76 mA 34 mW 64 mW 169 mW 242 mW Der Zusammenhang zwischen dem Typ des angeschlossenen Stromkreises der h chstzul ssigen Umgebungstemperatur und der Temperaturklasse sowie den wirksamen inneren Reaktanzen f r die neuen Typen der quaderf rmigen induktiven Sensoren ist der Tabelle zu entnehmen Temperaturklasse T1 T1 T1 T1 100 100 Typen T5 NCN2 F56 N1 100 100 75 90 100 70 85 100 55 70 87 _ NBN4 V3 NO 100 66 81 100 45 60 89 30 45 74 Pr fbericht Ex 01 20124 Braunschweig 23 August 2001 Dr Ing U Johannsmeyer Regierungsdirektor Seite 2 2 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unverandert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 e D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 2 ERGANZUNG g
163. ly CIFGUIL ee type of protection Intrinsic Safety Ex ia resp Ex ib IIC IIB only for connection to certified intrinsically safe circuits maximum values type 1 type 2 type 3 type 4 Uj 16V U 16V U 16V U 16V l 25 mA l 25 mA li 52 mA 76 mA P 34mW P 64 mW 169 mW 242 mW For the application as category 1 equipment the evaluation and supply circuit must correspond to type of protection Intrinsic Safety Ex ia IIC IIB For relationship between type of the connected circuit maximum permissible ambient temperature for application as category 1 resp category 2 equipment and temperature class as well as the effective internal reactances for the individual types of cuboidal inductive sensors reference is made to the following tables Sheet 2 7 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 e 38116 Braunschweig GERMANY Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X x 53 53 1 sae ee eo OO sies xp fC 10
164. maximum actuator and valve positioner air pressures stated in the manufacturer s literature Exceeding these ratings could cause personal injury or equipment damage Apply an input signal e g 4 mA or 3 psig and set it to zero Loosen the zero lock screw Turn the zero adjustment screw gt 0 lt to achieve desired valve position Tighten zero lock screw Set the input to 100 e g 20 mA or 15 psig Loosen the span lock screw Turn the span adjustment screw lt gt until the valve is at the desired position SO po US we Tighten span lock screw 10 Set the input to zero Verify that the zero has not changed Adjust as necessary 11 Remove supply air and all electrical power from the positioner If removed to index the cam install removed indicator and PC board based option Refer to Section 4 Option Kit Installation as necessary 12 Install positioner cover and tighten the screws to 20 Ib in 2 3 N m 3 4 SPLIT RANGING Split ranging allows a single control signal to be used to position two valve systems As shown below the common control signal is connected to 2 positioners This signal may be pneumatic 3 15 psig or electronic 4 20 mA Each positioner is connected to a valve or other device Although both valve systems use the common input each system operates independently Typically each system will have a unique positioner calibration since each will operate over a specific portion o
165. may be present 1 of the following I P converters can be fitted a ABB formally Hartmann amp Braun GmbH I P Converter Certificate TUV 99ATEX1487X coded EEx ia IIC T6 T5 T4 Tamb range 55 to 85 C II 2G b ControlAir Inc I P Converter Certificate FM 07ATEX0002X coded EEx ia IIC T6 T5 T4 Tamb range 55 to 85 C II 1G 2 4 20mA printed circuit board or the PCB may be replaced by a Spectrum Sensors and Controls Inc P N 6209 2040 230 1kohm 10 type or P N 6209 2039 130 Skohm 10 type 3 Two proximity switches Pepperl and Fuchs Type NJ 2 V3 N Type 4 PTB OOATEX2032X coded EEx ia IIC T4 T5 T6 Tamb range 20 to 74 C or two simple limit switches may be used Tamb 40 to 85 C these switches are rated at 0 5A 125V dc The applicable safety descriptions are defined in section 15 1 Variation 1 This variation introduced the following changes L A number of drawing changes were recognised in addition alternative and replacement component devices were introduced the product description has therefore been amended and the special conditions for safe use have also been modified This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 F 9400 I 1 Pages Bras Fax 44 0 1244 681330 ES Mis Email info siracertification com Web www siracertification
166. mbient Details Approved Title J Sweeney Control Drawing for J Sweeney e J Sweeney Series 760 Valve Controller 19 May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney Siemens Industry Inc Spring House PA USA 19477 15032 7602 Sheet 1 of 13 Drawing No Temperature Code and Ambient Temperature Range for Series 760 Valve Controller Determine the options that have been installed in your Series 760 Valve Controller by checking the label that is under the cover Compare the option s installed to Table 1 to determine Model 760 Temperature Code and Ambient Temperature Range Table 1 Determination of Temperature Code and Permissible Ambient Temperature Rang Option or Combination of Options Temperature Ambient Code Temperature Rang 4 20 mA Feedback Option 40 C to 85 C 4 20 mA Feedback and Limit Switch 1 and 2 40 C to 85 C 4 20 mA Feedback and Proximity Switch 1 and 2 25 C to 85 C 4 20 mA Feedback and I P Module 40 C to 75 C 4 20 mA Feedback and Limit Switch 1 and 2 and I P Module 40 C to 75 C 4 20 mA Feedback and Proximity Switch 1 and 2 and I P 25 C to 75 C Module Potentiometer Option 40 C to 85 C Potentiometer and Limit Switch 1 and 2 40 C to 85 C Potentiometer and Proximity Switch 1 and 2 25 C to 85 C Potentiometer and I P Module 40 C to 75 C Potentiometer and Limit Switch 1 and 2 and I P Module 40 C to 75 C Potentiometer and
167. mit switches T5 Ui 30 V Ii 400 mA Pi 1 3 W lt 80 C Limit switches T6 Ui 30 V Ii 400 mA Pi 1 3 W gt 45 lt 74 Proximity switches T4 Ui 16 V Ii 76 mA Pi 242 mW Ci 40 nF Li 50 gt 30 lt 45 C Proximity switches T5 Ui 16 V Ii 76 mA Pi 242 mW Ci 40 nF Li 50 lt 30 C Proximity switches T6 Ui 16 V Ii 76 mA Pi 242 mW Ci 40 nF Li 50 16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II EHSRs The relevant EHSRs that are not addressed by the standards listed in this certificate have been identified and individually assessed in the reports listed in Section 14 2 17 CONDITIONS OF CERTIFICATION 17 1 The use of this certificate is subject to the Regulations Applicable to Holders of Gira Certificates 17 2 Holders of EC type examination certificates are required to comply with the production control requirements defined in Article 8 of directive 94 9 EC This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 Page 4 of 4 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com Form 9400 1 Certificate Annexe Certificate Number Sira 03ATEX2577X sira Equipment Series 760 Valve Controllers Applicant Siemens Energy and Automation Inc CERTIFICAT
168. n Service Rake Lane Eccleston Chester CH4 9JN England Page 1 of 4 Form 9402 Issue 1 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com 13 sira CERTIFICATION SCHEDULE TYPE EXAMINATION CERTIFICATE Sira 4578 Issue 1 DESCRIPTION OF EQUIPMENT The Series 760E and 760P Valve Controllers are designed to be mounted on a valve to drive an actuator that positions the valve in proportion to an electrical input signal they also feed back the valve position and line pressure information to control circuitry located in a non hazardous area They comprise a number of separate parts housed within a metal enclosure that can be fitted with an optional transparent Lexan dome that permits a valve position indicator to be viewed External electrical connections are made to the terminal blocks via a threaded entry that accommodates conduit or cable A number of other threaded entries permit the pneumatic connections The Model 760E has the I P converter fitted and the Model 760P does not The Valve Controllers are intended to be configured so that all or some of the separate parts listed as items 1 2 and 3 below may be present The separate parts are as follows 1 One of the following I P converters can be fitted a ABB formerly Hartmann amp Braun GmbH I P Converter TUV 99ATEX1487X I P Converter terminals I 120 mA b ControlAir Inc I P Conv
169. n nne nen 4 4 4 1 2 1 Mechanical Limit Switches enne tnn 4 4 4 1 2 2 Proximity Sensor Limit SWitehe Sen neen eere 4 5 4 1 2 3 4 20 mAdc Current Feedback Board Option sese 4 6 4 1 2 4 1K Q Potentiometer Feedback Option nennen 4 8 A 2 INDIGATOR KITS dite RERO EURO COBRE LOG D DI T 4 9 4 2 Beacon Indicator ttes TD a RE BR UN D er te 4 9 4 22 Flat Indicator e Re e ea Ru se a Rete diets 4 10 4 3 INPUT SHAFT KITS FOR DESIGN LEVELS ANDRE 4 10 A 45D P ZERANSDUGER KIT trono eese teque eie toe ned e e entree 4 11 4 5 OUTPUT CAPACITY SPOOL KIT 4 12 4 6 MODEL 750 ADAPTER PLATE KIT eene eene eene nennen tnnt 4 13 S 0LMAINTENANGE va cosbessoscescesecess os EVER ea eee va nope ea 5 1 SA EIETER on a este er te e Re b ere eet ne e bee eia 5 1 5 2 FEEDBACK LEVER AND FEEDBACK PIN COMPATIBILITY Linear Action Only 5 1 September 2012 i Contents SD760 5 3 SPARE AND REPLACEMENT PARTS rie SEENEN 5 2 5 3 1 Input Shaft Replacement Design Level A or Bi 5 2 5 3 2 UP Transducer Filter Replacement sese ener 5 3 SA RETURN FOR REPAIR rrr ote BR Rn ena eis 5 3 PARTS LIST AND EXPLODED VIEW DRAWING LIST OF ILLUSTRATIONS FIGURE PAGE 1 1 Positioner Labels Inside Cover e Rede eG SPI 1 4 1 2 Approvals EC 1 4 2 1 Installation Dimensions Design Levels a
170. n ordering 3 Refer to Table 1 5 in SD760 either to order kits to upgrade or service a positioner or to order most individual parts This Parts List is provided to help the reader identify items in the accompanying exploded view drawing Include nameplate information e g complete model number and serial number when ordering 4 Some 760 model code options are not shown in the accompanying exploded view drawing or listed in this Parts List See SD760 Table 1 5 for additional options 5 Speed adjuster parts are no longer available The function can be implemented with an externally piped flow restrictor such as ASCO catalog number V0222 or equivalent i 6 1630255 Cam Follower Assemby 1 7 Mews Lever Assembly C Jo 1 s 1630336 Span Adjusting Sew O 1 9 163037 zero Lock Block 1 i585 Screw 10 32 x 172 Lg Sioned ConePomt gt 1 1802 Screw 8 32 x 1 4 Lg FillterHead ooo 163029 1 i2 16301680 Cam Linear Rectilinear npu 1 12 163063 Cam Linear Rotary Input O O ooo Meos LowerCamindex o 1 4 16306 Upper Cam Inden 1 i5 163070 CamLekKmb o 1 16a 163054 Spool Block eb 163035 Spool Block Hi Capacity 1 l 1630 1533 Spooi Block O o 1 i7a 16300251 Std
171. n thereto is specified in the schedule to this certificate and the documents therein referred to Sira Certification Service notified body number 0518 in accordance with Article 9 of Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential reports listed in Section 14 2 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule to this certificate has been assured by compliance with the following documents EN 50014 1997 Amendments 1 and 2 EN 50020 2002 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination certificate relates only to the design and construction of the specified equipment If applicable further requirements of this Directive apply to the manufacture and supply of this equipment The marking of the equipment shall include the following II 2G EEx ia IIC T4 or T5 or T6 Ta 40 C to 85 C The applicable temperature class and maximum ambient temperature depend upon the type of device that is incorporated into the equipment
172. nd B A 2 3 2 2 Installation Dimensions and Adapter Shaft Options Design Level D 2 4 2 3 Shaft Adapter Options and Feedback Lever Installation Design Level D eee 2 5 2 4 Positioner with Typical Linear Actuator sese nnne 2 6 2 5 Feedback Lever Assemblies Linear Applications Design Levels A B and D 2 7 2 6 Integral Feedback Lever Input Shaft Design Levels A and B 2 7 2 7 Positioner Mounting and Feedback Pin Connection ccscesccesseeecsseeseecseeeseesseeseceeceseenseceseeeaeenaeceenseesaeenaes 2 8 2 8 Separate Input Shaft and Feedback Lever for Linear Actuators essere 2 9 2 9 Feedback Lever Orientation and Retaining Clip Position Design Level D 2 9 2 10 Placing the Feedback Lever into the Retaining Clm 2 10 2 11 Placing the Retaining Clip on the Feedback Lever nennen 2 10 2 12 Positioner with Rotary Actuator Esample 2 11 2 13 Feedback Components Rotary Applications Design Levels A B and D 2 12 2 14 Rotary Actuator Basic Feedback Methode 2 13 3 1 Cam and Cam Indexing Components esses eene enne enne ener 3 2 322 Standard Cams sc reis M e eu eei 3 2 3 3 Standatd Cam Characterisu s bo eet iet eo be ear tI Ode es 3 3 3A Cam Index Components enr t p p nit v i EEN 3 4 3 5 Jndexing ot CW and CCW Cams een ie UE
173. ndard upper temperature limit of 4185 F Standard Flow Spool Valve Kit 16300 468 High Flow Spool Valve Kit 16300 469 Low Gain Spool Valve Kit 16300 470 Cams 760 P E Cam Kit rotary 90 Action 3 cams Linear QO 16300 783 760 P E Cam Kit linear 60 Action 3 cams Linear QO 16300 784 75 Rotary Linear 16300 805 Cam 180 CW Rotary Linear 16300 807 Cam 30 Rectilinear Linear 16300 816 Cam 180 CCW Rotary Linear A6X30005613 Spare Parts Kits Figures 2 5 and 2 11 Spare Parts Kit includes all recommended rebuild parts as shown in SD760 Issue 2 16300 686 760 I P Transducer Filter Kit 5 per bag for a Sensecon ABB or ControlAir Transducer NAMUR Adapter Kit Design Level D TGX 16300 1556 Square Adapter Drive 1 2 Design Level D TGX 16300 1545 Linear Adapter Design Level D TGX 16300 1557 Lever Kit 1 2 to 2 Stroke Design Level D TGX 16152 712 Lever Kit 1 2 to 4 Stroke Design Level D TGX 16152 714 Lever Kit 2 to 6 Stroke Design Level D TGX 16152 716 Lever Kit 2 to 10 Stroke Design Level D TGX 16152 720 Spare Parts NEMA 4 Exhaust Vent 16300 203 1 8 September 2012 SD760 Introduction Retaining clip Design Levels A and B 16300 8 One Piece Input Shaft Kits Design Levels A and B Figures 2 5 and 2 11 Input Shaft with NAMUR Shaft End 16300 690 Input Shaft with 0 5 x 0 5 Square Shaft End 16300 693 Input Shaft with 0 65 x 0 65 Square Shaft End 163
174. njury Remove power from all wires and terminals before working on this equipment 4 1 2 1 Mechanical Limit Switches Table 4 1 lists connections for these options and Figure 4 3 identifies the involved terminals Table 4 1 TB2 Terminal Block Connections Mechanical Switches Lower Switch N C normally closed Lower Switch N O normally open Lower Sensor Upper Sensor 6 UpperSwithCom Upper Sensor Calibration Mechanical Limit Switches 1 Refer to Table 4 1 and find the desired switch action Connect an ohmmeter across that pair of switch terminals 2 Apply supply air pressure and set valve and actuator to the first desired limit position 3 Squeeze the tabs on one of the cams and rotate it in the direction of positioner input shaft rotation with increasing input signal until the switch triggers causing a change in ohmmeter reading 4 4 September 2012 SD760 Option Kit Installation 4 Set valve and actuator at the second desired limit position Connect the ohmmeter across the desired pair of terminals 5 Squeeze the tabs on the second cam and rotate it in the direction of input shaft rotation until the switch triggers 6 Exercise the valve and check switch operation Disconnect calibration equipment Note Due to normal tolerances it may be necessary to adjust the position of the limit switches to insure that the switch actuating levers make contact with the cams throughout the full ran
175. ns US DRL FAPEPPERL FUCHS NAMUR SENSORS FM pie uspwm 116 0165F Twinsburg l norm US GAP sheet 3 of 8 TABLE 6 INDUCTIVE SENSORS NOS TO NJ2 Typ 1 Typ 2 Typ 3 Typ 4 Ui 16V Ui 16V Ui 16V Ui 16V an ee datiuo Se 34 mW 64 mW 169 mW 242 mW Model ren NJ0 8 F Na 100 ETUHEHETHEETRNECE as 57 NJ1 5 F Na So a on re RENE RE MERE 57 NJ2 5 F Na 40 so 73 ss 100 66 81 100 45 89 30 45 74 NJ2 11 SNa so 150 73 88 100 66 81 100 45 60 89 30 45 74 NJ2 11 SN Ga so 150 76 91 100 73 88 100 62 77 81 54 63 63 NJ2 12GK SNa so 150 73 ss 100 69 84 100 51 66 so 39 54 61 NJ2 F1 Na 30 so 73 88 100 66 81 100 45 60 89 30 45 74 NJ2 V3 Na 40 so 73 ss 100 66 s 100 4s 60 89 30 45 74 TABLE 7 INDUCTIVE SENSORS NJ3 TO NJ10 Typ1 Typ2 Typ3 Typ4 Ui 16V Ui 16V Ui 16V Ui 16V ee Eu 34 mW 64 mW 169 mW 242 mW Model ren NJ3 18GK S1Na 88 100 100 61 NJ4 12GK SNa 61 NJ4 F Na 150 100 73 88 100 66 81 100 45 60 89 30 45 74 NJ5 18GK SNa 120 200 73 88 100 69 84 100 51 66 so 39 54 61 NJ5 30GK S1Na 100 200 73 88 100 69 84 100 51 66 so 39 54 61 NJ6 22 SNa 110 150 73 88 100 69 84 100 51 66
176. ns com pi Click the above link to go to the PI home page Click Support and then Manuals and then under Additional Manuals select the product line e g Control Solutions 1 10 September 2012 SD760 Installation 2 0 INSTALLATION This section describes installation of a Series 760 Valve Positioner on either a linear actuator or a rotary actuator Installation of the mechanical feedback linkage is also described Optional Siemens bracket kits and feedback kits are featured in these procedures Section 2 1 describes shipping and storage of the positioner A list of materials to be supplied by the installer will be found in Section 2 2 Mechanical Installation procedures are provided in Section 2 3 This section is divided into two subsections 2 3 1 Linear Actuator Applications and 2 3 2 Rotary Actuator Applications Pneumatic connections are identified and supply air recommendations are stated in Section 2 4 Pneumatic Connections Section 2 5 Electrical Connections contains wiring data for non hazardous and hazardous locations with references to the control drawing and approval certificates as appropriate Following Section 2 5 the Siemens control drawing declaration of conformity and approval certificates are found Installation Sequence The following is a typical installation sequence It may be necessary to rearrange the sequence as circumstances dictate although the final step should always be calibra
177. nschaften Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten Page 1 6 SIEMENS Anhang EG Konformitatserklarung EC Declaration of Conformity No A5E00362252 Product description Valve Positioner Produktbezeichnung Model 760 Type Typ 76abcdefghijkBl with a b c d e f g h i j Type Typ 76abcdefghijkD with a b c d e f g h i j Directive 89 336 EWG Electromagnetic Compatibility Sms to directive is based on conformance with the following standards Standard Date EN 50081 1 1992 EN 50081 2 1993 EN 61000 6 1 2001 EN 61000 6 2 2001 Directive 2006 95 EG Low Voltage Directive Description Electromagnetic compatibility EMC Part 1 Generic standards Emission standard for residential commercial and light industrial environments Electromagnetic compatibility EMC Generic standards Emission standard for industrial environment Electromagnetic compatibility EMC Part 6 1 Generic standards Immunity for residential commercial and light industrial environments Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments Conformance to directive 89 336 EWG is based on certification to equivalent standards as follows Certification Description FM J 1 1D4A1 AX FM Approval report for models 760P and 760E in accordance with FM standard 3810 Electrical and Electronic
178. nstalt Braunschweig und Berlin 4 SUPPLEMENT according to Directive 94 9 EC Annex IIl 6 to EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Translation Equipment Cuboidal inductive sensors types FJ NJ and NC Marking 2G EExiallC T6 or 1G EExiallC T6 Manufacturer Pepperl Fuchs GmbH Address K nigsberger Allee 87 68307 Mannheim Germany Description of supplements and modifications In the future the cuboidal inductive sensors of types FJ NJ and NC may also be manufactured and operated according to the test documents listed in the test report PTB Ex 06 25344 The modifications concern the extension of type series NC new variants the introduction of type series NB the internal construction further examples of the circuit diagram new LED types new casting compound the predefinition of the operating conditions for application as category 1 equipment now relating to all cuboidal inductive sensors certified within the scope of this EC type examination certificate as well as the adaption of the Special Conditions The EC type examination certificate is extended for the following types of cuboidal inductive sensors NBN3 F69 NO NBN4 V3 NO Y 189289 NCNA40O L2 NO NCB20 L2 NO Sheet 1 6 ed EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations ar
179. ntrol Drawing 15032 7602 following Section 2 Installation for temperature limitations The design level is shown in the second to last letter in the positioner model designation as stated on the nameplate label September 2012 1 1 Introduction SD760 Functional Temperature Range 760P without 760P with high temperature option 760E without options 760P or E with Option Kit Ingr ss i nenne nn nn Connections Pneumatic essere Supply Pressure Air Consumption Standard Spoo Low Gain Spoo High Flow Capacity Spool Flow Capacity at 60 psi with 25 drop Standard Spoo Low Flow Spoo High Flow Spoo Input Signal Performance Linearity E ans cade Be een Hysteresis WE antiken Deadbatid 2 ete a Repeatability sse Supply Pressure Effect Hazardous Area Class Approvals FM Approval eene Normal span is 12 psig 760P or 16 mA 760E Valve travel span 40 C to 85 C 40 F to 185 F 29 C to 149 C 20 F to 300 F Viton input diaphragm 40 C to 75 C 40 F to 167 F See Table 1 1 Positioner Specifications with Option Kit Installed NEMA 4X IP65 1 4 NPT 1 8 NPT 3 4 NPT or M25 conduit adapter Design Level D 1 4 NPT Epoxy Polyester Powder Coat Single or Do
180. o 28 40 68 13 25 53 220 360 56 68 96 49 61 89 28 40 68 13 25 53 NCN15 M NO 100 100 56 68 96 49 61 89 28 40 68 13 25 53 NCN20 U NO 110 160 56 68 96 49 61 89 28 es 13 25 53 NCN30 U NO 110 160 56 68 96 49 61 89 28 ea 13 25 53 NCN40 U NO 120 130 56 68 96 49 61 89 28 40 68 13 25 53 220 360 56 68 96 49 61 89 28 40 68 13 25 53 NJ 2 V3 N 40 50 56 68 96 49 61 89 28 ao 68 13 25 53 140 130 56 68 96 49 61 89 28 40 68 13 25 53 NJ 20 U 4N 150 130 56 68 96 49 61 89 28 40 68 13 25 53 56 68 96 49 61 89 28 40 68 13 25 53 NJ 40 N 180 130 56 68 96 89 68 NJ 50 FP N 56 68 96 89 68 Seite 2 3 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 e D 38116 Braunschweig Physikalisch Technische Bundesanstalt P B Braunschweig und Berlin 2 Erg nzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Pr fbericht
181. o the manufacture and supply of this equipment The marking of the equipment shall include the following 9 2G EExiallC T6 Braunschweig June 30 2000 sheet 1 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 13 SCHEDULE 14 EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X 15 Description of equipment The cuboidal inductive sensors types FJ NJ and NC are used to convert displacements into electrical signals The cuboidal inductive sensors may be operated with intrinsically safe circuits certified for categories and explosion groups EEx ia IIC or IIB resp EEx ib IIC or IIB The category as well as the explosion group of the intrinsically safe cuboidal inductive sensors depends on the connected supplying intrinsically safe circuit Electrical data Evaluation and supply circuit type of protection Intrinsic Safety EEx ia IIC IIB resp EEx ib IIC IIB only for connection to certified intrinsically safe circuits maximum values 1 25mA 1 52 1 76 mA P 34 mW 64 mW
182. om Siemens see Section 1 4 Customer Product Support Refer to the Parts List section for recommended on hand spare parts 5 3 1 Input Shaft Replacement Design Level A or B When replacing the input shaft in a design level A or B positioner order the Universal Input Shaft used in Design Level D and the adapter needed for coupling to the actuator or feedback linkage See Table 1 4 Option Kits for part numbers Note It may be necessary to change additional mechanical feedback components It may be necessary to add a shim between the positioner and mounting plate 5 2 September 2012 SD760 Maintenance 5 3 2 I P Transducer Filter Replacement Each I P transducer contains a field replaceable supply air input filter Frequency of filter replacement is dependent upon the cleanliness of the supply air piped to the positioner If the I P transducer seems to be sluggish the filter may simply be dirty To replace the filter l 2 5 6 Remove supply air pressure from the positioner and then loosen the four cover screws Remove the cover To locate the filter access screw refer to Figure 4 11 the slotted countersunk screw is directly above the wire terminals on the I P transducer Remove the access screw and use a scribe or other pointed instrument to carefully pick out the installed filter Do not damage a mesh screen underneath the filter Align the replacement filter concentrically over the hole in the transducer Using a
183. on a0 le 100 eo Pr fbericht Ex 04 23369 Zertifizierungsstelle Explosionsschutz Braunschweig 26 Februar 2004 Im Auftrag Seite 2 2 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 ERGANZUNG gem Richtlinie 94 9 EG Anhang Ill Ziffer 6 zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Ger t Quaderf rmige induktive Sensoren Typen FJ NJ und NC Kennzeichnung I 2 G EEx 1 T6 bzw G EEx ia T6 Hersteller Pepperl Fuchs GmbH Anschrift K nigsberger Allee 87 68307 Mannheim Deutschland Beschreibung der Erg nzungen und Anderungen Die quaderf rmigen induktiven Sensoren der Typen FJ NJ und NC d rfen zuk nftig auch wie in den Pr fungsunterlagen zum Pr fbericht PTB Ex 06 25344 beschrieben gefertigt und betrieben werden Die Anderungen betreffen die Erweiterung der Typenreihe NC neue Typen die Einf hrung einer Typenreihe NB den inneren Aufbau weitere Schaltplanbeispiele neue LED Typen neue Vergussmasse die Festlegung von Einsatzbedingungen als Ka
184. or for the application and use of information in this document The information herein is subject to change without notice Procedures in this document have been reviewed for compliance with applicable approval agency requirements and are considered sound practice Neither Siemens Industry Inc nor these agencies are responsible for product uses not included in the approval certification s or for repairs or modifications made by the user September 2012 iii Contents SD760 iv September 2012 SD760 Preface PREFACE Conventions and Symbols The following symbols may be used in this manual and may appear on the equipment The reader should become familiar with the symbols and their meaning Symbols are provided to quickly alert the reader to safety related text Symbol Meaning Indicates an immediate hazardous situation which if not avoided will result in death A DANGER or serious injury Indicates a potentially hazardous situation which if not avoided could result in death Ad run or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor A CAUTION or moderate injury Indicates a potentially hazardous situation which if not avoided may result in CAUTION property damage Indicates a potential situation which if not avoided may result in an undesirable NOTICE result or state Important Identifies an act
185. or the new types of cuboidal inductive sensors is to be taken from the table types C L maximum permissible ambient temperature in C for application in l temperature class en T1 T1 T1 T1 INCN2 F56 N1 100 100 75 90 100 70 85 100 55 70 87 NBN4 V3 NO 100 100 73 88 100 66 81 100 45 60 89 30 45 74 Test report Ex 01 20124 Braunschweig 2001 08 23 Dr Ing U Johannsmeyer Regierungsdirektor Sheet 2 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 2 SUPPLEMENT according to Directive 94 9 EC Annex 111 6 to EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Translation Equipment cubical inductive sensors types FJ NJ and NC Marking 12G EExiallC T6 Manufacturer Pepperl Fuchs GmbH Address K nigsberger Allee 87 68307 Mannheim Germany Description of supplements and modifications The cubical inductive sensors of type series NJ and NC listed as follows may in future also be used in hazardous areas requiring apparat
186. osen four positioner cover screws and remove the cover 5 Thread three hex standoffs two long and one short from the option kit into bosses in the positioner enclosure see Figure 4 2 for the location of long and short standoffs Tighten the three standoffs 6 4 20 mA and IK Q potentiometer feedback option kits only Loosen two screws securing the potentiometer bracket to the circuit board and rotate the bracket counterclockwise see Figure 4 2 This provides clearance while installing the board 7 Place the board on the three standoffs and tighten the captive screws Board Mounting Screw Shaft Extension Long Standoff Under wee Potentiometer Bracket Under and Locking Screw eer z Limit Switch Adjust so potentiometer Pod Ski ao Cams 2 gear fully engages upper cam index gear Direct Reverse Limit Switches 2 Action Switch Board Mounting Screw Terminal Block TB2 Long Standoff Under Board Mounting Screw Short Standoff Under Earth Ground B 1600554a Wire Clamp Ground Screw Figure 4 2 PC Board Installation and Mechanical Limit Switch Components September 2012 4 3 Option Kit Installation SD760 8 10 Mechanical or Proximity Limit Switch option kit Install the extension shaft and compression washer Skip this step and go to Step 9 if a beacon or flat indicator is already installed Place the compression washer on the 1 4 20 threads of the input shaft Install and tig
187. osure Type with 4X IP65 with 3 4 Inch NPT Conduit Connection Standard With Beacon Indicator for Action selections with 90 cams With Stroking Speed Adjusters With Stroking Speed Adjusters and Beacon Indicator With Flat Indicator for Action selections with 60 cam With Flat Indicator for Action selections with 90 cam With Stroking Speed Adjusters and Flat Indicator for Action selections with 60 cam With Stroking Speed Adjusters and Flat Indicator for Action selections with 90 cam 1 3 1 3 1 3 x dle ar oe le les p Enclosure Type 4X IP65 with M25 Conduit Connection Standard With Beacon Indicator For Action selections with 90 cams With Stroking Speed Adjusters With Stroking Speed Adjusters and Beacon Indicator With Flat Indicator for Action selections with 60 cam With Flat Indicator for Action selections with 90 cam With Stroking Speed Adjusters and Flat Indicator for Action selections with 60 cam With Stroking Speed Adjusters and Flat Indicator for Action selections with 90 cam 1 3 Come al lanl Flow Capacity Standard capacity spool valve assembly Cv 0 3 High flow capacity spool valve assembly Cv 0 6 Low flow gain spool valve assembly approximately 1 2 standard flow gain oU Environmental Construction Std temp 760P 40 C to 85 C 40 F to 185 F 760E 40 C to 75 C 40 F to 167 F High temp
188. oth positive or both negative Connections to the following terminals may be swapped A TB2 1 and TB2 2 B TB2 4 and TB2 5 Limit Switch Cable Parameters for Intrinsic Safety Ungrounded Circuit Two Barriers A Cable Capacitance may not exceed Ca of the corresponding Barrier B Cable Inductance may not exceed La of the corresponding Barrier or the cable L R ratio may not exceed the L R ratio of the corresponding Barrier Ambient Temperature Range See Sheet 2 of 13 Details Approved Title J Sweeney Control Drawing for J Sweeney J Sweeney Series 760 Valve Controller 19 May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney Siemens Industry Inc Spring House PA USA 19477 15032 7602 Sheet 11 of 13 Drawing No Proximity Switch Pepperl amp Fuchs GmbH Model NJ2 V3 N Installation Instructions Proximity Switch Intrinsically Safe Installation 1 D7 D8 o9 10 11 Safe Area CSA Certified Single or Dual Channel Pepperl amp Fuchs Switch Isolator Models KHAS aExb KHA6 aExb or KHD2 aExb a RS1 RTA RWI SOT SR SRT SR2 SS1 SS2 ST TA1 or TA2 b 1 2 I P 2 P 2 GS P or 1 2S P 2 FM See P amp F Drawings 116 0155 and 116 0165 Proximity Switch Installation in Division 2 Certification CSA Division 2 Hazardous Area see sheet 1 for details TB2 I CSA Certified Pepperl amp Fuchs Proximity Sensor
189. out alteration Extracts or Physikalisch Technische Bundesanstalt Braunschweig und Berlin 5 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X type2 types typ4 maximum permissible ambient temperature in C for application in temperature class B m E 150 110 IFJTN 65 220 73 88 100 73 88 100 INCB2 FI NO 90 100 73 88 100 66 81 100 45 601 89 100 100 66 81 100 45 60 89 NCN2 F56 N1 100 100 75 90 100 88 100 INBNG F69 NO 100 100 72 87 too 65 80 100 41 86 63 INBN4 V3 NO 100 100 73 100 66 81 100 45 60 89 100 100 65 80 100 INBB15 U KNO 110 200 73 88 100 66 81 100 45 1601 89 110 200 73 88 100 66 1 100 45 60 89 105 73 88 100 81 100 45 60 89 300 73 100 66 100 45 60 89 100 100 100 66 81 100 45 60 89 110 160 73 88 100 68 81 100 45 60 89 NCN15 M No 100 100 73 88 100 66 81 100 45 60 89 110 200 100 66 81 100 45 601 89 IEN AN 110 160 73 88 100 66 100 45 co 89 INCN30sU NO 110 160 73 88 100 66 81 100 45 1601 89 220 360 73 88 100 66 81 100 45 60 89 100 66 81 100 45 60 89 INCN40 L2 NO 105 300 73 88 100
190. r equal percentage or quick opening the linear cam is factory installed unless otherwise specified on the order Determine direction of rotation of cam and input shaft CW or CCW with increasing input signal This information will be needed to 1 orient the feedback lever design level D 2 change the cam if necessary and 3 index the cam Fasten the mounting bracket to the positioner Mounting bracket shape will vary with the design of the actuator Read the positioner design level A B or D See the next to last character in the 14 character model designation on the nameplate label Figure 1 1 e Design level D The end of the positioner input shaft protruding from the back of the positioner will be D shaped round shaft with a flat on one side Perform steps 4 and 5 below e Design level A or B The input shaft and feedback lever are permanently attached Go to step 6 Design Level D Fasten the linear lever adapter to the positioner input shaft If desired apply a thread locking solution to the adapter setscrew Tighten the adapter setscrew on the flat of the input shaft to prevent adapter slippage Design Level D Orient the feedback lever and install the retaining clip as follows 1 Orient the feedback lever as described and shown in Figure 2 9 Linear Adapter Feedback Nut Lever gt Note that one side ofthe feedback lever is imprinted with CCW FACE 760 CW AWAY This message means that When the C
191. rements Met by the standards mentioned above Zertifizier i Braunschweig June 30 2000 Dr Ing U Johannsmeyer Regierungsdirektor sheet 4 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt e Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 SUPPLEMENT according to Directive 94 9 EC Annex III 6 to EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Translation Equipment Cuboidal inductive sensors types FJ NJ and NC Marking 9 126 EExiallC T6 Manufacturer Pepperl Fuchs GmbH Address 68307 Mannheim Deutschland Description of supplements and modifications The existing EC type examination certificate for the cuboidal inductive sensors of types FJ NJ and NC will be extended for the types NCN2 F56 N1 and NBN4 V3 NO corresponding to supplementary test documents listed in the test report The Electrical data listed below are valid for these types Furthermore the cuboidal inductive sensors of types FJ NJ and NC may in future also be manufactured according to the supplementary test documents of the test report The modifications conc
192. ries 760 Valve Controller Drawing No 15032 7602 Sheet 6 of 13 Potentiometer Intrinsically Safe and Division 2 Installation Ungrounded Circuit Two Dual Channel Barriers Safe Area Hazardous Area see sheet 1 for details Constant Dual Channel Barrier Current 1 zer Voltage Dual Channel Barrier Measuring 2 Circuit Barriers 1 and 2 must be CSA Certified and FM Approved dual channel grounded Shunt Diode Barriers with output safety parameters as follows Voc Uo Channel 1 earth lt 9V Voc Uo Channel 2 earth lt 9V Isc Io Channel 1 or Channel 2 x 0 1A CSA Certified and FM Approved MTL 761 Dual Channel Barrier is recommended as Barrier 1 and 2 Connections to the terminals TB1 V1 and TB1 V3 may be swapped Potentiometer Cable Parameters for Intrinsic Safety Ungrounded Circuit Two Dual Barriers Maximum Values Capacitance Inductance L R Ratio A amp B 0 31 uF 110 uH 35 uH per Ohm C amp E 1 32 uF 440 uH 140 uH per Ohm DF amp G 3 52 uF 880 uH 280 uH per Ohm Gas Groups Ambient Temperature Range See Sheet 2 of 13 Details Approved Title J Sweeney Control Drawing for J Sweeney e J Sweeney Series 760 Valve Controller 19 May 08 Minor correction pg 13 J Sweeney 22 June 11 Correct pg 12 add SII J Sweeney Siemens Industry Inc Spring House PA USA 19477 15032 7602 Sheet 7 of 13 Drawing No Limit Switch Installation Limit Switch Intrinsi
193. rn potentiometer without end stops so it cannot be damaged by rotating past the end of its range See Figure 4 5 Potentiometer Bracket and Locking Screw Alignment Mark Figure 4 5 Potentiometer Alignment Mesh the gears lightly to eliminate backlash and tighten both of the bracket mounting screws The red alignment mark should mesh within two gear teeth of the centerline of the gears 4 6 September 2012 SD760 Option Kit Installation 4 Set the 4 20 mA feedback Dir Rev Action switch refer Table 4 2 For example while looking at the front of the positioner if you want the output to increase from 4 mA to 20 mA as the input shaft rotates CCW set the switch to position 2 Table 4 2 Limit Switch Position for Reverse or Direct Action Dir Rev Action Shaft Rotation for Partial view of em mA Switch Position 4 20 mA Output Board showing nO Rey swans Pos2 and Zero and Span Pos CEW Potentiometers Components are on back of board MH00567a 5 Connect a DC power supply and ammeter in series to terminals V1 and V2 as shown in Figure 4 6 Ammeter 4 20 mA Feedback 5 Power Supply Option 3 10 36 Vdc E Terminals V1 and V2 R Load Figure 4 6 4 20 mA Loop Calibration Apply supply air pressure and set the valve to the desired 4 mA position 6 7 Set the 4 mA output with the potentiometer labeled ZERO 8 Set the valve to the desired 20 mA output position 9 Set the 20 mA output with the
194. rocessor memory operating system A copy of the product Service Instruction User s Manual or other technical publication should be at hand The Siemens public Internet site see the table has current revisions of technical literature in Portable Document Format for downloading To send an instrument to Siemens for warranty or non warranty service call Customer Service and Returns and request a Return Material Authorization RMA IMPORTANT An instrument must be thoroughly cleaned decontaminated to remove any process materials hazardous materials or blood born pathogens prior to return for repair Read and complete the Siemens RMA form s For support and the location of your local Siemens representative refer to the table below for the URL of the Process Instrumentation PI portion of the Siemens public Internet site Once at the site click Support in the right column and then Product Support Next select the type of support desired sales technical see the table below documentation or software September 2012 1 9 Introduction SD760 Online Support Request http www siemens com automation support request Technical Support 1 800 333 7421 8 a m to 4 45 p m eastern time Monday through Friday except holidays Customer Service amp Returns Public Internet Site Technical Publications in PDF 1 800 365 8766 warranty and non warranty http www usa sieme
195. ructions are provided with most kits See Table 1 5 for a partial list Contact Siemens Process Instrumentation for the current list of feedback kits e Cam Kit Order to typically linearize the valve characteristic A linear cam is installed in the positioner at the factory unless otherwise ordered and several models include a selection of cams see Table 1 2 Model Designation for the cams included with a particular positioner model See Table 1 5 for cam kits e Output Option Kit Order to add features e g Mechanical Limit Switches Proximity Limit Switches Feedback Potentiometer and 20 mA Feedback to a positioner These kits are also used when servicing a positioner to replace a failed assembly Installation is described in Section 4 of this manual and in an installation instruction provided with most kits See Table 1 5 for output option kits The circuit board based output option kits listed in Table 1 1 were available at the time this manual was published Also see Table 1 5 for additional kit details and part numbers Contact the factory or your local Siemens Industry Inc Process Industries division representative for current options Refer to Customer Product Support later in this publication for contact information 1 6 September 2012 SD760 Introduction Table 1 4 Bracket Kits BRACKET DIMENS
196. s and a pair of clearance slots that match those in Model 750E and 750P Positioners The pair of countersunk holes 1s for mounting the Model 760 See Figure 4 13 below The adapter plate can also be used for mounting a Model 760 in other situations as well See Table 1 4 for kit part number Model 760 dimensions are shown in Section 2 Installation Feedback Lever Feedback Pin Compatibility A Model 750 feedback lever linear applications has a 1 4 inch slot for a 1 4 inch feedback pin This is the same as a Model 760 Design Level A or B assuring compatibility If replacing a 750 with a 760 Design Level D which uses a 5 16 inch feedback pin it will be necessary to change some components such as the feedback lever in the feedback linkage Refer to Section 5 2 Feedback Lever and Feedback Pin Compatibility September 2012 4 13 Option Kit Installation SD760 Model 760 Back View gt Q 6 o Positioner to Adapter Plate Mounting Screws i Tien Countersink for KE me 1 4 20 2 Places S 1 0 e 25 4 AS 5 16 18 Tap 2 Places Clearance Slot 750 Adapter Plate 760 Enclosure Exhaust Vent Under Plate MG00408c Figure 4 13 Model 760 Positioner with Optional Model 750 Adapter Plate 4 14 September 2012 SD760 Maintenance 5 0 MAINTENANCE The positioner requires no routine maintenance It is highly recommended that quality instrument air be used as described in section 2 4 2 Instrument Air Requ
197. s das Zeichen X hinter der Bescheinigungsnummer steht wird auf besondere Bedingungen f r die sichere Anwendung des Ger tes in der Anlage zu dieser Bescheinigung hingewiesen 11 Diese EG Baumusterpr fbescheinigung bezieht sich nur auf Konzeption und Bau des festgelegten Ger tes gem Richtlinie 94 9 EG Weitere Anforderungen dieser Richtlinie gelten f r die Herstellung und das Inverkehrbringen dieses Ger tes 12 Die Kennzeichnung des Ger tes mu die folgenden Angaben enthalten 126 EExiallC T6 elle Explosionsschutz Braunschweig 30 Juni 2000 Dr Ing U Johannsmeyef A Regierungsdirektor Seite 1 4 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 13 Anlage 14 EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X 15 Beschreibung des Ger tes Die quaderf rmigen induktiven Sensoren Typen FJ NJ und NC dienen zur Umformung von Weg nderungen in elektrische Signale Die quaderf rmigen induktiven Sensoren d rfen mit eigensicheren Stromkreisen die f r die Kategorien und Explosionsgruppen EEx ia IIC oder IIB bzw EEx ib IIC oder IIB
198. s section is installation of a retaining clip on a feedback lever IMPORTANT Before proceeding the positioner should be mounted on the actuator the feedback linkage installed positioner and actuator piped and for Model 760E positioner input signal connections completed September 2012 3 1 Cam Indexing and Positioner Calibration SD760 3 2 1 Cam Identification Three standard cam profiles are available LIN linear EP modified equal percentage and QO quick opening The letters CW and CCW identify the cam lobes e Use the CW lobe when the input shaft as viewed in Figure 3 1 rotates clockwise with an increasing input signal e Use the CCW lobe when an increasing input signal causes the input shaft to rotate counterclockwise Figure 3 2 shows standard 60 and 90 cams and Figure 3 3 shows the characteristics of the three standard cams Max Range Cam Index Triangle Cam Mid Range Cam a Index Triangle 90 ndex Gear Linear Cam Only Lower Cam Index Min Range Index Triangle Visible Under Upper Cam Index Cam Locking Screw Cam Follower Cam Locking Bearing Nut Input Shaft 2 S I 90 Degree Cams 60 Degree Cams Figure 3 2 Standard Cams 3 2 September 2012 SD760 Cam Indexing and Positioner Calibration 100 T 5 2 80 Quick 5 Opening S Square 5 Root E 60 E E 40 Equal 5 Percentage 8 9 E z s E S 20 gt x 0
199. sE a ele ele NIN 00 00 pod ford peed IS 00 00 pod bond bend bond boo boat 00 00 00 00 00 O o0 CO Hd Fed Bild Bo NJ 15 M1 N NJ 50 FP N NCN50 FP NO NJ 0 8 F N NJ 1 5 F N NJ 2 5 F N NJ 2 F1 N NJ 2 V3 N NJ 4 F N NJ 6 F N NJ 10 F N NCN15 M NO 16 Test report PTB Ex 00 29269 sheet 3 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X 17 Special conditions for safe use 1 For the application within a temperature range of 60 C to 20 C the cuboidal inductive sensors types FJ NJ and NC must be protected against damage due to impact by mounting into an additional housing 2 The connection facilities of the cuboidal inductive sensors types FJ NJ and NC shall be installed as such that at
200. sche Bundesanstalt Braunschweig und Berlin 4 Erganzung zur EG Baumusterpriifbescheinigung PTB 00 ATEX 2032 X Temperaturklasse T6 T5 T4 T4 T6 T5 T4 T1 T1 FJ 6 110 N 150 110 59 71 99 56 68 96 45 57 81 37 49 63 FJ AN 65 220 59 71 99 56 68 96 45 57 81 37 49 63 NCB2 F1 NO 90 100 56 68 96 49 61 89 28 40 68 13 25 53 NCB2 V3 NO 100 100 56 68 96 49 61 89 28 40 68 13 NCN2 F56 N1 100 100 57 69 97 53 65 93 37 49 77 NBN3 F69 NO 100 100 55 67 95 48 60 88 24 36 62 337 NBN4 V3 NO 100 100 56 68 96 49 61 89 28 40 68 13 25 53 NCN4 V3 NO 68 96 49 et 89 28 40 68 13 25 53 NCB15 U NO 96 49 61 89 28 40 68 13 25 53 68 96 49 61 89 28 40 68 Typen NCN15 M NO 68 NCB20 L2 NO 56 68 96 49 61 89 28 40 68 NCN20 U NO 56 68 96 61 89 56 68 96 61 89 49 40 68 NCN40 L2 NO NCNSO FP NO 220 360 56 68 96 49 61 89 28 40 68 INJ 0 8 F N 30 50 56 68 96 49 et 89 28 40 55 en 56
201. sig 20027 299 76 1 268 Lockwasher 8 Ext Tooth 51 52 52a 52b 53 54 55 56 57 58a 59a 59b 61 62 63 64 65 67 70 71b 72a 72b 73 74 75 76 Io n oe 8 Page 2 of 3 December 2011 PARTS LIST Drawing No 16300 125PL Rev December 2011 30 Dame e 056 Screw 174 30 x 172 Lg Flat Socket Head Cap gt 53 SeNoe3 ReanngClpDesgnLewlD oo Linear Adapter Design Level D as 96 1 7440 Flat Washer For Cover Retaining Screws 4 97 98 99 Labels 100 Screw Flat Indicator Kit Lever Arm Linear Action Design Level D 3240 Threaded Plug In lieu of Gauges December 2011 Page 3 of 3
202. st the location of the clip on the lever as shown in Figure 3 6 detail C This will allow the pin to slide away from the lever pivot point as the lever moves away from mid stroke Design Level D retaining clip shown at right 1 2 3 Note whether the CW or CCW cam lobe is being used see step 7 above Figure 3 7 shows retaining clip positions in details A and B Select the position that 1 provides consistent retaining action as the feedback pin moves in the slot and 2 locates the clip where it does not interfere with nearby parts The clip may be installed on either side of the lever The hooked ends of the clip will fit into recesses cut into the lever e CW Cam Lobe Figure 3 7 detail A shows the correct installation of the retaining clip for pressure on the upward side of the feedback lever slot e CCW Cam Lobe Figure 3 7 detail B shows the same for the downward side of the slot With the lever at mid stroke adjust the location of the clip on the lever such that the side of the clip closest to the linear adapter is close to the feedback pin This will allow the pin to slide away from the linear adapter as the lever moves away from mid stroke See Figures 2 9 3 6 detail C and 3 7 Go to Section 3 3 Calibration after installing the clip The 2 feedback lever must have the retaining clip installed so the clip engages the alignment pin as shown in Figure 2 9 September 2012 3 5 Cam Indexing and Positioner Calibrat
203. tallation 6 Index the cam and calibrate the positioner Refer to Section 3 Cam Indexing and Positioner Calibration as needed 7 Install beacon or flat indicator and PC board based option removed during calibration 8 Install the cover and tighten the cover screws to 20 Ib in 2 3 N m 4 4 TRANSDUCER KIT This section describes installation of the I P Transducer Kit in a Model 760P converting the positioner to a Model 760E Refer to the kit instruction supplied with the I P Transducer for additional information 1 Remove supply pressure from the Positioner and loosen four screws securing the cover Remove the cover 2 Placea small amount of non hardening pipe sealant on the pipe plug from the transducer kit Thread the plug into the T pneumatic input port 3 Refer to Figure 4 11 and the exploded view drawing in the Parts List section and remove the screw securing the 1 1 2 inch square manifold plate near the spool block Remove the plate Save the two O rings 4 Place two O rings from Step 3 in the enclosure recesses I P Transducer Wire Terminals Left Terminal Right Terminal Transducer and Mounting Screw Manifold Block with Two O Rings Do NOT adjust the I P calibration screws Nd Two O Rings in Recesses Ground Screw Model 760P Manifold Plate Not Shown Earth Ground Wire Clamp Conduit Wiring d Entrance Wire Clamp Pipe Plug in T aA Input Port for I P Wires
204. tation scale 1 1 date 2010 jun 03 Control Drawing change notice respons US DRL F PEPPERL FUCHS NAMUR SENSORS FM ih Mis approved US DWR 1 16 0165F Twinsburg norm US GAP sheet 8 of 8 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 EG Baumusterpr fbescheinigung 2 Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen Richtlinie 94 9 EG 3 EG Baumusterpr fbescheinigungsnummer PTB 00 ATEX 2032 X 4 Ger t Quaderf rmige induktive Sensoren Typen FJ NJ und NC 5 Hersteller Pepperl Fuchs GmbH 6 Anschrift D 68307 Mannheim 7 Die Bauart dieses Ger tes sowie die verschiedenen zul ssigen Ausf hrungen sind in der Anlage zu dieser Baumusterpr fbescheinigung festgelegt 8 Die Physikalisch Technische Bundesanstalt bescheinigt als benannte Stelle Nr 0102 nach Artikel 9 der Richtlinie des Rates der Europ ischen Gemeinschaften vom 23 Marz 1994 94 9 EG die Erf llung der grundlegenden Sicherheits und Gesundheitsanforderungen f r die Konzeption und den Bau von Ger ten und Schutzsystemen zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen gem Anhang I der Richtlinie Die Ergebnisse der Pr fung sind in dem vertraulichen Pr fbericht PTB Ex 00 29269 festgelegt 9 Die grundlegenden Sicherheits und Gesundheitsanforderungen werden erf llt durch bereinstimmung mit EN 50014 1997 EN 50020 1994 10 Fall
205. tegorie 1 Gerat f r jetzt alle quaderf rmigen induktiven Sensoren die Bestandteil dieser EG Baumusterpr fbescheinigung sind sowie die Anpassung der Besonderen Bedingungen Die EG Baumusterpr fbescheinigung wird um folgende Typen der quaderf rmigen induktiven Sensoren erweitert NBN3 F69 NO NBNA4 V3 N0 Y 189289 NCNAO L2 NO NCB20 L2 NO Seite 1 6 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstait Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt Braunschweig und Berlin 4 Erganzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X F r folgende Typen der quaderf rmigen induktiven Sensoren werden die Einsatzbedingungen als Kategorie 1 Gerat mit dieser 4 Erg nzung neu festgelegt FJ 6 110 N NJ 1 5 F N FJ 7 N NJ 2 F1 N NCN2 F56 N1 NJ 2 5 F N NBN3 F69 NO NJ 3 V3 N NBN4 V3 NO NJ 4 F N NBN4 V3 NO Y 189289 NJ 6 F N NCNA40 L2 NO NJ 10 F N NCB20 L2 NO NJ 15 M1 N NJ 0 8 F N NJ 30P U 1N Zur besseren Verst ndlichkeit werden die Elektrischen Daten sowie die Tabellen welche die Zusammenhange zwischen den h chstzul ssigen Umgebungstemperaturen den Temperaturklassen den
206. ten ts 2 17 2 5 1 Non Hazardous Locatons eene nennen trennen eren enne nennen 2 17 2 52 Hazardous Locations ee re Ae derat iue tt a rtu d er te 2 17 2 5 2 1 FM and CSA Hazardous Location Precautions cccesccesecssesseceeceseceeeeneecaeeeseeeeeeseeeereneens 2 18 2 5 2 2 Sira Certification Service Special Conditions for Safe 2 19 2 5 2 3 Supplemental Instructions for ATEX Certified Model 2 19 2 5 2 4 Hazardous Location Installation Steng 2 19 2 5 2 5 Control Drawings Declarations and Certifications essere 2 20 3 0 CAM INDEXING AND POSITIONER CALIBRATION eee eee eese nete enean en etin ense tasse taste ense teen aea 3 1 3 1 EQUIPMENT NEEDE D ra eea AN E a AE AAA T A AN AS OA AA AAA 3 1 3 2 CAM INSTALLATION AND INDESINO 3 1 3 21 Cam Identifications las eet tete itta mit eto an tial tet e orte 3 2 3 22 Carin In x tin Go oe 3 3 3 3 CALIBRATION eee etre eei ie eerte eerte teste ie ete tnde ee eee Eben innen binnen 3 7 3A SPLIT RANGING cenin ni o Ta tette een A TR WE I n Eee HE Ee DS HE e Ee ER RE es 3 8 4 0 OPTION KIT INSTALLATION 4 1 4 1 PC BOARD BASED OUTPUT OPTION KITS 2 4 2 AMT Installation 2 2 02 ooo ver dr tete pet Cones dates ike doses sackets etat rete 4 3 4 1 2 Calibration and Wiring of PC Board Based Options nenne
207. the cover is installed Reinstall positioner cover Tighten cover screws to 20 Ib in 2 3 N m E D A Check that the correct message OPEN or CLOSED appears in all lens windows September 2012 4 9 Option Kit Installation SD760 4 2 2 Flat Indicator Use the following procedure to re install the Flat Indicator after the positioner has been calibrated See Figure 4 10 1 Place the compression washer onto the 1 4 20 male threads of the input shaft Thread the extension shaft onto the input shaft Tighten the extension shaft until the compression washer is completely flat Place the indicator disk on the end of the extension shaft Install the hold down screw but do not tighten Apply the minimum input signal 3 psi or 4 mA to the valve positioner Rotate and position the indicator as needed Tighten hold down screw Install positioner cover Tighten cover screws to 20 Ib in 2 3 N m Sv dee 28 o Check that the indicator provides the proper indication MH00550a Shaft Extension on Input Shaft Compression Washer Flat Indicator with Mounting Screw bal wW wW e I Figure 4 10 Flat Indicator 4 3 INPUT SHAFT KITS FOR DESIGN LEVELS A AND B An Input Shaft Kit for Design Levels A and B contains an input shaft that terminates in either a feedback lever for linear applications or a NAMUR shaft end or square shaft end for rotary applications Note Shaft kits for design levels A and B hav
208. the cut end Re install the pin 8 Mount the positioner on the actuator and guide the feedback pin into the slot in the feedback lever Note Design Level D The retaining clip is typically installed on the feedback lever at the factory If this makes inserting the 5 16 inch feedback pin in the feedback lever difficult remove the clip and either reinstall it after inserting the pin in the lever slot or when indexing the cam in Section 3 Cam Indexing and Positioner Calibration Reposition the retaining clip on the feedback lever as shown in Figure 3 6 or 3 7 2 3 2 Rotary Actuator Applications Figure 2 12 shows a positioner and a typical rotary actuator The positioner is mounted to the actuator using a bracket and appropriate hardware Actuator valve position is fed to the positioner through a NAMUR shaft adapter or other style adapter Figure 2 13 shows typical adapters for design levels A B and D The adapter on the positioner input shaft will often directly engage the actuator shaft In other instances an additional coupler will be needed to transfer actuator shaft rotation to the positioner input shaft The mounting bracket and shaft adapter s will vary with positioner design level and model as well as with actuator manufacturer and actuator model Figure 2 14 shows several feedback methods Mounting kits and adapters are available from Siemens for many rotary actuators 2 10 September 2012 SD760 Installation Read the following
209. tic direct or reverse acting Division 1 Group E F for models 22 06 66 O 4 20 mA or 20 014 mA 22 06 67 22 06 68 22 06 69 only An approved seal must be used at the enclosure conduit Hazardous Area opening to maintain Intrinsic Safe circuit integrity Class Division 1 LA OMNE Groups C D No revision can be made without CSA notification E BARRIER PARAMETERS Werkstlickkanten nach DIN 6784 Allgenelntoleranzen bis 6 bers Uber oj Uber 00 max voltage Vmax min resistance Rmin e Vorschrift hne Angab ohne Angaben o DIN 7168 m lag sos 203 e ee po ce BE 30 e BETA puis z L ngenma e Winkelma e 28 120 Tag Name Benennung nan MEL Connection Diagram ger l P Converter 22 06 XX BEY WI E pese I Renz ug E Das Urheberrecht an dieser Zeichnun verbleibt bei uns Vervietfalti rechtliche Benutzun Dritte hat zivit Pa Ab ident Nr Bla von 2 CES MEM sq uve a S q p BB 900842 CSA ER e EEE I BEE EE SER ABB Automation Products Control Document No 900842 CSA Approved for I P Converter Type 22 06 XX Hazardous Area Nonhazardous Area Class Division 1 Groups A B C D intrinsically safe circuit V P circuit resistance Riz260 ohms 10 Vmax Rmin see table below at 20 C TCR 0 4 1K L CSA Approved Safety barrier ADD
210. tion 1 Mount the positioner on the actuator using a Siemens bracket kit or installer fabricated mounting bracket Install either the Siemens mechanical feedback components or installer fabricated feedback components 2 Change the cam to the desired type and lobe as necessary and index the cam Refer to Section 3 2 Cam Installation and Indexing 3 Install options e g Output Option Kit Indicator Option Kit in the positioner Refer to Section 4 Option Kit Installation and to the Instructions provided with the kit 4 Calibrate the positioner align the beacon or flat indicator as needed and check that the valve operates correctly Refer to Section 3 3 Calibration Hazardous Area Installations Before continuing read the following warning If installing in a hazardous area refer to Siemens control drawing 15032 7602 and the certifications following Section 2 5 Electrical Connections The positioner approvals plate Figure 1 2 must display the required agency approvals for the installation location and hazardous area classification A WARNING Electrical shock hazard e Explosion hazard Y Can cause death or injury 1 22 SUN e Remove power from all wires and terminals before working on US equipment e n potentially hazardous atmosphere remove power from equipment before connecting or disconnecting power signal or other circuit e Observe all pertinent regulations regarding installation in hazardous area
211. tion as necessary Refer to Section 2 3 1 Linear Actuator Applications as needed e Linear action The feedback pin moves freely in the feedback lever slot for the entire valve stroke Adjust the pin position and positioner location as necessary Shorten the feedback pin if it contacts adjacent parts or the positioner during normal range of motion e Rotary and linear action The feedback linkage moves smoothly without binding and does not prevent the valve from fully stroking e Rotary and linear action All linkage hardware and positioner mounting hardware is secure Elevating the zero and suppressing the span will provide more valve seating force For example setting the zero at 2 input and spanning at 98 input will assist the valve in closing tightly and opening fully Cams are designed to allow 1096 over under range However if under range is used the zero and span will be slightly interactive Zero Adjustment Screw Span Adjustment Screw Zero Lock Screw Span Lock Screw MH00548a Figure 3 8 Calibration Adjustments 1 Make all needed pneumatic and electrical connections Refer to Section 2 Installation as needed See Figure 4 11 for I P Transducer terminal polarity 2 Remove the positioner cover by loosening four cover screws September 2012 3 7 Cam Indexing and Positioner Calibration SD760 3 Apply supply pressure to the positioner and actuator A CAUTION Do not exceed the
212. tion is converted by the feedback linkage to a rotary motion and coupled to the positioner input shaft This linkage will vary with positioner design level and model as well as with actuator manufacturer and actuator model Mounting kits and feedback linkage components are available from Siemens for many actuators Figure 2 4 Positioner with Typical Linear Actuator Note the Installation Considerations on page 2 7 Then perform the Mechanical Installation procedure on page 2 9 A typical Siemens linear bracket kit is used to mount the positioner on a linear or rising stem actuator and a typical Siemens feedback kit is used to couple the actuator shaft to the positioner input shaft If another mounting bracket and feedback linkage will be installed use this procedure as a guide The input shaft and feedback lever for design levels A and B and for design level D are shown in Figures 2 5 and 2 6 Note Refer to the Kit Installation Instructions supplied in Siemens bracket kits and adapter kits to mount the positioner and install the feedback linkage 2 6 September 2012 SD760 Installation Installation Considerations e The positioner may be mounted in any orientation e When the installation is completed the feedback lever must be approximately perpendicular to the actuator stem with the actuator at mid stroke e feedback linkage between actuator stem and positioner input shaft typically includes a slotted bracket attached to t
213. to determine the required pneumatic connections between the positioner and the actuator Table 2 3 identifies the actuator fail position with loss of either input signal or supply air for single acting and double acting actuators Table 2 1 Pneumatic Connections PURPOSE Output to actuator Pressure in V2 increases with increasing input signal Supply pressure to system Output to actuator Pressure in V1 decreases with increasing input signal Exhaust port Can be piped away from positioner DO NOT PLUG 760P input port Plugged in 760E electro pneumatic valve positioners A WB Plugging or applying pressure to the Exhaust port will damage the unit and may cause personal injury Pressure in excess of 150 psi in the V1 V2 or Supply port may damage the positioner Supply pressure to the positioner must not exceed actuator maximum pressure rating Input pressure in excess of 35 psi may cause the input gauge to go out of calibration Input pressure of 120 psi may cause the input gauge to burst Table 2 2 Pneumatic Connections TYPE increasing input signal increasing input signal Double acting 1 Note actuator position desired for minimum input signal to positioner 2 Connect V2 to actuator port that causes actuator to move away from position noted in above step 3 Connect V1 to remaining port 2 14 September 2012 SD760 Installation 2 4 1 Piping Pneumatic supply input output and
214. tory of the previous certification and has not been issued as a document in this format e The introduction of Variation 1 SPECIAL CONDITIONS FOR SAFE USE None ESSENTIAL HEALTH AND SAFETY REQUIREMENTS EHSRs The relevant EHSRs that are not addressed by the standards listed in this certificate have been identified and individually assessed reports listed in Section 14 2 CONDITIONS OF CERTIFICATION The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates Holders of Type Examination Certificates are required to comply with the production control requirements defined in Article 8 of directive 94 9 EC This certificate and its schedules may only be reproduced in its entirety and without change Form 9402 Issuel Tel 444 0 1244 670900 Page 4 of 4 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Certificate Annexe Certificate Number Sira O3ATEX4578 sira Equipment Series 760 Valve Controllers Applicant Siemens Energy and Automation Inc CERTIFICATION Issue 0 Number Sheet Rev Date Description 15032 7612 1of6 1 10 Feb 04 General view standard case 15032 7612 2 of 6 1 10 Feb 04 I P converter 15032 7612 3 of 6 1 10 Feb 04 Option PCB parts 15032 7612 4 of 6 1 10 Feb 04 Option PCB layout 15032 7612 5 of 6 1 10 Feb 04 Option board schemati
215. tstechnische Angaben Es darf nicht ohne Absprache mit dem Normenfachmann geandert werden This document contains safety relevant information It must not be altered without the authorization of the norm expert Confidential according to ISO 16016 Only valid as long as released in EDM or with a valid production documentation scale none date 2009 Feb 25 CONTROL DRAWING change noticelrespons US DRL dJPEPPERL FUCHS Nonincendive sensors FM approved US DWR 116 0155E 150 1681 Twinsburg norm US GAP sheet 4 of 1 HAZARDOUS CLASSIFIED LOCATION NONHAZARDOUS LOCATION Class Division 1 Groups A B C D Class 11 Division 1 Groups E F G Class 111 Division 1 Or Any FM certified associated apparatus Class I Zone 0 Groups IIC T6 Ta 60 C with applicable division and group or zone and group approval and with entity parameters Pepperl Fuchs Inc NAMUR output proximity sensor See Tables DIVISIONS ZONES for entity parameters Voc lt Vmax Uo lt Ui Isc lt Imax lo lt li Ca Ci Ccable Co Ci Ccable La 2 Li Lcable Lo Li Lcable Notes 1 For installation in a Division 1 hazardous classified location the wiring must be in accordance with the National Electrical Code NFPA 70 Article 504 For installation in a Zone 0 hazardous classified location the wiring must be in accordance with the National Electrical Code NFPA 70 Article 505 For
216. uble Acting Direct or Reverse 150 psig maximum 0 5 scfm 0 5 scfm 1 0 scfm typical 9 scfm Cv 0 3 9 scfm Cv 0 3 Supply 18 scfm Cv 0 6 Supply 1 2 pressure gain of standard 3 15 psig 3 27 psig see Table 1 3 Model Designation 4 20 mA 90 degree standard 1 2 inch to 6 inches longer lengths available on request Equal Quick Opening Linear 160 60 psi supply standard 80 with high temp option Adjustable 60 to 25 of normal span Adjustable 10 to 60 of normal span 0 5 of normal span typical 0 75 of normal span typical 0 75 of normal span typical 1 0 of normal span typical Less than or equal to 0 2596 of span Within 0 596 of span Less than 0 2 of span for a 5 psi change in supply pressure Intrinsically Safe Entity Class I Div 1 Groups A B C D Class II Div 1 Groups E F G Class III Div 1 When installed in accordance with Siemens drawing 15032 7602 Non Incendive Class I Div 2 Groups A B C D 1 2 September 2012 SD760 Introduction Suitable for Class II Div 2 Groups F G Class III Div 2 CSA Certification reien eiin i Intrinsically Safe Class I Div 1 Groups A B C D Class II Div 1 Groups E F G Class II Div 1 When installed in accordance with Siemens drawing 15032 7602 Suitable for Class I Div 2 Groups A B C D Class II Div 2 Groups F G Class Div 2 EMO ite E HT eem een EN50081 1 and EN5008
217. ure and set actuator and valve to 50 5 2 Loosen but do not remove the potentiometer bracket screws Swing the potentiometer away from the input gear Rotate the potentiometer gear until the red alignment mark is aligned with the input gear See Figure 4 5 3 Mesh gears tightly to eliminate backlash and tighten both bracket mounting screws The alignment mark should mesh within two gear teeth of the centerline of the gears as illustrated in Figure 4 5 4 Set valve to 0 position Read the resistance between V2 and V1 and between V2 and V3 with an ohmmeter One of these two readings will be high and one will be low If low end resistance is less than 0 Q false reading or greater than 130 Q disengage and rotate the potentiometer gear by one tooth until the resistance is between 0 and 130 Q Each tooth on the potentiometer gear represents 128 Q of potentiometer resistance 5 Disconnect calibration equipment Wiring Voltage Feedback Connections are made to terminal block TB1 see Figures 4 4B and 4 8 For voltage feedback connect reference voltage to terminals V1 and V3 and use V2 to measure output voltage Refer to Control Drawing 15032 7602 for installation in a hazardous location Terminals Feedback Potentiometer V1 V2 3 Clockwise Valve Travel 8 v3 J Figure 4 8 1K Q Feedback Potentiometer Schematic Wiring Direct or Reverse Acting Resistive Feedback Refer to Table 4 3 to determine the correct term
218. us of category 1 The modifications exclusively concern the Electrical data modified maximum permissible ambient temperatures for use as category 1 apparatus reduction of the intrinsically safe evaluation and supply circuit to category ia as well as the marking of the following types of cubical inductive sensors NCB2 F 1 NO NCN20 U N0 NJ 20 U N NCB2 V3 NO NCN30 U NO NJ 30 U N NCN4 V3 NO NCN40 U N0O NJ 40 N NCB15 U NO NCN50 FP NO NJ 50 FP N NCB40 FP NO NJ 2 V3 N NCN15 M NO NJ 15 U N In future the marking of the above listed sensors for application as category 1 apparatus will be x 114 G EEx ia IIC T6 The Special conditions are also valid for use as category 1 apparatus without changes Sheet 1 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 2 SUPPLEMENT TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Electrical data Evaluation and supply circuit type of protection Intrinsic Safety EEx ia IIC IIB for connection to certified intrinsi
219. ution 0 1A 125 Vdc Mechanical life 1 million cycles no load 100 000 full Essentially infinite BG nen ee M NNNM Closed Common Repeatability Within 0 3 valve travel span Within 0 3 valve travel span September 2012 1 3 Introduction SD760 1 2 MODEL DESIGNATION Each positioner has a nameplate label and a ratings label inside the cover see Figure 1 1 The nameplate label shows the complete model number serial number and installed options The model designation list Table 1 2 presents the alphanumeric identifier for each model feature The ratings label shows the temperature and electrical ratings MODEL 760P11AAANNND6 Ambient Temperature Range 20 to 76 C SER No 00074915 MFG DATE may be 40 w o Proximity switches and w o EEx nL PON 9200159601 02 25 08 may be 86 w o I P Module SALES No 3001376506 000010 Electrical Ratings 4 20mA Feedback Board 36V 20mA Potentiometer 32V 32mA INSTALLED OPTIONS Limit Switches 250Vac 10A 250Vdc 0 25A 125Vdc 0 64 up D Proximity Switches 25Vdc UP Module 40V 20mA SWITCH 1 LI For Hazardous Locations Explosive Atmospheres ratings and SWITCH 2 temperature considerations refer to Siemens drawing 15032 7602 PROXIMITY SWITCH 1 LI Caution Use supply wires suitable for 5 C above surrounding ambient PROXIMITY SWITCH 2 LI 4 20mA FEEDBACK POTENTIOMETER 1K 9 Visit us at our website http www usa siemens com ia Sample Nameplate L
220. v 438 520 002 429 850 153 448 505 206 438 538 009 448 550 001 Dee Title Description 09 08 05 Manifold Assy 18 08 05 590 ACM 4 20mA 3 15PSI T590 Transducer 02 01 07 Body Assembly T590 Transducer 09 04 07 Coil Lamination Sub assembly T590 Transducer Flapper Sub Assembly T590 Transducer 446 917 001 1 Lamination Stamped T590 Transducer 446 772 002 Bobbin Molded T590 Transducer 448 538 007 2 Coil Assembly T590 Transducer 446 732 963 2 Label Control T590 Transducer 431 990 047 05 04 07 Interconnection Diagram T590 Transducer 438 850 155 Pneumatic Sub Assy T590 Transducer 436 799 061 Circuit Board T590 Transducer CTA P00820 C 14 01 07 Assembly T590 Transducer 432 714 040 E 22 06 06 Cover Hot Stamped T590 Transducer THIS CERTIFICATE MAY ONLY BE REPROD D IN ITS ENTIRETY AND WITHOUT CHAN FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1RS T 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmalobal com FM F ATEX 029 Feb 07 Page 3 of 4 SCHEDULE FM Approvals Urner od She EN Cito Dina to Type Examination Certificate No FMO7ATEX0003X Drawing No Rev Title Description 436 714 036 4 17 08 04 Cover 429 850 166 09 05 06 590 ACP 4 20mA 3 15PSI T590 Transducer 446 732 984 2 05 04 07 Label ATEX T590 Transducer 442 732 985 p 05 04 07 Label ATEX Typed T590 Transducer 441 622 089 4 07 10 04 07 Instruction Manual 446 732 993 LEN 05 04 07 La
221. wie alle weiteren sicherheitsrelevanten Angaben sind von diesen nderungen nicht betroffen Elektrische Daten Auswerte und Versorgungsstromkreis in Z ndschutzart Eigensicherheit EEx ia IIC IIB nur zum Anschlu an bescheinigte eigensichere Stromkreise H chstwerte Typa mez U 16V U 16V 25 1 225 mA 34 mW Pi 64 mW 169 mW 242 mw Seite 1 2 a nn i EE EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Physikalisch Technische Bundesanstalt D I Braunschweig und Berlin 3 Erg nzung zur EG Baumusterpr fbescheinigung PTB 00 ATEX 2032 X Der Zusammenhang zwischen dem Typ des angeschlossenen Stromkreises der h chstzul ssigen Umgebungstemperatur f r den Einsatz als Kategorie 2 Ger t und der Temperaturklasse sowie den wirksamen inneren Reaktanzen f r diesen Typ der quaderf rmigen induktiven Sensoren ist der nachfolgenden Tabelle zu entnehmen mei 2 _ H chstzul ssige Umgebungstemperatur in C bei Einsatz in Typ Ci Li NE Temperaturklasse nF uH T6 T5 T4 T1 wov
222. y Physikalisch Technische Bundesanstalt Braunschweig und Berlin 3 SUPPLEMENT according to Directive 94 9 EC Annex III 6 to EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2032 X Translation Equipment Cuboidal inductive sensors types FJ NJ and NC Marking I2G EExiallC T6 Manufacturer Pepperl Fuchs GmbH Address K nigsberger Allee 87 68307 Mannheim Germany Description of supplements and modifications The EC type examination certificate will be extended for the cuboidal inductive sensor type NJ 3 V3 N The cuboidal inductive sensor type NJ 3 V3 N is exclusively intended for operation in hazardous areas where category 2 equipment is required Further modifications concern the marking the internal construction as well as the operating instructions of the cuboidal inductive sensors These modifications have no affect on the Electrical data the Special conditions and all further safety relevant specifications Electrical data Evaluation and supply circuit type of protection Intrinsic Safety EEx ia IIC IIB only for connection to certified intrinsically safe circuits Maximum values type 1 type 2 type 3 U 16V Uus16eV us16v 1 25mA 1 25mA 1 52 76 mA P 34mW 64 mw JP 169 mw 242 mw Sheet 1 2 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only w
223. y Kit e High temperature application or ozone atmospheric condition Select the Viton Nomex gasket e Other applications Select the neoprene nylon gasket Viton Nomex gasket has a V notch or color dot and a distinct cinnamon scent MH00589a Spool Block Gasket 9 Align the selected gasket with the matching air passages and mounting holes in the new spool block Insert two 8 32 screws from the kit through the block and gasket 10 Install the block and gasket in the enclosure Align the spool block and gasket with the air passages and mounting holes in the enclosure Tighten the hardware to 20 Ib in 2 3 N m 11 Lift the beam assembly slightly and place one end of the spool retaining clip shown below into the bronze bushing in the underside of the beam assembly At the top of the spool block gently bend the clip only enough to insert the free end into the countersink in the end of the spool Do not permanently deform the clip from the original shape e 1 91 020 gt 1 12 Model 760E only Install the I P Transducer MG00524a 13 Check positioner calibration Calibrate as needed Ensure that there are no air leaks and the spool valve operates freely 14 Install the cover and tighten screws to 20 Ib in 2 3 N m 4 6 MODEL 750 ADAPTER PLATE KIT Use the Model 750 Adapter Plate Kit when a Model 760 Positioner is to replace an installed Model 750 Positioner The adapter plate has a pair of tapped hole
224. ypes of synthetic compressor lubricants Some may not be compatible with the materials used in construction of the instrument Wetting of these materials by such an oil mist or vapor etc may cause them to deteriorate This may ultimately result in failure of the positioner A CAUTION Synthetic compressor lubricants in the instrument air may cause deterioration of some positioner components resulting in positioner failure Positioner Materials of Construction Stainless Steel Aluminum Brass Nickel Plated Brass Nickel Plated Steel Polyphenylene Sulfide Silicone Silicone on Fiberglass Neoprene on Nylon Viton fluoroelastomer Viton fluoroelastomer on Nomex Epoxy Polyester powder coat Glass Filled Nylon Polycarbonate Bronze Steel The requirements for a quality instrument air supply can be found in the Instrument Society of America s Quality Standard for Instrument Air ISA S7 3 Basically this standard calls for the following e Particle Size The maximum particle size in the air stream at the instrument should be no larger than 3 microns e Dew Point the dew point at line pressure should be at least 10 C 18 F below the minimum temperature to which any part of the instrument air system is exposed at any season of the year Under no circumstances should the dew point at line pressure exceed 2 C 35 6 F Oil Content The maximum total oil or hydrocarbon content exclusive of non condensables should not exce

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