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Conductivity

1. A t je A Y SANITARY TEL IFPOM CASKET pa M cod TH pu SENSOR Figure 7 Sanitary Mounting 5000TC Series Toroidal Electrodeless Conductivity Sensors Basic Mounting Specifications PRESSURE psig 300 250 4 NOTE Rating limited by hardware material 200 4 150 100 50 0o A 10 O 10 20 30 40 50 60 70 80 90 10011 TEMPERATURE C PVDF Mounting Hardware all Sensor Materials 300 D 2507 NOTE Rating limited by hardware material 2 2004 cc T 150 09 9 100 LLI T 507 0 1 10 0 10 20 30 40 50 60 70 80 90 100110120 TEMPERATURE C 316 Stainless Steel Mounting Hardware 300 250 PEEK and PFA Teflon 2 C 150 7 o le x wm 100 cc Y pvor a 50 NOTE Rating limited by sensor material P Se ay Eg ER EE NE see ee SUNL PEN EE CPVC Mounting Hardware all Sensor Materials psig 10 0 TEMPERATURE C 10 20 30 40 50 60 70 80 90 100110120130140 150 316 Stainless Steel Sanitary Mounting Hardware 300 PRESSURE 250 200 With Polypropylene Sensor 1504 1004 225 psig 50 0 10 0 10 20 30 40 50 60 70 80 90 100110120 TEMPERATURE C 316 Stainless Steel Sanitary Mounting Hardware PRESSURE psig With PVDF Sensor 3004 2504 2004 150 100 504 UE a 10 0 10 20 30 40 50 60 70 80 90 100110120 TEMPERATURE C 316 Stainless Ste
2. Display Accuracy Conductivity Resistivity Greater of 2 counts or 0 5 of reading Concentration 0 5 of reading Temperature 0 1 C from 10 to 99 9 C 1 C from 100 to 140 C Display Resolution 4 digits floating decimal point Process Temperature 10 C to 140 C 14 F to 284 F Electronics Module Ambient Temperature 20 C to 85 C 4 F to 185 F Output Type 4 20 mA 2 wire loop powered Output Calibration 4 20 mA Cell Constant and Cell Calibration Factor Input Automatic from EEPROM in Conductivity Cell Output Loop Cable Connection M12 Type Output Loop User Termination Tinned leads on cord set or customer supplied cable Cable Lengths Remote Sensor Output 20 feet cable integral to conductivity cell 20 feet or 50 feet Power 16 42 Vdc 23mA max Maximum load resistance 250 ohms at 16 Vdc 600 ohms at 24 Vdc 1400 ohms at 42 Vdc Local Display and Buttons LCD 4 digit 7 segment Engineering Units Labels uS cm mS cm MQ cm ppm TDS ppb TDS ppt TDS Calibration Options Cal Trim Factor 1 Point Cal Solution Solution Temperature Compensation Acid Cation Ammonia Salt Neutral Salts NaCl HCl NaOH H2SO4 and None for USP24 Conformance Diagnostics Sensor and electronics Case Weatherproof corrosion resistant plastic housing Approvals CE Mark for Industrial Applicati
3. Electronics Module Integral Electronics Sensor Design The DirectLine electronics module is loop powered by 16 42 Vdc source and will modulate its supply current from 4 20 mA depending upon the conductivity value sensed by the cell The output cable connects to the electronics module by a waterproof connector The DirectLine sensor s output cable connector is a standard M12 type receptacle The M12 receptacle easily connects to a cord set with an M12 connector or an M12 field wiring connector and customer supplied cable The DL423 module quickly attaches to the cell and is easily locked in place for assured safety and reliability during operation The cell can be removed from the module safely without disrupting power to the electronics Remote Mounting Applications For special mounting applications a remote electronics module option is available The remote electronics module is mounted on a 2 inch pipe wall or DIN rail The remote sensor cable directly connects the electronics module to the sensor with a submersible connector The remote sensor cable is available in 20 ft and is integral with the conductivity cell Operator Interface The DirectLine electronics module configuration calibration and maintenance functions are performed locally from three buttons and a 4 digit 7 segment LCD display on the front side of the electronics module The process variable temperature if available and any error diagnostics are viewab
4. Remote Mounting C onnector Conductivi probe a Remote Mounting Connector Dissolved Oxygen TABLE Ill REMOTE MOUN TING OPTIONS lA lo lolo Remote Mounting Oe e TABLE IV OPTIONS Tagging Linen CustomerID Tag 3 lines w22 characters line SS Customer ID Tag 3 lines w22 characterfine Calibration amp Conformance Certificates Notes 1 Customer supplies cordset or cable with M12 connecter Suppliers amp P Ns include Phoenix Contact Turck Dord set 8SAC 3P 5 0 PUR M12FSSH Stainless RKV4T 6 8618 SACC M12FS 4CON PG7 B8141 0 Cable 2 wire twisted shielded pair 2 Recommended cable is 2 wire twisted shielded pair RESTRICTIONS Restriction Available Only With Not Available With Letters Table Selection Table Selection LS A T e IT B ORDERING INSTRUCTIONS 1 Part numbers are provided to facilitate Distributor Stock Orders may be placed either by model selection or by part number Part numbers are shown within the model selection tables to assist with compatibility information Orders placed by model selection are systematically protected against incompatibility Compatibility assessment is the responsibility of the purchaser for orders placed by part number Items labeled as N A are not available via the stocking program and must be ordered by model selection DURADO DL423 DirectLine Sens
5. For immersion applications Y rigid or flexible plastic pipe can be added to the top of the cell up to 19 5 8m for the 20 cable up to 49 for the 50 cable When used in immersion applications temperature must not exceed 85 C Connections Integral cable The 4905 cell offers this options that provides a cell with a potted cable The cable and cell are one entity and cannot be separated This configuration can be used in all applications Quick disconnect cable The 4905 also offers this option that provides a cell with a potted receptacle The cable mates with this receptacle and must be purchased from Honeywell The cell and cable are separate entities This configuration cannot be used in immersion applications Industrial Electrolytic Conductivity Cells Specifications 4905 Series Cell For high corrosion resistance the 4905 Series Cells can be supplied with either nickel platinum or monel electrodes Application Insertion The 1 NPT male thread permits installation in a pipe or tank the cell can also be used as a laboratory dip type for batch sampling Immersion 1 2 rigid or flexible plastic pipe can be added to the top of the cell Temperatures must not exceed 85 C Up to 5 8 m 19 for the 20 cable up to 49 for the 50 cable Flow The cell can be installed directly into a process stream or used with a separately ordered 276127 Flow Chamber in a bypass stream Flow Velocity M
6. For insertion applications the 3 4 NPT male thread permits permanent installation in a pipe or tank the cell can also be used as a laboratory dip type for batch sampling For flow applications the cell can be installed directly into a process stream or used with a separately ordered 3 4 pipe tee in a by pass stream The cells have been designed to keep the electrodes and the temperature compensator immersed in the stream flow ensuring that the cell will respond quickly and accurately to changes in both solution concentration and temperature For sanitary clean in place CIP piping systems the 4974 cells include standard 1 1 2 or 2 CIP fittings suitable for food and beverage pharmaceutical and cosmetic or biotechnology industries Connections Integral cable The 4973 and 4974 cells offer this option that provides a cell with a potted cable The cable and cell are one entity and cannot be separated Model 4973 and 4974 cells are not designed for immersion mounting installations Quick disconnect cable Only the 4973 offers this option that provides a cell with a potted receptacle The cable mates with this receptacle The cell and cable are separate entities Industrial Electrolytic Conductivity Cells Specifications 4973 4974 Type Automatic Temperature Compensator Supplied on all cells Cell Constant 4973 4974 0 01 0 1 1 0 and 10 cm Maximum Temperature Limit 4973 140 C 284 F at r
7. DirectLine Sensor Module Honeywell DL423 DirectLine Module Direct 4 20 mA output eliminates need for dedicated analyzers or transmitters simplifying installation start up operation and maintenance tasks Integral electronics with local HMI simplifies installation and shortens calibration times Local display and keypad facilitates quick set up calibration and operational activities Trim value or 1 point solution calibration options accommodates individual calibration techniques and reduces calibration time DL4000 Low Cost DirectLine Conductivity Cells 2 Specifications DL4000 Conductivity Cell Cell Constants 0 1 1 0 and 10 0 Wetted Materials 0 1 and 1 0 Constants Body Epoxy Cell Electrode Graphite 1 0 Constant Body Epoxy Cell Electrode Platinum Temperature Rating 0 65 C 32 149 F Pressure Rating 4 8 bar 70 psig Temperature Compensator 8550 Ohm thermistor Cable Integral 20 length Dimensions 12 mm dia body 0 5 152 4 mm length 6 0 Mounting Gland o ring Buna N Size 34 NPT male thread Body Material Polypropylene DirectLine is a registered trademark of Honeywell For More Information Learn more about how Honeywell s DL4000 Low Cost DirectLine Conductivity Cells can be used in applications ranging from ultrapure water to acid base concentrations visit our website www honeywell com ps hfs or contact your Hon
8. Future fo Accessory Parts Part Number Mounting Kits Panel Mounting Kit 51205990 001 Pipe Wall Mounting Kit 51205988 001 Protective Hood requires pipe wall kit 51205989 001 HART Test Socket 51205991 001 Instruction Manual pH 70 82 25 92 Instruction Manual Toroidal Electrodeless Conductivity 70 82 25 96 Instruction Manual Contacting Conductivit 70 82 25 95 2 Wire Contacting Conductivity Transmitters 7 27 1 06 Note All dimensions in mm inches For Pg 13 5 threaded cable glands use only plastic glands Panel mount kit consisting of 4threaded sleeves Holes for O 1seal post mounting 4x Holes for T Control panel cutout x 138 x 138 mm DIN 43700 b 5 43 x 5 43 Control el 1 22 mm ET 0 04 0 87 Lor urbs uim LOLI Figure 6 Dimension Drawing for APT2000 and P N 51205990 001 Panel Mounting Kit 2 Wire Contacting Conductivity Transmitters Desnan Figure 7 Dimension Drawing for APT2000 with Wall or Pipe Mounting 2 Wire Contacting Conductivity Transmitters 9 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing
9. Time Less than 5 seconds Process Variable Range 0 000 to 9 999 uS cm 00 00 to 99 99 uS cm 000 0 to 999 9 uS cm 0000 to 9999 uS cm 0 000 to 9 999 mS cm 00 00 to 99 99 mS cm 000 0 to 999 9 mS cm 0 000 to 9 999 MO cm 00 00 to 99 99 MO cm 000 0 to 999 9 MO cm Salinity 0 0 96 to 45 0 0 C to 35 C Diagnostics Sensocheck Polarization detection and monitoring of cable capacitance can be switched off Sensor Standarization Entry of cell calibration factor with display of conductivity and temperature Temperature probe adjustment Sensoface Provides information on the electrode state via Sensocheck USP24 Software Software for on line water conductivity monitoring in the pharmaceutical industry Temperature Input Range 8550 Q Thermistor 10 0 C to 130 0 C 14 F to 266 F Pt100 1000 Q RTD 20 0 C to 4150 0 C 4 F to 302 F Resolution 0 1 C or 1 F Accuracy 0 5K Temperature Automatic Compensation using Pt 100 O or 1000 O RTD 8550 OThermistor or manual Compensation adjust Display LCD display 76 mm x 48 mm dimensions 3 x 1 7 8 7 segment Cond Value character height 17 mm 66 meas symbol 10 mm 4 Temperature character height 10 mm 4 meas symbol 7 mm 33 Sensoface with three states 5 status bars 16 pictographs symbols Red Alarm LED Security protection with four digit mode codes to access calibration and configuration op
10. and maintenance tasks Installation costs are also reduced because standard cable can be used for additional cable distances Automatic upload of cell constant and cell calibration factor from cell EEPROM reduces set up time Integral electronics with local HMI simplifies installation and shortens calibration times Modular plug in construction simplifies electrode replacements DL423 DirectLine Sensor Module for Conductivity Measurement Features Continued e Local display and keypad facilitates quick set up calibration and operational activities e 1 NPT conduit connection provides increased protection and noise immunity of output cable e Plug in modular design allows sensor to be safely removed and replaced without cycling power on the electronics module e Electronics and sensor diagnostics reduces troubleshooting times e Trim value or 1 point solution calibration options accommodates individual calibration techniques and reduces calibration time e Temperature Sensor calibration options for more accurate measurements e Playing card sized guide facilitates simple correct and consistent calibration and configuration e Watertight sensor connection for reliability in submersion applications e Global approvals including CE Mark for industrial applications UL General Purpose CSA General Purpose P66 Type 4x Enclosure FM Class l Div 1 I S FM Class I Div 2 non incendive field wiring
11. dairy pulp amp paper refinery metals and other industries The APT2000 s NEMA 4x and IP65 rated enclosure is specifically designed to meet the measurement needs of intrinsically safe non incendive and general purpose areas Honeywell toroidal conductivity cells or electrically compatible sensors can be used with the transmitter For bi directional remote monitoring control of the process the HART communications protocol is available as an option Description The Honeywell APT2000 series of transmitters offer the widest available selection of advanced features in a reliable and economical instrument Reliability First The advanced features of the APT2000 transmitter guarantee complete reliability The APT2000 continuously monitors sensor and transmitter electronics and immediately displays diagnostic information at the onset of a problem If an error or diagnostic is found the transmitter will indicate the appropriate error code or pictograph see Figure 2 blink a red LED and adjust the error current to 22 mA if desired A manual loop back check is available to test the integrity of the 4 20 mA output Quick Problem Assessment The APT2000 has a large front display for quick recognition of process parameters and diagnostics even at a distance Only the APT2000 employs visual feedback to quicken setup and maintenance times and to minimize errors made during calibrations Visual feedback refers to pictograph type characters th
12. output e Chemical e Robust tightly sealed plastic enclosure e Pharmaceutical e Wall pipe or panel mounting e Pulp and Paper e Easy installation with pre assembled empty enclosure and plug in terminals e Water Quality e Optical alarm signaling by blinking red LED e Metals 2 Wire Contacting Conductivity Transmitters Specifications Conductivity Input Display Range 0 2 uS cm Cell Constant to 1000 mS cm Cell Constant Accuracy Less than 1 of Measured Value or 0 4 uS cm Cell Constant whichever is greater Step Change Response Less than 5 seconds Time Process 0 000 to 9 999 uS cm 00 00 to 99 99 uS cm 000 0 to 999 9 uS cm 0000 to 9999 uS cm Variable Range 0 000 to 9 999 mS cm 00 00 to 99 99 mS cm 000 0 to 999 9 mS cm 0 000 to 9 999 MQ cm 00 00 to 99 99 MQ cm 000 0 to 999 9 MQ cm Salinity 0 0 to 45 0 0 C to 35 C Diagnostics Sensocheck Polarization detection and monitoring of cable capacitance can be switched off Sensor Standarization Entry of cell calibration factor with display of conductivity and temperature Temperature probe adjustment Sensoface Provides information on the electrode state via Sensocheck Monitors asymmetry potential slope and response time during calibration Temperature Input Range 8550 Q Thermistor 10 0 C to 4130 0 C 14 F to 266 F Pt100 1000 Q RTD 20 0 C to 150 0 C 4 F to 302
13. 10 and higher are platinized Flow Velocity Maximum 5 ft sec 1 5 m sec Leadwire 4909 PVC covered 22 gage shielded cable 20 long as specified If more than 20 is required use universal head cast aluminum head has 3 4 female NPT with 1 2 female adapter bushing junction box and appropriate length of cable Universal heads contain female conduit connection and terminals to accommodate cell and automatic Industrial Electrolytic Conductivity Cells temperature compensator connection Electrical Connections 6 leads with integral Automatic Temperature Compensator and EEPROM Top 4909 SS Insertion Removal Cell Assembly Bottom 4909 CPVC Plastic Insertion Removal Cell Assembly Specifications for 4909 316 SS Assembly Approvals Manufactured to comply with ASME boiler and pressure vessel code Section VIII Div 1 UG 101 CRN 0F11607 5C Pressure 1379 kPa 200 psig maximum at 140 C 284 F Maximum pressure for removal or insertion is 50 psig For CRN approval 80psig 140 C 284 F Temperature 140 C 284 F at 200 psig Process Connection 1 1 4 NPT male Insertion Depth Varies between 165 mm and 224 mm 6 5 and 8 8 from end of nipple depending on cell constant Overall Length From process connection 422 mm 16 6 521 mm 20 5 with junction head option Total Length Required for Cell Removal 1130 mm 44 5 1238 mm 50 5 with junction
14. N 51205990 001 Panel Mounting Kit 4 Wire Contacting Conductivity Analyzers Bracket kit consisting of Da self tappina screws 1 post mounting plate worm gear drive to DIN 3017 J For vertical or honzontal pos pipe mounting EC AA A Figure 6 Dimension Drawing for APT4000 with Wall or Pipe Mounting 4 Wire Contacting Conductivity Analyzers 10 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Sensoface is a registered trademark of Knick GmbH amp Co KG Germany For More Information Learn more about how Honeywell s 4 Wire Contacting Conductivity Analyzers can be used to measure conductivity resisti
15. Supply Voltage Figure 3 Load Power Supply Requirements Communications HART Protocol Digital communication via FSK modulation of the loop current Point to point connection Reading of measured values status messages and multidrop unit identification Read and write parameters Physical Enclosure Plastic enclosure made of PBT polybutylene terephthalate bluish gray RAL 7031 Mounting Wall Pipe or Panel Mount Dimensions H 144 mm W 144 mm D 105 mm H 5 67 W 5 67 D 4 13 Protection NEMA 4x and IP 65 Cable glands 3 breakthroughs for Pg 13 5 2 breakthroughs for NPT 1 2 or Rigid metallic conduit Weight Approximately 1 kg 2 2 Ib 2 Wire Toroidal Conductivity Transmitters Area Certifications Compliances Approvals FM Class 1 Div 2 Groups A D Data Retention Parameters and calibration data gt 10 years EEPROM RFI Suppression Immunity to ESD To EN 50 081 1 and EN 50 081 2 Ambient Conditions Operation Environmental temperature T4 20 C to 55 C 4 F to 131 F T6 20 C to 40 C 4 F to 104 F Transport and Storage temperature 20 C to 70 C 4 to 158 F o Yellow No Connection No Connection a o w o oO o Zz Send Receive m 3 vo Toroidal Conductivity Sensor Figure 4 APT2000TC Terminal Assignments 2 Wire Toroidal Conductivity Tra
16. Vibration 5 15 Hz disp 8 mm pk to pk 15 200 Hz accel 2G Standard Analog Output Two 0 20 or 4 20 mAdc 750 ohms max isolated from inputs ground and each other independently field assignable to any parameters and ranges Proportional to user set output range s of selected parameter s Optional Analog Output One 0 20 or 4 20 mAdc 750 ohms max isolated from inputs ground and each other Independently field assignable to any parameters and ranges Conirol Loop Outputs Optional Control Loops 2 standard one for each PV current pulse frequency or time proportional Control Loop Types PID Duplex On Off Auto tuning Accutune II fuzzy logic overshoot suppression applicable to both control loops Standard Alarm Control Relays Two SPDT Form C Relays Resistive Load Rating 4A 120 240 Vac Optional Additional Alarm Control Relays Two SPDT Form C Relays Resistive Load Rating 4A 120 240 Vac Alarm Control Settings Alarm on off control delay 0 100 seconds Alarm on off control deadbands individually set from 1 count to full scale for pH ORP and temperature On off cycle period 0 to 1000 seconds On off percent on time 0 to 100 196 resolution Setpoint and proportional band limit ranges 19 99 pH 1999 mV 10 to 130 C 1 count resolution DAT cycle period 1 to 1999 seconds PFT maximum frequency 1 to 200 pulses minute PFT pulse width 50 ms
17. adjustment Sensoface Provides information on the electrode state via Sensocheck Monitors asymmetry potential slope and response time during calibration Temperature Input Range Pt100 1000 Q RTD 100 K Q Thermistor 20 0 C to 150 0 C 4 F to 302 F Resolution Pt100 1000 Q RTD 100 K Q Thermistor 0 1 C or 1 F Accuracy Pt1000 Q RTD 0 5 C Pt100 Q RTD 1 C 100K Q Thermistor 0 5 C below 100 C less than 1 C above 100 C Temperature Automatic Compensation using Pt 100 2 1000 Q RTD or 100 K OThermistor or manual Compensation adjust Display LCD display 76 mm x 48 mm 3 x 1 7 8 dimensions 7 segment Cond Value character height 17 mm 0 66 meas symbol 10 mm 0 4 Temperature character height 10 mm 0 4 meas symbol 7 mm 0 33 Sensoface with three states 5 status bars 16 pictographs symbols Red Alarm LED Security protection with four digit mode codes to access calibration and configuration options Calibration Sensor Calibration by Cell Factor 0 100 to 19 99 Standardization Calibration by Transfer Ratio 1 00 to 99 99 Options Zero Point Air Calibration 0 5 mS cm offset low conductivity measurements Calibration by Standardizing Solution Test Mode Resistance measurement by use of fixed resistor temporarily inserted through the sensor bore Toroidal Conductivity Transmitters Area Certifications Compliances Approvals
18. and salinity in industrial processes within the chemical food amp dairy pulp amp paper refinery metals and other industries Analyzer APT4000 Contacting Conductivity Analyzer The Honeywell Analytical Process Analyzer APT 4000 Series2 continuously measures conductivity resistivity and salinity in industrial processes within the power chemical pharmaceutical pulp and paper and water quality industries Analyzer UDA2182 Multiple Input The latest advancement in analyzer technology This is the most versatile multiple input analyzer package on the market for measurement of pH ORP conductivity and dissolved oxygen Technical Information Industrial Electrolytic Conductivity Cells Series UDA2182 and APT Specifications 70 82 03 14 July 2009 Main Overview The specification of an Electrolytic Conductivity Cell requires careful consideration of the following factors 1 Appropriate Cell Constant determined by the analyzer or recorder used See instrument range table 2 Chemical resistance 3 Physical nature of mounting insertion immersion flow through insertion removal and laboratory type 4 Temperature pressure rating required 5 Integral automatic temperature compensator Determined by the analyzer or recorder used Appropriate Cell Constant Reference Information The choice of cell constant is determined by the measuring instrument and its range Cell constant The cell constant describes the c
19. denotes unrestricted availability KEY NUMBER Selection Availability Accessory Parts Part Number Mounting Kits Panel Mounting Kit 51205990 001 Pipe Wall Mounting Kit 51205988 001 Protective Hood requires pipe wall kit 51205989 001 Instruction Manual pH 70 82 25 103 Instruction Manual Toroidal Electrodeless Conductivity 70 82 25 104 Instruction Manual Contacting Conductivi 70 82 25 105 4 Wire Contacting Conductivity Analyzers E C20 09 69 07 49 3 9 03 2 Ce 69 9 8 CE E a E41 L3 L2 UN lm sd 9 e MAX RELAY CONTACT RATING AC lt 253 V lt 3A 750 VA DC lt 30V lt 3A lt 90 W RESISTIVE E 1 ERF NI CLI ZN2 G Tamb 20 to 55 C aa c WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER CE HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS WARNING BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BE PROVIDED AS PART OF THE INSTALLATION SEE INSTALLATION INSTRUCTION Made in Germany AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DECONNECT SOUPE COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DEBIONE 0000000000000 TTC te NON DANGEREUX 00000 0000000 F 2402COND NI CLI Div2 us 95 D T4 Figure 4 APT4000CC Terminal Assignments 4 Wire Contacting Conductivity Analyzers 8 Note All dimensions in mm inches For Pg 13 5 throaded cable glands glands cutout Figure 5 Dimension Drawing for APT4000 and P
20. during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application For More Information Learn more about how Honeywell s Industrial Electrolytic Conductivity cells are the most reliable in conductivity measurements visit our website www honeywell com ps hfs or contact your Honeywell account manager Honeywell Process Solutions 1860 West Rose Garden Lane 70 82 03 14 July 2009 Phoenix Arizona 85027 2010 Honeywell International Inc Tel 1 800 423 9883 or 1 800 343 0228 www honeywell com ps Honeywell Technical Information Toroidal Electrodeless Conductivity Sensors Series 5000TC Specifications 70 82 03 37 June 2000 Overview The Honeywell 5000TC toroidal electrodeless conductivity sensor measures the conductivity of solutions from 0 2 to 2000 millisiemens cm The sensors can be used for monitoring chemical concentration and salini
21. head option Wetted Materials 316 SS ball valve Viton amp Teflon internal sealing materials PES cell nickel platinum or monel electrodes as specified Weight 4 5kg 10 Ibs Specifications for 4909 CPVC Plastic Assembly Pressure and Temperature 862 kPa 125 psig maximum 5 C 23 F 621 kPa 90 psig maximum 50 C 122 F 345 kPa 50 psig maximum 80 C 176 F Process Connection 1 1 2 NPT male Purge Port Connection 1 4 NPT female Purge fluid temperature and pressure not to exceed 4909 CPVC temperature and pressure specifications Insertion Depth Varies between 114 mm and 173 mm 4 5 and 6 8 depending on cell constant For 152 mm 6 additional depth specify 074344 tube separately Overall Length From process connection 502 mm 19 7 564 mm 22 2 with junction head option Total Length Required for Cell Removal 914 mm 36 1067 mm 42 if 074344 tube is used Wetted Materials CPVC ball valve Viton Teflon amp EPDM internal sealing materials PES cell nickel platinum or monel electrodes as specified Weight 1 6 kg 3 5 Ib Industrial Electrolytic Conductivity Cells Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell
22. in industrial processes within the power chemical pharmaceutical pulp and paper and water quality industries The APT2000 s NEMA 4x and IP65 rated enclosure is specifically designed to meet the measurement needs of intrinsically safe non incendive and general purpose areas Honeywell conductivity cells or electrically compatible sensors can be used with the transmitter For bi directional remote monitoring control of the process the HART communications protocol is available as an option Description The Honeywell APT2000 series of transmitters offer the widest available selection of advanced features in a reliable and economical instrument Reliability First The advanced features of the APT2000 transmitter guarantee complete reliability The APT2000 continuously monitors sensor and transmitter electronics and immediately displays diagnostic information at the onset of a problem If an error or diagnostic is found the transmitter will indicate the appropriate error code or pictograph see Figure 2 blink a red LED and adjust the error current to 22 mA if desired A manual loop back check is available to test the integrity of the 4 20 mA output Foolproof Calibrations Each Honeywell conductivity cell comes supplied with one of four sensor factors 0 01 0 1 1 0 and 10 The lower cell constants are used for low conductivity water or resistivity measurements while the higher ones are used for higher conductivity water or salin
23. of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application For More Information Learn more about how Honeywell s UDA2182 Universal Dual Analyzer can offer more power flexibility and performance visit our website www honeywell com ps hfs or contact your Honeywell account manager Honeywell Honeywell Process Solutions 1860 West Rose Garden Lane 70 82 03 54 January 2009 Phoenix Arizona 85027 2010 Honeywell International Inc Tel 1 800 423 9883 or 1 800 343 0228 www honeywell com ps
24. relay source current output source monitor source math source auxiliary switch source PID TRV and PID remote setpoint e Digital variables can be an alarm disable remote setpoint select Tune Set2 select digital relay source logic in source auxiliary switch select PID TRC select PID RSP select and auto cycle start source Note 2 Web pages provide the following e Multiple language support e Guest accessibility for read only permission e Admin accessibility for read and write permission e Readings of Inputs Outputs and Relay Outputs e Status of Inputs Outputs and Alarms e Readings and Status of optional parameters control pharma and auto cycle e List of last twelve events e Network configuration including IP address subnet mask gateway etc e Email configuration for alarm event notification UDA2182 Universal Dual Analyzer Ul cone al Specifications Screen capture of the UDA2182 Analyzer Web page UDA2182 Dual Input Analyzer Display Graphical LCD with white LED Backlight Viewing Area 66 8 mm W X 35 5 mm H Dot Pixels 128 W X 64 H Display Ranges pH noh Temperature 10 to 110 C 14 to 230 F ORP 1600 to 1600 mV Conductivity 0 01 Cell 0 2 uS cm displayable to 200 uS cm 0 0 2 mS cm 0 2 000 ppb TDS 0 200 ppm TDS 0 1 Cell 0 20 uS cm displayable to 2000 uS cm 0 2 mS cm 0 2 000 ppb TDS 0 2 000 ppm TDS 1 0 Cell 0 200 uS cm displaya
25. the onset of a problem If an error or diagnostic is found the transmitter will indicate the appropriate error code or pictograph see Figure 2 blink a red LED and adjust the error current to 22 mA if desired A manual loop back check is available to test the integrity of the 4 20 mA output Quick Problem Assessment The APT4000 has a large front display for quick recognition of process parameters and diagnostics even at a distance Only the APT4000 employs visual feedback to quicken setup and maintenance times and to minimize errors made during calibrations Honeywell Honeywell mine CLI L D7n 25 66 a MEAS CAL ALARM WASH CONF FM APT4000 TC Figure 1 APT4000 TC Transmitter Visual feedback refers to pictograph type characters that appear on the display both to prompt and respond to operator and process changes Pictograph type characters also appear during problem conditions to report diagnostics for easy troubleshooting There is even a Sensoface pictograph that provides constant feedback to the operator on whether or not there is a problem with the cell These easily learned and recognized symbols make the APT4000 an easy to use instrument in any language Foolproof Calibrations Each Honeywell conductivity cell has unique measuring characteristics when shipped from the factory It is possible that these characteristics will vary slightly depending upon the installation as well For optimum accuracy a s
26. 0 Q RTD 1 C 100K Q Thermistor 0 5 C below 100 C less than 1 C above 100 C Temperature Automatic Compensation using Pt 1009 10009 RTD or 100 KO Thermistor or manual adjust Compensation Display LCD display 76 mm x 48 mm dimensions 3 x 1 7 8 7 segment Cond Value character height 17 mm 66 meas symbol 10 mm 4 Temperature character height 10 mm 4 meas symbol 7 mm 33 Sensoface with three states 5 status bars 16 pictographs symbols Red Alarm LED Security protection with four digit mode codes to access calibration and configuration options Calibration Sensor Calibration by Cell Factor 0 100 to 19 99 Standardization Calibration by Transfer Ratio 1 00 to 99 99 Options Zero Point Air Calibration 0 5 mS cm offset low conductivity measurements Calibration by Standardizing Solution Test Mode Resistance measurement by use of fixed resistor temporarily inserted through the sensor bore 2 Wire Toroidal Conductivity Transmitters Supply Output Output Current 4 mA to 20 mA 22 mA for error notification current loop floating 3 8 mA to 20 5 mA Supply Voltage 14 V to 42 V Imax 100 mA Pmax 0 8 W Overrange 22 mA for error messages Current Error lt 0 3 of current value 0 05 mA Current Source 3 80 mA to 22 0 mA Load Ohms 1500 13600hms at 42VDC Operating Region 12 0 VDC 18 0 24 0 30 0 36 0 42 0 Power
27. 3 kg These sensor mounting hardware assembly temperature ratings are limited by the hardware material maximum pressure and whether the assembly is supported or unsupported The CPVC insertion removal assembly must be supported with a bracket or strap if it is not installed vertically Honeywell e 3 MEAS CAL ALARM CONF 2 alan o APT2000 TC Conductivity Sensor 00 HORE c T1 c 2 hi tole hi Cit Leo E z T gt 2 E z w w Moe fl R o ea o v 25 eb Dux is c c 5 E z T o o o YT o oO o o o e z z z Suppl y Output Temp Send Receive Toroidal Figure 8 Honeywell APT2000TC Torodial Conductivity Transmitter Figure 9 5000TC Wiring Diagram for APT2000TC Transmitter Toroidal Electrodeless Conductivity Sensors Toroidal Conductivity Cells Model Selection Guide 51 52 16 54 Issue 1 Instructions e Make one selection from Table through IV e Adot denotes unrestricted availability Key Number KEY NUMBER Description Toroidal Electrodeless Conductivity Probe TABLE TABLE Il Sensor Material Type TABLE lll No Mounting Assembly CPVC Pipe PVC Junction Box PVDF Pipe PVC Junction Box 316 SS Union Adapter amp Standard 2 Tee 316 SS Union Adapter Only CPVC Union Adapter amp Standard 2 Tee CPVC Union Adapter Only PVDF Union Adapter amp Standard 2 Tee PVDF Union Adapter Only 316 SS Sanitary 2 Tee amp Heavy Duty Clamp 316 SS Inser
28. 4 0 4 kg 1 Ib Approvals 4973 Manufactured to comply with ASME boiler and pressure vessel code Section VIII Div 1 UG 101 CRN 0F11607 5C Flow Chambers for 4973 E 31079198 31055919 Flow Chambers ordered separately used with 4973 Cell for Sample Stream Measurements 055919 Max Flow 5 gpm at 40 psig Material PES Max Pressure 200 psig at 25 C Max Temperature 140 C at 5 psig Dimensions 38 mm x 222 mm 1 1 2 x 8 1 4 Sample Inlet 34 NPTM Sample Outlet 34 NPTF Industrial Electrolytic Conductivity Cells 4973 4974 Type Cell Port 34 NPTF 31079198 Max Flow 750 cc min Material 316 stainless steel Max Temperature 140 C Sample Inlet 1 8 NPTF Sample Outlet 1 8 NPTF Cell Port 4 NPTF Max Pressure 200 psig 1378 kPa Dimensions 38 mm 1 1 2 dia X 114 mm 4 1 2 4905 Type Cells Overview Constructed of PES and Ryton for high corrosion resistance 4905 Series cells can be supplied with nickel platinum or Monel depending on cell constant electrodes and will provide continuous reliable measurements at temperatures up to 140 C at pressures up to 250 psi For insertion applications the 1 NPT male thread permits installation in a pipe or tank for flow applications the cell can be installed directly into a process stream or used with a separately ordered 276127 Flow Chamber in a bypass stream
29. Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Teflon is a registered trademark of Dupont KYNAR is a registered trademark of PennWalt Corporation For More Information Learn more about how Honeywell s Toroidal Electrodeless Conductivity Sensors can satisfy your process needs from sensitive ultra pure water applications to highly conductive industrial processes visit our website www honeywell com ps hfs or contact your Honeywell account manager Honeywell Honeywell Process Solutions 1860 West Rose Garden Lane 70 82 03 37 June 2000 Phoenix Arizona 85027 2010 Honeywell International Inc Tel 1 800 423 9883 or 1 800 343 0228 www honeywell com ps Technical Information 2 Wire Contacting Conductivity Transmitters Series APT2000 Specifications 70 82 03 33 March 2001 Overview The Honeywell Analytical Process Transmitter APT 2000 Series transmitter is a two wire 24 Volt device that continuously measures conductivity resistivity and salinity
30. Conductivity Product Name Part No NUS Gels e eec RR 70 82 03 14 IT ATOrocliali onec tutt elis eet ON 70 82 03 37 Iransmitte ARTZ OOOcEomtactinaox omallic tivity sere racemes eee riee cere eae ees 70 82 03 33 TKANSKMItLS A M2 O OOM One ical eolit eR TREE TES 70 82 03 35 Directtme Contacting Conductivity aransmitten n an a 70 82 03 47 DirectlinmesContactingiCond ctivity eels eee mr tee re eee Ta 70 82 03 58 Analyze sca OOTOtrdaliomncd cuvity eee RT EEUU ES 70 82 03 42 Analyzer A Pra OOO omtactnatG Omellieti ity 7A tel yz Clemens ee eee ener eM E S 70 82 03 45 Analyzer DAA TS MUI UI e to t Mec ce erc etm rer DIM D C UL Mr CEU THE E EE 70 82 03 54 Product Summary Conductivity Proven technology for reliable measurements Honeywell offers a wide variety of conductivity cells analyzers controllers and transmitters to satisfy your process needs from sensitive ultra pure water applications to highly conductive industrial processes Our cells are constructed of rugged materials guaranteeing longer life All conductivity cells have integral temperature compensators that are compatible with Honeywell instrumentation Industrial Conductivity Cells Superior performance for all purpose applications Constructed of PES for high corrosion resistance Designed for continuous reliable measurements at temperatures up to 140 C and pressures up to 250 psig 5000TC Torodial Conductivity Cells Toroidal electrode less conductivity sensor me
31. Convertible Type Wetted Materials To simplify chemical resistance problems these sensors are constructed so that only one material is wetted by the process The wetted material is non conductive to insure that the sensor is electrically isolated from the process fluid The 5000TC sensors are available in four different material types PEEK PFA Teflon Polypropylene and PVDF Toroidal Electrodeless Conductivity Sensors PEEK Polyetheretherketone This material type is ideal for the broadest range of applications within the chemical pulp amp paper and refinery industries The only known materials to severely attack PEEK are very high concentrations of acids such as nitric or sulfuric It has a higher temperature capability than the Polypropylene or PVDF sensors PFA Teflon Perfluoroalkoxy Teflon This material type is ideal for extremely corrosive applications especially high concentrations of sodium hydroxide nitric acid sulfuric acid or hydrofluoric acid It has the highest temperature rating of the four sensor types It is also ideal for applications which have a tendency to coat the sensor Polypropylene This material type is ideal for wastewater applications where the temperatures and pressures are close to ambient and chemical compatibility is not a serious concern PVDF PolyVinylidene Fluoride also called KYNAR This material type is one of the most rigid and abrasion
32. DIN rail mounting Gray clip for G DIN rail mounting Mounting Kit View from End View from End Panel D Terminal Connectors Front View Front View U Style DIN Rail G Style DIN Rail Figure 5 Remote Mounting Hardware DL423 DirectLine Sensor Module for Conductivity Measurement Model Selection Guide Instructions Selectthe desiredk ey number The arrow to the right marks the selection available Make the desired selections from Tables through IV using the column below the proper array A dot denotes availability tll Iv Key Humber DirectLine S ensor Electronics Module Specify electrodes cells probes separate Selection Avail abilit pH 1 1 Foruse with Durafet Il Meredian Il Ze HPWW7OOO pH electrodes pLae1 ORP jForwewih ORP electrode Jipoj e ptas E DO PPM For use with DEsolved Oxygen ppm Probes ptaa fel DO PPB For use with Dissolved Oxygen ppb Probes pies TABLE OUTPUT CABLE GuiputC able f Integral or Remote Mounting Integral Mounting No cable or connector required Remote Mounting Cable G 086 m 20 ft of sensor cable Durafetll Remote Mounting Durafet onl 15 24m 50 ft of sensor cable Durafetll Remote Mounting Remote Main Remote Mounting C onnector Meredian Il p C em apa Remote Mounting C onnector Meredian II ORP onne ort m Remote Mounting Connector HPWODO supplied with sensor or m
33. F Resolution 0 1 C or 1 F Accuracy lt 05K Temperature Automatic Compensation using Pt 1009 or 10000 RTD 85500 Thermistor or manual adjust Compensation Display LCD display 76 mm x 48 mm dimensions 3 x 1 7 8 7 segment Cond Value character height 17 mm 66 meas symbol 10 mm 4 Temperature character height 10 mm 4 meas symbol 7 mm 33 Sensoface with three states 5 status bars 16 pictographs symbols Red Alarm LED Security protection with four digit mode codes to access calibration and configuration options Conductivity Range 1 II nstan 1 Cell Constant 0 01 Cell Constant 0 01 0 1 1 0 10 100 1 10 100 1000 4 amp 4 uS cm 39 mS cm gt Resistivity Range 0 1 Cell Constant 01 Cell Constan 100 10 1 0 0 1 0 01 fg 4 2 cm Figure 3 Optimal Cell Constant for Conductivity or Resistivity Ranges 2 Wire Contacting Conductivity Transmitters Supply Output Output Current 4 mA to 20 mA 22 mA for error notification current loop floating 3 8 mA to 20 5 mA Supply Voltage 12 V to 42 V Imax 100 mA Pmax 0 8 W Overrange 22 mA for error messages Current Error lt 0 3 of current value 0 05 mA Current Source 3 80 mA to 22 0 mA 1500 13600hms at42VDC Load Ohms Operating Region Without HART Communica
34. FM Class I Div 2 Groups A D Data Retention Parameters and calibration data gt 10 years EEPROM RFI Suppression Immunity to ESD To EN 50 081 1 and EN 50 081 2 Ambient Conditions Operation Environmental temperature T4 20 C to 55 C 4 F to 131 F T6 20 C to 40 C 4 F to 104 F Transport and Storage temperature 20 C to 70 C 4 F to 158 F Supply Output Output Current 0 mA or 4 mA to 20 mA current loop 10 V floating Supply Voltage 20 V to 253 V ac dc 45 Hz to 65 Hz 2 VA 1 5 W Overrange 22 mA for error messages Current Error lt 0 3 of current value 0 05 mA Current Source 3 80 mA to 22 0 mA Output Characteristic Linear or Logarithmic Minimum Span LIN 5 of the selected range LOG 1 decade Alarms Relays Contacts Alarm minimum SPST N O Hysteresis 0 2 of measured range Alarm maximum SPST N O Hysteresis 0 2 of measured range Diagnostic contact SPST N C Wash contact SPST N O Maximal AC lt 250 V lt 3A lt 750 VA Current Voltage DC lt 30 V lt 3A lt 90 W Physical Enclosure Plastic enclosure made of PBT polybutylene terephthalate bluish gray RAL 7031 Mounting Wall Pipe or Panel Mount Dimensions Height 144 mm 5 67 Width 144 mm 5 67 Depth 105 mm 4 13 Protection NEMA 4X IP65 Cable glands 3 breakthroughs for Pg 13 5 2 break
35. Guide for Conductivity Cells 4973 Type Should be quoted whenever possible for constants 0 01 to 10 cm When measuring deionized water where the cell has the potential of being exposed to regeneration acids and bases the 4973 cell with its titanium electrodes and rapid temperature response are preferred If a 4905 cell is used the platinum electrodes are best but the nickel except for Monel electrodes for the 0 1 constant electrodes are suitable and should be bid in a competitive situation 4905 Type Widest choice of cell constant should be quoted on all applications where 4973 is not applicable and for replacements 4909 Type Should be quoted when cell removal is required without disturbing the process Industrial Electrolytic Conductivity Cells Mounting Configurations Proper mounting of a cell is as important as any other parameter A cell improperly installed may not give an accurate indication of the true process conditions Careful consideration should be given to the mounting Insertion Cell can be mounted directly in process stream Location should be in rapid fluid motion and in a position that will prevent sediment accumulation Also suitable for lab use Immersion Cell can be mounted over a tank or open trough The cell should be completely immersed to avoid a false indication of high resistivity low conductivity or incomplete temperature compensator immersion Cells used in this type of installation should u
36. These cells are ruggedly constructed for reliable continuous measurement of electrolytic conductivity up to 140 C and 250 psig The DL4000 line of conductivity cells are used with the DL423 An integral or remote configuration is available depending on the process installation The integral conductivity cell design can be used for in line and flow cell types of installations For immersion or ball valve mountings a remote cell design is required The remote cell design employs a cable integral to the cell that is connected to the DirectLine Sensor Module The conductivity cell bodies are constructed of polyethersulfone PES for excellent corrosion resistance in a wide range of applications Cell constants are available for applications ranging from ultrapure water to acid base concentrations DL4000 Conductivity Cells have an EEPROM with the cell constant and cell calibration factor programmed into it These values are automatically uploaded into the DirectLine Sensor Module This eliminates the need for the user to manually do this and reduces configuration errors DL423 DirectLine Sensor Module for Conductivity Measurement Specifications Display Ranges Conductivity 0 to 2000 uS cm 0 to 20 00 mS cm 0 to 1000 mS cm Resistivity 0 to 20 00 MQ cm Total Dissolved Solids TDS 0 to 2000 ppm 0 to 2000 ppb 0 to 200ppt Concentration 0 to 20 00 Displayed Temperature Range 10 C to 140 C 14 F to 284 F
37. WH c o n O o c Ss o O o Temp Contacting Conductivity Cell Figure 5 APT2000CC Terminal Assignments 2 Wire Contacting Conductivity Transmitters Instructions e APT2000 Transmitter Offers Power Requirements 2 Wire 14 to 42 VDC Standard All models CE Compliant Standard NEMA 4X IP65 Three mounting types must be ordered separately 1 Panel Mount Kit 2 Pipe Wall Mount Kit 3 Protective Hood requires Pipe Wall Mount Kit Optional HART communications Approval Options 1 General Purpose also FM Class Div 2 Groups A D 2 Intrinsically Safe I FM Class Div 1 Groups A D CENELEC EEx ib ia 11C T6 T4 Select the desired key number The arrow to the right marks the selection available Make one selection from Tables using the column below the proper arrow A dot denotes unrestricted availability Key Number KEY NUMBER Selection Availability Description of Measurement Type pH ORP APT 2000 PH Glass Electrodes Internal pre amp used Durafet Il Electrodes Cap adapter is required Toroidal Electrodeless Conductivity APT 2000 TC Contacting Conductivity APT 2000 CC TABLE Communications Protocol None Analog 4 20 mA only HART Protocol TABLE ll Approvals General Purpose also FM Class l Div 2 Groups A D Intrinsically Safe FM Class Div 1 Groups A D CENELEC EEx ib ia IIC T6 T4 TABLE Ill Optional Equipment Users Manual English EL fe fe Future od
38. asures the conductivity of solutions from 0 2 to 2000 millisiemens cm The sensor can also be used for monitoring chemical concentration and salinity APT2000 Contacting Conductivity Transmitter Two wire 24 volt transmitter that continuously measures conductivity resistivity and salinity within the power chemical pharmaceutical pulp amp paper and water quality industries Continuously monitors sensor and transmitter electronics and immediately displays diagnostic information at the onset of a problem APT2000 Toroidal Conductivity Transmitter Honeywell toroidal conductivity cells or electrically compatible sensors can be used with the APT2000 transmitter Features a large front display for quick recognition of process parameters and diagnostics even at a distance DirectLine DL423 Contacting Conductivity Transmitter Released by Honeywell as part of a new generation of analytical measurement instruments This device s unique architecture combines the latest in microelectronics technology with the proven performance of a Honeywell conductivity cell providing unequaled savings during installation start up operation and maintenance DirectLine Contacting Conductivity Cells Intended for use with the Honeywell DL423 DirectLine Conductivity Module The sensor s durable epoxy body construction is ideal for light industrial applications Analyzer APT4000 Toroidal Conductivity Continuously measures conductivity chemical concentration
39. at appear on the display both to prompt and respond to operator and process changes Honeywell AIM cua 25 00 xc MEAS CAL ALARM CONF ll ro APMIOrED CAL CONF A ENTER APT2000 TC Figure 1 APT2000TC Transmitter Pictograph type characters also appear during problem conditions to report diagnostics for easy trouble shooting There is even a Sensoface pictograph that provides constant feedback to the operator on whether or not there is a problem with the cell These easily learned and recognized symbols make the APT2000 an easy to use instrument in any language Foolproof Calibrations Each Honeywell conductivity cell has unique measuring characteristics when shipped from the factory It is possible that these characteristics will vary slightly depending upon the installation as well For optimum accuracy a single point calibration in a known conductivity solution should be performed when a new cell is installed Further calibration adjustments are also available for enhanced accuracy in special applications 2 Wire Toroidal Conductivity Transmitters Works with a Variety of Cells The inputs to the APT2000 Series include the Honeywell 5000TC toroidal conductivity cells which feature a 1000 ohm Platinum RTD In addition a wide variety of other manufacturers toroidal conductivity cells are compatible Fully Certified The area certification for the ATP2000 TC is FM Class Div 2 Groups A D no
40. ated pressure 4974 130 C 266 F at rated pressure may be further limited by CIP gasket and clamp type Maximum Pressure Limit 4973 1724 kPa 250 psig at rated temperature 4974 1034 kPa 150 psig at rated temperature may be further limited by gasket and clamp type Insertion 4973 cells 3 4 NPT male thread for schedule 40 and 80 pipe 4974 cells 1 1 2 or 2 sanitary CIP fitting Insertion Depth 89 mm 3 1 2 for 1 10 and 0 01 constants from solution end of 3 4 NPT male thread 64 mm 2 1 2 for 0 1 constant Wetted Parts Cell body PES polyethersulfone Electrodes 0 01 and 0 1 constant titanium 1 0 and 10 0 constant high density graphite with Teflon guard 4974 series also includes food grade silicone rubber and polished 316 S S Lead wire 4973 4974 Integral PVC covered shielded 22 gage cable If more than 50 is required specify the junction box head and the required length of extension cable head has 3 4 female NPT with 1 2 female adapter bushing conduit connection For a separate junction box specify part number 31316260 and appropriate length of cable Electrical Connections 4973 Integral cable 6 leads with integral Automatic Temperature Compensator Quick disconnect option mating head with cable must be purchased from Honeywell 4974 Integral cable 6 leads with integral Automatic Temperature Compensator Weight 4973 0 2 kg 0 5 lb 497
41. aximum 10 ft sec 3 0 m sec Specifications Approvals Manufactured to comply with ASME boiler and pressure vessel code Section VIII Div 1 UG 101 CRN 0F11607 5C Cell Constants 4905 Model 0 01 0 1 1 0 10 and 50 cm Electrode Material Nickel Monel or platinum as specified Constants 10 and higher are platinized Leadwire 4905 PVC covered 22 gage shielded cable 20 or 50 long as specified If more than 50 is required select either the cast aluminum junction box head option or select the 50 option and the separate 31316260 cast iron junction box and additional length of leadwire as necessary Electrical 6 leads with integral Automatic Temperature Compensator Connections Integral cable 6 leads with integral Automatic Temperature Compensator Quick disconnect option mating head with cable must be purchased from Honeywell This option cannot be used in immersion applications Pressure 250 psig 140 C 284 F maximum Temperature 140 C 284 F maximum continuous the temperature limit for the A T C accuracy may be lower than the cell s material of construction temp limit Mounting 1 NPT male Insertion Depth 114 mm to 175 mm 4 5 to 6 9 depending on cell constant 112 mm or 224 mm 4 4 or 8 8 additional depth available on special order Wetted Materials Cell polyethersulfone Ryton Electrodes Nickel Platinum or Monel as specified Wei
42. b in order to maximize UDA Ethernet performance Configuration Ethernet parameters are configured via the front panel or web pages Modbus TCP IP Five simultaneous socket connections provide monitoring of inputs outputs statuses alarms and variables Provides writing of variables for remotely modifying parameter settings Modbus TCP IP Data Format IEEE floating point and 32 bit integer Word Swap configurable Web server multiple client support Web pages monitoring inputs outputs statuses alarms and events Multi language Email Alarm notification to eight email addresses These must be configured using web pages signed in as the administrator DHCP Dynamic Host Configuration Protocol selectable via web page or front panel Safety Compliance UL CSA General Purpose FM Approval for Class Div 2 CE Compliance CE Conformity Europe CE Mark on all models signifies compliance to EMC Directive UDA2182 Universal Dual Analyzer UDA2182 Dual Input Analyzer 84 336 EEC and LVD Directive 73 23 EEC EMC Classification Group 1 Class A ISM Equipment Method of Assessment Technical File EN61326 EN61010 1 Declaration of Conformity 51453667 Installation Rating Installation Category Overvoltage Category Category II Pollution Degree 2 Altitude 2000 m Case Dimensions 156 mm X 156 mm X 150 mm 6 14 X 6 14 X 5 91 Panel cutout 138 5 mm X 138 5 mm 5 45 X 5 45 Panel t
43. ble to 20 000 uS cm 0 20 mS cm 0 200 ppm TDS 0 20 ppt TDS 10 Cell 0 2 000 uS cm displayable to 99999 uS cm 0 200 mS cm 0 2 000 ppm TDS 0 200 ppt TDS 25 Cell 0 20 000 uS cm displayable to 99999 uS cm 0 500 mS cm 0 10 Concentration displayable to 20 50 Cell 0 20 000 uS cm displayable to 99999 uS cm 0 1 000 mS cm 0 20 Concentration Temperature 0 to 140 C 32 to 284 F Dissolved Oxygen 0 200 ppm 0 20 ppb 0 200 ppb 0 2000ppb Temperature 2 60 C 35 6 104 F must not freeze UDA2182 Universal Dual Analyzer UDA2182 Dual Input Analyzer Keypad 10 Button Membrane Switch w Directional Functionality UV Solvent Abrasion Resistant Case Material GE Valox 357 un reinforced thermoplastic polyester Performances Under reference operating Accuracy 0 5 of reading Output Accuracy 0 01 mA conditions Drift Negligible Repeatability 0 05 Temperature Accuracy pH and Conductivity Thermistor 0 1 C from 10 to 100 C 1 0 C from 101 to 140 C pH 1000 ohm RTD 0 4 C D O Thermistor 0 1 C from 2 to 60 C Reference Operating Conditions 25 1 C 10 40 RH 120 or 240 Vac Operating Ambient Temperature Conditions Operating 0 to 60 C 32 to 140 F Storage 30 to 70 C 22 to 158 F RH 5 to 90 max Non condensing up to 40 C 104 F For higher temperatures the RH specification is derated to maintain constant moisture content
44. bration history screen stores information on 128 calibration events with a date time stamp Power Requirements 90 264 Vac 47 63 Hz 15 VA Memory retained by E7PROM when power is off Wireless Interface Type Infrared IR Length of Link 0 1 M 0 15 Offset Baud Rate 9600 Data Format Modbus Protocol RS422 RS485 Modbus RTU Slave Communications Interface Optional Baud Rate 2400 4800 9600 19200 38400 57600 or 115200 selectable Data Format IEEE floating point and 32 bit integer Word Swap configurable Length of Link 2000 ft 600 m max with Belden 9271 Twinax Cable and 120 ohm termination resistors 4000 ft 1200 m max with Belden 8227 Twinax Cable and 100 ohm termination resistors Link Characteristics Two wire half duplex multi drop Modbus RTU protocol 15 drops maximum or up to 31 drops for shorter link length Modbus RTU slave Provides monitoring of inputs outputs statuses alarms and variables Provides writing of variables for remotely modifying parameter settings Ethernet TCP IP Communications Interface Optional Type 10 or 100 BaseT auto speed and auto polarity sensing Length of Link 330 ft 100 m maximum Use Shielded twisted pair Category 5 STP CAT5 Ethernet cable Link Characteristics Four wire plus shield single drop five hops maximum IP Address P Address is 192 168 1 254 as shipped from the factory Recommended network configuration Use Switch rather than Hu
45. compatible with electronic pulse type metering pumps Remote Preamplifier Input Option Optional input card to accept input signal from Honeywell digital preamplifiers Meridian Il 31075707 and 31022283 Durafet 31079288 and Cap Adapter cables pH Temperature Compensation Conventional compensation for changing electrode output Nernst response plus selectable solution temperature compensation for high purity water Calculated pH from Differential Conductivity User selectable when unit has two Conductivity inputs Used when ammonia or aminea is the water treatment chemical UDA2182 Universal Dual Analyzer UDA2182 Dual Input Analyzer Auto Buffer Recognition pH User Selectable Available Buffer Series NIST US and Euro Conductivity Compensations NaCl HCI H2504 PO4 NaOH NH3 Morpholine Pure Water Custom User Selectable Dissolved Oxygen Measurement Max flowrate probe 950 ml min with flow chamber no dependence on stirring or flowrate Atmospheric pressure 500 800 mm Hg with internal sensor for calibration Calibration with either Air or Sample Auto Clean Auto Cal Function Real time clock is used to set up cycles to initiate a cleaning and calibration sequence Cycle Set up is user configurable Event History Screen Event history screen stores 256 events with a description of the event and a Date time stamp Calibration History Screen Cali
46. d provide a 4 20 mA dc output proportional to conductivity The output of the DirectLine sensor connects directly to any host monitor or control device that accepts standard 4 20 mA inputs and provides external loop power including e Honeywell UDC3300 1 4 DIN Controller e UMC800 Controller e PLCs with analog inputs e DCS systems e A host of recorder controller products For conductivity cell submersion or special mounting applications the electronics module is also available in a remote mounting configuration Description The Honeywell DirectLine architecture consists of an electronics module integral to the conductivity cell This design eliminates the need and added cost of a separate analyzer or transmitter The electronics module is sealed in a plastic weatherproof corrosion resistant housing and is connected to the conductivity cell on one side and a 4 20 mA output cable on the other via waterproof connectors This housing design allows this system to be used in harsh environments where moisture and dust is a problem Honeywell For special mounting applications the remote mounting option connects the electronics module to the conductivity cell via a cable The electronics module is then mounted on a 2 inch pipe wall or DIN rail Figure 1 DirectLine DL423 Sensor Features Direct 4 20 mA output eliminates need for dedicated analyzers or transmitters simplifying installation start up operation
47. d with CE pure water cells 4974 sanitary cells 4905 general purpose cells and the 4909 insertion removal cells Easily Integrated The APT2000 Series transmitters can be continuously remote controlled via HART communications from a In addition a wide variety of other manufacturers conductivity cells are compatible handheld terminal or the control room This option enables additional visibility and control of the process Conductivity Temperature Cell Check Loop Alarm Current Setting Calibration Interval Response Time Display Process Variable Security Code Entry IH or SOOO Sensoface Measurement units 2 D 0 0 0 HR Conductivity Cell Data 08 88 BE Continue with ES ZA pu qu E ENTER Wait Hold State Bar for Active Intrument status Figure 2 APT2000CC Display Features Features e Integrated current source for simple checking of e Large display with easy to read 0 75 inch measured peripheral devices value a e Quick Response Time less than five seconds per e Simple operator interface with basic pictographs step change e Application in hazardous and safe areas Applications The APT2000CC transmitter is designed to meet the measurement needs of a number of industries including e HART bi directional communications protocol e Continuous diagnostics for monitoring calibration cell health and transmitter self test e Manual loopback check for integrity of 4 20 mA e Power
48. ective Hood requires pipe wall kit 51205989 001 HART Test Socket 51205991 001 Instruction Manual pH 70 82 25 92 Instruction Manual Toroidal Electrodeless Conductivity 70 82 25 96 Instruction Manual Contacting Conductivity 70 82 25 95 2 Wire Toroidal Conductivity Transmitters 4 1 06 Note All dimensions in mm inches For Pg 13 5 threaded cable glands use only plastic glands Panel mount kit consisting of span pieces 0 Aiveated sleeves amp 1seal Holes for wall mounting Control panel cutout 2x 138 x 138 mm DIN 43700 Ltda ur TN ss URI ee U j conil end 1 22 LI im 0 04 0 87 Figure 5 Dimension Drawing for APT2000 and P N 51205990 001 Panel Mounting Kit 2 Wire Toroidal Conductivity Transmitters oo Figure 6 Dimension Drawing for APT2000 with Wall or Pipe Mounting 2 Wire Toroidal Conductivity Transmitters 9 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The
49. ed and recognized symbols make the APT4000 an easy to use instrument in any language 4 Wire Contacting Conductivity Analyzers Foolproof Calibrations Each Honeywell conductivity cell comes supplied with one of four sensor factors 0 01 0 1 1 0 and 10 The lower cell constants are used for low conductivity water or resistivity measurements while the higher ones are used for higher conductivity water or salinity measurements Calibration of the cells is easy by either utilizing a factory determined calibration factor or performing a simple one point calibration Works with a Variety of Cells Inputs to the APT4000 Series include all Honeywell conductivity cell types with appropriate temperature compensator and cell constant These include the 4973 pure water cells 4974 sanitary cells 4905 general purpose cells and the 4909 insertion removal cells In addition a wide variety of other manufacturers conductivity cells are compatible Fully Certified Area certification for the ATP4000 is FM Class l Div 2 Groups A D nonincendive Each analyzer comes standard with CE Temperature Loop Current Conductivity Cell Check Security Code Entry O Sensoface Conductivity Cell Data Wait Hold State Active HH H HB Interval Response Time Ox O Measurement Units Continue with ENTER Bar for Instrument Status Figure 2 APT4000CC Series 2 Display Features Features e Large display with easy to read 0 75
50. el Data ES ZA OBB EB ew Wait Hold State Bar for Active Intrument status Figure 2 APT2000TC Display Features 2 Wire Toroidal Conductivity Transmitters Specifications Conductivity Input Conductivity Range 00 00 to 99 99 mS cm 000 0 to 999 9 mS cm 0000 to 1999 mS cm Concentration Range NaCl 0 26 3 by wt 0 C H2SO4 0 25 by wt 17 C 0 28 1 by wt 100 C 0 35 by wt 110 C HCI 0 17 by wt 20 C H2SOs 95 99 by wt 10 C 0 17 by wt 50 C 95 99 by wt 110 C NaOH 0 12 by wt 0 C HNO 0 28 by wt 20 C 0 22 by wt 100 C 0 28 by wt 50 C Salinity Range 0 0 to 45 0 0 C to 35 C Accuracy 1 of measured value 0 02 mS cm 1 of least significant digit Step Change Response Time Less than 5 seconds Diagnostics Sensocheck Polarization detection and monitoring of cable capacitance can be switched off Sensor Standarization Entry of cell calibration factor with display of conductivity and temperature Temperature probe adjustment Sensoface Provides information on the electrode state via Sensocheck Monitors asymmetry potential slope and response time during calibration Temperature Input Range Pt100 1000 2 RTD 100K Q Thermistor 20 0 C to 150 0 C 4 F to 302 F Resolution Pt100 1000 Q RTD 100K Q Thermistor 0 1 C or 1 F Accuracy Pt1000 Q RTD 0 5 C Pt10
51. el Sanitary Mounting Hardware With PFA Teflon Sensor 300 250 no e 200 LLI C 150 7 YN 100 Lu 60 sg et Fa Pa ap a nets ae Fy 10 0 10 20 30 40 50 60 70 80 90 100110120130140 150 TEMPERATURE C Ratings for the above Honeywell sensor and mounting hardware combinations are based upon water service More severe service may require a correction factor Includes immersion mount union adapter mount and sanitary mount Separate specifications are provided for the insertion removal device Sanitary mounting hardware ratings are for 51451248 001 hardware using the 51451257 001 heavy duty sanitary clamp Other hardware and clamp combinations may reduce the listed ratings 5000TC Series Toroidal Electrodeless Conductivity Sensors 6 Insertion Removal Mounting Specifications Wetted Materials Plastic Hardware Brass CPVC Teflon Valve Seats Viton O ring Seals Stainless Steel Hardware 316 Stainless Steel Teflon Valve Seats Viton O ring Seals Temperature Limits Plastic Hardware 23 to 176 F 5 to 80 C unsupported if installed vertically 23 F to 203 F 5 C to 95 C when supported with a bracket Stainless Steel Hardware 23 F to 203 F 5 C to 95 C supported or unsupported Pressure Limits Plastic Hardware 50 psi 90 C Stainless Steel Hardware 100 psi 90 C Net Hardware Weight Plastic Hardware 7 5 lbs 3 4 kg Stainless Steel Hardware 25 lbs 11
52. ell s geometry It is the length between electrodes divided by the effective sample area between them The standard 1 cm constant cell can be visualized as 2 plates of 1 cm area spaced 1 cm apart Other cell constants have different length area ratios Applying the cell constant to the measured resistance conductance converts it to resistivity conductivity a property of the fluid independent of the measuring apparatus and sample size Proper cell constant A variety of cell constants is needed to measure the complete range of electrolytic solutions from less than 1 0 ohms cm to greater than 18 megohms cm Honeywell For accuracy the measured resistance must be at a level that will give the best sensitivity for the measuring circuit At very low measured resistance polarization effects and leadwire resistance could affect accuracy Output Torque Full Travel Stroking time is avoided by choosing a cell constant which will raise the measured resistance to an acceptable level At very high resistance values leadwire capacitance can affect the accuracy This is avoided by selecting a cell that will lower the measured resistance to an acceptable level To measure high purity water a low cell constant is specified which lowers the measured resistance Conversely sulfuric acid may have a specific resistance of 1 0 ohm cm therefore a 50 constant cell should be used to raise the measured resistance to 50 ohms Selection
53. er to determine the suitability of the product in the application For More Information Learn more about how Honeywell s APT4000 Series Toroidal Conductivity Transmitters can continuously measure conductivity chemical concentration and salinity in industrial processes visit our website www honeywell com ps hfs or contact your Honeywell account manager Honeywell Process Solutions 70 82 03 42 1860 West Rose Garden Lane diet Phoenix Arizona 85027 O 2010 Honeywell International Inc Tel 1 800 423 9883 or 1 800 343 0228 www honeywell com ps Honeywell Technical Information 4 Wire Contacting Conductivity Analyzers Series APT4000 Specifications 70 82 03 45 October 2003 Overview The Honeywell Analytical Process Analyzer APT 4000 Series2 continuously measures conductivity resistivity and salinity in industrial processes within the power chemical pharmaceutical pulp and paper and water quality industries The APT4000 s NEMA 4X IP65 rated enclosure is specifically designed to meet the measurement needs of Class Division 2 non incendive and general purpose areas The analyzer can be used with Honeywell conductivity cells or electrically compatible sensors The analyzer has a universal 20 253 V ac dc 45 65 Hz power supply with one 4 20 mA output two high low alarm relays a diagnostic relay and a wash relay Software USP24 can be used on line for monitoring the conductivity of purified water or water for i
54. eywell account manager Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 Tel 1 800 423 9883 or 1 800 343 0228 www honeywell com ps Honeywell 70 82 03 58 September 2007 Q 2010 Honeywell International Inc Technical Information Toroidal Conductivity Transmitters Series APT4000 Specifications 70 82 03 42 March 2001 Overview The Honeywell Analytical Process Transmitter APT 4000 Series transmitter continuously measures conductivity chemical concentration and salinity in industrial processes within the chemical food and dairy pulp and paper refinery metals and other industries The APT4000 s NEMA 4X IP65 rated enclosure is specifically designed to meet the measurement needs of Class Division 2 non incendive and general purpose areas The transmitter can be used with Honeywell toroidal conductivity cells or electrically compatible sensors The transmitter has a universal 20 253 V ac dc 45 65 Hz power supply with one 4 20 mA output two high low alarm relays a diagnostic relay and a wash relay Description The Honeywell APT4000 series of transmitters offers the widest available selection of advanced features in a reliable and economical instrument Reliability First The advanced features of the APT4000 transmitter guarantee complete reliability The APT4000 continuously monitors sensor and transmitter electronics and immediately displays diagnostic information at
55. front and case permits use in applications where it may be subjected to moisture dust or hose down conditions CE Mark Conformity with 73 23 EEC Low Voltage Directive and 89 336 EEC the EMC Directive as a standard feature Approval Body Options General Purpose CSA certification and UL listing and FM CSA Class Div 2 is standard UDA2182 Universal Dual Analyzer Data Security Keyboard security protects configuration and calibration data accessed by a configurable 4 digit code Nonvolatile EEPROM memory assures data integrity during loss of power Calculated pH High purity water pH can be calculated from Specific and Cation conductivities to be used as a check on in line high purity water pH measurements Diagnostic Failsafe Outputs Continuous diagnostic routines detect failure modes trigger a failsafe output value and identify the failure to minimize troubleshooting time High Noise Immunity The controller is designed to provide reliable error free performance in industrial environments that often affect highly noise sensitive digital equipment Quality Support The UDA2182 is covered by an 18 month warranty and backed up by a toll free phone number for technical assistance US Only 24 6 Ho STO 10 32 HAC Auto Buffer Calibration for pH measurement the unit can be set up to recognize NIST US and Euro buffers and automatically select the standardize and slope values at the ca
56. g 316 SS or CPVC material i ORNS i 1 DM Hn 1 mu I d mp emp I TM Pun Wed BE eel wool 1 5 guy RN i E 275 Dra bemi m Ee Cognac E ita o oU rn M QUARO RH ROGA DP ML px e Set nd zo cue 1 us so Mei Ten eZ ie Figure 4 Immersion Mounting n INTERCONNECT INCHES e ABLE ALL DIMENSIONS quo i NOT INCLUDED TYPICALLY 50 FT E J JUNCTION BOX CALLUM INUM a i SENSOR CABLE ii 15 MN n ao FT Sed ean aan ENSO E INNER COLLAR E E REMOVAL Lo RETAINING GAP G EM LOCK RING F F Mex T 902 SENSOR 3 Bg EXTRACTED BUSHING b nus N BALL VALVE 1 4 TUBE FITTING VALVE J HOUSINGA 2 MAX Al E NSOF BALL VALVE INSERTED E re MAX SENSOR INSERTION 2 WPT DEFTH d EN NIPELE v SENSOR NOT INCLUDED p Figure 6 Insertion Removal Mounting CLEARANCE INCHES REQUIREO ALL DIMS mm FOR I SENSOR 1 TIHTI iE REMOVAL SORA 8 1 205 7 SENSOR CABLE LOCKRING UNION MIN FLANGE THICKNESS FOR 2 NPT THREAD ENGAGEMENT Figure 5 Union Adapter Mounting a CUDARINEE pa ML NS tm SENSOR kada un REMC T z PEDAL CAP fy 7 MCDUOED MIA SENSDE 38 Der om cue 224 LA 0 SET SRO 7 TOT MCLUCED 2 53 gaj PA q i bs
57. ght Approximately 0 45 kg 1 lb Industrial Electrolytic Conductivity Cells 6 Specifications MM t 4905 Cell with Junction Box Head f WC 4905 Cell ly o AO 1 D 4905 Cell for Immersion with Plastic Extension Pipe Supplied by User 276127 Flow Chamber Pressure 200 psig maximum 25 C 77 F Temperature 140 C 284 F maximum atmospheric pressure Flow 2 gpm 40 psig and atmospheric discharge Dimensions 38 mm 1 7 octagon x 222mm 8 34 long Sample Inlet 34 NPTM Sample Outlet 34 NPTF Cell Port 1 0 NPTF 4909 Type Cells Overview The plastic removal device is equipped with a purge port 4909 Cell Assemblies available in 316 Stainless Steel or to flush out any accumulated debris to aid in easy CPVC Plastic allow insertion or removal of the cell insertion or removal of the cell The replacement cell for a without interruption to the process 4909 assembly is a 4908 Two safety features a restraining mechanism and an internal safety stop provide protection to an operator for safe cell removal at pressures up to 50 psig with caution 4909 Series Cell Specifications General Cell Constants 0 01 0 1 1 0 10 and 50 cm Electrode Material Nickel Monel or platinum as specified Constants
58. gure 1 5000TC Convertible amp Sanitary Sensors Convertible Style The 5000TC convertible style toroidal sensor includes both a 34 and a Y fitting to allow direct fastening to the end of a pipe for either immersion mounting or a union mount adapter for a standard 2 pipe tee The convertible style can also be insertion mounted into a 2 ball valve assembly Convertible sensors are available in PEEK PVDF PFA Teflon and Polypropylene materials Sanitary Style The 5000TC sanitary style toroidal sensor includes a clean in place style fitting and is constructed of 3A approved materials It has an integral 2 sanitary mount flange which mates to Honeywell sanitary tee mounting hardware The sanitary style sensor includes a special cap and EPDM compound gasket The gasket is also available separately for mounting to a 2 sanitary clamp type ferrule or butt weld tee Sanitary sensors are available in PVDF PFA Teflon and Polypropylene materials Toroidal Electrodeless Conductivity Sensors Dimensions for 5000TC Sensors SENSOR CABLE 5 8 11 UNC 2A 4 99 126 75 SPECIAL CAP OVERALL A 316 SS XS GASKET 2 80 o 71 1 EDPM INSERTION 0 40 DIA THRU DEPTH 1 52 10 2 38 61 INCHES ALL DIMS mm Figure 2 Dimensions for Sanitary Type ALL DIMS Nom SENSOR CABLE 4 99 5 8 11 126 75 UNC 2A A OVERALL 3 4 NPT 3 95 100 3 0 40 DIA THRU 10 2 Figure 3 Dimensions for
59. hickness 1 52 mm 0 06 min 9 5 mm 0 38 max Enclosure rating CSA Type 4X NEMA 4X Weight Approx 3 lbs 6 6kg Mounting Panel mounting hardware supplied Optional Wall and 1 to 2 pipe mounting Select option appropriate in Model Number UDA2182 Universal Dual Analyzer 10 Dimensions 1 138 o 5 43 04 Panel Cutout Figure 3 Cutout and Panel Mount Dimensions CUSTOMER PANEL 1 6 06 to 6 35 MAX 0 25 33 5 152 1 32 156 6 14 A 156 6 14 2 M5 machine screws w lockwashers supplied with unit 4 22 22 87 holes for Do not over lead wires and conduit fittings tighten screws conduit fittings supplied by user 6 7Nm 60 Lb in of torque max Figure 4 Wall Pipe Mounting Dimensions UDA2182 Universal Dual Analyzer 11 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as
60. inch measured value e Simple operator interface with basic pictographs e Application in Class Division 2 or General Purpose areas e Continuous diagnostics for monitoring calibration cell health and analyzer self test e Manual loopback check for integrity of 4 20 mA output e USP 24 Software with USP control limit capabilities e NEMA 4X IP65 plastic enclosure e Remote hold last measured value capability e 2 Parameter Set programmable for alternative applications e Wall pipe or panel mounting e Easy installation with preassembled empty enclosure and plug in terminals e Optical alarm with relay contact e Quick Response Time less than five seconds per step change e Dedicated high low alarm relay e 2 Current Outputs available with the 2 one assigned to temperature e Sensocheck monitors condition of the Conductivity Cell e PID Pulse length and Pulse frequency software installed 4 Wire Contacting Conductivity Analyzers Applications The APT4000CC Analyzer is designed to meet the e Metals e Power measurement needs of a number of industries including e Pharmaceutical e Water Quality Specifications e Chemical e Pulp and Paper Conductivity Input Refer to Figure 3 Display Range 0 2 uS cm Cell Constant to 1000 mS cm Cell Constant Accuracy Less than 1 of Measured Value or 0 4 uS cm Cell Constant whichever is greater Step Change Response
61. information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Sensoface is a registered trademark of Knick GmbH amp Co KG Germany For More Information Learn more about how Honeywell s 2 Wire Toroidal Conductivity Transmitters can be used in a wide range of industrial processes visit our website www honeywell com ps hfs or contact your Honeywell account manager Honeywell Process Solutions Hon eywell 1860 West Rose Garden Lane 90890955 Phoenix Arizona 85027 March 200i i 2010 Honeywell International Inc Tel 1 800 423 9883 or 1 800 343 0228 www honeywell com ps Technical Information DL423 DirectLine Sensor Module for Conductivity Measurement Specifications 70 82 03 47 January 2003 Overview DirectLine DL423 for Conductivity measurement is a family of sensors released by Honeywell as part of a new generation of analytical measurement The DirectLine sensor s unique architecture combines the latest in microelectronics technology with the proven performance of Honeywell conductivity cell to provide unequaled savings during installation start up operation and maintenance The DirectLine electronics module can mount integrally on the conductivity cell an
62. ingle point calibration in a known conductivity solution should be performed when a new cell is installed Further calibration adjustments are also available for enhanced accuracy in special applications Toroidal Conductivity Transmitters 2 Works with a Variety of Cells Fully Certified The inputs to the APT4000 Series include the Honeywell The area certification for the ATP4000 TC is FM Class 5000TC toroidal conductivity cells which feature a 1000 Div 2 Groups A D non incendive In addition each ohm Platinum RTD In addition a wide variety of other transmitter comes standard with CE manufacturers toroidal conductivity cells are compatible Temperature Loop Current Conductivity Cell Check Alarm Setting Calibration Display Process Variable Security Code Entry g BH M K af Interval Response Time L1 O0 se Sensoface es o HH Lii HH Measurement Units Conductivity Cell Data nig x A HH HH HH Continue with ENTER Wait Hold State Bar for Active Instrument Status Figure 2 APT4000 TC Display Features Features Applications The APT4000 TC transmitter is designed to meet the measurement needs of a number of industries including Large display with easy to read 0 75 inch measured value impl interf ith ic pi h Simple operator interface with basic pictographs y Chemical Continuous diagnostics for monitoring calibration e Food and Dairy cell health and transmitter self test e Pu
63. is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Sensoface is a registered trademark of Knick GmbH amp Co KG Germany For More Information Learn more about how Honeywell s 2 Wire Contacting Conductivity Transmitters can continuously measure conductivity resistivity and salinity in industrial processes visit our website www honeywell com ps hfs or contact your Honeywell account manager Honeywell Process Solutions Hon eywell 1860 West Rose Garden Lane S 82 0353 Phoenix Arizona 85027 March 2001 2010 Honeywell International Inc Tel 1 800 423 9883 or 1 800 343 0228 www honeywell com ps Technical Information 2 Wire Toroidal Conductivity Transmitters Series APT2000 Specifications 70 82 03 35 March 2001 Overview The Honeywell Analytical Process Transmitter APT 2000 Series transmitter is a two wire 24 Volt device that continuously measures conductivity chemical concentration and salinity in industrial processes within the chemical food amp
64. ity measurements Calibration of the cells is easy by either utilizing a factory determined calibration factor or performing a simple one point calibration Honeywell nn C LILILI uS 25 00 c MEAS CAL ALARM CONF APT2000 CC db ENCLOSURE TYPE 2 Figure 1 APT2000 Transmitter Quick Problem Assessment The APT2000 has a large front display for quick recognition of process parameters and diagnostics even at a distance Only the APT2000 employs visual feedback to quicken setup and maintenance times and to minimize errors made during calibrations Visual feedback refers to pictograph type characters that appear on the display both to prompt and respond to operator and process changes Pictograph type characters also appear during problem conditions to report diagnostics for easy trouble shooting There is even a Sensoface pictograph that provides constant feedback to the operator on whether or not there is a problem with the cell These easily learned and recognized symbols make the APT2000 an easy to use instrument in any language 2 Wire Contacting Conductivity Transmitters Works with a Variety of Cells Inputs to the APT2000 Series include all Honeywell conductivity cell types with appropriate temperature Fully Certified Area certifications for the APT2000 include both intrinsically safe and non incendive ratings from CENELEC Each compensator and cell constant These include the 4973 transmitter comes standar
65. l kit 51205989 001 Instruction Manual pH 70 82 25 103 Instruction Manual Toroidal Electrodeless Conductivity 70 82 25 104 Instruction Manual Contacting Conductivit 70 82 25 105 Toroidal Conductivity Transmitters 6 Conira pa al cu o 138 x 1383 mem DIN 413709 i 5 43 x 5 4 Le Control panel 1 22 mm LI 0 04 0 87 Figure 4 Dimension Drawing for APT4000 and P N 51205990 001 panel mounting kit Toroidal Conductivity Transmitters 7 E T 259 Ep Bracket kit consisting of 104 solf tapeim sone Figure 5 Dimension Drawing for APT4000 with Wall or Pipe Mounting Toroidal Conductivity Transmitters Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the custom
66. le from the local LCD display The following configuration functions are available e PV Type Conductivity Resistivity TDS and Concentration e TDS Factor e Temperature Compensation Type e Output configuration e Noise suppression frequency selection A playing card sized guide comes with each DirectLine sensor to guide you through a configuration or calibration quickly Online Diagnostics The DirectLine sensor continuously performs self diagnostics on both the electronics and sensor These prioritized self diagnostics help to minimize the time and expense of troubleshooting during start ups maintenance and calibrations If a problem arises with either the module electronics or the sensor the software prioritizes the problem type and displays only the highest priority error diagnostic thus simplifying the troubleshooting process Once the diagnostic is corrected the error code disappears from the display If the electrode s temperature or process variable value goes out of operation range the output current is driven to approximately 21 8 mA to inform the host device of a problem Once the problem is corrected the output current is returned back to normal and the error code disappears Error codes are also used to indicate calibration failures DL423 DirectLine Sensor Module for Conductivity Measurement Conductivity Cells Honeywell s extensive lines of conductivity cells are compatible with the DL423 Sensor Module
67. libration temperature Solution Temperature Compensation For high purity water measurement the user can select pre set compensations or configure custom values USP26 Alarm Capabilities Relays can be configured to alarm on conductivity values as determined by the USP26 Standards Computed Variables For two cell conductivity measurements computed values of Rejection Passage Difference or Ratio can be displayed and assigned to the outputs or alarms CO2 concentration in ppm can be calculated from de gassed conductivity measurement Dissolved Oxygen Auto ranging of display and outputs with relays to indicate range specialized probe bias diagnostics Auto Clean Auto Cal Built in real time clock is used to set up versatile cycles that can be used to initiate automatic sensor cleaning and then calibration IFIFIUT 2 CONDUC Constant 1 Conduc mz Cal Factor 1 000 Temp Units eL 25500 Therm pH Glass ac 5500 Therm Temp Type Solu Temp Comp Haci Figure 2 UDA2182 Displays UDA2182 Universal Dual Analyzer PC amp Pocket PC Software Features e Create configurations with intuitive software program running on a Pocket PC a Desktop or a laptop computer e Create edit configurations live just connect software to analyzer via IR RS485 or Ethernet e Create edit configurations offline and download to analyzer later via comm port e Infrared port available on every UDA2182 e This software i
68. lp and Paper Manual loopback check for integrity of 4 20 mA output e Refinery Application in Class Division 2 or General Purpose Metals areas Wall pipe or panel mounting Easy installation with pre assembled empty enclosure and plug in terminals Optical alarm signaling by blinking red LED Integrated current source for simple checking of peripheral devices Quick Response Time less than five seconds per step change NEMA 4X IP65 plastic enclosure Dedicated high low alarm relay Toroidal Conductivity Transmitters Specifications Conductivity Input Conductivity Range 00 00 to 99 99 mS cm 000 0 to 999 9 mS cm 0000 to 1999 mS cm Concentration Range NaCl 0 26 3 by wt 0 C 0 28 1 by wt 100 C HCl 0 17 by wt 20 C 0 17 by wt 50 C 0 12 by wt 0 C 0 22 by wt 100 C H2S04 0 25 by wt 17 C 0 35 by wt 110 C H2SO4 95 99 by wt 10 C 95 99 by wt 110 C 0 28 by wt 20 C 0 28 by wt 50 C NaOH HNO3 Salinity Range 0 0 to 45 0 0 C to 35 C Accuracy 1 of measured value 0 02 mS cm 1 of least significant digit Step Change Response Time Less than 5 seconds Diagnostics Sensocheck Polarization detection and monitoring of cable capacitance can be switched off Sensor Standarization Entry of cell calibration factor with display of conductivity and temperature Temperature probe
69. n incendive In addition each transmitter comes standard with CE Easily Integrated The APT2000 Series transmitters can be continuously remote controlled via HART communications from a handheld terminal or the control room This option enables additional visibility and control of the process Applications The APT2000TC transmitter is designed to meet the measurement needs of a number of industries including e Chemical e Food amp Dairy e Pulp and Paper e Refinery e Metals Temperature Display Process Variable E O Security Code Entry Features Large display with easy to read 0 75 inch measured value Simple operator interface with basic pictographs Application in hazardous and safe areas HART bi directional communications protocol Continuous diagnostics for monitoring calibration cell health and transmitter self test Manual loopback check for integrity of 4 20 mA output Robust tightly sealed plastic enclosure Wall pipe or panel mounting Easy installation with pre assembled empty enclosure and plug in terminals Optical alarm signaling by blinking red LED Integrated current source for simple checking of peripheral devices Quick Response Time less than five seconds per step change Conductivity Cell Check Loop Alarm Current Setting Calibration Interval Response Time al Sensoface 2 Gl Hi Li HE Ao Measurement units amp Um Conductivity Mone nmm mmn C
70. n now communicate with the analyzer If no communications are received for 2 minutes the IR port will be shut down again UDA2182 Universal Dual Analyzer Communications Continued Communications Card Optional The Communications card provides one Serial Port RS485 and one Ethernet Port Serial port provides e RS422 RS485 multi drop e 2400t0 115 200 programmable baud rate e Modbus RTU protocol to read signals including PV Temperature Alarm Status outputs relay status etc e Read write four analog and four digital variables Note 1 Ethernet port provides e Up to 5 Modbus simultaneous TCP connections e Ethernet parameters are configured via the front panel or web pages e Web server with up to 10 clients simultaneously e Web pages Note 2 setup the Ethernet port settings and monitor readings alarms statuses events e Multi language Email to send alarm status changes Alarm notification to eight email addresses These must be configured using web pages signed in as the administrator e DHCP Dynamic Host Configuration Protocol selectable via web page or front panel e Firmware upgrade to Main CPU board e Firmware upgrade to Communications card Note 1 There are four analog and four digital variables These variables can be read and written remotely using Modbus function codes Variables will appear as a selection for various parameters e Analog variables can be an alarm source analog
71. nal optional e Two electromechanical relays standard plus two additional optional e Real Time clock for Auto and History functions Figure 1 Front of UDA2182 Analyzer e Auto Clean Auto Cal functions e Event History screens e Calibration History information e Easy access through hinged front door e Full DIN Size e Panel wall or pipe mounting is available e Easily Field Up gradable e Ethernet and RS485 Communications The UDA2182 is a functional replacement for older Models 7082 and 9782 Analyzers It will fit into the same panel cutout and has many of the same features and benefits of the former analyzers Therefore it is compatible with existing pH and conductivity applications and installations The UDA2182 is UL Listed and CSA Certified It is also CE Compliant The unique UDA2182 display is a graphical backlit LED Two PV values along with their Unit of Measure can be displayed simultaneously The process temperature of both PVs is also displayed The versatile display will also display the analog output FS percent and the state of the relays UDA2182 Universal Dual Analyzer Features continued Tagging and time or date information as well as status messages are available on the display and are easily configured by the user Configuration can be done with a PC through communication or with a Pocket PC using the embedded infrared communication port No need to get access to the back of the controller to dow
72. njection in the pharmaceutical industry Description The Honeywell APT4000 series of analyzers offer the widest available selection of advanced features in a reliable and economical instrument Reliability First The advanced features of the APT4000 analyzer guarantee complete reliability The APT4000 continuously monitors sensor and analyzer electronics and immediately displays diagnostic information at the onset of a problem If an error or diagnostic is found the analyzer will indicate the appropriate error code or pictograph see Figure 2 blink a red LED and adjust the error current to 22 mA if desired A manual loop back check is available to test the integrity of the 4 20 mA output Honeywell MEAS CAL ALARM WASH CONF Figura 1 ADTADIOCC Analyrar Quick Problem Assessment The APT4000 has a large front display for quick recognition of process parameters and diagnostics even at a distance Only the APT4000 employs visual feedback to quicken setup and maintenance times and to minimize errors made during calibrations Visual feedback refers to pictograph type characters that appear on the display to both prompt and respond to operator and process changes Pictograph type characters also appear during problem conditions to report diagnostics for easy troubleshooting There is even a Sensoface pictograph that provides constant feedback to the operator on whether or not there is a problem with the cell These easily learn
73. nload or upload a brand new configuration Analytical Inputs The UDA2182 is a Mix amp Match design Analytical measurements of pH conductivity and dissolved oxygen ppm or ppb can all be done in one analyzer The unit can be used as a single input or dual input instrument the user decides what measurements are included The input boards are easily replaced and the addition of additional relays or an analog output is done with a single board The Mix n Match design reduces inventory and increases flexibility A user can purchase a basic unit and then add input and output boards as needed The board changes are fast and easy with front hinged access to the analyzer The wiring is easily accessible through the front and the boards can be pulled out to facilitate the wiring of sensor inputs Inputs are isolated so grounding problems associated with sensor input signals are minimized Outputs and Control The following output types are available e Current Outputs 4 20 or 0 20 ma e Electromechanical Relays 5 amps The outputs are isolated and can be field allocated to the input PV temperature or computed value conductivity Control Algorithms Depending on the output algorithms specified the controller can be configured for the following control algorithms e On Off e Current Adjusting Type CAT e Pulse Frequency Type PFT e Duration Adjusting Type DAT e PID Each control loop has as s
74. nsmitters 6 Model Selection Guide Instructions e APT2000 Transmitter Offers Power Requirements 2 Wire 14 to 42 VDC Standard All models CE Compliant Standard NEMA 4X IP65 Three mounting types must be ordered separately 1 Panel Mount Kit 2 Pipe Wall Mount Kit 3 Protective Hood requires Pipe Wall Mount Kit Optional HART communications Approval Options 1 General Purpose also FM Class I Div 2 Groups A D 2 Intrinsically Safe FM Class Div 1 Groups A D CENELEC EEx ib ia 11C T6 T4 Select the desired key number The arrow to the right marks the selection available Make one selection from Tables using the column below the proper arrow A dot denotes unrestricted availability Key Number l Il III feas Tesle Jea KEY NUMBER Selection Availability pH ORP APT 2000 PH Glass Electrodes Internal pre amp used Durafet Il Electrodes Cap adapter is required Toroidal Electrodeless Conductivity APT 2000 TC Contacting Conductivity APT 2000 CC TABLE I Communications Protocol None Analog 4 20 mA only 0 HART Protocol MEN EE TABLE Il Approvals General Purpose also FM Class I Div 2 Groups A D Intrinsically Safe FM Class I Div 1 Groups A D CENELEC EEx ib ia IIC T6 T4 TABLE lll Optional Equipment English Future Future p Accessory Parts Part Number Mounting Kits ordered separately from Transmitter Panel Mounting Kit 51205990 001 Pipe Wall Mounting Kit 51205988 001 Prot
75. ons UL General Purpose for Process Control CSA General Purpose for Process Control FM Intrinsically Safe Class I Div 1 Groups A B C D and Class Zone 0 AEx ia IIC FM Class I Div 2 Groups A B C D and Class Zone 2 Groups IIC Enclosure Type 4x IP66 Remote Mounting Pipe Wall or DIN Rail Dimensions H 123 mm 4 84 x W 48 mm 1 89 x D 46 mm 1 81 Weight Approximately 142 g 5 0 oz DL423 DirectLine Sensor Module for Conductivity Measurement Dimensions 48 mm 1 9 in A A 132 6 mm 5 22 in V A Electronics W Module N Locking Screw in l Rear of Housing l Front View i i l TEENS ee SCR E Y Conductivity Cell 46 mm 1 8 in Side View Figure 2 Dimensions Figure 3 Integral Mounting DL423 DirectLine Sensor Module for Conductivity Measurement Mounting Remote Connector Electronics Module n O ji 1 qa ui i Terminals for Electrode nes Wiring Cover E a Strain Relief Compression Cap b S A Remote Integral Cable Y 20 Feet o Cell Figure 4 Remote Mounting DL423 DirectLine Sensor Module for Conductivity Measurement Mounting Hose Clamp Slot d for Pipe Mounting gt Hose Clamp included in kit Through Hole for DIN Rail Mounting Ul O f Metal clip for U
76. or Module for Conductivity Measurement Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application For More Information Learn more about how Honeywell s DL423 DirectLine Sensor Module for Conductivity Measurement can provide unequaled savings during installation startup operation and maintenance visit our website www honeywell com ps hfs or contact your Honeywell account manager Honeywell Process Solutions 70 82 03 47 1860 West Rose Garden Lane January 2003 Phoenix Arizona 85027 2010 Honeywell International Inc Tel 1 800 423 9883 or 1 800 343 0228 www honeywell com ps Honeywell Technical Information DL4000 L
77. ow Cost DirectLine Conductivity Cells Specifications 70 82 03 58 September 2007 Overview The DL4000 conductivity cells are to be used with the DL423 DirectLine Conductivity module The durable epoxy body construction provides for rugged and dependable conductivity sensor for light industrial applications DL 4000 conductivity cells are available in three cell constant configurations Available cell constants are 0 1 1 0 and 10 0 The 0 1 and 1 0 constant cells feature graphite measuring electrodes The 10 0 constant cell has a platinum measuring electrode All conductivity cells have an integral 8550 Ohm temperature compensator for accurate temperature measurement The conductivity cells can be mounted in line in a pipe tee or submersed A simple 34 NPT mounting gland fitting is supplied with every conductivity cell Features DL4000 Conductivity Cells e Rugged epoxy body construction is virtually unbreakable in most light industrial applications e in line pipe tee or submersion mounting for a variety of installation options e Available cell constants 0 1 1 0 and 10 0 fora wide measurement range e Graphite 0 1 and 1 0 constant and Platinum 10 0 constant measuring electrodes for dependable and reliable measurement e 34 NPT mounting gland provides for easy installation e Integral reliable 8550 Ohm temperature compensator ensures accurate temperature measurement e Integral 20 cable for remote mounting to DL423
78. resistant materials It has good chemical resistance to halogens such as chlorine or bromine It is ideal for applications which require higher pressure ratings but do not have high temperatures such as water treatment applications in the semiconductor industry Specifications Common to All Cell Types Wetted Materials PFA Teflon Polypropylene PVDF or PEEK Operating Temperature Range 10 C to 125 C 14 F to 257 F Maximum Flow Rate 10 ft 3 m per second Measuring Range 0 2 to 2000 milliSiemens cm Temperature Compensator Pt 1000 Q RTD Sensor Cable 5 conductor plus two isolated shields cable with XLPE cross linked polyethylene jacket rated to 150 C 302 F 20 ft 6 m long Bore Size 1 5 diameter 0 4 hole Pressure Temperature Limits Sensor Only no hardware Polypropylene 100 psi at 212 F 6 9 bar at 100 C PVDF 100 psi at 248 F 6 9 bar at 120 C PEEK 200 psi at 302 F 13 8 bar at 150 C PFA Teflon 200 psi at 302 F 13 8 bar at 150 C Toroidal Electrodeless Conductivity Sensors Mounting Types The 5000TC sensors are available with a number of different mounting types These include immersion mounting CPVC or PVDF materials also PVC junction box union mounting 316 SS CPVC or PVDF materials with optional 2 tee sanitary mounting 316 SS 2 tee with heavy duty clamp or insertion removal mountin
79. s available in English Spanish Italian German French Russian Turkish Polish and Czech e EU Mo Configuration caf Online Maintenance Configuration Data xx Mew Screen capture of the configuration software running on a Pocket PC Communications Infrared The infrared connection provides a non intrusive wireless connection with the instrument and maintains NEMAAX integrity No need to get access to the back of the analyzer to communicate with the instrument no need to take your screw driver to wire the communication cable no wiring mistake possible You can now duplicate an instrument s configuration upload or download a new configuration in a matter of seconds just by pointing your Pocket PC in the direction of the instrument Aim amp Upload It takes less than 2 seconds to upload a configuration from an instrument You can then save the configuration file onto your PC or pocket PC for review modification or archiving Furthermore this software also gives you important maintenance information on the analyzer instantly get information on the current operating parameters digital inputs and alarm status identify internal or analog input problems Question What if have several analyzers on the same panel How can be sure am communicating with the correct one Answer The Infrared port is normally off You activate the infrared port on a particular analyzer by pressing any key You ca
80. tandard an auto tuning feature using Honeywell s performance proven Accutune III tuning algorithm A selectable Fuzzy Logic algorithm is also provided for each loop to suppress unwanted process setpoint overshoot Alarms Two or four electromechanical alarm relays are field selectable for activating external equipment when preset alarm setpoints are reached based on the PV Each alarm setpoint can be either a high or low alarm The relays can also be assigned to temperature or diagnostics The alarm hysteresis is configurable from 0 to 100 of range Operator Interface Display The UDA2182 has a versatile backlit graphical LED display that is easy to read even in the most difficult installations Multi language prompts guide the operator step by step through the configuration process assuring quick and accurate entry of all configurable parameters Nine languages are available via configuration English French German Spanish Italian Russian Turkish Polish and Czech Real Time Clock A versatile clock set up can be displayed on the tag name stripe and is used to initiate Auto Clean Auto Cal functions and date time stamp history logs Dedicated Keys Provide direct access to Setup and Calibration to simplify and speed operation Display key gives you access to advance function screens such as Control Auto Cycling USP26 and Calculated pH Miscellaneous Moisture Protection CSA Type 4X NEMA 4X rating for
81. throughs for NPT 1 2 or Rigid metallic conduit Weight Approximately 1 kg 2 2 Ib Figure 3 APT4000TC Terminal Assignments Bo ooo n oo Jaja e E GST S G2 POWER N C J UN EIS T SHLD H LO HI 20 253 V M 0 4 to m GN YW BL WT WASH DIAGNOSTIC ALARM ALARM AmA MAX MIN N O NIC NiO NiO CONTACTS output E CONDUCT SENSOR Toroidal Conductivity Transmitters Model Selection Guide Reference 51 52 16 73 NOTE Instructions APT4000 Transmitter Offers Power Requirements Universal 20 to 253v AC DC 45 to 65 Hz Standard NEMA 4X IP65 Standard Approvals General Purpose also FM Class Div 2 Groups A D Standard All models CE Compliant High Low Alarm Relays Three mounting types must be ordered separately Panel Mount Kit Pipeall Mount Kit Protective Hood requires Piper all Mount Kit Select the desired key number The arrow to the right marks the selection available Make one selection from Tables using the colurnn below the proper arrow A dot denotes unrestricted availability Ice T KEY NUMBER Selection Availability pH ORP APT 4000 PH Toroidal Electrodeless Conductivity APT 4000 TC Contacting Conductivit APT 4000 CC serena Tengen E T EI pun 0 a Future te fo lo Mounting kit not included with APT4000 Accessory Parts Part Number Mounting Kits Panel Mounting Kit 1205990 001 PipeAVall Mounting Kit 51205988 001 Protective Hood requires pip e wal
82. tilize a support pipe of sufficient length to achieve desired immersion depth Model 4905 cells are recommended for immersion mountings Flow Cell assembly can be placed directly in process fluid line or bypass sample line The cell should be completely immersed and positioned to prevent accumulation of sediment to avoid false indication of high resistivity low conductivity Insertion Removal cell can be removed at pressures 50 psi or less without disturbing the process Automatic Upload of Cell Constant and Cell factor Conductivity cells have an embedded EEProm that contains the cell constant and cell factor information When connected to the UDA2182 Dual Input Analyzer the information is automatically uploaded into the unit There is no need to manually input the data 4973 and 4974 Type Overview These cells are ruggedly constructed for reliable continuous measurement of electrolytic conductivity in industrial water processes at temperatures up to 140 C and pressures up to 250 psig The cells feature polyethersulfone PES construction for high corrosion resistance with electrodes of titanium for 0 01 and 0 1 cell constants and high density graphite for 1 0 and 10 0 cell constants 4973 Cell with 0 01 or 0 1crm 1 i constant titanium electrodes i and aluminium junction head C L H p 4973 Cell with 0 01 orD 1cm 1 constant graphic electrodes and Teflon guard 4974 Cell with 1 1 2 sanitary CIP fitting
83. tion 12 0 VDC 18 0 24 0 30 0 36 0 42 0 Power Supply Voltage Figure 4 Load Power Supply Requirements Communications HART Protocol e Digital communication via FSK modulation of the loop current e Point to point connection e Reading of measured values status messages and multidrop unit identification e Read and write parameters Physical Enclosure Plastic enclosure made of PBT polybutylene terephthalate bluish gray RAL 7031 Mounting Wall Pipe or Panel Mount Dimensions H 144 mm W 144 mm D 105 mm H 5 67 W 5 67 D 4 13 Protection NEMA 4x IP 65 Cable Glands 3 breakthroughs for Pg 13 5 2 breakthroughs for NPT 1 2 or Rigid metallic conduit Weight Approx 1 kg 2 2 lbs 2 Wire Contacting Conductivity Transmitters Area Certifications Compliances General Purpose Zone 2 USA FM NI Class I Div 2 Groups A D T4 Intrinsically Safe Zone 1 USA FM IS Class I Div 1 Groups A D T4 Zone 1 Europe CENELEC II 2G EEx ib ia IIC T6 Data Retention Parameters and calibration data gt 10 years EEPROM RFI Suppression Immunity to ESD To EN 50 081 1 and EN 50 081 2 Ambient Conditions Operation Environmental temperature T4 20 C to 55 C 4 F to 131 F T6 20 C to 40 C 4 F to 104 F Transport and Storage temperature 20 C to 70 C 4 F to 158 F O gc tc BL
84. tion Zone 2 USA FM NI Class Division 2 Groups A D T4 Data Retention Parameters and calibration data 10 years EEPROM RFI Suppression Immunity to ESD To EN 50 081 1 and EN 50 081 2 Ambient Conditions Operation Environmental temperature T4 20 C to 55 C 4 F to 131 F T6 20 C to 40 C 4 F to 104 F Transport and Storage temperature 20 C to 70 C 4 F to 158 F Conductivity Range 10 Cell Constant 1 Cell Constant 0 1 Cell Constant 0 01 Cell Constant 001 01 10 10 100 1 10 100 1000 usim gt mSicm _ gt Resistivity Range 0 01 Cell Constant 100 10 1 0 0 1 0 01 AQAA Ma cem Figure 3 Optimal Cell Constant for Conductivity or Resistivity Ranges 4 Wire Contacting Conductivity Analyzers Model Selection Guide Reference 51 52 16 73 APT4000 Analyzer Offers Power Requirements Universal 20 to 253V AC DC 45 to 65 Hz Standard NEMA 4X IP65 Standard Approvals General Purpose also FM Class Div 2 Groups A D Standard All models CE Compliant High Low Alarm Relays Three mounting types must be ordered separately Panel Mount Kit Pipe Wall Mount Kit Protective Hood requires Pipe Wall Mount Kit Select the desired key number The arrow to the right marks the selection available Make one selection from Tables using the column below the proper arrow A dot
85. tion Removal Device CPVC Insertion Removal Device No Sensor Convertible Polypropylene Sensor Convertible PVDF Sensor Convertible PEEK Sensor Convertible PFA Teflon Sensor Sanitary Polypropylene Sensor Sanitary PVDF Sensor Sanitary PFA Teflon Sensor 51451240 001 51451241 001 51451242 001 51451243 001 51451244 001 51451245 001 51451246 001 51451247 001 51451248 001 51451249 001 51451250 001 51451251 001 51451252 001 51451253 001 51451254 001 51500150 001 51500151 001 51500152 001 NOOR WDM O Selection Availability oO OUO n2o0otote ER Ee ACCESSORIES 51451255 001 51451256 001 51451257 001 51451258 001 51451259 001 6 Conductor Interconnect Cable 6 Conductor Junction Box comes standard with immersion hardware Spare Sanitary Clamp standard with option 31 from Table 1 Spare Special Cap standard with option 31 from Table 1 Spare Sanitary Gasket standard with option 31 from Table RESTRICTIONS Restriction Available Only With Not Available With Letter Table Selection Table Selection Toroidal Electrodeless Conductivity Sensors 8 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is
86. tions 4 Wire Contacting Conductivity Analyzers Supply Output Output Current 0 mA or 4 mA to 20 mA current loop 10 V floating Output 1 for Process Variable Output 2 for Temperature Supply Voltage 20 V to 253 V ac dc 45 Hz to 65 Hz 2 VA 1 5 W Overrange 22 mA for error messages Current Error 0 3 96 of current value 0 05 mA Current Source 3 80 mA to 22 0 mA Output Characteristic Linear or Logarithmic Minimum Span LIN 5 of the selected range LOG 1 decade PID Function Relay assignable for PID Control Pulse Length Pulse Frequency Alarms Relays Contacts Alarm minimum contact SPST N O Hysteresis 0 296 of measured range Alarm maximum contact SPST N O Hysteresis 0 296 of measured range Diagnostic contact SPST N C Wash contact SPST N O Maximal Current Voltage AC lt 250V lt 3A lt 750 VA DC lt 30 V lt 3A lt 90 W Physical Enclosure Plastic enclosure made of PBT polybutylene terephthalate bluish gray RAL 7031 Mounting Wall Pipe or Panel Mount Dimensions Height 144 mm 5 67 Width 144 mm 5 67 Depth 105 mm 4 13 Protection NEMA 4X IP65 Cable glands 3 breakthroughs for PG 13 5 2 breakthroughs for NPT 1 2 or Rigid metallic conduit Weight Approximately 1 kg 2 2 Ib 4 Wire Contacting Conductivity Analyzers Area Certifications Compliances Area Certifica
87. ty as well The corrosion and fouling resistant cells are available with a variety of mounting assemblies to ensure compatibility for applications in the chemical food amp dairy refinery pulp amp paper metal finishing and wastewater industries Features e Variety of material types to meet most application needs PEEK PFA Teflon PVDF and Polypropylene e Increased cell reliability due to high chemical resistance and low friction factor in the materials of construction e Flexibility of installations with four mounting types Immersion Union mount Insertion Removal and Sanitary e Temperature compensated measurement with Pt 1000 ohm RTD e Convenient for most applications 20 ft cable standard e 3A approved materials of construction and clean in place fitting make the sanitary type cells suitable for most sanitary applications Description The Honeywell 5000TC sensors are specifically designed for the monitoring of conductivity chemical concentration or salinity in difficult applications where coating fouling corrosion or high temperatures pressures are a concern The sensor s 1 Y diameter bore minimizes rough surfaces to ensure that flow impedance is minimized A 10000 Pt RTD provides accurate temperature measurement to ensure proper temperature compensation Two types of basic sensor forms are available with the Honeywell 5000TC the convertible style or sanitary style Honeywell imi Fi
88. vity and salinity in industrial processes visit our website www honeywell com ps hfs or contact your Honeywell account manager Hon eywell Honeywell Process Solutions 1860 West Rose Garden Lane 70 82 03 45 October 2003 Phoenix Arizona 85027 2010 Honeywell International Inc Tel 1 800 423 9883 or 1 800 343 0228 www honeywell com ps Technical Information UDA2182 Universal Dual Analyzer _ Specifications 70 82 03 54 January 2009 Overview The UDA2182 Universal Dual Analyzer is a new economical dual input analyzer addition to Honeywell s Smart Sensor product family The analyzer can accept single or dual inputs from Honeywell pH ORP contacting conductivity and dissolved oxygen sensors For dual units the inputs can be ordered in any combination The UDA2182 monitors and controls Analytical process variables in applications such as e Power water quality control e Wastewater influent amp effluent e Pure water preparation e Food and Dairy e Neutralization Features e Single or Dual input measurement e Dual input in any combination of pH ORP contacting conductivity or dissolved oxygen e Versatile backlit graphical display e Infrared PC amp Pocket PC configuration e Optional input from Honeywell remote digital preamplifiers and Durafet Cap Adapters e Isolated inputs and outputs e CSA Type 4X NEMA 4 enclosure e Multilanguage prompts e Two analog outputs standard plus one additio

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