Synchronize positioning
Contents
1. Reset button Reference from fieldbus Start Stop button Start Stop from fieldbus Direction from fieldbus Start forward Start Stop Programmable programmable Start Stop and reverse logic Start reverse programmable Reverse 3 3 Keypad direction Fault reset input BS Internal fault reset gt 1 External fault input programmable NX12k01 Internal Start Stop Internal reverse Figure 3 1 Control signal logic of the Synchronize Positioning Application 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 6 VACON POSITIONING SEQUENCE 4 Positioning sequence Speed Hz A High Level Speed P2 9 2 4 R a aas STOP HYSTERES A P2 9 2 9 Low Level Speed Speed group 2 1P2 9 2 8 HLS 2 eS P2 9 2 10 y MLS 2 ry P2 9 2 11 LLS 2 Trip ANY P2 9 2 12 lt Mid Speed Distance P2 9 2 5 a Low Speed Distance P2 10 8 Figure 4 1 Positioning sequence of the Synchronize Positioning Application Positioning uses three different speed When approaching the target speed is decelerated with three different phases There are also two different speed groups for example positioning with or without the load Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS VACON 7 5 Synchronize Positioning Application Parameter lists On the next pages you will find the lists of parameters wi2. 5169 Position17 P27 34 P27 35 5507 Position18 P27 34 P27 35 5845 Position19__ P27 34 P2735 6188 Position20__ P27 34 P2735 6521 Position21_ P27 34 P2735 6859 Position22__ P27 34 P2735 7197 Position23 P27 34 P2735 7534 Position 24 P2 7 34 P2 7 35 7872 Position25__ P2 7 34 P2735 8210 Position26 P27 34 P2735 8548 Position27 P2734 P2735 8886 Position28 P27 34 P2735 9224 Position29 P27 34 P27 35 9562 Position30___ P27 34 P27 35 9900 Position31__ P27 34 P2735 5000 lable 7 1 Parameter Default 1545 1514 1515 1516 1517 1518 1919 1520 1521 1522 1523 1524 1525 1526 1527 1528 1529 1530 1531 1532 1533 1534 1535 1536 1537 1538 1539 1540 1541 1542 1543 1544 External brake enable VACON 27 Note ojfj1j2 2 4 ojfjojofjojo ojojofof 1 ofototito When input is FALSE brake will not open even if drive conditions are met Run enable Low end Run enable high end If one of these input goes FALSE drive will stop immediately however it s possible to Start the drive to run opposite direction where limit was opened Digital input for calibration reset Input for resetting calibration that it s possible to make new calibration Calibration negative Select digital input to giv
3. b3 Position Reached FB High area amp b4 Position Reached bal Poitioninmode active bo Calibration input biol Synchronizing Error o bon WamingLowEnd bra WamingHighEnd bia OutOfarea Makenewcalbration bia RunEnableLowEnd os Bun Enable Hg End Table 5 6 Positioning Status Word 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 10 6 VACON SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS 5 2 3 FBGeneralStatus Word T PALSE TRUE MIL rey ICA so am H HAN O o bal NoFauit Fouts Fs b4 NoWaming_ aming T bdo Calbratet b6 Position reached TA O bs PositicningON T MAI O bio Symchronizeertor T TI E API A H bj Tuto heg IST E G SEI O Table 5 7 FBGeneralStatusWord Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS VACON 11 5 3 Basic parameters Control keypad Menu M2 gt G2 1 Parameter Min Max Unit Default Cust Note Twin frequency 0 00 HD R om ton Sooo NOTE If faa gt than the motor synchronous Max frequency Par 2 1 1 320 00 Hz 50 00 102 speed check suitability for motor and drive Acceleration time 1 0 01 300 00 s 300 103 _________ Decelerationtime1 0 01 300 00 s 300 104 _____ Current 00 2x AP 1 Nominal voltage of the motor Nominal frequency 320 00 50 00 Check the rating plate of the motor of the motor The def
4. Low area point High area point PSC b3 amp b4 Master Follower selection Select Master Follower mode U No used 1 Parameter selection 2 Master 3 Follower Maximum ramp correction When position error between master and follower is equal to positioning window size during acceleration and deceleration this is how much ramp is corrected Maximum frequency correction When position error between master and follower is equal to positioning window size during level speed this is how much frequency reference is corrected Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONISE POSITIONING PARAMETERS VACON 33 1635 Follower position reference When drive ts follower this selection is used for position reference 0 Digital input selection with fixed positions 1 Analogue position reference 2 Fieldbus position reference 3 Master position reference Default 1640 Master offset Additional offset to follower for monitoring position error 1641 Follower offset Additional offset to follower for monitoring position error 1644 Parameter selected master follower mode U Follower 1 Master 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 34 0 VACON SYNCHRONISE POSITIONING PARAMETERS 7 1 Keypad control parameters Unlike the parameters listed above these parameters are located in the M3 menu of the control keypad The reference parameters do not have an ID number 114 Stop button activat
5. Positioning 9 Faults and fault codes Page 39 When a fault is detected by the frequency converter control electronics the drive is stopped and the symbol F together with the ordinal number of the fault the fault code and a short fault description appear on the display The fault can be reset with the Reset button on the control keypad or via the I O terminal The faults are stored in the Fault History menu which can be browsed The different fault codes you will find in the table below Shadowed rows are the A faults alarms and black rows are F faults fault Texts on the white base could be both A and F faults The fault codes and their possible causes are presented in the table below Overcurrent Frequency converter has detected too high a current gt 4 l in the motor cable sudden heavy load increase short circuit in motor cables unsuitable motor 2 Overvoltage The DC link voltage has exceeded the limits too short a deceleration time high overvoltage spikes in utility Earth fault Current measurement has detected that the sum of motor phase current is not zero insulation failure in cables or motor Charging The charging switch is open when the switch START command has been given faulty operation component failure 6 Emergency Stop signal has been given from the stop option board 7 Saturation trip Defective component 8 Unknown fault The frequency converter troubleshooting sys
6. distributor near to you 13 Frequency Heatsink temperature is under 10 C converter under temperature 14 Frequency Heatsink temperature is over 90 C Check the correct amount and flow of converter cooling air overtemperatur Overtemperature warning is issued when Check the heatsink for dust e the heatsink temperature exceeds 85 C Check the ambient temperature Make sure that the switching frequency is not too high in relation to ambient temperature and motor load 15 Motor stalled Motor stall protection has tripped Check motor 16 Motor Motor overheating has been detected by Decrease the motor load overtemperatur frequency converter motor temperature lf no motor overload exists check the e model Motor is overloaded temperature model parameters 17 Motor Motor underload protection has tripped underload 22 EEPROM parameter save fault 23 checksum fault faulty operation component failure 24 Changed data Changes may have occurred in the warning different counter data due to mains interruption 29 Microprocessor faulty operation Reset the fault and restart watchdog fault component failure Should the fault re occur contact the distributor near to you 29 Thermistor Thermistor is broken Reset the fault and restart fault Should the fault re occur contact the distributor near to you 32 Fan cooling Cooling fan of the frequency converter Contact the distributor near to you does not start when ON command is gi
7. speed is dropped to this value Panel positioning control word To this parameter have been gathered most common command O No Action 1 Set Zero Position ABS Sets zero position information from absolute encoder to frequency converter memory This point is Zero actual position when using absolute encoder 2 Set Total Rounds When car Is driven manually to high end here you can set the total rounds to memory If you are using Incremental encoder remember to reset position in low end 3 Set Ref Offset Point Possibility to set different zero actual position when using FB control Internal actual position is FB Actual postion this offset 4 Save current position Saves current position to memory for further use 30 0 VACON SYNCHRONISE POSITIONING PARAMETERS 1500 1507 1502 1509 1506 1508 1505 1507 1504 1512 1577 1577 1513 5 Recall saved position Mod Bus Recalls saved position to reference 6 Calibrated ABS When using absolute encoder you need to give separate information when drive is calibrated after this dive will make automatic calibration during power up 7 Reset Calibration Resets calibration that it s possible to make new calibration 8 Reset Position INC Sets Incremental rotations and fragments to zero that it s possible to use PCW command to define total rotations ans calibration position 9 Set INC Calibration Position Stores rotations and fragments to memory from zero position to calibration
8. 0 P217 Hz 0 1589 P2 11 4 Pee IO a ee H close P2 11 6 E a A po 592 PO delays Table 5 23 Brake control parameters G2 11 Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS VACON 23 5 14 Fieldbus parameters Control Keypad Menu M2 gt G2 12 Parameter Default Fieldbus data out 1 10000 1634 Choose monitoring data selection with parameter ID Fieldbus data out 2 Choose monitoring data selection with parameter ID 26 899 Fieldbus data out 5 10000 3 954 Choose monitoring data selection with parameter ID Fieldbus data out 6 10000 957 Choose monitoring data selection with parameter ID Fieldbus data out 7 Choose monitoring data P2 12 7 l selection with parameter ID P2128 Fieldbus data out 8 10000 2 959 Choose monitoring data selection with parameter ID Process data in 1 Choose controlled data P2 12 10 Process data in 2 10000 1741 Choose controlled data control ID with ID number P212 11 Process data in 3 10000 1742 Choose controlled data control ID with ID number Ga 12 12 Process data in 4 10000 1743 Choose controlled data control ID with ID number P2 12 13 Process data in 5 10000 1744 Choose controlled data control ID with ID number P212 14 Process data in 6 10000 1745 Choose controlled data control ID with ID number Ga 12 15 Process data in 7 10000 1746 Choose controlled data control ID with ID number P212 16 Process data in
9. 0 837 1150 e Email vaconldvacon com 20 0 VACON SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS Code Parameter ax Unit Default Cust Note Response to pos PERA 2 734 See P2 7 21 fault respoce P2 7 25 Gearratio 000 32000 10 161 _ P2726 Synchronization 1619 fault mode ra es H wef window Synchronization 1618 P2 7 28 monitor also in frequency control P2729 Low rounds fault 32000 1646 Only for absolute limit encoder P2 7 30 High rounds fault 32000 2000 1648 Only for absolute limit encoder SystemBus PZ 731 communication 30 00 1791 fault delay hysteresis CIN OS Mode 2 Ramping P2 7 34 Warning arealow_ 0 60000 10 f 550 PO P2 7 35 Warning area high 0 60000 10 07 PO P2736 Warning ares 0 00 320 00 Hz 5 00 1552 speed Table 5 16 Protections G2 7 5 10 Autorestart parameters Control keypad Menu M2 gt G2 8 Parameter Min Max Unit Default Cust ID Note Waittime 010 1000 s 050 J77 Trialtime 000 6000 s 3000 78 S y 0O Ramp Start function 1 Flying start 2 According za ICA OA M undervoltage trip EE CO O EC fmf overvoltage trip Para o ppp pep overcurrent trip Pee e E E CA reference trip Number of tries afte motor temperature fault trip iS O CI O CI A external fault trip Table 5 17 Autorestart parameters 62 8 Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONIZE POSITIO
10. 0 e Email vaconldvacon com Page 36 Synchronize Positioning vacon Brake on Stop command activates the brake delay count and the brake is closed when the output frequency falls below the set limit ID315 or ID346 As a precaution the brake closes when the brake on delay expires at the latest Note A fault or Stop state will close the brake immediately without a delay See Figure 8 2 It is strongly advisable that the brake on delay be set longer than the ramp time in order to avoid damaging of the brake No brake off control Brake off ctrl 2 limits Brake on off crtl 1 limit rl No brake off control eA 1D348 Brake off ctrl torque limit O1JUO9 JJO 94B 1g Motor torque gt ID349 Brake off Brake on Run state No Run request Reversing No run request No brake on control ID315 q AND Brake on ctrl 2 limits T No brake on control 0 3 1D346 Brake on off crtl 1 limit LA J01 U09 UO 394B 1G NX12k114 fh8 Figure 8 2 Brake control logic Tel 358 0 201 2121 e Fax 358 0 201 212 205 vacon Synchronize Positioning Page 37 8 2 Closed loop parameters ID s 612 to 621 Select the Closed loop control mode by setting value 3 or 4 for parameter ID600 Closed loop control is used when enhanced performance near zero speed and better static speed accuracy with higher speeds are needed Closed loop control mode is based on rotor flux oriented current vector control With this con
11. 21 ResetCalibration__ 0 A4 4 ____ tet P2 2 2 22 Calibration Negative 0 01 ____ 1612 Calibration Signal lable 5 10 Digital input signals G2 2 4 cc closing contact oc opening contact 5 4 3 Maximum Speed Scaling Menu M2 gt G2 2 3 Parameter ax Unit Default Cust ID Note 0 Not Used High level speed 1 A11 scaling input Woe 2 Al2 3 Fielbus P2 23 pug ias speed P2233 Positioning speed group minimum 1 scaling minimum value P2233 High level speed 1 P2232 200 00 100 00 Positioning speed group maximum 1 scaling maximum value P2 2 3 4 pigi iy speed 2 P2235 Positioning speed group minimum 2 scaling minimum value P2 2 3 5 High level speed 2 P2234 200 00 100 00 Positioning speed group maximum 2 scaling maximum value Table 5 11 Input signals G2 2 Rising edge required to start 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 14 0 VACON SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS 5 5 Output signals Control keypad Menu M2 gt G2 3 Code Parameter ax Unit Default Cust Note O Not used P23 1 Analogue output function 10 Actual position 1 Output freq 0 f 2 Freq reference 0 f pago Ana ngue a 10 00 s 1 00 0 No filtering filter time P233 Analogue output 1 309 0 Not inverted inversion 1 Inverted P234 Analogue output 1 310 0 0mA minimum 1 4mA scale O Not used 1 Ready 2 Run 3 Fault 4 Fault inverted 9 FC overheat warning 6
12. 8 10000 1747 Choose controlled data control ID with ID number P2 12 17 FB low area point 0 60000 2550 P2 12 18 FB high area point 0 60000 7450 Table 5 24 Fieldbus parameters 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 24 0 VACON SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS 5 15 SystemBus parameters Control keypad Menu M2 gt G2 11 Code Parameter ax Unit Default Cust Note O Not used pa 13 1 Master Follower 1622 1 Parameter select mode selection 2 Master 3 Follower Maximum ramp Max Correction when Ee correction noe error P2 7 27 P 13 3 Maximum speed 10 00 1631 Max Correction when correction error P2 7 27 D Din Sel Position Ref Follower position 1 Al Position Ref pases reference selection 1635 2 FB Position Ref e Master Position Ref P2 13 5 Master offset o 3000 o0 1640 P2 13 6 S E N r S E T E _ P213 7 Parameter selected 1644 D Follower master follower 1 Master Table 5 25 SystemBus parameters 62 13 5 16 Keypad control Control keypad Menu M3 The parameters for the selection of control place and direction on the keypad are listed below See the Keypad control menu in the Vacon NX User s Manual 0 PC Control 1 0 terminal 2 Keypad 3 Fieldbus 0 Forward 1 Reverse O Limited function of Stop button 1 Stop button always enabled lable 5 26 Keypad control parameters M3 5 17 System me
13. 8 Digital input fixed reference B1 1569 Digital input fixed reference B2 1570 Digital input fixed reference B3 1571 Digital input fixed reference B4 Select fixed position reference with a combination of digital inputs Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONISE POSITIONING PARAMETERS Code P2 10 1 P2 10 2 P2 10 3 P2 10 4 P2 10 5 P2 10 6 P2 10 7 P2 10 8 P2 10 9 P2 10 10 P2 10 11 P2 10 12 P2 10 13 P2 10 14 P2 10 15 P2 10 16 P2 10 17 P2 10 18 P2 10 19 P2 10 20 P2 10 21 P2 10 22 P210 23 P2 10 24 P2 10 25 P2 10 26 P2 10 27 P2 10 28 P2 10 29 P2 10 30 P2 10 31 P2 10 32 1605 1609 1610 1611 1612 1613 Cust ID Min Max Unit Digital input fixed reference Bx PositionO P2734 P2735 100 Position P27 34 P2735 100 Position2__ P27 34 P2735 438 Position3__ P27 34 P2735 776 Position4___ P27 34 P27 35 11m4 Position5__ P27 34 P2735 1452 Position __ P27 34 P27 35 1790 Position P27 34 P2735 28 Position8__ P27 34 P2735 2466 Position P27 34 P2735 2803 Position10 P27 34 P2735 3a Position11__ P27 34 P2735 3479 Position12__ P27 34 P2735 3817 Position13 P27 34 P2735 4155 Position 14 P27 34 P2735 4493 Position15__ P27 34 P27 35 4831 Positiont P27 34 P2735
14. Ext fault or warning 7 Ref fault or warning 8 Warning 9 Reversed 10 Preset speed 1 a 11 At speed P2 3 6 Sra San 16 1 312 12 Mot regulator active niiit 13 0P freq limit 1 superv 14 Control place IO 15 Thermistor fault warng 16 Fieldbus input data 17 Calibration OK 18 Position reached 19 High Level Speed 20 Mid Level Speed 21 Low Level Speed 22 Out of Area 23 Forbidden Area 24 Brake Off Control function function Output frequenc popes P 7 y 315 1 Low limit supervision limit 1 supervision 2 High limit supervision cad 3 Motor speed 0 Motor nominal speed 4 Motor current 0 l motor 5 Motor torque 0 T motor 6 Motor power 0 P motor 7 Motor voltage 0 U motor 8 DC link volt 0 1000V 9 Ref position P2 3 9 Output frequency P2 3 10 limit 1 0 00 320 00 Hz 0 00 316 Supervised value Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS VACON 15 P23 11 Analogue output 2 L71 TTF programming method signal selection used function paaga PARRA 10 00 s 1 00 473 0 No filtering filter time P2314 Analogue output 2 1 LIL O Not inverted inversion 1 Inverted D2 3 15 Analogue output 2 0 0 mA minimum 1 4 mA scaling Table 5 12 Output signals G2 3 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 16 0 VACON SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS 5 6 Drive control parameters Control key
15. If follower drive fails to stay in window follower sends stop request to master an both drive stops at the same time with minimum position difference Additional functions Programmable Start Stop and Reverse signal logic Reference scaling One frequency limit supervision Second ramps and S shape ramp programming Programmable start and stop functions DC brake at stop One prohibit frequency area Programmable U f curve and switching frequency Auto restart Motor thermal and stall protection Programmable action off warning fault Automatic encoder recognition Incremental Absolute Auto stop when calibrated 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 4 0 VACON CONTROL 1 0 2 Control 1 0 Reference potentiometer NXOPTA1 1 10 KQ 1 10V Reference output Voltage for potentiometer etc 2 Analogue input voltage range Voltage input frequency reference EAn 0 10V DC L 3 Al1 I O Ground Ground for reference and controls Analogue input current range Current input frequency reference 7 Al2 0 20mA SS 6 24V Control voltage output Voltage for switches etc max 0 1A GND I O ground Ground for reference and controls 7 sot emesis A neem teerd programmable DIN2 Start reverse Contact closed start reverse mean Ir o A a iar Contact closed Preset speed activ pp AT 12 24V Control voltage output Voltage for switches see 6 ARA 13 GND 9 I O gr
16. NING APPLICATION PARAMETER LISTS VACON 21 5 11 Positioning parameters Control keypad Menu M2 gt G2 9 Parameter Max Unit Default Cust Note O No Action 1 Set Zero Position ABS 2 Set Total Rounds 3 Set Ref Offset Point Panel positioning 4 Save current position 5 Recall saved position ModBus Control Word 1643 PPCW 6 Calibrated ABS 7 Reset Calibration 8 Reset Position INC 9 Set INC Calibration Position 10 Set INC total rounds Table 5 18 Panel Positioning Control Word parameters G2 9 5 11 1 Positioning Basic Settings Menu M2 gt G2 9 2 Code Parameter Min Max Unit Default Cust ID P2 9 2 1 TotalDistance 0 60000 10000 P2 9 2 2 Totalrotations __0 65535 r 1000 P2 9 2 3 Rotations decimals _0__ 4 De 1 P2 9 2 4 High Level Speed P2 9 2 6 320 00 Hz 5000 paa ap Miadle level Speed 55977 P2 9 2 1 2700 UN distance P2 9 2 6 Middle level speed P2 9 2 8 P29 2 4 2500 P2 9 2 7 a PERO P2 9 2 9 P2 9 2 5 NS distance P2 9 2 8 Low level speed 0 00 P29 26 300 P2 9 2 9 Stophysteresis 0 P2927 23 P2 9 2 10 High level speed 2 P2 9 2 11 P2 1 2 25 00 P2 9 2 11 Middle level speed 2 P2 9 2 12 P2 9 2 10 Hz 12 50 1911 P2 9 2 12 Lowlevelspeed2 0 00 P2 P 2 11 ret oo 1510 P2 9 2 13 Teaching enabled O 0o fo 1 1513 P29 214 Automatic stop when 1610 calibrated Table 5 19 Positioning bas
17. anical zero point is different than operational zero point Calibration round Calibration fragments Incremental position form low end to calibration point Current limit Motor current must exceed this value before brake Is opened Torgue limit Motor torque must exceed this value before brake is opened Frequency limit open Output frequency must exceed this value before brake is opened Brake opening delay Delay for opening brake when limit are met Frequency limit close When frequency goes below this value brake is closed Brake closing delay Delay for closing brake when limits are met Mechanical delay Delay for encoder monitor 32 0 VACON SYNCHRONISE POSITIONING PARAMETERS 852 to 859 1740 to 1747 1760 1761 1622 1624 1631 Fieldbus data out selections 1 to 8 Using these parameters you can monitor any monitoring or parameter value from the fieldbus Enter the ID number of the item you wish to monitor for the value of these parameters Some typical values Output frequency Digital inputs 1 2 3 statuses Digital inputs 4 5 6 statuses 6 Motor voltage 27 Al3 8 Unittemperature 31 A01 expander board 9 Motortemperature 32 A02 expander board ITA A Table 2 Fieldbus data IN selections 1 to 8 Using these parameters you can control any monitoring or parameter value from the fieldbus Enter the ID number of the item you wish to control for the value of these parameters
18. ault applies for a Nominal speed of 21 20 000 ERS 1440 112 4 pole motor and a the motor nominal size frequency converter Nominal current of 0 2x1 2x1 A L 113 Check the rating plate Ey motor of the motor Check the rating plate 0 Al1 1 Al2 I O reference 2 Keypad 3 Fieldbus O Al1 Keypad control 1 Al2 reference 2 Keypad 3 Fieldbus O Al1 Fieldbus control 1 Al2 reference 2 Keypad 3 Fieldbus 0 Din Sel Position Ref Position Reference 1 Al Position Ref Selector 2 FB Position Ref 3 Master Position Ref Preset speed 1 NUS Par 2 1 2 10 00 os Speeds preset by operator Table 5 8 Basic parameters G2 1 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 12 VACON SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS 5 4 Input signals Control keypad Menu M2 gt G2 2 5 4 1 Basic Settings Control keypad Menu M2 gt G2 2 1 Parameter Selects the frequency that Reference scaling par 2 2 5 Hz corresponds to the min minimum value reference signal 0 00 No scalino Selects the frequency that Reference scaling 320 00 Hz corresponds to the max maximum value reference signal 0 00 No scaling Reference inversion 1 305 IE NORAN LER 1 Inverted P2 2 1 6 Reference filter time 0 00 1000 s 010 f 306 O Nofiltering_______ Table 5 9 Input signals G2 2 Start fwd Start rvs Start Stop Rvs Fwd Start Stop logic Start Stop Run enable Start pulse Stop pulse Fwd Rvs Start Stop R
19. dbus The connection from the fieldbus to the Check installation communication frequency converter is broken If installation is correct contact the fault nearest Vacon distributor 94 SPI communi The connection between the component Check board and slot cation fault board and the control board is broken Contact the nearest Vacon distributor 99 New calibration Positioning area override Make new calibration Table 7 7 Fault codes 24 hour support 358 0 40 837 1150 e Email vaconldvacon com Vaasa Vacon Plc Head office and production Runsorintie 7 65380 Vaasa firstname lastnameldvacon com telephone 358 0 201 2121 fax 358 01201 212 205 Helsinki Vacon Ple Ayritie 12 01510 Vantaa telephone 358 0 201 212 600 fax 358 01201 212 699 Tampere Vacon Plc Vehnamyllynkatu 18 33700 Tampere telephone 358 0 201 2121 fax 358 0 201 212 750 SALES COMPANIES AND REPRESENTATIVE OFFICES Austria Vacon AT Antriebssysteme GmbH Aumuhlweg 21 2544 Leobersdorf telephone 43 2256 651 66 fax 43 2256 651 66 66 Belgium Vacon Benelux NV SA Interleuvenlaan 62 3001 Heverlee Leuven telephone 32 0 16 394 825 fax 32 0 16 394 827 France Vacon France s a s 1 Rue Jacquard BP72 91280 Saint Pierre du Perray CDIS telephone 33 0 1 69 89 60 30 fax 33 0 1 69 89 60 40 Germany Vacon GmbH Gladbecker Strasse 425 45329 Essen telephone 49 0 201 806 700 fax 49 01201 806 7099 Grea
20. e negative calibration command from 1 0 Input for prohibiting calibration signal Prohibit calibration input command used when car needs to come from certain direction to calibration point 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 28 0 VACON 1563 1579 1582 1584 1583 1585 1572 1614 1616 1617 1619 1618 SYNCHRONISE POSITIONING PARAMETERS Positioning speed group 2 Activates positioning speed group 2 High level speed scaling input With this input it s possible to select positioning speed level scaling input U Not used 1 All 2 A2 3 Fielbus High Speed 7 Scaling Min High Speed 7 Scaling Max High Speed 2 Scaling Min High Speed 2 Scaling Max With these parameter it s possible to give different scaling values to both speed groups Automatic ramp scaling When switching from positioning group to other function tries to scale frequency ramps so that deceleration is smoother This function works best when the frequencies of Speed groups are given in a same ratio Ramp scale frequency This is the frequency witch drive will ramp in times of P2 1 3 Acceleration time and P2 1 4 Deceleration time Encoder fault mode This function will monitor that output frequency and encoder frequency are in same level Gear ratio If encoder is after gear here It s possible to se gear ration that encoder monitoring will work also in this case Synchronising fault mode When follower dr
21. eal indication of the shaft rotation Stall protection is a type of overcurrent protection 8 5 Parameters of Underload protection ID s 713 to 716 General The purpose of the motor underload protection is to ensure that there is load on the motor when the drive is running If the motor loses its load there might be a problem in the process e g a broken belt or a dry pump Motor underload protection can be adjusted by setting the underload curve with parameters ID714 Field weakening area load and ID715 Zero frequency load see below The underload curve is a Squared curve set between the zero frequency and the field weakening point The protection is not active below 5Hz the underload time counter is stopped The torque values for setting the underload curve are set In percentage which refers to the nominal torque of the motor The motor s name plate data parameter motor nominal current and the drive s nominal current l4 are used to find the scaling ratio for the internal torque value If other than nominal motor is used with the drive the accuracy of the torque calculation decreases 8 6 Fieldbus control parameters ID s 850 to 859 The Fieldbus control parameters are used when the frequency or the speed reference comes from the fieldbus Modbus Profibus DeviceNet etc With the Fieldbus Data Out Selection 1 8 you can monitor values from the fieldbus Tel 358 0 201 2121 e Fax 358 0 201 212 205 vacon Synchronize
22. ed 3 4 3 6 If you wish to make the Stop button a hotspot which always stops the drive regardless of the selected control place give this parameter the value 1 See also parameter ID125 125 Control Place 3 1 The active control place can be changed with this parameter For more information see the product s User s Manual Pushing the Start button for 3 seconds selects the control keypad as the active control place and copies the Run status information Run Stop direction and reference 123 Keypad Direction 3 3 0 Forward The rotation of the motor is forward when the keypad is the active control place 1 Reverse The rotation of the motor is reversed when the keypad Is the active control place For more information see the product s User s Manual R3 2 Keypad Reference 3 2 The frequency reference can be adjusted from the keypad with this parameter The output frequency can be copied as the keypad reference by pushing the Stop button for 3 seconds when you are on any of the pages of menu M3 For more information see the product s User s Manual Tel 358 0 201 2121 e Fax 358 0 201 212 205 vacon Synchronize Positioning Page 35 8 Appendices In this chapter you will find additional information on special parameter groups Such groups are Parameters of External brake control with additional limits Chapter 8 1 Closed Loop parameters Chapter 8 2 Parameters of Motor thermal protection Chapte
23. ermally overloaded This is the case especially at low frequencies At low frequencies the cooling effect of the motor is reduced as well as its capacity If the motor is equipped with an external fan the load reduction at low speeds is small The motor thermal protection is based on a calculated model and it uses the output current of the drive to determine the load on the motor The motor thermal protection can be adjusted with parameters The thermal current ly specifies the load current above which the motor is overloaded This current limit is a function of the output frequency The thermal stage of the motor can be monitored on the control keypad display See the product s User s Manual CAUTION Zhe calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill 24 hour support 358 0 40 837 1150 e Email vaconldvacon com Page 38 Synchronize Positioning vacon 8 4 Parameters of Stall protection ID s 709 to 712 General The motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft The reaction time of the stall protection can be set shorter than that of motor thermal protection The stall state is defined with two parameters 1D710 Stall current and ID712 Stall frequency limit If the current is higher than the set limit and output frequency is lower than the set limit the stall state Is true There is actually no r
24. ic settings parameters GZ 5 11 2 Absolute encoder parameters Menu M2 gt G2 9 3 Code Parameter Max Unit Default Cust ID HEN OTe nran 32000 r 0 162 P2 9 3 2 Zero position 0 32000 Dec o 1628 22 783 Target Offset 0 30000 0 1637 P2 9 3 4 eee 10 00 s 2 00 1752 calibration delay Table 5 20 Absolute encoder parameters G2 9 3 5 11 3 Incremental encoder parameters Menu M2 gt G2 9 4 Code Parameter Min Max Unit Default Cust ID Note P2 9 4 1 Calibration rounds o ooo 65000 S O E 1573 fragments Table 5 21 Incremental encoder parameters G2 9 4 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 22 0 VACON SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS 5 12 Fixed Positions parameters Control keypad Menu M2 gt G2 10 Code Parameter Min Max Unit Default Cust ID P2 10 1_ Position0__ P2734 P2735 100 E p2 10 2 Positiont__ P2734 P2735 100 P2 10 3 Position P27 34 P27 35 438 P2 10 4 Position3 P27 34 P27 35 778 P2 10 5 Position4__ P27 34 P27 35 114 P2 10 6 Position5__ P27 34 P2735 1452 p2 10 7 Position P2734 P2735 1790 P2 10 8 Position P2734 P2735 2128 P2 10 9 Position8 P27 34 P2735 2466 P2 10 10 Position P2734 P2735 2803 P2 10 11 Position10 P2734 P2735 3141 P2 10 12 Positi
25. ive go beyond it s positioning window here you can select proper response for that 0 No response 1 Warning 2 Fault stop mode after fault according to ID506 3 Fault stop mode after fault always by coasting Synchronising window Positioning error when follower drive is out of positioning window Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONISE POSITIONING PARAMETERS VACON 29 1672 1646 1648 1571 1650 1575 1550 1607 1552 1643 24 hour support 358 0 40 837 1150 e Email vaconldvacon com Synchronising monitor for speed control When drive Is in speed controlled but still in master follower mode it possible to monitor positioning error Both drives mast have Calibration OK Low round fault High round fault When drive uses absolute encoder It s possible to set fault limits when absolute encoder information exceed these limits System Bus fault delay Delay until fault is carried out when communication is missing between master and follower drive Out of area hysteretic Out of area fault is generated when actual position is more than total trip this parameter Out of area stop mode When out of area fault occurs here you can select the stop mode U Coasting 1 System defined 1 Ramping Warning area low Warning area high When actual position is near end limit warning is generated and speed is dropped Warning area speed When actual position is in warning area
26. limputstatuses V1 1 15 DO1 RO1 RO2 NETA Digital and relay output statuses V1 1 16 Analogue lou Displays three selectable M1 17 Monitoring items nee monitoring values lable 5 1 Basic monitoring values 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 8 e VACON SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS Code Parameter Unit ID Description VI21 Actual Position 1551 Actual position in user units V1 2 2 Target Position 1553 Target position in user units V123 Master Position 1623 Received by follower ___ VI24 Positionerror 1625 Error of master and follower VI25 ENC Revolution 1580 Roundsofincremental VI26 ENC Fragment 1581 Fragments ofincremental V1 2 7 ABS Revolution 1629 Absolute encoder vi28 ABS Fragments 1630 Absolute encoder V129 Scaled ABS Position 1632 Scaled value for incremental oe monitor Table 5 2 Position monitoring values code Parameter Unit i description FB Position Control 1700 Position Control Word PCW V1 3 1 Word from fielbus FB Position Status 1701 Position Status Word PSW to V1 3 2 Word fielbus FB Position 1730 Position reference from fielbus V1 3 3 Reference FB Target Position 1633 Monitored reference with V1 3 4 KS additional offset V135 FB Actual Position 1634 Monitored actual position with additional offset FB Maximum Speed Adjust positioning maximu
27. m speed from fielbus V137 FB General Status 1750 Additional positioning status p Word word to fielbus Table 5 3 Fielbus monitoring values Values that can be used as commands from fielbus are market as grey Code Parameter Unit ID Description V1 4 1 1113 Unfiltered current for MonBus V1 4 2 1081 Unfiltered toque for MonBus DC Voltage V 1082 Unfiltered DC Voltage for V1 4 3 MonBus viga StatusWord 1702 Application Status Word ASW V1 4 5 Frequency Ramp Out A 1129 Output of ramp generator V1 4 6 Encoder 1 Frequency RIR S Table 5 4 MonBus monitoring values Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS VACON 9 5 2 Control Status Words 5 2 1 Positioning Control Word PCW _ FALSE TRUE FB Calibration Calibration input from FB FB Positioning mode ON Positioning Command from Fielbus es FB Reset Galbraon Command Tor resetira calibration oel Calbraton Prohibited Any of calibration input are grored Co Sezo Pom ABS Set Zero point for ABS Enc Set Total Rounds ABS Set Total rounds for ABS Enc ol Setter Ost point Sets ost or reference postion ro Bypass SyncEvror Fynchronizationfautisignoreg Tf IESO IE b13 Table 5 5 Positioning Control Word 5 2 2 Positioning Status Word PSW FALSE TRUE Comments bof Calibrated OOOO bi __ L aa o Positioning Maximum Speed FB Low area amp
28. nu Control keypad M6 For parameters and functions related to the general use of the frequency converter such as application and language selection customised parameter sets or information about the hardware and software see the product s User s Manual 5 18 Expander boards Control keypad Menu M7 The M7 menu shows the expander and option boards attached to the control board and board related information For more information see the product s User s Manual Tel 358 0 201 2121 e Fax 358 0 201 212 205 DESCRIPTION OF PARAMETERS VACON 25 6 Description of parameters Application is based on one of All In One applications see parameter description below ID 1500 from All In One application manual 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 26 0 VACON SYNCHRONISE POSITIONING PARAMETERS 7 Synchronise Positioning parameters 1548 Position reference select With this parameter It s possible to select where position reference is coming 0 Digital input selection with fixed positions 1 Analogue position reference 2 Fieldbus position reference Default 3 Master position reference 1549 Position reference analogue input Select analogue input for position reference using TTF method 1564 Positioning mode on off Select digital input to activate positioning mode from I O 1566 Calibration Select digital input to give calibration command from 1 0 1567 Digital input fixed reference BO 156
29. on 3 108 2 Programmable 3 Linear with flux optim point weakening point U f curve midpoint par U f curve midpoint NY X Unmor 100 00 100 00 605 Parameter max value voltage C3 ad 2 6 9 zero frequency EIC Error Reference Switching frequency Varies Varies source not found for exact values Overvoltage oes P2 6 10 J 2 607 1 Used no ramping controller l 2 Used ramping Undervoltage 0 Not used P2 6 12 A eee P2 6 13 a E E 0 No Se P2 6 14 Identification 1 ID W O Run 2 ID Run NXP P2 6 15 1 Magnetizing current 0 00 100 00 A 000 612 P2 6 15 2 poser E E EA 2 P2 6 15 3 Speed control ltime 0 0 500 0 ms 300 614 moe a Jona ow Ju compensation P2 6 15 5 Slip adjust 0 00 T H O Ga 6 154 Magnetizing current MotCurr MotCurr A 497 at start Min Max pa AA um fe start P2 6 15 8 f apeed time atSanl 0 32000 ms 100 a P2 6 15 9 IA E O 100 O Mo o gt SO 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 18 0 VACON SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS O Not used 1 Torque memory P2 6 15 10 Start up torque 2 Torque reference 3 Start up torque fwd rev P2 6 15 11 Start up torque FWD 300 0 300 0 P2 6 15 12 Start up torque REV 300 0 300 0 P2 6 15 13 Encoder filter time 1000 paraa PA 000 100 00 KN P gain P2 6 15 15 Stop State Flux 00 P2 6 15 16 Flux Off Delay Table 5 15 Motor control parameter
30. on11__ P2734 P2735 3479 P2 10 13 Position12 P27 34 P2735 3817 P2 10 14 Position13 P27 34 P2735 45 P2 10 15 Position 14 P2 7 34 P2 7 35 4493 1527 P2 10 16 Position 15 P2 7 34 P27 35 4881 1528 P2 10 17 Position16 P2734 P2735 5169 152 P2 10 18 Position 17 P27 34 P2735 5507 1530 P2 10 19 Position18__ P27 34 P2735 5845 1531 P2 10 20 Position P27 34 P2735 6183 1532 P2 10 21 Position20 P2734 P2735 6521 1533 P2 10 22 Position21_ P27 34 P2735 6859 1534 P2 10 23 Position22 P27 34 P2735 7197 153 P2 10 24 Position23 P27 34 P2735 7534 153 P2 10 25 Position24_ P27 34 P2735 7872 1537 P2 10 26 Position 25 P27 34 P2735 8210 1538 P2 10 27 Position26 P2 734 P27 35 8548 1539 P2 10 28 Position27 P27 34 P2735 8886 1540 P2 10 29 Position28_ P2734 P2735 92 1541 P2 10 30 Position29 P27 34 P2735 9562 IB P2 10 31 Position30__ P2 734 P2735 9900 1543 P2 10 32 Position31__ P2734 P2735 5000 1544 lable 5 22 Fixed positions parameters parameters G2 10 5 13 Brake Control parameters Control keypad Menu M2 gt G2 11 Code Parameter ax Unit Default Cust ID Note P2 11 1 current 0 vaes A 0567 P2 11 2 Torquelimit 00 1000 0 1588 fo p2 11 3 Frequency limit open 0 0
31. ound Ground for reference and controls programmable AA igourmet l programmable TTT TT TTT 16 DIN6 Calibration input Raising edge calibration A e oersetten 17 CMB Common for DIN4S DIN6 Connect to GND or 24V x AL the Output frequency Programmable E Tl T Analogue output Range 0 20 mA R max 5000 il H 20 DOT Digital output Programmable READY Open collector I lt b0mA U lt 48 VDC L p NXOPTA2 Relay output 1 Programmable Calibrated 22 RoW Calibration OK LL Relay output 2 Programmable a J aaa FAULT VAC Table 2 1 Synchronize Positioning application default I O configuration Note See jumper selections below Jumper block X3 More information in the product s CMA and CMB grounding User s Manual CMB connected to GND 0 0 CMA connected to GND eje CMB isolated from GND eje CMA isolated from GND O CMB and CMA internally connected together o isolated from GND Factory default Tel 358 0 201 2121 e Fax 358 0 201 212 205 CONTROL SIGNAL LOGIC IN SYNCHRONIZE POSITIONING APPLICATION VACON 5 3 Control signal logic in Synchronize Positioning Application 3 2 Keypad reference a eee 2 1 11 I O Reference 2 1 12 Keypad Ctrl Reference SE L iia 3 1 Control place l l I I I l l l l I l Internal frequency reference l l l l l l l l l l l l
32. pad Menu M2 gt G2 4 Code Parameter ax Unit Default Cust Note 0 Linear 0 Linear P2 4 3 Acceleration time 2 Hr P2 4 4 Deceleration time 2 hr seen te E G O Disabled 1 Used when running 2 External brake chopper P2 4 5 Brake chopper es stopped running 4 Used when running no testing 0 m U lt S 1 Ramp P2 4 7 Stop function 2 Ramp Run enable coast 3 Coast Run enable A P2 4 8 DC braking current O4xl 2x A k paag Pe Romine Ute oe 30 000 0 000 Ts 0 DC brake is off at 0 DC brake is off at stop at stop Frequency to start P2 4 10 DC braking during 10 00 ramp stop P2411 DC braking time 30 000 VERE 0 000 ii DC brake Is off at at start ii Flux brake 920 cl On Flux braking O EE hp psp 2 gt 2 gt Automatic ramp 1572 scaling Frequency Table 5 13 Drive control parameters G2 4 5 7 Reserved Code Parameter Unit Default Cust ID Note P2 5 x mensend TOT OT OT FE np Table 5 14 Reserved parameters G2 5 Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS VACON 17 5 8 Motor control parameters Control keypad Menu M2 gt G2 6 Code Parameter ax Unit Default Cust Note NXS O Frequency control 1 Speed control Wiar cantre sde Additionally for NXP 2 Torque control 3 Closed loop speed ctrl 0 Not used U f optimisation 1 109 1 Automatic torque boost O Linear 1 Squared U f ratio selecti
33. position 10 Set INC total rounds Stores total round to memory when using incremental encoder Total distance Total distance units Default 10000 100 00 Total rotations Total rotations Number of rotations From low end to high end Value is UINT select proper decimal number with ID 1502 Rotations decimal Number of decimals in Total rotations If you can use 2 decimal optimal accuracy Is 1 100 of rotation when 1 decimal accuracy is 1 10 or rotation High level speed Mid level speed distance Mid level speed Low level speed distance Low level speed Stop hysteric High level speed 2 Mid level speed 2 Low level speed 2 See chapter 4 Position sequence Teaching Teaching is possible after the calibration Conveyor is driven to the wanted position and position is set to memory by input Calibration Position is stored to group G2 10 which is selected with the combination of digital inputs Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONISE POSITIONING PARAMETERS 1610 1627 1628 1637 1573 1574 1587 1588 1589 1590 1597 1592 1594 24 hour support 358 0 40 837 1150 e Email vaconldvacon com VACON 31 Stop drive when pulses are calibrated When drive receives rising edge of calibration input drive can be stopped automatically with this parameter Zero revolution Zero position Absolute encoder values in Low end Target offset Adds some unit to reference e g mech
34. quel Servet 2 P I Bufalvent 08243 Manresa telephone 34 93 877 45 06 fax 34 93 877 00 09 Sweden Vacon AB Torget 1 172 67 Sundbyberg telephone 46 0 8 293 055 fax 46 0 8 290 755
35. r 8 3 Parameters of Stall protection Chapter 8 4 Parameters of Underload protection Chapter 8 5 Fieldbus control parameters Chapter 8 6 8 1 External brake control with additional limits ID s 315 316 346 to 349 352 353 The external brake used for additional braking can be controlled through parameters D315 1D316 ID346 to ID349 and 1D352 1D353 Selecting On Off Control for the brake defining the frequency or torque limitls the brake should react to and defining the Brake On Off delays will allow an effective brake control See Figure 8 1 Torque limit ID349 A A aq sc eons racecar teary E l 4 START e STOP delay ___ 1D353 l Brake off ID352 Brake on NX12k115 fh8 Figure 8 1 Brake control with additional limits In Figure 8 1 above the brake control is set to react to both the torque supervision limit par 1D349 and frequency supervision limit ID347 Additionally the same frequency limit is used for both brake off and brake on control by giving parameter D346 the value 4 Use of two different frequency limits is also possible Then parameters D315 and ID346 must be given the value 3 Brake off In order for the brake to release three conditions must be fulfilled 1 the drive must be in Run state 2 the torque must be over the set limit if used and 3 the output frequency must be over the set limit if used 24 hour support 358 0 40 837 115
36. s G2 6 Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS VACON 19 5 9 Protections Control keypad Menu M2 gt G2 7 Code Parameter Unit Default Cust ID Note O No response 1 Warning 2 Warning Previous Freq P2 7 1 eee a 700 Peces reference fault 2 7 2 4 Fault stop acc to 2 4 7 5 Fault stop by coasting frequency Response to external 0 No response P2 7 3 i fault 1 Warning 2 Fault stop acc to Input phase 247 supervision P2 7 4 3 Fault stop by coasting eins an O Fault stored ae mare e fault history 9 1 Fault not stored supervision Earth fault E protection 247 P2 7 8 Vaada Aia 3 Fault stop by coasting of the motor zz 0 pe e Q R factor at zero speed constant P2 7 12 te a ae psf O No response 1 Warning P2 13 Stall protection 3 709 2 Fault stop acc to 2 4 7 3 Fault stop by coasting P2 7 14 Stallcurrent__ 01 laaa x2 A b J 70o P2 7 15 Stalltimelimit 1 00 f 12000 s 1500 71 P2 7 16 Stallfrequency limit 1 0 Par 2 1 2 Hz 250 M2 0 No response 1 Warning P2 7 17 Underload protection 3 713 2 Fault stop acc to 2 4 7 3 Fault O by coasting P2718 Field weakening 10 150 714 area load P2 7 19 7 D E Underload P2 7 20 protection time limit O No response Response to Dala P2 7 21 P 3 2 732 2 Fault stop acc to thermistor fault 2 4 7 3 Fault stop by coasting 24 hour support 358 0 4
37. t Britain Vacon Drives UK Ltd 18 Maizefield Hinckley Fields Industrial Estate Hinckley LE10 1YF Leicestershire telephone 44 011455 611 515 fax 44 011455 611 517 Vacon distributor Italy Vacon S p A Via F lli Guerra 35 42100 Reggio Emilia telephone 39 0522 276811 fax 39 0522 276890 The Netherlands Vacon Benelux BV Weide 40 4206 CJ Gorinchem telephone 31 0 183 642 970 fax 31 0 183 642 971 Norway Vacon AS Langgata 2 3080 Holmestrand telephone 47 330 96120 fax 47 330 96130 PR China Vacon Suzhou Drives Co Ltd Blk 11A 428 Xinglong Street Suchun Industrial Square Suzhou 215126 telephone 86 512 6283 6630 fax 86 512 6283 6618 Vacon Suzhou Drives Co Ltd Beijing Office A205 Grand Pacific Garden Mansion 8A Guanhua Road Beijing 100026 telephone 86 10 6581 3734 fax 86 10 6581 3754 Vacon Traction Oy Vehnamyllynkatu 18 33700 Tampere telephone 358 0 201 2121 fax 358 0 201 212 710 Russia ZAO Vacon Drives Bolshaja Jakimanka 31 stroenie 18 109180 Moscow telephone 7 095 974 14 47 fax 7 095 974 15 54 ZAO Vacon Drives 2ya Sovetskaya 7 office 210A 191036 St Petersburg telephone 7 812 332 1114 fax 7 812 279 9053 Singapore Vacon Plc Singapore Representative Office 102F Pasir Panjang Road 02 06 Citilink Warehouse Complex Singapore 118530 telephone 65 6278 8533 fax 65 6278 1066 Spain Vacon Drives Ib rica S A Mi
38. tem Is unable to locate the fault Undervoltage DC link voltage is under the voltage limits defined in Table 4 2 of the Vacon NX User s Manual Most probable causes too low a supply voltage frequency converter internal fault Input line Input line phase is missing supervision Output phase Current measurement has detected that supervision there is no current in one motor phase 24 hour support 358 0 40 837 1150 e Email vaconldvacon com Check loading Check motor Check cables Make the deceleration time longer Use brake chopper or brake resistor available as options Check motor cables and motor Reset the fault and restart Should the fault re occur contact the distributor near to you Cannot be reset from the keypad Switch off power If this does not help contact the distributor near to you Reset the fault and restart Should the fault re occur contact the distributor near to you In case of temporary supply voltage break reset the fault and restart the frequency converter Check the supply voltage If it is adequate an internal failure has occurred Contact the distributor near to you Check supply voltage and cable Check motor cable and motor Page 40 Synchronize Positioning vacon 12 Brake chopper no brake resistor installed Check brake resistor supervision brake resistor is broken If the resistor is ok the chopper is brake chopper failure faulty Contact the
39. thin the respective parameter groups The parameter descriptions are given on pages 25 to 34 The descriptions are arranged according to the ID number of the parameter Column explanations Code Location indication on the keypad Shows the operator the present parameter number Parameter Name of parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value Given if available Default Value preset by factory Cust Customer s own setting ID D number of the parameter In parameter row Use TTF method to program these parameters On parameter code Parameter value can only be changed after the frequency converter has been stopped 5 1 Monitoring values Control keypad menu M1 The monitoring values are the actual values of parameters and signals as well as statuses and measurements Monitoring values cannot be edited See the product s User s Manual for more information Code Parameter Unit ID Description V1 1 1 Output frequency Output frequency to motor V112 Frequency reference Hz 25 Frequency reference to motor E control V114 Motorcurrent A 3 S 0 0 V1 1 7 Motorvoltage v 6 V118 DClinkvoltage V 7 vit Unittemperature c 8 Heatsink temperature 0300 Motor temperature 9 Calculated motor temperature V1 1 13 DIN1 DIN2 DIN3S 15 Digitalinputstatuses V1 1 14 DIN4 DIN5 DING 16 Digita
40. trol keypad M sustrato 24 5 18 Expander boards Control keypad Menu MTT 24 6 DESCUIDO OL Par ed rn del 25 Te SYMCHrONISe POSITIONING parameters soign a E E anaemia 26 7 1 Keypad controlpara A a i E EEA A E a 34 De APPENdICES icirrsarae oaeo 35 8 1 External brake control with additional limits ID s 315 316 346 to 349 352 353 35 8 2 Closed loop parameters ID s 612 to 621 oooooococinocuccccnnooccnonononcnnnnnonncnnonnnnnnncnnnnnnnnnononannnons 37 8 3 Parameters of motor thermal protection ID s 704 to 708 oooooocccconocococcnoooccnnnononnnononnnnos 37 8 4 Parameters of Stall protection ID s 709 to 7 lla ii 38 8 5 Parameters of Underload protection ID s 713 to 716 38 8 6 Fieldbus control parameters ID s 850 to BRY 38 e ls AAA tnuceesbebandenk EE 37 Tel 358 0 201 2121 e Fax 358 01201 212 205 INTRODUCTION VACON 6 3 Synchronize positioning 1 Introduction Frequency converter works as a positioning controller with the help of encoder Encoder should be installed on motor shaft but also It s possible to use encoder after gear When encoder is in motor Shaft its possible to use closed loop motor control This makes positioning more accurate Application support also System Bus communication this communication makes possible to synchronization with two drives Master drive sends it s actual position to Follower drive and follower correct its speed reference to stay in position window
41. trolling principle the phase currents are divided into a torque producing current portion and a magnetizing current portion Thus the squirrel cage induction machine can be controlled in a fashion of a separately excited DC motor Note These parameters can be used with Vacon NXP drive only EXAMPLE Motor Control Mode 3 Closed loop speed control This is the usual operation mode when fast response times high accuracy or controlled run at zero frequencies are needed Encoder board should be connected to slot C of the control unit Set the encoder P R parameter P7 3 1 1 Run in open loop and check the encoder speed and direction V7 3 2 2 Change the direction parameter P7 3 1 2 or switch the phases of motor cables if necessary Do not run if encoder speed is wrong Program the no load current to parameter 1D612 and set parameter 1D619 Slip Adjust to get the voltage slightly above the linear U f curve with the motor frequency at about 66 of the nominal motor frequency The Motor Nominal Speed parameter 1D112 is critical The Current Limit parameter 1D107 controls the available torque linearly in relative to motor nominal current 8 3 Parameters of motor thermal protection ID s 704 to 708 General The motor thermal protection is to protect the motor from overheating The Vacon drive is capable of supplying higher than nominal current to the motor If the load requires this high current there is a risk that the motor will be th
42. vacon DRIVEN BY DRIVES USER S MANUAL NX FREQUENCY CONVERTERS 3 SPEED POSITIONING APPLICATION APFIFF15 2 0 VACON INTRODUCTION INDEX Fe a a A O 3 SPA 0 po bd TTT 4 3 Control signal logic in Synchronize Positioning Application eee eee ee ee D A POSITION OS e U nl e a 6 9 Synchronize Positioning Application Parameter StS ee e ee 7 5 1 Monitoring values Control keypad menu MII 7 5 2 Control Status Word TTT 9 5 3 Basic parameters Control keypad Menu M2 gt G2 1 essessssssssrsserrrrsssrrrrssrrrresrrrrrrsrn 11 5 4 Input signals Control keypad Menu M2 gt 22 21 12 5 5 Output signals Control keypad Menu M2 gt G2 3 ooocnncccoccncoccccccononcnonononccnnonononanonononananons 14 5 6 Drive control parameters Control keypad Menu M2 gt G24 eseese 16 9 PRO SOR CG DT 16 5 8 Motor control parameters Control keypad Menu M2 gt 22 61 17 5 9 Protections Control keypad Menu M2 gt G2 71 19 5 10 Autorestart parameters Control keypad Menu M2 gt 22 91 20 5 11 Positioning parameters Control keypad Menu M2 gt G2 91 21 5 12 Fixed Positions parameters Control keypad Menu M2 gt G2 10 assesseer 22 5 13 Brake Control parameters Control keypad Menu M2 gt G2 11 nascere 22 5 14 Fieldbus parameters Control Keypad Menu M2 562 121 23 5 15 SystemBus parameters Control keypad Menu M2 gt G2 11 errn 24 5 16 Keypad control Control keypad Menu M2I ss 24 5 17 System menu Con
43. ven communication the bus with the same configuration Power Unit and vice versa Different power rating of drive Note No fault time data record Drive of different power rating added Note No fault time data record Drive removed Note No fault time data record 40 Device Unknown option board or drive Contact the distributor near to you unknown Tel 358 0 201 2121 e Fax 358 0 201 212 205 vacon Synchronize Positioning Page 41 41 IGBT temperature IGBT Inverter Bridge overtemperature Check loading protection has detected too high a short Check motor size term overload current o o 42 Brake resistor Too powerful braking Set the deceleration time longer overtempera Use external brake resistor _ ture 43 Encoder fault Note the exceptional Fault data record Check encoder channel connections Additional codes Check the encoder board 1 lt Encoder 1 channel A is missing 2 Encoder 1 channel B Is missing 3 Both encoder 1 channels are missing of Encoderreversed J o 50 Analogue input Current at the analogue input is lt 4mA Check the current loop circuitry lt 4mA control cable is broken or loose selected signal signal source has failed range 4 to 20 mA 51 External fault Digital input fault 92 Keypad The connection between the control Check keypad connection and possible communication keypad and the frequency converter is keypad cable fault broken 93 Fiel
44. vs Fwd Start Stop Run enable eee S offset 1 4 20mA Rising edge required to start Tel 358 0 201 2121 e Fax 358 0 201 212 205 SYNCHRONIZE POSITIONING APPLICATION PARAMETER LISTS VACON 13 5 4 2 Digital inputs Control keypad Menu M2 gt G2 2 4 Code Parameter Min Default Cust ID Note P2 2 2 1 Runenable 0 01 407 Motorstart enabled cc PDD Reverse 0 1 412 Direction forward loc Direction reverse na AA Pa JO LO AR EA P2 2 3 4 Faultreset O At 414 Allfaultsreset aoa AE R2225 External fault close O 01 405 Ext fault displayed cc P2220 External fault lopen 0 02 406 Ext fault displayed oc peA Acc Dec time selection A 6 408 Acc Dec ie lloc Acc Dec time 2 cc P2 2 2 8 Control from 1 0 0 1 09 Force control place to 1 0 terminal terminal cc P2 2 2 9 Control from keypad 0 1 410 Force control place to keypad cc P2 2 2 10 Control from fieldbus 0 1 Force control place to fieldbus AAA ED S D S T S B P2 2 2 12 a ne CI ARMA UE RIE P2 2 2 13 SetectDINPosb0 0 01 187 FO P2 2 2 14 SelectDINPosb1_ 0 01 ___ 68 PO P2 2 2 15 SelectDINPosb2_ 0 01 ___ 569 FO P2 2 2 16 SelectDINPosb3_ 0 01 HE P2 2 2 17 SelectDINPosb4 0 01 E PO P2 2 2 18 External brake enable 0 0 1 1605 Allows brake open command P2 2 2 19 RunEnableLowEnd_ 0 01 1609 FO P2 2 2 20 Run Enable High End 0 01 ___ 168 P2 2 2
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