Biosealer CR6
Contents
1. REG REG 5 LD3 REC REG GREEN 78L12 ot ar 5 tey 8 1 8 1 9s 8 1 56 POWER R19 Seal start A7R 19 816 LD2 amp TIMER 5 ssor g RH LM N 2 TIMER per 18 TEMP ALARM 5 680R RED BD677 124 gis 3 Pee 17 a HIGH 4 men TENGREEN 5 9108 BATTERY R D 2J NMI _ Ri 75 jg BS RED 5 16 20K Low 748 Te 5108 ski EMIT gt 517 2 nd AA EM ECT y me u 2 748 amp R2 1 8 7 Moist i4 pgi 1008 41102 RS 53 2 1 B 748 3 14K 8 4 V m PR 5 fa 547 H 2 b 45 8 38 6 2 8 12V Vpp TEST 5 2 D4 m E Q 28V oj a 26 ial c hs cy BATTERY eek g Lm358 6 su TEST 7 4 2 5 3 nenn RZ 244 2 R 182K aa Timer 12lppg PH I mu ur s 21 Temp level Ee 51K K1 10K i PB4 RESET T Pi OSC IN OSC OUT e 10K er C M1 4 Temp2. UR 9 Block ne 9 Sealino LUMCHON er leiser lassen 10 Layout Timer board pe Ve peto Ex ea Cos PRA Vo xe 11 Circuipdescerption Timer Doan ER sie 11 Circuit diagram C ais ert 12 Trouble 2 essentiellen else Marie 13 Spare parts lst Power Unit ai 14 Manual Handle ss ee 15 Spare parts Ergonomic Sealing Handle MSH II sese enne enne 16 Spare parts Ist Automate handle ai sul 17 Technical Alea qe ie reeds 18 Warranty CC 18 ni 19 CR6 User s manual Features Biosealer CR6 is a battery operated sealing unit for PVC tubes With new and fully charged batteries it manages more than 750 seals 500 with automatic handle on 4 5 mm PVC tubes The high capacity makes it suitable to use CR6 both in donation rooms and laboratories Biosealer CR6 is comprised of 3 units e Manual sealing handle type 1 or ergonomic sealing handle type MSH II or automatic handle ASH e Power unit with batteries RF generator and a control unit monitored by a microprocessor e Battery charger Optional there is a carry bag for mobile use CR6 User s manual Function Sealin
3. description Biosealer CR6 consists of a radio frequency RF generator operating at 40 68 MHz with a maximum effect of 80W RF generator 01 is a complete module mounted in the power unit 01 is provided with current 24 V by batteries with serial coupling The batteries do not need maintenance and are charged with 28 VDC from an external battery charger Note Due to regulations of maximum radiation at other frequencies than 40 68 MHz the HFG 01 module is soldered up and shall be regarded as a component It can not and it is not allowed to be adjusted or repaired by anyone else than the manufacturer In the event of malfunction of HFG 01 it must be sent to the manufacturer for repair The voltage that occurs during sealing may cause burn damages if someone touches the fixed electrode during the sealing period Therefore it is absolutely necessary to turn off the power before cleaning or service of any of the units Block diagram Voltage regulator Temperature control Dampcontrol Batterytest Solenoid control 24 VDC Signal cable to automatic handle RF outlet CR6 User s manual Sealing function The sealing function is controlled by the timer board mounted in the front of the power unit The timer board consists of a microprocessor which governs all functions When the sealing handle is pressed the connection from the central conductor in the coax cable to ground is rele
4. in the circuit description above The tube is damp dry it The electrodes are not parallel Contact service personnel Check that the coax cable is the right type the length must be 1 9m for bench unit and sealing handle typl Ergonomic sealing handle has a special type coax cable Note Ljungberg amp K gel AB will supply more detailed service instructions with component lists and trouble shooting guides on request 13 CR6 User s manual 9 30601 00 9 30602 00 9 30603 00 9 30604 00 9 30605 00 9 30606 00 9 30607 00 9 30608 00 9 30609 00 9 30610 00 9 30611 00 9 30612 00 9 30613 00 9 30614 00 9 30615 0 14 Spare parts list Power Unit 0 402 49 0 BATTERY x 2 BATTERY CLAMP BOTTOM PLATE POWER UNIT BATTERY CHARGER INLET CABLE COAX STANDARD FOR HF UNIT RUBBER FEET x 4 RUBBER FEET FOR BATTERY POSITIONING x 2 HOLDER FOR PC BOARD POWER PANEL SWITCH TIMER LOGIC PC BOARD COWER LID FOR TIME ADJUST RF UNIT COVER POWER UNIT INTERNAL POWER SUPPLY CABLE NOT IN PICTURE INTERNAL SIGNAL CABLE WITH SOLENOID CONTACT NOT IN PICTURE CR6 User s manual Spare parts list Manual handle 9 32401 00 Cover 9 32402 00 BNC chassis female contact 9 32403 00 Switch mom close 9 32404 00 Internal coax cable 9 32405 00 Coil incl delrin core and dim glowing lamp 9 32406 00 Dim glowing lamp 9 32408 00 Plate spring 9 32409 00 Handle 9 324 10 00 9 32411 00 9 32413 00 9 32
5. limit mi Volt DC r 10K 45 x 12 4 4X10K b c 2 5 I 60 7 PROJEKT PD 6 amp ys MONSTERKORTNA N RKORTNR Abelko 4325 02 E R28 BESKRIV alo 199 TIMER KORT TR 6 1 T KONSTR RIT aan CADSYSTEM FIL DATUM RIT NR EEDESIGNER 532582 2000 11 16 5 4610 43 5 92 11 CR6 User s manual Circuit diagram CR6 Inlet 28V DC SIGNAL CABLE T Switch On Off Inlet card OME Lng e 55 Fiter D PIC RUE 300 7 s Battery 12V 2Ah Contact Battery 12V 2Ah NTC 47K 12 e Bon Cleo CR6 User s manual Trouble shooting Sealing does not start and the diode Sealing is not lit when the handle is pressed The diode Sealing is lit but not the lamp on the handle The diode Temp Alarm is lit and sealing does not start The diode Sealing flashes and sealing does not start Sparks appear by the electrodes during sealing The seal is done but with bad quality leakage may appear Change the coax cable Test another handle Change the timer board Test another handle Change the coax cable Control the cables to the RF generator Change the RF generator The RF generator is overheated Let it cool down until the alarm is turned off Control set alarm level on the timer board see table
6. multicoloured diode on the power unit is lit It shows green when the remaining capacity of the battery is 70 100 orange for 25 70 and red when the capacity is lower than 25 4 A new seal can be made immediately after the yellow LED sealing has been turned off Note e Never have a shorter distance than 5 cm between two seals Otherwise the pressure in the tube may cause leakage e Never stretch the tube during sealing since this may cause leakage e Manual handle Continuous sealing with an interval of 1 seal sec during several minutes can cause overheating of the power unit or the electrodes with a declined quality of the seals or cause temp alarm on the power unit Always use the delivered standard coax cable 1 9 m If a longer cable is needed 4 2 m or 9 1m shall be used see list of spare parts Note Ergonomic sealing handle has a special coax cable not compatible with standard coax cable Automatic handle Continuous sealing with an interval of less then one minute or more then 10 seals a minute can cause overheating and weakening of the solenoid which may result that the tube is not squeezed together properly Red LED on the handle indicates overheating If overheating occurs stop sealing immediately Wait 5 minutes after the red LED has switch off before start sealing e Sealing can be done with or without the charger connected to mains power CR6 User s manual Battery test Battery test can be done at any ti
7. 414 00 9 32415 00 9 32416 19 9 32416 42 9 32416 91 9 32417 00 15 CR6 User s manual Spare parts Ergonomic Sealing Handle MSH II 9 35411 00 9 35413 00 9 35414 00 9 35405 00 Internal coax cable with 9 34515 00 SMA contact 9 35407 00 Screen plate bottom 9 35417 00 9 35408 00 Screen plate top 9 35418 00 9 35409 00 Pushing knob 9 35419 16 9 35410 00 Pull back spring 16 Pushing spring Piston complete incl coil Moving electrode Fixed electrode PC board complete incl micro switch Not in picture 3 Socket head cap screw for screen plates Screw Torx T25x8 Screw Torx T30x8 Coax cable coiled 120cm max 160 cm drawn out Not in picture CR6 User s manual Spare parts list Automatic handle 9 34402 00 Chassis complete 9 34403 00 Coaxial Signal cable 9 34404 00 Rear cover not in picture 9 34405 00 Moving electrode 9 32406 00 Fixed electrode 17 CR6 User s manual Technical data Batteries 2x12V 2Ah Lead acid Internal fuse Overload protection type PTC self recovery Effect consumption 170W maximum effect Sealing time Adjustable 0 5 5 sec Frequency 40 68 MHz crystal controlled Output effect 90W 50Q maximum effect Dimensions 266x119x88 mm LxWxH incl rf outlet Weight 3 1 Kg incl batteries Rel Humidity incl storage and transport 10 9596 not condensing Working temperature 10 40 Storage and transpor tation tem
8. Biosealer CR6 User s manual and Technical reference Ljungberg amp K gel AB CR6_USER_manual DOC Rev 2012 11 09 CR6 User s manual Important This user s manual is written for the person responsible for the operation of Biosealer CR6 The operational methods and routines are developed and tested to ensure a reliable safe and effective operation of CR6 It is important that the operator has studied and understood the contents of this manual before using CR6 AN This instrument is a sealing equipment using radio frequency for welding and the electrical emission at the operating frequency 40 68 MHz is high Make sure that other instruments and equipment near the sealing unit can withstand this emission Never touch the electrodes with your fingers during the sealing period This may cause burn damages Electrical safety Only use battery chargers approved for CR6 and ensure that the chargers are marked with accurate AC line voltage Batteries The batteries used in CR6 contains lead and worn out batteries must be left to a recycling station A Pb Disposal of CR6 Biosealer CR6 contains electronic components which are classified as dangerous for the environment and the equipment must be left to a recycling station when disposed Abelko Innovation is committed to develop high quality equipment and technical services to all our customers We welcome any inputs on technical issues that a
9. ased and a DC voltage of 12 V is supplied from the timer board This voltage is recognized by the microprocessor input PBO on the timer card The processor first checks if there is any leakage of current between the electrodes if so this indicates damp on the tube The limit is set to 5A which corresponds to 2 5 V at input on the processor If the value exceeds this limit the seal is cancelled and an indication is given by the yellow diode sealing which is flashing This means that the tube is damp and that there is a risk for sparking and leakage If no damp is found the transistor T4 turns on to activate the solenoid of automatic handle if connected This signal is on for about 150 ms to get the tube squeezed together properly before the RF is turned on The RF generator is turned on by transistor T3 and keeps it on during the period determined by the timer potentiometer P1 Thereafter the RF is turned off by T3 and 250 ms later the solenoid is turned off by T4 About 100 msec before the RF is turned off the battery capacity is measured with the input PB2 on the microprocessor After completed sealing the diode for the battery is lit and during 3 sec the capacity is shown Green light for 70 100 left green red light for 25 70 and red light if the capacity is below 25 The capacity of the batteries also can be tested before sealing by pushing the batt test button at the front of the power unit The microprocessor then discharg
10. cision and if wished by the client will repair the equipment for normal rate An estimated price can be given on request 18 CR6 User s manual MDD declaration DECLARATION OF CONFORMITY according to the Medical Devices Directive 93 42 EEC STANDARDS TO WHICH CONFORMITY IS DECLARED EN 60 601 1 SEMKO certificate 9701013 EN 60 601 1 2 Enator test report TR 976027 Including EN 55011 Kl B EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 Manufacturer Abelko Innovation Address 972 54 Lulea Telephone 46 920 220360 Telefax 46 920 220068 Marketing Ljungberg amp K gel AB Address Box 1032 251 10 Helsingborg Telephone 46 042 139860 Telefax 46 042 132181 Type of Equipment Tube sealer Model CR6 Product class Class 1 I the undersigned hereby declare that the equipment specified above conforms to the above Directive and Standards Date of issue 5 May 2014 They wurden Thommy Lundstrom Position title President 19 CR6 User s manual Ljungberg amp K gel AB 20
11. e the batteries with approximately 0 5 A during 0 5 sec with transistor T7 and resistor R19 and measures the voltage at input PB5 and indication is given in the same way as described above The temperature of the RF module is measured with a termistor mounted on the rear part above the RF module If the temperature exceeds predetermined value set to 60 C at factory the start of sealing is cancelled and the red diode Temp alarm is lit If the electrodes are shortened during sealing the RF generator immediately is stopped 10 CR6 User s manual Layout Timer board 52 Abelko 4325 02 D4 D3 DAT 001116 1 Y LT M E GT Ti x1 Circuit description Timer board
12. g is done in about 1 sec and the width of the seal is about 3 mm with a marking in the middle which makes it easier to pull the tubes apart Before sealing the microprocessor controlled timer board checks that the tube not is damp to avoid sparks and thereby leakage After each seal a multicoloured diode is lit The diode indicates the remaining capacity of the batteries This can also be checked before sealing with the push button at the front of the power unit Operation 1 Ensure that the power is off and thereafter connect the sealing handle 2 Turn the power on and place the PVC tube between the electrodes Manual handle Press the handle The sealing automatically starts and two indications are given The yellow diode sealing on the power unit is lit and the orange lamp indicating high frequency power on the handle is lit The intensity of the orange lamp is reduced during the sealing and is turned off when the seal is completed Wait a short moment 0 5 sec after the indication is turned off to let the seal cool down before releasing the tube The yellow diode is also turned off when the seal is completed Automatic handle Push the start button The sealing automatically starts and two indications is given The yellow LED sealing on the power unit is lit and the green LED indicating high frequency power on the handle is lit The green and the yellow LED is turned off when the seal is completed 3 Immediately after the sealing the
13. me by pressing the button batt test The batt status indicator will show the battery capacity in the same way as after each seal with green light for 70 100 orange light for 25 70 and red light when capacity is less then 25 Temperature alarm If the temperature of the high frequency generator exceeds predetermined alarm level in factory set to 60 C the diode Temp alarm is lit Sealing can not be done before the RF generator has cooled and the diode is turned off Timer setting If the RF is turned off before the seal is completed the timer must be increased A thicker tube normally demands a longer seal time The time can be set between 0 5 5 seconds with the potentiometer under behind the lid to the right of LED sealing Avoid setting the timer too long since this will decrease battery capacity and heat up the electrodes Remove the lid 1 Adjust time with a small screw driver Clockwise turn increase time 2 Replace the lid when ready Maintenance and service The maintenance that can be done by the operator is limited to cleaning All other service must be done by an approved service personnel The power unit and the handle can be cleaned with a mild soap solution AN Always turn off the power unit and disconnect the battery charger from the AC line before cleaning the equipment Cleaning the electrodes Manual handle typel Remove the coaxial cable Unscrew the 2 screws to the plastic cover and rem
14. ove it Clean the electrodes with distilled water and dry with a soft cloth Replace the coax cable Ergonomic Handle 1 Remove the coaxial cable from the handle unit 2 Remove the protective cover by first pressing the front down as shown in the figure CR6 User s manual 3 Then pull the cover forwards 4 Clean both electrodes with distilled water 5 Dry up the electrodes carefully with a soft and lint free cloth 6 Replace the coax cable Automatic handle Remove cover and clean the electrodes with distilled water and dry with a soft cloth Charging batteries AN Only battery chargers intended for charging of CR6 and approved by Ljungberg amp K gel are allowed to be used 1 Check the type marking sign that the power of the charger corresponds to the local AC line voltage 2 Connect the charger to the AC line and the low voltage connector to the input at the back side of the CR6 marked Charger Inlet It is allowed to make the connections in the reverse order A battery which has a capacity of 25 is fully loaded within 8 hours Always have the charger connected to CR6 when it is not used mobile Sealing can be done when the charger is connected It lacks significance whether CR6 is turned on or off during charging ND tA A Do not let the capacity of the batteries be reduced to more than 25 since this will shorten the life length of the batteries 8 The life leng
15. perature 40 50 The life length of the batteries is shortened at high temperatures Operation Manual handle Recommended max 1 seal each 3 rd sec during continuous use Automatic handle Recommended max 1 seal each minute during continuous use or max 10 seals during 1 minute and then rest for 5 minutes Symbol Protection against electrical chock class II type B Warranty LJUNGBERG amp KOGEL AB L amp K hereby guarantees the original buyer that Biosealer CR 6 is manufactured in a professional and quality manner and will be free from all faults during a period of one year from the date of delivery from L amp K The warranty includes equipment and components that proves to have faults during the warranty period L amp K will without cost for the customer repair or replace the equipment that is faulty The warranty is not valid for the batteries since they are considered to be expendable supplies The warranty is not valid if the equipment has been repaired by anyone else than qualified personnel that is approved by L amp K The warranty is not valid if the equipment has been changed in any way that according to L amp K s opinion affects the reliability or stability of the instrument The warranty is not valid when the serial number has been changed crossed over or been removed or if the fault has been caused by misuse or abnormal use In these cases L amp K or L amp K s representative will inform the customer about the de
16. re encountered so that they can be resolved quickly and in the most appropriate manner Please submit your comments feedbacks through your local distributors or alternatively email us directly at info 9 abelko se Rev history 2007 01 11 Warranty is nor valid for batteries 2009 05 13 Ergonomic sealing handle included 2009 11 03 TI P16 coax cable new art no 2010 08 13 TI P 5 Sealing can be done with or without the charger connected to mains power 2012 11 09 JA Added Abelko Innovation commitment concerning technical feedback 2014 05 05 DC Address in DoC updated CR6 User s manual Table of contents 8307 65 a faut etae n ER RR STREET RANK STATE 2 Hlectrical safety HT H 2 bases Ener 2 Disposal or RO elek rn Et 2 Features rM PM na 4 5 Operation Ed ec ashanti dut e aon DE 5 BAR de UR ns sl 6 TeHiperature ala ne a ee een Rea 6 Timer setting uses Label 6 Maintenance and servicen een eisen 6 Cl aning th elect GEES ensure tac neis amas 6 Chars ne baleries ne Raser 7 Chane of batteries isse t ee AASE Eh 8 Technical description ze DU
17. th of the batteries depends mainly on the surrounding temperature and as a guideline the life length at 25 C temperature is 3 5 years and at 35 C temperature it is 1 2 years Repeated discharging of the batteries below 25 reduces the life length CR6 User s manual Change of batteries x Pb AN Change of batteries must be done by approved service personnel The battery charger and the handle shall be disconnected when the batteries are changed The batteries used in CR6 contains lead and worn out batteries must be left to a recycling station When the battery capacity begins to be insufficient for sealing during one day the batteries have to be changed BR N clamp 6 Attach the cover Unscrew the 4 screws for the cover to the power unit and remove the cover Loosen the connections to the batteries and carefully note how they are placed Unscrew the 2 screws for the battery clamp and remove the batteries Replace the batteries with new batteries of same model see technical data and attach the battery Connect the cables in the same way as they were before the changing of the batteries Batteries location and connection HFG 01 Wrong connection of the batteries may cause that the cables get over heated and that the RF generator or the control card is damaged CR6 User s manual Technical
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