Installation and User Manual
Contents
1. Current supervision Relay modules with current supervision will detect that current is present or missing while the output is turned on This may be due to a broken fuse or lamp and a message will be sent to the Master CPU for further actions Current is measured using a in line resistor for low voltage applications lt 30VDC and two diodes in antiparallel for high voltage applications 230VAC Analog output modules Outputs The analog output module is a combined dimmer and flasher unit It can operate in both modes depending on setting and commands sent to it from the Master CPU Manual operation Outputs can be set manually Before changing any settings make a note of the original setting of the MSB and LSB rotary switches Incorrect setting at a later stage may impair the system e For dimmer function set the MSB rotary address switch on the module to 6 e For flasher function set the MSB rotary address switch on the module to 7 e Disconnect power to the module for a few seconds then reconnect e Set the LSB rotary address switch on the module according to this table LSB Dimmer level Flasher rate blink min 0 0 off 0 off 1 15 30 2 30 60 3 45 90 4 60 120 5 75 260 Copyright 2005 2015 TRANBERG AS All rights reserved Page 30 of 40 6 90 182. 2015 TRANBERG AS All rights reserved Page 8 of 40 e Button quantity and panel size e Button placement installed or not installed in the grid pattern e Button functionality ranging from one single channel to a group of output changes e Output module type analogue discrete relay or relay with current sensing e Manual or automatic changeover to spare outputs Text and graphics on panel The panels have backlight with manual dimming functionality The text and graphics are laser engraved providing the users with clear and precise information readable in daylight as well as in the dark The construction consists of a machined black aluminum frame with a recessed button surface made of Lexan The Lexan film is painted on the reverse side as well as laser engraved on the same side This ensures a very durable front Button quantity and panel size The panels come in five different lengths depending on the number of buttons All panels have the same height The buttons are injection molded in black color A Lexan film in various colors is inserted in a recess on top of the button All button switch elements are of the metallic dome type Button placement Buttons are placed in a grid with 8 positions vertically and from 3 to 8 horizontally Buttons may be left out for clarity This has no impact on software or any other settings Button functionality Each button has two leds One green and one red Via software comman
3. lt 8 Signal Pin TIA 568 A TIA 568 B Use twisted pair cable with screen A 3 White Orange White Green Characteristic impedance B 6 Orange Green 100 2500hm Ref 4 Blue Blue Ref 5 White Blue White Blue Pin 1 2 7 8 Not connected Section 7 04 Main power supplies The Master CPU has terminals for incoming 24VDC power Up to four power supplies may be connected which inside the module are wired in parallel by means of high capacity diodes The resulting common 24VDC power is then made available as a power source to all other modules that are a part of the system Each of the up to four power supplies are monitored by the Master CPU Section 7 05 Termination of system The system must be terminated correctly to ensure that all nodes are powered and that they communicate properly Panel e The panel should be fixed to the bridge or similar place by means of four screws e Connect 24VDC power and the communication cable Output modules e The output modules should be clamped onto a 35 mm rail using the clip on the rear side of the modules Copyright 2005 2015 TRANBERG AS All rights reserved Page 34 of 40 e Connect 24VDC power and the communication cable Master CPU e The module should be clamped onto a 35mm rail using the clip on the rear side of the modules e Connect the various power sources up to four as described in the provided system data sheets e Connect 24VDC power to other modules and pane
4. a ee N ow D GA Main Supply Out Alarm Emcy Supply Out Silence Indicator lights buttons Rapid green flashing Circuit on unconfirmed status Green steady Main lamp on Slow green flashing Spare lamp on Red flashing Unacknowledged alarm Red Steady Acknowledged alarm Copyright 2005 2015 TRANBERG AS All rights reserved Page 13 of 40 Chapter IV Master CPU Section 4 01 Connections Only one Master CPU may be connected to a network Inputs The master CPU has one digital input 24VDC galvanic isolated It is used as an Alarm Silence Input function allowing external equipment to silence the panel buzzer It is activated with a rising edge on the input from 0 V to 24 V Outputs The module has two single pole change over relays The Alarm Output relay is energized in the inactive state in order to signal a total power loss to an external system The relay will activate when an alarm condition is present either power loss output failure or communication errors on the bus no messages from panel or modules The alarm conditions are indicated on the panel with flashing red or steady red LED indicators For faults which can be cleared by switching over to a spare or second power net the alarm output will be deactivated when the alarm is acknowledged This applies to outputs lanterns with a spare and for main 1 and emergency 2 power net Thi
5. hundreds digit of the checksum e g 1 if the checksum is 120 Checksum M The tens digit of the checksum e g 2 if the checksum is 120 Checksum L The ones digit of the checksum e g 0 if the checksum is 120 Comments The checksum is the XOR ing of all characters sent except the leading character the commas and the final carriage return and new line characters When calculating the checksums the ASCII value of each character shall been used No spaces must occur in any packet All packets are ended with a carriage return CR and new line LF All characters referred to above are 7 bit ASCII and represented by the appropriate ASCII number e g a 1 is ASCII character 49 A is 65 B is 66 etc The XOR value of the initial PTRA is 23 Copyright 2005 2015 TRANBERG AS All rights reserved Page 19 of 40 Legal values The following commands and data are allowed to remotely control a panel Item From To including Panel Panel 1 Panel 7 ASCII character 41 ASCII character 47 Button Button 1 Button 64 ASCII character 49 1 ASCII character 115 s See tables on next two pages See tables on next two pages Notes on buttons Buttons are indexed from top to bottom in each column There are 8 buttons in each column Continue to the top of next column when you have passed one column Example Top button in third column is button number 17 It s address i
6. 7 23 G 71 7 55 g 103 8 24 r 114 Alarm ack 8 56 h 104 1 25 73 1 57 i 105 2 26 J 74 2 58 j 106 3 27 K 75 3 59 k 107 4 4 28 L 76 8 4 60 108 5 29 M 78 5 61 m 109 6 30 N 79 6 62 n 110 7 31 O 80 7 63 o 111 8 32 P 81 8 64 p 112 Note The panel dim function cannot be remotely controlled Alarm silence messages The alarm silence messages are accepted as a response to the alarm messages sent out from the VDR gateway Although 4 different messages are accepted they all have the same function to silence any and all audible alarm conditions present Thus they have the same function as the alarm silence input described in 0 Copyright 2005 2015 TRANBERG AS All rights reserved Page 21 of 40 These messages works as an alarm acknowledge function for the power failure alarms One or more power supplies are failing and an audible alarm silence for the other alarms output failure and communication failure To acknowledge these alarms the panel has to be operated Errorno Message SIIACK 000 55 Description General acknowledge 001 SIIACK 001 54 General acknowledge 002 STIACK 002 57 General acknowledge 003 SITACK 003 56 General acknowledge Copyright 2005 2015 TRANBERG AS All rights reserved Page 22 of 40 Chapter V Panel Section 5 01 Overview Up to 7 panels may be connected to the network Each panel may have up to 64 buttons of which three buttons have prede
7. GATEWAY s sssseseesessseccccesssesnsasseesseesseseecccessssuscsauaaaadensseseeeesees 18 CHAPTER V gt PANEL Stance ia dain dE idea aed 23 SECTION 5 01 OVERVIEW ses ccsvence sated i dees sovdes nessa edel 23 e te EE 23 Botons and LEDS edor eae AE A ie eee ee 24 Get pe OM TMS Panel age cook gek eres We cathe ee rset eee ea ee ae ees ao gel 25 Non volatile menio oere N E A 26 Connections rar A E E A AA 26 Copyright 2005 2015 TRANBERG AS All rights reserved Page iv of 40 CHAPTER VI OUTPUT MODULES ssnsssnesnerennersrrssrserertttttttrrtrrnrrnrrnnnntnnresreerr eent SECTION 6 01 OVERVIEW ssccssssceccccscscccssnessecsesesesececesseseseaauaseeseesseececeseesesssnaaagens Common lee UE Relay output modules 000 eeeeceeeeeeeeeceeeeeneeeeaeeeeaeeceaeeceaeeceaeeseeeesneeesneeeeeneeseneeneeeenaes aile e Re Tur nn ele OUT CONNECTIONS ANC FUSES EE CHAPTER VII INSTALLATION cccccssesseeseesseesreeneeneeeeecseececeeeceseeesersseeeeeeserens SECTION 7 01 INTRODUCTION viiscccccccssscccsssesseceesesesececsesesesaaauassensecseesceeececsesseasaaaens SECTION 7 02 POWER CABLES TO MODULES uu ssscsssssececesescenssnessseesesssscecesessessesaasaaes SECTION 7 03 COMMUNICATION CABLES TO MODULES SECTION 7 04 MAIN POWER SUPPLIES ssssseceeseseeececesesseceanescseeesesssecececeesessssaaaaaes SECTION 7 05 TERMINATION OF SKSTEM SECTION 7 06 TERMINATION OF OUTPUTS sscceessseeececessececssneseeeescessesceceseessnssaaaaa
8. max current and max voltage On the relay module with current sensing four relays are grouped together on one printed circuit board This means they typically will be used as the relays for main and spare lanterns The four relays have a common power supply selectable out of two available power supplies On the relay module without current sensing all 8 relays are stand alone The 8 relays have a common single power feed Manual operation Each output may be individually turned on This is used in the event of a system failure and where it is imperative that the outputs are correctly set As soon as one output is set the hardware will turn all outputs off This ensures full control of the outputs in On or Off state The relay module without current sensing does not have the option of manual operation This is because this particular module is not intended to be used with critical outputs such as navigational lanterns Copyright 2005 2015 TRANBERG AS All rights reserved Page 29 of 40 Main Emergency power supply selector Local control switches must be activated in order to work we Local control switches for outputs Switch 1 4 corresponds to output 1 4 o smat Pom aibt b Fmt Pam z ia e commander SERIES
9. switch on and off a predefined set of outputs Copyright 2005 2015 TRANBERG AS All rights reserved Page 12 of 40 The standard setup for F keys is F key Outputs switched on Outputs switched off At Sailing Masth F A Port Stod Stern Anchor F A At Anchor Anchor F A Masth F A Port Stod Stern NUC All NUC All RAM RAM All NUC All RAM Towing lt 200m Masth F Port Stbd Stern Masth A Tow Masth 2 Tow Stern Tow Masth 3 Anchor F Anchor A Towing gt 200m Masth F Port Stod Stern Anchor F Anchor A Tow Masth 2 Tow Masth 3 Tow Stern Masth A ROV Port All Red ROV Port All Green ROV Port All Green ROV Stbd All Red ROV Stbd ROV Stbd All Green ROV Port All Red ROV Port All Red ROV Stbd All Green ROV Stbd Spare lamp test Test of individual spare lamp 1 Turn the respective circuit off 2_ Press and hold the respective button for min 5 seconds 3__ Release button and spare lamp turns on Test of all spare lamps simultaneously 1_ Panel in standby mode 2 Press and hold on standby button for min 5 seconds and while still on standby is pressed press backlight level button Tip While on standby is pressed press backlight level repeatedly till soare lamp test mode starts 3 All spare lamp outputs are switched on 4 Press on standby to stop test El ES Spare Lamp Test i
10. 0 7 100 max 200 To reset modules back to normal operation set MSB and LSB switches as they were initially Current supervision Current supervision is available on all versions The current supervision may also be switched off if needed Prior to such operations remove the label that is positioned across the MSB and LSB rotary switches on the module and make a note of the original setting Incorrect setting at a later stage may impair the system Do as follows e If the MSB rotary address switch on the module was set at 0 set it to 4 e If the MSB rotary address switch on the module was set at 1 set it to 5 e Disconnect power to the module for a few seconds then reconnect The module will work as before but the current supervision will be turned off e Do not change the setting on the LSB rotary address switch on the module To reset modules back to normal operation set MSB and LSB switches as they were initially Connections and fuses Power There are two terminations for power module power 24VDC and power for the outputs e The 24VDC module power is connected on the module using regular screw terminals These are clearly marked and have double terminals for further termination to other modules e The power for the outputs are split in two on the termination plug Main power supply and spare power supply These shall only be fed from a common power distribution terminal rail Fuses Ea
11. TRANBERG Installation and User Manual Tranberg 4900 Commander Control system Version 2 3 TRANBERG AS October 2015 Copyright 2005 2015 TRANBERG AS All rights reserved Document Information Document Title Installation and user Manual TEF 4900 Commander Control System Version 2 3 Document Type Description Status Issued for approval Amendment Date April 2007 Issued By TRANBERG AS Technical dept Summary of Revisions abbr Version Issued By June 2006 i Issued for use TRANBERG AS Technical dept September 2006 i Issued for use TRANBERG AS Technical dept November 2006 Issued for use TRANBERG AS Technical dept January 2007 8 Issued for use TRANBERG AS Technical dept June 2009 Issued for approval TRANBERG AS Technical dept March 2011 Issued for use TRANBERG AS Technical dept May 2015 Issued for use TRANBERG AS Technical dept October 2015 Issued for use TRANBERG AS Technical dept Copyright 2005 2015 TRANBERG AS All rights reserved Page ii of 40 TRANBERG AS has made every effort to provide accurate information but makes no claims as to the accuracy or completeness of this information TRANBERG AS disclaims liability for errors omissions misinterpretation or misuse of this information by others TRANBERG Commander and other names are either trademarks or registered trademarks of TRANBERG AS Copyright 2005 by TRANBERG AS Resiricted information Tab
12. The panel is equipped with a LED backlight to illuminate the text and graphics The Dim button regulates the light intensity Press shortly to increase or decrease the backlight in one step press and hold to increase to maximum or decrease to minimum The direction of the dimming increase or decrease changes for each key press Copyright 2005 2015 TRANBERG AS All rights reserved Page 24 of 40 Power supply monitoring Up to four power sources may be connected to the Master CPU These sources are monitored by the Master CPU and messages reporting the state for each supply are continuously sent to the panel The power supply monitoring indicators will flash fast for an unacknowledged alarm even if the power supply has recovered and light steady when the alarm is acknowledged if the supply net is still missing Communication errors If the Master CPU detects that a node is missing in the network the indicator in the Alarm Silence button will flash while the alarm buzzer will sound Settings on the panel Panel address The address of the panel is set on the rear at the dial labeled ADR This is preset by the factory typically at address 1 See table below Address on panel ADR switch setting Comments labelling 0 Do not use 1 1 default P1 2 2 P2 3 3 P3 4 4 P4 5 5 P5 6 6 P6 7 7 P7 Note ADR setting 0 should not be used Setting 1 is default Number of columns on panel The nu
13. Y 4 On current ok Y Y Y 5 Manual override no current N Y Y 6 Manual override current ok N Y Y Dimmer and flasher value Value Dimmer level Flasher rate blink min 0 0 off 0 off T 15 30 2 30 60 3 45 90 4 60 120 5 75 260 6 90 180 T 100 max 200 Alarm messages The alarm messages are sent out at an interval of approx 30 seconds if no changes in alarm state have occured If there are any changes in alarm state a message indicating the new state will be sent out immediately If several alarms are active simultaneously a list with all messages will be sent out Note that alarm messages and VDR messages are mixed and appear randomly in relation to each other The system is able to report 3 different types of alarm Output failure lantern bulb failure cable break or other power failure one or more power supplies are out and communication failure if the Master CPU do not get responses from modules or panel If there are no alarms present the No alarm message will be sent out Errorno Message Description SIIALR V V 73 No alarm 001 SIIALR 001 A V Output failure 2A unacknowledged 001 SIIALR 001 A A Output failure 3D acknowledged 002 SIIALR 002 A V Power failure 49 unack 002 SITIALR 002 A A Power failure 5E ack 003 SITIALR 003 A V Comm failure 15 unack 003 SIIALR 003 A A Comm failur
14. YSTEM 1 General block diagram Section 7 02 Power cables to modules All modules should be powered from the same 24VDC supply which comes from the Master CPU All modules have dual terminals so they may be terminated in a daisy chain from module to module Use minimum 0 5 mm wires Section 7 03 Communication cables to modules All modules should be connected to the same network cables which starts at the Master CPU and ends up in the panel All modules have dual terminals so they may be terminated in a daisy chain from module to module Copyright 2005 2015 TRANBERG AS All rights reserved Page 33 of 40 Communication cable should be a twisted pair 100 250 Ohm characteristic impedance Cat 5 is ok The cable should also provide wires for a common reference and shield Never use a end of line resistor in the network The communication cable should not be connected in a loop it should always be end to end Each module has been factory set with correct node addresses and labeled accordingly Do not make any changes Connections communication cable RJ 45 RJ 45 io 1 oa A A ae 22 ES Ref SC 4 gt e Cable RS 485 E4 59 Ref Ref ee 6 gt B B lt 6 8 gt _ Shield Shield
15. aster CPU All connected modules as well as the panel should now be powered e All connected modules should lit up a green led Power indicating power is present e The Master CPU starts communicating within seconds which is visible as a yellow flashing led Rx on all connected modules e Each connected module is queried by the Master CPU repeatedly and as each module replies a yellow led Tx is lit up for a fraction of a second Section 7 08 Testing the system Start the system testing e Turn the panel off by pressing the power button in the lower left corner The backlit display will turn off and the yellow led inside the power button will flash When a panel is turned off all corresponding outputs will be turned off Even though the panel is turned off all communication in the system continues e Turn the panel back on The yellow led in the power button light steady and the panel backlight will turn on again e Test the various functions by pressing each button and verify that its intended operation is carried out o Press a button and verify that the green led starts flashing rapidly As the corresponding output is turned on and is verified by the output module the green led in the button will switch to a steady green light Note that depending on the configuration of the system it may be that the leds ina button is not intended to light up See chapter 3 02 Buttons and leds on panel for a description of the possibiliti
16. ay turn on or off a number of outputs and panel leds to accommodate the needs This yields a high density in functionality while simplifying the tasks of the user As an example one press on a single button may remote operate a selection of other buttons as if the user pressed each and one of these In any case the user will have control over each single button by turning this on or off See the two chapters Button and led status and Button state diagram over the next two pages Copyright 2005 2015 TRANBERG AS All rights reserved Page 10 of 40 Button and led status With reference to the description on the previous page this is a summary of the button functionality and the corresponding led status including alarm buzzer State Description Effect Led Nothing off The default Outputs associated with Green and red led off 0 position of any button this key will be turned off A normal press on a key The output module will Rapid green flash 1 lt 5 seconds receive a message to turn on the respective main Not confirmed output A long press on a key gt 5 The output module will Rapid green flash each A 2 seconds receive a message to turn blink is dark Not confirmed on the respective spare output Main output is confirmed The green led will light up Steady green light 3 on continuously Spare output is confirmed The green led will flash Slow green flash 4 on slowly Ma
17. ch output has two fuses one for each wire These are located adjacent to the respective terminals on the output modules Fuses must be as follows e 24V output modules 4A Ceramic Quick 5 20mm IEC 60127 e 230V output modules 2 5A Ceramic Quick 5 20mm IEC 60127 Copyright 2005 2015 TRANBERG AS All rights reserved Page 31 of 40 e LED light output modules 1 25AT 5 20mm IEC 60127 RS 485 network The network is connected on the top of the modules using RJ 45 terminals LEDs There are four leds on each output module Power indicate that logic power supply 24VDC is present to the module RX indicate messages received to the module TX indicate messages sent out from the module while Fault indicate a failure in the module or the main supply net is missing Copyright 2005 2015 TRANBERG AS All rights reserved Page 32 of 40 Chapter VII Installation Section 7 01 Introduction The panel and the other components may be physically installed with a distance of theoretically up to hundreds of meters However we recommend that all output modules and the master controller are physically located near each other All systems are custom made Refer to drawings for the specific system for connection diagram OPERATOR PANEL MIN 1 MAX 7 CENTRAL PROCESSING UNIT MIN 1 PART NO 4900900 01 02 860032 50860081 PART ND 4900910 11 PART NO 4901000 4902000 4903000 4904000 4905000 TO EXTERNAL S
18. d label the new module in the same way as the faulty module e g M3 and set a sticker on top of the address dial switch to avoid anyone altering this Copyright 2005 2015 TRANBERG AS All rights reserved Page 38 of 40 Chapter VIII Approvals Section 8 01 Approvals Type approved by DNV GL Copyright 2005 2015 TRANBERG AS All rights reserved Page 39 of 40 Chapter IX Additional Information Section 9 01 Technical Clarifications Please contact TRANBERG AS regarding clarifications Visiting address Postal address Strandsvingen 6 PO Box 8033 N 4032 Stavanger N 4068 Stavanger NORWAY NORWAY Tel 47 51 57 89 00 Fax 47 51 57 89 50 Copyright 2005 2015 TRANBERG AS All rights reserved Page 40 of 40
19. ds these may light up in a number of combinations Off steady on or flashing A single press on a button may have several functions depending on the on the configuration button status and the time the button has been pressed short long In general there are four normal states of a button e Off No leds will light up Copyright 2005 2015 TRANBERG AS All rights reserved Page 9 of 40 Rapid green flash The panel awaits a confirmation from the output module that the corresponding output has turned on Continuous green The output module has confirmed that the corresponding output has been turned on Slow green flash The corresponding spare output has been turned on and is confirmed Failure combinations include Flashing red and green The output channel relay reports a malfunction broken fuse or lamp on the main output e g main lantern The buzzer will sound This is an unacknowledged alarm When pressed at this stage the button will flash green and the spare output will be switched on Flashing red The output channel relay reports a malfunction broken fuse or lamp on the spare output e g spare lantern The buzzer will sound This is an unacknowledged alarm When pressed at this stage the button will light up with a continuous red light Continuous red light The spare output is defect The panel must be turned off to reset this state Depending on the configuration a single push on a button m
20. e passively listens to the network traffic and sends out information about the status of the system and the various output modules The VDR gateway sends out two types of messages 1 system status messages according to a proprietary Tranberg protocol and 2 alarm messages according to NMEA 0183 ALR and ACK messages Electrical interface e Baud rate 38 400 bps e Data bits 8N1 e Electrical Isolated RS 422 output only System status messages The output string is a proprietary NMEA 0183 structure with the following setup PTRA 1 2 1 1 1 1 C 5 0 1 1 1 4 4 4 4 1 1 2 0 amp o gig T 5 S g Sioleirieielz oe o E E E s s SEKR KH 2 B D KE a o Zi Eu el cl G S Z f Z f x x x am Olio ojoj i e Z C Z Z Z Z Z O O O Els iwel el el ol glo sc s o be o o be o be D D D D fo loloj oO i i SB lt lt d S float lt E A oO ISAAC KACHEN oO oO oO O oO oO x O O O Example SPTRA 1 215 1 e erf Be 0 t edd er are Le D Packet length 26 characters normal plus commas carriage return and new line Total number of characters including commas sent are 47 characters plus carriage return and new line Packet lengths are shorter in case of irregularities see later in this document Repetition rate Packages are sent continuously at a rate of approx 5 10 packets per second Explanations PTRA A fixed p
21. e 02 ack Copyright 2005 2015 TRANBERG AS All rights reserved Page 17 of 40 Section 4 03 SCADA Gateway In order to receive commands from the outside of the Commander system a SCADA gateway module may optionally be installed in the Master CPU unit This unit will listen to incoming commands and issue these onto the internal network when queried by the Master CPU This will allow for remote control of the system and panel The SCADA gateway accepts two types of input messages 1 panel control messages according to a proprietary Tranberg protocol and 2 alarm silence messages according to NMEA 0183 ALR and ACK messages Electrical interface e Baud rate 38 400 bps e Data bits 8N1 e Electrical Isolated RS 422 input only Panel control messages The output string is a proprietary NMEA 0183 structure with the following setup 1 2 3 4 5 6 H 8 PTRA 5 1 e 0 1 6 I E E E 5 53 5 lt An C 2 gL 2 eg o O 5 O o O Z 3 D D D D oO 5 B x A D a Red x O O O Example SPTRA 5 1 0 1 6 Packet length 12 characters normal plus commas carriage return and new line Explanations PTRA A fixed start of the telegram Proprietary TRAnberg Comma A comma sign Asterix An asterix sign Copyright 2005 2015 TRANBERG AS All rights reserved Page 18 of 40 Panel Panel address Button Button number State Button state Checksum H The
22. e panel in standby press and hold the power button for approx 1 second In standby the backlight will turn off and the amber led inside the button will start to flash slowly When the panel is turned on the backlight is turned on and the previous setting of lights will appear automatically and instantly The yellow led will turn steady on while the panel is turned on A fast flashing yellow led and an activated buzzer in the panel indicate a communication error between the panel and the Master CPU Buttons The buttons are positioned in rows and columns Each column is typically 8 elements high where a button may be inserted in each element A panel can have from 3 to 8 columns Each button has two leds green and red Leds There are two LEDs in each button one red and one green The three special keys have different indicators An amber in the power button none in the Dim button and one red in the Alarm Silence button Under the Special buttons there are 4 red LEDs indicating errors in the power supplies Please see Chapter III Functional description Section 3 02 Buttons and leds on panel Buttons and led status for an understanding of what the various led settings represents Led testing By pressing the Alarm Silence button for more than 5 seconds an indicator test is invoked All red and green indicators will flash alternately twice per second Press the Alarm Silence button once more to exit this test state Backlight
23. ees SECTION 7 07 APPLYING POWER FOR THE FIRST TIME cccscccsssseeeeeseseeececesesseseenaaaaees SECTION 7 08 TESTING THE SYSTEM ccccsssseeceeseseeecececsececaseesssecssesseececeseesesssaaaaaens SECTION 7 09 FAILURES eege ea ten deent dese ee Mee et dee CHAPTER VIl APPROVALS oeae eee det ited keel tenable teen dee SECTION EE CHAPTER IX ADDITIONAL INFORMATION SECTION 9 01 TECHNICAL CLARIFICATIONS ssssssssssssnnniniennnnreeeneeeeeererrnnnrrnrrnnnnne enee Copyright 2005 2015 TRANBERG AS All rights reserved Page v of 40 Chapter I Introduction Section 1 01 General Information The 4900 Commander is a new control system developed by TRANBERG AS TRANBERG has a long history of designing and manufacturing navigation lights controllers for medium sized and large vessels The traditional design principle has been a direct control of each channel meaning that the cable for each individual lantern needs to be laid from the lantern to the actual controller This is both a costly and challenging task The Commander has been developed with greater flexibility in mind and in particular with the objective to avoid pulling each lantern cable into the bridge The concept is therefore based upon the industry proven RS 485 network with a number of nodes connected to this A node may in this respect be a control panel a relay output module the master CPU and more Each node is given a unique address and the corresponding action be
24. ents When calculating the checksum the ASCII value of each character has been used The checksum is the XOR ing of all characters sent except the leading character the commas and the final carriage return and new line characters No spaces occur in any packet All packets are ended with a carriage return CR and new line LF All characters referred to above are 7 bit ASCII and represented by the appropriate ASCII number e g a 1 is ASCII character 49 A is 65 B is 66 etc Channel 8 Channel 1 detailed information The data in the corresponding positions Channel 8 Channel 1 depends on which type of module the message is sent from See the table below for details Module type Ch 7 Ch 6 Ch 5 Ch 4 Ch 3 Ch 2 Ch 1 Type B without Relay 8 Relay 7 Relay 6 Relay 5 Relay 4 Relay 3 Relay 2 Relay 1 Copyright 2005 2015 TRANBERG AS All rights reserved Page 16 of 40 current sensing Output states see table below Type C with Relay 8 Relay 7 Relay 6 Relay 5 Relay 4 Relay3 Relay 2 Relay 1 current sensing Output states see table below Type D Output state Dim 0 0 0 0 0 0 combined see table or dimmer and below Flash flasher module value Output state Description Applies to Applies to Applies to Type B Type C Type D 0 Disregard Y Y Y T Off Y Y Y E On but no current N Y Y 3 Not used disregard N Y
25. es o A faulty lamp or fuse will be detected by the output module which in turn relays that message to the Master CPU As a response to this the buttons green and red led on the panel will flash to announce a fault See chapter 3 02 Buttons and leds on panel for a definition of what the led statuses means e Always refer to the system configuration and or termination drawings when testing a system Copyright 2005 2015 TRANBERG AS All rights reserved Page 36 of 40 Section 7 09 Failures If a failure is detected Ensure the output is terminated correctly and that the fuse and lamp is ok Use only fuses of correct type refer to chapter VI Output modules Check whether the corresponding output module responds to the action It does so by flashing the Rx led yellow rapidly but it should also flash the Tx led yellow about once per second or more often Missing the Tx signal may indicate bad communications termination mix up of the A and B lines or similar Turn all power off and reapply power Then start testing over again Network failures If the Activity led in the Master CPU flashes it indicates a correct network If the yellow led in the Power button in the panel flashes it may indicate a faulty connection towards the panel If the other modules in the system work properly flashing RX and TX leds the fault is somewhere between the panel and the rest of the system Check the communications cable and connectio
26. fined functions e Power on off turn on or off the panel e Dimming of backlight e Alarm silence turns off buzzer While the actions on each button may be configured the actions of the three buttons listed above cannot be modified Hardware The hardware consists of the following main parts CPU Watchdog reset circuitry communications as well as button and led interface components CPU All modules use a dedicated microcontroller with onboard memory Power supply Up to 4 power feeds are possible to the Master CPU which are connected in parallel via a set of diodes From this a single 24VDC power supply is connected to the panels and output modules This combination output forms a common power supply to all connected nodes The power feed is supervised by the Master CPU and their states are signaled to all connected nodes via the RS 485 network RS 485 circuitry The communication circuitry has a built in snubber circuit which eliminates the need of end resistor The transceiver circuit is short circuit safe and is overvoltage protected Copyright 2005 2015 TRANBERG AS All rights reserved Page 23 of 40 Buttons and LEDs Default state As power is applied to the panel the panel will be in the powered up state The backlight will turn on and the buttons will turn on main or spare according to the last known state before power off On standby The panel will toggle on or off with a push on the button To set th
27. ghts reserved Page 26 of 40 Chapter VI Output modules Section 6 01 Overview The following output modules are available Part No Voltage Monitoring Description of outputs 4900 910 24V AC DC Yes Fuses relay output module 4 outputs Max 40W filament lamp load per output 4900 911 24V AC DC Yes Fuses relay output module 8 outputs Max 40W filament lamp load per output 4900 912 24V DC Yes Fuses relay output module 4 outputs Max 20W LED lamp load per output See note below 4900 913 24V DC Yes Fuses relay output module 8 outputs Max 20W LED lamp load per output See note below 4900 920 115 230V AC Yes Fuses relay output module 4 outputs Max 85W filament lamp load per output 4900 921 115 230V AC Yes Fuses relay output module 8 outputs Max 85W filament lamp load per output 4900 930 N A No Relay output module 8 potential free C O outputs 4900 935 N A 24VDC No Relay output digital input module 4 potential free C O outputs 4 digital 24VDC inputs 4900 940 115 230V AC Yes Fused relay output module 1 output Dimming output 4900 950 115 230V AC Yes Fused relay output module 1 2 output Blinking output Note output modules for LED navigation lights Alarm threshold level 34mA Connected LED navigation lights shall be self monitored and have built in life time control In normal operation current consumption shall be gt 38mA In alarm state current consumptio
28. in output reports a The buzzer will sound and Alternating red and green 5 malfunction both the green and red flash Unacknowledged alarm leds on the button will flash Spare output reports a The buzzer will sound and Rapid red flash 6 malfunction the red led on the button Unacknowledged alarm will flash Spare output is defect and The buzzer will stop and Steady red light Turn off 7 has been confirmed by the the red led will turn on panel to reset user continuously Rapid flash 2 flashes per second Slow flash 1 sec on 1 sec off Button state diagram With reference to the table above the button states operate in a fixed state process State 0 is the default state where both the green and red led on a button is turned off and associated outputs are in an off position The left branch on the diagram below shows the states when the user wants to turn ona main output e g the main lantern By pressing the button for less than 5 seconds the button changes to state 1 In this state a message is sent to the corresponding output Copyright 2005 2015 TRANBERG AS All rights reserved Page 11 of 40 and the led flashes rapidly awaiting a confirmation from the output module Another press on the key at this state will return to state 0 and a message to turn the output off All short dotted lines show states from where an output may be turned off The two long dotted lines indicate two options Depending o
29. l e Connect the communication cable Ensure that all modules are earthed to the same potential Modules are earthed through the DIN rail mounting foots No wire termination Section 7 06 Termination of outputs All outputs must be terminated correctly to ensure a proper installation Ensure that wires do not apply a load to the output modules or terminals Terminate the power sources for the outputs themselves e Main power source e Spare power source Max wire size 2 5mm Terminate each output on the modules e Two separate wires to each output e Check that appropriate fuses are installed in the fuse holders Use wires dimension suitable for the load Max 2 5 mm o Zei Bom 8888 Peak fm 2 BEB S j SE CC Output Module Part No 49009x1 COMMANDER SERIES Fault 33 ER lEmcy S Output module with 8 outgoing circuits Copyright 2005 2015 TRANBERG AS All rights reserved Page 35 of 40 Section 7 07 Applying power for the first time Before applying power for the first time do the following e Ensure all termination is correct and properly done e Then apply power to the power sources that feed the M
30. le of Contents TABLE OF CONTENTS errr lant E dE a E a a IV CHAPTER I INTRODUGTION 2 ssrin areae ra TOA EE AKSE EEE EEEE ear aa 6 SECTION 1 01 GENERAL INFORMATION 6 CHAPTER II TECHNICAL OVERVIEW sssssssssssssssseseseererrrrrrrrnnnnssnnrnrrnntsrrnttttnnrtnnre nnn 7 SECTION 2 01 JNTRBODUCHON 7 SECTION 2 02 SYSTEM OVERVIEW sssseseecessecccccessesensanssesseessssseccecesessessaassaessseesseeeesseees 7 CHAPTER Ill FUNCTIONAL DESCRIPTION ssssssssssssssesessssssesrrrrnnrrsnesssrrsnrsreerrtenrrrnnennn 8 SECTION 3 01 INTRODUCTION irie iec n din iniaei anin ainaani riiin iao nia paika ai ia diaro ri ardaua iaa 8 SECTION 3 02 BUTTONS AND LEDS ON PANEL uisscccssscsccesseeseeeesesececcesssscnesaaeesecesssesesesecseses 8 Text and graphics on panel ssseesssasssrnerrnenrrnnsrrnnstnnanennncennnnnnnnnntnnacennnnennncennnenennanennnn ena 9 Button quantity and panel setze 9 BUtION PIACEMON E 9 Button Tee te IN UE 9 Button and led status c cccc a eth ak SEA Bi ee edad 11 Button Ee eu 11 BUtION configurations feld dulce edecendd E R E E 12 ee Lu EE 13 CHAPTER IV MASTER CRU 14 SECTION 4 01 CONNECTIONS csccccccssseeseesesseececcesseecneassunseesessesesecessesensauauasecsesseeeeeeeesess 14 IMDUTS ces siceree cence E 14 OUPS ese e reii iaa caedesv E A E ede A le ee 14 ele ET TE 14 LED Neel 14 SECTION 4 02 VDR GATEWAY uccccccccssseeeeesessseccccesseeeneaaseesecsessessseceessseusaaaaaaececsssesseeeeses 15 SECTION 4 03 SCADA
31. mber of columns on the panel is set with the dial labeled COL The default is 3 and maximum is 8 See table below Columns on panel COL switch setting Comments labelling 0 Data clearing of EEPROM 1 Do not use 3 2 3 columns 4 3 4 columns 5 4 5 columns 6 5 6 columns 7 6 7 columns 8 7 8 columns Note COL setting 0 is used to clear EEPROM memory Col setting 1 should not be used Copyright 2005 2015 TRANBERG AS All rights reserved Page 25 of 40 Non volatile memory Data storage The CPU in the panel includes non volatile memory This is used to register the state of each button Upon a complete power loss this memory is read and the button statuses are set accordingly Data clearing To clear all values in the panel do the following Remove power from the panel Make a note of the setting of the dial COL at the rear side Set it to position 0 Reconnect power to the panel again Wait 15 seconds Remove power from the panel Set the dial COL back to its original position Reconnect power to the panel again Data retention time The non volatile memory may be written to 100 000 times and will keep the data for 40 years Connections Power The 24VDC power is connected on the rear of the panels using regular screw terminals RS 485 network The network is connected on the rear of the panels using RJ 45 terminals Copyright 2005 2015 TRANBERG AS All ri
32. mmunication circuitry has a built in snubber circuit which eliminates the need of end resistor The transceiver circuit is short circuit safe and is overvoltage protected Copyright 2005 2015 TRANBERG AS All rights reserved Page 28 of 40 Network cables Minimum requirements for communication cables Characteristic impedance 100 250 Ohm 2x twisted pair and outer screen Cable terminated in a RJ 45 plug Signal A Pin 3 signal B Pin 6 signal Ref Pin 4 and 5 LEDs There are four leds on each output module Power indicates that logic power supply 24VDC is present to the module RX indicate messages received to the module TX indicate messages sent out from the module while Fault indicate a failure in the module or the main supply net is missing Fault LED Error Description Steady on Functional Can be several causes No current drawn on output channels a switchover to emergency power supply net etc Rapid flash Network No messages received Check network connection Slow flash Network The module receives messages on the network but none to itself Check address setting Off None Module and outputs OK Relay output modules Capacity Double pole relay contacts rated at 8A 250 VAC The outputs are fuses in both poles 2 5A for 230V modules 4A for 24V modules and 1 25A for modules dedicated for LED lights The printed circuit board is designed to fulfill the demands of both
33. n shall be lt 31mA Common hardware CPU All modules use a dedicated microcontroller with onboard memory Power supply The power feed is supervised by the Master CPU and signaled to the connected nodes via the RS 485 network Up to 4 power feeds are possible which are connected in parallel via a set of diodes The combination output forms a common power supply for the connected nodes Copyright 2005 2015 TRANBERG AS All rights reserved Page 27 of 40 Address of modules The address of the modules are preset at delivery Two dials labeled ADR LSB and ADR MSB are used to set the address Range is from 0 through 7 only on each dial and the setting is in octal values Never change the addresses and if replacing a module please ensure that the address of the new module is identical to the replaced module Modules are addressed from 1 and upwards Do not use position 0 Address setting of modules Address MSB LSB Comments labelling 0 0 Do not use 1 0 1 M2 2 0 2 M3 3 0 3 M4 4 0 4 M5 5 0 5 M6 6 0 6 M7 7 0 7 M8 8 1 0 M9 9 1 1 M10 10 1 2 M11 11 1 3 M12 12 1 4 M13 13 1 5 M14 14 1 6 M15 15 1 7 M16 16 2 0 M17 17 2 1 M18 18 2 2 M19 19 2 3 M20 20 2 4 M21 21 2 5 M22 22 2 6 M23 23 2 7 M24 24 3 0 M25 25 3 1 M26 26 3 2 M27 27 3 3 M28 28 3 4 M29 29 3 5 M30 30 3 6 M31 31 3 7 M32 RS 485 circuitry The co
34. n whether an automatic switch over to a spare lantern is present and configured the line from 5 to 2 indicates that it will turn on the spare lantern If no spare lantern is present and configured the line from 5 to 7 indicates that the red led will turn on steady to indicate that the corresponding lantern is defect and no spare is available panel 4 Button configurations Besides regular button functionality as described in the table above the flexible configuration of the Commander allows buttons to be defined as RapidAction buttons or GroupSelect buttons RapidAction buttons One touch on such a button turns on and or off dedicated outputs and the corresponding buttons green leds while no led will lit up in the RapidAction button itself The button merely acts as a hot key simplifying standard operations such as turning on sailing lanterns or anchor lanterns GroupSelect buttons Similar to radio buttons on computer software The user press one such button and the other buttons in the row will turn off all leds while the green led on the GroupSelect button that has been pressed will light up This functionality may be used for setting a dimmer level e g with four buttons that allows four settings levels For navigation lights control system the first button column at the panel is normally used for RapidAction functionality named F keys at the panel The function of F keys is software configurable and will
35. ns Possible reasons may be that the A and B lines are switched if so reconnect and try again If the Activity led in the Master CPU is constantly on it indicates a failure somewhere in the network Check the above if the yellow led in the power button in the panel is not flashing the fault is found in one of the output modules If the Activity led in the Master CPU is constantly on the system may still be operable provided that the panel is functional If the reason for the fault is an output module only that module is defect while the rest of the system will work The outputs may be turned on manually using the small switches located on each relay output module See chapter VI Output modules Section 6 01 Overview Relay output modules Manual operation If a module needs to be replaced ensure the following Disconnect main power feeds to the Master CPU Disconnect the main and spare power feeds to the output modules Disconnect the terminal plugs to the module Remove the module by tilting it towards its rear side opposite reverse of text on module top Copyright 2005 2015 TRANBERG AS All rights reserved Page 37 of 40 Check the address setting on the faulty module and set the exact same address on the new module Insert a new module and then connect the various plugs Reapply power and test according to chapters 7 07 Applying power for the first time and 7 08 Testing the system If the failure has been correcte
36. number of buttons text and graphics and is therefore useful for a wide range of customer specific navigation and signal lights controllers Communications Robust industry proven and noise immune RS 485 is used for communication between control panels Master CPU and relay output modules As an option a communication interface to Voyage Data Recorder and or vessel control system will be available allowing data recording and external reset of alarms The system supervises the integrity and issues an alarm if a node fails to respond in the network Features at a glance 24 VAC VDC and 230 VAC versions With or without current sensing capabilities on outputs Optional compensation for voltage loss in long cable feeds Analog output module Combined dimmer and flasher triac based 230VAC Operator panels with dimmable backlight Audible and flashing led alarm with potential free relay alarm contacts RapidAction buttons One touch turns on and off dedicated outputs GroupSelect buttons Similar to radio buttons select one buttons in a row Optional functionalities include VDR Voyage Data Recorder and or SCADA Supervisory Control And Data Acquisition Section 3 02 Buttons and leds on panel The TEF 4900 Commander is designed to be extensively configurable This is in order to meet customer requirements with a minimum of production or engineering changes Configuration options e Text and graphics on panel Copyright 2005
37. roprietary beginning of the telegram Proprietary TRAnberg Copyright 2005 2015 TRANBERG AS All rights reserved Page 15 of 40 Comma A comma sign Asterix An asterix sign ComStatus If minimum one node does not respond 0 Failure 1 Ok FailCode Common code for a fail on the module 0 Disregard 1 Ok 2 Net failure ae failure 4 Net and output failure If node is set to Manual override the code Net1 Net4 Status of the up to 4 independent power supply networks 1 On 0 Off Node type B Relay module 8 relays without current sensing C Relay module 8 relays with current sensing D combined dimmer and flasher module Node number Address of the output module This address corresponds to the address set on the particular output module and is in the region of 1 77 octal values Manual override Indicates a manual override on the particular module 1 Normal 2 Override Channel 8 Channel 1 Status of relay setting 0 Disregard testing 1 Off 2 On no current 3 Not used 4 On current ok 5 Manual override no current 6 Manual override current ok Current current flows in circuit meaning lamp and fuse is ok Checksum H The hundreds digit of the checksum e g 1 if the checksum is 120 Checksum M The tens digit of the checksum e g 2 if the checksum is 120 Checksum L The ones digit of the checksum e g 0 if the checksum is 120 Comm
38. s makes it possible to indicate several alarm conditions to the external system The second relay provides the Alarm Silence signal This relay gives a pulse of about 1 2 seconds when the Alarm Silence button on the panel has been operated Power supply The Master CPU can be connected to up to 4 power supplies 24 VDC which are connected in parallel via a set of diodes This combined power output supplies the panels and output modules The power inputs are monitored by the Master CPU and their states are signaled to all connected nodes via the RS 485 network LED indicator The green Activity LED is flashing under normal conditions This indicates that all nodes relay modules and panel are responding correctly If this LED is constantly lit it indicates that minimum one node is not responding This may be due to a broken communications cable a faulty module or a combination of both If this happens the Alarm relay will be activated the alarm buzzer in the panel will Copyright 2005 2015 TRANBERG AS All rights reserved Page 14 of 40 sound and the indicator in the Alarm Silence button will flash continuously provided the connection towards the panel is ok See also Chapter V Panels Section 5 01 Overview Power Supply Monitoring Section 4 02 VDR gateway In order to send information to a VDR Voyage Data Recorder onboard the vessel a VDR gateway module may optionally be installed in the Master CPU unit This devic
39. s 48 17 65 which is represented by the ASCII character A See tables on next two pages State State 0 Off send ASCII character 48 0 State 1 Request main output on send ASCII character 49 1 State 2 Request spare output on send ASCII character 50 2 Other States are not legal States to be used when using special buttons Alarm acknowledge Send ASCII character 49 1 Power on panel Send ASCII character 48 0 for OFF Send ASCII character 49 1 for ON Panel address Panel ASCII char ASCII code 1 41 2 52 3 43 4 44 5 45 6 46 7 47 Copyright 2005 2015 TRANBERG AS All rights reserved Page 20 of 40 Button numbers Comments 1 1 1 49 1 33 Q 81 2 2 2 50 2 34 R 82 3 3 3 51 3 35 S 83 1 4 4 4 52 5 4 36 T 84 5 5 5 53 5 37 U 85 6 6 6 54 6 38 V 86 7 7 7 55 7 39 W 87 8 8 s 115 On Off 8 40 X 88 1 9 9 57 1 41 Y 89 2 10 58 2 42 Z 90 3 11 A 59 3 43 91 2 4 12 lt 60 6 4 44 92 5 13 61 5 45 93 6 14 gt 62 6 46 N 94 7 15 63 7 47 W 95 8 16 Backlight dim 8 48 i 96 1 17 A 65 1 49 a 97 2 18 B 66 2 50 b 98 3 19 C 67 3 51 CG 99 3 4 20 D 68 7 4 52 d 100 5 21 E 69 5 53 e 101 6 22 F 70 6 54 f 102
40. tween a single button and the panel is defined in the configuration of the system Copyright 2005 2015 TRANBERG AS All rights reserved Page 6 of 40 Chapter II Technical overview Section 2 01 Introduction The TEF 4900 Commander system consists of three main components e Master CPU e Panels e Output modules The three main components are interconnected via a RS 485 network Each node has a unique address and the Master CPU controls the network traffic by allowing one and only one node to talk at any given time Section 2 02 System overview Generic system diagram Master CPU Output module 1 a Config data RS 485 Network RS 485 Network Output module 2 Copyright 2005 2015 TRANBERG AS All rights reserved Page 7 of 40 Chapter HI Functional description Section 3 01 Introduction The TEF 4900 Commander remote control system can have to up to 7 operator panels connected in one system Each operator panel consist of up to 64 buttons each stacked up to 8 rows The panels are backlit for easy reading of text and graphics in daylight as well as at night In addition up to 16 relay output modules may be connected providing a flexible control system with current sensing feedback from the outputs Application areas The Commander system is designed specifically for marine use and has a contemporary design with backlit front panels The design concept allows customization of
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