USER MANUAL UM80W - Uni
Contents
1. W Er k U r i F USER MANUAL UM80W RAPID RINSE SPEED CLEANER FOR WATERBORNE PAINTS CAUTION FOR WATER BORNE PAINTS ONLY THIS UNIT IS NOT DESIGNED FOR USE WITH SOLVENT BASED PAINT UNI RAM CORPORATION ONTARIO CANADA Revised 2009 02 MANUAL WATER BASE GUN CLEANER UM80W REVISED 2009 02 C INTRODUCTION vest then Goce PE SE Se ke Senere 3 SETUP INSPECTION Lu rate se dende eee 3 PLACEMENT AND AIR SUPPLY u uu vr varar rever aa vane 3 u u Sn Fluene 3 OPERATION PRE CLEAN WIHEN USING NON DISPOSABLE CUP SYSTEM 4 CLEAN SPRAY GUNS wood Q are Ae ei hee 4 5 TROUBLESHOOTING CHART sprer cadas bm 5 TROUBLESHOOTING PROCEDURES Luuuua aaa aaa 6 FLOW DIAGRAM i sowa mio Pb a bad aysa dr dd Gd 7 REPLACEMENT PARIS L bd De bd dad dt 8 WARRANTY benet ET ba idet dod Me dad bok dt PE Abe 10 ONTENTS MANUAL WATER BASE GUN CLEANER UM80W REVISED 2009 02 INTRODUCTION Uni ram holds many patents on designs used in its innovative products Every machine is tested for compliance with Quality Assurance standards Follow the directions in this manual under Setup Operation and Maintenance in order to operate this machine safely and effectively Not following these instruction can lead to malfunction or d2. GUNS ARE COMPLETELY DRY AFTER USE WHIP LINE AIR BLOW GUN CONNECTOR BRUSH CONTROL LEVER MANUAL WATER BASE GUN CLEANER UM80W REVISED 2009 02 TROUBLESHOOTING CHART WASH WATER DOES NOT Wash pail empty Check wash wash level FLOW AND PUMP MAKES AHISSING NOISE Water in air line causes Follow Procedure 1 pump to stall Blockage in Air Passage in Diaphragm Pump WASH WATER DOES NOT Blockage in air passage Follow Procedure 2 FLOW AND PUMP DOES Blocked Passage in Air NOT MAKE A NOISE e Pump leaks Line Replace air valve WASH LIQUID DOES NOT Pump leaks Replace pump FLOW PUMP DOES NOT MAKE A NOISE Blockage in air passage Follow Procedure 3 Blocked Passage in Air Line MANUAL WATER BASE GUN CLEANER UM80W TROUBLESHOOTING PROCEDURES PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow clear the fluid passage as follows e Remove suction tube from the pail and blow air at 85 PSI into the INLET Sovent Hose see diagram Step on foot pedal This procedure may have to be repeated several times If this procedure does not help blow some water into the suction hose using a spray gun wait one minute and step on foot pedal This procedure may have to be repeated several times If this procedure does not work the pump must be replaced If you need to replace the pump call your local dealer The war ranty on the diaphra
3. amage to the machine Follow directions under the section below Cautions and Warnings and on labels attached to the machine Ensure that the manual is read ily available to the operator at all times If you have any questions about the operation of this machine call your distributor or a Uni ram Service Engineer North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier SETUP INSPECTION e Report any transport damage immediately to the carrier and your vendor Initiate a freight claim with the carrier The manufacturer is not responsible for freight damage Accessories Manual Air Blow Gun Part No 102 7010 AND AIR SUPPLY Mount the unit to a wall hardware not included or place on a stand optional not supplied in a Spray Booth or another convenient location in the shop Remove the cover on the Air Input right side of machine and attach an air supply adapter not supplied Attach the Whip Air Line to your spray gun using a quick connect fitting not supplied on the Spray Gun if necessary Remove the Air Blow Gun from the acessories bag and place it into the bracket on the side of the unit Connect the air supply tube blue to the blue fitting by inserting the tube To disconnect push down on the collar and pull the tube out The air supply pressure must be set to 60 PSI maximum and the air must be free from contaminants such as water dust rus
4. gm pump is two years from date of purchase This procedure will also clear a blockage in the fluid line for the wash gun PROCEDURE 2 Blocked Air Passage In Diaphragm Pump If there is a steady hissing sound and the pump is not cycling the spool valve has stalled due to a blocked air passage Follow the procedure below to clear the blockage REVISED 2009 02 AIR INLET TUBE DIAPHRAGM PUMP AIR EXHAUST TUBE A prow AIR IN R AIR INLET TUBE DIAPHRAGM PUMP AIR EXHAUST TUBE e Connect a blow gun to an 85 PSI source Locate the blue hose that extends from the air exhaust port of the diaphragm pump Use a blow gun to blow air into the open end of this hose Turn timer If the procedure is successful the pump will start working The procedure may have to be repeated sev eral times If this procedure does not work replace the pump Cause Contaminants in the air supply water oil solid par ticles etc Preventative Action If necessary install an Airline Moisture Filter PROCEDURE 3 Blocked Passage in Air Line The components in the air line are the diaphragm pump air valve foot pedal 3 way ball valve and regulator See the Flow Diagram and the section Replacement Parts To troubleshoot a component 1 Disconnect the air line to the component using the quick disconnect 2 Step on foot pedal and check for presence of positive air pressure in the air line If there is ample positive air pres
5. iginal purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an approved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packag ing or use alternate adequate packaging All units must be shipped clean and dry Diaphragm Pump We are pleased to advise that the warranty on the diaphragm pump the heart of the spray gun cleaner comes with a 2 year replacement warranty If in the unlikely event your diaphragm pump fails during the first two years of service call Uni ram Service at 1 800 417 9133 We will send you a new pump free of charge and arrange for the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or dis tributor of Uni ram Corporation has the authority to waive or change these condition
6. s This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operat ing and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire floods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthor ized chemicals or solvents with acid content are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by this warranty Consumable Items are not covered by this warranty This warranty replaces all other warranties expressed or implied by statute or otherwise To make a claim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit
7. sure replace the component If air pressure is absent there is a faulty component upstream Reconnect the air line and check the operation of the next component upstream by following steps 1 and 2 above REVISED 2009 02 MANUAL WATER BASE GUN CLEANER UM80W FLOW DIAGRAM Use the diagram to trace the flow of compressed air and water 137N IV 8 LAS ISd 07 YOLVINDAY 31ZZON 3H1 JLVH3dO NOLLNa HSNd JAWAHIV JF NOILvLISV ulv HO LINN LV NOILdO AlddNs HIV JAWA HIV TJOYLNOD MOTH PLAAIWAOD HSNYB ZANA TNA 3ATVA MOSHO HSVM 9 1 NOILONS did dWnd HSvM 331 SSVH8 Wd YILVM NV319 WWd NYHL G3XId 31ZZON NN z SS w ASNI HIV HIV MO 14 Y3 LYM dIHM MANUAL WATER BASE GUN CLEANER UM80W REVISED 2009 02 REPLACEMENT PARTS DESCRIPTION PART NUMBER AIR BLOW GUN 102 7010 DIAPHRAGM PUMP UDP2TA STAND OPTIONAL 103 4000 MANUAL WATER BASE GUN CLEANER UM80W REVISED 2009 02 GET Full Product Warranty cod CORPORATION These Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation reserves the right to repair or replace the unit free of charge to the or
8. t tar grease etc To prevent damage to the Diaphragm Pump an internal Air Pressure Regulator has been installed to limit the air pressure Do not install a second air pressure regulator or use a pressure set below 60 PSI PAIL SETUP Place 2 pails supplied directly under the unit Fill one pail with clean water and insert the two pickup tubes one for the Cleaning Nozzle and one for the Flow through Brush into it Place the Drain Hose into the other waste pail MANUAL WATER BASE GUN CLEANER UM80W REVISED 2009 02 OPERATION CLEAN SPRAY GUNS Connect the spray gun to the whip air line or leave it connected to the main air supply line To clean the paint channel press the opening of the paint channel against the nozzle on the UM80W squeeze the trigger and press and HOLD the Start Button Hold the gun and Button in this position for about 15 seconds then move the gun up and down on the nozzle several times to improve the clean ing of the paint channel opening Release the Button Clean the Cap by rubbing it on the Flat Brush mounted on the inside of the tank If necesssary clean the exterior of the gun with the Flow through brush Activate the flow of water through the Brush by turning the Brush Control Lever to the OPEN BRUSH position When finished turn it to the CLOSE position Use the Air Blow Gun to dry the outside of the spray gun To dry the paint channel squeeze the spray gun trigger CAUTION MAKE SURE THE
Download Pdf Manuals
Related Search