Safety Controller G9SP
Contents
1. Reconfigurable With the Omron Configuration Tool all aspects of input and output to the unit can be defined simulated tested and validated with an easy to use graphical user interface If you are building with a make once use many profile configurations can be copied and applied to all systems If you are reconfiguring an existing set up it s just as simple When user needs change the set up can be adapted quickly and easily to meet those needs u G9SP CPU Unit Expansion 1 0 Unit L a Option Board 1 0 Ethernet Serial Flexible Unlike hard wired safety relays the Omron G9SP can be reconfigured to multiple purposes Because it is a solid state software driven unit all aspects of its operation can be reconfigured with direct connection to non contact switches or safety mats Three I O sizes are available 20 8 10 16 and 10 4 Covering the full range of typical small to mid sized systems the Omron G9SP also comes with optional expansion units for standard I O signals 12 8 and 0 32 Function blocks up to 128pcs complete this fully flexible range so you can always be sure of a needs match solution Designing Reusing Simulating Packaging Simple Above all the Omron GgSP is simple to use and configure With the Omron Configuration Tool you can quickly define all inputs outputs scope testing simulation validation and operation of your system On screen text and icon2. Information of all safety in and outputs on the standard control system ensure minimum downtime of the machine Machine control Safety control G9SP Standalone safety controller CP1L PLC Safety door switch Ah AE A AY NES ACME AY AS VSR Na N VN ACN Nea MA VININ EEN et Ns VSN NEA Vie NSD Nan S a NaN as GTN Safety light Contactor Emergency Contactor curtain stop G9SP configuration tool B Di e on a i oe es A i i z _ fer a Tiy i azzi Si ele bede el aeee er emri ane 2a 2z ae omnes 3 i Fi a m Eea T errs J ETET e lmr Lee wa i ice niir at Fee ete bas oe y r Drini lopli Poe _ Di ai a a hia memi Os eS La in Emm 3 Easy setup and configuration is provided by a setup wizard be supporting the hardware selection Designing Reusing PANE User defined function blocks Approved configuration elements such as a tested door monitoring solution can be easily stored as a user defined function block and re used in future projects This minimises the time it takes to create a new system configuration Simulating Packaging Integrated Simulator Knowledge building All functions can be tested and simulated in the Configuration Existing configurations are the basis for new projects The Tool so there s no unnecessary additional workload for the G9SP Configuration Tool supports re use of existing and engineer In addition on lin
3. 2173 680 00 www industrial omron de Hungary Tel 36 1 399 30 50 www industrial omron hu Italy Tel 39 02 326 81 www industrial omron it Netherlands Tel 31 0 23 568 11 00 www industrial omron nl Norway Tel 47 0 22 65 75 00 www industrial omron no Poland Tel 48 0 22 645 78 60 www industrial omron pl Portugal Turkey Tel 351 21 942 94 00 Tel 90 216 474 00 40 www industrial omron pt www industrial omron com tr Russia United Kingdom Tel 7 495 648 94 50 Tel 44 0 870 752 08 61 www industrial omron ru www industrial omron co uk South Africa Tel 27 0 11 608 3041 www industrial omron co za Spain Tel 34 913 777 900 www industrial omron es Sweden Tel 46 0 8 632 35 00 www industrial omron se Switzerland Tel 41 0 41 748 13 13 www industrial omron ch More Omron representatives www industrial omron eu Automation Systems e Programmable logic controllers PLC Human machine interfaces HMI Remote I O e Industrial PC s Software Motion amp Drives e Motion controllers Servo systems Inverters Control Components e Temperature controllers e Power supplies Timers Counters Programmable relays e Digital panel indicators Electromechanical relays Monitoring products Solid state relays e Limit switches Pushbutton switches Low voltage switch gear Sensing amp Safety e Photoelectric sensors Inductive sensors Capacitive amp pressure senso
4. Mode Switch Monitoring User Mode Switch Redundant Input Monitoring Single Beam Safety Sensor Redundant Input Single Beam Safety Sensor Non Contact Door Switch Mon Non Contact itoring Safety Mat Monitoring Door Switch Safety Mat Reset and Restart Function Blocks Function Block Name Reset Restart Notation on Function List Reset Restart Connector Function Blocks Function Block Name Multi Connector Routing OMRON Notation on Function List Multi Connector Routing Icon Icon Icon Ti E 7 few ns RESET Restart Standalone Controller Safety controllers Dimensions Safety Controller G9OSP N10S G9SP N10D G9SP N20S OMRON 15 OMRON OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 0 23 5681300 Fax 31 0 23 568 13 88 www industrial omron eu Austria Tel 43 0 2236 377 800 www industrial omron at Belgium Tel 32 0 2 466 24 80 www industrial omron be Czech Republic Tel 420 234 602 602 www industrial omron cz Denmark Tel 45 43 440011 www industrial omron dk Finland Tel 358 0 207 464 200 www industrial omron fi France Tel 33 0 1 56 63 70 00 www industrial omron fr Authorised Distributor CD_EN 02 G9SP brochure Germany Tel 49 0
5. driven menus guide the user quickly through all aspects of set up Clear alerts and system status give any operator an instant overview at every stage of Operation Reconfigure and reuse for real TCO savings Modern production lines must be flexible to cater to changing customer needs This often means being able to change machine set up at short notice for custom jobs or additional requirements With the Omron G9SP it couldn t be easier Function blocks can be redesigned and replaced using the simple GUI swiftly incorporating any application changes or additions Even the most complex controls can be configured easily Clear programming guidance is provided for new users and modification and maintenance have been simplified too Settings can be saved to memory cassette for off line diagnostics and any programming changes can be restored instantly into the Omron G9SP from the same memory cassette Safety in automotive component manufacture A change in machine operation can easily be covered by reconfiguring the application program Certified function blocks for all kinds of safety functions are already on board and ready to use G9SP CPU Unit Expansion 1 0 Unit rr oe Option Board 0 Ethernet Serial Transparent diagnosis Connection to PC PLC via Ethernet makes the G9SP fully accessible Diagnosis troubleshooting and program modification is simple thanks to the USB programming interface and removable m
6. 2000 WS02 G9SP01 V1 configurator Setup disk 10 licenses are oe WS02 G9SP10 V1 indows Vista Setup disk 50 licenses WS02 G9SP50 V1 Setup disk Site license WS02 G9SPXX V1 Expansion units standard 1 0 Appearance Type Number of 1 0 Model In Out Expansion 1 0 unit Sinking 12 8 solid state CP1W 20EDT Sourcing 12 8 solid state CP1W 20EDT1 Sinking 32 solid state CP1W 32ET Sourcing 32 solid state CP1W 32ET1 I O Connecting cable 80 cm long CP1W CN811 Option units Appearance Order code RS 232 Option Board CP1W CIFO1 Ethernet Option Board Ver 2 0 or later CP1W CIF41 Memory Cassette CP1W ME05M Specifications General specifications Power supply voltage 20 4 to 26 4 VDC 24 VDC 15 10 Consumption G9SP N10S 400 mA current V1 300 mA V2 100 mA G9SP N10D 500 mA V1 300 mA V2 200 mA G9SP N20S 500 mA V1 400 mA V2 100 mA Mounting method 35 mm DIN track Ambient operating temperature 0 C 55 C Ambient storagetemperature 20 C 75 C Degree of protection IP20 IEC 60529 Safety input specifications Input type Sinking inputs PNP ON voltage 11 VDC min between each input terminal and G1 OFF voltage 5 VDC max between each input terminal and G1 OFF current 1 mA max Input current 6 mA safety controllers G9SP The G9SP safety controller provides all local safety based in and outputs and controls the safety application e Three CPU types to suit different applications e Clear diagnosis and monitring via
7. Ethernet or Serial connection e Memory cassette for easy duplication of configuration e Unique programming software to support easy design verfication standardization and reusage of the program e Certified according to PLe EN ISO 13849 1 and SIL 3 IEC 61508 G9SP configuration Safety controller G9SP Expansion 0 Units Memory cassette Ethernet option board RS 232C option board Compact non contact door switch Safety mats CJ1 PLC Relays with forcibly guided contacts Configurator Safety output specifications Output type Sourcing outputs PNP Rated output current 0 8 A max per output Residual voltage 1 2 V max between each output terminal and V2 Test output specifications Output type Sourcing outputs PNP Rated output current 0 3 A max per output Residual voltage 1 2 V max between each output terminal and V1 Standard output specifications G9OSP N10S Output type Sourcing outputs PNP ON Residual voltage 1 5 V max between each output terminal and V2 Rated output current 100 mA max For details on the rated output current please refer to the user manual of G9SP 12 OMRON Standalone Controller Safety controllers Control system integration Safety I 0 status becomes transparent The standalone Safety Controller offers diagnosis information in 3 ways 1 via parallel wiring 2 via serial RS232C interface option 3 via Ethernet interface option
8. OMRON Safety Controller G9SP Software based standalone controller family Reconfigure to every need Flexible range suits any system Simple set up and clear diagnosis R St SAFETY realrzing amp INNOVATION Oe The Omron G9SP is a new range of configurable safety controllers suited to the packaging food automotive components injection moulding and printing industries Because it isn t hardwired into your system you benefit from a new flexibility easily reconfiguring the unit when new safety features are added to your set up Three different models are available with a range of I O lines so you can choose the one most suitable for your system Each controller is compatible with the Omron configuration tool recognised by industry as one of the most simple and accessible on the market oon Modular safety control Omron G9SP Global safety levels lower TCO e Configurable unit makes it ideal for building multiple stand alone systems with the same specifications or reconfiguring an existing set up e Handles function blocks for non contact switches single beam sensors and safety mat inputs e Faster and easier integration compared to hardwired systems e Single simple GUI for configuration simulation testing and validation e Greatly reduced set up time e EN ISO 13849 1 ready PLe I__ EEE es EE q Safety as standard Omron has a complete rang
9. e diagnosis reduces debug time proven know how in safety control as well as user defined to a minimum during implementation in the machine control function blocks Which means no more repetition of effort system instead a growing library of safety solutions OMRON 13 Standalone Controller Functions Function Blocks Logic Functions Function Block Name NOT AND OR NAND NOR Exclusive OR Exclusive NOR RS FF Reset SetFlip Flop Comparator Comparator 2 Timer Counter Functions Function Block Name Off Delay Timer On Delay Timer Pulse Generator Counter Up Down Counter Serial Parallel Converter 14 Notation on Function List NOT AND OR NAND NOR EXOR EXNOR RS FF Comparator Comparator2 Notation on Function List Off Delay Timer On Delay Timer Pulse Generator Counter Up Down Counter Serial Parallel Converter Icon Icon 4 a i F a ES i E i E ae Li A Pil a F p amp Fiill itj OH ana Wv vivo vuy Safety controllers Safety Device Function Blocks Function Block Name External Device Monitoring Enable Switch Monitoring Notation on Function List EDM Enable Switch Emergency Stop Switch Moni E Stop toring Light Curtain Monitoring Muting Safety Gate Monitoring Two Hand Controller Light Curtain Monitoring Muting Safety Gate Monitoring Two Hand Controller User
10. e of safety solutions from E stop door and limit switches to safety sensors and safety mats The Omron G9SP is part of the most extensive offering in the industry enabling Omron to supply a full variety of products to solve a range of applications worldwide Because operator safety is paramount in every system we have invested our expertise in developing a full range of fully compatible products Our comprehensive selection of safety products help ensure maximum up time minimum interruption and a fully protected workplace What s more our global network of offices worldwide product availability and unrivalled aftersales support give Omron customers a clear advantage Help and expert advice on installation operation and maintenance are always available wherever you are Programmable o w T o t T Stand alone Controller Safety Network Controller lt Application size gt Configurable flexible simple the key to safety Every safety system relies on correct set up and the most suitable equipment The Omron G9SP makes this easier than ever The features of this product range give your new or existing set up a range of benefits Configurations matrix Safety controller G9SP Expansion I O Units Memory cassette Ethernet option board RS 232C option board Compact non contact door switch Safety mats CJ1 PLC Relays with forcibly guided contacts Configurator
11. emory cassette New Old Easy maintenance without tools Simple unit replacement Because the G9SP is a software based controller replacement is effortless All settings parameters and function blocks can be saved on a PC or Stored on the memory cassette for easy transfer from one unit to another Increased flexibility means decreased TCO Modern packaging machines must be flexible to match changing customer needs With the Omron G9SP application flexibility is built in Choose from three standalone safety controller CPU types then combine with any communication interface or 2 additional standard 1 0 signals All G9SP units support direct connections of all kinds of safety sensors including safety mats non contact door monitoring systems and single beam sensors Presence detection Omron has a variety of pressure safety mats in a range of sizes Useful in any area where personnel may be at risk mats instantly alert the Omron G9SP which can immediately sound an alert or close down any dangerous machinery The Omron G9SP can be monitored and configured from a standard control console via Ethernet serial board or standard I O lines For multiple applications of a single configuration the Omron G9SP memory cassette can be used This means that system designers only need to program the unit once and use the memory cassette to install settings into each identical system Mir oka i Door monitoring D
12. irect connection of all Omron non contact door monitoring solutions is supported by the G9SP family for maximum flexibility and minimum effort in set up and maintenance Safety inputs Standard inputs Safety outputs Standard outputs Standard I O The G9SP family offers a range of easily connected standard I O units This instant interface between safety and standard controls can be used to configure standard control signals into the complete safety configuration Monitoring is simple too via standard I O units or Ethernet serial boards for advanced monitoring Copy configuration without tools Memory cassette for fast simple ease of use Designing safety systems is no longer the complex task it used to be As well as a clear and simple programming interface the Omron G9SP offers the advantage of a memory cassette Programs can be quickly modified and restored with no additional effort 10 Configuration made simple Fipa oe ee Pid Fk Limet haters PO T i Wo i a Temra lerig fer bapa ba we areor ee i pa PH er mia oe k at pat ng didate Pa i oe rimi ji Pap oe i od T When designing or updating a safety system Thanks to a clear and simple user interface designing p configuration used to be one of the most time your system is easier than ever Step by step Spenser diei consuming tasks Not with the Omron G9SP instructions guide you through every aspect of design E cre arn seh eh EE ii Wa sc A simulation to
13. ol allows you to test and correct settings aos se before your system goes live Then thanks to user Sneha teary defined function blocks you can re use any aspect of tinted eet Ponte 8 Terie Coma Pree F your design in future systems Easy configuration All safety functions are ready to use in the G9SP Certified function blocks can be easily selected in the graphical user i interface and customized to fit your application ou BJS a a r Da r se 5 he a a oe ee x i ee ee a gi F ima eam ll a ee ee ei Sel ee ee eee ee ee PE eee oe ee ee i ms i User defined function blocks Approved configuration elements such as a tested door monitoring solution can be easily stored as a user defined function block and re used in future projects This minimises the time it takes to create a new system configuration Knowledge building Existing configurations ar G9SP Configuration Too E tion of effort Standalone Controller Ordering information Appearance Appearance description Order code Standalone 10 PNP safety inputs GOSP N10S Safety Controller 4 PNP safety outputs 4 test outputs 4 PNP standard outputs 10 PNP safety inputs GOSP N10D 16 PNP safety outputs 6 test outputs 20 PNP safety inputs GOSP N20S 8 PNP safety outputs 6 test outputs Software Appearance Media Applicable 0S Order code G9SP Setup disk 1 license Windows
14. rs e Cable connectors Displacement amp width measuring sensors Vision systems e Safety networks Safety sensors Safety units relay units Safety door guard lock switches Although we strive for perfection Omron Europe BV and or its subsidiary and affiliated companies do not warrant or make any representations regarding the correctness or completeness of the information described in this document We reserve the right to make any changes at any time without prior notice
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