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Met One 6000 Series Particle Counter

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1. LED color Indication System status Green Flashing 3 second Normal operation sampling Green Steady Normal operation not sampling Red Solid or flashing Count alarm Blue Steady Sensor failure Blue Flashing Communication failure Blue One short flash one long flash Flow failure Important Note A yellow LED can be activated from the central monitoring software with ModBus protocol to flash for count alert The yellow LED cannot be activated with FX protocol If not activated by the software the yellow LED will only turn on during startup initialization For a description of the Ethernet LED indicators refer to section 4 2 2 2 on page 36 For a description of the Wireless LED indicators refer to section 4 3 1 5 on page 40 2 5 Theory of operation The sensor in the Met One 6000 air particle counter contains a laser diode light source that illuminates an area called the view volume with intense light Particles in the sample pass through the view volume and scatter the laser light which is then collected through the collection optics and focused onto a photodiode The intensity of scattered light varies depending on the size of the particle The photodiode detects and converts the light signal to electrical pulses the magnitude of which is proportional to the particle size The information processed by the on board controller electronics are then communicated to the central monitoring system through the communication elect
2. Serial RS232 with Modbus RTU or FXB communication protocol no networking Serial RS485 with Modbus RTU or FXB communication protocol Ethernet with ModbusTCP protocol 1000 samples records Overwrites oldest record when buffer is full Sampling Number of size channels Standard 2 optional 4 exception pulse units have 2 channels only Flow rate Model 6003 0 1 cfm 2 83 Lpm 10 Model 6005 0 1 cfm 2 83 Lpm 10 Model 6015 1 0 cfm 28 3 Lpm 10 Sensitivity Model 6005 0 5 um at 0 1 cfm 2 83 Lpm Model 6003 0 3 um at 0 1 cfm 2 83 Lpm Model 6015 0 5 um at 1 0 cfm 28 3 Lpm Range Model 6003 0 3 um to 10 0 um at 0 1 cfm 2 83 Lpm Model 6005 0 5 um to 10 0 um at 0 1 cfm 2 83 Lpm Model 6015 0 5 um to 10 0 um at 1 0 cfm 28 3 Lpm Flow control Through critical orifice Inlet pressure Ambient to 2 5 mm 0 1 in Hg vacuum Vacuum requirements At least 406 mm 16 in Hg 542 mbar Specifications Counting efficiency Model 6003 50 20 for 0 3 um 100 10 at 1 5 times the minimum sensitivity Fully complies with ISO21501 4 Model 6005 50 20 for 0 5 um 100 10 at 1 5 times the minimum sensitivity Fully complies with ISO21501 4 Model 6015 50 20 for 0 5 um 100 10 at 1 5 times the minimum sensitivity Fully complies with ISO21501 4 Coincidence loss Mode
3. The counter s will enter a mode that will turn off air pumps and shut down laser sensors to conserve power or reduce equipment wear if applicable Only this command can turn off the pump and laser This command is not echoed B 2 Command responses The remote counter will respond to all commands and select codes by sending the command character back to the computer If the counter does not recognize a command it will send a character If the computer is asking for a record from an empty buffer the counter will send a character If the computer is asking for a record that has already been sent the counter will send a character unless the computer uses the Resend Record command The remote counter will not echo any command characters if a parity or framing error occurs B 3 Data record format Each remote counter can send a record of its data The data record is a string of ASCII characters where the position in the string identifies the meaning Figure 29 on page 66 shows the serial communications format of a 2 and 4 channel remote counter with enviro probe and flow measurement Table 34 on page 67 defines the data elements CRLF is the carriage return and line feed command Refer to B 3 1 on page 68 for additional data record format examples 65 FXB communication e po A M IN RR 4 080199 095250 0130 0 5 005492 5 0 001387 LOC 000048
4. Table 21 Buffered sample record control Address Register description Access Size bytes Data format 400 Number of buffered sample records R 2 0 1000 401 Retrieve buffered record Table 22 W 2 1 402 Buffered record ready R 2 1 record available 403 Erase buffer W 2 1 start 404 499 Expansion 56 A 6 Buffered record block The buffered record block Table 22 gives a remote application the ability to access data that is stored in the instrument The block is continuously updated with new sample data Table 22 Buffered record Modbus register maps Address Register description Access Size bytes Data format 500 Buffered UTC timestamp year R 2 YYYY 2000 9999 501 Buffered UTC timestamp month day R 2 MD 1 12 1 31 502 Buffered UTC timestamp hour R 2 H 0 23 503 Buffered UTC timestamp minute second R 2 MS 0 59 0 59 504 Buffered sample period hours R 2 H 0 23 505 Buffered sample period minutes seconds R 2 MS 0 59 0 59 506 Reserved 507 508 Buffered sample volume R 4 509 Buffered sample status R 4 Bitmap 511 Buffered size 1 counts R 4 0 4 294 967 29 513 Buffered size 2 counts R 4 0 4 294 967 295 515 Buffered size 3 counts R 4 0 4 294 967 295 517 Buffered size 4 counts R 4 0 4 294 967 295 519 542 Reserved 543 Analog channel 1 flow R 2 mV 544 Analog channel 2 tempe
5. 37 00100101 i Air flow alarm 96 01100000 Date Date information is carried in the third through eighth characters of the record The second character is always a space to separate the status character from the date characters The date is arranged as MMDDYY Month Day Year In the serial communications example on the previous page the date is August 1 1999 the day the counter collected the data Time Time information is carried in the tenth through the fifteenth characters of the record The ninth character is always a space to separate the date from the time The time is arranged as HHMMSS Hours Minutes Seconds military time In the example on the previous page the time is 9 52 A M and 50 seconds Period The period is the sample time or the length of counting time The period information is carried in the seventeenth through twentieth characters The sixteenth character is always a space to separate the time and period The period is presented in minutes and seconds In the example on the previous page the period was 0130 or one minute 30 seconds When the period is controlled by the computer c command the period characters will be zeros When the period is controlled by the counter d command the characters will represent the sample time Tags The tags contain three characters that identify the type of data that will follow If the data is particle count the tag will indicate the particle size I
6. SSID M Network Type Wi Fi fe000WiFl C AdHoc Ethernet MAC d z 00 0E 1C 00 FD FF channel eii Infrastructure cele E 1 Y Disabled Se DHCP APIPA Config Port 16000 M Key Type MIP Address Subnet Mask a Hex bod 169 254 1 50 255 255 0 Parephrase Authentication Server Port 502 pen sj Country n us v Client Port J502 Auto Fallback Roaming Gateway Remote Server IP 169 254 1 1 169 254 1 3 V Enable Radio PassPhrase Key Firmware Ver 6 6 0 0 Quit Retype PassPhrase Key Figure 22 Setup utility program wireless units 4 2 Particle counter communication Each Met One 6000 particle counter is assembled with one of the following communications formats e R8485 communications Modbus RTU section 4 2 1 on page 32 or FXB protocol Appendix B on page 63 Ethernet with ModbusTCP protocol section 4 2 2 on page 34 e Pulse output section 4 2 3 on page 36 Analog output section 4 2 4 on page 37 e Wireless section 4 3 on page 37 e RS232 serial output Appendix B on page 63 4 2 1 RS485 serial output with Modbus RTU protocol The RS485 serial network circuit provides communications for a maximum of 32 remote counters and a control computer Only one counter can transmit data at a time Each counter must have a unique instrument address Refer to Set the instrument address RS485 on page 3
7. Indicates a situation which if not avoided may cause damage to the instrument Information that requires special emphasis Note Information that supplements points in the main text 2 1 2 Precautionary labels Read all labels and tags attached to the instrument Personal injury or damage to the instrument could occur if not observed Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August of 2005 In conformity with European local and national regulations EU Directive 2002 96 EC European electrical equipment users must now return old or end of life equipment to the Producer for disposal at no charge to the user Note To return for recycling contact the equipment producer or supplier for instructions on how to return end of life equipment producer supplied electrical accessories and all auxiliary items for proper disposal This is the safety alert symbol Obey all safety messages that follow this symbol to avoid potential injury If on the instrument refer to the instruction manual for operation or safety information This symbol indicates that a risk of electrical shock and or electrocution exists P xt This symbol indicates the need for protective eye wear General information A This symbol indicates a laser device is used in the equipment This symbol indicated the presence of devices sensitive to Electro static Discharge ESD
8. and indicated that care must be taken to prevent damage with the equipment A This symbol identifies the location of a fuse or current limiting device 2 1 3 Class 1 LASER LASER CLASS 1 This symbol indicates that the instrument contains a Class 1 LASER device A Class 1 LASER is installed in this instrument Class 1 LASERS are products where the radiant power of the LASER beam accessible the accessible emission is always below the Maximum Permissible Exposure value Therefore for Class 1 LASERS the output power is below the level at which it is believed eye damage will occur Exposure to the beam of a Class 1 LASER will not result in eye injury Class 1 LASERS may therefore be considered safe However Class 1 LASER products may contain LASER systems of a higher Class but there are adequate engineering control measures to ensure that access to the beam is not reasonably likely This Class 1 Laser product complies with 21 CFR Chapter 1 subchapter J It is evaluated and tested in accordance with EN 61010 1 Safety Requirements for Electrical Equipment for Measurement and Control and Laboratory Use and IEC EN 60825 1 Safety of Laser Products 2 2 Configuration options Figure 2 shows the part number configurations for the Met One 6000 particle counter 20886 Figure 2 Part number description of available configurations Flow rate 0 0 1 cfm for 0 3m and 0 5um sensitivity 1 1 0 cfm for 0 5um
9. 2 YY 0 9999 35 Last calibration date month day R P 2 MD 1 12 1 31 36 Calibration due date year R P 2 YY 0 9999 37 Calibration due date month day R P 2 MD 1 12 1 31 38 Firmware version counter 3 R 2 100 V1 00 39 Hardware version R 2 100 V1 00 40 Reserved 2 41 99 Expansion 1 Each 16 bit register contains two 8 bit characters For example 0x3838 0x3031 and 0x0000 for model number 8801 upper byte of first address 0x38 which is ASCII 8 and lower byte 0x38 which is ASCII 8 A register byte value of 0x00 or word value of 0x0000 indicates the end of the value The version is for the particle counter and not the Ethernet 3 f the value is 1 26 then the value represents legacy firmware revision A Z e g a value of 3 represents revision C A decimal value of 101 indicates firmware version 1 01 53 Modbus register maps A 2 Counter configuration The configuration data block Table 17 has parameters that directly affect the sampling characteristics of the instrument If a sample is active any modifications to these registers will restart the current sample Table 17 Configuration information Address Register description Access Size bytes Data format 100 Modbus slave address R W 2 1 247 0 broadcast 101 102 Reserved 103 Sample mode
10. A unique number assigned to each unit in multiple counter installations The assigned number applies to the device select code number and eliminates simultaneous talking on the bus during serial networking of multiple counters The checksum is a six character hexadecimal number with two leading zeros preceded by a three character tag and a space The numerical value of the checksum is equal to the sum of the decimal equivalent of each ASCII character in the record including spaces Used for testing accuracy of data transmission 67 FXB communication Table 34 Data record element descriptions continued Information Description Flow rate value shown in CFM A value of 000100 equals 100 CFM A value of 001000 Flow rate equals 1 000 CFM Calibration value of the sensor A value of 000100 equals a calibration voltage of 1 00 VDC Calibration value Valid ranges are 0 80 to 1 20 VDC A reported value outside this range will cause a calibration alarm to be reported in the status byte Air temperature reading from the externally attached environmental probe A value of Ar temperature 000231 equals 23 1 C Relative humidity reading from the externally attached environmental probe A value of merae umiaity 000561 equals 56 1 RH B 3 1 Data record format examples Refer to Figure 29 on page 66 and Table 34 on page 67 for element descriptions 2 channel with flow measurement example 032408 080715 0
11. C S 001676 CRLF 00660600 e A a BIIIAAXARAX 032408 080946 0100 0 2 001243 0 Jl 3 000986 5 0 000013 10 000004 R H 000561 TMP 000231 L M JL CAL 000100 FLO 001000 LOC 000031 C S 0016EC 66666666 566666666 Figure 29 Data record format examples of a 2 channel counter without flow sensor and a 4 channel sensor with flow and RH Temp sensor 1 Status count alarm 12 Value 2 Date 13 Tag 3 Time 14 Count 4 Period 15 Size 5 Channel 1 16 Flow rate 6 Channel 2 17 Calibration value 7 Channel 3 18 Air temperature reading 8 Channel 4 19 Relative humidity 9 Location 20 2 channel basic 48XX data record format 10 Checksum 21 4 channel with enviro probe and flow measurement data 11 End message record format 66 FXB communication Table 34 Data record element descriptions Information Description Status binary byte sets the third and sixth always 1 bits Bit 0 is considered to be the first bit When translated to a binary byte the status character indicates the status of the counter As shown below ASCII character has a decimal value of 36 which when converted to a Binary equivalent ASCII character Meaning bit 76543210 Decimal equivalent blank space No alarms 32 00100000 Check sensor 33 00100001 Alarm count alarm 36 00100100 Check sensor and alarm
12. DHCP server is not available the counter will use APIPA for an IP address and males subnet mask APIPA IP address range 169 254 0 0 to 169 254 255 255 subnet mask 255 255 0 0 Class B network For static IP addresses each LAN based instrument must have a unique IP pe were address Range 169 254 0 0 to 169 254 255 255 e g 169 254 180 43 1632541 Instruments of the same type that communicate with a single software package ues such as FMS use the same subnet mask Range 0 to 255 integer only 299 299 0 0 Server Port ModbusTCP server listen port Range 0 to 65535 integer only 502 Client Port Not available Disabled Gateway Not available Disabled Remote Server IP Not available Disabled 34 Operation 4 2 2 1 LAN setup For configuration through a network only the LAN settings can be changed All other settings must be changed through local setup by direct connection to the service port on the counter or through a ModbusTCP connection 1 In the utility program select LAN SETUP The LAN Based Setup window will be shown Figure 24 The software will search for LAN instruments 2 If LAN instruments are found the instruments will be listed as shown in Figure 24 Select an instrument to show the LAN Instrument Settings 3 Change the instrument settings if necessary Refer to Figure 23 and Table 9 for a description of the settings When configured as necessary click SAVE SETTINGS A ModbusTCP connection can be made where a
13. F connector Cable service port 8 pin DIN to 9 pin serial Cable assembly with RJ45 adapter Connector 5 pin with clam shell terminal strip Connector 5 pin with clam shell backshell Connector 10 pin with clam shell terminal strip Connector 10 pin with clam shell backshell Filter zero counting 1 cfm 4 in tube Filter zero counting 0 1 cfm 1 8 in tube Light stack stainless steel external LED Light stack plastic external LED Mounting kit DIN rail Mounting kit terminal box with quick connect fitting Mounting kit wall plate Option 4 channel setting Option I O for Met One 6000 serial unit Power supply unit 24 VDC 5 0 A universal input for FMS Probe isokinetic 0 1 cfm Probe isokinetic 1 0 cfm Probe mount wall J hook 1 0 cfm only Probe extended vertical wall mount 0 1 cfm Probe extended vertical wall mount 1 0 cfm Probe extended vertical wall mount with bracket for indicator light stack 0 1 cfm Probe extended vertical wall mount with bracket for indicator light stack 1 0 cfm Probe mount ceiling J hook 1 0 cfm only Probe mount ceiling 90 degree 1 0 cfm only RH relative humidity temperature probe with cable Setup kit configuration includes service port cable Ship kit standard includes DIN rail kit Phoenix terminal isokinetic probe Tubing 4 inch ID Tubing 1 8 inch ID 490 200 0001 2088517 2088480 2088482 2082644 3 2088397 01 460 400 1010 2088379 0
14. Fixed Auto 1409 Data rate R W 2 bytes Us 5 5 11 18 24 36 1410 Channel R W 2 bytes 1 14 1411 1426 Network SSID R W 32 bytes ASCII string 1427 1458 Key Pass phrase W 64 bytes ASCII string 1459 Reserved R W 2 bytes 1460 Country R W 2 bytes 0 5 1461 Enable R W 2 bytes Disabled Enabled 1462 TX key index R W 2 bytes 0 3 60 Modbus register maps Table 29 Wireless configuration continued Address Register description Access Size Notes 0 48 WPA WPA 2 or 1463 Key Passphrase length R W 2 bytes 0 63 WEP 1464 Roaming R W 2 bytes Disabled Enabled 1465 1472 Radio firmware version R 16 bytes ASCII String 1473 1499 Expansion R A 14 Last sample data Table 30 shows the register block mirrors of the real time and buffered data register blocks with different data This block is updated with the most recent data at the end of each sample Data remains available until the next sample The update interval is based on the sample and hold time programmed into the configuration registers Table 17 Configuration information on page 54 Table 30 Last sample data Address Register Description Access Size bytes Notes 1500 Sample UTC timestamp year R 2 YYYY 2000 9999 1501 Sample UTC timestamp month day R 2 MD 1 12 1 31 1502 Sample UTC timestamp hour R 2 H 0 23 1503 Sample UTC timestamp minut
15. H will be sent If stopped an S will be sent R Retransmit Record The last record sent will be retransmitted The buffer will not be cleared If there is no record to retransmit a following the echoed command will be sent 63 FXB communication Table 31 Request for data commands continued Command Description T Identify Model The counter will send an alphanumeric data string name label terminated by a carriage return and line feed The Name Label field can vary in length U Universal Device Select The counter will be placed in the remote mode and will respond to all commands after receiving this command regardless of which select code is programmed into the counter V Protocol Version The counter will send an alpha data string terminated by a carriage return and line feed The Protocol Version field will contain FX enhanced Standard FIX Protocol Table 32 Action commands Command Description 128 191 Device Select a Auto The counter will respond to all subsequent commands when the select code of the counter is sent The counter is deselected made unresponsive to computer commands by selecting another counter that is sending a number between 128 corresponding to Loc 0 and 191 corresponding to Loc 63 that matches the select code of a different counter To send a number press and hold the lt Alt gt key then enter the numb
16. P 2 0 not present 1 present 1091 1099 Expansion A 10 Miscellaneous functions Table 26 shows the register blocks to perform a specialized action such as resetting the instrument hardware reset and saving all instrument configuration parameters to non volatile EEPROM memory Table 26 Miscellaneous functions Address Register description Access Size bytes Data format 1100 Set Write access password W 2 1101 Module reset W 2 1 reset 1102 Reserved 1103 Save all settings Ww 2 1 save 1104 Default settings W 2 1 default 1105 1199 Expansion 1 It is recommended to reset the 6000 using register 1101 after saving with register 1103 A 11 Application specific information Table 27 shows application specific register blocks Table 27 Application specific Address Register description Access Size bytes Data format 1200 Run status R 2 0 Delay 1 Start 2 Stop 3 Count 4 Hold 1201 1259 Reserved 1260 1299 Expansion 59 Modbus register maps A 12 Ethernet configuration Table 28 shows the register blocks for counters that have an Ethernet module These settings will take affect when the settings have been saved and when the counter has been reset refer to registers 1101 and 1103 in section A 10 Table 28 Ethernet configuration Address Register Description Access Size bytes Notes 1300
17. Reserved 307 308 Sample volume R 4 309 Sample status Refer to Table 20 R 2 Bit wise mapped 310 Reserved 311 Size 1 counts R 4 0 4 294 967 295 313 Size 2 counts R 4 0 4 294 967 295 315 Size 3 counts R 4 0 4 294 967 295 317 Size 4 counts R 4 0 4 294 967 295 319 342 Reserved 343 Analog channel 1 flow R 2 mV 344 Analog channel 2 temperature R 2 0 1 C external probe only 345 Analog channel 3 relative humidity R 2 0 196 RH external probe only 346 Analog channel 4 R 2 347 Analog channel 5 CAL R 2 mV 348 352 Reserved 353 Location name R 32 Double byte characters 16 55 Modbus register maps Table 19 Sample data continued Address Register description Access Size bytes Notes 385 399 Expansion Sample al arm status Registers 309 and 509 sample status and buffered sample status contain the sample alarm status refer to Table 20 for an example These alarms are bit wise mapped Table 20 Register 309 sample alarm status Address Status o Calibration Flow Temperature Relative humidity Air velocity System alarm Count alarm Reserved Channel 1 count alarm olol NI OD oo RB ow pm Channel 2 count alarm Channel 3 count alarm ao o Channel 4 count alarm 12 15 Reserved A 5 Buffered sample data Table 21 shows the offline buffered sample record access control
18. occurred during the update complete the following procedure 1 Complete steps 1 to 3 in section 4 4 2 When the message Waiting for instrument reply is shown remove and connect the terminal connector on the counter The instrument power must be applied within 30 seconds of opening the firmware file If the update fails again the instrument must be sent to the factory for repair 42 Section 5 Maintenance Important Note Do not disassemble the particle counter for maintenance If the internal components require cleaning contact the nearest Hach Company authorized service representative 5 1 Maintenance schedule Complete the maintenance tasks according to the schedule in Table 14 to keep the particle counter operating efficiently The maintenance tasks are described in the following sections Table 14 Maintenance schedule Maintenance task As needed 6 months Annually Calibrate X Clean instrument X Inspect sample tubing X Purge X Wipe down X 1 Refer to section 5 4 on page 44 Refer to section 5 2 5 2 Cleaning the instrument 5 2 1 Wipe down Important Note Moisture will damage the unit If the sampling point is in a clean room where wash downs occur install the units outside of the room or remove the units before each wash down Wipe the external surface with a soft cloth lightly moistened with isopropyl alcohol IPA The isokinetic probes can be autoclaved for cl
19. scale RAN 4 0 4 294 967 295 160 Analog channel 4 full scale R W 4 0 4 294 967 295 162 Remote LCD RAN 2 0 disable 1 enable 163 199 Expansion 54 A 3 Data label Modbus register maps Table 18 provides a register for sample and analog data labels Table 18 Count bin data labels Address Register description Access Size bytes Data format 200 Size 1 label R P 0 2 10 0 microns 202 Size 2 label R P 4 0 2 10 0 microns 204 Size 3 label R P 4 0 2 10 0 microns 206 Size 4 label R P 4 0 2 10 0 microns 208 231 Reserved 232 Analog input 1 label R 4 CAL 234 Analog input 2 label R 4 TMP 236 Analog input 3 label R 4 RH 238 Analog input 4 label R 4 FLO 240 251 Reserved 252 299 Expansion A 4 Sample data Sample data records Table 19 are updated at each polled interval regardless of the sample and hold times in the configuration registers If real time data is not required use the buffered records address 500 Table 19 Sample data Address Register description Access Size bytes Notes 300 Sample UTC timestamp year R 2 YYYY 2000 9999 301 Sample UTC timestamp month day R 2 MD 1 12 1 31 302 Sample UTC timestamp hour R 2 H 0 23 303 Sample UTC timestamp minute second R 2 MS 0 59 0 59 304 Sample period hours R 2 H 0 23 305 Sample period minutes seconds R 2 MS 0 59 0 59 306
20. that enter the counter The counting electronics store the count data The data is transferred to the central monitoring software through the communication electronics and relevant communication protocols WARNING DO NOT OPERATE UNIT WITHOUT PROBE ATTACHED eons LED FUNCTIONS O RUNNING SENSOR COMM FAIL COUNT ALARM COUNT ALERT 000026 1 Figure 3 Overview of Met One 6000 particle counter 1 Inlet tube fitting 4 in or a in 7 Connection indicators Ethernet and Wi Fi units only 2 Status LED indicator 8 Ethernet RJ45 connector Ethernet unit only 3 Antenna Wi Fi unit only 9 5 pin connector for power Ethernet and Wi Fi units only 4 Service port for setup or external indicator light 10 Tube fitting to vacuum or quick connect fitting 5 Dip switch for serial RS485 units only 11 Tube fitting to vacuum alternate location 6 RH Temp port for temperature humidity sensor 12 10 pin connector for power and communication all units except Ethernet and Wi Fi 2 4 Status LED indicator description The particle counter has a multi color LED indicator Figure 3 that indicates the status of the system The colors indicate normal alarm alert or failure refer to Table 1 The limits that activate the indicator can be changed using the central monitoring software or the setup utility section 4 1 2 on page 30 General information Table 1 LED indicator description
21. tubing directly on top of the counter Figure 6 Use this probe when the particle counter can be located where the sample is collected Use the direct mount probe to keep particle loss to a minimum T type wall bracket the probe is installed in a wall bracket The tubing is cut to connect the probe to the counter Vertical wall mount the probe is connected to a stainless steel tube and bracket Use this probe for installation on equipment with stainless steel tubing The probe can be located where the sample is collected Through wall mount the probe is connected to a stainless steel tube and wall bracket Use this probe to collect samples on the other side of a wall from the counter Ceiling mount the probe is connected to a stainless steel tube J hook or 90 degree and ceiling bracket Use this probe to collect samples in the middle of a room or when the particle counter is installed above the room Figure 9 Probe mount options Through wall mount Ceiling mount J hook 4 Vertical wall mount 5 T type wall bracket Ceiling mount 90 degree Installation 3 4 3 2 Sample probe guidelines The position of an isokinetic probe is very important for count accuracy Refer to the sampling guidelines and Figure 4 on page 9 before installation Sampling guidelines Keep the sample probe a minimum of 12 inches from loose materials dust liquids and sprays Keep the sample probe a minimum of 12 inches from po
22. voltage of the power supply unit for this product must not exceed 28 VDC An external power source that can supply 24 VDC is necessary to supply power to the instruments The maximum number of units that can connect to the power source can change with the communication option Contact the factory for more information 3 6 3 RS485 wiring Refer to Figure 10 and Table 2 to install a particle counter with RS485 communication o Pump TD Pump RD 9 z 5 Figure 10 Terminal assignments RS485 communication 18 Installation Table 2 Terminal assignments RS485 output Terminal Assignment RS485 A RS485 B RS485 A RS485 B NC Pump TD Pump RD Common shield ground ojlo N OD oy A Ww Pp Power source 9 28 VDC 1 A maximum eo Common Network wiring RS485 EIA 485 supports up to 32 instruments 12 K load each Use a high grade wire for serial communications such as Belden 9841 The manufacturer recommends that the length of the network does not exceed 1200 meters A typical network wiring diagram for the particle counter is shown in Figure 11 Up to 32 remote counters can be in the network using RS485 Modbus or FXB communication M 12345678910 Figure 11 Network wiring 10 pin connector Particle counter 5 Cable Particle counter 6 RS232 to RS485 converter To additio
23. 1 2088518 01 410 170 0395 410 500 4372 410 170 0447 410 500 4424 203813 3 2088667 2088396 01 2088559 01 2088378 01 2088363 01 2088525 2088601 02 03 15 2088600 232 485 PLS 230 300 0001 2080416 1 2082646 2 2082369 1 2080999 1 2 5 or 6 2080999 3 4 2080999 7 8 11 12 2080999 9 10 2082363 1 2082366 1 2088373 01 2088516 01 2088343 01 02 03 04 960200 960024 47 Replacement parts and accessories 48 Section 8 Contact information 8 1 Return procedures The Met One 6000 series Particle Counter has a one year calibration cycle Each of the Met One 6000 models must be returned to an authorized service center for calibration after one year of the date of calibration listed on the decal on the back of the models To return the Met One 6000 series Particle Counters for repair or calibration first obtain a returned material authorization number RA The RA number is necessary for any instrument that requires repair or calibration by an authorized service center Include the RA number on the shipping label when the instrument is returned For the most up to date RA process information including copies of all required forms call Hach Ultra Analytics at 800 866 7889 or 1 541 472 6500 To return an instrument for credit please contact the local sales representative 8 2 Technical support Technical Support Engineers are available to provide advice and recommendations for applications prod
24. 100 250 and 500 ohm resistors Output voltages 0 01 V Sample Count RL 1000 RL 22500 RL 500 Q 0 0 40 V 1 00 V 2 00 V 100 0 56 V 1 40V 2 80 V 200 0 72 V 1 80V 3 60 V 300 0 88 V 2 20 V 4 40 V 400 1 04 V 2 60 V 5 20 V 500 1 20 V 3 00 V 6 00 V 600 1 36 V 3 40 V 6 80 V 700 1 52V 3 80 V 7 60 V 800 1 68 V 4 20 V 8 40 V 900 1 84 V 4 60 V 9 20 V 1000 2 00 V 5 00 V 10 00 V 1 A full scale channel count FC of 1000 was used to calculate each voltage Note A fault condition for Flow or sensor Cal Fail results in a value close to 0 volts 2 mA Note Count Alarms that are set in the Setup Utility work only with the utility and cannot be used as an LED indicator or current loop output 3 6 10 Testing Analog Output 3 6 10 1 Channel Scaling Test 26 1 If the instrument uses the flow monitoring option make sure that the central vacuum is connected and is operating correctly Connect the unit to the data acquisition system load resistors Note As an option use a set of load resistors with 0 1 accuracy and at least 0 25 W capability Values of 100 250 or 600 ohms are typically used Met One Setup Utility 1 0 0 50 2007 2008 by Hach Ultra Local Setup LAN Setup Real Time Data Display Installation Allow a tiny amount of particles to flow through the instrument enough to get a count in the test channel Note One method to generate counts is to use a zero
25. 100 0 5 000278 5 0 000013 CAL 000100 FLO 000100 LOC 000001 C S 001512 2 channel with no flow measurement example 032408 080717 0100 0 5 000278 5 0 000013 CAL 000100 LOC 000003 C S 00155A 2 channel enviro probe and flow measurement example 032408 080712 0100 0 5 000278 5 0 000013 R H 000561 TMP 000231 CAL 000100 FLO 000100 LOC 000002 C S 0016B1 68
26. 1662 letter code Austria AT Belgium BA Denmark DK Finland Fl France FR Germany DE Greece GR Hungary HU Ireland IE Italy IT Mexico MX Poland PL Portugal PT Spain ES Sweden SE United Kingdom GB Iceland IS Norway NO Switzerland CH Turkey TR Netherlands NL Regulatory RF Device Approvals FCC Approved as a Modular Device under a TCB Grant of Authorization FCC ID R68WIPORT IC Approved as a Modular Device under Certificat D Acceptabilite Technique C REL ID 3867A WIPORT COFETEL Approved as a modular device by certificate of Homologation CFT RCPLAW108 1337 Notified Body Opinion Compliant under the R amp TTE Directive 1999 5 EC to the essentials requirements of Article 3 2 according to the assessment procedures in Article 10 5 and Annex IV for class 2 equipment and marked as CE1177 10 Section 3 Installation Important Note Approved personnel only must install or commission the equipment 3 1 Component list Compare each item in Figure 5 to the items in the shipment Keep the packaging materials to use when the counter is sent to the factory for calibration If an item is missing or damaged contact the manufacturer Refer to Section 8 on page 49 Figure 5 Instrument components 1 Met One 6000 Particle Counter 8 5 pin connector with clam shell Ethernet and Wireless units only 2 Antenna Wi Fi unit only 9 10 pin connector with clam shell all units except Ethernet an
27. 3 for instructions on setting the instrument address 32 Operation Met One 6000 counters with the RS485 Modbus communication option use industry standard Modbus RTU protocol In this communication mode a series of registers hold data about measurement results and operation parameters The parameters are preset by the user through a utility setup program or through the central monitoring software A list of tables in Appendix A on page 53 shows the register addresses types and use A user must write drivers to communicate with the particle counter through these registers with the Modbus RTU protocol Set the instrument address RS485 Important note Address 0 can only be used with FXB protocol Address 0 is reserved for use as a broadcast address for Modbus RTU For a network of counters with RS485 Modbus or FXB protocol use the dip switch on the bottom of the counter to set the address refer to Table 8 Table 8 Dip switch settings for network address Network address Dip switch 1 Dip switch 2 Dip switch 3 Dip switch 4 Dip switch 5 01 Off Off Off Off Off 1 On Off Off Off Off 2 Off On Off Off Off 3 On On Off Off Off 4 Off Off On Off Off 5 On Off On Off Off 6 Off On On Off Off 7 On On On Off Off 8 Off Off Off On Off 9 On Off Off On Off 10 Off On Off On Off 11 On On Off On Off 12 Off Off On On Off 13 On Off On On Off 14 Off On On
28. 6 10 2 Flow alarm test For units with a flow monitor temporarily remove the central vacuum from the unit The measured voltage can be found from equation 2 2 Voltage lt 0 002 x RL where RL value of the load resistor in ohms Example for a 100 ohm resistor this voltage should be less than 0 20 volts 28 Section 4 Operation Each particle counter must be configured before operation for parameters such as sample time and count alarm thresholds 4 1 Configure the particle counter A setup utility program is used to configure parameters that are stored in the particle counter When power is applied the counter will look for a new configuration If a new configuration is not found the previously saved configuration will be used 4 1 1 Configuration setup Each particle counter must be connected to a PC for configuration Prerequisites e Service port cable 8 pin DIN to 9 pin serial connector section 7 1 on page 47 e Met One 6000 setup utility program requires PC with Windows 2000 Professional or Windows9 XP Professional and one RS232 port If an RS232 port is not available a USB to RS232 adapter can be used Setup 1 Make sure that Microsoft Net Framework is installed on the PC If not installed open the dotnetfx exe file on the utility program CD to install the application Note The user must be logged on to the PC as an Administrator 2 Copy and paste the SetupUtility exe file from the utility progr
29. 6000 dimensions Section 2 General information The contents of this manual is thought to be accurate The manufacturer is not liable for direct indirect special incidental or consequential damages resulting from any defect or omission in this manual even if advised of the possibility of such damages In the interest of continued product development the manufacturer reserves the right to make improvements in this manual and the products it describes at any time without notice or obligation Revised editions are found on the manufacturer s web site 2 1 Safety information Read this entire manual before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment To ensure that the protection provided by this equipment is not impaired do not use or install this equipment in any manner other than that specified in this manual 2 1 1 Use of hazard information DANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially or imminently hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation that may result in minor or moderate injury Notice Indicates a situation that is not related to personal injury Important Note
30. 8 Diagnostic data Table 24 shows the Diagnostics data register that is updated at a 30 second default rate or at the conclusion of any Test mode diagnostics Table 24 Diagnostics data record Address Register description Access Size bytes Data format 700 705 Reserved 706 5 VDC R 2 mV 707 3 3 VDC R 2 mV 708 5 VA R 2 mV 709 714 Reserved 715 Laser calibration R 2 mV 716 Laser current R 2 mA 717 723 Reserved 724 Error condition R 2 System specific e g sensor error 725 749 Expansion 1 Set bits indicate a failure 58 A 9 Sensor calibration information Modbus register maps The sensor calibration information register is used for instruments that can electronically adjust the calibration circuitry or algorithm The sensor information can be read from a plug and play sensor or can be loaded at the factory or by qualified field personnel Table 25 Sensor calibration information Address Register description Access Size bytes Data format 900 903 Reserved Size 20 points maximum 904 943 Sensor calibration curve sizes R P 80 format XXX XXX Note Resolution is 0 1 micron 944 983 Sensor calibration curve voltages R P 80 dod Stas ximum 984 985 Reserved 986 Nominal flow R P 2 Range 1 10000 1 0 01cfm 987 996 Reserved 997 Sensor type R P 2 1 liquid 2 air 998 1089 Reserved 1090 Sensor flow measurement present R
31. D 701246 Met One 6000 Series Particle Counter USER MANUAL March 2009 Edition 2 HACH Company 2009 All rights reserved Printed in the U S A jk kt Table of Contents Section 1 Sp cifical ONS o ies taints tetendit Dd Mes Manta cede ue 9 Section 2 General information sss 5 2 1 Safety IMTOR ANION csse bud ett Ae eS ioe dad tak tee etate a dt aM oath rade 5 2 1 1 Dse of hazard information anisina eto etae de sete ere A dextace pa 5 2 1 2 Precautionary labels 4 dct ott ee eerie st ot efe e Qai idest edu Gace vat ede dupUR ede 5 213 Glass p cllc CET EE 6 2 2 GONNGUIATOMOPIIONS T eS 6 2 3 General product inforrriatlon i ertet e eer vend eco hace c ee e Rd Rudd BER Ra Beta due 7 2 4 Status LEDarndicator descripliOr z saos ee Recte reso net i dei ducted et pedibus it 7 2 5 Theory of operation eer 8 2 6 Country specific approval for Wi Fi device eeeesseeeeeeeeenemeeeeennnne nnnm 9 Section 3 Installation ouo get or SN o RD recu UR Iu utc edet duin iu tru reel RUE 11 cm ener ET 11 3 2 Installation OV GIVI GW RE M TET 12 3 3 Installation guidelines trei e etre Endet po ato rater a es peel ue p eo FRx e e re EUR Kr ep E i pae 13 3A Mech nical Nin citi io een PC 13 3 4 1 Installing the particle counter i lare etre een te Hia patena ein ER Ede xRA 13 3 4 2 vTubing iristallaitOris soot eret teet ciate aeree teens et E aee fs e tole educ Du du
32. E EL RR 54 Pr DA ATAD GN e cee Shad cbs ects Sect areas ncinda A a aa E a aa E a a N A 55 PA Sample OA 222 ceste tos oe ten eect elon thee ta e doeet Meta dU en heiss ed 5B A 5 Buflered sample Cates vices cos cin RGR n Ehud hese Dui iuda iu eee dede ge dec ee ea 56 A6 B ffered record DIOGK PR MICH 57 Af Sample mode parameters sooo dur EE E eraan da Me e rai 58 RADIE CIN CL Ee E E A T E A T 58 A 9 Sensor calibration InformmatlOH en i Re re o en Rex Rb DAR INE ubl en PERPE ERR Yu M oem 59 AJ Miscellane Gus TUMGHONS uda epe Ero Ela ec ptos EE qM ot iaiaaeaia pul ep li AEAN ET ANEA 59 A1 Application specific information irt temet ri tha Pee eat d rae rnc 59 A12 Ethernet configuratii sses mes iiri ee ertet o te Cr dine tet oes ied pei etae Ue acit needed 60 ANS Wireless configuratlOri or HR o Rer etia e Mice meen uses lA reu edu ep SE Ea ru Ur rx RE 60 Ad4 Lastsample data mersi ene tiber i etm oeste tete i bete efe ph beste edem tuete epulas EREA 61 Appendix B FXB communication sssssssssssssseeeeeeeeen nee 63 B 1 Command and data Syntax us eet i xta vcrba e e ine de un RD Dee a hel Eus c vex RA LEER 63 BZ Command response S r take de pO ER eae meta Peor ton a Male e bande rire aden bar ace 65 B 3 Data record Tortmmal oe t t cene bee penatus dM aie EU heels taste beu nd ue 65 B 3 1 Data recorditorimatexamiples ier e e det ice tto feti es oL eu tee n Ert itte pens 68 Section 1 Specifications Sp
33. Ethernet MAC address R 6 bytes 00 0E 1C XX XX XX default 1303 DCHP enabled R W 2 bytes 0 disabled 1 enabled 1304 IP address R W 4 bytes 169 254 1 2 default 1306 Subnet mask R W 4 bytes 255 255 0 0 class B 1308 Gateway R W 4 bytes 169 254 1 5 default 1310 Modbus server port R W 2 bytes 502 default 1311 Server R W 2 bytes Not active server 1 default client 0 1312 Remote Modbus server port client port R W 2 bytes Not active reserved for client apps 1313 Remote Modbus server IP address R W 4 bytes Not active reserved for client apps 1315 Configuration Port R W 2 bytes 16000 default 1316 1399 Expansion A 13 Wireless configuration Table 29 shows the register blocks for counters that have a Wireless module These settings will take affect when the settings have been saved and when the counter has been reset refer to registers 1101 and 1103 in section A 10 Table 29 Wireless configuration Address Register description Access Size Notes 1400 Security R W 2 bytes ELS WER MED 1401 Authentication R W 2 bytes Open Shared 1402 WEP encryption R W 2 bytes 64 128 bit 1403 WPA encryption R W 2 bytes TKIP TKIP WEP CCMP CCMP TKIP 1404 WPA2 encryption R W 2 bytes CCMP WEP TKIP TKIP WEP 1405 Key type R W 2 bytes Hex Pass phrase 1406 Network type R W 2 bytes Infrastructure Ad Hoc 1407 Reserved R W 2 bytes 1408 Auto data rate R W 2 bytes
34. NSEQUENTIAL DAMAGES EVEN IF HACH COMPANY OR ITS VENDORS HAS BEEN GIVEN ADVANCED NOTICE OF THE POSSIBILITY OF SUCH DAMAGES 51 Limited warranty 52 Appendix A Modbus register maps Important Note The Modbus register tables in this section may become updated Contact Hach Company for updated tables This section describes the Modbus registers that are used to communicate with Met One 6000 series particle counters These registers are applicable to units that have RS485 serial output with Modbus RTU protocol or Ethernet output with ModbusTCP protocol Detailed descriptions of the Modbus registers are available from the manufacturer e Each register is 16 bits wide 2 bytes Some values use more than one sequential register e g model number 20 bytes which is 10 registers long e Access codes R W P read write protected A 1 Identity information The identity block contains basic information about the instrument refer to Table 16 These registers can only be configured at the factory and by qualified service personnel Table 16 Modbus register for identity information Address Register description Access Size bytes Data format 0 14 Manufacturer ID R 30 Printable ASCII 0x20 0x7E 15 24 Model number R P 20 Printable ASCII 0x20 0x7E 25 29 Serial number R P 10 Printable ASCII 0x20 0x7E 30 33 Sensor ID R P 8 Printable ASCII 0x20 0x7E 34 Last calibration date year R P
35. On Off 15 On On On On Off 16 Off Off Off Off On 17 On Off Off Off On 18 Off On Off Off On 19 On On Off Off On 20 Off Off On Off On 21 On Off On Off On 22 Off On On Off On 23 On On On Off On 24 Off Off Off On On 25 On Off Off On On 26 Off On Off On On 27 On On Off On On 28 Off Off On On On 29 On Off On On On 30 Off On On On On 31 On On On On On 33 Operation 1 Address 0 can only be used with FX B protocol If address 0 is set with Modbus protocol the instrument will use address 1 4 2 2 Ethernet with ModbusTCP protocol Important Note The network should be set up by a network professional After the network is set up the counter can be configured through the network operational settings Refer to Figure 23 and Table 9 for a description of the fields for Ethernet configuration Ethernet MAC 00 _OE IC 00 FD E9 Iv DHCP APIPA IP Address Subnet Mask 169 254 193 184 255 255 G Server Port 502 C Client Port E 02 Gateway Remote Server IP 169 254 1 5 163 254 1 3 Figure 23 Ethernet section of utility program Table 9 Ethernet field description Field Description Default MAC Media access control unique permanent hardware address read only Read only Enables or disables static or dynamic IP addressing by connection to a DHCP server When enabled the counter will get an IP address and subnet mask automatically on power up DHCP APIPA Bn If a
36. R W 2 1 auto 2 manual 104 Sample control R W 2 1 run 2 stop 105 Sample cycles R W 2 1 100 0 infinite 106 Sample period hours R W 2 H 0 23 107 Sample period minutes and seconds R W 2 MS 0 59 0 59 108 Hold period hours R W 2 H 0 23 109 Hold period minutes and seconds R W 2 MS 0 59 0 59 110 Delay period hours RAN 2 H 0 23 111 Delay period minutes and seconds RAN 2 MS 0 59 0 59 112 UTC year R W 2 YYYY 2000 2105 113 UTC month and day R W 2 MD 1 12 1 31 114 UTC hour R W 2 H 0 23 115 UTC minute and second R W 2 MS 0 59 0 59 116 119 Reserved 120 Active mode R W 2 1 active 2 inactive 121 126 Reserved 127 Location name R W 32 Double byte characters 16 143 Concentration mode R W 2 i T 7 apla 144 Count mode R W 2 0 cumulative 1 differential 145 Flow units R W 2 0 Lpm 1 cfm 146 Communication timeout seconds R W 2 12 hour maximum 1 43200 seconds 147 Protocol selection R W 2 TE BLO 2 CEU 148 Channel 2 pulse out selection R W 2 Count channel 2 3 and 4 149 Light LED indicator flash R W 2 0 steady 1 flashing 150 Red light LED indicator R W 2 0 off 12 on 151 Green light LED indicator R W 2 0 off 12 on 152 Yellow light LED indicator RAN 2 0 off 1 2 on 153 Blue light LED indicator R W 2 0 off 12 on 154 Analog channel 1 full scale R W 4 0 4 294 967 295 156 Analog channel 2 full scale RAN 4 0 4 294 967 295 158 Analog channel 3 full
37. al information MEUM cn Figure 4 Isokinetic probe function 1 No probe in non laminar air flow 3 No probe in laminar air flow particles are missed 2 To particle counter 4 Isokinetic probe in laminar air flow most accurate 2 6 Country specific approval for Wi Fi device Warning Hach Company and its vendors disclaim any responsibility of providing network and access point security with the purchase installation and operation of its wireless air particle counters Network and access point security is the sole responsibility of the customer using the wireless particle counters Hach Company and its vendors will not be liable for any indirect special incidental or consequential damages caused by the breach in network security even if Hach Company or its vendors has been given advanced notice of the possibility of such damages Products with the wireless option contain a Wi Fi device operating in the 2 4Ghz range The Antenna used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co located or operated in conjunction with any other antenna or transmitters Products with the wireless option contain a Modular RF Device within FCC ID R68WIPORT IC ID 3867A WIPORT General information Harmonized countries approved for operation ISO country codes Country 1803
38. am CD to the PC Connect the particle counter to the PC as shown in Figure 20 4 Start the utility program to configure the instrument section 4 1 2 on page 30 hy Figure 20 Particle counter connection to PC 1 RS232 COM port on PC 3 Cable service port 8 pin DIN to 9 pin serial 2 Service port on the particle counter 29 Operation 4 1 2 Utility program operation Complete the following steps to configure the particle counter 1 Open the SetupUtility exe file The utility program will open refer to Figure 21 2 Find the Comport field If necessary change the COM port to match the port on the PC that the particle counter is connected to Click READ INSTRUMENT The utility will read the data that is stored in the instrument 3 Make sure that the data in the Instrument Information section is accurate This section shows the instrument model number communication option firmware version and communication address if applicable 4 Change the parameters in the General section as is necessary Refer to the parameter descriptions that follow Count Mode for pulse Modbus or FXB only set to differential or cumulative refer to section 4 2 3 on page 36 The default count mode is set as cumulative System Date Time enter the current date YYYY MM DD and time HH MM SS 24 hour format Sample Timing Sample the length of time that data is collected for each sample The default sample time is o
39. asional blinking indicates Yellow On data transfer High rates of blinking may occur if a Wireless LAN cannot be found or the Wireless settings are incorrect 40 Operation 4 4 Firmware update The instrument can be updated with a newer version of firmware using the utility program However it is recommended that firmware is updated by a trained Hach Company service representative Important note Power loss during a firmware update can cause serious problems with the instrument Refer to Firmware update error on page 42 To install the firmware on the particle counter complete the steps that follow 1 Open the 6000 Setup Utility program Note Verify the Firmware Version shown in the Instrument Information section of the Setup Utility is Version 1 05 or newer Also verify that the Setup Utility is version 1 0 0 49 or newer Consult the factory for other versions 2 Click UPDATE FIRMWARE A window will open for file selection Open 2 X Look in a UparadeFirmware ft ex E3 d History i Desktop My Documents My Conputer yao cim My Network P File name 2088180 14 bin Files of type Cancel 3 Select the file that contains the firmware update information and click OPEN A window will open to indicate that the instrument is ready to receive the update Flash firmware update X Instrument boot loader ready CAUTION Do not interrupt the Flash update p
40. ble protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions can cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Note Changes or modifications to this device not explicitly approved by Hach Company will void the user s authority to operate this device No extra wiring is required for Wireless installation beyond the instrument power connection The instrument should be located to minimize obstacles such as metal ob
41. count filter and put a pin hole in the tubing that is between the filter and the instrument On the Local Setup tab in the Setup Utility set the Sample Mode to Manual Figure 18 Go to the Data Display tab of the Setup Utility Figure 19 Click the MONITOR button or if the Status field in the Real Time Data Display section shows Stop click SAMPLE The counts for the channels change at a random rate until the sample period stops When the Status changes to Stop measure the voltage across the load resistors for each channel Also note the counts shown in the display for each channel Use equation 1 on page 26 to find the expected voltage from the displayed counts Make sure that the measured and calculated voltages agree To repeat the test click the SAMPLE button and repeat steps 3 6 10 2 and 7 Before the instrument is returned to operation set the Sample Mode to the Auto if desired on the Local Setup tab Dats Display Data Display Head I ueUhsPA Instrument Display Buffered Data LE Period 00 00 00 Status Stop 08 57 36 2009 02 09 Cal 0 939 i 0 2um 260 Temp 39 6 Eesebuer atii 0 3um 260 RH 0 3 0 5um 0 Flow 0 000 Download Buffer 1 0um 0 Volume 0 000 Alarms 5Y 5018 Comport 5VA 5 160 ow z 3 3V 3 309 LDI 199 Buffered Records 20 Monitoring Serial 1234567890 Update Firmware Inactive Mode Quit j Figure 19 Setup Utility Data Display tab analog unit 27 Installation 3
42. cription Field Description Default MAC MAC Media access control unique permanent hardware address Read only read only Enables or disables static or dynamic IP addressing by connection to a DHCP server When enabled the counter will get an IP address and subnet mask automatically on power up D Cnn If a DHCP server is not available the counter will use APIPA for an IP ableg address and subnet mask APIPA IP address range 169 254 0 0 to 169 254 255 255 subnet mask 255 255 0 0 Class B network For static IP addresses each LAN based instrument must have a IP Address unique IP address Range 169 254 0 0 to 169 254 255 255 e g 169 254 1 2 169 254 180 43 Instruments of the same type that communicate with a single software Subnet mask package such as FMS use the same subnet mask Range 0 to 255 255 255 0 0 integer only Server port ModbusTCP server listen port Range 0 to 65535 integer only 502 Client port Not available Disabled Gateway Not available Disabled Remote server IP Not available Disabled 4 3 1 3 Wireless setup Field Refer to Figure 27 and Table 12 for description of the fields for Ethernet configuration SSID Network Type 3400wAFI C AdHoc Channel Security Infrastructure n j WPA Ex Data Rate Encryption PH soe Y Y a m Passphrase Authentication Shared v Country jus Y Auto Fallback Roaming v Enable Radio PassPhrase Key Firmwa
43. d Wireless 3 DIN rail mounting kit 10 RH Temp probe optional 4 DIN rail 11 Isokinetic Probe for 0 1 cfm flow option 5 Clip screw 2x 12 Isokinetic Probe for 1 0 cfm flow option 6 Clip 2x 13 External LED Indicator optional 7 Service port cable 8 pin DIN to 9 pin serial 1 Not shown user manual 11 Installation 3 2 Installation overview The tasks that follow are necessary to install the particle counter refer to Figure 6 1 Install the counter on a flat surface or a wall section 3 4 1 on page 13 Install the vacuum tubing section 3 4 2 on page 14 2 3 Install the sample probe and tubing section 3 4 3 on page 16 4 Install the wires for power and communications section 3 6 on page 18 Figure 6 Installation overview 1 To vacuum pump 3 Isokinetic probe direct mount 2 Connector for power and communications 12 Installation 3 3 Installation guidelines Important Note Stop the vacuum pump and put a cover on the sample inlet connection before a cleaning or disinfecting cycle is started Refer to the following general guidelines during installation If the room is washed down at regular intervals install the counter outside of the room Only the intake and vacuum tubes will go into the clean room As an alternative put the particle counter in the clean room in a sealed box Connect all tubes and cables to the particle counter through the box Put the vacuum pum
44. d the remote particle counter A lower result in the remote counter indicates a tube length that is too long 2 Cut the vacuum tubing to connect the counter to the vacuum source Keep the tube length to a minimum 3 Puta cover on the tube ends to make sure that unwanted material does not go in the tubes during installation 4 Support the tubing with hooks or cable ties at intervals that are not more than 4 feet apart Make sure that the tubing has a minimum bend radius of 4 inches refer to Figure 8 5 Connect the intake tubing to the fitting on the top of the particle counter Connect the other end of the tubing to the isokinetic probe 6 Connect the vacuum tubing to the fitting on the bottom or side of the counter Do not connect the other end to the vacuum until the room is ready for sampling 122 cm 48 in D MET ONE 6000 Figure 8 Tubing installation guidelines 1 Bendradius minimum of 102 mm 4 in 2 Tubing supports 4 feet maximum between supports 15 Installation 3 4 3 Sample probe installation The sample probe must be installed correctly to prevent contamination of the counter and to get a representative sample of the area 3 4 8 1 Sample probe kits The following optional kits are available for installing the sampling probe Refer to Figure 9 and Parts and accessories on page 47 for order information Direct mount the probe is installed on a short piece of
45. e second R 2 MS 0 59 0 59 1504 Sample period hours R 2 H 0 23 1505 Sample period minutes seconds R 2 MS 0 59 0 59 1506 Reserved 1507 1508 Sample volume R 4 1509 Sample status R 2 Bitmap 1510 Reserved 1511 Size 1 counts R 4 0 4 294 967 295 1513 Size 2 counts R 4 0 4 294 967 295 1515 Size 3 counts R 4 0 4 294 967 295 1517 Size 4 counts R 4 0 4 294 967 295 1519 1542 Reserved 1543 Analog channel 1 flow R 2 mV 1544 Analog channel 2 temperature R 2 0 1 C external probe only 1545 Analog channel 3 relative humidity R 2 0 196 RH external probe only 1546 Analog channel 4 R 2 1547 Analog channel 5 CAL R 2 mV 1548 1552 Reserved 1553 Location name R 32 Double byte characters 16 1585 1599 Expansion 61 Modbus register maps 62 Appendix B FXB communication RS485 serial output with FXB protocol To communicate with any remote counter it must first be made active by sending the correct location code The location code is a single character in the range 128 80H equal to location 00 and so on to 191 BFh equal to location 63 Note The valid range for most Hach Company software is from location 00 to 31 Note When using FX protocol the serial record always reports counts in raw cumulative particles and flow in cfm The selectable formats for concentration mode flow units and count mode are only available for Modbus B 1 Command and data sy
46. eaning 5 2 2 Zero counting Zero counting is a process for removing contaminants such as particles lint or dust from the inside of the counter Zero counting uses a near absolute filter to block any external particles from entering the counter Over time particles are removed from the inlet tube and other internal areas and counted When the count reaches zero the counter is considered clean Prerequisites e Standard purge filter assembly refer to Parts and accessories on page 47 Procedure Perform zero counting as follows 1 Attach a standard purge filter assembly to the sensor inlet tube 2 Start the count cycle and run for at least 30 minutes 3 Start sampling data in 5 minute intervals and continue until the count reaches zero 4 When the count is zero and no alarms are on the counter is functioning correctly If the count does not reach zero after nine or ten 5 minute sampling periods purge the sensor overnight 43 Maintenance 5 2 3 Purging Purging is an extension of zero counting section 5 2 2 running as long as is necessary to achieve zero count results often for 24 hours Purging is usually done before a test to make sure there is a proper baseline reference for the counter 1 Cut off approximately one inch of the inlet tubing so that any stretched or scored section is removed for a good seal 2 Attach a standard purge filter assembly to the sensor inlet tube 3 Allow the counter to operate for 24
47. ecifications are subject to change without notice Instrument Light source Long Life Laser diode Weight 0 82 kg 1 8 Ib Dimensions W x D x H 13 56 cm x 8 93 cm x 12 06 cm 5 34 in x 3 52 in x 4 75 in refer to Figure 1 Enclosure 304 stainless steel Status indicator Multi colored LED for normal status count alarm count alert sensor failure flow failure or communication failure Power requirements 9 28 VDC source Class 2 limited energy lt 150 VA Power consumption maximum Serial and pulse units 3 3 W Ethernet unit 4 3 W Analog 3 5 W Wireless 7 1 W Maximum amperage requirement 1 A Operating temperature 10 to 32 C 50 to 90 F Storage temperature 40 to 70 C 40 to 158 F Operating humidity 5 to 95 relative humidity non condensing Storage humidity 5 to 98 relative humidity non condensing VHP Tolerance The sensor flow path is tolerant to Vaporous Hydrogen Peroxide for VHP based standard cleanroom disinfecting and cleaning cycles Port sizes Model 6003 barb fitting for 0 32 cm 1 s inch ID inlet tubing 0 64 cm 14 inch ID outlet tubing Model 6005 barb fitting for 0 32 cm 1 8 inch ID inlet tubing 0 64 cm 1 inch ID outlet tubing Model 6015 barb fitting for 0 64 cm inch ID inlet tubing 0 64 cm 14 inch ID outlet tubing Signal output options Data storage Pulse Analog 4 20 mA
48. el is disabled in the counter setup menu the channel output is 2 mA The channel output is 2 mA if there is a sensor calibration failure or flow failure and the instrument has a flow monitor installed Analog units cannot be used in network configuration Refer to Figure 15 and Table 6 to install a particle counter with the analog output 9 28VDC 1A MAX i Figure 15 Terminal assignments analog output Table 6 Terminal assignments analog output Terminal Assignment 1 24 VDC external loop power source 2 Channel 1 loop out 3 Channel 2 loop out 4 Channel 3 loop out 23 Installation Table 6 Terminal assignments analog output continued Terminal Assignment 5 Channel 4 loop out 6 Pump TD 7 Pump RD 8 Common shield ground 9 Power source 9 28 VDC 1 A maximum 10 Common When using a 24 V power supply as shown in Figure 16 the power supply can also be used as the 4 20 mA loop power source if there is enough operating overhead to drive the loop Figure 17 shows the maximum limit of total loop resistance load and wiring combined that is allowed 2 9 28VDC 1A MAX il o o 8 9 Analog 10 Figure 16 Configuration for loop power 1 Configuration for common loop power supply 5 Common 2 Configuration for separate loop power supply 6 4 20 mA collection system 3 24 VDC lo
49. elbows and the tubing length increase the vacuum loss in a system The loss increases as the distance from the vacuum source to the counters and the number of junctions and elbows increase 3 4 Mechanical installation 3 4 1 Installing the particle counter Install the particle counter on a level surface or on a wall with one of these kits DIN rail kit included with counter use to quickly remove the counter from the wall Terminal box kit optional use to quickly disconnect the vacuum line and wires refer to Parts and accessories on page 47 The instructions are supplied with the kit Wall plate optional use for permanent installation refer to Parts and accessories on page 47 The instructions are supplied with the kit DIN rail installation The DIN rail kit lets the user quickly attach and remove the counter from the wall 13 Installation Prerequisites DIN rail kit refer to Parts and accessories on page 47 Kit contents DIN rail section approximately 6 in length e 2clips e 2clip screws Installation procedure Complete the following steps to install the particle counter with the DIN rail kit 1 Attach the 2 clips to the counter with the supplied screws Figure 7 2 Attach the DIN rail to a wall with customer supplied hardware Make sure that the flanges on the rail point away from the wall 3 Align the clips on the counter with the top flange of the DIN rail and push to lock in position Note To r
50. eless with Modbus TCP protocol Important note A good working knowledge of Wireless Network installation security and operation is required The network should be set up by a network professional After the network is set up the counter can be configured through the network operational settings Note Hach Company and its vendors disclaim any responsibility of providing network and access point security with the purchase installation and operation of its wireless air particle counters Network and access point security is the sole responsibility of the customer using the wireless particle counters Hach Company and its vendors will not be liable for any indirect special incidental or consequential damages caused by the breach in network security even if Hach Company or its vendors has been given advanced notice of the possibility of such damages 4 3 1 1 Wireless configuration Configuration of the instrument for use with a Wireless LAN is accomplished by setting the parameters in the Ethernet and Wireless sections of the utility program 4 3 1 2 Ethernet setup Refer to Figure 26 and Table 11 for a description of the Ethernet fields Ethernet MAC 00 t 1C 00 FD F9 v DHCP APIPA IP Address Subnet Mask 169 254 193 184 25 255 0 0 C Server Port 502 C Client Port 502 Gateway Remote Server IP 169 254 1 5 163 254 1 3 Figure 26 Ethernet section of utility program 37 Operation Table 11 Ethernet field des
51. emove the particle counter from the rail lift the bottom of the counter Figure 7 DIN rail installation 1 DIN rail 2 Clip screw 2x 3 Clip 2x 3 4 2 Tubing installation Use hooks or cable ties to hold the tubing and prevent a bend in the tubing A bend in the tubing can restrict the air flow and cause the following problems e A restriction on the sampling side can cause particles to collect on the inside of the tubing The particles will not be counted The collected particles can release at random which will cause spikes in the count level e A restriction on the vacuum side will cause the vacuum to fall below specified levels The low vacuum can cause a flow alarm and low particle count 14 Installation Prerequisites e Sample tubing Hytrel Bevaline Tygon or equivalent e Vacuum tubing Hytrel Bevaline Tygon or equivalent Tubing hooks or cable ties Installation procedure Important Note Do not connect the vacuum tube to the vacuum source until the room is ready for sampling Complete the following steps to install the intake or vacuum tubing 1 Cut the intake sample tubing to connect the counter to the sample probe Keep the tube length to a minimum Make sure that the length is not more than 3 m 10 ft Note A tube length that is longer than 3 meters can cause a loss of particles gt 1 um If a longer length is necessary compare the results between a portable particle counter an
52. er When the d command is used the counter will count in the auto mode b Manual When the d command is used the counter will count in the manual mode c Start Counting computer controlled The counter will begin counting without waiting for an even second boundary immediate start Counting will continue until stopped by the computer The count cycle should be controlled by the computer d Start Counting counter controlled The counter will begin counting on an even second boundary using internal clock not in the middle of a second and control the count cycle based on the front panel setting for the period sample time e Stop Counting The counter will immediately stop counting without waiting for an even second boundary g Active Mode h Standby Mode This device will enter a mode that prepares it for counting For example the air pump will turn on to purge the air path and the sensor s laser will turn on The device will enter a mode that will turn off air pumps and shut down laser sensors to conserve power or reduce equipment wear if applicable Only this command can turn off the pump and laser Table 33 Universal action commands Command Description ua Universal Auto Sample Mode Puts the counter s in the Auto count mode When the ud command is used the device s will count in the auto mode Auto mode causes the device s to continuously cycle thro
53. erminal assignments pulse output Terminal Assignment Ch 1 Ch 1 Ch 2 Ch 2 NC Status Status Common shield ground Power source 9 28 VDC 1 A maximum Common O CO N OD oy BR Ww PMP E eo 3 6 6 Ethernet wiring Ethernet standard 10Base T or 100Base T can be used however the facility wiring must be appropriate for the speed of the network to prevent intermittent problems from occurring For particle counter installations Ethernet standard 10Base T is sufficient to transmit data and is more forgiving of installation errors Length 100 meters maximum single wire length repeaters can be used to increase the distance Repeaters 4 maximum e Connector type RJ 45 standard Ethernet wiring convention T 568B Refer to Figure 14 and Table 5 to install a particle counter with Ethernet communication 21 Installation 9 28VDC 1A MAX E Com o if 345 Figure 14 Terminal assignments Ethernet communication Table 5 Terminal assignments 5 pin terminal on Ethernet unit Terminal Assignment Pump TD Pump RD Common shield ground Power source 9 28 VDC 1 A maximum on AJ wo N Common 3 6 7 Wireless installation 22 Disclaimer This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasona
54. esponds to the 20 mA output signal default 1000 e Pulse channel 1 is always set for the smallest particle size Select a channel to correspond to the largest particle size Ethernet refer to section 4 2 2 on page 34 Wireless refer to section 4 3 on page 37 7 Click SAVE SETTINGS to save the settings in the instrument 30 Operation 6000 Setup Utility 1 0 0 40 2007 2008 by Hach Ultra p Read Instrument e 2008 06 17 08 07 45 na 00 01 00 00 00 00 O um Um Default Settings 00 O0E 1C 00 FD E9 Update Firmware d 16000 192 168 0 105 255 255 255 0 192 168 1 1 169 254 1 3 Figure 21 Setup utility program non wireless units 31 Operation 2007 2008 by Hach Ultra 6000 Setup Utility 1 0 0 40 Local Setup LAN Setup Data Display Instrument Information r Count Mode CH1 0 Model 6000 Cumulative Differential Pus a Module Option Wireless CH4 0 System Date Time General M Count Alarms 7j Read Instrument ik mm ponnn em Sensor Flow Measurement Yes r Sample Timing Sample Mode _ Sample Hold Auto 00 00 05 00 00 00 C Manual M Flow Units Count Cycles o CFM Comport Diagnostics Slave Address Location ID f C LPM Indicator LED l Flash Location Name Loc 1 Yellow Blue Red Green Remote LCD Default Settings
55. etups ne unice de eoo re tipo d ert edu toe t at caee ete duteseretivbenstatees 29 4 1 2 Utility program operatloFi eee te tite e rtl ert Sesto a ERR Sue ex Eee ku Pe etu E cue RE 30 4 2 Particle counter cormmbrniballori a 1 aere heeds Poetas puis ete eae bodies nant Ria shal i peius 32 4 2 1 RS485 serial output with Modbus RTU protocol sseeneeeen 32 4 2 2 Ethernet with Modbus TOP protocol oi e rect teer ht bt eg e ERR Dogs denas 34 4221 IAN GODS t Gee toa na tng Be aana awk ooh debeo m beak cnet us ANALI ddo E oan 35 4 2 2 2 Ethernet LED indicator Sinnsir ori ote ee ott qi ett to Seca Meet P aede ANTER S 36 4 2 3 Pulse output modes Met EM CE 36 424 Analog OUIpUL oe pt eT Fb x e animatum p Ma ei etse E ERK 37 4 3 Wireles Si eee 37 4 3 1 Wireless with Modbus TCP protocol esessssseeeeeeeeeeee nennen enne nnne 37 4 3 1 1 Wireless corilig rallOrts ioo pri iune o ben UR ennaa a entr detienen cities 37 4 3 1 2 Ethernet Setup ere re PRU RAS DO NI bb S LX pe eel EE t SA CAPE cue ab 37 4 3 1 3 Wireless SOUP lusor eter ert ep nte ente pd dad tock Erde egrl iure 38 Table of Contents 4 3 1 4 Network COMTOQUPANOM 2s duced eee ene haest seas a pp pedo anes oda RN Pasce ubt sace laa 40 4 3 1 5 Wireless LED indicators ore t tret e ea eere rere e npe des 40 4 4 Firmware Update iosian ea atl ec ca she se ca sete edet raso EKE detto fupe etae B nee D a 41 Sect
56. eturn of the defective instrument The customer is responsible for all costs associated with packaging and transporting the defective unit to the service support center and must prepay all shipping charges Hach Company will pay for return shipping if the shipment is to a location within the same country as the service support center This warranty shall not apply to any defect failure or damage caused by improper use or maintenance or by inadequate maintenance or care This warranty shall not apply to damage resulting from attempts by personnel other than Hach Company representatives or factory authorized and trained personnel to install repair or service the instrument to damage resulting from improper use or connection to incompatible equipment or to instruments that have been modified or integrated with other products when the effect of such modification or integration materially increases the time or difficulty of servicing the instrument THIS WARRANTY IS GIVEN BY HACH COMPANY WITH RESPECT TO THIS INSTRUMENT IN LIEU OF ANY OTHER WARRANTIES EXPRESSED OR IMPLIED HACH COMPANY AND ITS VENDORS DISCLAIM ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR NON CONTRACTUAL PURPOSE HACH COMPANY S RESPONSIBILITY TO REPAIR OR REPLACE DEFECTIVE PRODUCTS IS THE SOLE AND EXCLUSIVE REMEDY PROVIDED TO THE CUSTOMER FOR BREACH OF THIS WARRANTY HACH COMPANY AND ITS VENDORS WILL NOT BE LIABLE FOR ANY INDIRECT SPECIAL INCIDENTAL OR CO
57. f the data is location number the tag is called LOC The data following the LOC tag will be the number programmed during setup as the remote counter s location number any identifying number from zero to 31 can be assigned will be indicated Other tag examples FLO Flow rate value in CFM A value of 000100 equals 100 CFM A value of 001000 equals 1 000 CFM This flow tag is not available when operated in 48XX mode CAL Calibration value of the sensor A value of 000100 equals a calibration voltage of 1 00 VDC Valid ranges are 0 80 to 1 20 VDC A reported value outside this range will cause a calibration alarm to be reported in the status byte TMP Air temperature reading from the externally attached environmental probe A value of 000231 equals 23 1 C R H Relative Humidity reading from the externally attached environmental probe A value of 000561 equals 56 196 RH Chan 1 Chan 2 These characters contain count data from the measurements the counter has made The size and count are each preceded by a space character for separation Size The size is three characters preceded by a space and indicates the particle size range Count The count is six characters preceded by a space and indicates the number of particles counted for the particle size range preceding the number In the data string example in Figure 29 on page 66 the count in the channel 1 size range was 5492 particles Location Checksum
58. hannel when a particle is between the first and the second size thresholds A signal is sent on the second channel when a particle is larger than the second size threshold e Cumulative mode a signal is sent on the first channel when a particle is larger than the first or the second size threshold A signal is sent on the second channel when a particle is larger than the second size threshold Note The count mode can be configured by the factory The default setting is differential Pulse units cannot be networked 01 5 0 um 3 0 2 um 4 OO Figure 25 Differential vs cumulative count mode example 1 Pulse signal sent from counter 4 Channel 1 2 Data transfer in differential vs cumulative mode 5 Differential count one 0 2 um and two 5 0 um particles 3 Channel2 6 Cumulative count three 0 2 um and two 5 0 um particles 36 Operation 4 2 4 Analog output 4 3 Wireless The analog unit sends a 4 20 mA signal that is proportional to the number of particles that are counted in a given sampling time A data acquisition system installed by the user and connected to an output channel of the analog unit receives the signal The 4 20 mA output current is scaled for a range between zero and a maximum count set by the user Analog units cannot be networked Refer to section 3 6 9 on page 25 and section 3 6 10 on page 26 for setting the Analog output scaling and testing the Analog output 4 3 1 Wir
59. hours If a zero count is not reached after 24 hours inspect the sample tubing for contamination and change if necessary For further help contact an authorized service center for Hach Company 5 3 Tubing replacement 5 4 Calibration 44 The inlet tubing from the counter to the isokinetic probe should be replaced regularly to avoid organic growth or inorganic particle contamination on the tube walls Such contamination may result in false high particle counts Tubing of typical FMS installations in life science and pharmaceutical manufacturing cleanrooms are recommended for replacement once every year The Met One 6000 particle counter must be returned to the service center for calibration refer to Return procedures on page 49 Long term instrument service contracts are available from Hach Company Contact the nearest Hach Company sales or service representative for more information Section6 Troubleshooting 6 1 Troubleshooting table Use Table 15 for help with problems that may occur with the system Problem Communication failure Table 15 Troubleshooting table Possible causes Incorrect wiring Solution Examine the system for loose or incorrect connections Unit not configured Configure the counter using the setup utility program Intermittent connection problem Use the CRTS communication reliable test software to find the problem if using the FXB communication protocol Flow failure Cap p
60. ion 5 Maintenance io ies eee ees dnte dpa oll esta ad Les tesi f 43 5 1 Maintenance schedule une tei er recta a E REESE Rex a Fort OH UR A E ERROR SE Eae PA e Ea rea 43 5 2 Cleaning the instrument eoe coii ton Bed ited ee eU ip Cures ited ecoen cuir a irent 43 5 21 WIpOdOWD ii Rte liu EROR DM e t A a d c DR 43 SA UA roNcte Wagon 43 5 28 Uoc M 44 5 3 Tubing replacements is ot e tie diced HP odii detinet ul Meh e ras oie iato roe tela 44 Ee cue I PO 44 Section 6 Troubleshooting 3 uod rte tecnica Tosca ree PLI esiste upe cec pea era dedu dt 45 6 1 Treableshobiing Table sett eet teeta PR EE HD eset ates elects eee iecit essa 45 Section 7 Replacement parts and accessories sssssssssssseeneee 47 7 A PANS ANG ACCESSONGS em 47 Section 8 Contact information ie p deci pepe pri ot aca on eco reine eas Eales 49 8 1 Return procedures eene ret at teens en iret EE A ee pto uet endis mcer M aee deea 49 8 2 Technical SUupDOEDLDs toot Eo Dre eot Need enn a a EREN S fume QNI UL PARE bui Det ndo bec ends 49 Section 9 Limited warranty sssssssssssssssssssssseseeeee nennen nennen 51 Appendix A Modbus register maps sssssssssssssseeeneenenenennen nnne 53 Ms iv Ain idiom E elie a 53 A2 Counter configuration dete tiere rex Xa Peter ecoute pneu rei epe x RE er usn EON TRES A E RED
61. jects and walls between the instrument and the Wireless network access point Avoid Installation devices that can cause HF interference to the instrument such as microwave ovens arc welders motors and other industrial machinery Use lower data rates when necessary to increase the operating range For good margin the instrument should be able to communicate at twice the required distance Notes The antenna gain must not exceed 5 db The antenna must be installed such that 20 cm is maintained between the antenna and users The instrument module may not be co located with any other transmitter or antenna The data rates available are not necessarily the data throughput rate When using security encryption or increased distance between the instrument and the network access point the data throughput also lowers An RF site survey should be conducted to identify potential problems before installation The only way to determine the actual range and data rate is to test the unit in the environment 3 6 8 Analog wiring Counters with the analog output option send a 4 to 20 mA signal that is proportional to the number of counts in a given sampling time A data acquisition system receives the signal The maximum number of counts that correspond to the 20 mA signal is set using the setup utility program An analog unit can have 2 or 4 channel sizes If the power is set to off then all channels send an output that is 2 mA If a chann
62. l 6003 6005 all output options 596 at 70 600 000 particles m3 2 000 000 particles ft3 Model 6015 all output options except for pulse 5 at 14 000 000 particles m3 400 000 particles ft3 False count rate One or less in five minutes Wireless Network standards IEEE 802 11b IEEE 802 11g Frequency range 2 412 2 484 GHz Antenna connector Data rates 1 no diversity supported Impedance 50 ohms 1 2 5 5 11 Mbps 802 115 6 9 12 18 24 36 48 54 Mbps 802 119 Number of selectable sub channels Up to 14 channels Profiles available will include USA France Japan Spain Canada and Other multiple countries Security WEP 64 128 WPA WPA2 PSK TKIP Range Up to 91m 300 ft indoors Transmit output power 14 dBm or 25 milliwatts Protocols supported ARP UDP TCP DHCP Auto IP Power consumption maximum 9 7 W wireless unit Certifications Instrument CE mark Power Supply PULS CS5 Series Certified to UL amp CSA standards by UL cULus mark and CE mark 1 Maximum range may be reduced depending on several factors Refer to section 3 6 7 on page 22 Refer to the product Declaration of Conformance available on request 135 6 mm 5 34 in 152 4 mm 6 in I 98 7 mm 3 89 in 98 2 mm 3 1 in 21 9 mm 0 86 in 89 3 mm 3 52 in Figure 1 Met One
63. laced on inlet probe during wash down not removed Remove cap from probe Kink in tubing Examine both sample and vacuum tubing for bends that may restrict the air flow Leak in vacuum line Vacuum pump failure Examine the vacuum line and fittings for leaks in the system Repair the vacuum pump High count alarm High counts in room Troubleshoot the process to determine the source of the counts Probe placed near source of contamination Reposition probe Potential sensor contamination 1 Use a portable counter to confirm the counts from the remote counter 2 Ifthe count is similar the problem is with the process and not the counter If the count is lower use a zero count filter to clean the internal components 3 If the count is still high send the counter to a service center for repair Sensor failure Contamination Purge the counter using the zero count filter section 5 2 3 on page 44 45 Troubleshooting 46 Section 7 Replacement parts and accessories 7 1 Parts and accessories Description Catalog Number Antenna for Wi Fi counter Bracket to mount RH temperature probe Bracket to mount external LED light stack with isokinetic probe Bracket wall for external LED light stack Bracket wall for isokinetic probe Cable for external stainless steel LED light stack 3 m with connector Cable for external plastic LED light stack 3 m with mini DIN M
64. ll the Modbus registers are available The user can then access all configuration options in the Modbus register map refer to Appendix A on page 53 6000 Setup Utility V1 0 0 40 2007 2008 by Hach Ultra Local Setup LAN Setup Data Display Remote Configuration Port 16000 1 Instrument s Found on LAN LAN Instrument Settings 1234567890 Serial 1234567890 MAC 00 0E 1C 00 FD E9 Slave Address Location ID 1 Save Settings CI DHCP APIPA Config Port 16000 IP Address Subnet Mask 192 168 0 105 255 255 255 0 Server Port 502 Client Port Gateway Remote Server IP Update Firmware Figure 24 LAN setup for Ethernet units Error messages If an error message such as Invalid IP setting is shown refer to Table 9 to find the values that can be used Enter a value in the range for the setting 35 Operation 4 2 2 2 Ethernet LED indicators Refer to Table 10 for a description of the Ethernet connection LED indicators Table 10 LED indicators for Ethernet LED color On Off Indicator Yellow On Connected Green Off 10Base T Green On 100Base T 4 2 3 Pulse output modes The pulse unit sends an 8 us signal each time a particle is detected A data acquisition system installed by the user and connected to an output channel counts the pulses The data can be sent in one of 2 count modes differential or cumulative Figure 25 Differential mode a signal is sent on the first c
65. nal particle counters A oNM PC 7 Network cable 19 Installation 3 6 4 RS232 wiring Refer to Figure 12 and Table 3 to install a particle counter with RS232 communication 9 28VDC 1A MAX Com Unused N Unused RS 232 TX RS 232 Figure 12 Terminal assignments RS232 communication Table 3 Terminal assignments RS232 output Terminal Assignment not used not used RS232 TX RS232 RX NC Pump TD Pump RD Common shield ground ojo jo oci co m Power source 9 28 VDC 1 A maximum A o Common 3 6 5 Pulse wiring Counters with the pulse output option send a pulse signal when a particle is detected An external pulse counter or data acquisition system counts the pulses as particles Pulse units have two output channels Ch 1 and Ch 2 Channel 1 reads the smallest size particles Channel 2 can be set for a larger size using the setup utility program The status output when asserted indicates that the particle counter needs attention Pulse units cannot be used in a network configuration The address must always be set to 1 Table 8 on page 33 Refer to Figure 13 and Table 4 to install a particle counter with pulse output 20 Installation 2 Ch i w Ch 1 w Ch 2 amp Ch 2 a NC Status Status Figure 13 Wiring for pulse output Table 4 T
66. ne minute 00 01 00 Sample Timing Hold the length of time that data collection is stopped between samples Use the Hold time to stop data collection during maintenance procedures The default Hold time is O 00 00 00 Count Alarms set the number of counts for each size channel that will trigger a count alarm Note The pulse unit uses only 2 channels for particle counts Sample Mode set to Auto Flow Units set to CFM cubic feet per minute or LPM liters per minute 5 The Diagnostics section can be used to make sure that the wiring to an external light stack is correct Set the Indicator LED to flash or not flash for one of the colors Look for the LED on the light stack to illuminate or flash to make sure that the wiring is correct Note It is not possible to save the diagnostic settings and they have no effect on the instrument operation For a description of the LED indicators refer to section 2 4 on page 7 6 Change the settings for the communication protocol that is used Serial select the RS485 serial communication protocol FXB or Modbus If Modbus is selected enter the slave address When the address is 31 or less use the dip switches on the bottom of the instrument to set the address refer to Table 8 on page 33 Note If an address of 32 or higher is entered the dip switch setting will be ignored and the entered value will be used Analog set the count value for each channel that corr
67. ntax Data and commands are in the ASCII range while select numbers are not Valid select numbers are in the range 128 80H to 191 BFH and are sent as a single character Note When the remote counter is used with PVO software the valid range of location numbers is 00 through 31 The remote counter responds to ASCII commands and sends a data record that varies in length based on the content The command and data syntax is defined below The ASCII commands listed in Table 31 Table 32 on page 64 and Table 33 on page 64 are supported by the remote counter and are case sensitive Table 31 Request for data commands Command Description A Send Buffered Record The next data record in the rotating buffer will be sent When the rotating buffer is empty a will be sent Each record is erased from the buffer as it is sent A record of the most recent count cycle will always be sent first If no count cycles have been completed since the counter was turned on then a 7 will be sent The record cannot be sent until the current count cycle is complete B Send Current Record The data record of the most recent sample period will be sent Thereafter if no new sample period has been completed a character will be sent The rotating buffer is unaffected C Clear Buffer Content of the rotating buffer will be erased D Number of Records The counter will send the number of records in the rotating buffer te
68. op power supply 7 24 VDC power supply 4 Loop supply 8 Power 24 Installation Loop Supply Voltage 0 200 400 600 800 1000 1200 1400 1600 Maximum Limit of Total Loop Resistance Figure 17 Maximum limit for current loop operation 3 6 9 Setting the analog scaling 1 Goto the Local Setup tab of the Setup Utility and click READ INSTRUMENT Figure 18 Met One Setup Utility 1 0 0 50 2007 2008 by Hach Ultra Local Setup LAN Setup Data Display Service Port Based Setup Gey 2009 02 09 08 53 12 z 02 09 08 53 12 F foet Figure 18 Setup Utility Local Setup tab analog unit 25 Installation 2 Set the full scale counts in the Analog section The instrument default is 1000 for all four channels Each channel can be individually set and is independent of the other The analog outputs are updated at the end of each sample period When an instrument is first powered on all outputs are set to 4 milliamps The expected analog output voltage across the load resistor as related to the channel count can be found from equation 1 1 KSOFO x16 4 1000 x RL output voltage across load resistor where SC Sample Count value at the end of the sample period FC Full scale channel Count RL value of the Load Resistor in ohms The expected output voltage when the full scale channel count is 1000 with a 100 250 and 500 ohm resistor is shown in Table 7 Table 7 Output voltage with
69. p in a central location There must be sufficient vacuum for all particle counters in the network Make sure that the temperature in the installation area is not more than the specified temperature for the particle counter refer to Specifications on page 3 A high temperature decreases the life of the electronic components and laser Keep the distance between the particle counter and the sampling point to a minimum Make sure that the distance is not more than 3 m 10 ft Make sure that the tubing does not bend and restrict the air flow refer to section 3 4 2 on page 14 Follow the Sampling guidelines on page 17 to prevent sampling errors Vacuum system guidelines Important Note Put the vacuum pump in a central location There must be sufficient vacuum for all particle counters in the network Capacity a minimum vacuum capacity of 16 inches Hg 542 mbar is necessary at each particle counter The vacuum is necessary to control the flow rate at each particle counter Distribution manifold use a distribution manifold that will keep the vacuum loss to a minimum Typical materials used for vacuum distribution include brazed copper pipe schedule 80 PVC pipe or tubing such as Cobolite Distribution valves use short tubing lengths to supply the vacuum from the distribution manifold to the individual particle counters Use a valve and a barb fitting of the correct dimension at each location Minimize piping loss all junctions
70. rature R 2 0 1 C external probe only 545 Analog channel 3 relative humidity R 2 0 196 RH external probe only 546 Analog channel 4 R 2 547 Analog channel 5 CAL R 2 mV 548 352 Reserved 553 Location name R 32 Double byte characters 16 585 599 Expansion Contains sample alarm status Refer to Table 20 on page 56 57 Modbus register maps A 7 Sample mode parameters The sample mode parameters register Table 23 defines basic counting characteristics of a sample Any updates to these registers will restart any active sample sequences Table 23 Sample mode parameters Address Register description Access Size bytes Data format 600 Number of count bins R 2 1 4 601 616 Reserved 617 Count bin 1 limit R W 4 0 4 294 967 295 619 Count bin 2 limit R W 4 0 4 294 967 295 621 Count bin 3 limit R W 4 0 4 294 967 295 623 Count bin 4 limit R W 4 0 4 294 967 295 625 653 Reserved 654 ADC multiplier R P 2 Factory calibration only 655 DAC multiplier 1 R P 2 Factory calibration only 656 DAC multiplier 2 R P 2 Factory calibration only 657 DAC offset 1 R P 2 Factory calibration only 658 DAC offset 2 R P 2 Factory calibration only 659 DAC offset 3 R P 2 Factory calibration only 660 DAC offset 4 R P 2 Factory calibration only 661 Flow offset R P 2 Factory calibration only 662 ADC offset R P 2 Factory calibration only 663 699 Expansion A
71. re Ver 6 5 0 0 Retype PassPhrase Key poem ooo Figure 27 Wireless section of utility program Table 12 Wireless field description Description Default Channel Data rate 38 Channel when using Ad Hoc mode peer to peer When used with a Wireless LAN the channel to be used is determined by the Access Point and the instrument Wireless radio will set the channel automatically Data Rate for communications Use lower Data Rate numbers if increased distance is needed between the instrument and the Access Point Selections are 1Mbps 2Mbs 5 5Mbps 11Mbps 18Mbps 24Mbps 36Mbps and 54Mbps See the Auto Fallback field description 11 54Mbps Table 12 Wireless field description continued Operation Field Description Default SSID Security Service Set Identifier name used to identify the Wireless LAN to be used The SSID should use standard alpha numeric characters and avoid punctuation spaces or other special characters The SSID should be a minimum of 8 characters in length Security authentication for the Wireless LAN Selections available are Disabled WEP WPA and WPA2 6000WIFI Disabled Encryption Sets the Encryption based on the Security settings of the Wireless LAN Pairwise and Group encryption is available Disabled Security uses Open Authentication WEP security selection allows 64 or 128 bit WPA security selection allows TKIP or TKIP WEP WPA2 security
72. ret 14 3 4 9 Sample probe installatiort eei tee eerte eter aei le deo te xe ERE EXER Ree e xd Rea 16 9 3 1 Sample probe kitsee uet i t ptio PR ER Gide RECS 16 3 4 3 2 Sample probe guidelines essesseeeeeseeeeneeennee enne nnne 17 3 5 Wiring safety informati N e M 17 3 6 Electrical installation eire erect th de git te nete Geach sta bitte ped euet alude debian epus ds 18 3 6 1 Wire preparation iere einer eset Ce Ue bless deese E VEA fva ous Gees Deo a Erai 18 3 6 2 Power Ez S UIS DR OESTE T ULP 18 3 0 9 HS485 WINING sacas eoi reete Aca mao ten Ee Ree RG aca isse use cut beds naa Ete Rea esed EE 18 3 60 4 R9232 WINO secreta e ote races Deae Eire tit Peers SA a ebe rid uta toi eet cd debes 20 3 6 5 Pulse WHI ste rm 20 JO Or ETM ICE ias t me 21 3 5 7 Wireless installation ivi aote rte ox lec e eese Ie RR E RM Fu Ru elena 22 320 02 AMalOG WINING MER 23 3 6 9 Setting the analog scaliig iuie rtt red re e bre enter E inden o MuR ERE RR Ru AERE 25 3 610 Testing Analog UN io MH LEE 26 3 5 10 1 Channel Scaling T6St 5 roe e eite tipo e a stesobitemtecekawente 26 3 6 10 2 Flow amp larmideSL i uoo re eoo Ee roc due Rape dear ya ie tnde dois ias Dudas ERU dede 28 Secuomd ODerallOD oerte eq Drag ote cu v meis at ir NAE AM recta 29 4 1 Configure the particle COUHlter ee ent Rerum Reto ERAT AR VREERE e VASA Rp S ERREM UM a neeem Eee 29 4 1 1 Gonfig ration S
73. rminated by a carriage return and line feed The number of records returned is of varying length no leading zeros and has no limit If no data records are available a 0 will be returned DO lt cr gt lt lf gt E EPROM Revision The counter will send the EPROM number and latest revision The format field length can vary and is terminated by a carriage return and line feed H Hold Time When an upper case H followed by a carriage return and line feed are sent the counter will display the current Hold Time terminated by a carriage return plus line feed lt cr gt lt If gt Hold time will be in a format of HHMMSS hours minute second To program the hold time enter upper case H followed by the relevant time information only Use the form of HHMMSS hours minute second terminated by lt cr gt lt lf gt Do not enter leading zeros L Sample Period When an upper case L followed by a carriage return and line feed are sent the counter will display the current Sample Period terminated by a carriage return line feed cr If2 Sample period will be in a format of HHMMSS hours minute second To program the sample period enter upper case L followed by the relevant time information only Use the form of HHMMSS hours only terminated by lt cr gt lt lf gt Do not enter leading zeros M Mode Request The counter will send its present mode If counting a C will be sent If holding an
74. rocess OK to continue 4 Click OK The instrument update will start The update status will show below the UPDATE FIRMWARE button The green LED on the counter will flash to indicate update activity A confirmation message will be shown when the update is complete 41 Operation 6000 Setup Utility V1 0 0 40 Instrument Information Model 6000 Module Option Ethernet Firmware Version 101 Serial 1234567890 Sensor Flow Measurement Yes Diagnostics Indicator LED C Flash C Yellow Blue Red Green Ethernet MAC 00 OE if C DHCP APIPA IP Address 192 168 0 Server Remote Server IP 169 254 1 2007 2008 by Hach Ultra Count Alarms CH1 0 CH2 0 CH3 0 General Count Mode 9 Cumulative Differential System Date Time Auto Manual Flow Units Location Name Loc C Remote LCD Default Settings Serial standard Serial Protocol s FX C Modbus C 48XX compa Analog Pulse Channel 2 Output CHT 1000 EH2 1000 CHS 1000 CHE 1000 Count Channel 2 Count Channel 3 Count Channel 4 Firmware update error If an error message is shown during the update make sure that the instrument has power and that the instrument is connected to the correct port on the PC Read Instrument Save Settings Update Firmware Unable to complete the firmware upgrade Unable to start instrument boot loader program Power failure during update If a power failure
75. ronics The pulses are counted and measured by electronics on a circuit board containing counting operations circuitry Comparators are used to measure pulse height and sort the signals into channels according to size Counting circuits count the pulses in each channel The results indicate the particle counts for each size channel Calculations if required by the operator are performed and the data is available to the I O circuits for the facility monitoring system software through suitable communication protocol or for peripheral devices The firmware that controls counter operations is stored in flash memory The counting operations circuitry can also process external analog signals from environmental probes when used Additional circuitry provides device controls for the sample flow and external accessories Power regulation and distribution circuits control the proper levels and internal application of DC voltages Isokinetic sampling probes The isokinetic sampling probe is designed for accurate sampling in laminar flow environments The velocity of air in the probe is close to that of a typical vertical or horizontal laminar flow environment such as a clean room or clean hood The probe will match the vertical or horizontal flow speed of the air in order to collect representative samples of the cleanroom laminar flow for the particle counter Refer to Figure 4 for a comparison of sampling with and without the isokinetic probe Gener
76. s Hex values are represented by ASCII characters not binary The characters entered into this field are hidden By default the key passphrase is blank Blank PassPhrase Key retype PassPhrase Key is retyped in this field to verify the entry is correct The characters entered in this field are hidden Blank Firmware ver Displays the firmware version of the Wireless Radio for diagnostic purposes 6 5 0 0 or newer 39 Operation 4 3 1 4 Network configuration 6000 Setup Utility 1 0 0 40 2007 2008 by Hach Ultra Local Setup LAN Setup Data Display Search LAN foi Remote Configuration Port 15000 EGON 1 Instrumcntis Found on LAN LAN Instrument Settings 1234567690 Seriak 1234567890 MAC OU 0E 1C 00 FD E9 Slove Adie wan 01 C DHEP APIPA Config Port 16000 IP Address Subnet Mark 192 162 0 105 255 255 255 0 Server Port 57 Client Part Gateway Remote Server ip Figure 28 LAN setup for Ethernet units Error messages If an error message such as Invalid IP setting is shown refer to Table 11 to find the values that can be used Enter a value in the range for the setting 4 3 1 5 Wireless LED indicators Refer to Table 13 for a description of the Ethernet connection LED indicators Table 13 LED indicators for wireless LED color On Off Indicator Green On Internal instrument Ethernet Link is established Wireless communication is enabled Occ
77. selection allows CCMP CCMP TKIP CCMP WEP TKIP and TKIP WEP Disabled Authentication Authentication can be selected as Open or Shared PSK or Pre Shared Key When using a PassPhrase or Hex Key the Authentication should be set to Shared Open Network type Sets the Wireless communication Network Type as Ad Hoc or Infrastructure Use infrastructure when connecting to a Wireless LAN Infrastructure Key type Country Selects the Key type as Hex or PassPhrase Country where the instrument is installed Selections are US France Japan Others Spain and Canada Consult the factory for other country settings PassPhrase US Auto fallback Enables automatic Data rate See the Data Rate Field Dlsabled Roaming If enabled Roaming manages the dynamic list of APs belonging to the same network as the AP to which the instrument is currently associated and stores relevant selection criteria for this list Disabled Enable radio When checked the radio will operate normally When unchecked the radio will not communicate Enabled PassPhrase Key This field contains the actual network encryption key or PassPhrase A PassPhrase can be up to 63 alpha numeric or 64 Hex characters in length and should be at least 20 character minimum When using hexadecimal for WEP the key can only be 5 WEP64 or 13 WEP128 i e 1C FD BA CF 2E for WEP64 The instrument only uses the first of four WEP key
78. sensitivity only Sensitivity 3 0 3 um minimum sensitivity 5 0 5 um minimum sensitivity Exhaust location D Bottom down exhaust S Side exhaust Flow measurement F with flow measurement N without flow measurement c5 oO dM Communication E Ethernet S Serial I O Options A Analog W Wireless 1 Example for a counter with a 0 1 cfm flow rate 0 5 um sensitivity bottom exhaust port flow measurement and RS485 communication order part numbers 2088605 DF S and 20888600 485 2 Specify the type of serial I O configuration with an additional part number RS232 20888600 232 RS485 20888600 485 Pulse 20888600 PLS This additional part number must be ordered for each counter at no additional cost 3 Contact a Hach customer service representative for wireless availability in the country where the counter is located General information 2 3 General product information Figure 3 shows a diagram of the Met One 6000 particle counter The remote airborne particle counters use a laser diode light source and collection optics for particle detection The air quality of a clean room can be monitored by placing multiple particle counters at specific locations in the room The Met One 6000 particle counter has three main components the sensor counting electronics and communication electronics Room air is pulled through the particle counter by a vacuum source The sensor detects the particles
79. tential contamination sources such as an instrument exhaust fan Laminar flow install at least 1 sample probe per 25 sq ft of surface area Turbulent flow install at least 2 sample probes per clean room e Position the sampling probe to face the direction of flow refer to Figure 4 on page 9 Powders will contaminate the sensor and cause incorrect results or a counter failure Liquids will contaminate the internal optics of the sensor and change the calibration of the counter Liquids can be suspended in air in the form of oil droplets The vapors from drying adhesives or other chemicals can permanently coat the sensor optics or other internal parts All types of smoke will contaminate the sensor e Vapors that contain corrosives will quickly cause permanent damage to the optics or electronics of the counter 3 5 Wiring safety information When making any wiring connection to the instrument obey the warnings and notes that follow Obey all warnings and notes in the installation sections For more safety information refer to section 2 1 on page 5 Important Note Always remove power to the instrument before an electrical connection is made Electrostatic discharge ESD considerations To keep hazards and ESD risks to a minimum remove power to the instrument when a maintenance procedure does not require power Internal electronic components can be damaged by static electricity This damage can cause degraded instr
80. uct operation measurement specifications hardware and software factory and customer site training Please provide name company phone number fax number model number serial number and comment or question Call 1 541 472 6500 Toll Free 800 866 7889 US CA Fax 1 541 472 6180 6 00 AM to 4 30 PM Pacific Time Monday through Friday Email TechSupportGP hachultra com 49 Contact information 50 Section 9 Limited warranty Hach Company warrants this instrument to be free of defects in materials and workmanship for a period of two 2 years from the shipping date If any instrument covered under this warranty proves defective during this period Hach Company will at its option either repair the defective product without charge for parts and labor or provide an equivalent replacement in exchange for the defective product Hach Company warrants the Long Life Laser diode to be free of defects in materials and workmanship for a period of three 3 years from the shipping date If any diode covered under this warranty proves defective during this period Hach Company will at its option either repair the defective diode without charge for parts and labor or provide an equivalent replacement in exchange for the defective product To obtain service under this warranty the customer must notify the nearest Hach Company service support center on or before the expiration of the warranty period and follow their instructions for r
81. ugh their own Sample and Hold Period settings This command is not echoed ub Universal Manual Sample Mode Places the counter s in the Manual count mode When the ud command is used the device s will count in the manual mode Manual mode causes the device s to cycle through their own Sample Period once This command is not echoed uC Universal Clear Buffer The contents of the buffer will be erased This command is not echoed uc Universal Auto Sample Mode The counter s will start counting in either pre selected counting mode Auto Manual This command is not echoed The device will start counting without waiting for an even second boundary quick start Counting will continue until stopped by the computer The count cycle of the computer will control time 64 FXB communication Table 33 Universal action commands continued Command Description ud Universal Start Count The counter s will start counting in either of the two preselected counting modes Auto or Manual This command is not echoed ue Universal Stop Count The counter s will stop counting and will build a data record This command is not echoed ug Universal Active Mode The counter s will enter a mode that prepares it for counting For example the air pump will turn on to purge the air path and sensor s laser will turn on This command is not echoed uh Universal Standby Mode
82. ument performance or instrument failure To prevent ESD damage to the instrument complete the following steps Before touching an electronic component discharge static electricity from the body Touch an earth grounded metal surface such as the chassis of an instrument or a metal conduit or pipe To keep static build up to a minimum avoid excessive movement Transport static sensitive components in anti static containers or packaging To discharge static electricity from the body and keep it discharged wear a wrist strap connected by a wire to earth ground e Handle all static sensitive components in a static safe area If possible use anti static floor pads and work bench pads 17 Installation 3 6 Electrical installation Refer to the following sections for the communication option that is used e RS485 section 3 6 3 on page 18 e RS232 section 3 6 4 on page 20 e Pulse section 3 6 5 on page 20 e Ethernet section 3 6 6 on page 21 e Wireless section 3 6 7 on page 22 e Analog section 3 6 8 on page 23 3 6 1 Wire preparation Complete the following steps before connecting wires to the terminal blocks 1 Press the tabs on the sides of the terminal block to open the block 2 Properly prepare each wire by removing the insulation on the wires by 4 inch 3 6 2 Power requirements DANGER Electrocution hazard Do not connect this product directly to an AC power source DANGER Electrocution hazard The output

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