Home

trotter fix chamber operator`s manual

Contents

1. 12 CRISS 12 4 5 6 KNIFE SECURING DEVICE 12 4 5 7 CARDAN SHAFT KOUP TORT 13 4 5 8 CARDAN SHAFT SAFETY fO HAN 13 4 5 9 SUPPORTS AND CONDUIT GUIDES l 13 4 5 10 PARKING 010 13 4 5 11 TAILGATE SAFETY LOCK DEVICE 13 Neoni IN e 14 14 4 8 ECOLOGY AND POLLUTION 14 5 TRANSPORT AND HANDLING u ccsscsssssssssssscssssccssssccssssccsssuccsssssccsssuscsssusessssucesssusessssseessssesssuseesssneeessusesssuseesssuecesssnseesssucesseaseess 1 53 LOADING BY rale 2 5 2 LOADING BY CRANE titanate 2 6 GENERAL DESCRIPTION cccccsosscsscssssssssssssssccsssscssssuscssssscssssuscssssucesssusesssuscesssseesssuessssseesssueesssssecesusesessucessssucessoneeessnseeessuceessaseess 1 6 1 MAIN COMPONENTS OF THE ROUND BALER 1 po DESCRIPTION OF THE WORK PROCESS une ae od curatus eier 2 Round baler TROTTER 110 CHAPTER page 7_INSTRUCTIONS FOR USE c cssscssssssssssssssssssscsssscsssssccsssusecssssecsssusesssusessssseesssueeessuscessssesessuseessuseesssneesssucesssaeeesssueeessuecesssseceseneesee 1 I NP EEE 1 7 2 HOOK UP TO THE TRACTOR FOR TOWING 25 1 7 3 HOOK UP TO THE TRACTOR FOR ORK ttr 2 7 31 CONNECTION OF THE CONTROL SYSTEM 3 7 8 2 CONNEC
2. and make it pass twice completely around the wheel R which turning during tying will signal that the twine is being wound around the bale Then thread the twine through the eye O and then through the lower hole FB located on the side Then proceed with the motor twine B through the lower eye O1 and make it pass once completely around the pulley e hen thread the motor twine through the lower twine braking device and eyelet until it protrudes from the small tube TB by about 30cm as shown in the figure Idle twine A e Pass the twine through the twine braking device F2 and the top hole FA located on the side e Then thread the idle twine in the top eyelet O2 and continue through the top twine braking device and eyelet until it protrudes from the small tube TA by about 30 cm as shown in the figure Adjust the amount of twine you wish to use to tie the bale by changing the motor gear A The decal indicating the quantity of twine is shown at side 75P0057 Further information concerning adjustment of the quantity of twine can be found in paragraph 9 4 Adjusting the tying units Chapter 7 page 6 FERABOLI Round baler TROTTER 110 7 5 2_NET LOADING The machine can use rolls of 2000 metres width 990mm The hole inside the cardboard tube of the roll of net must be 75 78mm For good performance of the tying device we advise using a net of 14 16 g m Q Use
3. page 2 FERABOLI Round baler TROTTER 110 8 3_BALE TYING AND UNLOADING When the bale is finished the STOP light on the terminal of the control system comes on together with an acoustic signal because the black pointer of the pressure gauge reaches the red mark R value preset using the adjustment knob and the tying has to be started max pressure 190bar in OPER mode you have to press the START STOP key to start the bale tying cycle e in AUTO mode the bale tying cycle starts automatically after the red pilot light comes on An intermittent audible alarm consisting of three beeps warns that bale tying has started The type of tying that the control unit is getting ready to carry out is the one selected using the button B and indicated by the respective LED lighting up 1 TWINE e B2 NET and which will flash during the entire tying cycle On completion of tying process the STOP light turns red and flashes in this way the control unit advises you that it is time to open the tailgate to unload the bale CAUTION Before opening the tailgate e Make sure that you are on flat ground or in a suitable position if the ground is sloping e Keep any persons away from the machine and especially from behind the tailgate e Operate the lever of the hydraulic selector located on the tractor to open the tailgate An intermittent audible alarm consisting of three beeps gi
4. P downwards with light hammer strokes After adjusting screw back the screws again e Refit the guard and screw it in place with the screws V7 Chapter 9 page 4 FERABOLI Round baler TROTTER 110 9 4_ADJUSTING THE TYING UNITS 9 4 1_DOUBLE TWINE BINDER CAUTION Before doing any maintenance or making any adjustments to the double twine binder e Always switch off tractor and remove the keys from dashboard e Switch the machine off and wait for all the moving parts to stop completely Always cut off the current to the control unit Adjustment of twine quantity The amount of twine used to bind the bale can be adjusted To do this replace the pinion Z1 with one of the other two gears located in positions 22 and 23 e Undo the two screws V and remove the pulley assembly with the chain e Undo and remove the knob P e Pull out the pin so as to be able to remove and substitute the pinion in position Z1 with one of the other two gears located in positions Z2 and 23 IMPORTANT The smaller the pinion smaller number of teeth the greater is the quantity of twine used to bind the bale e chain back on the pinion in position 21 e Insert the pin again e Insert the remaining two gears in positions Z2 and 23 again e Tighten the knob P e Put the chain back on the gear 2 Tension the ch
5. can be inserted in the hole corresponding to the number of turns of net desired to wrap the bale e Lock the spring M again Adjusting net feed arm Adjust the stroke of the net feed arm against the intermediate roller by moving the block T located on the right side of the machine e Open the right guard by loosening the relevant fasteners Loosen the two screws V and adjust the block by moving it forwards or backwards NOTA If you move the block too close to the roller the arm could move forward far enough to collide with the roller during wrapping If on the other hand the block is too far from the roller the movement of the arm could be insufficient and the net will not be taken and the bale not wrapped e When the adjustment has been made screw back the 2 screws V and replace the guard CAUTION Take great care when working near the arm of the net wrapper and especially the blades Replacing the blade If the wrapper blade sections do not cut the net the blades are worn or broken they must be replaced e Remove the rivets that originally fixed the blades e Replace the worn or broken blades and secure them again to the wrapper arm using M6x 20 screws instead of rivets CAUTION Take great care regarding the blade sections Chapter 9 page 6 FERABOLI Round baler TROTTER 110 9 5_ ELECTRICAL AND ELECTRONIC COMPONENTS e Check that the cables of the ele
6. FEHHBULI TROTTER 110 USE AND MAINTENANCE Cod BOD6P0024 2013 01 Valido per Paesi UE Valid for EU member countries Valable dans les Pays UE Gilt f r EU Mitgliedsl nder Valido para Paises UE FERABOLI CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER Round baler TROTTER 110 CONTENTS INTRODUCTION Aem CERTIFICATIONS AMe moon TECHNICAL DATA REM GENERAL SAFETY REGULATIONS D TRANSPORT AND HANDLING GENERAL DESCRIPTION Ae INSTRUCTIONS FOR USE 8 00 OPERATION IN THE FIELD CAMCN MAINTENANCE AND ADJUSTMENTS o CONTROL SYSTEM EINEN TABLES AND DIAGRAMS P PROBLEMS AND CAUSES 13 ACCESSORIES AND KITS optional Chapter 1 page 1 Round baler TROTTER 110 1_INTRODUCTION Dear Client congratulations on choosing a FERABOLI product The greatest safety efficiency and working life will result from the complete observance of the instructions contained in this Operator Manual 1 1_ OPERATOR MANUAL This manual is an integral part of the machine that you have bought The suppliers of both new and used machines are obliged to hand over this manual originally provided with the machine this machine is sold again to a third party the manual must be handed over together with it If the operator s manual is damaged or lost r
7. P on the pressure gauge ONLY IF THE PRESSURE GAUGE IS NOT UNDER PRESSURE and set the desired pressure which will be indicated by the reference mark R max pressure 190bar IMPORTANT NEVER EXCEED A PRESSURE OF 190 bar If the bale pressing pressure rises above this value the machine will be damaged 7 6 CUTTING SYSTEM only TROTTER 110 CUT model Engage the cutter unit by moving the lever of the hydraulic switch to the CUT position PICK U ER eu ap 4 The cut length is 77mm To cut a longer product some of the knives must be removed For further information on knife adjustment replacement and maintenance read paragraph 9 9 Maintenance and adjustment of cut device Chapter 7 page 10 FERABOLI Round baler TROTTER 110 7 7_FIELD PREPARATION To ensure the maximum efficiency during collection and baling of the various products we advise operating as described below 7 7 1_CONDITIONING It is important for the forage to be conditioned to ensure uniform humidity content stems and leaves Long stem crops which are difficult to work with elastic and tough must be conditioned in order to break the stems and reduce their resistance to rolling when the bale is being formed To bale maize stalks it is advisable to defibrate for better bale formation and density do not defibrate too fine 7 7 2 HUMIDITY CONTENT The humidity content of the product must not exceed 20 to allow baling otherwi
8. WARNING If the pick up tines mounted on the roll holder of the pick to be replaced Stop the tractor remove the keys from the dashboard and wait for all the moving parts of the machine to stop completely e Switch off the control system Loosen the 4 screws V 2 above and 2 below which fix the band corresponding to the tine to be replaced and then pull out the band passing the head of the screws V through the hole of the slot located on the band Unscrew the bolt B remove the tine D and the related block T Replace the pick up tine D with a new one of the same type Screw back the block and the bolt Replace the band F inserting it over the screws V and then push it all the way against the screw Finally screw back the 4 screws V with a tightening value of 15Nm Chapter 9 page 8 Pad FERABOLI Round baler TROTTER 110 9 6 4_ADJUSTING THE PICK UP CAM Adjust the position where the product is released from the pick up tine by moving the cam located on the right side of the pick up WARNING e Stop the machine and wait for all the moving parts to stop e Switch off the tractor and remove the keys from the dashboard e Unscrew and remove the screws V1 and the right guard of the pick up Loosen the 4 screws V2 that hold the cam Adjust the position of the cam rotating it so as to move the pick up tine nearer or further from the transport
9. 55 55 3 208 2 10 4 1 DATA TRANSMISSION CABLE tette ttt te 2 10 4 2 POWER CABLE 9 8 37 3 2 10 5 DESCRIPITION OF THE 8 222 3 10 6 NORMAL STAAT tt ttt 633092 4 10 7 BINDER SELECTION AND MANUAL CONTROLS l ttc 6 10 8 6 10 9 LIST AS seen ker nennen eme 6 CHAPTER page 11 TABLES AND DIAGRAMS c sssscsssssssssssscsssssscssssssssusecsssssesssuscesssnsesssusesssuseesssucesssnscsssssecsssuseesssueesssueesssueesssansecessnecessuccesssseeesenees 1 11 1 TYPES OF OIL AND GREASE 222 222222 2 2 1 11 2 LUBRICATION OPERATIONS l ettet ttt 1 11 3 MAINTENANCE 2 114 TORQUE SETTING S aan ann aee naeh rca ehe vd restes 3 11 5 PRESSURE VALUES l ttd 3 11 6 DRIVING LIGHTS ELECTRICAL 5 5 4 11 7 MATING CONNECTORS 3 8 22 5 CHAPTER page 12 PROBLEMS AND 5 5 1 12 1 CARDAN 1 EEE 1 12 3 BALE FORMATION a ttt 20 2 PENEN s ttt 1 2 N N EEE 3 12 6 CUT DEVICE only model TROTTER 110 CUT ttt 3 12 7 HYDRAULIC SYSTEM ccccccccsssscs
10. FRONT view REAR view RIGHT side LEFT side 4 7 internal 4 7 internal xT 7 gt Chapter 4 page 6 FERABOLI Round baler TROTTER 110 4 4_ADHESIVE SAFETY SIGNS Adhesive signs have been affixed to the machine containing important messages regarding personal safety Their purpose is to call the operators attention to the health and safety at work rules and warn against possible dangerous situations during work and maintenance e The safety signs typically have black and red pictograms on a yellow background e They must always be kept clean and legible and must be replaced whenever damaged or peeling off f the parts of the machine to which they are affixed are replaced or painted they must be replaced as before For this purpose each adhesive sign bears a code number so that it may be ordered from the Spare Parts Service Ask the Spare Parts Service for these adhesive signs quoting the relative codes Service quoting the relevant code number 7200077 CE Safety decal All the adhesive safety signs present on the round baler are illustrated and described on the following pages and represented in the diagram Location of pictograms on the round baler Read carefully the meaning of the signs and inform your co workers and whoever may approach the machine during work and maintenance 6 obtain the complete series of adhesive safety signs for the Entry round baler ask our spare Parts 4 4 1_P
11. e Always switch off the control system e Never raise the machine from the ground Do maintenance work only with the machine off and all the moving parts e Prearrange maintenance work for which the due dates are known This manual is of a purely informative nature The periods between maintenance operations are for normal working conditions of the round baler therefore if the round baler is used in more severe conditions it is logical to increase the frequency of maintenance Replace any damaged parts ALWAYS USE ORIGINAL SPARE PARTS WARNING If it is necessary to do maintenance with the tailgate open or inside the bale formation chamber itself lock the tailgate in position using the tailgate safety lock following the instructions shown in paragraph 4 5 11 Tailgate safety lock device Do the maintenance work exactly as indicated in this manual and have any worn or damaged parts replaced by specialised personnel Chapter 9 page 1 Round baler TROTTER 110 FERABOLI 9 2_MAINTENANCE AND ADJUSTMENT OF SAFETY DEVICES Some of the safety devices listed in chapter 4 5 Safety devices of this manual need to be reset and or adjusted after they have come into action 9 2 1 REPLACING THE PICK UP SAFETY DEVICE If the shear bolt located on the safety device of the pick up should break replace it with one of identical quality e bolt B TE M8X 40 8 8 UNI5738 DIN 960 not galvanised partially threaded
12. e Loosen the screws V and pull out the safety guard located on the left side of the pick up e Remove the bolt and make sure that there are no pieces of the sheared caught between parts of the transmission Healign the safety device holes manually rotating the gear reinsert the new bolt and tighten it Hemount the safety guard and retighten the screws V 9 2 2 REPLACEMENT OF THE MECHANICAL SAFETY DEVICE OF CUT DEVICE If the bolt located on the mechanical safety device of the rotor should break replace it with one of identical quality e Bolt B TE M14x60 8 8 UNI 5738 DIN 960 not galvanised partially threaded e Loosen the screws V and remove the safety guard located on the left side of the rotor transmission e Remove the bolt and make sure that there are no pieces of the sheared bolt caught between parts of the transmission e Using the crank handle supplied realign the safety device holes insert the new bolt B and tighten it Remount the guard and screw back the screws CAUTION Before engaging the make sure that you have removed the handle and repositioned it its housing Chapter 9 page 2 FERABOLI Round baler TROTTER 110 9 3_ADJUSTING THE CHAIN TENSION Regularly check the tension of the transmission chains and the working of the automatic tensioners where provided The value of chain stretching must be 5 10mm 9 3
13. parts from high pickup voltage torques and maximum twisting moments SB with shear bolt 4 5 3_PICK UP TRANSMISSION SAFETY DEVICE The pick up transmission is provided with a shear bolt safety device against overloads and foreign bodies 4 5 4_MECHANICAL TRANSMISSION SAFETY DEVICE FOR ROTOR The drive transmission to the rotor is provided with a shear bolt which protects against overloads and foreign matter 4 5 5 KNIVES As protection against the entry of foreign bodies into the machine stones sticks etc that may cause the knives to break each knife mounted on a retractable spring system that allows the knife to lower automatically and then to return automatically to the work position 4 5 6 KNIFE SECURING DEVICE LOCK The handle secures the knives of the cutting system during operation to prevent them from accidentally entering the bale forming chamber e Position 1 knives secured e Position 2 knives free Chapter 4 page 12 FERABOLI Round baler TROTTER 110 4 5 7_CARDAN SHAFT SUPPORT This is for the cardan shaft to rest on when it is not connected to the tractor and thus to protect it from damage 4 5 8 CARDAN SHAFT SAFETY CHAIN This prevents the rotation of the cardan shaft protection guards during work Attach it to the drawbar 4 5 9 SUPPORTS AND CONDUIT GUIDES These support hydraulic tubes electrical cables and wiring 4 5 10 PARKING CHOCKS These ar
14. 1 2 Press the key START STOP and wait for the function test to end 3 Switch off the control unit POWER key to position 0 WARNING Take great care in putting the roll of net on the tube correctly make sure you follow the indication of the decal accurately regarding the direction of rotation of the roll of net To adjust the number of turns of net around the bale open the left side guard and select the hole according to the number of turns desired For further information regarding selection of the number of turns of net refer to paragraph 9 4 Adjusting the tying units 75P0056 CAUTION e of the blade of the tying unit when doing any work its vicinity e Make sure that the cutter has finished its movement tying unit in the original position at the end of its stroke Chapter 7 page 8 FERABOLI Round baler TROTTER 110 7 5 3_ADJUSTING THE PICK UP WHEELS It is possible to adjust the working height of the pick up To raise or lower the height of the pick up change the position of the pins S located on the wheel arm by inserting them into one of the holes located on the support structure depending on work needs To raise or lower the pick up Use the lever of the tractor selector remembering to open the stopcock located near the quick release fitting position that the lever of the diverter valve is set to PICK UP othe
15. Switch off the tractor and remove the keys from the dashboard 3 Release the knives by moving the lever located on the right side of the machine CAUTION The knives are sharp and cut easily always wear protective gloves 4 Enter the baling chamber and take hold of the knives to be removed at the tip by lifting them removed so that the product does block up the seats of the knives Q It is necessary to put false knives in the place of the knives and make it difficult to replace the knives later Chapter 9 page 10 FERABOLI Round baler TROTTER 110 9 7 2_FITTING KNIVES OR FALSE KNIVES To proceed in fitting Knives or false knives they should be disengaged beforehand CAUTION The knives are sharp and cut easily always wear protective gloves Procedure 1 Open the tailgate and lock it in position with the cock valve 2 Switch off the tractor and remove the keys from the dashboard 3 Disengage the knives by moving the handle located on the right side of the machine 4 Take hold of the knives by their ends and insert them making sure that they slide into their housings perfectly 5 Lock the knives and false knives using the lever located on the right side of the machine WARNING If they are not locked into position there is the risk that they might enter the chamber together with the product to be baled 9 7 3 SHARPENING OF THE KNIVES OF THE CUT UNIT The knives should be sharpened with suitable e
16. adhesive sign Is affixed to the cardan shaft to draw the operator s attention and remind him her of the safety rules for using the cardan shaft Chapter 4 page 10 FERABOLI Round baler TROTTER 110 4 5 SAFETY DEVICES The machine is provided with safety devices in order to ensure a more correct use without risks in normal working conditions WARNING Before starting work make sure that all the safety devices are intact and in place 4 5 1 PROTECTION GUARDS The machine is provided with protection guards to protect the operator from moving mechanical parts and to protect the parts from accidental entry of foreign bodies FRONT view REAR view RIGHT side LEFT side VN OKE 1 Front guards 2 Rear guards 3 Side guards 4 Protection cover of cardan shaft transmission box 5 Tailgate guard 6 Pick up guard 7 Pick up safety guard 8 Guard of big roller The lateral protection guards are provided with a safety lock that ensures perfect closing of the protection guard with the machine and thus prevents accidental opening during work or transport To open the protection guards a 13mm spanner is required WARNING Before removing any of the protection guards e Stop the machine e Turn off the tractor and remove the keys from the tractor dashboard Chapter page 11 Round baler TROTTER 110 4 5 2_CARDAN SHAFT SAFETY DEVICE Each cardan shaft is provided with a safety system to protect the mechanical
17. adjusting the the gears tensioners The gears or chains are worn Replace the gears or the chains 12 4 TWINE BINDER PROBLEM POSSIBLE CAUSE SOLUTION Binding of the central part The twine guiding arm moves too Reduce the speed of the trolley by insufficient quickly changing gear Twines are not driven by the bale The ends of the twine that Make the twine dangle by a length protrude from the tubes of the of at least 20cm twine guiding arm are not long enough The twine does not pass freely Adjust the tension of the springs of the twine braking device and check the path of the twine The points of passage of the twine Check and clean all the points of are blocked with dirt or forage passage of the twine The twine is not cut correctly Replace the blade or adjust the blade arm Twines cannot be cut The blade is worn Turn the blade of the twine cutter around or replace it Chapter 12 page 2 FERABOLI Round baler TROTTER 110 12 5_NET WRAPPER PROBLEM POSSIBLE CAUSE SOLUTION The net does not start to wrap the The end of the net does not the net dangle at least bale protrude enough 20cm The adjusting retainers of the net Adjust the retainers so as to allow arm are not adjusted correctly the net arm to approach the roller The net is not cut correctly The cutting edges of the blade Sharpen the blade sections sections are worn away The net roll has insufficient Increase the br
18. cases it is advisable to use suitable personal protection equipment 85dbA 90dbA 4 8 RESIDUAL RISKS In spite of the fact that many risks have been examined and where possible the necessary precautions taken to reduce the risks involved during the working phases of the machine there still remains a series of residual risks These are listed below Risk of crushing in the instance of contact with the moving parts of the machine during the dragging shearing death working phase e IT IS PROHIBITED TO CROSS THE WORKING AREA DURING OPERATION e IT IS PROHIBITED TO CLIMB ABOARD THE MACHINE WHILE ITS PARTS ARE IN MOTION Risk of collision With the moving parts of the machine during work e IT IS PROHIBITED TO CROSS THE WORKING AREA DURING OPERATION e IT IS PROHIBITED TO CLIMB ABOARD THE MACHINE WHILE ITS PARTS ARE IN MOTION Risk of crushing the instance of contact with the moving parts of the hydraulic lifting system shearing entanglement with hydraulic operated rear sliding tailgate e IT IS PROHIBITED TO STAND WITHIN THE WORKING AREA OF THESE DEVICES Chapter 4 page 14 FERABOLI Round baler TROTTER 110 4 9 ECOLOGIA ED INQUINAMENTO CAUTION Respect the laws force your Country regarding the use and disposal of products used the operation maintenance and cleaning of the machine Whenever you drain oil from the various mechanical parts and hydraulic system and any other substance toxic and
19. or dangerous to the environment try to avoid leaks Keep these substances in a safe place until they can be disposed of correctly according to the regulations in force and availability of special disposal facilities Dispose of any residual packing materials of the machine in the special containers for separate rubbish If the machine is scrapped observe the anti pollution laws of your Country Chapter page 15 Round baler TROTTER 110 Chapter 4 page 16 FERABOLI Round baler TROTTER 110 5 TRANSPORT AND HANDLING WARNING e Never use the machine as a means of transport for things and or people e 15 strictly forbidden to tow the round baler with bales on board not operate the round baler when it is being towed The machine must be towed as follows e Machine unloaded e All components in position for transport e All safety devices engaged e The round baler can be towed on the roads by a tractor at a speed not exceeding 40Km h e The machine must be hooked to the rear hook of the tractor using the towing eye attached to the front drawbar of the round baler with the special towing rod and safety pin 7 2 Hook up to the tractor for towing e Connect the electrical system and check that all the indicator parking and stop lights are working correctly Before towing e Raise the pick up to the transport position all the way up and close the valve closed position 7 3 3 Connection of the hydraulic
20. remove any guards in order to access the various lubrication points always remember to close and reposition them afterwards Chapter 9 page 12 FERABOLI Round baler TROTTER 110 9 11 1_GREASING Lubricate and grease all the points indicated by the special adhesive signs 7500214 present on the machine every 30 hours of work Lubricate and grease all the points indicated by the special adhesive signs 7500214 present on the machine every 30 hours of work 7500214 i rease lubricate the cardan shaft following the instructions contained in the an struction handbook supplied with the cardan shaft B rn 9 12 HYDRAULIC OIL The hydraulic controls are high precision components and require clean filtered oil e Regularly check the level and state of contamination e Check the seal and locking of the hydraulic tubes and for any oil leaks IMPORTANT Use the oils advised by FERABOLI S p A in chapter 9 11 Lubrication another type of oil could create pumping problems 9 12 1 AUTOMATIC OILING OF THE CHAINS The round baler is provided with an automatic oiling system for the chains This system works every time the tailgate closes by means of the movement of a small pump The flow of oil can be regulated by adjusting the travel of the piston P located on the small pump If the flow of oil coming out is too low or too high adjust the distance D so as to increase or decrease the travel of the piston of th
21. system e Raise the rest foot to the transport position 7 2 Hook up to the tractor for towing Do not connect the quick release couplings of the round baler to the tractor e During transport the cardan shaft is disconnected from the tractor and must be secured to the drawbar If it is necessary to tow the machine over a long distance it may be loaded on a lorry or railway cars Chapter 5 page 1 Round baler TROTTER 110 5 1_LOADING BY RAMP It is forbidden to use ramps for loading and unloading the machine 5 2 LOADING BY CRANE WARNING Before raising the machine make sure that it does not contain any bales To raise the machine from the ground to the loading level if there are no loading ramps available use a crane of sufficient capacity make sure that you have a crane and a load equalising arm of suitable capacity for raising the machine 3 2 Weights Use of all four points of attachment for correct safe loading is compulsory IMPORTANT four attachment points for raising the machine are clearly visible and marked with special adhesives code 7500216 Attach the machine only at the four points indicated by adhesive signs to avoid damage FERABOLI S p A declines all liability arising from damage to the round baler caused by incorrect attachment for lifting Raise the machine with extreme care and move it slowly without jerking onto the lorry or railway car
22. that are not in conformity with the originals For any maintenance and or repair work contact our Assistance Centre FERABOLI S p A declines all liability resulting from failure to observe these warnings 7 3 3 CONNECTION OF THE HYDRAULIC SYSTEM Connect to two single acting distributors e The small pipe for hydraulic lifting of the pick up unit is provided with a stopcock IMPORTANT In the TROTTER 110 CUT version this also controls the engaging disengaging of the knives e The large pipe for opening and closing the tailgate Before lifting the pick up unit e Position the stopcock lever in the 1 OPEN position and then lift it transport position e Finally turn the lever of the stopcock to the 2 CLOSE position to block it IMPORTANT Only on the round baler TROTTER 110 CUT model make sure that the lever of the diverter valve is set to PICK UP otherwise the knives will come into operation 75 52 2 Chapter 7 page 4 FERABOLI Round baler TROTTER 110 7 3 4_ATTACHMENT OF THE CARDAN SHAFT The cardan shaft is a transmission device machine having CE certification Each cardan shaft is provided with a user manual follow and respect all the information and safety rules for using the cardan shaft contained in this manual scrupulously Mount the cardan shaft provided with the machine between the power take off of the tractor and the transmi
23. the POWER button position 1 and wait for the data to load Check the electrical system e Direction indicators e Parking and stop lights Check operation of transmission e Engage the PTO CAUTION Before engaging the make sure that there are no persons in the vicinity operate carefully the first time making sure that all the mechanical parts and transmission are working correctly Chapter 7 page 5 Round baler TROTTER 110 FERABOLI 7 5_SETTING UP THE MACHINE FOR WORK Before starting work make all the necessary adjustments to prepare the machine for your specific work requirements Connect the machine to the tractor as described in the previous chapters 7 5 1_TWINE LOADING For the twine binder to work well we advise using propylene twine with count from 500 to 750 or a natural twine from 200 to 400 m Kg The binder of your round baler can also work with other types of twine however CAUTION ee e Loading and threading the twine for tying must be carried out while engine and control box are off e great attention to twine cut knife of the binder whenever you work next to it e Open the right side guard and place the rolls of twine in the special boxes e Thread the twine of rolls A and B as shown in the two decals placed on the machine I gt TY 75 0054 75 0054 Motor twine B Pass the twine through the twine braking device
24. whole Too large swath Reform the swath by making it swath narrower Pick up does not collect on flat Too high pick up Lower pick up using the tractor swaths selector Pick up skips and stops Safety bolt broken Reduce the volume of the swath by half Raise pick up by adjusting position of support wheels Remove the blockage and replace the safety bolt Insufficient gathering of product Tines damaged or missing Replace tines Adjust position of support wheels of pick up unit Chapter 12 page 1 12 3_BALE FORMATION PROBLEM POSSIBLE CAUSE SOLUTION Truncated cone shaped or barrel The forage is collected and single swaths load on the right shaped bales brought only to the centre and on the left Swath too high Reform the swath making it wider fuller and more square The bale stops turning The torque limiter of the cardan Reset the torque limiter of the shaft intervenes cardan shaft follow the instructions described in the cardan shaft manual The capacity of the chamber has Stop when the STOP signal been appears Excessive loss of leaves Excessive shredding Increase the work speed and fragmentation of forage reduce the PTO speed while baling The forage wraps around the Humidity of the forage too high The forage must be conditioned rollers bale when the humidity is quite low The chains jump over the teeth of The tensioners are loose Stretch the chains by
25. 1 m wide which corresponds to the bale width A pick up a conveyor unit consisting of a rotor and shaped rollers guide the forage into the compression chamber At this point rollers driven by chain gears rotate the forage to form cylindrical bales Once the compression chamber has been filled at the desired pressure an automatic tying system using double twine or net comes into operation by manual start When the bale has been completed the STOP light on the terminal of the control system comes on together with an acoustic signal because the black pointer of the pressure gauge reaches the red mark value pre set using the adjustment knob and the tying has to be started pressure max 190bar The bale is ejected hydraulically without the need to get off the tractor IMPORTANT It is important to disengage the PTO before ejecting the bale Chapter 6 page 2 FERABOLI Round baler TROTTER 110 7_INSTRUCTIONS FOR USE 7 1 BEFORE USE Note All operations are to be carried out by a single operator who must have read and understood all the parts of this manual especially the section on safety Before starting work make sure that the machine is in order that the lubricants are at the right level and that all the parts subject to wear and deterioration are working perfectly WARNING Adjustments and preparations for work must be done with unless there are specific instructions to the contrary
26. 1_ADJUSTING THE AUTOMATIC TENSIONERS The roller chains of the machine are stretched automatically by spring tensioners regularly check the correct tension of the chains and readjust the tension whenever necessary Check the working of the automatic tensioners Per poter verificare e regolare il tensionamento delle catene aprire il carter anteriori e posteriori sinistri e Allentare il dado d1 e agendo sul dado 42 regolare la distanza X che deve essere di circa 10 15mm Ottenuta tale regolazione riserrare nuovamente il dado d1 Chapter 9 page 3 Round baler TROTTER 110 FERABOLI 9 3 2_ADJUSTING THE MANUAL TENSIONERS The roller chains of the pick up are stretched by means of tensioners whose adjustment must be done manually Regularly check the correct tension in the chains and adjust it whenever necessary Adjustment of pick up tensioner left side e Loosen screws V7 and disassemble the left guard Loosen screws e Using a hammer adjust the tension of the chain by moving the chain tensioner P upwards with light hammer strokes e After adjusting screw back the screws V3 again e Refit the guard and screw it in place with the screws V1 Adjustment of pick up tensioner right side Loosen screws and disassemble the right guard Loosen screws e Using a hammer adjust the tension of the chain by moving the chain tensioner
27. 2V 5W C5W X PLAT SIDE Chapter 11 page 4 FERABOLI 11 7_MATING CONNECTORS Power cable on tractor side S1 Female connector COBO back view RED positive 12V BLACK negative Power cable on machine side C Male COBO connector back view RED positive 12V BLACK negative Fuse 40 Ampere AL 1 FASTOM 6 3mm DIN 72581 36 Round baler TROTTER 110 Chapter 11 page 5 Round baler TROTTER 110 Chapter 11 page 6 FERABOLI Round baler TROTTER 110 12_PROBLEMS AND CAUSES These tables summarise the most probable and recurring problems that you may encounter while working However if the solutions suggested do not resolve the problem please contact your Dealer or our Assistance Service directly They will be able to provide you with the technical advice necessary for resolving the problem 12 1_CARDAN SHAFT PROBLEM POSSIBLE CAUSE SOLUTION Safety bolt breaks down Bale too heavy Reduce bale weight 12 2 FEEDING PROBLEM POSSIBLE CAUSE SOLUTION Tines of the pick up throw up the speed too fast compared Increase working speed forage to worki Reduce the r p m of the Tractor s PTO The tines of the pick up overtake Pick up speed too slow compared Reduce working speed the i ing forage to working speed Increase the r p m of the tractor s PTO Pick up does not collect the
28. 6506051 Fax 48 56 6506053 www gaspardo pl MASCHIO GASPARDO NORTH AMERICA Inc 112 3rd Avenue East Dewitt IA 52742 USA Tel 1 563 6596400 Fax 1 563 6596405 info maschio us MASCHIO FRANCE Sarl 1 Rue de M rignan ZA F 45240 La Ferte St Aubin France Tel 33 0 2 38 64 12 12 Fax 33 0 2 38 64 66 79 info maschio fr MASCHIO IBERICA S L MASCHIO DEUTSCHLAND GMBH MASCHIO GASPARDO UCRAINA GASPARDO MASCHIO TURCHIA MASCHIO GASPARDO CINA MASCHIO GASPARDO INDIA Research amp Development FERABOLI S p A
29. 7 WARNING Never feed or remove material by hand in front of the pick up unit when parts are in motion This could result in the upper limbs or more seriously the person becoming trapped 9 7500208 WARNING Before doing any work on the hydraulic system consult the operator manual Oil under pressure can cause serious infections Chapter 4 page 8 10 7500210 WARNING Never remove guards and touch parts which may also suddenly move under their own weight and cause crushing of the upper limbs 11 7500221 WARNING Do not stand near the machine This could result in the crushing or cutting of lower limbs due to the weight of the machine or lowering of its parts Keep at a safe distance 12 7500197 WARNING Do not stand behind the machine Risk of being crushed by sudden movements 13 7500201 WARNING Take great care when working near electrical lines 14 7500212 WARNING Do not stand behind the machine when the bale is ejected Keep at a safe distance 15 7500781 WARNING Danger of getting caught and being dragged by the cardan shaft Chapter page 9 ed Round baler TROTTER 110 FERABOLI 4 4 2 REFLECTORS Two types of reflex reflectors are located on the round baler so that it can be seen more clearly during road transport Rb White round reflectors front Ra Orange round reflectors lateral RT Triangular reflectors rear FRONT view REAR view 4 4 3 CARDAN SHAFT DECAL An
30. ICTOGRAMS This is the description of the adhesive safety signs placed on the machine and represented in the diagram Location of the pictograms on the round baler shown on the previous page 1 7500185 CAUTION Before putting into service at the beginning of each season and before doing any work on the machine read and bear in mind the instructions for use and maintenance given in this operator manual 2 7500186 CAUTION Before doing any repair or maintenance work on the machine turn off the tractor engine remove the keys from the dashboard and read the operator manual 3 7500187 CAUTION Machine suitable for tractors with power take off at 540 rom and one direction of rotation Chapter page 7 Round baler Round baler TROTTER 110 44449 4 4544 110 4 cod 7500724 WARNING Before you enter the baling chamber for any reason lock the hydraulic cylinders with their proper safety locks to prevent then moving and being crushed 5 cod 7500198 WARNING Do not pass by or stand under the tailgate when it is raised to avoid being crushed if the special safety locks have not been applied 6 7500199 WARNING Do not enter the manoeuvring space between the machine and the tractor when the engine is running This area is particularly dangerous 7 7500203 WARNING Before doing any work wait until all the parts of the machine are completely still and use appropriate methods to block any undesired movements 8 750020
31. LING OF THE CHAINS 14 AD SDE VIA TION BO SEEN 15 9 13 CLEANING 252 5 16 3 14 AFTER THE FIRST 20 POURS OF WORK essen ne ae ne ee 16 FERABOLI Round baler TROTTER 110 9 15 DAILY ttt 17 9 16 SPECIAL MAINTENANCE ttt 17 97 STORAGE 18 9 17 1 STORAGE OF THE 18 9 17 2 STORAGE OF THE CONTROL 18 9 17 3 STORAGE OF THE CARDAN f SHA T 18 9 17 4 STORAGE OF THE TWINE N T 18 9 18 BEFORE RESUMING WORK IN THE FEL D 19 9 19 SPARE eda vd 19 CHAPTER page 10 CONTROL SYSTEM 1 10 1 SYSTEM COMPONENTS 1 10 1 1 TWINE BINDER ACTUATOR ttt 2 222202012 1 10 1 2 TWINE FLOW SENSORS ttt tt tcd 1 10 1 3 NET WRAPPER ACTUATOR 1 10 1 4 NET COUNTER 59 5 3 2 238 1 10 1 SYSTEM COMPONENTS 5 5 22212122222 1 TEANNEN ON 4 8 8 0 2 10 3 MOUNTING ON THE TRACTOR 22 0100010000 5 5 232 2 222122220 22222 2 10 3 1 2 10 3 2 DOVETAIL AND CONTROL UNIT 5 9 5 3 2 2 10 4 MACHINE TRACTOR CONNECTION
32. Round baler TROTTER 110 Make sure that the tailgate is closed control unit pilot light switching on visually checking that the pointer of the pressure gauge must be in the yellow sector D Use selector D to select the tying mode D to select AUTO mode e D2 to select OPER mode If you have selected the AUTO tying mode the led located next to the selector will come on e Inthe AUTO mode the tying cycle of the bale will start automatically e Inthe OPER mode the bale tying cycle has to be started manually using the START STOP key CAUTION Every time you turn on the control unit the tying mode will be always set up on OPER You can now engage the PTO and begin collection The rotation speed of the PTO must be between 450 and 540 rpm and must not exceed this range of values 8 2 FEED SPEED The feed speed depends on the type of product to be baled and the ground contours Try to feed the chamber evenly across its width so that the bale is compact and formed well throughout In narrow light swathes drive in a zig zag path in order to load the chamber evenly Avoid swerving from side to side too frequently as this could cause the formation of a barrel shaped bale and make tying and transport difficult Vine P ie TRAPAT Tip WE aC Se Se EE pacc een Chapter 6
33. TION OF THE LIGHTING SYSTEM eet 4 7 3 3 CONNECTION OF THE HYDRAULIC SYSTEM 4 7 3 4 ATTACHMENT OF THE CARDAN k OA T 5 7 4 OPERATING TESTS ettet ttt ttt 5 7 5 SETTING UP THE MACHINE FOR WORK tet 6 r3 TWINE LOADING 6 752 NET LOADING 7 7 5 3 ADJUSTING THE PICK UP WHEELS 9 7 9 7 5 5 CHOOSING WORKING PRESS URE 10 7 6 CUTTING SYSTEM only TROTTER 110 CUT model 10 7 7 FIELD PRE AA AAT ON 2 11 11 7 7 2 HUMIDITY 11 EEE 11 CHAPTER page 8 OPERATION IN THE FIELD cc csscossssssssssssssscssssccssssccsssusecsssscesssuscessusessssscesssueesssuscessssecessueesssuscesssueesssucesssneesssssacesssnecesssseeessneeesen 1 SWITCHING 1 D 2 8 3 BALE TYING AND fRA OA DNG 20501 255599555 2 23 3 2 3 8 4 OF THE PRODUCT 4 8 4 1 CLEARING THE PICK 4 8 4 2 UNJAMMING THE FEED ROTOR 4 Ne EEE 6 CHAPTER page 9 MAINTENANCE AND ADJUSTMENT ccscccsssssssosssssosscssssccssssccsssusecsssscssssusecssssccsssuc
34. The twine spools and the net rolls must be removed from the machine and stored in their respective boxes in a dry protected place Keep these boxes in a place protected from the possible attack of rodents IMPORTANT Handle the twine spools and the net rolls with care so as not to cause injury Chapter 9 page 18 FERABOLI Round baler TROTTER 110 9 18_BEFORE RESUMING WORK IN THE FIELD Before resuming work check the condition of your machine thoroughly and do all the necessary maintenance as described in this manual 9 Maintenance and adjustment e Reread this operator manual Always observe the safety regulations contained in this manual 4 General safety regulations 9 19 SPARE PARTS Q USE ONLY ORIGINAL SPARE PARTS All the parts of the baler can be requested from the FERABOLI Spare Parts Service by specifying e Model of the machine e Serial number of the machine e Year of manufacture e Code number of the part desired found in the spare parts catalogue description and quantity Finally please remember that FERABOLI S p A is available for any need for assistance or spare parts you will find the list of telephone and fax numbers on the last page of this manual Chapter 9 page 19 Round baler TROTTER 110 Chapter 9 page 20 FERABOLI Round baler TROTTER 110 10 CONTROL SYSTEM The control unit installed in the tractor cabin within reach of the operator makes the various cont
35. WARNING Raising and transporting the machine can be very dangerous if not done with the greatest of care therefore e Make sure that the means available are in good working order and suitable for the load e Clear and cordon off the area in which transferral is to take place e Make sure that the area in which you are working has been cleared and there is an escape route i e sufficient space to move out of the way quickly should the load fall e Keep onlookers at a distance Do touch suspended loads and remain at a safe distance e During transport the loads must not be raised more than 20 centimetres above the ground CAUTION The level on which it is intended to load the machine must be perfectly flat to avoid possible shifting of the load Once the machine has been loaded on the lorry or railway car it is necessary to secure it to the surface on which it stands with cables or chains using the same attachment points and anchoring points located on the same surface and to block the wheels with the chocks CAUTION Make sure that there are no parts of the machine protruding beyond the maximum overall dimensions permitted by the transport After transport and before detaching the machine from all its attachments make sure that its state and position do not constitute a danger Then remove the packing and proceed with unloading using the same equipment methods attention and care as in the loading operations Chapter 5
36. ain and secure the pulley unit tightening the two screws V Adjusting the twine braking device There are some twine braking devices on the round baler located on the twine roll box to adjust the tension of the twine Adjust the tension of the twine on the bale by turning the nuts D and screws WV of the twine braking device to compress or release the springs M e Tightening the spring M the twine will be more taut Loosening the spring M the twine will be slacker CAUTION Take great care when working near the twine braking devices located on the arm of the binder and the blade of the binder Replacing the blade the blade of the double twine binder does not cut the twine any more you can e replace it if broken e turn it if worn Unscrew the 2 screws V and replace it with one that is the same or turn it round screw it back in place with the 2 screws V WARNING Take great care around the blade of the binder Chapter 9 page 5 Round baler TROTTER 110 9 4 2 NET WRAPPER CAUTION Before doing any maintenance or making any adjustments on the net wrapper Switch off the machine and wait for all the moving parts to stop completely e Always turn off the tractor and remove the keys from the dashboard e Always cut off the current to the control unit Adjusting net turns Release the spring to remove the pin e Move the arm so that the pin
37. aking by adjusting braking or shimming the lateral spring tie rods 12 6 CUT DEVICE only model TROTTER 110 CUT PROBLEM POSSIBLE CAUSE SOLUTION The rotor does not turn The shear bolt of the safety device Replace the shear bolt is broken The knives do not engage in the of product obstructing Clean slots housings before cutter installing the knives or false Knives Actuator does not move Make sure that the lever of the PICK UP CUT selector is set to CUT position The product is not cut The knives are disengaged and Engage the knives in the work not in the work position position The knives are blunt Remove the knives and sharpen them Chapter 12 3 Round baler TROTTER 110 12 7_HYDRAULIC SYSTEM PROBLEM POSSIBLE CAUSE SOLUTION Some forage is left in the closing area Remove the forage of the tailgate The return line of the hydraulic system Check and correctly insert the quick has been disconnected from the release coupling of the return line of tractor the hydraulic system The hydraulic system does not work The hydraulic outlets have not been Activate the auxiliary hydraulic outlets activated from the tractor The hydraulic tubes are not connected Check and correctly insert the quick properly to the auxiliary connections of release couplings in the auxiliary the tractor connections of the tractor Insufficient flow of hydraulic o
38. assembly Rotate the cam towards the position A move the tine nearer to the pick up assembly to move the tine away from the pick up assembly Screw back the 4 screws V2 to secure the cam again e Refit the right guard and secure it with the screws V1 Chapter 9 page 9 Round baler TROTTER 110 FERABOLI 9 7 MAINTENANCE AND ADJUSTMENT OF THE CUT DEVICE only model TROTTER 100 TOPCUT The knives or false knives must be removed or put back whenever you do the following e Remove all or only some of the knives e Remove some of the knives for sharpening e Replace all or only some of the knives with false knives CAUTION Before removing or assembling knives e Open the tailgate and lock it in position using the Tailgate safety lock device following the instructions given in the paragraph 4 5 10_ Tailgate safety device Before closing the tailgate remember to release its safety lock e Switch off the machine and wait for all the moving parts to stop d completely e Always switch off tractor and remove the keys from dashboard The knives are sharp and cut easily it is advisable to use cut resistant gloves The lever of the hydraulic selector must be set to 9 7 1 REMOVAL OF KNIVES To remove the knives it is necessary to disengage them beforehand Procedure 1 Open the tailgate and block it with the cock valve 2
39. at the points where there could be particular danger If it should be necessary in order to gain access to the sensors to open or remove the guards remember always to close them and reposition them after finishing the adjustments Chapter 9 page 7 Round baler TROTTER 110 9 6_ADJUSTING THE PICK UP UNIT 9 6 1_ADJUSTING THE WORKING HEIGHT OF THE PICK UP The working height of the pick up is adjusted by moving the small wheels to one of the predetermined positions in the same way on each side of the pick up IMPORTANT The pick up tines must never touch the ground therefore adjust the working height of the pick up so that the pick up tines remain above the ground by a minimum of 2 3cm For further information consult the paragraph 7 5 3 Adjusting the pick up wheels 9 6 2 HYDRAULIC RAISING OF THE PICK UP You can raise and lower the pick up easily using two lateral hydraulic jacks by moving the lever of the hydraulic distributor on the tractor first opening the stop valve valve lever in the OPEN position For further information consult the paragraph 7 4 8 Connection of the hydraulic system Only for TROTTER 110 TOPCUT model make sure that the lever of the Y diverter valve is set to PICK UP otherwise the knives will come into operation PICK UP T5PO052 2 Per ulteriori informazioni consultate il paragrafo 7 3 3 Allacciamento dell impianto idraulico 9 6 3 REPLACING THE PICK UP TINES
40. cessuseessuseesssuecessuseessnseeessneesssnecessaseeeesenseesen 1 9 1 ROUTINE MAINTENANCE l ttt ttt end 1 9 2 MAINTENANCE AND ADJUSTMENT OF SAFETY DEVICES e 2 9 2 1 REPLACING THE PICK UP SAFETY DEVICE 2 9 3 ADJUSTING THE CHAIN TENSION tet tt 3 9 3 1 ADJUSTING THE AUTOMATIC TENSIONERS ttt 3 9 3 2 ADJUSTING THE MANUAL TEN ONE RS 4 9 4 ADJUSTING THE TYING DEVICES cecccecccccssscescscessssesessessssessssesessessssescssersssssessersssessssusessersssusessssesssssessusesseressavessevessusessevessitessesesseren 5 9 4 1 DOUBLE TWINE BINDER ttt 22 5 9 4 2 NET WRAPPER tet 6 9 5 ELECTRICAL AND ELECTRONIC COMPONENTS 7 9 5 1 SENSOR MR 7 9 6 ADJUSTING THE PICK UP 8 9 61 ADJUSTING THE WORKING HEIGHT OF THE 8 9 6 2 HYDRAULIC RAISING OF THE PICK UP ttr 8 9 6 3 REPLACING THE PICK UP TINES l 8 9 6 4 ADJUSTING THE PICK UP CAM 3111222 9 9 7 MAINTENANCE AND ADJUSTMENT OF THE CUT DEVICE only model TROTTER 100 TOPCUT 10 ERN eT an 10 9 7 2 FITTING KNIVES OR FALSE KNIVES a 11 9 8 WHEELS AND k TYRES 11 9 9 BOLT 12 9 10 WELDING 12 9 11 AG 12 Te 13 912 HYDRAULIC 13 9 12 1 AUTOMATIC OILING OF THE CHAINS ttd 13 14 SR EEE 14 9 12 4 MANUAL OI
41. chine 9 10 WELDING WARNING FIRE RISK e Never do welding work on your baler when there is a bale inside the chamber Before doing welding work on your baler Stop the tractor remove the keys from the dashboard and wait for all the moving parts of the machine to stop completely e Disconnect all the electrical and electronic functions Switch off the control system For further information consult the chapter 4 2 Safety warnings In any case take great care in these operations 9 11 LUBRICATION Regular lubrication is the best guarantee against breakdowns and repairs Apply lubricants regularly and always use good quality greases and oils IMPORTANT in general use grease type GR MU EPO e Inthe transmission box use oil type AGIP BLASIA 150 e Inthe automatic oil system tank for the chains use oil type AGIP OSO 100 IMPORTANT Observe the laws in force in your country regarding the use and disposal of oils and lubricants e Lubricate and grease all the rotating part crown wheels supports bearings chains pins and shafts WARNING Always apply lubricants in respect of the safety regulations contained in the chapter 4 General safety regulations Before greasing or oiling you baler Stop the tractor remove the keys from the dashboard and wait for all the moving parts of the machine to stop completely e Switch off the control system Note if it should be necessary to open or
42. connect the earth cable CAUTION Some power cables may be brown and blue In this case the brown wire is positive and the blue wire is negative e Make sure not to invert the polarity Secure the cable along the tractor so that the COBO connector is at the height of the towing eye or near the PTO CAUTION Be careful not to knock the PTO and do not obstruct the movement of working parts once it is connected with the cable of the machine 10 3 2 DOVETAIL AND CONTROL UNIT Secure the dovetail in the tractor cabin so that the control unit terminal is easy to reach The control unit terminal should be mounted on the dovetail during work 10 4 MACHINE TRACTOR CONNECTION 10 4 1 DATA TRANSMISSION CABLE Connect the data transmission cable provided with 24 pole rectangular connector located on the drawbar of the machine to the control unit Mount the control unit on the dovetail previously installed in the cabin 10 4 2 POWER CABLE Now connect the power feed cable of the machine to the power feed cable of the tractor Make sure that the clip of the cover of the female COBO connector of the power feed cable of the machine is inserted in the slot of the male COBO connector of the tractor power feed cable This will avoid accidental disconnection of the two cables with consequent black out of the system CAUTION Check that the cables do not obstruct the driving movements and are not near to moving parts To check t
43. crews and bolts are correctly tightened e Check frequently and regularly the state of wear of the bearings rollers chains and gears e Do not carry out any maintenance or cleaning work if the tractor has not been turned off first and the keys removed from the dashboard Remove any dirt that might have accumulated from all the moving parts of the machine e Do not use high pressure jets for cleaning the machine this may cause serious damage to the mechanical parts e Take careful note of the precautions to be taken for welding work e Detach the machine from the tractor remove any residual forage and make sure that there are no plastic materials nearby in order to avoid fire risk t would be advisable to have a fire extinguisher at hand just in case e Use the oils advised e Carry out the maintenance scrupulously according to this manual and have worn or damaged parts replaced by specialised personnel USE ORIGINAL SPARE PARTS ONLY e Spare parts must correspond to the requirements established by the manufacturer e Use only the cardan shafts indicated by the manufacturer of the machine WARNING This operator manual with instructions for using the round baler must be read memorised and kept for the entire life of the machine FERABOLI S p A declines all liability deriving from failure to observe these warnings Chapter page 5 Round baler TROTTER 110 Diagram LOCATION OF PICTOGRAMS ON THE ROUND BALER
44. ctrical system and the control unit have not been crushed or damaged e Check that all the sockets plugs cables and sensors are always cleaned of any deposits of earth or the product e Check and if necessary replace broken bulbs in the lighting system Further information regarding the maintenance of the control unit can be found in the chapter 70 Control System IMPORTANT After the first 200 bales produced check the machine in regard to the points described above 9 5 1_SENSORS A series of Proximity Switches sensors have been placed on the machine These regulate and monitor the various working phases of the machine through the control units Adjust the distance X between the sensor 5 and its abutment R as shown in the figure the example is only indicative X 1 3 e With the control unit switched on adjust the two nuts that secure the sensor to its mounting to move it closer to or further from its abutment When the LED light on the sensor comes on this means that the right distance X has been obtained Then secure the nuts and check that the LED comes on as it could have moved while the nuts were being tightened WARNING Adjust the sensors so that they never touch or collide with their abutments when working CAUTION Make all the adjustments on all the sensors located on the machine observing the safety regulations and taking great care
45. ded IMPORTANT Make sure that the tailgate is closed control unit pilot light switching on visually checking that the pointer of the pressure gauge must be in the yellow sector The pressure can be increased for dry products and decreased for damp products To do this turn the knob P on the pressure gauge ONLY IF THE PRESSURE GAUGE IS NOT UNDER PRESSURE and set the desired pressure which will be indicated by the reference mark R If the bale pressing pressure rises above this value the machine IMPORTANT NEVER EXCEED A PRESSURE OF 190 bar Will be damaged You can now engage the PTO and begin collection Work with the PTO rotating at no more than 540 rpm A Switch on the control unit by turning the power on switch POWER to 1 The control unit lights up B Use selector B to select the position e Bf to select twine binding B2 to select net wrapping The lighting up of the led located at the side of the selector indicates which selection has been made C Press the START STOP key a test cycle starts in which the twine binder and net wrapper are activated one after the other Take a position on the swathe open the pick up stop cock position 7 OPEN and lower it Only for TROTTER 110 CUT model make sure that the lever of the Y 5 diverter valve is set to PICK UP otherwise the knives will come PICK UP into operation CUT Chapter 6 page 1
46. e Do complete greasing IMPORTANT Before using the machine each time make sure that there oil spots the ground If there are oil spots DO NOT START the machine Find out where the oil leak is and after determining the extent of the damage contact the authorised assistance Service The following checks should be done with regular frequency and in any case the beginning of each season following the instructions given in this manual Check and change the oil Check correct tightening of the bolts and screws e Lubricate or grease every point where needed e Check the correct working of the electrical system e Check the tyre inflation pressure e Before moving the machine to the field check the correct working of the machine and the absence of any irregular vibrations or unusual noises 9 16 SPECIAL MAINTENANCE IMPORTANT In the event of any breakage or poor functioning contact your FERABOLI S p A dealer directly Chapter 9 page 17 Round baler TROTTER 110 9 17_STORAGE IMPORTANT If these operations are carefully done you will have the benefit of a machine in excellent condition that is ready to resume work e the machine is to be scrapped respect the laws in force regarding pollution and the disposal of lubricants in your country 9 17 1 STORAGE OF THE MACHINE At the end of the season or if a long period of rest is foreseen the following instructions should b
47. e followed e Make sure that the machine is completely unloaded e Release the pressure in the hydraulic circuit e Store the machine in a closed area under surveillance in order to prevent the entry of unauthorised persons Keep the machine in a dry place protected from adverse weather conditions and on a suitable flat surface To avoid sudden unwanted movements of the machine place wedges under the wheels e Make sure that all the guards on the machine are in their correct positions e Thoroughly clean the machine dirt attracts humidity and as a result the metallic parts can rust e Inspect everything carefully and if necessary replace any damaged or worn parts e Carefully lubricate all the required points apply antirust or oil or grease to all the metallic parts not covered with paint or with paint peeled off to protect from rust the blades of the binders clean and oil all the chains e Grease all the exposed parts of the cylinder rods and electrical actuators e Cover the baler with a plastic sheet 9 17 2 STORAGE OF THE CONTROL SYSTEM e Remove the control terminal Keep them in a dry place protected from inclement weather dust humidity insects and rodents 9 17 3 STORAGE OF THE CARDAN SHAFT e Remove the cardan shaft and place it in a dry protected place For further information read the instruction and maintenance booklet of the cardan shaft provided together with it 9 17 4_ STORAGE OF THE TWINE NET
48. e place under the tyres to block the machine and prevent any accidental movements when not in use and whenever it is necessary to immobilise the machine for repairs maintenance or cleaning 4 5 11_TAILGATE SAFETY LOCK DEVICE There is a safety device to lock the tailgate when in the open position thus avoiding accidental closing when the operator is inside the machine for maintenance or repair work With the tailgate open lock the safety valve cock that prevents the tailgate from accidentally lowering WARNING Remember to reopen the valve before closing the tailgate so as to avoid serious damage to the structure of the Round baler e Position 1 open e Position 2 close Chapter page 13 Round baler TROTTER 110 4 6 CLOTHING e During work wear suitable clothing e Never wear baggy clothes that flap as these could get caught in the mechanisms and moving parts of the machine e Long hair must be gathered During maintenance and repairs it is obligatory to use protection gear such as cut resistant gloves e safety footwear e visor and or goggles In the event of work or maintenance that could produce dust or substances harmful to the respiratory system it is advisable to use your P P E 4 7 SOUND LEVELS CAUTION Observe the regulations in force in your Country regarding the acoustic protection to be used In some circumstances the noise level produced may exceed 85dbA 90dbA In these
49. e small pump D 1 3 e Open the left lateral protection guard and move to a position where you can reach the small automatic oiling pump located directly under the hinge of the guard Loosen the two hexagonal bolts V and slide the pump along the slots in order to increase or decrease the distance D THE GREATER the distance D the greater is the flow of oil pumped and put into circulation by the automatic lubrication system of the chains THE SMALLER the distance D the smaller is the flow of oil pumped and put into circulation by the automatic lubrication system of the chains e Tighten the two socket head screws The maximum stroke allowed is at least 10 mm e After making the adjustment close the left lateral guard Chapter 9 page 13 Round baler TROTTER 110 9 12 2_TANK Check and top up the oil tank of the automatic oiling system of the chains e Open the left lateral guard e Unscrew the plug T fill up the oil tank and screw back the plug I THE OIL CAPACITY OF THE TANK 1 1 5 LITERS e After topping up the tank shut the left lateral guard 9 12 3 FILTER Regularly check the condition of the filter of the automatic oiling system of the chains if you have to replace it e Open the left lateral guard e Loosen the clamps F and replace the filter with a new one of the same type e Tighten the 2 clamps F e After replacing the filter shut the left lat
50. equest an identical copy from our Spare Parts Service specifying the number of the manual or if this is not available the information stamped on the metal data plate affixed to the machine Read the operator s manual carefully in its entirety and if you do not understand some points contact your FERABOLI dealer or our Assistance Centre the addresses of which are given on the last page of this manual Inform all possible operators of the contents of this manual since the machine is to be used only by trained expert personnel who are aware of the possible dangers arising from the use and maintenance of the machine The manufacturer therefore declines all and any liability for damage due to negligence or failure to observe the contents of the present manual ALWAYS USE ORIGINAL SPARE PARTS Should the need arise for the supply of original spare parts contact your FERABOLI dealer or our Spare Parts Service 1 2 GUARANTEE Reference is made to the general guarantee conditions found enclosed with the purchase contract signed by you 1 3_USE The round baler has been manufactured to collect and press into cylindrical bales hay semi dry forage grass and straw A single operator on the tractor is capable of carrying out all the various operations Any other use of the machine that is not covered by this manual releases FERABOLI S p A from all and any liability for damage to persons animals or things Chapter 1 page 2 FERABOLI R
51. eral guard 9 12 4 MANUAL OILING OF THE CHAINS WARNING Never do this maintenance work with the baler working Stop the tractor remove the keys from the dashboard and wait for all the moving parts of the machine to stop completely e Switch off the control system All the chains that are not oiled by the automatic oiling system must be lubricated manually using a mixture of oil and grease Regularly check and lubricate these chains with special care for the transmission chains of the pick up Chapter 9 page 14 FERABOLI Round baler TROTTER 110 9 12 5_DEVIATION BOX WARNING Never do this maintenance work with the baler working e Stop machine and wait for all the moving parts to stop e Switch off tractor and remove the keys from the dashboard e Unscrew and remove the plug screw VT so as to be able to check the oil level inside the box lf the oil comes out of the box or is at the same level as the hole of the screw VT then the oil level is correct WARNING e Regularly check the oil level in the transmission box every 1000 bales and every 50 working hours Use oils advised by FERABOLI S p A in paragraph 77 7 of oil and grease the quantity of oil in the transmission box is insufficient it must be topped up THE QUANTITY OF OIL NEEDED IS 1 1 e Unscrew and remove the plug screw VT located on the top part of the box hen check tha
52. escessssesessesessescssesessessssescssssensesossssessescssesessesessescssssessessssssosssssessesossssessesessssesseuesesessssuesseuessesensesenssesnen 4 12 8 CONNECTION PROBLEMS OF THE CONTROL 4 CHAPTER page 13 ACCESSORIES AND KITS optional sccccccsssssssccsssscsccsessessssucsecessssceesessenseesessnscessessueeesessnscesssssuseesesseneeesersnueesseeenetesesescesseees 1 eof te derided A IEEE M 1 iE qu 1 Round baler TROTTER 110 Note FERABOLI USATE SEMPRE RICAMBI ORIGINALI ALWAYS USE ORIGINAL SPARE PARTS IMMER DIE ORIGINAL ERSATZTEILE VERWENDEN EMPLOYEZ TOUJOURS LES PIECES DE RECHANGE ORIGINALES UTILIZAR SIEMPRE REPUESTOS ORIGINALES FERHHBLULI Servizio Assistenza Tecnica After Sales Service 4 39 0372 564650 Servizio Ricambi Spare Parts Service 439 0372 564690 DEALER BOD POO24 j Off Mecc Ing A FERABOLI S p A Via Bredina 6 26100 Cremona Italy Tel 39 0372 564610 Fax 439 0372 564625 info feraboli com www feraboli com FERABOLI CIS Moscow Office Ostapovsky proezd 5 of 104 107 109316 Moscow City Russian Federation Tel 7 495 7818634 Fax 7 495 7812460 info feraboli ru MASCHIO GASPARDO ROMANIA S R L Strada Infr tirii F N 315100 Chisineu Cris Arad Rom nia Tel 40 257 307030 Fax 40 257 307040 info maschio ro MASCHIO GASPARDO Poland sp 2 0 0 Ul Wapienna 6 8 87 100 Torun Poland Tel 48 56
53. finitively and the corresponding LED comes on Now the control unit is ready for pick up binding and ejection Chapter 10 page 4 FERABOLI Round baler TROTTER 110 To indicate that the machine is ready for pick up during the product pick up phase the PILOT LIGHT is GREEN and the buzzer is off Once the pick up chamber is full bale formed the binding phase starts In the state of chamber full the PILOT LIGHT is constantly lit up RED A 1 constantly 3 The buzzer sounds constantly for about 3 seconds The bale tying process must be started as follows depending on the tying mode selected e AUTO tying starts automatically OPER to start tying press the START STOP key During the binding cycle the PILOT LIGHT is constantly lit up RED The LED of the binder in use flashes and the buzzer beeps three times and then stops to indicate that the cycle has started When the binding is finished the ejection phase follows The RED PILOT LIGHT flashes and three beeps indicate the request to open tailgate n 3 beeps During the ejection phase the PILOT LIGHT and the buzzer are off After ejection the counter increases the number of bales made The request to close the tailgate is indicated by the flashing GREEN PILOT LIGHT The buzzer is off throughout this phase When the PILOT LIGHT returns to a constant GREEN this means that the machine is ready for a new work cycle If after cl
54. g and end of each season When doing maintenance work always respect the regulations contained in the chapter 9_Maintenance and adjustment OPERATIONS TO BE DONE DAYS MONTHS BALE Check the condition of the supports bearings pins and shafts bars of the reel holder 3 Check and re sharpen the knives only mod TROTTER 110 CUT 300 E cocina he ton qs ansam e Grease and lubricate in accordance with the times described in the table 77 2 Lubrication operations Atthe beginning and end of each season always give your round baler a complete and thorough cleaning Chapter 11 page 2 FERABOLI Round baler TROTTER 110 11 4_TORQUE SETTINGS R 8 8 R 10 9 R 12 9 zs ew a ms s ws os ms os ey s ma M14 135 99 6 190 140 225 166 22 7 8 mie 20 15 0 0 290 214 350 258 121 128 ms 290 400 295 480 354 1 9 128 M20 400 295 570 421 680 502 1 3 16 M22 550 406 770 568 920 679 1 17 64 N B Values in brackets are expressed in Ib 11 5 TYRE PRESSURE VALUES bar 11 5 80 15 3 3 4 Chapter 11 page 3 Round baler TROTTER 110 11 6_DRIVING LIGHTS ELECTRICAL SYSTEM GREEN WHITE uow 5 Fa T 6 BROWN 12V 21W P21W 24 DIR 12V 21W P21W 1
55. h a bale in the chamber of the round baler Always empty the chamber before leaving the field Make sure that the tailgate is closed and locked in position Driving on the open road must be done in compliance with the traffic regulations in force in the Country where the machine is used It is very important to remember that the capacity for road holding maintaining direction and braking may be influenced considerably by the load being towed e Before towing the machine withdraw the parking jack into the position for transport FERABOLI S p A declines all liability resulting from failure to observe these safety warnings Chapter 4 page 4 FERABOLI Round baler TROTTER 110 4 3_MAINTENANCE IN SAFETY WARNING IMPORTANT Before making any adjustments or doing any maintenance service or repair work and before leaving the machine unattended take the following precautions 1 Stop the machine and disengage the PTO 2 Rest the pick up on the ground 3 Always turn off the tractor engine and remove the keys from the dashboard apply the handbrake 4 Ensure that all the moving parts of the machine have been stopped completely 5 Switch off the control system e 115 absolutely forbidden to remove or tamper with the safety devices because these have been designed and installed for your protection and safeguard If they should get damaged replace them before using the round baler again e Check frequently that the nuts s
56. he connection press the POWER key of the control unit in position 1 and check that it comes on IMPORTANT On the data transmission cable near the 24 pole rectangular connector there Is a protective fuse e 40 Ampere AL LAMA FASTOM 6 3mm DIN 72581 36 Chapter 10 page 2 FERABOLI Round baler TROTTER 110 10 5_DESCRIPITION OF THE KEYS A Two position switch POWER Switches the system on and off 0 OFF 4 55 START STOP button As soon as the control unit comes on this starts the function test e During work it starts the binding cycle or interrupts the movement of the actuator COUNTER button e This button each time pressed alternates the display of the partial count and the total count of the bales f kept held down for about five seconds during the display of the partial count it Zeroes the counter it does not zero the overall counter D ACTUATORS button e Controls the actuators of the binders in manual mode E BINDING selector This is for selecting the type of binder unit twine binder or net wrapper to be used in binding and during manual movement of the actuators e LED E1 this indicates that the TWINE binder has been selected e LED E2 z If on this indicates that the NET wrapper has been selected F Selector AUTO OPER Used to select the tying mode to be used during the wor
57. he user Therefore read this manual very carefully especially the safety regulations and with great attention to those operations that are potentially very dangerous if you do this while working it will be too late FERABOLI S p A declines all and any liability for failure to observe the safety and accident prevention regulations provided in this manual All and every liability for damage caused by the improper use of the round baler or modifications made without authorisation is also declined 4 1_ TERMINOLOGY ADOPTED When you see one of the following symbols read and memorise the message and inform all the operators This is the ALERT symbol for personal safety it indicates a possible situation of danger In this manual all the ALERT personal safety points are shown by this symbol and associated with a signal word which varies depending on the immediacy or potential of the dangerous event WARNING The word WARNING indicates a potentially dangerous situation that may result in death or serious injury if not avoided CAUTION The word CAUTION indicates a potentially dangerous situation that may result in minor or moderate injuries if not avoided This is the ALERT symbol for protecting mechanical parts it indicates a possible situation of danger IMPORTANT In association with the word IMPORTANT warns that if the operations are not carried out correctly serious damage to the machine may result This is a warning
58. il Check and if necessary top up the hydraulic oil level in the tank on the tractor Pump worn damaged low Repair or replace the hydraulic pump pressure of the tractor Dirt has accumulated inside Flush the system and if necessary hydraulic circuit replace the hydraulic oil filters The hydraulic cylinders leak oil Replace the seals of the hydraulic cylinders There are oil leaks in the hydraulic Check the tubes and if necessary system tighten the fittings 12 8 CONNECTION PROBLEMS OF THE CONTROL UNIT PROBLEM POSSIBLE CAUSE SOLUTION After switching it on the display does Power cable of the battery not Connect the male COBO plug of the not light up connected to the machine cable machine cable to the female COBO socket of the power feed cable connected to the battery Check that the clip of the female connector is inserted in the slot of the male connector to ensure secure connection Data transmission cable not Insert the data transmission connector connected to the display in the female socket at the bottom of the display Inverted polarity Invert the cable connections on the terminals of the battery The red cable provided with a fuse should be attached to the positive terminal the black cable to the nage 4 terminal Contact oxidation on tractor s battery Thoroughly clean all terminals Check good condition of battery Minimum guaranteed voltage should be 12V Fuse burnt out or m
59. in this operator manual e The tractor switched off and the keys removed from the dashboard e The machine switched off and blocked e Switch off the control system 7 2 HOOK UP TO THE TRACTOR FOR TOWING CAUTION Hooking up to the tractor can be dangerous therefore take great care in this operation Use a tractor that is suitable for towing the machine in use 3 8 Tractor requirements Make sure that there are no objects resting on the machine and that there are no persons and or animals in the immediate vicinity The drawbar of the round baler is provided with a pivoting towing eye e Hook up the machine to the rear hook of the tractor making sure that the machine is in a stable horizontal position and that the towing eye is at the same height as the towing device of the tractor e Turn handle M of parking jack to lower raise the towing eye until it is correctly aligned with the tractor s towing device e Insert the pin in the towing eye and secure it with the safety pin e hen remove any chocks from under the wheels e Remove the locking pin S and raise the parking jack P turning the handle M e Lock the parking jack P in the transport position by inserting the locking pin S into the special position ad shown in the image e Insert the feeder plug of the lighting system for road transport of the round baler into the socket of the tractor and check that all the indicator parking and st
60. issing Check that there is a fuse 40 Amp strip fuse or that the fuse has not burnt out in the fuse holder connected to the cable near the rectangular 24 pole plug Chapter 12 page 4 FERABOLI Round baler TROTTER 110 13_ACCESSORIES AND KITS optional To improve performance and operations of the round baler it is possible to use a set of accessories and kits which can be applied to the machine upon request Contact your Dealer or our Spare Parts Service to check the accessories and or the kits which are available and most suitable for the round baler model you purchased 13 1_ACCESSORIES These optional accessories if ordered at the time the round baler is purchased are fitted directly onto the machine by the Manufacturer e Net wrapper e Twine binder e Tyres 13 1_KITS These optional kits can be purchased and assembled by the operator on a later stage These kits are supplied together with all the necessary instructions for assembling and dismantling them each time work needs so require e Bale ejector e False knives Chapter 13 page 1 Round baler TROTTER 110 Chapter 13 page 2 FERABOLI Round baler TROTTER 110 CONTENTS CHAPTER page 1 OPERATOR MANUAL MM 2 121 INTRO Sn ann Erkalten kennen 2 1 2 GUARANTEE rt 2 2237333 tcc 2 2 CHAPTER page 2 CERTIFICATIONS ccsscssssscsssssscssssccsssuscsssssscsssscesssuccsssssccsssusessssseessssecessuses
61. k cycle e AUTO LED on automatic tying selected the bale tying cycle will start automatically e OPER manual tying led off LED If selected the bale tying cycle must be started manually using the START STOP key Chapter 10 page 3 Round baler TROTTER 110 FERABOLI PILOT LAMP The luminous signal of two different colours GREEN or RED constant or intermittent communicates information to the operator Example of PILOT LAMP with GREEN light color 7 constant 2 intermittent T Display alphanumeric 4 figure e Displays the number of the counters partial or total and displays error messages 10 6 NORMAL START WARNING If the control unit is on switch POWER to position 1 you have to turn it off switch POWER to position 0 and connect the power cable to the outlet located on the control unit otherwise the control unit may not work correctly e Turn the switch POWER to position 1 On switching on no automatic control is activated The controls for moving the motors are disabled the pilot light flashes GREEN RED e Pressing the START STOP key starts the test cycle that brings the motors to the rest position outside the chamber The buzzer sounds briefly before starting the cycle and then sounds intermittently while the motors are moving At the end of the procedure the motor indicated by the TWINE NET selector is selected de
62. lation in the feed zone e Stop the tractor remove the keys from the dashboard and wait for all the moving parts of the machine to stop completely e Switch off the FF Control system e Follow the instructions shown in the paragraph 8 4_Unblockage of the product Chapter 4 page 2 FERABOLI Round baler TROTTER 110 Do not use the controls tubes and other protruding parts of the machine to hang things on Assemble operate and detach the cardan shaft always respecting the information and safety rules for use of the cardan shaft contained in the booklet provided by the manufacturer of the cardan shaft and delivered together with it is absolutely forbidden to transport persons or animals on the machine or tractor During maintenance and or repair work it is obligatory to wear protective clothing cut resistant gloves safety footwear and goggles Do not wear clothes that could get caught on the moving parts If there is a risk of objects being thrown out wear a protective helmet fitted with a visor For further information consult the paragraph 4 6 Clothing Take great care to maintain a minimum safety distance when operating in the vicinity of electrical power lines the machine is made mainly of metal and therefore if it comes into contact with an electrical line or if there is a discharge between the line and the machine the operator could be electrocuted with possible fatal consequences If it is necessa
63. n its housing e Refit the feed plate if it was previously removed After completing the operations described above re engage the PTO If the rotor should fail to rotate the bolt of the CUT mechanical transmission safety system could have sheared To replace it consult the paragraph 9 2 2 Replacement of the mechanical safety device of the CUT device Chapter 6 page 4 FERABOLI Round baler TROTTER 110 8 5 PARKING CAUTION On finishing work the operator must e Stop the machine Make sure that all the moving parts of the machine have stopped and are in the rest position e Stopthe tractor motor and remove the keys from the dashboard e Switch off the control unit CAUTION Before taking the machine back to its storage area make sure that there is no bale still loaded e Place the parking chocks under the wheels e Lower the parking jack to the ground and raise the machine by 2 3 cm from its connection to the tractor in order to unhook tt e Raise the cardan shaft support detach the cardan shaft from the tractor and rest it on the support secure it with the chain e Depressurise the hydraulic circuit and rest the wheels of the pick up on the ground move the lever of the valve to the CLOSED position and disconnect the tubes of the hydraulic system e Disconnect the electrical power cables of the lighting system and wind them around the support rods e Disconnect the signal line of the control sy
64. nd the position and the list of all the danger signs the paragraph 4 4 Adhesive Safety signs WARNING CAUTION e Never leave the machine unattended during work e Never leave the tractor unattended with its engine running e Do not allow the machine to be used by minors or persons who are not competent or not in good health or who do not have a valid driving license e The radius of action of the machine is to be considered a dangerous area before putting the machine into operation make sure that there are no persons or animals around the work area otherwise stop the machine and clear the area The person using the round baler is liable towards third parties for any damage caused by the machine inside the radius of action During operation of the machine it is absolutely forbidden to approach the mechanical parts touch the moving parts or interpose oneself between them Keep your face hands and feet away from moving parts stay at a safe distance e Do not stand behind the machine the tailgate may be open and the bale may be ejected WARNING Make sure that the tailgate is closed control unit pilot light switching on visually checking that the pointer of the pressure gauge must be in the yellow sector e The area in front of the pick up is very dangerous when the machine is in operation never introduce the forage using the hands feet or the help of any other object WARNING In the event of product accumu
65. of the control unit during the net loading procedure is the same for both control unit models in use Before carrying out the operations described above 1 Switch on the control unit with button POWER mmu cM position 1 mi 2 Press the key START STOP and wait for the function um pr E test to end 3 Select the net wrapper the net wrapper LED comes 1 __ Se on m 4 Using the key 4 move the net arm completely inside the chamber 1 Switch off the control unit POWER key to position 0 Lift cover and rest it on the support S e Remove the pin A that secures the tube holding the roll of net and make the tube come out in order to insert the roll Fit the roll of net on the roll holder tube and reposition it in its housing remembering to reposition the securing pin A removed previously Lower the cover again Raise the net holding box completely Chapter 7 page 7 Round baler TROTTER 110 e Pass the net over the rollers following the route shown on the decal PERCORSO RETE NET PATH PARCOURS DU FILET NETZ WEG e Complete the insertion of the net in the lower part of the route and leave it dangling e Lower the net holding box 75 0050 After loading the net move the net wrapper arm back to the rest position 1 Switch on the control unit POWER key to position
66. op lights are working correctly e sure that the tailgate and the guards are closed properly and secured IMPORTANT Make sure that the tailgate is closed control unit pilot light switching on visually checking that the pointer of the pressure gauge must be in the yellow sector Chapter 7 page 1 Round baler TROTTER 110 e Connect the pick up lift up hydraulic pipe to tractors outlets The pipe for the hydraulic lift up of the pick up unit is fitted with a stopcock Before lifting up the pick up unit place the stopcock lever in the OPEN position e Before transporting along the road raise the pick up unit and place the stopcock lever in the CLOSED position to lock it in position 1 OPEN 2 CLOSED If the round baler is a TROTTER 110 CUT model make sure that the lever of the diverter valve is set to PICK UP otherwise the knives will come into operation 75700522 Make sure the tailgate and the quards closed and properly locked Chapter 7 page 2 FERABOLI Round baler TROTTER 110 7 3_HOOK UP TO THE TRACTOR FOR WORK After completing the hooking up of the round baler to the towing device of the tractor 7 2 up to the tractor for towing retract the parking jack to the rest position Before connecting any of the various components of the baler to the tractor make sure that the tractor meets the requirements for the correct working of the ro
67. osure the hooks of the tailgate open again this problem is signalled by a fast intermittent beeping of the buzzer and GREEN fast flashing of the PILOT LIGHT the same time In this case the tailgate must be closed again Intermittent fast beeps Chapter 10 page 5 Round baler TROTTER 110 10 7_BINDER SELECTION AND MANUAL CONTROLS Manual controls for moving the motor selected can be used at any time During an active binding cycle it is necessary to interrupt the cycle by pressing the START STOP key to switch over to manual control of the motors and then control the motor selected using the manual key Whenever you wish to change the binder it is necessary to move the motor in use to the rest position If this is not done the corresponding LED does not change even though the TWINE NET selector has been changed is therefore necessary to move the motor to the rest position go on for at least one second against the end of travel of the actuator and set the selector change again 10 8 COUNTER KEY On switching on the numeric display indicates the partial number of bales made preceded by the letter P ex 15 Press the COUNTER key briefly next to the display to pass to the display of the total number of bales bound Pressing the COUNTER again briefly switches back to the partial counter Holding COUNTER key down for a few seconds du
68. ound baler TROTTER 110 2 CERTIFICATIONS 2 1_ CE CONFORMITY The TROTTER 110 round baler 15 a machine with marking in compliance with the standards of the European Union described in 2006 42 CE Directive and 2004 108 CE Directive Electromagnetic Compatibility as shown in the CE Declaration of Conformity provided with every machine FERABOLI S p A declines all liability arising from use of the machine on products that do not correspond to European standards If the machine should be sold to a third party the declaration of conformity must be handed over together with it 2 2 IDENTIFICATION The round baler is supplied with e Operator Manual e CE Declaration of conformity e Instruction handbook for the cardan shaft Every machine is also provided with an identification plate showing e Name and address of the manufacturer e TYPE model of the machine N serial number e Weight kg weight of the machine e Machine Designation e Year of manufacture e CE marking The information shown on the identification plate of the machine must always be quoted in any request for Spare parts and or assistance Copy the machine information into the plate reproduced on the back of the cover for ease of consultation Chapter 2 page 1 Round baler TROTTER 110 Chapter 2 page 2 FERABOLI Round baler TROTTER 110 3 TECHNICAL DATA The technical data contained in the foll
69. ove the safety S on both the left and the right sides and raise the lock hook remove the feed plate Put on the cut resistant gloves and with the help of suitable equipment clear the area where the product has blocked up When you have completely cleared the area of the blockage remount the feed plate and secure it again with the hook G and the pin S After completing the operations described above re engage the PTO If the pick up fails to turn the transmission safety bolt of the pick up could have sheared To replace it consult the paragraph 9 2 1_ Replacement of the pick up safety device 8 4 2 UNJAMMING THE FEED ROTOR An excessive volume of product has blocked between the rotor and the bottom feed plate Open the access hatch and operating the special crank handle provided which is inserted in the rotor shaft turn the rotor in the contrary direction to push the obstructing product out CAUTION e Take great care in performing these operations as the area of the rotor is very dangerous due to the presence of cutting knives e should be necessary to remove a foreign body manually stone stick etc before doing this remember to put on the cut resistant gloves and use appropriate equipment If it is necessary to remove the feed plate consult the paragraph 7 5 4 Feed plate e When you have cleared the area concerned completely remove the crank handle and put it back i
70. owing tables are informative therefore we reserve the right to modify them without obligation to give prior notice e All the measurements are expressed in millimetres mm All the weights indicated are in kilograms kg he symbol indicates a value lying between a minimum and a maximum 3 4 DIMENSIONS 3 2 WEIGHTS with pick up 2060 2160 Capitolo 3 pag 1 Round baler TROTTER 110 3 3_PICK UP 2 3 4_CUTTING DEVICE CUT 3 5_BINDING 3 6 TYRES Features ______ Outside diameter mm 3 7 CARDAN SHAFTS Only for machines with short drawbar assembled 36P0001 Chapter 3 page 2 FERABOLI Round baler TROTTER 110 3 8_TRACTOR REQUIREMENTS with tractor having a cabin If a tractor without the cabin is used ask the FERABOLI company for the special kit ZMP2015 Hydraulic Line Protection 3 9 CHARACTERISTICS OF THE BALE Width 1000 Bale density Variable hydraulic command Bale ejector optional upon request Capitolo 3 pag 3 Round baler TROTTER 110 Chapter 3 page 4 FERABOLI Round baler TROTTER 110 4 GENERAL SAFETY REGULATIONS In addition to the regulations contained in this operator s manual observe the general regulations for safety and accident prevention in force in your Country This machine has been designed and manufactured for the maximum safety at work Maintenance of these safety conditions is obligatory for t
71. page 2 FERABOLI Round baler TROTTER 110 6_GENERAL DESCRIPTION The machine consists of a structure mounted on a frame including all the working parts supported on an axle with wheels for movement it is fitted with a drawbar with hitch The electrical system controls the control unit and lighting system for road transport The hydraulic system is driven by coupling the connection tubes of the round baler to the single and double acting outlets placed on the tractor A cardan shaft connected to the tractor and the transmission box on the machine transmits movement to all the moving parts 6 1_ MAIN COMPONENTS OF THE ROUND BALER 1 Drawbar 2 Parking jack or support leg 3 Cardan shaft 4 Transmission box 5 Net wrapper if mounted 6 Twine binder if mounted 7 Rollers 8 Tailgate 9 Feed system rotor and or cut unit 10 knives 10 Control unit 11 Pick up 12 Bale ejector if mounted Chapter 6 page 1 Round baler TROTTER 110 6 2_DESCRIPTION OF THE WORK PROCESS The round baler carries out the following operations 1 Gathering of forage already cut in swathes 2 Pressing into a cylindrical shape bale and bale tying 3 Ejection the bale onto the ground The machine gathers the product already swept into swathes by means of a pick up unit The pick up can be raised hydraulically and adjusted to the ground With side aprons and two side screw conveyors the forage is collected into a swathe
72. quipment whenever necessary Bear in mind that knives sharpened well reduce the power requirement and give a better quality cut WARNING When sharpening be careful not to cause the knives to heat up as this can compromise their resistance to wear e Only the part marked as SIDE of the knife should be sharpened CAUTION e Always work with care bearing in mind the safety regulations e The knives are sharp and cut easily handle them with great care and always use adequate gloves and or protective gear 9 8 WHEELS AND TYRES Tyres of various dimensions can be fitted on the round baler Check the inflation pressure regularly for the type of tyre fitted to you machine referring to the pressure values given in the table 71 5 Tyre pressure values The inflation pressure of the pick up wheels should be 3 4bar e Check the torque of the nuts on the stud bolts of the wheel hubs regularly It should be 250Nm e Repairs to the wheels and tyres must be done by specialised personnel provided with suitable equipment Chapter 9 page 11 Round baler TROTTER 110 FERABOLI 9 9 BOLT TIGHTENING Regularly check the securing bolts and screws and if necessary adjust them to the torque values advised in the table 11 4 Torque settings Check if all the bolts are correctly tightened after the first three hours of work e Check if all the screws and bolts are correctly tightened after the first 10 bales formed by the ma
73. ring the display of the partial counter zeroes the partial count but not the total count 10 9_LIST OF ALARMS ALARM PILOT LIGHT Tailgate open GREEN fast flashing Fast intermittent Incorrect binding RED slow flashing Slow intermittent Movement of PILOT LIGHT OFF Short constant binders on switching on LED of the motor in motion flashing intermittent during movement Chapter 10 page 6 FERABOLI Round baler TROTTER 110 11_TABLES AND DIAGRAMS 11 1_TYPES OF OIL AND GREASE TYPE PTO deviation box AGIP BLASIA EP 150 Greasing points AGIP GR MU EPO Tank for chain automatic oiling AGIP OSO 100 Manual lubrication of chains Mixture of oil and grease 11 2_LUBRICATION OPERATIONS the operations described below must be done the beginning and end of each season When lubricating always respect the regulations contained in the chapter 9 Maintenance and adjustment _ Grease connecting rod of the feeder O net __ 9 For further information on the maintenance of the cardan shaft consult the instructions contained in the booklet provided together with the cardan shaft Chapter 11 page 1 Round baler TROTTER 110 11 3_MAINTENANCE WORK All the operations described below must be done the beginnin
74. rol and bale tying functions accessible The control unit is provided with pilot lights to give warnings adisplay for the count of bales and error messages e switches and changeover switches to activate the various devices anaudible alarm e asocket for connection to the cable of the machine 10 1_ SYSTEM COMPONENTS 10 1 1_TWINE BINDER ACTUATOR A linear electric actuator regulates the movement of the binder arm when the threads of twine are being started on the bale 10 1 2 TWINE FLOW SENSORS A proximity sensor on the pulley checks the flow of twine during the binding cycle 10 1 3 NET WRAPPER ACTUATOR A linear electric actuator regulates the movement of the net arm when the net is being started on the bale 10 1 4 NET COUNTER SENSOR A proximity sensor counts the number of turns of the net stretching roller Chapter 10 page 1 Round baler TROTTER 110 FERABOLI 10 2_ INSTALLATION Check that you have the following materials at hand which can be found in the box provided with the machine 1 Power feed cable complete with fuse holder and 50 Amp strip fuse 2 Control unit terminal 3 Dovetail 10 3 MOUNTING ON THE TRACTOR 10 3 1 POWER CABLE With the tractor switched off disconnect the earth cable from the battery then connect the power feed cable to the terminals of the 12V battery connecting the red wire to the positive pole and the black wire to the negative pole Re
75. rwise the knives will come into operation P IC K U P 75P0052 2 Q Only for TROTTER 110 CUT model make sure WARNING e The tines of the pick up must never touch the ground therefore adjust the working height of the pick up so that the tines remain at least 2 3cm above the ground e Insert the pin S in the same position on both left and right sides of the pick up 7 5 4_FEED PLATE The feed plate optimises the collection and channelling of the product The distance of the plate from the tines of the pick up can be adjusted by moving the blocks T With the machine still and the tractor engine off e Remove the plate e Loosen the screw V that secures the block T and position it in one of the holes located on the side of the pick up to suit the work to be done then screw back the screws V WARNING Position the block T in the same position on both the left and right sides of the pick up Hemount the plate For short products and or swaths of low volume the plate should be close to the pick up tines while for tall products and or voluminous swaths the plate should be further from the tines of the pick up Chapter 7 page 9 Round baler TROTTER 110 7 5 5_CHOOSING WORKING PRESSURE Choice the working pressure according to product s features to collect The pressure can be increased for dry products and decreased for damp products To do this turn the knob
76. ry to operate in the vicinity of electrical power lines contact the competent electricity company Unload the bales on flat ground or in a suitable position if the ground is sloping High pressure hydraulic oil can penetrate the skin and cause serious injury Before detaching any tubes or doing any checks the system should always be depressurised If any hydraulic oil under pressure should penetrate the skin go immediately to hospital otherwise there is a serious risk of infection FERABOLI S p A declines all liability resulting from failure to observe these safety warnings Chapter page 3 Round baler TROTTER 110 4 2 2 WARNINGS FOR THE MACHINE WARNING CAUTION e The hydraulic couplings shall always be kept clean To prevent them from becoming dirty or damaged after use always refit the protective plastic cover provided at the time of purchase Check and if necessary replace any damaged tubes or fittings all flexible tubes should be replaced in any case five years after the date stamped on the tube Before re pressurising the system check that the tubes and connections are tight use a piece of cardboard or absorbent paper to check for possible leaks e Each cardan shaft is provided with an operating and maintenance manual supplied by the manufacturer of the cardan shaft The protection of the cardan shaft tubes and covers must be mounted and in perfect condition Note Maintenance work on the cardan shaft must be done
77. scrupulously following the instructions given in the booklet supplied together with the cardan shaft by the manufacturer Before inserting the PTO make sure that e the number of revs corresponds to the required number refer to the decal located on the drawbar of the machine e direction of rotation is the same as that indicated by the adhesive safety sign e NEVER engage the PTO before starting the tractor engine e Stop PTO during the turns at the end of the swathes and any other tight turns When the machine is detached from the tractor position the cardan shaft on the special support e Never start a bale if the tailgate is not completely closed check this condition also on the display of the control unit WARNING FIRE RISK Remove the accumulated product regularly to reduce the risk of fire and to prevent material from winding around the mechanical parts of the machine If the bale should catch fire 1 Immediately expel the bale and keep the tailgate open 2 Move the tractor and machine away from the product still to be collected and any other inflammable material 3 Putthe fire out using the extinguisher advised as part of your equipment There must always be an extinguisher on the tractor especially if you are working on a dry product Repairs to the wheels and tyres must be done by competent specialised personnel having the appropriate tools Never drive on public or private roads wit
78. se the forage will deteriorate with consequent loss and cannot be conserved well If the humidity content is acceptable proceed with baling 7 7 3 SWATHES The preparation of the swathes is very important for obtaining a good formation of the bales When the forage has been cut and dried the swathes must be formed The swathes can be single or double and of width equal to the width of the pick up on your machine in order to make the best use of the round baler s capacity When double swathes are made it is important that they be left beside each other and not piled into one heap Single swathes can be 0 50 0 60m wide but in this case a zigzag guide must be followed in order to feed the press in a way that takes advantage of the entire collecting width of the baler and forms a bale of the right size IMPORTANT It is very important to form swathes with the forage well distributed and of width equal to the pick up mounted as this will help the formation of the bale Chapter 7 page 11 Round baler TROTTER 110 Chapter 7 12 FERABOLI Round baler TROTTER 110 8 OPERATION IN THE FIELD 8 1 SWITCHING ON After you have set up the machine as described in the chapter 7 Instructions for use switch on the control system in order to start work Before starting work check that the arms of the tying devices twine binder net wrapper are in the rest position and that the respective cutting devices are unloa
79. sors located on the round baler wipe them with a damp cloth e Clean the terminal display with a damp cloth and a delicate detergent to avoid erasing the silk screen printing on the panel 9 14 AFTER THE FIRST 30 HOURS OF WORK WARNING Before carrying out any inspections or checks e Stop tractor remove the keys from dashboard and wait for all the moving parts of the machine to stop completely e Switch off the control system IMPORTANT Every new machine must be inspected after the first 30 hours of work with checks on the following e Correct tightening of all the bolts and screws the transmission chain tension values The absence of oil leaks from all the components of the hydraulic system e The inflation pressure of the tyres correct lubrication of the transmission parts Keep to the lubricants advised e Spare parts must meet the requirements as defined by FERABOLI S p A Q USE ONLY ORIGINAL SPARE PARTS Chapter 9 page 16 FERABOLI Round baler TROTTER 110 9 15_DAILY CHECKS WARNING Before doing any daily inspections or check e Stop tractor remove the keys from dashboard and wait for all the moving parts of the machine to stop completely e Switch off the control system Every day check the general condition of the machine the wear of the crown wheels supports bearings chains pins shafts and all the moving and rotating parts of the machin
80. ssion box of the machine the connection of the cardan shaft on the tractor side is indicated on the cardan shaft itself Make sure that the length never exceeds the minimum distance between the machine and the tractor cambering hazard while at the greatest distance the two tubes must insert one into the other by at least 1 3 of their length e Check that the safety buttons or screws are inserted well into the grooves of the power take off and check that the guard rotates freely if this is not the case apply grease e Fix the chain to prevent self rotation of itself and the guard e For further information on the use and maintenance of the cardan shaft read the special instruction booklet provided with it WARNING After all maintenance work on the cardan shaft replace the protective covers on the cardan shaft 7 4 OPERATING TESTS CAUTION The machine must always be attached to the tractor before any operation whether empty containing a bale After making the various connections described above Start up the tractor without engaging the PTO and check that the various functional movements of the round baler are working correctly Check that the hydraulic system is working Open Close the tailgate Lower Raise the pick up unit Activate Deactivate the knives only TROTTER 110 CUT model Check that the electrical connection to the control unit is working Switch the control unit on using
81. sssseesssuecessuseesssuseessnecsssaseesessuceessaueestsneesssaseesssuceessaneessaseess 1 ER 110 A 1 2 2 DENT TATON ttt ttt 1 CHAPTER page 3 TECHNICAL y vy RM 1 51 DIMENSION EEE 1 3 2 WEIGHTS ttt 1 2 CUTTING DEVICE CUT 2 3 5 2 cL 2 3 7 CARDAN f SHA TS nennen 2 3 8 TRACTOR R OUR ME NTS ttt 3 3 9 CHARACTERISTICS OF THE BALE ettet 3 CHAPTER page 4 GENERAL SAFETY REGULATIONS cccsssssccssssscssssscssssccsssuscsssssccsssuecsssuscssssuesssuseesssseesssssessssseesssueeessueessssecessuecessueesssnsneesssaseess 1 4 1 TERMINOLOGY ADOPTED Vo 1 4 2 SAFETY WARNINGS 2 4 2 1 WARNINGS TO THE INDIVIDUAL 2 4 2 2 WARNINGS FOR THE ttt 2 4 4 3 MAINTENANCE IN SAFETY 2 999955 3 2 lt 3 3 5 4 4 ADHESIVE SAFETY fS ONS 00 9259659 5 7 441 7 44 2 REFLECTORS 10 4 4 3 CARDAN SHAFT oy 5 259 6 10 4 5 26 4 5 5 11 451 PROTEOTION GUARDS 11 4 5 2 SHAFT SAFETY DEVICE 12 4 5 3 PICK UP TRANSMISSION SAFETY f DEVOE 12 4 5 4 MECHANICAL TRANSMISSION SAFETY DEVICE FOR ROTOR
82. stem and wind it around the support rods e Then remove the control terminal and replace it in a location protected from dust and weather conditions e Remove the safety pin and the hook up pin from the towing eye of the drawbar and then unhook the tractor from the machine e Finally drive the tractor away from your round baler Chapter 6 page 5 Round baler TROTTER 110 Chapter 6 page 6 FERABOLI Round baler TROTTER 110 9 MAINTENANCE AND ADJUSTMENT 9 1_ROUTINE MAINTENANCE IMPORTANT Regular careful maintenance lengthens the life of your machine and guarantees your personal safety 11 4_ Torque settings unless stated otherwise FOR THIS MACHINE THE VALUE 8 8 REPRESENTS THE STANDARD AND THE MINIMUM QUALITY USED Diameter and torque wrench settings for the quality of the materials according to DIN ISO 898 Q All the screwed bolted assemblies must be tightened according to the values contained in the table The lubrication of any machine with rotating and rubbing parts is of great importance for the duration and working order of the machine Lubrication should therefore be done regularly and systematically 11 4_Torque settings unless stated otherwise WARNING Before doing any maintenance on the machine e Keep in mind all the basic safety rules contained in the chapter 4 General safety regulations completely still e Always turn off the tractor and remove the keys from the dashboard
83. symbol for the operator it reminds the operator to switch off the tractor and remove the key from the dashboard Whenever this symbol is found in the operator s manual you must always switch off the tractor and remove the key from the dashboard before carrying out the operations described FERABOLI S p A declines all liability for damage due to failure to observe these warnings This is a symbol denoting Note This symbol requires the operator to pay greater attention in reading and memorising the information given Chapter page 1 Round baler TROTTER 110 4 2_ SAFETY WARNINGS Before putting the machine into operation e Make sure that you have a perfect knowledge of the controls and their functions Conduct a regular check of the perfect condition of the entire machine all the safety and protection devices e the accident prevention protection guards must be mounted and fixed in accordance with the manufacturer s instructions and must not be tampered with WARNING It is absolutely forbidden for the round baler to be used by persons who have not read and assimilated the contents of this manual 4 2 1_WARNINGS TO THE INDIVIDUAL Pay attention to the danger symbols shown in this manual and on the machine itself the adhesive danger signs must always be clearly visible sure that they are always kept clean and replace them if they have deteriorated or are difficult to read You will fi
84. t the oil level in the transmission box is correct e When finished re close with the plug screw Should it be necessary to drain oil from the transmission box e First obtain a container to collect the oil discharge e From a position under the machine unscrew and remove the plug screw VB located at the bottom of the box which can be reached through the hole located on the crosspiece on the machine frame e Drain the oil from the box into the container you obtained previously e Then screw back the plug VB CAUTION Observe the laws in force your country regarding the use and disposal of oils and lubricants Chapter 9 page 15 Round baler TROTTER 110 9 13_CLEANING WARNING Before performing any cleaning operation e Stop tractor remove the keys from dashboard and wait for all the moving parts of the machine to stop completely e Switch off the control system IMPORTANT Do use abrasive products solvents or alcohol Do not use high pressure water jets especially on the cables e Keep the engine transmission clean in regard to twine net or the product on order not to damage bearings and seals all the gears and chains must also be kept clean e Never allow corrosive chemical agents to come into contact with the cylinders to avoid altering the surface of the piston e Check that deposits of earth or the product are cleaned off all the sockets plugs cables and sen
85. und baler 3 8 Tractor requirements Keep in mind all the basic safety rules contained in the chapter 4 General safety regulations Then continue with the connection of the various devices of the round baler e Connection of the control system Connection of the lighting system e Connection of the hydraulic system e Attachment of the cardan shaft 7 3 1 CONNECTION OF THE CONTROL SYSTEM When you connect the machine to the tractor for the first time you must first connect the power cable A to the battery b 12V of the tractor IMPORTANT Be careful not to invert the polarity e RED cable pole positive e BLACK cable pole negative e This must be done with the tractor off The electrical circuit of the round baler requires a supply current with negative earth 12V e Install the control unit in the tractor cabin so that it is clearly visible and within the reach of the operator e Connect the signal cable CS from the machine to the display panel of the control unit e Connect the power cable A to cable C Check that the control unit comes on using key POWER f the cables have been connected correctly the control unit will light up Chapter 7 page 3 Round baler TROTTER 110 FERABOLI 7 3 2_CONNECTION OF THE LIGHTING SYSTEM Connect the lighting system and check that all the indicator parking and stop lights are working correctly Do not modify the cables and do not replace plugs and sockets
86. ves warning that the tailgate is starting to open While the bale is being ejected the pilot light remains off e After ejection of the bale the pilot light turns green and flashes in this way the control unit advises you that it is time to close the tailgate e Make sure that the tailgate is closed control unit pilot light switching on visually checking that the pointer of the pressure gauge must be in the yellow sector 115 now possible to start a new work cycle the pilot light turns green and remains constant IMPORTANT Never begin collection with the tailgate open or even just one hook open If the bale catches fire e Immediately eject the bale and leave the tailgate open e Remove both tractor and machine from the product you still have to pick up and from other inflammable materials Extinguish the fire by means of a fire extinguisher which we recommend is always available or using water Chapter 6 page 3 Round baler TROTTER 110 8 4_UNBLOCKAGE OF THE PRODUCT CAUTION Should the round baler jam do not try to remove the product from the machine while it is working CAUTION BEFORE ATTEMPTING TO CLEAR AWAY THE PRODUCT e Switch off the tractor remove the keys from the dashboard and wait for all the moving parts to stop completely e Switch off the control unit 8 4 1 CLEARING THE PICK UP The product is blocked between the feed plate and the tines of the pick up Unhook and rem

Download Pdf Manuals

Related Search

Related Contents

Philips HD6145 2400W, auto-shut off, timer Deep-fat fryer  owners manual manual del usuario  Service Manual - ACP Service Connection  AMAX panel 2000 / AMAX panel 2000 EN  Instrucciones de operación Digi Schmidt  L`algebre lineaire au troisieme degre du secondaire  

Copyright © All rights reserved. Failed to retrieve file